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Standardbook 2005-08 e
Standardbook 2005-08 e
2005
DRILLING AND THREAD DEPTHS
2
THREAD SELECTION SERIES AND UNDERCUTS
DESIGN DIRECTIVES
MECHANICAL FASTENERS
PRODUCT STANDARDS / PARTS KEPT IN STOCK
7 FEATHER KEYS
The reproduction, distribution and utilization of this document as well as the disclosure of its content to others without prior explicit
written consent by SMS Demag AG are prohibited. This document has to be protected against unauthorized access by third parties.
Contravention obligates to payment of damages.
All rights arising under patent/utility model/trademark protection reserved.
Materials
SN 359
Selection
This standard specifies materials which are used in SMS Demag products; priority shall be given to the materials of SN 483,
which are available from stock.
Table of contents:
Cast iron
Grey cast iron ........................................................................................................................................................ Pages 24 & 25
Spheroidal graphite cast iron................................................................................................................................. Pages 24 & 25
Malleable cast iron ................................................................................................................................................ Pages 24 & 25
Cast steel
Cast steel ..............................................................................................................................................................Pages 24 to 29
Non-ferrous metals
Copper-tin-zinc cast alloys (red brass) .................................................................................................................. Pages 30 & 31
Copper-tin cast alloys (tin bronze)......................................................................................................................... Pages 30 & 31
Copper-tin-lead cast alloys (cast tin-lead-bronze) ................................................................................................. Pages 30 & 31
Copper-aluminium cast alloys (cast aluminium-bronze) ........................................................................................ Pages 30 & 31
White bronze ......................................................................................................................................................... Pages 30 & 31
Copper-zinc cast alloys (special cast brass).......................................................................................................... Pages 32 & 33
Copper-zinc alloy (special brass) .......................................................................................................................... Pages 32 & 33
Copper-zinc alloy................................................................................................................................................... Pages 32 & 33
Copper .................................................................................................................................................................. Pages 32 & 33
Tin cast alloy for multilayer plain bearings (bearing metal).................................................................................... Pages 32 & 33
Sintered bronze, oil-impregnated .......................................................................................................................... Pages 32 & 33
Maintenance-free sliding materials........................................................................................................................Pages 34 to 37
Continued on pages 2 to 36
Page 2
SN 359 : 2005-08
Strength properties
1) 2)
Reduction of area at
Material
Brinell hardness G
Specimen position
Nominal thickness
Tensile strength
transverse dir. = t
(guide values)
rupture
Z KV HBW
Type Heat ReH Rm
Density MPa MPa
and Designation No. treatment mm % J
standard condition %
kg/dm³
min. min. min. min. max.
≤ 16 235 26
> 16 ≤ 40 225 26
> 40 ≤ 63 215 360 to 510 25
S235JR 1.0038 - 7,85 > 63 ≤ 80 215 24 - 27 / l -
> 80 ≤ 100 215 24
> 100 ≤ 150 195 350 to 500 22
> 150 ≤ 200 185 21
340 to 490
> 200 ≤ 250 175 21
≤ 16 275 23
> 16 ≤ 40 265 23
> 40 ≤ 63 255 410 to 560 22
> 63 ≤ 80 245 21
S275JR 1.0044 - 7,85 - 27 / l -
> 80 ≤ 100 235 21
> 100 ≤ 150 225 400 to 540 19
> 150 ≤ 200 215 18
380 to 540
> 200 ≤ 250 205 18
≤ 16 355 22
> 16 ≤ 40 345 22
> 40 ≤ 63 335 470 to 630 21
> 63 ≤ 80 325 20 27 / l
S355J2 1.0577 +N * 7,85 > 80 ≤ 100 315 20 - -
at – 20°C
Unalloyed > 100 ≤ 150 295 18
structural steels > 150 ≤ 200 285 450 to 600 17
> 200 ≤ 250 275 17
DIN EN 10025-2 > 250 ≤ 400 265 17
≤ 16 295 20 -
16) > 16 ≤ 40 285 20 -
> 40 ≤ 63 275 470 to 610 19 -
> 63 ≤ 80 265 18 -
E295 1.0050 - 7,85 - -
> 80 ≤ 100 255 18 -
> 100 ≤ 150 245 450 to 610 16 -
> 150 ≤ 200 235 15 -
440 to 610
> 200 ≤ 250 225 15 -
≤ 16 335 16 -
> 16 ≤ 40 325 16 -
> 40 ≤ 63 315 570 to 710 15 -
> 63 ≤ 80 305 14 -
E335 1.0060 - 7,85 - -
> 80 ≤ 100 295 14 -
> 100 ≤ 150 275 550 to 710 12 -
> 150 ≤ 200 265 11 -
540 to 710
> 200 ≤ 250 255 11 -
≤ 16 360 11 -
> 16 ≤ 40 355 11 -
> 40 ≤ 63 345 670 to 830 10 -
> 63 ≤ 80 335 9 -
E360 1.0070 - 7,85 > 80 ≤ 100 325 9 - - -
> 100 ≤ 150 305 650 to 830 8 -
> 150 ≤ 200 295 640 to 830 7 -
> 200 ≤ 250 285 7 -
1 MPa = 1 N/mm2
19)
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
At the surface
At the surface
Application example
tempeature
Machining
Material
HRC HV1 Rht HV3 HV3 Nht C Si Mn P &. S Cr Mo Cu N TP
SMS Demag specif.
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. max. max. each max. max. max.
0,17
0,21
Wall
thickn.
- - - - - - - 1,50 0,035 - - - 0,012 2 from 1,0 1,2 0,9 General purpose
0,22 30 mm: steels
ca. 150°C
General purpose
150 steels
- - - - - - - - - 0,045 - - - 0,012 3 to 1,0 1,3 1,0
Screws/bolts 5.6 up to
200
dia. 40 mm
200
- - - - - - - - - 0,045 - - - 0,012 4 to 1,1 1,4 1,0
400
General purpose
steels
200
- - - - - - - - - 0,045 - - - 0,012 4 to 1,2 1,6 1,0
400
Page 4
SN 359 : 2005–08
Strength properties
1) 2)
Elongation at rupture
Brinell hardness G
Nominal thickness
longitudinal dir. = l
transverse dir. = t
ISO-V-specimen,
t = wall thickness
Tensile strength
(guide value)
rupture
stress
Supplementary ReH / Rm Z KV HBW
Type Rp 0,2
symbols 17) Density
and Designation No. mm MPa MPa % % J
Heat treatment
standard
condition 18) kg/dm³ min. min. min. min. max.
≤ 16 355
> 16 ≤ 40 345 22
> 40 ≤ 63 335 470 to 630
> 63 ≤ 80 325
S355N 1.0545 7,85 > 80 ≤ 100 315 - 55 / l -
>100 ≤ 150 295 21
>150 ≤ 200 285 450 to 600
Normalised/ >200 ≤ 250 275
normalised ≤ 16 420
rolled weldable > 16 ≤ 40 400 19
fine grain > 40 ≤ 63 390 520 to 680
structural steels normalised > 63 ≤ 80 370
S420N 1.8902 7,84 - 55 / l -
> 80 ≤ 100 360
DIN EN 10025-3 >100 ≤ 150 340 18
>150 ≤ 200 330 500 to 650
16)
> 200 ≤ 250 320
≤ 16 460
> 16 ≤ 40 440
> 40 ≤ 63 430 550 to 720
S460N 1.8901 7,84 > 63 ≤ 80 410 17 - 55 / l -
> 80 ≤ 100 400
>100 ≤ 150 380
>150 ≤ 200 370 530 to 700
≥ 5 ≤ 10 510 650 to 950 6
> 10 ≤ 16 420 600 to 900 7
E295GC 1.0533 +C 7,85 > 16 ≤ 40 320 550 to 850 8 - - -
Bright steel > 40 ≤ 63 300 520 to 770 9
> 63 ≤ 100 255 470 to 740 9
products
≥ 5 ≤ 10 565 750 to 1050 5
DIN EN 10277-2 > 10 ≤ 16 500 710 to 1030 6
C45 1.0503 +C 7,85 > 16 ≤ 40 410 650 to 1000 7 - - -
> 40 ≤ 63 360 630 to 900 8
> 63 ≤ 100 310 580 to 850 8
Sheets -
DC01 1.0330 +LC - ≤ 3 140 270 to 410 28 - -
DIN EN 10130 -
P235TR1 1.0254 +N 7,85 - -
t ≤ 16 235
16 < t ≤ 40 225 360 to 500 25 / l 100-140
P235GH 1.0345 - 7,85 40 < t ≤ 60 215 - -
Tubes
t ≤ 12
DIN EN 10216-1 355 490 to 650
12 < t ≤ 20
DIN EN 10216-2 20 < t ≤ 40 345
DIN EN 10216-3 P355N 1.0562 +N 7,85 335 490 to 630 22 / l - 55 / l 145-185
40 < t ≤ 50
DIN EN 10305-4
50 < t ≤ 65 325
65 < t ≤ 80 315
450 to 590
80 < t ≤ 100 305
E 235 1.0308 +N 7,85 - 235 340 to 480 25 - - -
1 MPa = 1 N/mm2
19)
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
At the surface
At the surface
Application example
tempeature
Machining
Material
HRC HV1 Rht HV3 HV3 Nht C Si Mn P&S Cr Mo Ni Others TP
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) each max.
N max. 0,015
Al min. 0,02 †)
0,90 total
max. max. P: 0,030 max. max. max.
- - - - - - to Cu max. 0,55 1 150 1,1 1,6 1,2
0,20 0,50 S: 0,025 0,30 0,10 0,50
1,65 Nb max. 0,05
V max. 0,12
Ti max. 0,05 Welding regulations
of SEW 088 shall be
N max. 0,025 observed
Al min. 0,02 †)
1,00 total
max. max. P: 0,030 max. max. max.
- - - - - - to Cu max. 0,55 ‡) 2 150 1,2 1,7 1,2 Subsequent
0,20 0,60 S: 0,025 0,30 0,10 0,80 attachment welds are
1,70 Nb max. 0,05
V max. 0,20 not permitted; bolted
Ti max. 0,05 connections shall be
used instead
N max. 0,025
Al min. 0,02 †)
1,00 total
max. max. P: 0,030 max. max. max.
- - - - - - to Cu max. 0,55 ‡) 2 150 1,3 1,8 1,2
0,20 0,60 S: 0,025 0,30 0,10 0,80
1,70 Nb max. 0,05
V max. 0,20
Ti max. 0,05
150
- - - - - - - - - 0,045 - - - N ≤ 0,009 3 to 1,0 1,3 1,3
200
Bright unalloyed
steels, key steels
0,42 0,50 200
max. max. max. max. Cr+Mo+Ni
- - - - - - to to 0,045 4 to 1,1 1,4 2,3
0,40 0,40 0,10 0,40 max. 0,63
0,50 0,80 400
max. max.
- - - - - - - 0,045 - - - - 2 - - - 1,0 Sheets
0,12 0,60
max.
- - 0,040 - - - N ≤ 0,009 1,0
0,17
- - - - - - 0,10 0,40 1 - 0,9 1,2
max.
to to 0,040 - - - - 3,0
0,17
0,35 0,80
Al total
min. 0,020
0,90 Cu max. 0,30
max. max. P: 0,025 max. max. max.
- - - - - - to N 0,020 1 - 1,0 1,3 1,3
0,20 0,50 S: 0,020 0,30 0,08 0,50 max.
1,70 Nb max. 0,05
Ti max. 0,040
V max. 0,10 Pipelines
max. max. max. P: 0,025
- - - - - - - - - - - - - - -
0,17 0,35 1,20 S: 0,015
16,5 2,0 10,0
max. max. max. P: 0,045
- - - - - - to to to N ≤ 0,11 - - - - -
0,03 1,0 2,0 S: 0,015
18,5 2,5 13,0
17,0 9,0
max. max. max. P: 0,045 Ti 5x%C
- - - - - - to - to 1 - - - 8,1
0,08 1,0 2,0 S: 0,015 to 0,70
19,0 12,0
16,5 2,0 10,5
max. max. max. P: 0,045 Ti 5x%C
- - - - - - to to to 1 - - - 12,0
0,08 1,0 2,0 S: 0,015 to 0,70
18,5 2,5 13,5
†) The minimum value of the Al total content does not apply if there are sufficient contents of nitrogen-fixing elements.
‡) When the copper content exceeds 0,35%, the nickel content shall be at least half the copper content.
Page 6
SN 359 : 2005-08
Strength properties
1) 2) 3)
Brinell hardness G
Product thickness
reversed bending
ISO-V-specimen,
Tensile strength
(guide values)
transverse = t
Yield point
stresses
rupture
Supplementary t ReH Rm Z KV Rbw HBW
Type
symbols 17) Density
and Designation No. mm MPa MPa % % J N/mm2
Heat treatment
standard
condition 18) kg/dm³ min. min. min. min. min. max.
t ≤ 16 275
16 < t ≤ 40 270 440 to 590
40 < t ≤ 60 260
16Mo3 1.5415 +N 7,86 22 - 31/t - -
60 < t ≤ 100 240 430 to 560
100 < t ≤ 150 220 420 to 570
150 < t ≤ 250 210 410 to 570
t ≤ 16 265
16 < t ≤ 40 255
410 to 530
40 < t ≤ 60 245
P265GH 1.0425 +N 7,85 22 - 40/t - -
60 < t ≤ 100 215
100 < t ≤ 150 200 400 to 530
150 < t ≤ 250 185 390 to 530
t ≤ 16 300
450 to 600 31/t
+NT 16 < t ≤ 60 290
13CrMo4-5 1.7335 7,85 60 < t ≤ 100 270 440 to 590 19 - 27/t - -
+NT or +QT 100 < t ≤ 150 255 430 to 580 -
t ≤ 50 690 -
P690QH 1.8880 + QT 7,85 50 < t ≤ 100 670 770 to 940 14 - 60/t - -
50 < t ≤ 150 630 720 to 900
1 MPa = 1 N/mm2
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
Application
At the surface
At the surface
temperature
example
Machining
Material
HRC HV1 Rht HV3 HV3 Nht C Si Mn P&S Cr Mo Ni Others TP
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. each max. max.
Al total
min. 0,020
0,80 Cu max. 0,30
max. P:0,025 max. max. Nb max- 0,012
- - - - - - 0,40 to 0,30 Ti 2 - - - -
0,20 S:0,015 0,30 0,08 max. 0,03
1,40 V max. 0,02
Cr+Cu+Mo+Ni
max. 0,70
Al total
min. 0,020
Cu max. 0,30 Pressure vessels,
0,80 N max. 0,012 metal sheets,
max. P:0,025 max. max.
- - - - - - 0,40 to 0,50 Nb max. 0,05 2 - - - - steel strips
0,16 S:0,015 0,30 0,08 Ti max. 0,03
1,50
V max. 0,05
Nb + Ti + V
max. 0,05
Al total
min. 0,020
** ** Cu max. 0,30
1,10 N max. 0,012
max. P:0,025 max. max.
- - - - - - 0,50 to 0,50 Nb max- 0,05 2 - - - -
0,18 S:0,015 0,30 0,08 Ti max. 0,03
1,70
V max. 0,10
Nb + Ti + V
max. 0,12
Al total
min. 0,020
** ** Cu max. 0,70
1,10 N max. 0,025
max. P:0,025 max. max.
- - - - - - 0,60 to 0,80 Nb max. 0,05 2 - - - -
0,20 S:0,015 0,30 0,10 Ti max. 0,03
1,70
V max. 0,20
Nb + Ti + V
max. 0,22
B max. 0,005
Cu max. 0,30
N max. 0,015
max. max. P:0,025 max. max.
- - - - - - 0,80 2,50 Nb max. 0,06 2 - - - -
0,20 1,70 S:0,015 1,50 0,70 Ti max. 0,05
V max. 0,12
Zr max. 0,15
* The aluminium share of the heat shall be determined and indicated in the inspection document.
** The total percentage by mass of the three elements chromium, copper and molybdenum shall not exceed 0,45 %.
Page 8
SN 359 : 2005-08
Strength properties
1) 2) 3)
Brinell hardness G
Nominal thickness
reversed bending
ISO-V-specimen,
Tensile strength
longitudinal = l
t = flat product
(guide values)
d = diameter
stresses
rupture
stress
Supplementary R eH / Rm Z KV Rbw HBW
Type Density
symbol 17) R p 0,2
and Designation No. mm MPa MPa % % J MPa
Heat treatment
standard kg/dm³
condition 18) min. min. min. min. min. max.
> 3 ≤ 50 620
700 to 890
quenched and 30 / l
S620QL 1.8927 7,85 > 50 ≤ 100 580 15 - at - -
tempered
- 40°C
quenched and 30 / l
S960QL 1.8933
tempered
7,85 > 3 ≤ 50 960 980 to 1150 10 - at - -
- 40°C
1MPa = 1N/mm 2
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
At the surface
At the surface
Application example
temperature
Machining
Material
HRC HV1 Rht HV3 HV3 Nht C Si Mn P&S Cr Mo Ni Others TP
SMS Demag
specific % % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. max. max. each max. max. max. max. max.
B 0,0050
Cu 0,50
N 0,015 120
P: 0,020
- - - - - - 0,20 0,80 1,70 1,50 0,70 2,0 Nb 0,06 † 4 to - - -
S: 0,010
Ti 0,05 † 150
V 0,12 †
Zr 0,15 †
B 0,0050
Cu 0,50
N 0,015 120
P: 0,020
- - - - - - 0,20 0,80 1,70 1,50 0,70 2,0 Nb 0,06 † 4 to - - -
S: 0,010
Ti 0,05 † 150
V 0,12 † Vessel, trunnion ring,
Zr 0,15 † brackets, lamella
plates
B 0,0050
Cu 0,50
N 0,015 120
P: 0,020
- - - - - - 0,20 0,80 1,70 1,50 0,70 2,0 Nb 0,06 † 4 to - - -
S: 0,010
Ti 0,05 † 150
V 0,12 †
Zr 0,15 †
B 0,0050
Cu 0,50
N 0,015 120
P: 0,020
- - - - - - 0,20 0,80 1,70 1,50 0,70 2,0 Nb 0,06 † 4 to - - -
S: 0,010
Ti 0,05 † 150
V 0,12 †
Zr 0,15 †
0,17 0,40 from Quality steel for
- - - - - - to 0,40 to 0,045 0,40 0,10 0,40 2 30 mm 1,0 1,3 1,1
medium loading
0,24 0,70 150° C
Quality steel for
0,32 0,50 200 medium loading,
- - - - - - to 0,40 to 0,045 0,40 0,10 0,40 Cr+ Mo+ 4 to 1,1 1,4 1,2
bolts 5.6 from dia. 40
0,39 0,80 Ni 400
to 160 mm
50+6 410 2 to 0,42 0,50 max. 200
4 - - - to 0,40 to 0,045 0,40 0,10 0,40 0,63 4 to 1,2 1,5 1,2
0,50 0,80 400 Quality steel for
limited feasibility higher loading
0,57 0,60
- - - to 0,40 to 0,045 0,40 0,10 0,40 5 - 1,6 2,1 1,3
2 to
55+6 484 0,65 0,90
4
† At least one of the grain-minimizing elements, one of which is aluminium, should be present at a min. percentage of 0,015%.
In the case of aluminium the minimum of 0,015% is valid for the soluble aluminium; this value is also considered attained when the total aluminium content
is at least 0,018%; in cases of arbitration the content of soluble aluminium shall be determined.
Page 10
SN 359 : 2005-08
Strength properties
1) 2) 3)
Brinell hardness G
Nominal thickness
ISO V-specimen,
Tensile strength
(guide values)
t = flat product
d = diameter
longitudinal
rupture
stress
Supplemen- ReH / Rm Z KV Rbw HBW
Type tary symbol Density Rp 0,2
and Designation No. Heat mm MPa MPa % % J MPa
standard treatment kg/dm³
condition 18) min. min. min. min. min. max.
t≤ 8; d ≤ 16 430 630 to 780 17 40 35 320
C35 1.0501
C35E 1.1181
7,85 8<t≤ 20; 16 < d ≤ 40 380 600 to 750 19 45 35 -
20 < t ≤ 60; 40 < d ≤ 100 320 550 to 700 20 50 35 -
Unalloyed t≤ 8; d ≤ 16 490 700 to 850 14 35 25 370
quenched and C45
C45E
1.0503
1.1191
+QT 7,85 8<t≤ 20; 16 < d ≤ 40 430 650 to 800 16 40 25 -
tempered steels 20 < t ≤ 60; 40 < d ≤ 100 370 630 to 780 17 45 25 -
t≤ 8; d ≤ 16 550 800 to 950 12 30 - 390
DIN EN C55 1.0535
7,85 8<t≤ 20; 16 < d ≤ 40 490 750 to 900 14 35 - -
10083-1 and 2 C55E 1.1203
20 < t ≤ 60; 40 < d ≤ 100 420 700 to 850 15 40 - -
C 75 * 1.0605 - 7,85 - - - - - - -
Conversion table for Brinell hardness (QT) see DIN EN ISO 18265
hardening 480 700 to 840 14 35 28 370
quenched and
steels Cf 45 V 8) 1.1193.05
tempered
7,85 16 < d ≤ 40 410 660 to 800 16 40 28 -
40 < d ≤ 100 370 620 to 760 17 45 28 -
DIN 17212 d ≤ 16 510 740 to 880 12 25 - 390
Cf 53 V 8) 1.1213.05 7,85 16 < d ≤ 40 430 690 to 830 14 35 - -
40 < d ≤ 100 400 640 to 780 15 40 - -
t ≤ 8; d ≤ 16 700 900 to 1100 12 50 45 440
8 < t ≤ 20; 16 < d ≤ 40 600 800 to 950 14 55 50 -
25CrMo4 1.7218 +QT 7,83
20 < t ≤ 60; 40 < d ≤ 100 450 700 to 850 15 60 50 -
60 < t ≤ 100; 100 < d ≤ 160 400 650 to 800 16 60 45 -
1 MPa = 1N/mm2
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Nitriding depth
Limit hardness
At the surface
At the surface
Application example
temperature
Machining
Material
HRC HV1 Rht HV3 HV3 Nht C Si Mn P&S Cr Mo Ni Óthers TP
SMS Demag specific % % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. each max. max. max. max.
