Professional Documents
Culture Documents
Candy Cave
Candy Cave
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that
the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information).
Important note: You must refer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while
completing all parts of this assessment. Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant
resources section for this qualification on the NEBOSH website.
Part 1: Background
Hazard Who might be harmed What are you already doing? What further controls/actions are Timescales for Responsible
category and and how? required? further actions person’s job
hazard to be title
completed
(within …)
Manual workers Workers were provided with 1. Use conveyor belts at the factory 1 Month Owner
handling trolleys. to transport heavy candy boxes
Workers at the factory who from the production area to the
Workers at the manually carry heavy candy storage area.
facility were boxes can suffer injuries like 2. Prove workers at the factory with 1 Month Owner
Fire workers and manager Fire extinguishers were available 1. Clear flammable cardboard boxes 1 Week Manager /
at the factory. from the factory manufacturing Workers
It was observed The presence of cardboard area and place them away from
at the factory boxes next to hot kettles ignition sources such as heated
that flammable can cause a fire, which could kettles.
cardboard cause damage to the 2. Use non-flammable or fireproof 15 Days Owner
boxes were factory's property as well as packaging in the factory instead
placed next to injuries to workers like of flammable cardboard boxes.
heated kettles. burns, smoke inhalation, 3. Isolate the heated kettles from 3 to 4 Days Owner
trauma, psychological combustible items at the factory
effects, and even death. using physical barriers.
4. Train workers and educate them 1 Week Manager
Noise workers and manager No safety precautions were taken 1. Switch noisy mixers with quieter 15 Days Owner
at the factory. ones that make less noise during
It had been Excessive noise exposure for candy production.
observed that factory workers can result in 2. Put the noisy mixer in a different 3 Days Manager /
mixers used at hearing loss, stress, area of the factory to control the Workers
the factory exhaustion, sleep noise where fewer or no workers
frequently disruptions, raised blood are exposed to it.
made pressure, and psychological 3. Near the mixer, add sound- 1 Week Owner
continuous loud effects. absorbing or sound-proofing
noises during materials on the walls and roof.
the 4. Adopt a job rotation mechanism 2 Days Manager
manufacturing to ensure that workers are not
Electricity workers Safety signs were put on the faulty 1. Switch the outdated and faulty 15 Days Owner
mixers. mixers with a new, updated
Since the mixer Utilizing electrically faulty model that complies with all
utilized at the equipment at the factory standards regarding electrical
factory was can cause workers to suffer safety.
outdated, electric shock, burns, 2. Repair the faulty mixture and 2 Days Manager
electrical issues cardiac arrest, neurological make sure it has no electrical
and exposed impairments, psychological issues or exposed wiring.
wiring were effects, and even death. 3. Add a residual current device 1 Day Owner
observed. (RCD) in the factory to protect
workers from receiving a deadly
electric shock if they come into
contact with the exposed wiring
of the mixer.
4. Add ground fault circuit 1 Week Owner
interrupters (GFCIs) in the factory
to automatically switch power off
Hazardous workers The factory had a washroom with 1. Work with other food colour 10 Days Owner
substances a sink where workers could wash manufacturers to obtain pre-
Workers at the factory who their hands. diluted colouring supplies so that
The factory come into contact with the factory workers won't have to
workers were concentrated food colouring handle concentrated food
observed can suffer skin irritation, colouring.
handling food chemical burns, eye 2. Use food colouring that is less 10 Days Owner
colouring irritation, respiratory concentrated and causes no
improperly. If difficulties, and allergic severe harm if it gets on the
the workers' reactions. workers' skin or eyes.
skin or eyes 3. Create and execute SOPs to 1 Week Manager
come into ensure the safe handling of
contact with the concentrated food colouring by
concentrated factory workers.
food colouring, 4. Train and educate workers on 1 Week Manager
it could pose a how to safely handle
concentrated food colouring and
Work workers In case of an accident at the 1. Use conveyor belts at the factory 1 Month Owner
equipment factory, the first add-on box was to move candy from the blade
Workers who are standing available. slicer machine to the trays, rather
It was observed close to a blade slicer than workers manually lifting
that when the machine and lifting candy candies that come out of the
candies came barehanded can suffer blade slicer machine.
out of the blade injuries such as cuts and 2. Surround the blade slicer machine 3 to 4 Days Owner
slicer machine, lacerations, crushing with guard rails to protect
workers injuries, strains and sprains, workers from injuries.
standing next to puncture wounds, and limb 3. Fix the blade slicer machine's 1 Days Owner
it lifted them loss. broken emergency stop button.
and put them 4. Create and execute SOPs to 1 Week Manager
into trays. The ensure the safe operation of the
blade slicer blade slicer machine by factory
machine had no workers.
guard rails, and 5. Train workers on how to safely 1 Week Manager
the emergency handle blade slicer machines.
stop button was
1 Week Manager
Vibration workers and manager No safety precautions were taken 1. Use pre-mixed ingredients that 10 Days Owner
at the factory. don't need a lot of blending.
