PASTING LINE Sovema’s Pasting Line for E-Bike Plates provides a

fully automatic manufacturing process for the pro-

For E-Bike plates duction of high quality small plates.

OXIDE GRID MIXING &

PRODUCTION MAKING PASTING CURING ASSEMBLY FORMATION FINISHING
 Sovema’s Pasting Line for E-Bike Plates provides a fully automatic manufacturing process for
the production of high quality small plates.

DECOILER DRUM PASTER DIVIDER FLASH DRYING OVEN

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The DECOILER unwinds the grid strip and feeds it to Through a very accurate process, the DRUM PASTER The DIVIDER performs the cutting of the rows of The FLASH DRYING OVEN performs fast and accurate
the pasting machine. applies the active material and paper on both sides of plates: two blades with alternative movement cut the drying of the plate rows.
the grid, ensuring uniformity of thickness and weight rows of plates following the strip’s flow speed.
of the plates, as well as a perfect coverage of the wires.
There is no stress on the grid by friction or pulling so
that the quality of the plate is constantly maintained.

ENERGY EFFICIENCY AND

PLATE ALIGNMENT DEVICE PLATE CUTTER PLATE PALLETTIZING SYSTEM
TOP PERFORMANCE

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A specific adjustable device aligns the plates coming The plates are packed together through a stopper. The pick-and-place device grips the group of single A set of easy-to-mount tools allows a fast and easy
out from the Flash Drying Oven. The plates are then When the pre-set number is reached, a pick-and-place plates, turns it into a horizontal position, and places changeover of the grid format on the whole line, from
turned from a horizontal to a vertical position by a belt system grips the plates and places them on a set of it on a pallet. Once full, the pallet is automatically set the paster to the stacker. In this way, it is possible
system that supports the lugs and the bottom edge of circular saws to obtain groups of single plates. aside for unloading. to use one single line for the production of different
the plates. formats minimizing the downtime. Sovema pasting
line can handle both 6-grid and 8-grid panels, thus
ensuring the utmost flexibility.

MIX AND PASTING — PASTING LINES

PERFORMANCE

750 plates/min
(6 Punched grids layout)
Up to 250
PRODUCTION RATE
plate rows/min
1000 plates/min
(8 Punched grids layout)

OVERPASTE RANGE 0.1-0.2 mm

PLATE THICKNESS RANGE 0.7-2.5 mm
PLATE THICKNESS VARIATION ± 0.05 mm
FORMAT CHANGEOVER TIME < 90 min. (2 operators) for a complete changeover

KEY ADVANTAGES

HIGH AND UNIFORM GRID FORMAT PROCESS HIGH EASY ADJUSTMENT

PLATE QUALITY FLEXIBILITY CONTROL PRODUCTIVITY AND MAINTENANCE

TECHNICAL DATA
LENGTH ~ 22.700 mm
OVERALL
WIDTH ~ 5.900 mm
DIMENSION
HEIGHT ~ 3.100 mm
MAX. PANEL WIDTH 310 mm
PASTE DENSITY 4.0 – 4.7 g/cm*
Installed Power: 40 kW
DECOILER/DRUM PASTER/DIVIDER
Main Switch: 100 A
Installed Power: 182 kW
STANDARD FLASH ELECTRICAL HEATING
Main Switch: 340 A
ELECTRICAL DRYING
REQUIREMENT OVEN Installed Power: 20 kW
GAS HEATING
Main Switch: 63 A
Installed Power: 23.5 kW
STACKER AND CUTTER
Main Switch: 63 A
DECOILER/DRUM PASTER/DIVIDER 100 Nl/min (6 bar) – 1/2”
COMPRESSED AIR
STACKER AND CUTTER 250 Nl/min (6 bar) – 1/2”
WATER SUPPLY 2 l/min – 3/8’’
PLATE BAGGING PAPER THICKNESS 0.03 to 0.06 mm

*Can change in accordance with the paste penetration value.

FEB2023 — rev. 01
SOVEMA GROUP S.p.A. — Via Spagna 13, 37069 Villafranca di Verona VR - ITALY
Tel. +39 045 6335711 - Fax +39 045 6303911 - info@sovemagroup.com - www.sovemagroup.com