2 0,32 0,50 200
300
51+6 420 to 200 0,5 to 0,40 to 0,035 0,40 0,10 0,40 Cr+ 4 to 1,1 1,4 1,6
+50
4 0,39 0,80 Mo+ 400 QT and flame
2 0,42 0,50 Ni 200 hardening steels for
360
55+6 484 to 300 0,5 to 0,40 to 0,035 0,40 0,10 0,40 4 to 1,2 1,5 1,7 medium and high
+50
4 0,50 0,80 max. 400 loads
2 0,57 0,60 0,63
400
57+6 520 to 330 0,5 to 0,40 to 0,035 0,40 0,10 0,40 5 - 1,2 1,5 1,8
+50
4 0,65 0,90
0,70 0,15 0,60
- - - - - - to to to 0,045 - - - - - - - - - Strip steels
0,80 0,35 0,80
2 0,33 0,15 0,50 200
300 P: 0,025
51+6 420 to 200 0,5 to to to - - - - 4 to 1,1 1,4 1,6
+50 S: 0,035
4 0,39 0,35 0,80 400 QT and flame
2 0,43 0,15 0,50 200 hardening steels for
360 P: 0,025
55+6 484 to 300 0,5 to to to - - - - 4 to 1,2 1,5 1,7 medium and high
+50 S: 0,035
4 0,49 0,35 0,80 400 loads
2 0,50 0,15 0,40
400 P: 0,025
57+6 520 to 330 0,5 to to to - - - - 5 - 1,2 1,5 1,8
+50 S: 0,035
4 0,57 0,35 0,70
0,22 0,60 0,90 0,15 200
600 Trunnions, pressure
- - - 310 0,6 to 0,40 to 0,035 to to - - 4 to 1,5 1,9 1,6
+100 plates, piston rods
0,29 0,90 1,20 0,30 400
Brinell hardness G
Material
Nominal thickness
reversed bending
ISO V-specimen,
Tensile strength
(guide values)
longitudinal
stresses
rupture
stress
ReH / Rm A Z KV Rbw
Type 17) HBW
Density Rp 0,2
and Designation No. Supplementary
mm MPa MPa % % J MPa
standard symbol
kg/dm³ min. min. min. min. min. max.
156
16MnCr5 1.7131 7,85 - - 720** - - - - to
Case hardening 207
+TH 170
steels
20MnCr5 1.7147 7,85 - - 760** - - - - to
DIN EN 10084 217
179
18CrNiMo7-6 1.6587 +FP 7,85 - - 800** - - - - to
229
High
temperature
X22CrMoV12-1 1.4923 +QT 7,70 ≤ 160 600 800 to 950 14 40 27 - -
steels
DIN EN 10269
Steels for ≤ 100 39
forgings X20CrMoV11-1 1.4922 +QT 7,76 > 100 ≤ 250 500 700 to 850 16 - 31 310 -
DIN EN 10222-2 > 250 ≤ 330 27
≤ 100 215 340 24 35
S235JR 1.0038 +N 7,85 > 100 ≤ 250 175 340 23 - 30 - -
> 250 ≤ 500 165 340 23 27
≤ 100 215 340 24 35 ***
S235J2 1.0116 +N 7,85 > 100 ≤ 250 175 340 23 - 30 *** - -
> 250 ≤ 500 165 340 23 27 ***
≤ 100 315 490 20 35 ***
S355J2 1.0570 +N 7,85 > 100 ≤ 250 275 450 18 - 30 *** - -
> 250 ≤ 500 265 450 18 27 ***
300 ≤ 100
530 22 50
> 100 280 ≤ 250
520 22 50
+N - - -
> 250 260 ≤ 500
500 22 40
20Mn5 1.1133 7,85 > 500 250 ≤ 750
490 22 40
400 ≤ 70
550 16 50
+QT > 70 300 ≤ 160
500 20 - 45 - -
Steels for > 160 300 ≤ 330
500 20 45
forgings 270 ≤ 100
520 19 30
> 100 245 ≤ 250
500 19 25
DIN EN 10250-2 +N > 250 220 ≤ 500
480 19 - 20 - -
> 500 210 ≤ 1000
470 18 17
C35E 1.1181 7,85
♦ SEW 550 ♦ >500 245 490 to 610
≤1000 20 (31)∆
(for >500 mm) 320 ≤ 70
550 20 35
+QT > 70 290 ≤ 160
490 22 - 31 - -
> 160 270 ≤ 330
470 21 25
305 ≤ 100
580 16 -
> 100 275 ≤ 250
560 16 18
+N > 250 240 ≤ 500
540 16 - 15 - 207
> 500 230 ≤ 1000
530 15 12
C45E 1.1191 7,85
♦ >500 295 590 to 720
≤1000 15 (24)∆
370 ≤ 70
630 17 25
+QT > 70 340 ≤ 160
590 18 - 22 - -
> 160 320 ≤ 330
540 17 20
340 ≤ 100
670 11 -
> 100 310 ≤ 250
650 11 -
+N > 250 275 ≤ 500
630 11 - - - 241
> 500 260 ≤ 1000
620 10 -
C60E 1.1221 7,85
♦ >500 345 680 to 830
≤1000 12 (-)∆
450 ≤ 70
750 14
+QT > 70 390 ≤ 160
690 15 - - - -
> 160 350 ≤ 330
670 14
* Preliminary value ∆ DVM specimen, longitudinal
** Only guide values 1MPa = 1N/mm2
*** Notched bar impact bending tests at approx. –20°C
Chemical composition
Welding suitability
Carburizing depth
(ladle analysis)
Hardening depth
Welding preheat
Limit hardness
At the surface
Application example
temperature
C min.: 0,4%
Machining
Material
HRC HV1 Eht C Si Mn P&S Cr Mo Ni Others TP
SMS Demag specific
(mm) % % % % % % % % (°C)
(mm) (mm) min. min. max. max. each max.
0,14 1,00 0,80 Pins, bushings, sliding
200 to
to 0,40 to 0,035 to - - - 4 1,5 1,9 1,2 liners, eccentrics,
400
0,19 1,30 1,10 cylinders, worm shafts,
1,6 0,2 0,8 4) 1,0
2,4 0,3 57+5 1,2 4) 1,1 0,17 1,10 1,00 pinion shafts, bevel
520 200 to
3,2 0,3 9) 1,6 4) 1,2 to 0,40 to 0,035 to - - - 4 1,5 1,9 1,2 gears, gearwheels
400
4,0 0,3 2,0 4) 1,4 0,22 1,40 1,30
0,15 0,50 1,50 0,25 1,40 Gear components, ring
0,035
to 0,40 to to to to - 2 a) - 1,6 2,1 2,9 gears, drive pinions,
0,015 d)
0,21 0,90 1,80 0,35 1,70 wear parts
0,18 0,40 11,00 0,80 0,30 V
P: 0,025 350 to
- - - - - - to 0,50 to to to to 0,25 to 4 - - -
S: 0,015 450 b) Coiler segments (hot
0,24 0,90 12,50 1,20 0,80 0,35
strip), table rollers
350 to (covering), shafts for
0,17 0,30 10,00 0,80 0,30 V 4
P: 0,025 450 b) mandrel extension
- - - - - - to 0,40 to to to to 0,20 to - - -
S: 0,015 150 to
0,23 1,00 12,50 1,20 0,80 0,35 4
280 c)
max. max. max.
- - - - - - 0,55 0,045 0,30 0,30 e) e) 0,9 1,2 1
0,20 1,40 0,08 Al min.
0,020
max. max. max. For low loads,
- - - - - - 0,55 0,035 0,30 0,30 Cr+ Mo+ e) e) - - 1 for general use
0,17 1,40 0,08
Ni max.
max. max. max. 0,48
- - - - - - 0,55 0,035 0,30 0,30 e) e) 1,0 1,3 1
0,22 1,60 0,08
0,17 0,40 Cr+Mo+
max.
- - - - - - to 0,40 to 0,045 0,40 0,40 Ni max. e) e) 1,0 1,3 1
0,10
0,24 0,70 0,63
Al min. For medium loads,
0,020 1 for general use
0,17 1,00
max.
- - - - - - to 0,40 to 0,035 0,40 e) e) - -
0,40 0,10 Cr+Mo+
0,23 1,50
Ni max.
0,63 1,3
1
0,32 0,50
max.
- - - - - - to 0,40 to 0,035 0,40 0,40 e) e) 1,1 1,4
0,10
0,39 0,80
1,3
1
0,57 0,60
max.
- - - - - - to 0,40 to 0,035 0,40 0,40 e) e) 1,6 2,1
0,10
0,65 0,90
1,3
a) In non-hardened condition (otherwise 5: not weldable).
b) Welding in the austenitic range.
c) Welding in the martensitic range.
d) Special requirement of SMS Demag.
e) Forgings weldable only under certain conditions; to be agreed upon with design department and specialist welding engineer.
Page 14
SN 359 : 2005-08
Strength properties
1) 2) 3)
Brinell hardness G
Nominal thickness
reversed bending
ISO V-specimen,
Tensile strength
(guide values)
longitudinal
stresses
rupture
stress
ReH / Rm A Z KV Rbw HBW
Type 17)
Density mm Rp 0,2
and Designation No. Supplementary
MPa MPa % % J MPa
standard symbols
kg/dm³ min. min. min. min. min. min. max.
≤ 70 450 700 15 50
25CrMo4 1.7218 +QT 7,83 > 70 ≤ 160 400 650 17 - 45 - -
> 160 ≤ 330 380 600 18 38
≤ 70 550 800 14 45
34CrMo4 1.7220 +QT 7,81 > 70 ≤ 160 450 700 15 - 40 - -
> 160 ≤ 330 410 650 16 33
≤ 160 500 750 14 30
> 160 ≤ 330 460 700 15 27
42CrMo4 1.7225 +QT 7,83 > 330 ≤ 500
- 22 - -
390 600 16
♦ > 500 ≤ 750 390 590 to 740 16 (38)∆
≤ 160 550 800 13 25
> 160 ≤ 330 540 750 14 20
50CrMo4 1.7228 +QT 7,85 > 330 ≤ 500
- 15 - -
Steels for 490 700 15
forgings ♦ > 500 ≤ 750 490 690 to 840 15 (31)∆
≤ 160 700 900 12 45
DIN EN 10250-3 > 160 ≤ 330 630 850 12 45
30CrNiMo8 1.6580 +QT 7,80 > 330 ≤ 660
- 40 - -
590 800 12
♦ SEW 550 ♦ > 500 ≤ 1000 590 780 to 930 12 (45)∆
(for >500 mm) ≤ 160 600 800 13 45
> 160 ≤ 330 540 750 14 45
34CrNiMo6 1.6582 +QT 7,85 > 330 ≤ 660 490 700 15 - 40 - -
♦ > 500 ≤ 1000 490 690 to 840 15 (41)∆
≤ 70 980 1100 10 28
> 70 ≤ 160 820 1000 12 48
> 160 ≤ 330 780 950 12 48
33NiCrMoV14-5 1.6956 +QT 7,85 ♦ ≤ 1000
- (34)∆ - -
785 930 to 1130 12
♦ >1000 ≤ 1500 735 880 to 1080 13 (34)∆
♦ >1500 ≤ 2000 685 830 to 980 14 (34)∆
≤ 160 700 900 12 35
30CrMoV9 1.7707 +QT 7,85 - - -
> 160 ≤ 330 590 800 14 35
≤ 160 -
X20Cr13 10) 1.4021 +QT 800 7,70 600 800 to 950 12 - 20 400
+A - - ≤ 760 - - - 230
DIN EN 10250-4 X5CrNi18-10 1.4301 - 7,90 ≤ 250 190 500 to 700 35 - 100 - -
Chemical composition
Welding suitability
(ladle analysis)
Welding preheat
Application example
temperature
Machining
Material
C Si Mn P&S Cr Mo Ni Others TP
% % % % % % % % (°C)
max. each max.
0,22 0,60 0,90 0,15
to 0,40 to 0,035 to to - - a) a) 1,5 1,9 1,6
0,29 0,90 1,20 0,30
0,30 0,60 0,90 0,15 Pressure plates, coupling
to 0,40 to 0,035 to to - - a) a) - - - wobblers, drive shafts, bending
0,37 0,90 1,20 0,30 blocks
0,38 0,60 0,90 0,15
to 0,40 to 0,035 to to - - a) a) 1,7 2,1 1,6
0,45 0,90) 1,20 0,30
Brinell hardness G
Nominal thickness
reversed bending
Type of product *
ISO V specimen,
Tensile strength
(guide values)
longitudinal
stresses
rupture
stress
Supplementary ReH / Rm Z KV Rbw HBW
Type
symbol 17) Density mm Rp 0,2
and Designation No. MPa MPa % % J MPa
Heat treatment
standard
condition 18) kg/dm³ min. min. min. min. min. max.
700
+QT700 - ≤ 160 500 to 13 - 25 370 -
850
800
X20Cr13 10) 1.4021 +QT800 7,70 - ≤ 160 600 to 12 - 20 400 -
950
800
+QT800 600 to 20
900
10 - - -
900
X17CrNi16-2 10) 1.4057 +QT900 7,70 - ≤ 250 700 to 15
1050
+A - ≤ 1000 - - - - 295
C ≤ 6 240
530
-
to 40 **
680
X5CrNiMo17-12-2 1.4401 solution-annealed 8,00 H ≤ 12 220 - - -
90
520
P ≤ 75 220 to 45 **
670
500
≤ 160
X6CrNiTi18-10 1.4541 quenched 7,90 - 190 to 30 - 100 200 -
> 160 ≤ 450 700
500
≤ 160
X6CrNiMoTi17-12-2 1.4571 quenched 8,00 - 200 to 30 - 100 - -
> 160 ≤ 450 700
Chemical composition
Welding suitability
(ladle analysis)
In nitriding depth
Hardening depth
Welding preheat
Limit hardness
Nitriding depth
At the surface
At the surface
Application example
temperature
Machining
Material
HRC HV1 Rht HV3 HV3 Nht C Si Mn P&S Cr Mo Ni Others TP
SMS Demag specif.
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. each max.
350 to
- - - - - - 4 450 b) - - -
150 to
280 c) Pins, shafts, bushings,
0,16 P: 0,040 12,0 350 to pipe clamps, oil
max. 450 b) distributors, screws/
- - - - - - to 1,00 S: 0,015 to - - - 4 - - -
1,50 150 to
0,25 a) 14,0 bolts, washers, semi-
280 c) finished products
350 to
450 b)
- - - - - - 4 - - -
150 to
280 c)
- - - - - -
- - - - - -
Screws/bolts,
P: 0,045 17,0 8,00 washers, flanges,
max. max.
- - - - - - 1,00 S: 0,015 to - to N ≤ 0,11 1 - 1,5 1,9 3,8 vessels, shapes,
0,07 2,00 a) 19,5 10,50 wires, chains, semi-
finished products
a) In the case of bars, wires and forgings a max. content of 0.030 % S is applicable.
b) Welding in the austenitic range.
c) Welding in the martensitic range.
Page 18
SN 359 : 2005-08
Mechanical properties
1)
Elongation at rupture
Nominal thickness
ISO V specimen,
Brinell hardness
Tensile strength
(guide values)
longitudinal
rupture
stress
Supplementary ReH / Rm Z KV HBW
Type Rp 0,2
symbol 17) Density
and Designation No. mm MPa MPa % % J °C
Heat treatment
standard
condition kg/dm³ min. min. min. min.
DILLIDUR®
≤ 30 1300 1650 8 - 25 -20 470-530
500 V
(1.8721) 7,85 > 30 ≤ 70 - - - - - - 450-530
> 70 ≤ 100 - - - - - -
(26MnCr6-3)
4 ≤ 10 - - - - -
> 10 ≤ 20 1000 1250 10 - 45 - 40
HARDOX > 20 ≤ 32 - - - - -
- +Q+T 7,85 370-430
400 > 32 ≤ 51 - - - - -
High-strength > 51 ≤ 80 - - - - -
plates made of > 80 ≤130 - - - - -
fine-grained
4 ≤ 13 - - - - -
engineering
steels HARDOX > 13 ≤ 26 1300 1550 8 - 30 - 40
- - 7,85 470-530
500 > 26 ≤ 40 - - - - -
> 40 ≤ 80 - - - - -
HARDOX
- - 7,85 > 10 ≤ 30 - - - - - 560-640
600
> 4 ≤ 50 700
D (1.8931) > 50 ≤ 100 650 780- 930 14* - 30* 0 -
+Q
> 100 ≤ 130 630 710- 900
WELDOX
> 4 ≤ 50 700
High-strength 700 780- 930
E (1.8928) +QL 7,85 > 50 ≤ 100 650 14* - 35* 0 -
weldable plate
> 100 ≤ 130 630 710- 900
(S690)
> 4 ≤ 50 700
F (1.8988) +QL1 > 50 ≤ 100 650 780- 930 14* - 40* 0 -
> 100 ≤ 130 630 710- 900
> 4 ≤ 50 900 940-1100
D (1.8940) +Q 12* - 30* 0 -
> 50 ≤ 80 830 880-1100
WELDOX
High-strength 900
> 4 ≤ 50 900 940-1100
quenched and E (1.8983) +QL 7,85 12* - 35* 0 -
> 50 ≤ 80 830 880-1100
tempered plate (S890)
Chemical composition
Welding suitability
(ladle analysis)
Welding preheat
Remark
temperature
Machining
Material
C Si Mn P&S Cr Mo Ni Others TP
% % % % % % % % (°C)
max. max. max. each max. max. max. max. max.
Available in thicknesses from 5 to 50 mm;
Cu 0,6 100 max. short-time working temperature 300 °C ;
0,30 1,2 1,0 V 0,20 normalising temperature 920 °C to 970 °C;
P: 0,025
0,23 to to to 0,5 0,6 2 to - - - min. bending radius crosswise to direction of rolling is 5 t,
S: 0,010
0,70 1,7 1,6 Nb+V+Ti in direction of rolling 6 t; min. die width crosswise to dir.
0,20 200 of rolling is 14 t, in direct. of rolling 16 t (t = plate
thickness).
Min. bending radius crosswise to direction of rolling is 3 t,
V 0,08 75 in direction of rolling 14 t; min. die width crosswise to
P: 0,025 direction of rolling is 10 t, in direction of rolling 12 t (t =
0,20 0,50 1,80 1,50 0,50 0,80 Nb 0,05 2 to - - -
S: 0,010 plate thickness).
B 0,005 100
2)
Elongation at rupture
Vickers hardness
Tensile strength
Testing stress
stress
Type
Designation / Density
and ReL Rm A Sp KU HV10
strength category MPa MPa % MPa J
standard mm
kg/dm³
min. min. min. min. min.
4.6 7,85 - 240 400 22 - - -
8 ≤ d ≤ 16 690 175-302
5 7,85 - - - -
16 ≤ d ≤ 39 720 190-302
8 ≤ d ≤ 10 770
188-302
10 ≤ d ≤ 16 780
6 7,85 - - - -
Nuts with 16 ≤ d ≤ 33 870
233-302
fine pitch threads 33 ≤ d ≤ 39 930
8 8 ≤ d ≤ 16 955 250-353
DIN EN ISO 898-6 quenched and
7,85 - - - -
tempered 16 ≤ d ≤ 33 1030
295-353
33 ≤ d ≤ 39 1090
10
8 ≤ d ≤ 16 1055 250-353
quenched and
7,85 - - - -
tempered
16 ≤ d ≤ 39 1080 260-353
12
quenched and
7,85 8 ≤ d ≤ 16 - - - 1200 - 295-353
tempered
1 MPa = 1 N/mm²
C Si Mn P S Cr Mo Ni Cu Others
% % % % % % % % % %
max. max. max. max. max. max.
0,55 - - 0,05 0,06 - - - - B ≤ 0,003
2)
Material
Elongation at rupture
Tensile strength
Hardness after
Testing stress
Strength category
Steel grade
Standard Steel group Density Rp 0,2 Rm A Sp Av HV
mm MPa MPa MPa J
min. min. min. min. min.
240 to
martensitic C3 80 7,85 - 640 800 0,2 x d - -
340
A2 50 7,85 d ≤ 39 - - - 500 - -
Nuts made of
corrosion-resistant
stainless steel austenitic A2 70 7,85 d ≤ 24 - - - 700 - -
A4 70 7,85 d ≤ 24 - - - 700 - -
A4 80 7,85 d ≤ 24 - - - 800 - -
C Si Mn P S Cr Mo Ni Cu Others
% % % % % % % % % %
max. max. max. max. max. max. max. max. max.
0,15 to 1,75 to
0,12 1 6,5 0,2 16 to 19 0,70 5 to 10 -
0,35 2,25
0,17 to
1 1 0,04 0,03 16 to 18 - 1,5 to 2,5 - -
0,25
- - - - - - - - - -
- - - - - - - - - -
Page 24
SN 359 : 2005-08
Strength properties
1) 2) 3)
Brinell hardness G
Material
Nominal thickness
reversed bending
ISO V specimen,
Tensile strength
(guide values)
longitudinal
stresses
rupture
Rp 0,2 Rm A5 Z KV Rbw HBW
Type
Heat treatment Density mm N/mm2 N/mm2 % % J N/mm2
and Designation No.
condition 18)
standard
kg/dm³ min. min. min. min. min.
10 ≤ 20 - ° min. 180 0,8 - - 90 -
EN-JL
EN-GJL-200
1030
- 7,15 - > 20 ≤ 40 - ° min. 155 to - - - -
> 40 ≤ 80 - ° min. 130 0,3 - - - -
Grey cast
iron 10 ≤ 20 - ° min. 225 0,8 - - 120 -
EN-JL
(GG) EN-GJL-250 11)
1040
- 7,20 - > 20 ≤ 40 - ° min. 195 to - - - -
DIN EN 1561 > 40 ≤ 80 - ° min. 170 0,3 - - - -
10 ≤ 20 - ° min. 270 0,8 - - 140 -
EN-JL
EN-GJL-300
1050
- 7,25 - > 20 ≤ 40 - ° min. 240 to - - - -
> 40 ≤ 80 - ° min. 210 0,3 - - - -
Coefficient of expansion
Modulus of elasticity
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
Welding preheat
Limit hardness
At the surface
temperature
Application example
Machining
Material
HRC HV1 Rht C Si Mn P&S Cr Mo Ni Others TP
10-6/ kN/
SMS Demag specif. K mm2 % % % % % % % % (°C)
min. min. (mm) each max.
88 GG-25 suitable for castings for
at –100°C to +20°C
10,0
2
47+6 375 to 12,5 174 - - - - 5 - 1,0 1,3 1,2
4
Pistons, gearwheels, wear parts
2
47+6 375 to 12,5 176 - - - - 5 - 1,3 1,6 1,2
4
Brinell hardness G
Material
Nominal thickness
reversed bending
ISO V specimen,
Tensile strength
(guide values)
longitudinal
stresses
rupture
Rp 0,2 Rm A5 Z KV Rbw HBW
Type
Heat treatment Density mm N/mm2 N/mm2 % % J N/mm2
and Designation No.
condition 18)
standard
kg/dm³ min. min. min. min. min.
DIN EN 10293
≤ 150 550 800 to 950 12 - 31 - -
+N -
> 150 ≤ 250 500 750 to 900 12 - 31 - -
High-strength
steel castings quenched and I ≤ 300 400 550 to 700 16 - 55 - -
G20MnMoNi5-5 1.6309 7,85
tempered II ≤ 200 450 600 to 750 16 - 45 - -
SEW 520
Coefficient of expansion
Modulus of elasticity
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
Welding preheat
Limit hardness
At the surface
temperature
Application example
Machining
Material
HRC HV1 Rht C Si Mn P&S Cr Mo Ni Others TP
10-6/ kN/
K mm2 % % % % % % % % (°C)
min. min. (mm) each max.
