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Hydraulics Lab 1
Hydraulics Lab 1
Hydraulics Lab 1
PFR
• TECSU LABORATORY Page 1/18
Code: MM2647
IV
Issue:
LABORATORY N° 01 Semester:
Lab. No.: 01
Date of delivery: 12 08 15
Introduction
Archimedes, around the year 250 BC, investigated some of the principles of hydraulics, whose
techniques were already used previously, mainly in water distribution systems in cities. Since
then, various devices and techniques have been developed for the movement, transfer and
use of water. Finally, in 1653, the French scientist Pascal discovered the principle according to
which the pressure applied to a liquid contained in a container is transmitted equally in all
directions.
In the 18th century Joseph Bramah built the first hydraulic mechanism based on Pascal's law:
it was a hydraulic press with a large cylinder that moved a rod at the end of which was applied
to the material to be pressed; The necessary pressure was obtained by means of a manual
pump and the liquid used was water. Already in the 20th century, it was discovered that the
use of oils instead of water facilitated the lubrication of the moving parts of the system
components, while reducing their oxidation and fluid leaks, hence the name Oleo-hydraulics or
oil hydraulics. Currently, Oleohydraulics and Pneumatics are the two most used techniques for
energy transmission, and in many of their applications they are combined with electronic
controls to provide precise and controlled movements.
PFR
2 TECSU MOBILE HEAVY EQUIPMENT HYDRAULICS LABORATORY
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> The objective of the practice is to identify the hydraulic power generation unit and
describe its important characteristics such as, capacity brand, rpm, symbols,
hydraulic applications.
4
Wear safety gloves.
1.4.1. Security
Environment Students who carry out work with different contaminants such as oils
or similar, must be careful with correct use and disposal of waste after
the test.
PUMPS: CHARACTERISTICS
I. Flow
In all pumps, the theoretical output flow is the product of the displacement or capacity per cycle,
multiplied by the number of cycles or revolutions per unit of time (Equation 1) ; Therefore, the
output flow in these pumps will be a function of the number of revolutions or cycles per unit of
time with which it is working:
The flow rate thus obtained is the so-called theoretical flow rate, which is always higher than the
actual flow rate depending on the volumetric performance of the pump, that is, its internal leaks.
The actual flow rate is that supplied by the pump, and is equal to the theoretical flow rate minus
internal leaks or the return of the fluid from the delivery to the suction.
a) Volumetric performance.
The volumetric efficiency is defined as the relationship between the real and theoretical flow
rate (Equation 2) :
All manufacturers give their pumps a value called maximum working pressure, some include burst
pressures or maximum intermittent pressure, and others attach the pressure/life graph of their
pumps.
These values are determined by the manufacturer based on a reasonable duration of the pump
working under certain conditions. It should be noted that there is no standardized safety factor;
For this reason, some manufacturers include the burst pressure of the element, or the number of
cycles from zero to X Kg/cm 2 that the pump withstands.
HEAVY EQUIPMENT HYDRAULICS LABORATORY PFR
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III. Bombs
Classification
Pumps can be classified into two large groups depending on the type of force that must be
applied to them for their operation. Thus, those that work by absorbing a linear force will be
called manual pumps, while those that require a rotational effort applied to their axis will be
called rotary pumps.
An external gear pump produces flow by transporting fluid in chambers formed by the space
between the gear teeth, the pump body, and the side plates (Figure 1). (Basic Manual of
Hydraulic Oil, Sohipren SA)
In this type of pump there is, between the two gears, a separating piece in the shape of a
crescent (half-moon). This piece is located between the inlet and outlet holes.
The hydraulic fluid is introduced into the pump and is transported to the outlet through the space
between the crescent and the teeth of both gears. (Basic Manual of Hydraulic Oil, Sohipren SA)
4"TECSU HEAVY EQUIPMENT HYDRAULICS LABORATORY PFR
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Pressure regulation valve of the "normally closed" type, that is, it does not allow the passage of
fluid under normal conditions.
As their name indicates, these are valves that limit the maximum pressure in the system, thus
offering security that the maximum pressure limit values of the components are not exceeded, or
they are simply used to maintain the maximum pressure within the parameters. for which the
circuit has been designed. (Basic Manual of Hydraulic Oil, Sohipren SA)
In this type of valve (Figure 3), between the inlet and the outlet there is a ball or cone that is
kept pressed against its seat by means of a spring. (Basic Manual of Oleohydraulics, Sohipren SA)
Pressure Line
Deposit
V. Electric motor
For a hydraulic pump, the revolutions of an engine are around 1500 rpm. Every motor is based
on the idea that magnetism produces a physical force that moves objects. Depending on how you
align the poles of a magnet, you can attract or repel another magnet.