It had been Vibration from mixer 2. Put the mixer in a different area 2 Days Manager /
observed that rotation at the factory can of the factory to control the Workers
vibrations are cause serious injuries to vibration where fewer or no
produced workers, like lower back workers are exposed to it.
throughout the injuries, hand-arm vibration 3. Put vibration-absorbing or 3 Days Owner
factory syndrome (HAVS), and vibration-proofing materials
manufacturing vibration white finger around and under the mixer.
area when (VWF). 4. Adopt a job rotation mechanism 2 Days Manager
mixers rotate to ensure that workers are not
and blend the consistently exposed to the
ingredients. vibration generated from the
mixers.
5. Perform routine maintenance to 1 Day Manager /
make sure the mixers are level Workers
and in good condition to avoid
vibration.
6. Provide workers at the factory 1 Week Manager
with personal protective
equipment, such as anti-vibration
gloves and foot wear.
Confined space worker 1. Workers had mobile 1. Replace the confined room with a 10 Days Owner
Slip and trip workers and manager In case of an accident at the 1. Adopt stringent housekeeping 2 Days Manager
factory, the first add-on box was practises at the factory to ensure
It was observed The presence of spills and available. that spills of melted chocolate are
that there were scattered boxes in the swiftly cleaned and scattered
spills of melted factory walkway might boxes are moved from the
Convention No. 174: This convention aims to prevent significant industrial accidents, such as fire hazards, by
Specific legal arguments
highlighting the significance of conducting comprehensive risk assessments, applying efficient control
measures, and devising comprehensive emergency plans.
Convention No. 187: The main objective of this conference is to prevent large-scale industrial disasters by
highlighting the significance of carrying out meticulous risk evaluations, executing efficient control
measures, and devising all-inclusive emergency strategies. This event primarily focuses on averting potential
fire hazards and other major accidents in the industrial sector.
Recommendation 160: This recommendation provides useful tips on ensuring fire safety. It stresses the
significance of conducting regular inspections to identify any possible fire hazards, implementing effective
fire prevention mechanisms, ensuring proper training of staff in fire safety procedures, and establishing
efficient emergency response protocols to manage fire-related incidents.
In the factory, the likelihood of fire-related injuries is very likely. This is due to the fact that it was observed
Consideration of likelihood AND severity
at the factory that flammable cardboard boxes were placed next to heated kettles.
types of injury or ill health
number of workers at risk Hazards associated with fire are catastrophic in severity. This is due to the possibility of a fire starting due to
how often the activity is carried the presence of cardboard boxes near hot kettles, which could result in property damage to the workplace
out as well as worker injuries such as burns, smoke inhalation, trauma, psychological effects, and even death.
how widespread the risk is All the factory workers, including the factory manager, are at risk of fire hazards.
The candy is prepared daily at the factory in hot kettles, and mostly flammable cardboard boxes are placed
Specific legal arguments ILO Convention No. 127: This convention aims to prevent worker overexertion and potential injury by
setting maximum weight restrictions for manual handling operations. Compliance requires evaluating and
managing the weight of loads that employees are expected to handle manually, ensuring they remain within
the authorized limits. The convention also encourages the use of mechanical aids and ergonomic design to
minimize the need for physical lifting.
ILO Convention No. 161: This convention focuses on occupational health and safety, with a special emphasis
on measures related to manual handling. It stresses the importance of providing employees with proper
medical care, including ergonomic assessments and recommendations, to prevent and treat musculoskeletal
issues associated with manual handling responsibilities. The convention encourages companies to develop
occupational health plans that meet the specific needs of employees engaged in manual handling jobs,
which will improve their overall health and reduce the risk of work-related accidents.
In the factory, the likelihood of manual handling-related injuries is likely. This is due to the fact that workers
Consideration of likelihood AND severity
at the facility were observed carrying overloaded trolleys containing candy boxes that exceeded their weight
types of injury or ill health capacity from the production area to the storage area.
number of workers at risk
The two workers responsible for transporting candy boxes manually move boxes all day, seven days a week.
Manual handling hazards risk all two workers who manually transport large candy boxes from the
production area to the storage area.
The risk is limited to the two workers performing manual handling jobs at the factory.
How effective the action is likely to be in
Workers at the factory have to carry overloaded trolleys containing candy boxes that exceed their weight
controlling the risk. This should include:
capacity from the production area to the storage area, which can result in severe injuries. Using conveyor
the intended impact of the action; belts at the factory to transport heavy candy boxes will eliminate the need for workers to handle heavy lead
justification for the timescale that and eliminate manual handling hazards.
you indicated in your risk
assessment; and I specified a one-month time frame because it will take this much time for the factory owner to allocate the
whether you think the action will funds and for the installation of the conveyor belt.
fully control the risk Using conveyor belts at the factory to transport heavy candy boxes will fully control the manual handling
hazard.
Specific legal arguments ILO Convention No. 155: This convention underlines companies' responsibility to provide a safe and healthy
working environment for their employees. It addresses a variety of topics, including electrical safety, hazard
identification, risk assessment, and preventive actions. By following to this convention, we demonstrate our
dedication to maintaining a safe workplace that reduces the risk of accidents, injuries, and health hazards
linked with electrical work.
ILO Convention No. 137: This convention applies to any activities that involve electricity. To adhere to it, it's
The mixer is used in preparing candy, so workers have to handle it all day, seven days a week.
All three factory workers responsible for handling electrically faulty mixers are at risk of electricity-related
hazards, as are other workers who may come into contact with the mixer's exposed wiring.