- - - - -
0,22 0,50 0,80 0,15 Cu
max. P:0,025 max. 150 to
to to to to max. 3 1,5 1,9 1,2
0,60 S:0,020 0,40 300
0,29 0,80 1,20 0,30 0,30
- - - - -
Wheels, pinions, bevel gears
- - - - -
0,38 0,60 0,80 0,15 Cu
max. P:0,025 max. 200 to
to to to to max. 4 1,6 2,0 1,2
0,60 S:0,020 0,40 350
0,45 1,00 1,20 0,30 0,30
- - - - -
- - - - -
- - - - -
Brinell hardness G
Nominal thickness
reversed bending
ISO V specimen,
Tensile strength
(guide values)
longitudinal
stresses
rupture
Supplementary Rp 0,2 Rm A5 Z KV Rbw HBW
Type
symbol 17) Density mm N/mm2 N/mm2 % % J N/mm2
and Designation No.
Heat treatment
standard
condition 18) kg/dm³ min. min. min. min. min. max.
I 400 520 to 670 14 - 50 - -
≤ 50
hardened and II 550 700 to 850 10 - 35 - -
GS-30 Mn 5 V 1.1165 7,85
tempered I 360 500 to 650 12 - 35 - -
> 50 ≤ 100
II 450 600 to 750 10 - 27 - -
I 450 600 to 750 18 - 50 - -
≤ 50
II 600 750 to 900 10 - 35 - -
hardened and
GS-25 CrMo 4 V 1.7218 7,85 I 450 600 to 750 14 - 40 - -
Quenched and tempered > 50 ≤ 100
II 550 700 to 850 10 - 32 - -
tempered steel I > 100 ≤ 150 410 600 to 750 12 - 32 - -
casting
I 650 780 to 930 14 - 35 - -
≤ 50
DIN 17205 II 800 900 to 1100 10 - 27 - -
hardened and
GS-42 CrMo 4 V 1.7225 7,85 I 600 800 to 950 12 - 30 - -
tempered > 50 ≤ 100
II 700 850 to 1000 10 - 27 - -
I > 100 ≤ 150 550 700 to 850 10 - 27 - -
I 700 850 to 1000 12 - 45 - -
≤ 100
hardened and II 800 900 to 1100 10 - 35 - -
GS-34 CrNiMo 6 V 1.6582 7,85
tempered I > 100 ≤ 250 650 800 to 950 12 - 30 - -
I > 250 ≤ 400 600 800 to 950 10 - 27 - -
SEW 835 G50CrMo4 1.7232 +QT 7,85 - ≤ 150 520 min. 730 11 - - - -
DIN EN
10213-2 440 590 to 780
G17CrMoV5-10 1.7706 +QT 7,85 - ≤ 150 15 - 27 - -
◊ MPa ◊ Mpa
◊ 1 MPa = 1 N/mm2
Coefficient of expansion
Chemical composition
Modulus of elasticity
(ladle analysis)
Welding suitability
Hardening depth
Welding preheat
Application example
Limit hardness
At the surface
temperature
Machining
Material
HRC HV1 Rht C Si Mn P&S Cr Mo Ni Others TP
10-6/ kN/ % % % % % % % % (°C)
SMS Demag specif.
K mm2 each
min. min. (mm) max.
0,27 1,20 150
max. P: 0,020
- - - - - to to - - - - 3 to 1,2 1,5 1,0 Bearing races, wheels
0,60 S: 0,015
0,34 1,50 200
** Hardness values are valid after stress-relieving at temperatures between 140 and 180 °C (see SEW 835; section 5.3)
Page 30
SN 359 : 2005-08
Strength properties Hardness data
3)
reversed bending
Tensile strength
Brinell hardness
stresses
Rp 0,2 Rm A5 Rbw
Type HBW 10/1000 at
Density N/mm2 N/mm2 % N/mm2
and Designation No.
standard 20°C 150°C 200°C 250°C
kg/dm³ min. min. min. min. min.
Copper-tin-zinc cast
alloys (red brass)
GK-CuSn10Zn * - 8,80 min. 160 min. 290 min. 20 - 85 - - -
DIN EN 1982
9,00
Modulus of elasticity
Chemical analysis
(main alloying constituents)
Properties Application example
Cu Sn Zn Pb Ni Fe P&S Al Si Sb Mn Others
10-6/ kN/ % % % % % % % % % % % %
K mm2
P: max.
88,0 9,0 0,20 Resistance to normal rolling
max. max. max. max. max. max. max. max.
18,5 min. 90 to to - Lead-free alloy
0,5 1,0 2,0 0,2 0,01 0,02 0,2 0,10 emulsion on aluminium stands
90,0 11,0 S: max.
0,05
P: max.
85,0 11,0 0,60
max. max. max. max. max. max. max.
18,5 to to - -
0,7 2,0 0,20 0,01 0,01 0,15 0,20
88,5 13,0 S: max. Sliding liners, highly stressed
0,05 sliding blocks, spindle nuts
Seawater-resistant, high moving under load, highly
P: 0,05 wear resistance, good stressed and fast-running
to impact and fatigue strength, worm gears, very well suited
90 84,5 11,0 1,5
max. max. max. 0,40 max. max. max. max. sensitive to edge pressure. as bearing metal at high
17,5 to to to to -
0,4 0,3 0,20 0,01 0,01 0,1 0,20
110 87,5 13,0 2,5 CuSn12Ni with increased surface quality and hardened
S: max.
0,05 strength and resistance to shaft material
wear.
P: max. Operating temperature
83,5 10,5 0,7 0,40 max. 250 °C.
max. max. max. max. max. max. max.
18,5 to to to -
2,0 2,0 0,20 0,01 0,01 0,20 0,20
87,0 12,5 2,5 S: max.
0,08
Seawater-resistant, good
metal-working and emer- Slide plates, high-load
98 81,0 6,0 2,0 5,0 gency running properties, bearings,
max. max. max. max. max. max.
18,5 to to to to to - - sensitive to edge loading,
2,0 0,2 0,10 0,01 0,01 0,3
115 85,0 8,0 5,0 8,0 cost 30% lower as compared operating temperature
with CuSn12-C-GS, not max. 150 °C
‡ weldable
Cr max.
0,05; Bearing material for roll
17 100 76,0 4,0 4,0 8,5 bearings and rotary shears.
max. max. max. max. max. Mg max. High resistance to wear and
to to to to to - to - Superior to tin bronze and red
0,1 0,50 0,03 0,1 3,0 0,05; heat, acid-proof, poor
19 128 83,0 6,0 5,5 10,5 brass in case of journals
Bi max. emergency running
without surface hardening.
0,01 properties.
Increased resistance to rolling
emulsion on aluminium stands
16 112 85,5 - - - - 3,5 - 10,5 - - - 0,5
‡ Including nickel
Page 32
SN 359 : 2005-08
Physical
Strength properties Hardness data
properties
3)
Coefficient of expansion
Fatigue strength under
Elongation at rupture
Modulus of elasticity
Material
reversed bending
Tensile strength
Brinell hardness
stresses
Type Rp 0,2 Rm A5 Rbw HBW 10/1000 at
and Designation No. Density N/mm2 N/mm2 dm3 N/mm2 20°C 150°C 200°C 250°C 10-6/ kN/
standard kg/dm³ min. min. min. min. min. K mm²
85
220 280 5
to
MAIN-METALL ** - 4,40 to to to - 40 - - 24 112
125
300 320 15
***
White bronze 215 290 5
Alzen 305 ** - to to to - - -
275 390 8
4,80 90 35 26 75
215 290 12
Alzen 305 K ** - to to to - - -
265 390 20
min. min. min.
GS CC765S-GS - 110 - - - 95
170 450 20
CuZn35Mn2Al1Fe1- 8,60 19 to
min. min. min. 110
GZ CC765S-GZ - 120 - - -
200 500 18
min. min. min.
GS CC764S-GS - 140 - - - 90
Copper-zinc cast alloys CuZn34Mn3Al2Fe1-C- 250 600 15
(cast special brass)
8,40 20 to
min. min. min. 98
GZ CC764S-GZ - 150 - - -
260 620 14
DIN EN 1982
min. min.
GS CC762S-GS - 180 - - -
450 8 105
min.
CuZn25Al5Mn4Fe3-C- 8,20 18 to
750
min. min. 115
GZ CC762S-GZ - 190 - - -
480 5
Copper-zinc alloy
(Special brass) CW713R- ca. min. min. ca.
CuZn37Mn3Al2PbSi-R540 8,10 - - - - 20 105
R540 280 540 15 150
DIN EN 12164
Copper-zinc alloy 350 19
CW508L- min.
CuZn37-R350 8,40 to to - - - - - - -
R350 170
DIN EN 1652 440 28
Copper-zinc alloy
CW617N- min. min. min.
CuZn40Pb2-H080 8,40 - 80 - - - - -
H080 120 360 20
DIN EN 12420
Only electrical characteristics are known for this material.
Cu-PHC CR020A 8,93
Copper specific volume resistance: max. 0,01724 µΩ • m
Only electrical characteristics are known for this material.
DIN EN 1976 Cu-HCP CR021A 8,93
DIN EN 13599 specific volume resistance: max. 0,01754 µΩ • m
DIN CEN/TS 13388 Only electrical characteristics are known for this material.
Cu-DHP CW024A 8,94 128
specific volume resistance: no indication
Tin cast alloy for
multilayer plain bearings 22 17 11 8
(bearing metal) SnSb8Cu4 2.3791 7,30 47 - - 31 at at at at 23,9 57
20°C 50°C 120°C 150°C
DIN ISO 4381
Sintered bronze, 60 90 5 25
sintered bronze B 50 15) - 6,80 to to to - to - - - 18 45
oil-impregnated *
100 120 8 45
deva.metal ® 111
6,4 220 110 0,3 1,5 350 -100
heat-treated
Lead bronze alloys
**
deva.metal ® 117 6,6 230 115 0,3 1,5 200 -50
Iron alloys
deva.glide
deva.tex
The use of the above materials is generally also possible with conventional lubricants, but these should be free of
additional solid lubricants (like Molycote).
In case of heavy soiling of the bearing positions by scale, dust etc. additional dirt grooves are recommended
(see manufacturer's instructions)
Page 35
SN 359 : 2005-08
Hardness
Coefficient of friction *** Surface of shaft
Shaft
Product description/
optimal examples of application
dry in water min. Ra
f f HB (HRC) µm
*** Note:
The sliding-friction and wear values given by DEVA or stated in catalogues or other technical literature are no
guaranteed characteristics. The values were obtained on test stands under conditions which do not necessarily
correspond to those of the immediate application and with regard to this cannot comprehensively simulated.
Page 36
SN 359 : 2005-08
Mechanical properties
Compressive strength
Material
Nominal thickness
Bending modulus
Linear expansion
Bending strength
Brinell hardness
Tensile strength
(guide values)
Rm HBW
Type
Density
and Designation No. Condition mm N/mm2 N/mm2 N/mm2 N/mm2 m/m/k
standard
kg/dm³
* At 23°C
** At 260°C
Chemical composition
Welding suitability
Welding preheat
Properties Application examples
temperature
Machining
Material
TV
(°C)
Footnotes
1) Semi-finished products kept in stock see SN 483 (Standards Book, Chapter 9).
2) The notch impact energy values are determined at 20 °C (for S355J2 at –20 °C) and are valid for samples with
longitudinal fibre orientation.
3) Measured on polished round bars of 10 mm dia.
4) The hardening depth Eht depends upon the duration of use. Therefore, only the absolutely necessary Eht shall be
indicated for reasons of economy.
5) Categories of suitability for welding:
Category 1: Good suitability for welding.
Category 2: In general good suitability for welding, heat pre-treatment and/or post-treatment may be required.
Category 3: Average suitability for welding, preheating and tempering required after welding.
Category 4: Limited suitability for welding. Necessity of preheating and tempering after welding; use of special electrode
required.
Category 5: Difficult to weld or not suitable at all for welding.
6) The temperatures indicated are guidance values; for the exact determining of the preheating temperature the influences
of the electrode and sheet thicknesses and of the type of weld seam shall be taken into account. If necessary, the
department of welded fabrications shall be consulted.
7) The relative cost of steel refers to S355J2, of cast iron (EN-GJL and EN-GJS) to EN-GJL-2900 and of cast steel to
GS-38. Comparisons are possible only within the individual groups of steel, cast iron or cast steel. The relative cost
shall not be used for calculation purposes. In the case of cast iron and cast steel the relative cost does not include
the cost of wage, mould and core components, these factors lead to higher relative cost depending upon the degree
of difficulty in the making of the castings.
8) The materials as in DIN 17212 are steels specially developed for flame and induction hardening, which are not always
available from stock at the dealer; in this case the corresponding C-steels of DIN EN 10083 can be used as substitutes.
These steels are not always fine-grained, there may be an increased risk of failure.
9) On workpieces with thicknesses above 30 mm lower hardness values are attained.
10) The steel is available in two strength categories; therefore indications like "Quenched and tempered to 700-850 N/mm²"
shall be made in the drawings.
11) When used as castings for hydraulic systems, the following drawing indication is required: Casting for hydraulic systems,
test pressure e.g. 300 bar.
12) Besides the material designation itself no entry concerning heat treatment after casting is required.
13) Additional indication required for welded parts: piece analysis C ≤ 0,25 %.
14) Wrought alloy
15) Bushings in sintered bronze B 50 are standardised up to d1 = 80 mm and commercially available up to d1 = 100 mm.
They shall be used only up to an operating temperature of 80 °C. In case of bigger diameters and temperatures above
80 °C, "DEVA-Metall" or "devagleit" shall be used instead.
16) DIN EN 10164 shall be observed when loading is in thickness direction (lamellar tearing).
17) The desired heat-treatment condition at delivery shall be specified by an indication preceded by a plus sign
(e.g. 13CrMo4-5+NT) and added after the material designation.
18) The material designation already indicates the heat-treatment condition at delivery.
19) The definition of limit hardness is given in DIN EN 10328, item 3.1
August 2005
Dimensions in mm
1)
Maximum drilling depths
d1 t1 t2 d1 t1 t2 d1 t1 t2 d1 t1 t2
1,2 16 - 11,8 94 125 26 165 1500 50 220 321
2 24 56 12 101 250 26,5 165 214 52 225 1500
2,5 30 62 12,5 101 - 28 170 600 53 225 -
3 33 160 13,5 108 700 28,5 175 - 54 230 -
3,3 36 69 14 108 1500 29,5 175 - 56 235 -
3,5 39 180 14,5 114 - 30 175 1100 57 235 -
4 43 190 15,25 120 230 30,5 180 - 58 235 -
4,2 43 78 15,5 120 - 32 185 500 60 235 -
4,5 47 200 16 120 315 33 185 1500 61 240 -
5 52 250 16,5 125 230 33,5 185 - 62 240 600
5,3 52 - 17 125 315 34 190 340 66 245 -
t1 for bits of 5,5 57 250 17,5 130 700 35 190 - 68 250 -
normal lengths 6 57 900 18 130 1500 36 195 267 70 250 -
t2 for bits with overlengths 6,6 63 - 18,5 135 - 37,5 195 267 76 260 -
and drilling tools 6,8 69 155 19 135 310 38 200 - 78 260 -
This copy will not be updated in case of changes!
1)
All holes of drilling depths > 30 x d shall be agreed with the Operations Scheduling Dept. (material-dependent).
It is also possible to make single-diameter holes instead of multi-diameter holes. If no definite diameter is required for the hole
(d2), a diameter range, for example d2 = 11 mm to 22 mm, should be indicated to enable optimal and cost-effective
manufacture of the hole. The drawing indication of multi-diameter and single-diameter holes shall be made as follows:
e.g.
Continued on pages 2 to 7
Page 2
SN 480 : 2005-08
For pipe threads as in DIN EN ISO 228-1 Drilling and thread depths
d Outside dia. Core dia. bmin. t
G 1/8 9,728 8,8 8 13
G 1/4 13,157 11,8
12 18
G 3/8 16,662 15,25
G 1/2 20,955 19 14 22
G 3/4 26,441 24,5 16 24
G 1 33,249 30,5 18 28
G 1 1/4 41,91 39,5 20 30
G 1 1/2 47,803 45 22 32
G 1 3/4 53,746 51
24 34
G 2 59,614 57
G 2 1/2 75,184 72,5
30 40
G 3 87,884 85,5
G 3 1/2 100,33 97,5 35 45
b = useful thread length
G 4 113,03 110,5
40 50
Drawing indication: G 4 1/2 125,73 123
G 5 138,43 136
G 5 1/2 151,13 148,5 45 55
e.g. G 6 163,83 161
For metric thread as in DIN 13 Drilling and thread depths
d Core dia. a b 1) t normal case t short 2) d1 + 1 t1 ≤ 3)
M 4 3,3 5 7 11 10 - -
M 5 4,2 6,5 9 14 12 8,5 8
M 6 5 7,5 10 16 14 10,2 11
M 8 6,8 10 13 20 17 11,9 17
M 10 8,5 12 15 23 20 14,1 22
b = useful thread length M 12 10,2 15 18 27 24 17,6 27
Drawing indication: M 16 14 20 24 34 30 22 39
M 20 17,5 25 29 41 36 28 50
M 24 21 30 34 48 43 32 61
e.g. M 30 26,5 38 42 58 52 37,6 78
For metric thread as in DIN 13 M 36 32 45 49 66 60 43 96
M 42 37,5 52 56 75 - 50 114
M 48 43 60 65 86 - 58 115
M 56 50,5 70 75 100 - 66 131
M 64 58 80 86 110 - -
M 72 x 6 66 90 95 119 - -
Important!
M 80 x 6 74 100 106 130 - -
M 90 x 6 84 112 118 142 - -
M 100 x 6 94 125 132 156 - - t1 sinking
depth to be
Drawing indication: M 110 x 6 104 137 143 167 - - chosen as
M 125 x 6 119 156 162 186 - - small as pos-
sible
M 140 x 6 134 175 182 206 - -
e.g. M 160 x 6 154 200 206 230 - -
The forming of a thread runout or undercut is at the discretion of the manufacturing shop provided the useful thread
length is maintained.
1)
Guidance values for length of thread engagement approx. 1,25 d.
2)
To be used only in exceptional cases. The values for b can be attained only by manual recutting of the threads.
3)
Bigger depths only upon agreement with the Operations Scheduling Dept.
Page 3
SN 480 : 2005-08
Thread runout / thread undercut per DIN 76-1
Thread runout Thread undercut
x1 normal case a1 normal case Type A normal case
x2 short a2 short Type B short
a3 long
1) +0,5
Recommended permissible deviation from the calculated dimension t = P 0
2)
da min. = 1 d
da max. = 1,05 d
The normal case applies every time no indications to the contrary are made in the drawings.
Page 5
SN 480 : 2005-08
Metric ISO-thread as in DIN 13
Core hole
Designation
Through-hole Lead
of thread
0,5 0,7 0,75 0,8 1 1,25 1,5 1,75 2 2,5 3 3,5 4 4,5 5 5,5 6
M 4 4,5 3,5 3,3 - -
M 5 5,5 4,5 - - 4,2
M 6 6,6 5,25 5,2 5
M 8 9 7,25 7,2 7 6,8
M 10 11 9,25 - 9 8,75 8,5
M 12 13,5 11 10,75 10,5 10,2
(M 14) 15,5 13 - 12,5 - 12
M 16 17,5 15 - 14,5 - 14
(M 18) 20 17 - 16,5 - 16 15,5
M 20 22 19 - 18,5 - 18 17,5
(M 22) 24 21 - 20,5 - 20 19,5
M 24 26 23 - 22,5 - 22 - 21
(M 27) 30 25,5 - 25 - 24
M 30 33 28,5 - 28 - - 26,5
(M 33) 36 31,5 - 31 - - 29,5
M 36 39 34,5 - 34 - 33 - 32
(M 39) 42 - - 37 - 36 - 35
M 42 45 40,5 - 40 - 39 - - 37,5
(M 45) 48 43,5 - 43 - 42 - - 40,5
M 48 52 46,5 - 46 - 45 - - - 43
(M 52) 56 50,5 - 50 - 49 - - - 47
M 56 62 54,5 - 54 - 53 - 52 - - 50,5
(M 60) 66 58,5 - 58 - 57 - 56 - - 54,5
M 64 70 62 - 61 - 60 - - - 58
(M 68) 74 66 - 65 - 64 - - - 62
M 72 x 6 78 70 - 69 - 68 - - - 66
M 80 x 6 86 78 - - - 76 - - - 74
M 90 x 6 96 88 - - - 86 - - - 84
M100 x 6 107 98 - - - 96 - - - 94
M110 x 6 117 108 - - - 106 - - - 104
M125 x 6 132 123 - - - 121 - - - 119
M140 x 6 147 138 - - - 136 - - - 134
M160 x 6 168 157 - - - - - 154
M180 x 6 188 177 - - - - - 174
M200 x 6 208 197 - - - - - 194
M220 x 6 228 217 - - - - - 214
M250 x 6 258 247 - 246 - - - 244
M280 x 6 288 277 - 276 - - - 274
Sizes in brackets shall be used only in special cases.
Values in shaded boxes apply to the coarse pitch thread.
For metric ISO thread selection series see SN 152.
1)
Designation of female thread; for designation of male thread, add "A" for (tolerance class A; e.g. G 1A)
2)
Add tolerance class 2A to the designation for male threads and tolerance class 2B for female threads
(e.g. 1-8 UNC-2A or 1-8 UNC – 2B).
3)
L1 = nominal length of threaded insert (calculation value).
Page 6
SN 480 : 2005-08
Observe cutting depth of thread cutting tool according to data of tool manufacturer and thread plug gauge.
All holes having a common center must be dimensioned from the top edge of the mounting plate.
Exceptions are as follows:
Thread and core-hole depths commencing centrically or non-centrically in a centering area and holes
commencing non-centrically in a centering area. In these cases dimensioning is from the lower surface. If
the simplified representation is not clear enough, a sectional view of the situation is required.
top edge of
mounting plate = datum surface
Figure 5 Figure 6
For manufacturing reasons, grooved holes shall be provided with undercuts. The type of execution shall be selected from
Figs. 7 to 9. The dimensioning of the undercut depends upon the type of feather key (SN 708) used; as a rule, the depth t2
shall be 20 mm. If, for reasons of design, the dimension t2 is required to be less than 20 mm, it shall not be smaller than t2 min
= 10 mm.
Continued on pages 2 to 4
Page 2
SN 481 : 2005-08
Important: On antifriction bearings combined with Nilos rings type F as in DIN 509 shall be used.
Curves
Fig. 10: Housing
Fig. 11: Shaft Fig. 12: Shaft with undercut – DIN 509, type E
For the designation and graphical representation of an undercut according to DIN 509 see next page.
When shafts have constant nominal dimensions but different tolerance fields, the respective areas shall be separated by an
undercut. This undercut shall be assigned to the smaller tolerance range and shall be included in its length dimension.
Figure 13 Figure 14
Type E Undercut for further machining Type F Undercut for further machining
of cylindrical surface of end and cylindrical surfaces
z = machining allowance
d1 = workpiece diameter
Figure 15 Figure 16
Designation of an undercut of type E with radius r = 1,2 mm and depth t1 = 0,2 mm:
Undercut DIN 509 - E 1,2 x 0,2
Surface quality as in SN 200, Part 5, Table 15; other surface qualities shall be expressly stated in the designation,
for example
1)
The assignment to the diameter range does not apply to short projections and thin-walled parts.
For reasons of manufacture it is practical to use several undercuts of the same type and size on a workpiece which has
different diameters.
