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MVS3012 4001 MVS3012 4002
MVS3012 4001 MVS3012 4002
DOCUMENT HISTORY
Revision Number Date Of Revision Details
Issue 0001 06/2005 Original Issue
Issue 0002 02/2006 Compatibility note paragraph 1.3 added.
Cable type revised.
Issue 0003 06/2006 Company name change.
Issue 0004 01/2007 Addition of Ethernet Global Data.
Issue 0005 11/2007 Addition of Ethernet Backup channel
mode.
Issue 0006 09/2009 Addition of DHCP.
Issue 0007 11/2009 Addition of note on the use of DHCP.
Issue 0008 07/2011 Menu 35 parameter description added.
Issue 0009 14 May 2012 GE Re-branding, etc.
Rev 0010 April 2013 Company name change, etc.
Rev 0011 April 2013 Note added to Table 5-2 – Ethernet
Interface Menu 35 and Section 5.3.23.
Rev 0012 March 2021 Company name change, etc.
DEFINITIONS
NOTE: Notes separate important information from the text and give
additional information.
CAUTION “An instruction that draws attention to the risk of damage to
the product, process or surroundings” (BS 4884-1: 1992).
WARNING “An instruction that draws attention to the risk of injury or
death” (BS 4884-1: 1992).
© COPYRIGHT 2021 All rights reserved. This document and the information it
contains is the property of Avid Controls, Inc. under license from General Electric
Company and/or its affiliates. It has been provided solely for private use. Copying,
reproducing, selling, importing, exporting, displaying, transmitting or distributing this
document and any of the information it contains is strictly prohibited except as
expressly authorized in writing by Avid Controls, Inc. and/or its affiliates.
SAFETY INSTRUCTIONS
Care has been taken with the design of this product to ensure that it is
safe. However, in common with all products of this type, misuse can
result in injury or death. Therefore, it is very important that the
instructions in this manual and on the product are observed during
transportation, commissioning, operation, maintenance and disposal.
This technical manual must be regarded as part of the product. It should
be stored with the product and must be passed on to any subsequent
owner or user. Local safety laws and regulations must always be
observed.
Persons working on the product must be suitably skilled and should have
been trained in that work for these products.
The product is a component designed for incorporation in installations,
apparatus and machines. The product must not be used as a single item
safety system. In applications where maloperation of the product could
cause danger, additional means must be used to prevent danger to
persons.
Product approvals and certifications will be invalidated if the product is
transported, used or stored outside its ratings or if the instructions in this
manual are not observed.
Third party approvals to safety standards UL508C and CSA C22.2 No 14 are
marked on the product.
In The European Union:
Products within the scope of the Low Voltage Directive, 2006/95/EC are
CE marked.
The product complies with the essential protection requirements of the
EMC directive 2004/108/EC, when installed and used as described in this
manual.
The requirements of the EMC Directive should be established before any
installation, apparatus or machine, which incorporates the product, is
taken into service. A machine must not be taken into service until the
machine has been declared in conformity with the provisions of the
Machinery (Safety) Directive, 2006/42/EC.
DISPOSAL
This equipment or any part of the equipment should be disposed of in
accordance with the laws of the country of use.
Modern high technology materials have been used in the manufacture of
the equipment to ensure optimum performance. Care has been taken
with the selection of these materials to minimise risks to health and
safety. However, some materials require special consideration during
disposal.
In common with all products of this type, the high voltage electrolytic
capacitors contain an electrolyte, which must be disposed of as hazardous
waste. The electrolytes are solutions of organic and/or boric acid. The
major solvents in the capacitors are butyrolactone and ethylene glycol.
The electrolyte is non-carcinogenic, but may cause irritation to the skin if
contact is prolonged.
Liquid coolant is subject to special considerations during handling, storage
and disposal. Refer to the manufacturer’s instructions.
SCOPE
This publication should be read in conjunction with the appropriate
Standard Product and/or MV3000e Manuals. This publication should be
regarded as part of the product; it should be retained for the life of the
product and passed on to any subsequent owner or user.