In motors, electricity is used to create magnetic fields that oppose each other, in such a way that
they make their rotating part, called the rotor, move.
In the rotor there is wiring, called a coil, whose magnetic field is opposite to that of the static
part of the motor.
The magnetic field of this part is generated by permanent magnets; precisely the repelling action
towards said opposite poles is what makes the rotor begin to rotate inside the stator.
If the mechanism ended there, when the poles aligned the motor would stop. Therefore, for the
rotor to continue moving it is necessary to reverse the polarity of the electromagnet. (Electric
motor, Curious Eye 2011)
a. We move on to the training equipment, we make sure that the equipment is disconnected
from all power sources.
b. We move on to the training equipment identifying the hydraulic power generation unit.
The recognition of the hydraulic power generation unit began with recognition of th
the path taken by the hydraulic oil, which is located in a reserve tank that is e
connected to a hydraulic pump which is also connected to an electric motor whose in
characteristics are defined in the following Table 1. go
es
The pressure generated in the system is regulated by relief valves which are responsible for the
system pressure.
The recognition of the hydraulic power generation unit began with the recognition of the path
taken by the hydraulic oil which is located in a reserve tank that is connected to a hydraulic pump
which is also connected to an electric motor whose characteristics are defined. in the following
table 2.
The pressure generated in the system is regulated by relief valves which are responsible for the
system pressure.
“ $0e
> Bomb of
fixed
displacement.
> Bomb of
low pressure.
Relief valve
> Limit the
pressure of
maximum of the
system.
The instructor's instructions have been followed, which consisted of carefully reviewing the
elements of the systems in addition to taking notes on their details.
2.1 Purpose:
The objective of the practice is to identify hydraulic components of the training modules and describe
their important characteristics such as brand, capacity, symbols and applications.
2.3 Procedure:
a. Pass on training equipment to ensure that the equipment is disconnected from all
power sources.
b. Move on to the training equipment, identify each of the components of the training
equipment.
c. Follow the instructor's instructions.
d. Prepare the report for item 2.1.
'g,o
Measuring range and maximum
admissible pressure: 10 MPa (100
bar)
9
Quality: 1.6% of full scale
Manometer Static operating pressure: 3/4 scale
(Bourdon tube) maximum
Pressure of functioning
g
dynamics: 2/3 of full scale
Glycerin cushioning
HER
PFR
2 TECSU MOBILE HEAVY EQUIPMENT HYDRAULICS LABORATORY
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Manual override
Operating pressure: 6 MPa (60 bar)
Manual shut-off
valve
' „mhsqu,n •K Maximum allowable pressure: 12 MPa
(120 bar)
Self-sealing coupling nipples/coupling
socket with reduced oil leakage
valve |Z
allows flow in one until it address
retention is released)
b T
Flow from B –> A without
with 2- flow.
operation and locked until that is
pilot unlocked hydraulically
applying pressure to control port Z.
revolution, 0 10 l/min
corresponds to 0 – 1,220 rpm
c TECSUP MOBILE HEAVY EQUIPMENT HYDRAULICS LABORATORY PFR
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With this valve it is possible to limit
higher flow rates than with a direct
drive valve. The valve limits the
pressure from port P to port T
depending on the spring force and the
pilot pressure applied at X.
Manual regulation
Hydraulic piloted servo
Pressure of accessible piloting to
Piloted relief via connection
Connection and separately from the
valve HL = .1 ' 4
limiting valve to the tank.
Operating pressure: 6 MPa (60 bar)
L1*
Maximum allowable pressure: 12 MPa
(120 bar)
Self-sealing coupling nozzles, with
minimal oil leaks
E.T.
Are components facts of
steel and bronze alloys.
streamers
Its function is to generate pressure.
a filter hydraulic is he
M—
main component of the system
filtration of a machine
hydraulic , lubrication or grease.
These systems HE
—</YO
used for pollution control by
\ 1/ >—
Hydraulic oil 1
particles
filter solids of external origin and those
6
generated internally by
wear or erosion processes on the
surfaces of the machinery, allowing
the useful life of both the equipment
components and the hydraulic fluid to
be preserved.