Page 4
SN 481 : 2005-08
In drawings undercuts are shown in a simplified way with their respective designations.
Figure 18 Figure 19
August 2005
1)
This guideline is intended to enable fast determination of bolt sizes of strength category 8.8 and of the minimum space
requirement of the pertaining pretensioning tools. The guideline does not apply to bolts with fine threads, necked-down
bolts and T-head bolts as in SN 425. In the hydraulic systems department special computer programs are available for the
calculation of bolts for pipeline flanges.
The permissible axial operating loads FA stated in the table take into account the fatigue strength of a
bolted connection. If these operating loads are exceeded, there is no guarantee against fatigue fracture.
In this case recalculation of the bolted connection according to VDI 2230 is required. A computer
program for this purpose is available in the R & D department.
The operating loads stated in the table refer to purely axial loading and centric load introduction in the case of bolts with metric
ISO threads in a permissible temperature range from -50 °C to +300 °C. The calculation is based on a fatigue loading of 40
N/mm² for bolts < M 20 and of 33 N/mm² for bolts ≥ M 20. The controlled tightening of the bolts using the specified torques
and pretensioning forces is an essential precondition for the durability of the bolted connections. Fine threads have
different permissible tightening torques, operating and pretensioning forces; tools for tightening by stretching, however, are
not available at SMS Demag. To avoid excess interfacial pressure under bolt head and nut and the resulting loss in tension,
washers as in SN 808 shall be used. The strength categories 10.9 and 12.9 should be used only in exceptional cases. Bolted
connections which need controlled pretensioning must be specially marked in the drawing. This marking shall be in the form of
a CAD drawing sticker (F0403).
This copy will not be updated in case of changes!
Tightening method
Turning Stretching Turning 2) Stretching 3)
Bolt size
Pretensioning force 4)
Pretensioning force 5)
Tightening torque
Units available at
Units available at
MA (µ = 0,125)
(slightly oiled)
SMS Demag
SMS Demag
d1 P As Grip ratio Ik / d for up to 3 joints
In the normal case the necessary pretensioning of the bolted connection is performed with the tools for pretensioning by
turning or stretching available in the SMS Demag workshop. In some cases these tools cannot be used due to lack of space.
In these cases it is necessary to indicate the tightening angle with pretensioning torque (MV = 0,1 MA) in addition to the
necessary pretensioning forces. These tightening angles cannot be represented in the form of a table. The tightening angles
for bolts are calculated with the following equation:
Note: Further information on the pretensioning tools can be obtained from the Workshop Assembly Dept.
1)
When other bolt materials are used, the pretensioning forces, oil pressures and tightening torques are converted with the
following factors:
For bolt material 5.6 = 0,47; 10.9 = 1,41; 12.9 = 1,69; A2-70 = 0,71; A2-80 = 0,94.
These factors cannot be used for converting the permissible axial operating loads. Recalculation according to VDI 2230
is required.
2)
Tightening of the bolt is accompanied by torsional and frictional moments and by friction losses occurring in addition to the
axial tensile forces as a result of the thread pitch and the lubrication and surface conditions. The stated pretensioning
forces and tightening torques take these factors into account for a 70 % use of the yield point of bolt material 8.8. The
effective pretensioning force after settling is between 50 % and 60 % of the yield point force.
3)
The stated pretensioning forces take into account a 70 % use of the yield strength of bolt material 8.8 during tensioning.
The removal of the hydraulic pressure reduces, after manual retightening of the nut, the pretensioning force applied down
to appr. 60 % of the yield point force due to settling taking place in the turns of the thread and on the contact surface of the
nut.
Tightening factor α A 1,4
4)
6)
Size of the required end face as mounting face of the pretensioning tool
Page 3
SN 403 : 2005-08
Tool weights:
Type LT 50 MS = 14 kg
pertaining hydraulic unit = 50 kg
M 80 20368 115
Tool dimensions, space requirement in mm
Bolt size h1 X
Hex. Hex.
Hex. sock. Hex. sock.
d1 d2 d3 bolt h2 l1 l2 l3 V bolt
M 24 63 62 25 75 33 30 55 105
M 30 75 78 25 75 40 37 62 112
M 36 87 90 30 80 48 44 74 124
M 42 99 107 40 90 320 55 222 430 51 91 141
M 48 112 125 65 58 103 153
45 95
M 56 124 140 70 67 112 162
M 64 138 156 50 - 80 74 124 -
Tool weights: M 42 109 112 40 90 60 51 100 150
M 48 122 125 65 58 115 165
45 95
type HPR 1000 = 20 kg M 56 134 140 75 67 125 175
365 300 545
type HPR 2500 = 25 kg M 64 147 156 50 100 80 74 135 185
M 72 159 177 55 105 85 80 145 195
pertaining hydraulic unit = 71 kg M 80 172 177 60 - 90 88 160 -
Tool weights:
type HSX 246 F = 1,45 kg
type HSX 575 W = 3,25 kg
type HSX 12100 F = 4,4 kg
output a washer SN 808
Tool weight:
Type MSX/T155 TS = 14,1 kg
Tightening by stretching
(hydraulic pretensioning tool)
Note:
Given the narrow supporting surfaces of the
hydraulic pretensioning units as from M 80 x 6,
the pretensioning forces may cause tool type
indentations on the component. shown: SKF-
HTS
nut
washer
pay attention to weld seams SN 808
nut
s
Tool weights:
nut type ITH M 80 / M 90 / M100 x 6 = 68 kg
s type ITH M110 / M120 / M125 x 6 = 122 kg
type ITH M125 / M140 / M160 x 6 = 224 kg
washer SN 808
pay attention to
transition areas
(radii, weld seams etc.)
b1 = useful
thread length
when pressure ≥ 20 MPa
d2
d1
c i
Thread dia. DIN ISO 228
defined
specifically for
Pertaining sealing rings SMS Demag defined
of type A as in The profile packing is purposes for specifically for
This copy will not be updated in case of changes!
DIN 7603 part of the coupling for DIN 908; SN 456; SN 501 SMS Demag
Material: Cu (Perbunan or Viton) SN 595; SN 870 SN 834; SN 839 purposes
perm.
d1 d2 c i d2 l i a1 a1 max. b1 min. d4 min. d7 dev. t1
G 1/8 14 3 8 14 12 8 5 1 8 19 9,8 13
G 1/4 19 3 12 19 17 12 6 1,5 12 25 13,2 18
+0,2
G 3/8 22 3 12 22 17 12 6 2 12 28 16,7 0 18
G 1/2 26 4 14 27 19 14 7 2,5 14 34 21 22
G 3/4 32 4 16 32 21 16 7 2,5 16 42 26,5 24
G1 39 5 16 40 22,5 16 8 2,5 18 47 33,3 28
G 1 1/4 49 5 16 50 22,5 16 8 2,5 20 58 42 +0,3 30
G 1 1/2 55 5 16 55 22,5 16 8 2,5 22 65 47,9 0 32
G2 68 5 20 72 34,3 24 12 3 24 76 59,7 34
G 2 1/2 84 8 26 - - - 12 - 30 85 - - 40
G3 100 8 26 - - - 17 - 30 102 - - 40
T-head bolt T-slot
Metric ISO thread
DIN 186 DIN 649
for T-head bolts as in DIN 186
Minor dia. of bolt thread
Thread dia. DIN 13
Core section
(max. dim.)
Lead
perm. hmin.
d1 P mm² k n m a b dev. EN-GJL GS; St c r
M 6 1 4,77 17,9 4,5 6 16 7 19 -1 15 15 8 0,6
M 8 1,25 6,47 32,8 5,5 8 18 10 22 -1 17 17 9 0,6
M 10 1,5 8,16 52,3 7 10 21 12 26 -2 25 21 11 0,6
M 12 1,75 9,85 76,2 8 12 26 14,5 31 -2 31 25 12 0,6
M 16 2 13,55 144,1 10,5 16 30 18,5 36 -2 38 30 15 0,6
M 20 2,5 16,93 225,2 13 20 36 24 44 -3 44 34 17 0,6
M 24 3 20,32 324,3 15 24 43 28 52 -3 51 39 19 0,6
M 30 3,5 25,71 519 19 30 54 35 65 -4 63 48 24 1
M 36 4 31,09 759,3 23 36 66 42 80 -4 75 57 28 1,6
M 42 4,5 36,48 1045 26 42 80 48 95 -5 89 67 32 1,6
M 48 5 41,87 1377 30 48 88 56 105 -5 102 76 36 1,6
Continued on pages 2 to 5
Page 2
SN 351 : 2005-08
Metric ISO thread Hexagon head bolts Hexagon fit bolts Studs
DIN 13-28
DIN 336
DIN 13
DIN EN ISO
Dia. of core hole bit:
4032
DIN EN ISO
Through-hole
4032
Core section
Thread dia.
Lead
According to DIN EN ISO 4014, DIN EN ISO 4017 and DIN EN ISO 4032 hexagon bolts and nuts are standardised only up to
size M 64. For bigger thread diameters the invalid standards DIN 931 and DIN 934 shall be used.
Page 3
SN 351 : 20 05-08
Width across flats Hexagon nut Hexagon nut, Castle nut Eye bolt
prevailing torque
type DIN 580
for bolts and nuts DIN 935
as in:
Split pin
DIN 609, DIN 561, DIN EN ISO 4032 DIN EN ISO DIN EN ISO 1234
DIN 935, 7042
DIN EN ISO 4014,
(DIN 931),
DIN 13
DIN EN ISO 4017,
DIN EN ISO 4032,
(DIN 934)
Thread dia.
DIN 580 – M 20 – C15E
Eye nut see DIN 582
Split pin
emin. s mmax. vmin. hmax. vmin. mmax. vmin. nmin. d2 d3 d4 h l b 4) t 4) d1
Øxl
7,66 7 3,2 8 - - 5 6,5 1,2 1 x 10 - - - - - - - M 4
8,79 8 4,7 11 5,1 7,5 6 8 1,4 1 x 12 - - - - - - - M 5
11,05 10 5,2 13 6 9 7,5 10 2 1,8 x 14 - - - - - - - M 6
DIN EN ISO 4014, DIN EN ISO 4017, DIN EN ISO 4032
116,16 105 58 128 - - 73 85 11 9,5 x 112 150 260 140 260 100 112 140 M 72 x 6
127,46 115 64 140 - - 79 91 11 9,5 x 140 170 296 160 298 112 134 162 M 80 x 6
144,08 130 72 156 - - 92 104 14 12,4 x 140 - - - - - 160 190 M 90 x 6
DIN 931, DIN 934
161,02 145 80 172 - - 100 112 14 12,4 x 160 190 330 180 330 130 160 190 M100 x 6
DIN 934
1)
The necessary washers, spring washers and locking washers shall be included in the grip length.
2)
Length of thread engagement at 1,25 d1.
3)
Bolt length (minimum length) = grip length + projection length. This minimum length shall be rounded off to the next
bigger bolt length stated in the relevant standards.
4)
defined specifically for SMS Demag purposes
b = useful thread length
Page 4
SN 351 : 2005-08
without washer
without washer
without washer
Thread dia.
DIN 7984
above M 64: DIN 912
(all sizes with fine threads
as in DN 912)
M 80 x 6 86 120 18 80 - - - - - - 132 82 - - - -
M 90 x 6 96 135 18 90 - - - - - - 145 92 - - - -
M100 x 6 107 150 18 100 - - - - - - 160 102 - - - -
M110 x 6 117 - - - - - - - - - short designation
M125 x 6 132 - - - - - - - - -
M140 x 6 147 - - - - - - - - -
M160 x 6 168 - - - - - - - - -
Page 5
SN 351 : 2005-08
faced
Dimensions in mm
DIN 24536
grout and
grout shuttering
Masonry bolt sleeve seal
Graphical symbol for bolt: examples for M30
anchor plate
T-head bolt
Adhesive bolt
shank type A
Note: Note:
Threaded bolt Always combined with
Observe SN 559 and other standards.
anchor plate or double
anchor plate.
This copy will not be updated in case of changes!
Weight Weight v + 10 2)
T-head in kg in kg 0
For thread
Bolt
size
per 10 mm of
per 10 mm of
for 1000 mm
for 500 mm
length
length
length
length
∅
+2 +2
d1 e1 0 e2 0 d3 t1 t2 oe w SN 808 SN 220
The graphical symbols shall always be drawn with axes of coordinates (see Figs. 1 and 2). Dimensioning of the axes of
In the case of graphical symbols for T-head bolts with double anchor plates the clearance of the T-head bolts (k) is stated
1) The graphical symbols for bolts are standardised in DIN 24536 up to size M100 x 6. For M110 x 6 and above the symbols
have been defined specifically for SMS Demag purposes.
2)
v-dimensions are based on washer thicknesses as in SN 220 or SN 808 + 1 x nut height as in ISO 4032/DIN 934 + 1 x d1
for the application of hydraulic pretensioning units as in SN 403.
August 2005
Dimensions in mm
Rectangular washer Washer Nut up to Anchor plate Shuttering sleeve Graphical symbol
M64: for bolt 1)
SN 220 SN 808 DIN EN ISO SN 227-1 DIN EN 10220
4032 DIN 24536
Adhesive bolt
Threaded bolt
Graphical symbol with
T-head bolt,
e.g. for M30:
Single:
Double:
For thread size
di also
as for washer SN
Weight in
Weight in
Weight in
Weight in
Weight in
SN 808 220
kg/unit
kg/unit
kg/unit
kg/unit
kg/m
a b s di da s m b1 a t1 da di s d1
- - - - 10,5 20 2,5 0,005 8,4 0,012 - - - - - - - - M 10
- - - - 13 24 3 0,008 10,8 0,017 - - - - - - - - M 12
- - - - 17 30 4 0,015 14,8 0,033 - - - - - - - - M 16
- - - - 21 35 4,5 0,026 18 0,064 - - - - - - - - M 20
50 80 10 0,28 25 45 5 0,04 21,5 0,11 180 20 75 7,5 114,3 109,1 2,6 7,16 M 24
60 90 15 0,55 31 55 6 0,08 25,6 0,223 210 25 90 11,5 114,3 109,1 2,6 7,16 M 30
70 100 20 0,94 37 65 7 0,129 31 0,393 240 30 110 17 139,7 134,5 2,6 8,79 M 36
80 115 25 1,49 43 75 8 0,209 34 0,652 270 30 120 22 139,7 134,5 2,6 8,79 M 42
90 130 30 2,28 50 90 10 0,368 38 0,977 300 35 140 30 168,3 162,5 2,9 11,8 M 48
100 145 30 2,83 58 100 11 0,52 45 1,42 330 35 150 36 168,3 162,5 2,9 11,8 M 56
110 160 35 3,93 66 110 11 0,601 51 1,98 370 40 175 50 193,7 187,9 2,9 13,6 M 64
120 180 35 4,79 74 120 12 0,751 58 2,67 410 40 190 62,5 219,1 212,7 3,2 17 M 72x6
130 200 40 6,52 82 140 14 1,111 64 3,44 450 40 205 74,5 219,1 212,7 3,2 17 M 80x6
145 220 50 9,9 93 160 16 1,672 72 4,93 500 50 235 108,5 244,5 238,1 3,2 19 M 90x6
160 240 50 11,8 104 175 16 1,954 80 6,82 550 50 255 129 273 266,6 3,2 21,3 M100x6
180 260 60 17,3 114 185 16 2,094 88 8,2 600 60 285 182 323,9 317,5 3,2 25,3 M110x6
205 290 70 25,5 129 220 22 4,308 100 13 660 60 315 220 323,9 317,5 3,2 25,3 M125x6
230 320 80 36,1 144 240 22 4,995 112 17,5 750 80 355 366 355,6 349,2 3,2 27,8 M140x6
260 350 100 54,9 164 270 22 6,24 128 26,5 850 80 365 466 406,4 399,2 3,6 35,8 M160x6
coordinates determines the positions of the stone bolts or T-head bolts with anchor plates.
as specified in SN 227-2 (see figures 1 and 2). The graphical symbols themselves need not be drawn to scale.
• Adhesive bolts see SN 705
• Stud anchor see SN 854
• Threaded bolts see SN 172
• Shuttering sleeve seal for T-head bolts, threaded bolts and rectangular shuttering
sleeves see SN 207-1 to 3 Fig. 1 Fig. 2
Page 3
SN 372 : 2005-08
Graphical symbol Shuttering sleeve seals Shuttering sleeve seal Seals for rectangular
for bolt 1) for T-head bolts for threaded bolt shuttering sleeves
H (uncompressed)
H (uncompressed)
Ba
Bi
hu
hu
Ød Li
Threaded bolt La
ØD ØD
H
H H (uncom-
For thread (uncompressed) (uncompessed) pressed)
size for grout height for grout height Nom. for grout
dimension height
Nominal Nominal
d1 dia. dia.
hU ≈ hU ≈ hU ≈ hU ≈ hU ≈
d ØD 50 mm 80 mm d ØD 50 mm 80 mm Li x Bi La x Ba 80 mm
M 10 - - - - - - - - - - -
M 12 - - - - - - - - - - -
M 16 - - - - - - - - - - -
M 20 - - - - - - - - - - -
M 24 60 160 30 130 - - -
M 30 60 160 30 130 - - -
M 36 80 180 60 160 - - -
M 42 80 180 60 160 - - -
M 48 110 210 60 160 - - -
M 56 110 210 80 180 - - -
M 64 130 230 80 180 - - -
M 72x6 160 260 100 150 80 180 100 150 - - -
M 80x6 160 260 80 180 200 x 100 300 x 200
M 90x6 210 300 110 210 200 x 100 300 x 200
M100x6 230 320 110 210 200 x 100 300 x 200 150
M110x6 260 370 130 230 210 x 130 310 x 230
M125x6 260 370 130 230 210 x 130 310 x 230
M140x6 300 400 160 260 - - -
M160x6 370 460 160 260 - - -
August 2005
Mechanical fasteners
SN 485
Selection
Dimensions in mm
d M 4 M 5 M 6 M 8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64
Hexagon head bolt 1) 14 16 18 22 26 30 38 46 54 66 - - - - -
b 2) 20 22 24 28 32 36 44 52 60 72 84 96 108 - -
DIN EN ISO 4014 3) 33 35 37 41 45 49 57 65 73 85 97 109 121 137 153
da max. 4,7 5,7 6,8 9,2 11,2 13,7 17,7 22,4 26,4 33,4 39,4 45,6 52,6 63 71
emin. 7,66 8,79 11,05 14,38 17,77 20,03 26,75 33,53 39,98 50,85 60,79 71,3 82,6 93,56 104,86
k 2,8 3,5 4 5,3 6,4 7,5 10 12,5 15 18,7 22,5 26 30 35 40
s 7 8 10 13 16 18 24 30 36 46 55 65 75 85 95
l Weight (7,85 kg/dm³) in kg per 1000 pieces
25 3,12 4,86
30 3,61 5,64 8,06
35 4,04 6,42 9,13
40 4,53 7,2 10,2 20,3
45 7,98 11,3 22,2 38
For lengths above the stepped line:
50 8,76 12,3 24,2 41,1 58,1
ISO 4017
55 13,4 25,8 43,8 62,6
60 14,4 27,8 46,9 67
65 29,8 50 70,3 131
70 31,8 53,1 74,7 139
80 35,7 59,3 83,6 155 255
90 65,5 92,4 171 279 428
This copy will not be updated in case of changes!
d M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64
Hexagon head screw amax. 2,1 2,4 3 4 4,5 5,3 6 7,5 9 10,5 12 13,5 15 16,5 18
with coarse-pitch thread
da max. 4,7 5,7 6,8 9,2 11,2 13,7 17,7 22,4 26,4 33,4 39,4 45,6 52,6 63 71
DIN EN ISO 4017 emin. 7,66 8,79 11,05 14,38 17,77 20,03 26,75 33,53 39,98 50,85 60,79 71,3 82,6 93,56 104,86
k 2,8 3,5 4 5,3 6,4 7,5 10 12,5 15 18,7 22,5 26 30 35 40
s 7 8 10 13 16 18 24 30 36 46 55 65 75 85 95
l Weight (7,85 kg/dm3) in kg per 1000 pieces
12 1,8 2,87 4,42
16 2,1 3,37 5,11 11,1
20 2,41 3,87 5,8 12,3 21,2
25 2,8 4,49 6,65 13,9 23,7 34,1
30 3,19 5,11 7,51 15,5 26,2 37,7 76,9
35 3,75 5,73 8,37 17,1 28,7 41,3 83,5
40 3,96 6,35 9,23 18,7 31,2 44,9 90,2 155
45 6,99 10,1 20,3 33,7 48,5 97,1 165
50 7,59 11 21,8 36,2 52 103 176 274
55 11,9 23,4 38,7 55,6 110 186 289
60 12,7 25 41,3 58,2 117 196 304 543
65 26,6 43,8 62,8 123 207 319 566
70 28,2 46,3 66,4 130 217 334 590 910
80 31,4 51,3 73,6 144 238 363 637 990 1460
90 56,3 80,8 157 258 393 685 1060 1550
Ordering example: 100 61,3 88 170 279 423 732 1140 1650 2320
ISO 4017 – M12 x 30 – 8.8
110 95,2 184 300 453 779 1200 1740 2450 3410
120 102 197 320 483 827 1260 1840 2570 3580 4900
Note: 130 210 340 513 874 1330 1930 2690 3750 5120
For lengths below
140 the stepped line 224 361 543 921 1400 2020 2820 3920 5340
Fine-pitch threads only according to
DIN EN ISO 8676. Table values acc. 150 refer to ISO 4014 237 381 572 969 1470 2120 2940 4080 5560
to DIN EN ISO 4017 do not match for 160 1010 1540 2210 3060 4250 5780
fine-pitch threads. (SMS Demag stipulation)
180 1110 1680 2400 3310 4590 6230
200 1210 1810 2590 3560 4920 6670
d M4 M5 M6 M8 M10 M12 M16 M20
Hexagon socket countersunk P 0,7 0,8 1 1,25 1,5 1,75 2 2,5
head screw b 20 22 24 28 32 36 44 52
dk max. 8,96 11,2 13,44 17,92 22,4 26,88 33,6 40,32
DIN EN ISO 10642 kmax. 2,48 3,1 3,72 4,96 6,2 7,44 8,8 10,16
lg max. *) 4,58 5,5 6,72 8,71 10,7 12,69 14,8 17,66
s 2,5 3 4 5 6 8 10 12
a 90° to 92°
l Weight (7,85 kg/dm3) in kg per 1000 pieces
8 0,92 1,6 2,35
10 1,07 1,85 2,7 5,47
12 1,23 2,1 3,05 6,1 10,1
16 1,53 2,59 3,76 7,35 12,1
20 1,84 3,09 4,46 8,6 14,1 21,2
25 2,23 3,71 5,34 10,2 16,6 24,8
30 2,9 4,33 6,22 11,7 19,1 28,5 51,8
35 3,4 5,43 7,1 13,3 21,6 32,1 58,4 91,4
The following applies to 40 3,9 6,2 8,83 14,8 24,1 35,7 65,1 102
screws above -- - - : 45 7 9,9 17,3 27,1 39,3 71,7 112
b = l – lg max. 50 7,74 11 19,9 30,1 43 78,4 123
55 12,1 22,3 32,9 48,5 85 133
The following applies to 60 13,2 24,8 35,7 54 91,7 143
screws below -- - - : 65 27,3 38,5 59,5 98,4 153
lg max. = l – b 70 29,8 41,2 62,9 111 164
80 32,3 44 67,4 127 200
90 46,8 71,9 143 226
Ordering example: 100 49,6 76,4 159 253
ISO 10642 – M 12 x 40 – 8.8 *) Lengths shown above the dashed stepped line have threads up to the screw head within a distance of 3P.