OVERVIEW
TERMINOLOGY
Acronyms and Definitions
The following definitions, acronyms and terms are used within this
manual:
CONTENTS
DOCUMENT HISTORY .......................................................................................... 2
DEFINITIONS ....................................................................................................... 2
SAFETY INSTRUCTIONS ........................................................................................ 3
DISPOSAL ............................................................................................................ 4
SCOPE ................................................................................................................. 4
OVERVIEW .......................................................................................................... 5
TERMINOLOGY .................................................................................................... 6
1. INTRODUCTION ........................................................................................ 12
1.1 GENERAL DESCRIPTION ....................................................................... 12
1.2 ETHERNET CONFIGURATION ............................................................... 12
1.2.1 Associated Publications ................................................................ 13
1.3 COMPATIBILITY .................................................................................... 13
2. SPECIFICATION ......................................................................................... 14
2.1 ETHERNET INTERFACE SPECIFICATION ................................................ 14
2.1.1 Supported Protocols ..................................................................... 14
2.1.2 Network Speed ............................................................................. 14
2.1.3 Data Refresh Rate......................................................................... 14
2.1.4 Connectors & Connections ........................................................... 14
2.2 MODBUS TCP PROTOCOL .................................................................... 15
2.2.1 Overview ...................................................................................... 15
2.2.2 TCP/IP Port ................................................................................... 15
2.2.3 Port Connections .......................................................................... 15
2.2.4 IP Sub-net Mask............................................................................ 15
2.2.5 MODBUS TCP Function Codes ...................................................... 15
2.2.6 FBC Fieldbus Compatibility ........................................................... 16
2.3 ETHERNET GLOBAL DATA PROTOCOL.................................................. 18
2.3.1 Overview ...................................................................................... 18
2.3.2 UDP Data Port .............................................................................. 18
2.3.3 Port Connections .......................................................................... 18
2.3.4 IP Sub-Net Mask ........................................................................... 18
2.3.5 EGD Exchange Limits .................................................................... 19
2.3.6 FBC Fieldbus Compatibility ........................................................... 19
3. INSTALLATION .......................................................................................... 20
1. INTRODUCTION
1.3 COMPATIBILITY
2. SPECIFICATION
2.1 ETHERNET INTERFACE SPECIFICATION
2.1.1 Supported Protocols
• MODBUS TCP
• Ethernet Global Data
1
Details of its usage will be provided when a new module firmware version is released for field upgrades
This offers access to cyclic data transfer for those protocols that offer this
capability.
For the MODBUS TCP protocol, the following addresses are used for the
FBC reference and monitor words. These special addresses are:
Addresses 1 to 10 as references, and;
Addresses 11 to 20 as monitor points.
NOTE: The handling of drive parameter read/write via acyclic data transfer is
provided by access with MODBUS registers in the address range 40100
to 49999 2.
In order to use the appropriate FBC Menu, the Ethernet channel must be
properly configured using the appropriate Menu 86 parameters. The FBC
menu must also be configured in order to activate the FBC features.
The reader is referred to publication T1694 – PROFIBUS Fieldbus Coupler
Technical Manual, for details on how to configure and use the FBC menu.
2
30100 to 39999 for read only operation
This offers access to cyclic data transfer for those protocols that offer this
capability.
These menus have no meaning for the EGD protocol and no attempt
should be made to use these menus to transfer data.
3. INSTALLATION
3.1 GENERAL
The Ethernet Interface is one of a range of MV3000e Expansion Bus
boards. It is only possible to fit one Expansion Bus board to a standard
drive module.
CAUTION
• This equipment contains solid state devices which may be affected by
electrostatic discharge.
Observe static handling precautions.
3.2.2 Storage
If the equipment delivered to site is not to be installed immediately:
WARNING
• This equipment may be connected to more than one live circuit.
Disconnect ALL supplies before working on the equipment.
• Wait at least 6 minutes after isolating supplies and check that the
voltage between DC+ & DC- has reduced to safe level before working
on this equipment.
a) Switch off the main supply to the drive and ensure that the drive is
fully isolated.
b) Refer to Figure 3-1 and fully open the drive doors as follows:
i) Open the left hand yellow plastic door beneath the Keypad
harbour by carefully pulling the bottom of the door and/or
the depression at the top.
ii) Open the right hand door by releasing the two screws I.
Figure 3-1. – Drive Module: Access & Release the CDC Cassette
Disconnect any
ribbon connector
in this area.