HEAVY EQUIPMENT HYDRAULICS LABORATORY
PFR
Operating pressure p: 6
MPa (60 bar)
anti valve Maximum allowable pressure
pmax: 12 MPa (120 bar)
return
Drive: Hydraulic
HEAVY EQUIPMENT HYDRAULICS LABORATORY PFR
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He system uses
three
Pressure manometers, one to control the
gauges pressure in the system and
another 2 manometers to
of control control the pressure in the oil
supply lines
Pressure
■R Sy ,- Adjustment: manual
Operating pressure: 6 MPa (60 bar)
reducing
valve L[ww Maximum allowable pressure: 12 MPa
(120 bar)
in
1---DG-<
a
4k/\o7
solonoid (a electromagnet) that
Control valve
2
works together with a spring designed
to return the valve to its position
CONTROL VAEVE neutral when
solenoid is deactivated. This type of
he
R
Sequence valves are used to control
the sequence of operation of two or
more actuators hydraulic. The
Sequence valve pressure is set higher
than the operating pressure of the first
actuator. Once the first actuator has
—— completed its cycle, the sequence
Sequence
valve • valve opens and allows the second
actuator to move. Parker's range of
P L- pilot operated sequence valves
includes a series of internally piloted
and externally drained valves and a
series of valves piloted
externally and purged
internally.
Operating pressure p: 6
MPa (60 bar)
Retention
valve — Maximum allowable pressure pmax:
12 MPa (120 bar)
Drive: Hydraulic
■
4"TECSU HEAVY EQUIPMENT HYDRAULICS LABORATORY PFR
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The cylinders
hydraulic (also
called linear hydraulic motors)
They are mechanical actuators
that are used to provide a force
through a linear path.
In general, cylinders can
Cylinder be classified in
hydraulic two
groups:
Simple effect.
Double effect.
3. Activities
1. What are the standards that are responsible for representing the symbols
that must be used in the hydraulic diagrams of heavy equipment and in
industrial hydraulics? (Support your answer).
Mechanisms (actuators)
Description
Single-acting cylinder, return due to
external forces.
Single-acting cylinder, spring return.
13 Hydraulic tank.
1 1 Pneumatic tank
Pneumatic motor 1 direction of
rotation.
Pneumatic motor 2 directions of
2 rotation.
Tilting cylinder 2 directions of rotation.
1I
Hydraulic motor 1 direction of rotation.
O (OR) valve.
Selector.
Quick exhaust valve, Non-
return valve.
Y (AND)
valve.
One-way throttle valve.
Non-return valve with adjustable
regulation in one direction
2. To represent the hydraulic schemes, a color code is used. What are the
colors according to the standard for hydraulics of heavy equipment and
industrial hydraulics? (Support your answers).
In image 3 we have a hydraulic circuit where we have the green color that indicates
tank oil (low pressure) which is then converted to red which indicates high pressure oil
and finally we have the blue color that indicates that there is blocked oil.
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Oils are dielectric but they depend on the quality and the place where these oils work,
since if the oil contains impurities and is contaminated it loses its dielectric property.
They are designed to be used in any type of climate in hydraulic systems, mainly of
mobile equipment, that require the use of a fluid with high dielectric strength.
There is a company that manufactures these types of lubricating oils called “Mexicana
de lubricantes”, the name of this oil is HIDRAULICO D and it has the following
applications:
Bourdon tube manometers contain measuring elements (Bourdon tube) that deform
elastically under the influence of pressure. This movement is transferred to a needle
mechanism.
Bourdon tubes are circular in shape, their cross sections are oval. The pressure to be
measured acts on the inside of the tube, so that the cross section approaches the
circular shape. Due to the bending of the Bourdon tube, tensions are formed at the
edge that tend to open the spring. The untensioned end of the tube moves and this
movement represents a measure of the pressure
It consists of a plate with a hole that is inserted into the pipe. As a result of this
obstruction there is a pressure loss, which is measured by comparison with a probe
upstream and other downstream of the installation. This type of meter is used in pipes
where a large loss of energy is allowed. The change in area generated by placing the
diaphragm causes a constriction of the section, which gives rise to a change in
pressure before and after the diaphragm, the value of which determines the flow rate
in the section.
SECOND. The support grid had to be dismantled to be able to comfortably view the
components of the HERION equipment generation unit.
THIRD. Great caution was taken when handling the hydraulic components since
they were lubricated.
5. Conclusions
SECOND. The name of the valves and other components are different both in the
field of industrial hydraulics and mobile heavy equipment but they have the same
function.
6. Bibliography
> Flowmeter. (July 18, 2011). Flowmeter. Retrieved on August 8, 2015, from
flowmeter:
: http://fluidos.eia.edu.co/hidraulica/articuloses/medidores/medidoresdeqent
uberias/medidoresdeqentuberias.html
> www.sohipren.com/imagenes/.../Manual_Basico_de_Oleohidraulica.pdf