This leads to the equation lg max. = kmax. + 3P
Page 3
SN 485 : 2005-08
d M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64
Hexagon socket head cap screw b 20 22 24 28 32 36 44 52 60 72 84 96 108 124 140
(with coarse-pitch thread) da max. 4,7 5,7 6,8 9,2 11,2 13,7 17,7 22,4 26,4 33,4 39,4 45,6 52,6 63 71
dk max. 7 8,5 10 13 16 18 24 30 36 45 54 63 72 84 96
DIN EN ISO 4762 k max. 4 5 6 8 10 12 16 20 24 30 36 42 48 56 64
lg max. *) 2,1 2,4 3 3,75 4,5 5,25 6 7,5 9 10,5 12 13,5 15 16,5 18
s 3 4 5 6 8 10 14 17 19 22 27 32 36 41 46
l Weight (7,85 kg/dm3) in kg per 1000 pieces
12 1,95 2,95 5,07 10,9
16 2,25 3,45 5,75 12,1 20,9
20 2,65 4,01 6,53 13,4 22,9 32,1
25 3,15 4,78 7,59 15 25,4 35,7 71,3
30 3,65 5,55 8,3 16,9 27,9 39,3 77,8 128
35 4,15 6,32 9,91 18,9 30,4 42,9 84,4 139
40 4,65 7,09 11 20,9 32,9 46,5 91 150 270
45 7,86 12,1 22,9 36,1 50,1 97,6 161 285 500
50 8,63 13,2 24,9 39,3 54,5 106 172 300 527
55 14,3 26,9 42,5 58,9 114 183 316 554 870
60 15,4 28,9 45,7 63,4 122 194 330 581 910 1370
65 31 48,9 67,8 130 205 345 608 950 1420
70 33 52,1 71,3 138 216 363 635 990 1470 2040
The following applies to
80 37 58,5 80,2 154 241 399 690 1070 1580 2180 3340
screws above - - - :
b = l – lg max. 90 64,9 89,1 170 266 435 745 1150 1680 2320 3530 5220
100 71,2 98 186 291 471 800 1230 1790 2460 3720 5470
The following applies to 110 107 202 316 507 855 1310 1890 2600 3920 5730
screws below - - - : 120 116 218 341 543 910 1390 2000 2740 4110 5980
lg max. = l – b 130 234 366 579 965 1470 2100 2880 4300 6230
140 250 391 615 1020 1550 2210 3020 4490 6490
150 266 416 651 1080 1630 2320 3160 4680 6740
Ordering example: 160 282 441 687 1130 1710 2420 3300 4880 6900
ISO 4762 – M 12 x 50 - 8.8
180 491 759 1240 1870 2640 3590 5270 7250
200 541 831 1350 2030 2860 3870 5650 7750
Note: 220 903 1460 2190 3080 4150 6040 8250
240 975 1570 2250 3300 4430 6420 8750
Both in case of hexagon socket head 260 1680 2410 3520 4710 6810 9260
screws with fine-pitch threads and 280 1790 2570 3740 4990 7200 9760
those with coarse-pitch threads over 300 1900 2730 3960 5270 7580 10300
M 64 reference shall be made to *) Lengths shown above the dashed stepped line in bolt type have threads up to the screw head within a
DIN 912. distance of 3P. This leads to the equation lg max. = 3P
d M4 M5 M6 M8 M10 M12 M16 M20 M24
Hexagon socket head cap screw b 2) 14 16 18 22 26 30 38 46 54
with low head dk 7 8,5 10 13 16 18 24 30 36
da max. 4,7 5,7 6,8 9,2 11,2 13,7 17,7 22,4 26,4
DIN 7984
k 2,8 3,5 4 5 6 7 9 11 13
lg max. 2,1 2,4 3 3,75 4,5 5,25 6 7,5 9
s 2,5 3 4 5 7 8 12 14 17
l Weight (7,85 kg/dm3) in kg per 1000 pieces
6 0,96
8 1,12 2,26
10 1,28 2,5 3,59
12 1,44 2,74 3,94 8,05
16 1,76 3,22 4,64 9,25 14,4
20 2,15 3,77 5,34 10,5 16,4 24,1
25 2,64 4,54 6,45 12 19 27,7
The following applies to
30 5,31 7,56 14 21,6 31,3 62,1
screws above - - - :
lg max. = 3 P 35 8,67 16 24,7 34,9 68,8
40 9,78 18 27,8 39,3 75,5 130
The following applies to 45 20 30,9 43,7 82,2 140
screws below - - - : 50 22 34 48,1 89,6 150 223
lg max. = l – b 60 26 40,2 56,9 104 172 253
70 46,4 65,8 119 197 288
80 74,7 134 222 324
DIN 7984 – M 12 x 60 - 8.8 2) for lengths l ≤ 125 mm
90 247 359
100 272 395
Page 5
SN 485 : 2005-08
Plug screws with d G 1/8 A G 1/4 A G 3/8 A G 1/2 A G 3/4 A G1A G 1 1/4A G 1 1/2A G2A
hexagon sockets,
parallel-thread type
SN 869 b 8 10 12 18 20 22
s 5 7 8 10 12 17 22 24 32
tmin. 4 5 6 11,5 13
Weight
SN 869 – G1A – St 3,38 7 12,2 19 40 57,5 135 214 350
kg/1000 pcs
PN Weight
Designation d1 d2 i l s
MPa kg/1000 pcs.
VSTI 1/8-ED G 1/8 A 14 8 12 5 8
Plug screw VSTI 1/4-ED G 1/4 A 19 6 20
12 17
SN 870 VSTI 3/8-ED G 3/8 A 22 8 25
40
VSTI 1/2-ED G 1/2 A 27 14 19 10 51
VSTI 3/4-ED G 3/4 A 32 21 12 79
16
VSTI 1 -ED G1 A 40 22,5 17 130
VSTI 1 1/4-ED G 1 1/4 A 50 22 198
31,5 16 22,5
VSTI 1 1/2-ED G 1 1/2 A 55 24 263
25 VSTI 2 -ED G2 A 72 24 34,3 32 300
VSTI 10 x 1 -ED M 10 x 1 14 8 12 5 8
VSTI 12 x 1,5-ED M 12 x 1,5 17 14
6
VSTI 14 x 1,5-ED M 14 x 1,5 19 20
VSTI 16 x 1,5-ED M 16 x 1,5 22 12 17 25
40 VSTI 18 x 1,5-ED M 18 x 1,5 24 8 32
VSTI 22 x 1,5-ED M 22 x 1,5 27 51
VSTI 26 x 1,5-ED M 26 x 1,5 78
32 21 12
VSTI 27 x 2 -ED M 27 x 2 16 79
SN 870 – VSTI 1 – ED – St VSTI 33 x 2 -ED M 33 x 2 40 22,5 17 130
VSTI 42 x 2 -ED M 42 x 2 50 22 198
31,5 16 22,5
VSTI 48 x 2 -ED M 48 x 2 55 24 263
DIN EN ISO 7042 emin. 8,79 11,05 14,38 17,77 20,03 26,75 32,95 39,55 50,85 60,79
smax. 8 10 13 16 18 24 30 36 46 55
Weight
Ordering example: 1,23 2,5 5,2 11,6 17,3 33,3 64,4 110 223 393
kg / 1000 pcs.
ISO 7042 – M 30 – 8
above M 64
emin. 39,55 50,85 60,79 71,3 82,6 93,56 104,86
m 21,5 25,6 31 34 38 45 51
Ordering examples: s 36 46 55 65 75 85 95
ISO 4032 – M 30 – 8 or Weight
ISO 8673 – M 30 x 2 – 8 110 223 393 652 977 1420 1980
kg / 1000 pcs.
m 58 64 72 80 88 100 112
Weight
2670 3440 4930 6820 8200 13000 17500
DIN 934 – M 90 x 6 – 8 kg / 1000 pcs.
emax. 20 26 33 39 51 65 73 90 110
d
Hexagon cap nut, M8 M10 M12 M16 M20 M24 M30 M 36 M 42 M 48
acc. to series 1
low type, with
coarse-pitch thread (series 1) tmin. 9,21 10,65 13,15 16,65 20,58 23,58 27,58 35,5 41,5 47,5
DIN 917
g2 max. *)
- - 6,4 7,3 9,3 10,7 12,7 14 16 18,5
acc. to series 1
hmax. 12 14 16 20 25 30 34 44 52 58
smax. 13 16 18 24 30 36 46 55 65 75
emin. 14,38 17,77 20,03 26,75 32,95 39,55 50,85 60,79 72,02 82,60
Weight
9,5 19,3 25,5 48,1 94,1 165 310 577 958 1410
kg / 1000 pcs.
DIN 917 – M 30 – 8
*) > M10 thread undercut g2 max. (type D, short) as in DIN 76-1
Page 8
SN 485 : 2005-08
d M4 M5 M6 M8 M10
Slotted cheese head screw
amax. 1,4 1,6 2 2,5 3
DIN EN ISO 1207 da max. 4,7 5,7 6,8 9,2 11,2
dk max. 7 8,5 10 13 16
kmax. 2,6 3,3 3,9 5 6
l Weight (7,85 kg/dm3 ) in kg per 1000 pcs.
10 1,47 2,55 3,92 7,85
12 1,63 2,8 4,27 8,49 14,6
16 1,95 3,3 4,98 9,77 16,6
20 2,25 3,78 5,69 11 18,6
25 2,64 4,4 6,56 12,6 21,1
30 3,02 5,02 7,45 14,2 23,6
35 3,41 5,62 8,25 15,8 26,1
Ordering example:
ISO 1207 – M10 x 20 – 4.8 40 3,8 6,25 9,2 17,4 28,6
45 6,88 10 18,9 31,1
50 7,5 10,9 20,6 33,6
d M4 M5 M6 M8 M10 M12
Slotted set screw
with cone point n 0,6 0,8 1 1,2 1,6 2
tmin. 1,12 1,28 1,6 2 2,4 2,8
DIN EN 27434
dt max. 0,4 0,5 1,5 2 2,5 3
l Weight (7,85 kg / dm3 ) in kg per 1000 pcs.
6 0,36
8 0,51 0,77 1,04
10 0,66 1,02 1,44 2,65
12 0,82 1,27 1,84 3,25 4,6
16 1,12 1,76 2,64 4,45 6,6 9,5
20 1,42 2,25 3,44 5,65 8,6 11,8
25 2,88 4,44 7,15 11,1 14,7
Ordering example:
ISO 7434 – M 10 x 30 – 14H 30 5,44 8,65 13,6 17,6
35 10,2 16,1 20,4
DIN 939 – M12 – M12 x 1,25 x 80 – 8.8 200 3) for lengths 200 mm < l 525 767 1229 1810 2517 3358
(coarse and fine-pitch threads) 220 4) for 10.9: b1 = 1,5 x d 1340 1970 2735 3642
240 5) Drawing indication: secure with Loctite 243 as in SN 507 1450 2130 2952 3927
Page 10
SN 485 : 2005-08
d1 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56
Masonry and foundation bolts
P 1,25 1,5 1,75 2 2,5 3 3,5 4 4,5 5 5,5
amax. 25 32 40 55 65 80 100 120 140 160 185
DIN 529, type A
+2 P
b 0 20 25 30 40 50 60 75 90 105 120 140
cmax. 55 55 70 90 110 130 160 190 230 260 290
l Weight (7,85 kg/dm3) in kg per 100 pcs.
160 8 13,8 20,5 39,2
200 9,5 16,3 24,1 45,4 76
250 19,4 28,5 53,5 88 136
320 34,7 64,5 106 160 270
400 77,2 126 189 314 477
500 93 150 225 370 557 798
630 182 270 441 660 939 1277
DIN 529 – AM 20 x 500 – 5.6
800 224 331 536 796 1124 1517 2135
1000 401 648 955 1344 1802 2525
M 8 1) M10 1) M12 1) M16 1) M20 1) M24 1) M30 1) M36 1) M42 1) M48 1) M56 M64 M72 M80 M100
Eye bolt d1
x6 x6 x6
DIN 580
d2 20 25 30 35 40 50 65 75 85 100 110 120 150 170 190
Load-carrying capacity in kg
one-strand
140 230 340 700 1200 1800 3200 4600 6300 8600 11500 16000 20000 28000 40000
two-strand 100 170 240 500 860 1290 2300 3300 4500 6100 8200 11000 14000 20000 29000
1) carried in stock
d3 b e h k l s Weight
Type d1
Button-head lubricating nipple h12 ± 0,1 min. max. j16 - 0,5 h13 kg / 1000 pcs.
G 1/4 A 16 6,5 19,3 17,6 4,5 5,5 17 18
DIN 3404
A G 1/4 A
22 8,5 25 23,1 5,5 7,5 22 34
G 3/8 A
d1 m6 1) 6 8 10 12 16 20 25 30 40 50
Parallel pin with internal thread c1 ≈ 0,8 1 1,2 1,6 2 2,5 3 4 5 6,3
unhardened c2 ≈ 1,2 1,6 2 2,5 3 3,5 4 5 6,3 8
l Weight (7,85 kg / dm3) in kg per 1000 pcs.
DIN EN ISO 8733
16 2,79
20 3,67 6,4
24 4,55 7,98 12,2
28 5,43 9,56 14,7 19,5
32 6,31 10,3 17,2 23,1 39,4
40 8,07 13,5 22,2 30,3 52 80,2
50 10,3 17,5 28,4 39,9 67,8 105 150
60 12,5 21,5 34,6 49,5 82,8 130 188 265
70 25,5 40,8 59,1 98,5 155 226 320
Cost factor 3,0 3) 80 29,5 47 68,7 115 180 264 376 680
90 53,2 78,3 131 205 303 431 754
Ordering example: 100 59,4 87,9 147 230 341 487 852 1360
ISO 8733 – 6 x 30 – St 120 107 180 280 418 598 1050 1720
1) other tolerances upon agreement.
3) The cost comparison is based on manufacture of the hole without material cost of the pins.
Page 12
SN 485 : 2005-08
d
Parallel pin m6/h8 2 2,5 3 4 5 6 8 10 12 16 20 25 30 40 50
1)
unhardened
c≈ 0,35 0,4 0,5 0,63 0,8 1,2 1,6 2 2,5 3 3,5 4 5 6,3 8
10
12 Range
14
16
18
20
22
24 of
26
28
30
32
35
40 commercially available
45
Cost factor 3,0 3)
50
55
60
65
70 lengths
Ordering example:
75
ISO 2338 – 30m6x80 – St
80
85
90
95
100
120
140
160
180
200
d1 m6 1) 6 8 10 12 16 20 25 30 40 50
Parallel pin a ≈ 0,8 1 1,2 1,6 2 2,5 3 4 5 6,3
with internal thread, hardened
c 2,1 2,6 3 3,8 4,6 6 6 7 8 10
DIN EN ISO 8735 l Weight (7,85 kg / dm3) in kg per 1000 pcs.
16 2,79
20 3,67 6,4
24 4,55 7,98 12,2
28 5,43 9,56 14,7 19,5
32 6,31 10,3 17,2 23,1 39,4
40 8,07 13,5 22,2 30,3 52 80,2
50 10,3 17,5 28,4 39,9 67,8 105 150
60 12,5 21,5 34,6 49,5 82,8 130 188 265
Cost factor 3,0 3)
70 25,5 40,8 59,1 98,5 155 226 320
80 29,5 47 68,7 115 180 264 376 680
90 53,2 78,3 131 205 303 431 754
Ordering example:
ISO 8735 – 6 x 30 – A – St 100 59,4 87,9 147 230 341 487 852 1360
120 107 180 280 418 598 1050 1720
d h10 1) 2 3 4 5 6 8 10 12 16 20 25 30 40 50
Taper pin, unhardened
DIN EN 22339 l Weight (7,85 kg / dm3) in kg per 1000 pcs.
32 1,06 2,17 3,68 5,58 7,88 13,7 21 29,9
35 1,19 2,42 4,08 6,18 8,7 15 23,1 32,9
60 11,6 16,1 27,4 41,6 58,7 102 157 242 346 610
Cost factor 3,5 3) 70 19,4 32,7 49,4 69,6 120 185 285 407 715 1109
Ordering example: 80 22,8 38,2 57,5 80,8 139 213 328 468 821 1273
ISO 2339 – A - 6 x 30 – St
90 26,4 44 65,9 92,3 158 242 372 530 928 1438
Note:
100 49,9 74,6 104 178 272 417 592 1036 1604
Type A (ground):
surface roughness Ra = 0,8 µm 120 62,6 92,8 129 219 333 508 720 1256 1939
Type B (turned)
surface roughness Ra = 3,2 µm 140 112 155 261 395 602 851 1479 2280
d1 h10 1) 6 8 10 12 16 20 25 30 40 50
Taper pin
with internal thread, unhardened l Weight (7,85 kg / dm3) in kg per 1000 pcs.
DIN EN 28736
40 9,13 15,5 23,2 30,3 51,1 78
45 10,5 17,9 26,8 35,4 59,9 91
1)
Other tolerances upon agreement.
3)
The cost comparison is based on manufacture of the hole without material cost of the pins.
Page 14
SN 485 : 2005-08
d1 3 4 5 6 8 10 12 14 16 20 25 30 40 50
DIN EN ISO 8752 12 0,407 0,716 1,13 1,66 2,66 4,43 6,66 9,35 11 18,4
14 0,475 0,836 1,32 1,94 3,13 5,17 7,78 10,9 12,9 21,4 33,4 48,5
16 0,543 0,955 1,51 2,21 3,58 5,9 8,89 12,5 14,7 24,5 38,2 55,4
20 0,679 1,19 1,88 2,77 4,48 7,38 11,1 15,6 18,4 30,6 47,8 69,2 117 186
22 0,746 1,31 2,07 3,04 4,92 8,12 12,2 17,1 20,2 33,6 52,5 76,2 129 205
24 0,814 1,43 2,26 3,32 5,37 8,86 13,3 18,7 22 36,7 57,3 83,1 141 223
28 0,95 1,67 2,64 3,87 6,26 10,3 15,6 21,8 25,7 42,8 66,8 96,9 164 261
30 1,02 1,79 2,83 4,15 6,71 11,1 16,7 23,4 27,6 45,9 71,6 104 176 279
32 1,09 1,91 3,02 4,43 7,16 11,8 17,8 24,9 29,4 48,9 76,4 111 188 298
35 1,22 2,18 3,39 4,98 8,06 13,3 20 28,1 33,1 55,1 85,9 125 211 326
40 1,36 2,39 3,77 5,54 8,95 14,8 22,2 31,2 36,7 61,2 95,5 138 235 372
45 2,68 4,24 6,23 10,1 16,6 25 35,1 41,3 68,8 107 156 264 419
50 2,98 4,71 6,92 11,2 18,4 27,8 39 45,9 76,5 119 173 293 465
55 5,18 7,61 12,3 20,3 30,5 42,9 50,5 84,1 131 190 323 512
Cost factor 1,0 3) 60 5,65 8,3 13,4 22,1 33,3 46,8 55,1 91,8 143 208 352 558
65 6,12 8,99 14,5 24 36,1 50,1 59,7 99,4 155 225 382 605
70 6,59 9,69 15,7 25,8 38,9 54,6 64,3 107 167 242 411 651
75 7,06 10,4 16,8 27,7 41,7 58,5 68,9 115 179 260 440 698
80 7,54 11,1 18 29,5 44,4 62,4 73,5 122 191 277 470 745
Ordering example: 90 12,5 20,1 33,2 50 70,2 82,7 138 215 312 528 838
ISO 8752 – 6 x 30 – A – FSt 55Si7 100 13,8 22,4 36,9 55,5 77,9 91,9 153 239 346 587 931
120 26,8 44,3 66,6 93,5 110 184 286 415 704 1120
3)
The cost comparison is based on manufacture of the hole without material cost of the pins.
Page 15
SN 485 : 2005-08
For
Washer for prestressed high-strength M20 M24 M30 M36 M42 M48 M56 M64 M72 M80 M90 M100 M110 M125 M140 M160
screws
screw connection
d1 =
21 25 31 37 43 50 58 66 74 82 93 104 114 129 144 164
nom. dim.
SN 808
35 45 55 65 75 90 100 110 120 140 160 175 185 220 240 270
d2
±1 ±2 ±5
d3 23 27 34 40 46 53 64 72 80 88 98 108 118 133 148 168
s 4,5 5 6 7 8 10 11 12 14 16 22
tensile
strength min. 900 N/mm² min. 700 N/mm²
Rm
Weight (7,85 kg / dm3) in kg per 1000 pcs.
SN 808 – 21 – St
26 40 80 129 209 368 520 601 751 1111 1670 1950 2090 4300 5000 6240
For
Plain washer, M4 M5 M6 M8 M10 M12 M16 M20
screws
normal series
Nom. dim. 4 5 6 8 10 12 16 20
DIN EN ISO 7089 d1 4,3 5,3 6,4 8,4 10,5 13 17 21
d2 9 10 12 16 20 24 30 37
s 0,8 1 1,6 1,6 2 2,5 3 3
Weight (7,85 kg / dm3) in kg per 1000 pcs.
0,308 0,443 1,02 1,83 3,57 6,27 11,3 17,2
For
M24 M30 M36 M42 M48 M56 M64 -
screws
Nom. dim. 24 30 36 42 48 56 64 -
d1 25 31 37 45 52 62 70 -
d2 44 56 66 78 92 105 115 -
Ordering example: s 4 4 5 8 8 10 10 -
ISO 7089 – 16 – 200HV Weight (7,85 kg/dm3) in kg per 1000 pieces
32,3 53,6 92,1 209 284 472 547 -
For 32
Washer for clevis pin, 8 10 12 14 16 18 20 22 25 28 30
pin dia. 33
finish coarse
d1 =
9 11 13 15 17 19 21 23 26 29 31 34
nom. dim.
DIN 1441
d2 16 20 25 28 28 30 32 34 40 42 45 50
s 2 2,5 3 3 3 4 4 4 4 5 5 5
Weight (7,85 kg/dm3) in kg per 1000 pieces
2,16 4,3 8,43 10,3 9,16 13,3 14,4 15,5 22,8 28,5 32,8 43,5
For 35
40 45 50 55 60 65 70 75 80 90 100
pin dia. 36
d1 =
37 41 46 51 56 62 68 72 78 82 92 102
nom. dim.
d2 52 58 62 68 75 80 90 95 100 110 115 125
s 6 6 7 8 9 9 9 10 10 12 12 14
DIN 1441 – 19 St Weight (7,85 kg/dm3) in kg per 1000 pieces
49,4 59,2 70,6 94,7 138 142 193 237 241 298 352 451
Page 16
SN 485 : 2005-08
DIN 434 b 22 22 30 36 44 56
DIN 435 b 22 22 30 36 44 56
Nomin. dimens.