CAUTION
• This equipment contains solid state devices which may be affected by
electrostatic discharge.
Observe static handling precautions.
f) Fit the Ethernet Interface Module into the 96-way socket at the
back of the CDC cassette, as shown in Figure 3-3. Secure it to the
steel front plate with the two M3 x 6 screws provided.
g) Attach the Extension Plate to the rear of the CDC cassette and to
the Ethernet Interface Module front plate using the four M4 x 6
screws supplied.
h) Attach the label to the CDC cassette steelwork.
i) Slide the CDC cassette back into the drive and re-connect the
ribbon connectors that were disconnected at step 4.
j) Secure the CDC cassette to the drive chassis using the two screws
and washers removed at step 3. Close the plastic terminal shroud
and secure with the retained screw, then close and secure the
drive doors.
WARNING
• This equipment may be connected to more than one live circuit.
Disconnect ALL supplies before working on the equipment.
• Wait at least 6 minutes after isolating supplies and check that the
voltage between DC+ & DC- has reduced to safe level before working
on this equipment.
c) Slide the Ethernet Interface Module over the main control board.
4. NETWORK CONNECTIONS
WARNING
• This equipment may be connected to more than one live circuit.
Disconnect ALL supplies before working on the equipment.
• Wait at least 6 minutes after isolating supplies and check that the
voltage between DC+ & DC- has reduced to safe level before working
on this equipment.
The other 6-pin RJ11 connector is used to reprogram the firmware on the
Ethernet Interface. Details of how to reprogram the firmware will be
provided with the new firmware release.
3
The other 2 pairs are unused
Of the eight pins of the RJ45, only 4 pins are used, these are:
Pin Use
1 Tx+
2 Tx-
3 Rx+
6 Rx-
Two wire colour-code standards apply EIA/TIA 568A and EIA/TIA 568B.
These two standards use the green and orange pairs for the above
transmit and receive signals. The blue and brown pairs are not used in
either standard. Cables manufactured to either standard will work, so
long as the RJ45 connections at each end of the cable use the same
standard.
4
The use of Ethernet Hubs is not recommended.
5. ETHERNET PARAMETERS
5.1 INTRODUCTION
All parameters have attributes that specify how they may be accessed.
The types of attributes used in this manual are:
R = Read Only
E = Engineer Accessible
O = Operator Accessible
L = List Parameter
N = Enter Parameter
S = Stop To Edit
NOTE: The parameter list in Table 5-2 – Ethernet Interface Menu 35 is not
currently available on the keypad and is reserved for future
use/updates.
• Ethernet I/F
• Dual Ethernet I/F
• MODBUS TCP
• EGD
EGD requires that the Ethernet channel software version (see P86.24
(P86.74)) is 2.00 or greater.
Other values are reserved for future application protocols over Ethernet
transport protocol standards.
Example
For IP Address 192.168.1.201 on Channel 1
P86.02 = 192; P86.03 = 168; P86.04 = 1; P86.05 = 201
For IP Address 192.168.1.202 on Channel 2
P86.52 = 192; P86.53 = 168; P86.54 = 1; P86.55 = 202
These four parameters are used to set up the Subnet Mask for the
Ethernet channel.
The default subnet mask is 255.255.255.0. This means that the client and
server have to be in the same subnet. In this case the first 3 IP address
fields must match. The default values are compatible with Ethernet
module firmware versions 2.02 and earlier; and with controller firmware
versions 13 and earlier.
The MAC Address of any Ethernet unit has to be unique for the Ethernet
transport protocol to function.
Normally the unit identifier is set to 0 or 255 and plays no part in the
addressing, as the IP address is sufficient. Not all protocols require this
parameter; however, there are special cases where the unit identifier is
necessary. The following table details whether this parameter needs
setting-up.
WARNING
• The user should be aware that allowing the Ethernet link to
automatically configure and run on power up, could represent a
possible safety hazard, as the data from the network will be acted on
by the Drive.
NOTE: A reset event occurs at power up. Thus, if the IP address needs
changing, the new IP address must be programmed and then the
channel must be reset (option 2) and configured (option 1).
Option 2 is also useful when performing an Ethernet channel firmware
update via the serial port. Details of this procedure will be provided if a
firmware update is necessary.