10 12 15 16 17 18 20 22 24 25 26
Retaining ring for shafts d1
Normal type s 1 - 0,06 1,2 - 0,06
DIN 471
d2 9,6 11,5 14,3 15,2 16,2 17 19 21 22,9 23,9 24,9
perm. dev. - 0,06 - 0,11 - 0,13 - 0,21
m 1) 1,1 +0,14 1,3 +0,14
nmin. 0,6 0,8 1,1 1,2 1,5 1,7
Weight (7,85 kg/dm3) in kg per 1000 pieces
0,34 0,5 0,67 0,7 0,82 1,11 1,3 1,5 1,77 1,9 1,96
Nomin. dimens.
28 30 32 35 38 40 42 45 50 55 60
d1
s 1,5 - 0,06 1,75 - 0,06 2 - 0,07
d2 26,6 28,6 30,3 33 36 37,5 39,5 42,5 47 52 57
perm. dev. - 0,21 - 0,25 - 0,3
m 1) 1,6 +0,14 1,85 +0,14 2,15 +0,14
nmin. 2,1 2,6 3 3,8 4,5
Weight (7,85 kg/dm3) in kg per 1000 pieces
2,92 3,31 3,54 4 5,62 6,03 6,5 7,5 10,2 11,4 12,9
Nomin. dimens.
65 70 75 80 85 90 95 100 110 115 120
d1
s 2,5 - 0,07 3 - 0,08 4 - 0,1
d2 62 67 72 76,5 81,5
86,5 91,5 96,5 106 111 116
perm. dev. - 0,3 - 0,35 - 0,54
m 1) 2,65 +0,14 3,15 +0,18 4,15 +0,18
nmin. 4,5 5,3 6
Weight (7,85 kg/dm ) in kg per 1000 pieces
3
100 110 120 150 190 210 230 265 310 355 44
Page 17
SN 485 : 2005-08
Nomin. dimens.
25 28 32 35 40 42 45 47 50 52 55
Circlip (retaining ring) d1
for bores
Normal type s 1,2 - 0,06 1,5 - 0,06 1,75 - 0,06 2 - 0,07
1,5 1,8 2,21 3,54 4,7 5,4 6 6,1 7,3 8,2 8,3
Nomin. dimens.
60 62 72 80 85 90 95 100 110 115 120
d1
s 2 – 0,07 2,5 - 0,07 3 - 0,08 4 - 0,1
d2 134 144 149 155 165 185 205 216 246 288 308
permiss.
+ 0,63 + 0,72 + 0,81
deviation
m 1) 4,15 +0,18 5,15 +0,18
nmin. 6 7,5 9 12
1)
In the standard case, tolerance range H13 applies to the groove width m. In case of one-side force transmission the
grooves can be widened and/or bevelled towards the force-relieved side. The width of the groove has no effect on the
load bearing capacity of the retaining-ring joint.
Page 18
SN 485 : 2005-08
Short d1 d2 d3 h b t Weight
Locknut designation h13 h13 h13 JS14 H17 *) kg/pc
KM 7 M 35x1,5 52 44 8 0,053
KM 8 M 40x1,5 58 50 9 0,085
KM 10 M 50x1,5 70 61 0,148
KM 11 M 55x2 75 67 11 0,158
KM 12 M 60x2 80 73 7 3 0,174
KM 13 M 65x2 85 79 0,203
12
KM 14 M 70x2 92 85 0,242
MB 7 35 57 44 32,5 0,01 KM 7
1,25
MB 8 40 62 50 37,5 0,012 KM 8
6 7
MB 9 45 69 56 42,5 0,015 KM 9
4
MB 10 50 74 61 47,5 0,016 KM 10
MB 11 55 81 67 52,5 0,02 KM 11
MB 12 60 86 73 57,5 0,025 KM 12
8 1,5 9
MB 13 65 92 79 62,5 0,029 KM 13
MB 14 70 98 85 66,5 0,033 KM 14
The safety plate must not be located within the relief groove.
Feather keys
SN 708
Selection from DIN
Dimensions in mm
Feather keys as in DIN 6885
1) 1)2) 3)
Type B Type D Type F
Example:
functional dimension
shaft hub
This copy will not be updated in case of changes!
Example:
above 10 12 17 22 30 38 44 50 58 65 75 85 95 110 130 150 170 200 230 260 290 330 380 440
For shaft dia. d1
up to 12 17 22 30 38 44 50 58 65 75 85 95 110 130 150 170 200 230 260 290 330 380 440 500
d2 = d1 + 4 5 6 8 8 8 9 11 11 12 14 14 16 18 21 23 26 28 32 32 36 40 45 50
Width b1 h9 4 5 6 8 10 12 14 16 18 20 22 25 28 32 36 40 45 50 56 63 70 80 90 100
Height h h11 4 5 6 7 8 8 9 10 11 12 14 14 16 18 20 22 25 28 32 32 36 40 45 50
Length l To be determined and indicated as required for design
Feather key
t4 - 10 11 11 13 12 14 16 17 19 24 22 24 21 22 22 27 28 32 32
ISO 1207 – M ....x.... – 4.8 DIN 7984 – M ....x.... – 8.8
Screw d6 x - 10 10 10 12 12 16 16 16 20 25 25 30 30 35 35 40 40 50 50
To be separately stated in the bill of materials
For footnotes see page 2 Continued on page 2
Page 2
SN 708 : 2005-08
1)
If feather keys of types B and D with hole for jack screw (s) are used, this has to be expressly stated in the order.
Example of designation: DIN 6885 – BS 12 x 8 x 80 – C45+C
2)
Use type D if I: b1 < 4
3)
Use type F if I: b1 > 4
4)
The keyway length depends upon the design and shall be stated in the drawing.
The keyway length of the key types B, D and F is defined as the useful load-bearing length (functional dimension) without
curves.
5)
H8 for secondary applications (e.g. support strip for pillow block) without transmission of moments.
August 2005
24 18
25 18,5
27 21,5
28 22 4,5
110
30 23
over 25 32 23,5
33 25 6 80 50 11 7 24 5 19 M10 x 20 0,085
to 40
(35) 25
36 115
38 26 5,5
40 27
42 140 29,5
45 31 6,5
48 145 32,5
over 40 50 33 7
30 8 100 70 13,5 9 21 M12 x 25 0,19
to 63 55 7,5
35
56 150 8
60 36 9
63 37 9,5
65 192 42,5 10
70 195 45
(75) 198 47 10,5
over 63 80 48
40 10 140 100 17,5 11 27 M16 x 30 0,4
to 100 85 50,5 12
90 205 53
95 52,5 15
100 210 55
105 265 62,5 15
110 65
120 270 67 18
over 100 125 20,5
50 12 190 140 22 13 32 M20 x 40 0,9
to 160 130 275 70 20
140 280 75
150 285 78 22
160 290 83
170 350 90 25
180 360 95
over 160 190 97
60 16 250 200 26 17 28 38 M24 x 50 1,75
to 250 200 370 102
220 380 110 30
250 405 125
Dimensions in round brackets shall be avoided whenever possible.
Material: S235JR as in DIN EN 10025
1)
Other hole diameters shall be stated in the order, e.g. axle stop plate 40 x 10 with d1 = 18 mm in S235JR:
Axle stop plate DIN 15058 – 40 x 10 x 18 – S235JR
2)
To be separately stated in bill of materials.
August 2005
rounded off
Pin SN 530 – C 40h9 x 130 x 60 x 30 – E295 Pin SN 530 – D 40h9 x 130 – E295
Continued on page 2
Page 2
SN 530 : 2005-08
Washer,
Split pin finish coarse Axle holder
d1 1) dl d2 n c g h1 t1
DIN 1441
max. DIN EN ISO 1234 DIN 15058
h9 H13 Inside dia. s
6 1,6 1,6 x 12 7 1,6
8 2 2 2 x 12 9 2
10 3,2 x 16 11 2,5
3,2
12 - - - 3,2 x 20 13 -
3
14 15
* 15 4 - 3 - 4 x 25 - -
16 17 3
18 3 19
5 x 32
20 5 21
22 6 16 5 x 36 23 4 20 x 5
4
24 6,3 x 36 25
* 25 6,3 x 40 26
6,3
27 0,4 28
6,3 x 45
* 28 4,5 29
30 3 8 x 45 31 5
* 32 34
33 7 4 5 19 8 x 50 34 25 x 6
* 35 0,6 37
8 6
36 37
* 38 5,5 8 x 56 - -
40 41 6
* 42 8 x 63 - -
4
45 6,5 46 7
* 48 10 x 63 - -
50 9 7 21 51 8 30 x 8
0,8
55 10 7,5 10 x 71 56
60 9 62
9
* 63 9,5 10 x 80 68
* 65 68
10
70 72
13 x 90 10
* 75 6 10,5 78
6
80 13 x 100 82
11 27 40 x 10
* 85 13 12 1 86
13 x 112 12
90 92
* 95 98
13 x 125
100 15 102 14
* 110 13 x 140
* 120 18 13 x 160
* 125
13 x 180
* 130 13 20 32 50 x 12
* 140 16 x 180
* 150 - 8 8 1,6 - -
22 16 x 200
* 160
* 170
25 16 x 224
* 180
17 38 60 x 16
* 190
28 16 x 250
* 200
* These are no pin diameters as in DIN EN 22340.
1) When other tolerances are required, these shall be stated in the designation.
2) L4 defined as in SN 364-3, bush length b1 – 2 (a + c1).
August 2005
rounded off
Ordering example:
Pin ISO 2341 – A 65h9 x 95 – S355J2
rounded off
Ordering example:
Pin ISO 2341 - B 65h9 x 95 x 83 – S355J2
Continued on page 2
Page 2
SN 358 : 2005-08
Washer,
Split pin
d1 1) dK dl c k r e finish coarse
DIN 1441
DIN EN ISO 1234
h9 H13 max. Inside dia s
6 10 1,6 2 7 1,6 1,6 x 12
8 14 2 2 3 1 9 2 2 x 12
10 18 0,6 11 2,5 3,2 x 16
3,2
12 20 4 13 3,2 x 20
1,6 3
14 22 15
4 3 4 x 25
16 25 4,5 0,6 17 3
1,6
18 28 19
5 5 x 32
20 30 5 21
1 4
22 33 5,5 2 23 5 x 36
24 36 6 25 6,3 x 36
6,3
27 40 6 1 2 28 6,3 x 45
30 44 8 1 2 31 8 x 45
4 5
33 47 8 1 2 34 8 x 50
8
36 50 8 1 2 37
8 x 56
40 55 8 1 2 41 6
45 60 9 1 2 46 7
10 x 63
50 66 9 2 51 8
10
55 72 11 1 56 10 x 71
3 9
60 78 12 62 10 x 80
70 90 13 1 3 72 10 13 x 90
6
80 100 13 1 3 82 13 x 100
13 12
90 110 13 1 3 92 13 x 112
100 120 13 1 3 102 14 13 x 125
1) When other tolerances are required, these shall be stated in the designation.
August 2005
Ø d1
Ø d3
1,6
3,2
0,2
X (with Y in the designation)
X 3,2
c2 (variabel)
25
b1 u b2
b1 c2
Designation of a bush, type C, inside dia. d1 = 20 mm and ISO tolerance range E9 prior to installation,
When a suitable ISO tolerance range cannot be determined, the calculated values can be indicated as deviations
from the nominal dimension, e.g. 210 ( ++00,,130
084 ) .
Plain bearing bushings subjected to particularly heavy stresses due to axial or radial forces shall be secured by setscrews or
bonding agent Loctite 675 as in SN 507. For bushes with lubricant feed and distribution for rotating bearing movement refer
to DIN 364-3.
1)
Dimensions > 200 mm are not standardised.
2)
Meaning of the variables in the equation:
Vx = biggest anticipated diameter reduction of d1 after pressing or shrinking in.
ü = maximum interference between location hole and bushing outside diameter d2.
d1 = nominal inside dia. of bushing.
d2 = nominal outside dia. of bushing = nom. dia. of location hole.
3)
The dimensions of b1 indicated here shall be preferred. Other dimensions are allowed, but shall not exceed 1,5 x d1.
4)
This dimension applies only to bushings of type C.
August 2005
The bushings of this SN 364-2 are designed only for hydraulic cylinders with pivot trunnions.
They differ from types C and F of SN 364-1 by a bigger chamfer c1.
Ø d1
Ø d3
1,6
3,2
0,2
X ( with Y in the designation)
X 3,2
c2 (variabel)
25
b1 u b2
b1 c2
relevant shaft tolerance range *) f8 a) , c) or e8 b) , c), d) h9; h11 f7; e9 h9; h11
≤ 120 s6
d2 g6
> 120 r6
Location hole H7 H7
Example:
a)
Hydraulic cylinder up to 160 bar (type CDM1)
b)
Hydraulic cylinder up to 250 bar (types CDH1, CGH1) Messrs. Bosch Rexroth AG
c)
Hydraulic cylinder up to 250 bar (types CDH2, CGH2)
d)
Hydraulic cylinder up to 350 bar (types CDH3, CGH3)
Continued on page 2
Page 2
SN 364 Part 2 : 2005-08
1) The dimensions of b1 indicated here shall be preferred. Other dimensions are allowed, but shall not exceed 1,5 x d1.
2)
Dimension not in accordance with DIN ISO 4379.
August 2005
Ring grooves in conjunction with longitudinal grooves shall be used only in exceptional cases (e.g. greasing
through tappet), as they heavily reduce the load bearing capacity of the plain bearings; longitudinal and ring
grooves shall always be provided in the stationary section
Design recommendation:
For cost reasons it may reasonable to use bushings made of maintenance-free graphitic sliding material or
of sintered bronze (see SN 359). Here no manufacturing cost will arise for the various lubricant groove types
A to H.
> 4 ≤ 5 6 19 2 12 4,5 2
> 10 12 49 4 35 14 4
Continued on page 2
Page 2
SN 364 Part 3 : 2005-08
off-center
at a distance of x = 10 as in DIN ISO 12128 and made of
A L CuSn7Zn4Pb7-C-GZ:
as in
Longitudinal groove closed on
DIN 1850-2 Designation of a bushing for plain bearing, type F, as in DIN ISO 4379
both sides and lubric. hole
(March 1969) or a bush for cylinder, type B, as in SN 364-2, each with a dimension
centric or off-center
DIN ISO 12128 or a bushing for cylinder, type A, as in SN 364-2, each with a
dimension of 18E9x24s6x20Y, type C (C), with three longitudinal
on both sides
as in
diagonal sides, centric or off-centre
DIN 18502-2
closed, and one ring groove with
Longitudinal groove, two sides
(March 1969) Designation of a bushing for plain bearing, type F, as in DIN ISO 4379
a a or a bush for cylinder, type B, as in SN 364-2, each with a
dimension of 18E9x24s6x20Y, type F (F), with three longitudinal
grooves (3) of type D (D) and one ring groove (1) of type G (G) at a
D distance of x = 6 as in DIN ISO 1850-2, and made of
F and CuSn7Zn4Pb7-C-GZ:
G Bushing ISO 4379–F–18E9x24s6x20Y–F3D1G6 - CuSn7Zn4Pb7-C-GZ
Dimension x for centric ring Bushing SN 364–B–18E9x24s6x20Y–F3D1G6 - CuSn7Zn4Pb7-C-GZ
groove: 1/2 x b1. b1 > 15 ≤ 30 > 30 ≤ 60 > 60 ≤100 > 100
a 3 4 6 10
as in Designation of a bushing for plain bearing, type C, as in DIN ISO 4379
Longitud. groove, open on
DIN ISO 12128 or a bushing for cylinder, type A, as in SN 364-2, each with a
side opposite to press-in
a 3 4 6 10
as in Designation of a bushing for plain bearing, type C, as in DIN ISO 4379
Longitudinal groove, open
DIN ISO 12128 or a bushing for cylinder, type A, as in SN 364-2, each with a
a dimension of 18E9x24s6x20Y, type H (H), with one longitudinal
on press-in side
Dimensions in mm
Round-edge unequal leg steel angle (hot rolled) as in DIN EN 10056-1.
Important:
Positions and designations
of the bending axes cx + cy
in the booklet on "Stahlbau-
Profile" (struct. steel
sections) are different from
those shown here.
Medium-flange I-beams with parallel flange surfaces, I PE series (hot rolled) as in DIN 1025-5.
Other sections:
- Narrow flange I-beams as in DIN 1025-1
- Wide flange I-beams with parallel flanges, series IPBI (HE-A) as in DIN 1025-3
- Wide flange I-beams with parallel flanges, series IPBv (HE-M) as in DIN 1025-4
- Zees with round edges as in DIN 1027
- Tee with radiused root as in DIN EN 10055
- Crane rails as in DIN 536-1
- Square and rectangular tubing as in DIN 10210-2
- Square and rectangular tubing as in DIN 10219-2
August 2005
This list of semi-finished products kept in stock is updated only for new editions of the Standards Book. For this
reason the indication of availability from stock given in the STOR master data is relevant.
Parts whose stockkeeping will be discontinued are not stated in this standard.
1.0421
G 15,1 25,5 60,5 102 155
E295+C A 5 6 8 10 12 16 20 24 25 30 40
1.0050+C
G 0,154 0,222 0,395 0,617 0,888 1,58 2,47 3,55 3,85 5,55 9,86
DIN EN
10278
A 50 55 70
E295+SH
Tolerance range h9
1.0050+SH
G 15,4 18,7 30,2
A 20 25 30 40 50 60 70 80 90 100 110
S355J2 1) DIN EN G 3,14 4,91 7,07 12,6 19,6 28,3 38,5 50,2 63,6 78,5 95
1.0577 10059 A 120 130 2) 140 2)
G 113 133 154
A 5x5 6x6 8x7 10 x 8 12 x 8 14 x 14 16 x 10 20 x 12
G 0,196 0,283 0,44 0,628 0,754 1,54 1,26 1,88
C45+C DIN A 28 x 16 36 x 20 40 x 22 45 x 25 50 x 28 56 x 32 70 x 36 90 x 45
1.0503 6880 G 3,52 5,65 6,91 8,83 11 14,1 19,8 31,8
A 100 x 50
G 39,3
S235JR DIN EN A 20 x 3 30 x 3
1.0038 10 048 G 0,471 0,707
Semi- A Dimensions in mm
Material
Section finish. prod.
Material number G Weight in kg/m, sheet/plate: weight in kg/m²
as in
A 30 x 6 30 x 10 30 x 20 40 x 5 40 x 8 40 x 10 40 x 15 40 x 20
G 1,41 2,36 4,71 1,57 2,51 3,14 4,71 6,28
A 40 x 25 50 x 5 50 x 8 50 x 10 50 x 15 50 x 20 50 x 25 60 x 5
G 7,85 1,96 3,14 3,93 5,89 7,85 9,81 2,36
A 60 x 8 60 x 10 60 x 12 60 x 15 60 x 20 60 x 25 60 x 30 60 x 40
G 3,77 4,71 5,65 7,07 9,42 11,8 14,1 18,8
S235JR DIN EN A 70 x 10 70 x 15 70 x 20 70 x 25 70 x 30 80 x 8 80 x 10 80 x 12
1.0038 10058 G 5,5 8,24 11 13,7 16,5 5,02 6,28 7,54
A 80 x 15 80 x 20 80 x 30 80 x 40 90 x 10 90 x 20 100 x 6 100 x 10
G 9,42 12,6 18,8 25,1 7,07 14,1 4,71 7,85
A 100 x 15 100 x 20 100 x 25 100 x 30 100 x 40 120 x 10 120 x 15 120 x 20
G 11,8 15,7 19,6 23,6 31,4 9,42 14,1 18,8
A 120 x 25 150 x 10 150 x 15 150 x 20
G 23,6 11,8 17,7 23,6
DC01+LC DIN EN A 0,5 1 1,5 2 It is recommended processing the products in steel DC01
1.0330 10131 G 3,9 7,85 11,8 15,7 within 6 weeks after their placing at disposal.
A 3 4 5 6 8 10 12 15 20 25 30
S235JR 3) G 23,6 31,4 39,3 47,1 62,8 78,5 94,2 117,8 157 196 235,5
1.0038 A 40 45 50 60 70 80 150
DIN EN G 314 353,3 392,5 471 549,5 628 1177
10029
Class A A 15 20 25 30 40 50 60 70 80 90 100
S355J2 4) G 117,8 157 196 235,5 314 392,5 471 549,5 628 720 785
Plate
1.0577 A 110 120 130 140 150 160 170 180 200 210
G 863,5 942 1040 1099 1177 1280 1334 1413 1570 1648
CuZn37-R370 A 0,1 x 400 2) 0,15 x 400 2) 0,2 x 400 0,5 x 600 1 x 1000 2 x 1000
CW508L G 0,84 1,26 1,68 4,2 8,4 16,8
DIN EN
1652 A 0,7 1 2 Panel sizes
Cu-DHP-R240
CW024A Plate thickness 0,5 to 2 – 1000 x 2000
G 6,2 8,9 17,8 Plate thickness 3 to 4 – 1500 x 3000
Plate thickness 5 to 90 – 2000 x 6000
Al99,0-H12 DIN EN A 1 2
Plate thickness 100 to 140 – 2000 x 4000
EN AW-1200 485 G 2,7 5,4 Plate thickness 150 to 210 – 2000 x 3000
EN-GJS-400-15
-
EN-JS 1030
G 247 478 732
Semi- A Dimensions in mm
Material
Section finish. prod.
Material number G Weight in kg/m
as in
A 26,9 x 2,3 33,7 x 2,6 42,4 x 2,6 48,3 x 2,6 60,3 x 2,9 76,1 x 2,9
P235TR1 DIN EN G 1,4 1,99 2,55 2,93 4,11 5,24
1.0254 10216 A 88,9 x 3,2 114,3 x 3,6 139,7 x 4 168,3 x 4,5 219,1 x 6,3
G 6,76 9,83 13,4 18,2 33,1
A 6x1 8x1 8 x 1,5 10 x 1,5 12 x 2 16 x 2 16 x 2,5
E235+N G 0,12 0,17 0,24 0,32 0,5 0,7 0,83
1.0308 DIN EN A 18 x 2 20 x 2,5 20 x 3 22 x 2 25 x 3 25 x 4 28 x 2
10305 G 0,8 1,1 1,26 1 1,65 2,1 1,28
A 30 x 4 30 x 5 35 x 2,5 38 x 3 38 x 5 38 x 6
G 2,6 3,1 2 2,6 4,06 4,74
A 6x1 8x1 10 x 1,5 12 x 2 16 x 2,5 20 x 3 25 x 4
DIN EN G 0,12 0,18 0,32 0,5 0,85 1,28 2,1
ISO A 30 x 5 38 x 3 38 x 6 42,4 x 2,6 48,3 x 2,6 48,3 x 8 60,3 x 2,9
X6CrNiMoTi17-12-2
1127
1.4571 h* G 3,13 2,6 4,74 2,59 2,93 7,93 4,17
(DIN 2462) A 60,3 x 10 76,1 x 2,9 76,1 x 12,5 88,9 x 3,2 88,9 x 14,2 114,3 x 3,6
G 12,6 5,24 19,9 6,86 26,6 9,98
A 25 x 25 x 3 30 x 30 x 3 40 x 40 x 4 50 x 50 x 5 50 x 50 x 7
G 1,12 1,36 2,42 3,77 5,15
DIN EN
10056 A 60 x 60 x 6 60 x 60 x 8 70 x 70 x 7 80 x 80 x 8 80 x 80 x 10
G 5,42 7,09 7,38 9,63 11,9
equal-sided
A 100 x 100 x 12 150 x 150 x 12
G 17,8 27,3
1)
Material selection:
Whenever possible use has to be made of the stocked semi-finished products stated in this standard or of the materials
given in the SMS Demag selection of SN 359.