5
Options 3 and 4 are intended for use when configuring a redundant path network and are only available if a
dual channel interface is fitted.
Option 0 allows the drive to continue running with the last good set of
data from the Ethernet network.
WARNING
• If the Ethernet reference parameters (P86.25 to P86.28 and P86.75 to
P86.78) are used as consume data destinations and backup channel
consume action is selected, be aware that Chx Fallback Action
parameter settings other than Freeze will still be active and will
continually overwrite the reference parameters while the other
channel is unhealthy. It is therefore strongly recommended that the
Chx Fallback Action parameters be set to freeze when Backup Channel
mode is selected.
5.3.23 Menu 35
Parameters P35.50 to P35.73 are used to display all the allocated address.
These values will be a copy of either the manually assigned addresses or
the DHCP assigned addresses, see Table 5-2.
NOTE: The parameter list in Table 5-2 – Ethernet Interface Menu 35 is not
currently available on the keypad and is reserved for future
use/updates.
Up to 4 EGD exchanges may be defined for the drive. This allows for one
produced and consumed exchange per Ethernet channel. If only one
channel is in use, all 4 exchanges can be allocated to the one EGD channel.
Each exchange is defined by 9 parameters, conveniently arranged to start
on a parameter decade boundary.
In the following definitions x can have a value between 0 and 3.
NOTE: The first 2 words of the VCOM will not be transmitted/received as EGD
uses them for status information. It is suggested that parameters such
unused CANopen references/control words are used for this function.
P89.01 does not appear in the MODBUS message, it is used to identify the
type of packet being transferred between the CDC and the Ethernet
expansion bus board.
The MODBUS header format remains the same for transmit and receive
messages.
The MODBUS data format differs between transmit and receive messages
as well as being dependent upon the function code displayed in the low
byte of P89.05.
The receive data bytes align on word boundaries, meaning that the data
word does not span a parameter, i.e. a received data word is contained in
exactly one P89.xx parameter.
The transmit data bytes do not always align with word boundaries,
because, in the case of function codes 03 and 04, the first byte of the data
response contains the number of bytes of data (P89.06 High).
After that, the words being read appear as the low byte of one parameter
and the high byte of the next.
By displaying in hexadecimal, it is much easier to combine these byte pairs
to form the contents of the register being read. See tables below.
Field P-No. Description Length Example
P89.01 Protocol type (0100h = MODBUS) 2 bytes
Header P89.02 Transaction identifier 2 bytes
P89.03 Protocol identifier 2 bytes
P89.04 Length 2 bytes
P89.05 Hi Unit identifier 2 bytes
Fn Code P89.05 Lo Function code 2 bytes
Receive data P89.06 Starting Address 2 bytes
P89.07 Quantity of registers 2 bytes
P89.08 Optional data for write function codes 2 bytes
Optional data for write function codes 2 bytes
P89.32 Optional data for write function codes 2 bytes
Table 5-16. – Receive Data Format
The MODBUS start address is one less than the menu parameter being
accessed e.g. MODBUS address 899 (383 hex) is used to access drive
parameter P9.00, this being 900-1 6.
When viewing the data spy parameters that represent the protocol packet
data, it is likely that the displayed data will be constantly changing. In the
case where the same protocol message is being transmitted, and no other
protocol messages are occurring, this will be because the contents of the
protocol message data is changing.
For example, if, using MODBUS, parameters P9.01 (speed feedback %) and
P11.00 (Active Current %) are monitored using separate MODBUS
messages, the response messages will be identical except for the two
bytes representing the value of the parameter being monitored.
6 The a bove sum is usua lly tra nspa rent to the user; i.e. the MODBUS ma ster will refer to a ddress 900
when a ccessing pa ra meter P9.00.
To freeze the display, set P89.00 to be any value in the range 86.00 to
86.99 (except the values in the range 86.20 to 86.23 and 86.70 to 86.73).
In order to capture data, P89.00 must have been one of the values 86.20
to 86.23 or 86.70 to 86.73 before freezing. Be aware that the frozen data
may consist of parts of two consecutive MODBUS messages.
6.1 INTRODUCTION
Ensure the correct EDS file is used for the appropriate protocol.
7. COMMISSIONING
WARNING
• This equipment may be connected to more than one live circuit.
Disconnect ALL supplies before working on the equipment.
• Wait at least 6 minutes after isolating supplies and check that the
voltage between DC+ & DC- has reduced to safe level before working
on this equipment.
OR
Use of the Drive Data Manager™ (Keypad) and serial links for the drive is
explained in the MV3000e Technical Manuals.
YES YES
Apply
Is the switch powered on? power to
NO switch
YES
Check or replace
Is the Ethernet Interface
Network Activity LED
illuminated? YES,
Ready to
NO, commission
No network Modbus TCP
activity
Continue
from
previous
stage
YES
Check Master IP
Is P86.19 NO Address matches.
'Ch1 Comms State' Check Master
=0 'On Linel' generates messages
for this unit
YES
End
1 1
2 2
3 3
4 4
7
This is only true for MODBUS TCP. For EGD this LED is not illuminated as UDP is a
‘connectionless’ protocol.
8. MAINTENANCE
8.1 GENERAL GUIDANCE
When the Ethernet Interface is utilised in an MV3000e Drive, its
maintenance requirements are included with maintenance of the drive,
described in the T1676 MV3000e Getting Started Manual.
9. DIAGNOSTICS
9.1 FAULTS
If a link, that was previously working, stops working then one of the two
error codes may be displayed depending upon the setting of P86.17
(P86.67).
9.2 ETHERNET WARNING FAULT CODES
Table 9-1 shows the warning fault codes displayed in the drive warnings
table, if the Ethernet link is not healthy, and P86.17 (P86.67), Ch1 (Ch2)
loss action has been set to "warning".
Fault Code Name Description
143 Ethernet Channel 1 has not received the appropriate protocol message (see
Ch1 Loss P86.34) within the time-out specified by P86.33.
144 Ethernet Ch Channel 1 has not received the appropriate protocol message (see
2 Loss P86.84) within the time-out specified by P86.83.
The interface does not contain any user replaceable parts and must be
returned to the manufacturer for repair. Whole units should be kept for
spares.
Please contact customer support, or your local agent for details.
The order numbers for the Ethernet Interface Modules are:
10. APPENDIX A
11. APPENDIX B
11.1 INDEX
This subject index applies to the English Edition of the T2034EN Technical
Manual Technical Manual for the MV3000e Ethernet Interface for
MV3000e Drives.
The indexes are prepared with word-by-word alphabetisation and are
presented with page numbers for subject location.
A
acronyms........................................... 6 D
attribute(s) Data errors ...................................... 47
for drive parameters ................... 31 Data refresh rate ............................. 15
B data spy ........................................... 68
Backup Channel .............................. 50 menu ........................................... 57
C Data spy........................................... 57
cable(s) definitions ......................................... 6
clean ............................................ 30 DHCP ........................................... 6, 52
dirty ............................................. 30 diagnostics....................................... 70
segregation ................................. 30 Ethernet trip fault code ............... 70
strain relief .................................. 30 Ethernet warning fault code ....... 70
CAT5 ................................................ 28 faults............................................ 70
CDC.................................................... 6 dirty wiring ...................................... 30
CFSRC ................................................ 6 Drive scan rates ............................... 15
clean wiring ..................................... 30
commissioning ................................ 65 E
Communications loss ...................... 42 earthing
Communications Status .................. 46 for Ethernet ................................. 30
Configuration .................................. 41 EDS
Configuration tables File ............................................... 60
Ethernet ...................................... 72 EGD Data Port ................................. 19
connection diagrams....................... 29 electrical noise ................................ 30
Consume Action .............................. 50 electromagnetic
control flag interference................................. 30
source............................................ 6 Error Reporting................................ 47