The designation "St" is permitted for steel components without particular strength requirements. In this case it is at the
maker's discretion to use semi-finished products such as sheet/plate, round material C22, E295+C or pipe/tube for
manufacture. Suitability for welding shall be taken into account.
When materials like S355 are indicated, the above procedure is used by analogy; the melting and treatment processes
can be freely chosen, but on condition that the tensile strength of the specified base material is achieved. Manufacture
from E295+C, S355J2, C35+N is possible.
2)
Cannot be ordered according to DIN.
3)
The stocked plates in S235JR have not undergone ultrasonic testing; when necessary, such testing of parts exposed to
high dynamic loads shall to be indicated in the drawings as follows: Ultrasonic testing as in DIN EN 10160, quality class
S2 / E2 with certificate of ultrasonic testing and inspection document as in DIN EN 10204-3.1.B or use of sheet/plate in
S355J2 instead.
4)
Stocked plates in S355J2 have been ultrasonically tested in accordance with DIN EN 10160, quality class S2/E2, with
certificate of ultrasonic testing and inspection document as in DIN EN 10204 - 3-1.B.
August 2005
Acrylic glass
2
Acrylic glass 4 Forming
1200 2000 Workable by sawing, drilling, grinding, etc.
(e.g. plexiglass) 6 temperature: + 130 °C to 150 °C
10
Sealing compound
Permiss. temp.: - 40 °C to +200 °C Sealing of gear-unit, machine and motor
Curil K2
Oil resistance: good housings, pumps, flanges, oil trays etc.
Fermit-Special Atoxic Used primarily for water lines
Cleaning materials
Nikutex 1459 Mixture of organic solvents
Supplier: Chem. Werke Kluthe GmbH Form and colour: liquid, colourless Machine cleaning agent
D-69115 Heidelberg, Germany Flash point: A II
Lubricants
For assembly and running in of machine
Fett-Micro-Gleit GP 350 Permiss. temp.: - 25 °C up to + 120 °C
elements, screws/bolts, pipe couplings,
slideways and guideways, plain and spherical
Colour: white
plain bearings, gear couplings
Air-hardening dry film lubricant;
MOLYKOTE spray D 321 Permiss. temp.: - 180 °C to + 450 °C For metal-to-metal connections at low to
Coefficient of friction: 0,075 medium speeds and high loads.
Supplier: Kistenpfennig AG Life-time lubrication of highly stressed slide-
57078 Siegen, Germany Colour: black-grey ways at low slide speeds, oscillating
movements or uninterrupted operation.
Permiss. temp.: - 40 °C to + 450 °C
MOLYKOTE Gn plus
Coefficient of friction: Assembly lubricant, reduces friction and wear.
- for screws: 0,09 Prevents seizing and metal-to-metal contact.
Supplier: Kistenpfennig AG
- at 40 m2/kg: 0,07 Reduces fretting corrosion.
57078 Siegen, Germany
Colour: black
Continued on page 2
Page 2
SN 531 : 2005-08
All products for which no suppliers are stated are available from technical dealers.
Further standards
SN 180-1 Operating materials; lubricant: grease
SN 180-2 Operating materials; lubricant: oil
SN 507 Metal bonding
August 2005
Steel pipes for systems with nominal pressures of PN ≤ 1,6 MPa (16 bar)
Pipe outside dia. Wall thickness Pipe inside dia. Sectional area Weight Standard, material,
Technical terms
of flow material number
of delivery
mm mm mm cm² kg / m (previous designation)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
16 2 12 1,13 0,69
DIN EN 10305-4
18 2 14 1,54 0,79
20 2,5 15 1,77 1,08 E235+N
1.0308
22 2 18 2,55 0,99 DIN EN 10305-4
(St 37.4 NBK)
25 3 19 2,84 1,63
NBK = normalised, bright-
28 2 24 4,52 1,28 annealed, cold-drawn
30 4 22 3,80 2,57
35 2,5 30 7,07 2,00
38 3 32 8,04 2,59
42,4 2,6 37,2 10,87 2,55
48,3 2,6 43,1 14,59 2,93
This copy will not be updated in case of changes!
Continued on page 2
Page 2
Chapter 10.1: 2005-08
Steel pipes for systems with nominal pressures of PN ≤ 25 MPa (250 bar)
Pipe outside dia. Wall thickness Pipe inside dia. Sectional area Weight Standard, material,
Technical terms
of flow material number
of delivery
mm mm mm cm² kg / m (previous designation)
10 1,5 7 0,39 0,31
DIN EN 10305-4
12 2 8 0,50 0,49
16 2 12 1,13 0,69 E235+N
20 2,5 15 1,77 1,08 1.0308 DIN EN 10305-4
(St 37.4 NBK)
25 3 19 2,84 1,63
NBK = normalised, bright-
30 4 22 3,80 2,57 annealed, cold-drawn
38 5 28 6,16 4,07
48,3 6,3 35,7 10,01 6,53
60,3 8 44,3 15,41 10,3 DIN EN 10220
P355N
76,1 10 56,1 24,72 16,3 DIN EN 10216-3
1.0562
88,9 11 66,9 35,15 21,1 (St 52.4)
114,3 14,2 85,9 57,95 35,0
Stainless steel pipes for systems with nominal pressures of PN ≤ 25 MPa (250 bar)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
DIN EN ISO 1127
16 2,5 11 0,95 0,83 DIN EN 10216-5
Seamless (S)
20 3 14 1,54 1,26 Tolerance: D4/T3
25 4 17 2,27 2,07 X6CrNiMoTi17-12-2
Delivery condition CFA
1.4571
30 5 20 3,14 3,08
38 6 26 5,31 4,74
48,3 8 32,3 8,19 7,95
DIN EN ISO 1127 DIN EN 10216-5
60,3 10 40,3 12,76 12,4 Seamless (S)
76,1 12,5 51,1 20,51 19,6 Tolerance: D2/T2
88,9 14,2 60,5 28,75 26,2 X6CrNiMoTi17-12-2 Delivery condition
1.4571 CFA or HFD
114,3 20 74,3 43,36 46,5
Steel pipes for hydraulic systems with nominal pressures of PN ≤ 31,5 MPa (315 bar)
Pipe outside dia. Wall thickness Pipe inside dia. Sectional area Weight Standard, material,
Technical terms
of flow material number
of delivery
mm mm mm cm² kg / m (previous designation)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49 DIN EN 10305-4
16 2,5 11 0,95 0,83
20 3 14 1,54 1,26 E235+N DIN EN 10305-4
25 4 17 2,27 2,07 1.0308
30 5 20 3,14 3,08 (St 37.4 NBK)
38 6 26 5,31 4,74
48,3 8 32,3 8,19 7,95
60,3 10 40,3 12,76 12,4 DIN EN 10220
P355N
76,1 12,5 51,1 20,51 19,6 DIN EN 10216-3
1.0562
88,9 14,2 60,5 28,75 26,2 (St 52.4)
114,3 20 74,3 43,36 46,5
Stainless steel pipes for hydraulic systems with nominal pressures of PN ≤ 31,5 MPa (315 bar)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
DIN EN ISO 1127
16 2,5 11 0,95 0,83 DIN EN 10216-5
Seamless (S)
20 3 14 1,54 1,26 Tolerance: D4/T3
25 4 17 2,27 2,07 X6CrNiMoTi17-12-2
Delivery condition CFA
1.4571
30 5 20 3,14 3,08
38 6 26 5,31 4,74
48,3 8 32,3 8,19 7,95
DIN EN ISO 1127 DIN EN 10216-5
60,3 10 40,3 12,76 12,4 Seamless (S)
76,1 12,5 51,1 20,51 19,6 Tolerance: D2/T2
88,9 14,2 60,5 28,75 26,2 X6CrNiMoTi17-12-2 Delivery condition
1.4571 CFA or HFD
114,3 20 74,3 43,36 46,5
August 2005
Selection of pipe couplings, adapted to pipe dimensions of the pipe classes as in SN 901
SN 751 SN 877
Straight male stud coupling
Reducing coupling with U-ring Rotary coupling
with U-ring
Welding cone GUV GUR SKV
coupling
(AVIT)
Thread
of
PN 1) union nut Designations and weights (weight in kg/unit)
d1 d2 MPa d4 SN 751 – GUV... Weight SN 751 – GUR... d3 Weight SN 877 – SKV... Weight
G 1/4A 10 x 1,5 G 1/4A 0,09 - - - 10 x 1,5 G 1/4A 0,18
10x1,5 M18 x 1,5
31,5 10 x 1,5 G 3/8A 0,11 - - - 10 x 1,5 G 3/8A 0,26
G 3/8A
12x2 M20 x 1,5 12 x 2 G 3/8A 0,12 12 x 2 G 1/4A G 1/4A 0,11 12 x 2 G 3/8A 0,27
16x2 25,0 16 x 2 G 1/2A 16 x 2 G 3/8A 16 x 2 G 1/2A
G 1/2A M24 x 1,5 0,20 G 3/8A 0,17 0,57
This copy will not be updated in case of changes!
Thread
of
PN 1) union nut Designations and weights (weight in kg/unit)
d1 MPa d4 SN 752 – GAV... Weight SN 752 – GV... Weight SN 752 – TV... Weight SN 752 – WV... Weight
10 x 1,5 M 18 x 1,5 10 x 1,5 0,08 10 x 1,5 0,14 10 x 1,5 0,22 10 x 1,5 0,15
31,5
12 x 2 M 20 x 1,5 12 x 2 0,12 12 x 2 0,17 12 x 2 0,28 12 x 2 0,19
16 x 2 25,0 16 x 2 16 x 2 16 x 2 16 x 2
M 24 x 1,5 0,18 0,29 0,49 0,33
16 x 2,5 31,5 16 x 2,5 16 x 2,5 16 x 2,5 16 x 2,5
20 x 2,5 25,0 20 x 2,5 20 x 2,5 20 x 2,5 20 x 2,5
M 30 x 2 0,30 0,47 0,74 0,51
20 x 3 31,5 20 x 3 20 x 3 20 x 3 20 x 3
25 x 3 25,0 25 x 3 25 x 3 25 x 3 25 x 3
M 36 x 2 0,52 0,83 1,49 0,90
25 x 4 31,5 25 x 4 25 x 4 25 x 4 25 x 4
30 x 4 25,0 30 x 4 30 x 4 30 x 4 30 x 4
M 42 x 2 0,66 1,20 1,72 1,22
30 x 5 31,5 30 x 5 30 x 5 30 x 5 30 x 5
38 x 3 1,6 38 x 3 38 x 3 38 x 3 38 x 3
38 x 5 25,0 M 52 x 2 38 x 5 1,10 38 x 5 1,67 38 x 5 2,70 38 x 5 1,88
38 x 6 31,5 38 x 6 38 x 6 38 x 6 38 x 6
SN 732 SN 753
Straight bulkhead pipe Pressure test and vent
Elbow bulkhead coupling Pressure gauge coupling
coupling coupling
GSV WSV DEV MAV
Welding cone coupling
(AVIT)
Thread
of
PN 1) union nut Designations and weights (weight in kg/unit)
d1 MPa d4 SN 732 – GSV... Weight SN 732 – WSV... Weight SN 753 – DEV... Weight SN 753 – MAV-S.. d3 Wght.
10 x 1,5 M18 x 1,5 10 x 1,5 0,20 10 x 1,5 0,21 10 x 1,5 0,25 10 x 1,5 G 1/2A 0,14
31,5 G 1/2A
12 x 2 M20 x 1,5 12 x 2 0,27 12 x 2 0,28 12 x 2 0,28 12 x 2 G 1/2A 0,15
16 x 2 25,0 16 x 2 16 x 2 16 x 2 - - -
M24 x 1,5 0,40 0,44 0,38
16 x 2,5 31,5 16 x 2,5 16 x 2,5 16 x 2,5 - - -
20 x 2,5 25,0 20 x 2,5 20 x 2,5 20 x 2,5 - - -
M30 x 2 0,64 0,51 0,62
20 x 3 31,5 20 x 3 20 x 3 20 x 3 - - -
25 x 3 25,0 25 x 3 25 x 3 25 x 3 - - -
M36 x 2 1,05 0,90 0,89
25 x 4 31,5 25 x 4 25 x 4 25 x 4 - - -
30 x 4 25,0 30 x 4 30 x 4 30 x 4 - - -
M42 x 2 1,33 1,22 1,11
30 x 5 31,5 30 x 5 30 x 5 30 x 5 - - -
38 x 3 1,6 38 x 3 38 x 3 38 x 3 - - -
38 x 5 25,0 M52 x 2 38 x 5 2,15 38 x 5 1,88 38 x 5 1,73 - - -
38 x 6 31,5 38 x 6 38 x 6 38 x 6 - - -
SN 807 Designations and weights (weight in kg/unit)
Welding cone Pertaining O-rings continued Pertaining O-rings
AK SN 807 – AK ... d1 d2 Weight SN 430 - ... SN 807 – AK ... d1 d2 Weight SN 430 - ...
10 x 1,5 10 7 0,02 7,5 x 1,5 25 x 4 25 17 0,11 20,3 x 2,4
12 x 2 12 8 0,02 9 x 1,5 30 x 4 22 0,14
30 25,3 x 2,4
16 x 2 12 0,03 30 x 5 20 0,17
16 12 x 2
16 x 2,5 11 0,04 38 x 3 32 0,22
20 x 2,5 15 0,06 38 x 5 38 28 0,25 33,3 x 2,4
20 16,3 x 2,4
20 x 3 14 0,06 38 x 6 26 0,28
25 x 3 25 19 0,09 20,3 x 2,4 - - - - -
SN 807 Designations and weights (weight in kg/unit)
Reducing welding cone Pertaining O-rings continued Pertaining O-rings
ARK SN 807 – ARK ... d1 d2 Weight SN 430 - ... SN 807 – ARK ... d1 d2 Weight SN 430 – ...
12/10 x 1,5 0,02 9 x 1,5 30/16 x 2,5 16 11
10 7
16/10 x 1,5 0,03 30/20 x 2,5 15 0,17
12 x 2 20
16/12 x 2 12 8 0,04 30/20 x 3 14 25,3 x 2,4
20/10 x 1,5 10 7 30/25 x 3 19
25 0,16
20/12 x 2 12 8 0,07 30/25 x 4 17
16,3 x 2,4
20/16 x 2 12 38/10 x 1,5 10 7
16 0,32
20/16 x 2,5 11 0,08 38/12 x 2 12 8
25/10 x 1,5 10 7 0,13 38/16 x 2 12
16
25/12 x 2 12 8 0,15 38/16 x 2,5 11
0,28
25/16 x 2 12 38/20 x 2,5 15
16 20,3 x 2,4 20 33,4 x 2,4
25/16 x 2,5 11 0,11 38/20 x 3 14
25/20 x 2,5 15 38/25 x 3 19
20 25 0,27
25/20 x 3 14 0,12 38/25 x 4 17
30/10 x 1,5 10 7 38/30 x 4 22
0,22 30 0,26
30/12 x 2 12 8 25,3 x 2,4 38/30 x 5 20
30/16 x 2 16 12 0,17 - - - - -
SN 888 WALFORM
The WALFORM process is used to shape a pipe end in such a way that it only has to be provided with a soft seal (SN 881)
and then can be assembled with any 24° coupling (DIN EN ISO 8434-1, SN 883 and others).
Design notes
- WALFORM can be used with any 24° coupling.
- In the bills of materials only compression ferrule pipe couplings of series S should be specified.
- It is necessary to keep minimum pipe lengths for clamping and shaping.
- At the moment only the shaping of pipes having the dimensions of series S is possible; tools for other dimensions are not
available in the workshop.
- Frequent use shall be made of couplings such as pipe reducers (SN 882) or elbow couplings (SN 884).
- Use shall be made only of pipes as in DIN EN 10305-4 made of E235+N and with the tolerances as in DIN EN 10305-4.
- Use shall be made only of pipes as in DIN EN ISO 1127 (seamless) made of material X6CrNiMoTi17-12-2 (1.4571) and with
the tolerances D4/T3 as in DIN EN 10216-5.