Control Words ................................. 48 Ethernet connector ................... 15, 28
customer support ........................... 69 Ethernet Global Data....................... 19
Cyclic Redundancy Check .................. 6 External Wiring ................................ 30
F
Fallback Action ................................ 43
Fallback Control Words ................... 49
Fallback Reference Words .............. 49
Fieldbus device ............................... 38
firmware ......................................... 69
firmware revisions .......................... 69
FS 6
G
Gateway address ............................ 52
General description ........................ 13
GND................................................... 6
ground............................................... 6
H
h 6
Hardware identifier......................... 38
I
Installation ...................................... 21
Installation procedure
DELTA systems ............................ 26
Microcubicle™ drives .................. 22
IP address.................................. 39, 52
L
LED descriptions........................ 66, 67
Loss of reference............................. 42
M
MAC-ID ........................................ 6, 40
maintenance ................................... 69
firmware revisions ...................... 69
general guidance......................... 69
Master Node ..................................... 7
Menu 86 description ....................... 38
menu(s)
89 – Data Spy .............................. 57
Modbus Function Codes ................. 16
Modbus TCP/IP Port.................. 16, 39
N
Node address .................................. 40
P Storage ............................................ 21
parameter(s) Subnet mask .................................... 39
attributes .................................... 31 T
Parameters...................................... 31 terminology ....................................... 6
peer-to-peer...................................... 7 Timeout ........................................... 49
PIB ..................................................... 6 Timeout Scope ................................ 50
producer/consumer network............ 7 trip
Protocol........................................... 38 fault code .................................... 70
Protocol terms .................................. 7 Trip and warning codes ................... 42
R V
Receipt of equipment ..................... 21 VSD .................................................... 6
Reference Words ............................ 48 W
Run on power up............................. 41 warning(s)
S energy discharge ......................... 28
segregation ..................................... 30 fault codes ................................... 70
Slave Node ........................................ 7 in drive tables .............................. 70
Spares.............................................. 71 multiple circuits ........................... 28
Src ..................................................... 6
12. APPENDIX C
12.1 BLOCK DIAGRAM
REFERENCE POINTERS
CYCLIC TRANSFER
POSSIBLE SOURCE FOR
P42.00 POINTER 1 SOURCE X SPEED REFERENCE
Fieldbus Compatibility Mode Ch1 (menu 75)
TO ANY DIRECTLY WRITABLE PARAMETER P42.01 POINTER 1 SCALE P9.00
Ch1 PROTOCOL P86.01 CONTROL FLAGS OR DIGITAL OUTPUT BITS P42.17 POINTER 9 SCALE
Ethernet Network
P86.78 Ch2 CONTROL WORD 2 P42.30 POINTER 16 SOURCE POSSIBLE SOURCE FOR
X
Ch2 SET UP & CONTROL P86.82 Ch2 CW FALLBACK 2 POSITION REFERENCE
P86.28 Ch1 CONTROL WORD 2 P42.31 POINTER 16 SCALE
Ch2 PROTOCOL P86.51
P86.52 POSSIBLE SOURCES FOR ANY OF THE DRIVE P42.32 POINTER 17 SOURCE POSSIBLE SOURCE FOR
CONTROL FLAGS OR DIGITAL OUTPUT BITS
X
Ch2 IP ADDRESS P86.53 POSITION REFERENCE
P86.54 P42.33 POINTER 17 SCALE
P86.55
ETH2 OK REF
Ch2 NODE ADDRESS P86.63 P42.34 POINTER 18 SOURCE POSSIBLE SOURCE FOR
FREEZE/FALLBACK SELECT X
AUTO CONFIG Ch2 P86.64 P86.78 TACHO FEEDBACK
/USE OTHER P42.35 POINTER 18 SCALE
CONFIGURE Ch2 P86.65
Ch2 TIMEOUT P86.83
Ch2 TIMEOUT SCOPE P86.84
Ch2 LOSS LOGIC & DIAGNOSTICS
Ch2 LOSS ACTION P86.67 TRIP 221 Ethernet Ch2 LOSS
P86.60
Ch2 MAC-ID P86.61 WARNING 144 Ethernet Ch2 LOSS
P86.62
Ch2 TX ERROR WORD P86.70 KEY
88 Eth2 OK
Ch2 TX ERROR COUNT P86.71 MONITOR SUMMING DIGITAL
STATUS MULTIPLY DIVIDE
Ch2 RX ERROR WORD P86.72 FLAG POINT JUNCTION I/O SOURCE
Ch2 RX ERROR COUNT P86.73 Block Diagram MV3000 Ethernet Interface XXX
Ch2 COMMS STATE P86.69 X ÷ +
Channels 1 & 2. Issue 09/04 +