SN 883 SN 882
Straight male stud coupling with profile packing Tapered pipe reducer with sealing cone
GE-R-ED RED
Compression ferrule
pipe coupling
(ERMETO)
SN 517
Straight bulkhead pipe coupling Angular bulkhead coupling Weld-in bulkhead coupling
SV WSV ESV
Compression ferrule
pipe coupling
(ERMETO)
Thread
of
PN 1) union nut Designations and weights (weight in kg/unit)
d1 MPa d4 SN 517 – SV ... Weight SN 517 – WSV ... Weight SN 517 – ESV ... d8 Weight
6 M 14 x 1,5 6–S 0,10 6–S 0,11 6–S 20 0,17
8 M 16 x 1,5 8–S 0,13 8–S 0,14 8–S 22 0,21
63,0
10 M 18 x 1,5 10 – S 0,18 10 – S 0,20 10 – S 25 0,27
12 M 20 x 1,5 12 – S 0,22 12 – S 0,23 12 – S 28 0,32
16 M 24 x 1,5 16 – S 0,34 16 – S 0,39 16 – S 35 0,58
20 M 30 x 2 20 – S 0,57 20 – S 0,61 20 – S 38 0,74
40,0
25 M 36 x 2 25 – S 0,92 25 – S 1,05 25 – S 45 1,15
30 M 42 x 2 30 – S 1,11 30 – S 1,36 30 – S 50 1,35
38 31,5 M 52 x 2 38 – S 1,81 38 – S 2,06 38 – S 60 1,97
6 M 12 x 1,5 6–L 0,06 6–L 0,07 6–L 18 0,13
8 M 14 x 1,5 8–L 0,08 8–L 0,10 8–L 20 0,16
10 31,5 M 16 x 1,5 10 – L 0,11 10 – L 0,12 10 – L 22 0,18
12 M 18 x 1,5 12 – L 0,14 12 – L 0,15 12 – L 25 0,23
18 M 26 x 1,5 18 – L 0,33 18 – L 0,37 18 – L 32 0,47
22 M 30 x 2 22 – L 0,43 22 – L 0,49 22 – L 36 0,57
28 M 36 x 2 28 – L 0,57 28 – L 0,68 28 – L 40 0,65
16,0
35 M 45 x 2 35 – L 0,86 35 – L 1,04 30 – L 50 1,03
42 M 52 x 2 42 – L 1,24 42 – L 1,51 42 – L 60 1,48
SN 884
Adjustable Adjustable Adjustable
T-connecting branches 45° angle connection sockets elbow couplings
Compression ferrule ET EV EW
pipe coupling
(ERMETO)
Thread
of
PN 1) union nut O-ring Designations and weights (weight in kg/unit)
d1 MPa d4 SN 430 - ... SN 884 – ET ... Weight SN 884 – EV ... Weight SN 884 – EW ... Weight
6 M 14 x 1,5 4 x 1,5 6–S 0,10 6–S 0,06 6–S 0,06
8 M 16 x 1,5 6 x 1,5 8–S 0,12 8–S 0,08 8–S 0,08
63,0
10 M 18 x 1,5 7,5 x 1,5 10 – S 0,17 10 – S 0,12 10 – S 0,12
12 M 20 x 1,5 9 x 1,5 12 – S 0,21 12 – S 0,14 12 – S 0,14
16 M 24 x 1,5 12 x 2 16 – S 0,38 16 – S 0,26 16 – S 0,26
20 M 30 x 2 16,3 x 2,4 20 – S 0,58 20 – S 0,41 20 – S 0,41
40,0
25 M 36 x 2 20,3 x 2,4 25 – S 1,07 25 – S 0,75 25 – S 0,75
30 M 42 x 2 25,3 x 2,4 30 – S 1,36 30 – S 0,96 30 – S 0,96
38 31,5 M 52 x 2 33,3 x 2,4 38 – S 2,06 38 – S 1,43 38 – S 1,43
6 M 12 x 1,5 4 x 1,5 6–L 0,06 6–L 0,04 6–L 0,04
8 M 24 x 1,5 6 x 1,5 8–L 0,08 8–L 0,06 8–L 0,06
10 31,5 M 16 x 1,5 7,5 x 1,5 10 – L 0,11 10 – L 0,07 10 – L 0,07
12 M 18 x 1,5 9 x 1,5 12 – L 0,14 12 – L 0,10 12 – L 0,10
18 M 26 x 1,5 15 x 2 18 – L 0,34 18 – L 0,24 18 – L 0,24
22 M 30 x 2 20 x 2 22 – L 0,45 22 – L 0,33 22 – L 0,33
28 M 36 x 2 26 x 2 28 – L 0,66 28 – L 0,49 28 – L 0,49
16,0
35 M 45 x 2 32 x 2,5 35 – L 0,97 35 – L 0,69 35 – L 0,69
42 M 52 x 2 38 x 2,5 42 – L 1,46 42 – L 1,08 42 – L 1,08
SN 788
Straight male stud coupling with metric thread Straight male coupling with NPT-thread
Compression ferrule GE – M – ED GE – NPT
pipe coupling
(ERMETO)
Thread
of Designations and weights (weight in kg/unit)
PN 1) union nut
d1 MPa d4 SN 788 – GE ... d2 Weight SN 788 – GE ... d2 Weight
6 M 14 x 1,5 6 – SM – ED M 12 x 1,5 0,05 6 – S / 1/4 NPT
1/4 – 18 NPT 0,06
8 M 16 x 1,5 8 – SM – ED M 14 x 1,5 0,06 8 – S / 1/4 NPT
63,0
10 M 18 x 1,5 10 – SM – ED M 16 x 1,5 0,09 10 – S / 3/8 NPT 0,08
3/8 – 18 NPT
12 M 20 x 1,5 12 – SM – ED M 18 x 1,5 0,11 12 – S / 3/8 NPT 0,10
16 M 24 x 1,5 16 – SM – ED M 22 x 1,5 0,17 16 – S / 1/2 NPT 1/2 – 14 NPT 0,17
20 M 30 x 2 20 – SM – ED M 27 x 2 0,26 20 – S / 3/4 NPT 3/4 – 14 NPT 0,26
40,0
25 M 36 x 2 25 – SM – ED M 33 x 2 0,48 25 – S / 1 NPT 1 – 11,5 NPT 0,49
30 M 42 x 2 30 – SM – ED M 42 x 2 0,66 30 – S / 1 1/4 NPT 1 1/4 – 11,5 NPT 0,64
38 31,5 M 52 x 2 38 – SM – ED M 48 x 2 0,93 38 – S / 1 1/2 NPT 1 1/2 – 11,5 NPT 0,93
6 M 12 x 1,5 6 – LM – ED M 10 x 1 0,03 6 – L / 1/8 NPT 1/8 – 27 NPT 0,02
8 M 14 x 1,5 8 – LM – ED M 12 x 1,5 0,04 8 – L / 1/4 NPT 1/4 – 18 NPT 0,04
10 31,5 M 16 x 1,5 10 – LM – ED M 14 x 1,5 0,05 10 – L / 1/4 NPT 1/4 – 18 NPT 0,05
12 M 18 x 1,5 12 – LM – ED M 16 x 1,5 0,07 12 – L / 3/8 NPT 3/8 – 18 NPT 0,07
18 M 26 x 1,5 18 – LM – ED M 22 x 1,5 0,14 18 – L / 1/2 NPT 1/2 – 14 NPT 0,15
22 M 30 x 2 22 – LM – ED M 26 x 1,5 0,19 22 – L / 3/4 NPT 3/4 – 14 NPT 0,20
28 M 36 x 2 28 – LM – ED M 33 x 2 0,27 28 – L / 1 NPT 1 – 11,5 NPT 0,38
16,0
35 M 45 x 2 35 – LM – ED M 42 x 2 0,44 35 – L / 1 1/4 NPT 1 1/4 – 11,5 NPT 0,46
42 M 52 x 2 42 – LM – ED M 48 x 2 0,60 42 – L / 1 1/2 NPT 1 1/2 – 11,5 NPT 0,62
SN 832
Straight coupling Elbow coupling T pipe coupling
G W T
Compression ferrule
pipe coupling
(ERMETO)
Thread
of Designations and weights (weight in kg/unit)
PN 1) union nut
d1 MPa d4 SN 832 – G... Weight SN 832 – W... Weight SN 832 – T... Weight
6 M 14 x 1,5 6–S 0,06 6–S 0,09 6–S 0,12
8 M 16 x 1,5 8–S 0,08 8–S 0,12 8–S 0,13
63,0
10 M 18 x 1,5 10 – S 0,11 10 – S 0,16 10 – S 0,19
12 M 20 x 1,5 12 – S 0,14 12 – S 0,21 12 – S 0,22
16 M 24 x 1,5 16 – S 0,23 16 – S 0,28 16 – S 0,40
20 M 30 x 2 20 – S 0,37 20 – S 0,42 20 – S 0,60
40,0
25 M 36 x 2 25 – S 0,68 25 – S 0,79 25 – S 1,11
30 M 42 x 2 30 – S 0,81 30 – S 1,02 30 – S 1,40
38 31,5 M 52 x 2 38 – S 1,27 38 – S 1,59 38 – S 2,17
6 M 12 x 1,5 6–L 0,04 6–L 0,05 6–L 0,07
8 M 14 x 1,5 8–L 0,05 8–L 0,08 8–L 0,10
10 31,5 M 16 x 1,5 10 – L 0,07 10 – L 0,10 10 – L 0,11
12 M 18 x 1,5 12 – L 0,09 12 – L 0,14 12 – L 0,14
18 M 26 x 1,5 18 – L 0,20 18 – L 0,25 18 – L 0,36
22 M 30 x 2 22 – L 0,27 22 – L 0,33 22 – L 0,46
28 M 36 x 2 28 – L 0,33 28 – L 0,45 28 – L 0,61
16,0
35 M 45 x 2 35 – L 0,52 35 – L 0,71 35 – L 0,95
42 M 52 x 2 42 – L 0,78 42 – L 1,09 42 – L 1,41
Thread
of Designations and weights (weight in kg/unit)
PN 1) union nut PN 1)
d1 MPa d4 SN 789 – AS ... d2 Weight SN 878 – EGE ... d2 Weight MPa SN 865 – WH... d2 Weight
6 M 14 x 1,5 6–S 11 0,04 6 SR – ED 0,05 6 SR – KDS
G 1/4A G 1/4 A 0,13
8 M 16 x 1,5 8–S 13 0,05 8 SR – ED 0,06 8 SR – KDS
63,0 40,0
10 M 18 x 1,5 10 – S 15 0,07 10 SR – ED 0,09 10 SR – KDS 0,22
G 3/8A G 3/8 A
12 M 20 x 1,5 12 – S 17 0,09 12 SR – ED 0,10 12 SR – KDS 0,23
16 M 24 x 1,5 16 – S 21 0,15 16 SR – ED G 1/2A 0,17 16 SR – KDS G 1/2 A 0,39
31,5
20 M 30 x 2 20 – S 26 0,24 20 SR – ED G 3/4A 0,27 20 SR – KDS G 3/4 A 0,70
40,0
25 M 36 x 2 25 – S 31 0,44 25 SR – ED G1 A 0,49 25,0 25 SR – KDS G1 A 1,29
30 M 42 x 2 30 – S 36 0,54 30 SR – ED G1 1/4A 0,69 30 SR – KDS G1 1/4 A 1,80
16,0
38 31,5 M 52 x 2 38 – S 44 0,79 38 SR – ED G1 1/2A 0,93 38 SR – KDS G1 1/2 A 2,66
6 M 12 x 1,5 6–L 10 0,02 6 LR – ED G 1/8A 6 LR – KDS G 1/8 A 0,06
0,03
8 M 14 x 1,5 8–L 12 0,03 8 LR – ED G 1/4A 8 LR – KDS
G 1/4 A 0,12
10 31,5 M 16 x 1,5 10 – L 14 0,04 10 LR – ED G 1/4A 0,05 31,5 10 LR – KDS
12 M 18 x 1,5 12 – L 16 0,05 12 LR – ED G 3/8A 0,10 12 LR – KDS G 3/8 A 0,21
18 M 26 x 1,5 18 – L 22 0,13 18 LR – ED G 1/2A 0,14 18 LR – KDS G 1/2 A 0,39
22 M 30 x 2 22 – L 27 0,18 22 LR – ED G 3/4A 0,20 22 LR – KDS G 3/4 A 0,67
28 M 36 x 2 28 – L 32 0,27 28 LR – ED G1 A 0,29 28 LR – KDS G1 A 1,13
16,0 16,0
35 M 45 x 2 35 – L 40 0,39 35 LR – ED G1 1/4A 0,50 35 LR – KDS G1 1/4 A 1,66
42 M 52 x 2 42 – L 46 0,56 42 LR – ED G1 1/2A 0,72 42 LR – KDS G1 1/2 A 2,43
SN 455 SN 591
Socket type pipe reducer for high and low-pressure hoselines
RI
Screwed plug > female thread Screwed plug < female thread
Designations and weights (weight in kg/unit)
PN PN
MPa SN 455 – RI ... d1 d2 Weight MPa SN 591 – RI ... d1 d2 Weight
1/4 – ED x 1/8 G 1/4A 1/8 – ED x 1/4 G 1/4A 0,04
G 1/8A 0,04 G 1/8A
3/8 – ED x 1/8 1/8 – ED x 3/8 0,06
G 3/8A G 3/8A
63,0 3/8 – ED x 1/4 0,07 1/4 – ED x 3/8 0,07
G 1/4A 63,0
1/2 – ED x 1/4 0,06 1/4 – ED x 1/2 G 1/4A G 1/2A 0,12
G 1/2A
1/2 – ED x 3/8 G 3/8A 0,09 1/4 – ED x 3/4 G 3/4A 0,17
3/4 – ED x 1/4 G 1/4A 0,10 3/8 – ED x 1/2 G 1/2A 0,13
G 3/8A
3/4 – ED x 3/8 G 3/4A G 3/8A 0,09 3/8 – ED x 3/4 0,18
G 3/4A
3/4 – ED x 1/2 0,14 1/2 – ED x 3/4 0,18
G 1/2A
1 – ED x 1/2 0,20 1/2 – ED x 1 G 1/2A G1 A 0,22
40,0
1 – ED x 3/8 G 3/8A 0,18 1/2 – ED x 1 1/4 G1 1/4A 0,48
40,0 G1 A
1 – ED x 1/2 G 1/2A 0,16 3/4 – ED x 1 G1 A 0,24
1 – ED x 3/4 G 3/4A 0,27 3/4 – ED x 1 1/4 G 3/4A G1 1/4A 0,48
1 1/4 – ED x 1/2 G 1/2A 0,31 31,5 3/4 – ED x 1 1/2 G1 1/2A 0,56
1 1/4 – ED x 3/4 G1 1/4A G 3/4A 0,27 40,0 1 – ED x 1 1/4 G1 1/4A 0,50
G1 A
1 1/4 – ED x 1 G1 A 0,46 1 – ED x 1 1/2 0,59
31,5 G1 1/2A
1 1/2 – ED x 1/2 G 1/2A 0,47 1 1/4 – ED x 1 1/2 G1 1/4A 0,62
1 1/2 – ED x 3/4 G 3/4A 0,40 - - - - -
31,5 G1 1/2A
1 1/2 – ED x 1 G1 A 0,34 - - - - -
1 1/2 – ED x 1 1/4 G1 1/4A 0,54 - - - - -
25,0 2 – ED x 1 1/2 G2 A G1 1/2A 0,99 - - - - -
SW
1)
MPa refers to the permissible nominal pressure of the complete coupling
August 2005
outside dia
inside dia
outside dia
inside dia
T
Flanged connection, type A Flange-type coupling, type B
Flange Weight
DN d1 b h s D k DIN EN 1092-1...
DIN EN 1092-1 kg/unit
Type 11 32 42,4 42 140 100 11 B1 32 / PN 40 / 42,4 x 2,6 – S235JR 1,69
18 2,6
40 48,3 45 150 110 11 B1 40 / PN 40 / 48,3 x 2,6 – S235JR 1,86
50 60,3 165 125 11 B1 50 / PN 16 / 60,3 x 2,9 – S235JR 2,53
18 45 2,9
65 76,1 185 145 11 B1 65 / PN 16 / 76,1 x 2,9 – S235JR 3,06
80 88,9 50 3,2 200 160 11 B1 80 / PN 16 / 88,9 x 3,2 – S235JR 3,70
20
100 114,3 52 3,6 220 180 11 B1 100 / PN 16 / 114,3 x 3,6 – S235JR 4,62
125 139,7 4,0 250 210 11 B1 125 / PN 16 / 139,7 x 4,0 – S235JR 6,30
22 55
150 168,3 4,5 285 240 11 B1 150 / PN 16 / 168,3 x 4,5 – S235JR 7,75
200 219,1 24 62 5,9 340 295 11 B1 200 / PN 16 / 219,1 x 4,5 – S235JR 11,00
Flange Weight
DN - b - - D k DIN EN 1092-1...
DIN EN 1092-1 kg/unit
Type 05 32 - - - 140 100 05 A 32 / PN 40 – S235JR 1,80
18
40 - - - 150 110 05 A 40 / PN 40 – S235JR 2,09
50 - - - 165 125 05 A 50 / PN 16 – S235JR 2,88
18
65 - - - 185 145 05 A 65 / PN 16 – S235JR 3,70
80 - - - 200 160 05 A 80 / PN 16 – S235JR 4,83
20
100 - - - 220 180 05 A 100 / PN 16 – S235JR 5,75
125 - - - 250 210 05 A 125 / PN 16 – S235JR 8,59
22
150 - - - 285 240 05 A 150 / PN 16 – S235JR 10,60
200 - 24 - - 340 295 05 A 200 / PN 16 – S235JR 16,50
Pertaining bolts, nuts and seals to be separately specified in conjunction with flanges acc. to PN 16 for machine
piping
Screws Nut Gaskets
DN for flange ISO 4032 DIN EN 1514-1
Quantity
connection coupling 8 galvanised Material: NP 815
32 IBC- 32 PN 40-2 Flange
connection
40 4 IBC- 40 PN 40-2
M 16 x 60
50 IBC- 50 PN 40-2
M 16 x 40
65 4 M 16 IBC- 65 PN 40-2
ISO 4017 ISO 4017
80 IBC- 80 PN 40-2
8.8 galvanised 8.8 galvanised
100 M 16 x 65 IBC-100 PN 16-2 Flange
8 coupling
125 M 16 x 45 IBC-125 PN 16-2
Every flange is provided with a number of bolt holes that can be divided by four. On pipelines and fittings the bolt holes shall
be arranged symmetrically to the two main axes and shall not lie on these axes.
At DN65 = number of bolt holes is 4 corresponds to old DIN 2633 contrary to DIN EN 1092-1.
Page 3
Chapter 10.3 : 2005-08
Other wall thicknesses and materials can also be specified in accordance with the above standards taking into
account the wall thicknesses and materials laid down in the pipe classes of SN 901.
2)
For cost-effective manufacture of pipelines, the bending of pipes shall be preferred to the welding-in of elbows,
see SN 740.
August 2005
Chapter
Pipe fasteners
10.4
Dimensions in mm
Pipe fasteners for low-pressure lines
Pipe clips Spacers Pipe clips Spacers
DIN 1592 SN 428 DIN 1593 SN 428
Pipe
outside
dia.
Pertaining Pertaining
Designation screws Designation Designation screws Designation
DIN 1592 -...- Weight ISO 4017 - ... - SN 428 -...- Weight DIN 1593-...- Weight ISO 4017 - ... - SN 428 - ... - Weight
St kg/unit 8.8 St kg/unit St kg/unit 8.8 St kg/unit
6 7 0,007 A 7 0,063 7 0,011 B 7 0,098
8 9 0,011 A 9 0,077 9 0,018 B 9 0,107
M 6 x 12
10
13 1) 0,014 A 13 0,092 13 0,020 M 6 x 12 B 13 0,117
12
16
19 0,040 M 10 x 16 A 19 0,156 19 0,025 B 19 0,138
18
20
21,3 23 0,094 A 23 0,302 23 0,057 B 23 0,223
Pipe
outside
dia.
F 40 = fixed bearing
150 168,3 130 5,9 5,3 5,5
F 41 = Festlager 45°
Chapter
High- and low-pressure hoselines
10.5
Dimensions in mm
High-pressure hoseline 1)
SN 756
Complete hoselines
with hose fitting for welding cone couplings
Type A Type F Type G
from DN 6 to DN 40 from DN 6 to DN 32 from DN 6 to DN 32
90° 45°
Operating
pressure
MPa
Weight Weight Weight
DN dynamic static d4 Nominal size kg / m Nominal size l5 -8 kg / m Nominal size l4 -8 kg / m
6 40,0 60,0 M 18 x 1,5 HA 6 x l 0,51 HF 6 x l 39 0,51 HG 6 x l 22 0,51
8 35,0 56,0 M 20 x 1,5 HA 8 x l 0,58 HF 8 x l 39 0,60 HG 8 x l 24 0,60
Operating
pressure
Flange
MPa size
Weight Weight Weight
DN dynamic static 6000 psi Nominal size kg / m Nominal size l5 -8 kg / m Nominal size l4 -8 kg / m
12 41,5 66,0 4 HC 12 1,17 4 HD 12 58 1,26 4 HE 12 25 1,29
1/2“
16 4 HC 16 1,61 4 HD 16 58 1,61 4 HE 16 26 1,81
35,0 50,0
20 3/4“ 4 HC 20 2,05 4 HD 20 66 2,21 4 HE 20 30 2,27
25 38,0 55,0 1 “ 4SHC 25 3,28 4SHD 25 78 3,32 4SHE 25 39 3,60
32 35,0 50,0 4SHC 32 4,59 4SHD 32 105 4,79 4SHE 32 53 4,91
1 1/2“
40 29,0 42,0 4SHC 40 6,02 4SHD 40 115 6,32 4SHE 40 58 7,04
d3
Operating pressure
MPa
Weight d1 d3 Smallest Weight
DN dynamic static Nominal size d3 kg / m Nominal size min. max. bending radius kg / m
HB 6 x l 6 0,43
6 40,0 60,0 HB 6 x l 8 0,43 H 6xl 6,2 15,7 100 0,35
HB 6 x l 10 0,43
8 35,0 56,0 HB 8 x l 12 0,50 H 8xl 7,7 17,3 115 0,40
12 41,5 66,0 - - - 4 H 12 x l 12,3 25,9 230 0,87
16 - - - 4 H 16 x l 15,5 29,0 250 1,19
35,0 50,0
20 - - - 4 H 20 x l 18,6 33,0 300 1,49
25 38,0 55,0 - - - 4SH 25 x l 25,0 39,9 340 2,08
32 35,0 50,0 - - - 4SH 32 x l 31,4 47,1 460 2,51
40 29,0 42,0 - - - 4SH 40 x l 37,7 55,1 560 3,42
1)
High-pressure hoselines of DN 6, 8, 12 and 16 are also used for low-pressure lines.
2)
The length is specified as appropriate, but with due regard to the standard lengths.
3)
Connection to a compression ferrule pipe coupling.
Page 3
Chapter 10.5 : 2005-08
Low-pressure hoseline
SN 544-1 SN 544-2
Complete hoselines Hoses
Type A
for DN 20
with hoseline-end sleeve mountings
Type B
for DN 25 to DN 100
with hoseline-end clamping shell mountings
Operat.
pressure
Smallest Weight
DN MPa Nominal size d3 bending radius Nominal size d1 d2 kg / m
20 NA 20 G 3/4 70 N 20 19 31 0,8
25 NB 25 G1 80 N 25 25 37 0,9
32 NB 32 G 1 1/4 90 N 32 32 44 1,2
40 NB 40 G 1 1/2 110 N 40 40 54 1,4
1,6
50 NB 50 G2 130 N 50 50 64 2,1
63 NB 63 G 2 1/2 160 N 63 63 79 2,8
75 NB 75 G3 180 N 75 75 90 3,3
100 NB100 G4 250 N100 100 116 4,8
SN 544-1
Complete hoseline with SAE flanged connection
3000 psi
from DN 25 to DN 100
pertaining SAE flange SN 532
Type NE Type NF Type NG
90 ° 45 °
Operat. Flange
pressure size
Weight Weight Weight
DN MPa 3000 psi Nominal size kg / m Nominal size l5 kg / m Nominal size l4 kg / m
25 1 “ NE 25 1,52 NF 25 55 1,70 NG 25 25 1,58
32 1 1/4“ NE 32 2,08 NF 32 65 2,36 NG 32 27 2,16
40 1 1/2“ NE 40 2,58 NF 40 75 3,16 NG 40 30 2,70
50 1,6 2 “ NE 50 4,44 NF 50 100 5,16 NG 50 40 4,68
63 2 1/2“ NE 63 6,34 NF 63 120 7,92 NG 63 60 6,84
75 3 “ NE 75 7,38 NF 75 145 9,30 NG 75 73 8,10
100 4 “ NE100 13,18 NF100 185 17,16 NG100 92 14,80
Low-pressure hoseline
SN 544-4
Types of connections for hoselines
Double nipple Welding nipple
Type C Type D
Operat.
pressure
Weight
Weight L3 kg / unit
DN MPa Nominal size d kg / unit Nominal size d for St (steel)t for 1.4571 St 1.4571
20 C 20 G 3/4 A 0,08 D 20 G 3/4 A 30 60 0,07 0,13
25 C 25 G1 A 0,10 D 25 G1 A 35 70 0,11 0,23
32 C 32 G 1 1/4 A 0,15 D 32 G 1 1/4 A 35 70 0,15 0,31
40 C 40 G 1 1/2 A 0,31 D 40 G 1 1/2 A 35 70 0,19 0,38
1,6
50 C 50 G2 A 0,41 D 50 G2 A 45 90 0,34 0,68
63 C 63 G 2 1/2 A 0,69 D 63 G 2 1/2 A 45 90 0,49 0,98
75 C 75 G3 A 0,83 D 75 G3 A 45 90 0,58 1,15
100 C100 G4 A 1,19 D100 G4 A 60 120 1,13 2,25
SN 545-3
Coupling
Blind plug
for clamping rings for cam connectors
Type D Type E
Operat.
pressure
Weight Weight
DN MPa Nominal size kg / unit Nominal size kg / unit
32
40 D 50 0,31 E 50 0,45
50 1,6
63
D 75 0,77 E 75 1,2
75
SN 545-1
Coupling
Clamping ring Cam connector
Type A Type B
Operat.
pressure
Weight Weight
DN MPa Nominal size d1 kg / unit Nominal size d2 kg / unit
32 A 32 G 1 1/4 A 0,84
40 A 40 G 1 1/2 A 0,88 B 50 G2 0,34
50 1,6 A 50 G2 A 0,90
63 A 63 G 2 1/2 A 2,10
B 75 G3 0,85
75 A 75 G3 A 2,30
Page 5
Chapter 10.5 : 2005-08
The illustrations are given only as a help for better understanding of the possible applications.
Flange connection
Coupling
SN 532 F
SN 884 EW
Hoseline
Hoseline SN 756 HC
SN 756 HB Male stud
SN 759 GUV Flange connection
SN 532 F
Pipe
Coupling
SN 832 T
Pipe
Male stud
SN 759 GUV
Hoseline
SN 756 HA
Male stud Coupling
SN 759 GUV SN 753 DEV
Intermediate socket
SN 880
Double nipple
DIN EN 10241 Double nipple
Elbow SN 544-4
DIN EN 10241
Hoseline
Coupling SN 544-1
SN 545-1
Hose fitting Welding nipple
SN 545-2 SN 544-4
Pipe
Hose
SN 544-2
T-piece
DIN EN 10241
Hoseline fitting
SN 545-2
Pipe Pipe
Hose Hose fitting
Hose
SN 544-2 SN 544-3
SN 544-2
Revisions of August 2005
Chapter 1: Materials
- European steel grades
Cancellation of designation system, DIN comparison and structure of designation system.
- Revision of standard for structural steels according to DIN EN 10025 and DIN EN 10028.
- Change of standard for pipes.
- Revision of standard for quenched and tempered steels acc. to DIN EN 10083 and flame and induction
hardening steels acc. to DIN 17212, and split-up of nominal thickness into t and d.
- Change of hardness indication from "in hardening depth" into "limit hardness".
- Change of steel castings acc. to DIN 1681 into DIN EN 10293.
- Change of seamless precision tubes from DIN 2391 into DIN EN 10305.
- Seamless steel tubes acc. to DIN 2448 and welded steel tubes acc. to DIN 2458 changed into DIN EN 10220.
Restructuring of DEVA products.
- Newly added materials:
§ DILLIDUR
§ HARDOX
§ WELDOX
§ Screws, bolts, nuts and set screws in carbon steel and stainless steel
§ HyComp composite materials
§ LAMIGAMID
Continued on page 2
Page 2
Revisions: 2005-08
Chapter 10: Standard pipe dimensions, pipe couplings, flanges, welding fittings,
pipe fasteners, hoselines
- Chapter 10 split up into sub-chapters.
- Change of standard and material designations of the pipes.
- Addition of design instructions on Walform method.
- Change of type designations and standard of the flanges.
- Revision of hoselines.
Previous editions
Standards book and SN 200: 1975-11, 1978-01, 1981-01,
1985-01, 1992-03
Standards book: 1997-07, 2002-01
Units of quantity (QU) and their designations
QU Designation ME Designation
0 set 5 m³
1 kg 6 t
2 piece 7 liter
3 m 8 panel
4 m2 9 pair
Pascal
1 Pa 1,01972 1,45038
Newton per 10-5 1
1 N/m² x10-5 x10-4
square meter
Technical
1 kp/cm² 0,9807 9.8066,5 1 14,2233
atmosphere
E-Mail: hueb@sms-demag.com
mott@sms-demag.com