Professional Documents
Culture Documents
Monograph - Quality Management
Monograph - Quality Management
Monograph - Quality Management
"QUALITY MANAGEMENT"
YEAR 2015
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“Quality means doing things right,
even when no one is watching”
Henry Ford
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Dedicated to our loved ones, for
being our deepest engine that
drives our passion to achieve
excellence.
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In unanimous expression, we thank
our teacher for his patience,
support and teaching, contributing
to our learning on the path of
professional development.
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INDEX
FRONT
Yo
PAGE……………………………………………………………………
EPIGRAPH…………………………………………………………………… II
DEDICATION……………………………………………………………… III
GRATITUDE ………………………………………………………. IV
INDEX……………………………………………………………………….. V
SA
INTRODUCTION…………………………………………………………….
W
CHAPTER I: QUALITY MANAGEMENT
1.1. Definition of Quality………………………………………………. 8
1.2. Quality as Management……………………………………………… 8
1.3. Basic principles ………………………………………………….. 10
1.4. Management models………………………………………………… 10
1.5. ISO
12
Standards………………………………………………………….
CHAPTER II: IMPLEMENTATION OF QUALITY MANAGEMENT
2.1. Strategic management..
14
………………………………………………..
2.2. Management by
15
process…………………………………………………
23. Planning………………………………………………………… 16
2.4. Goals …………………………………………………………….. 18
2.5. Design and development
20
…………………………………………………
2.6. Operational Controls ………………………………………….. 23
2.7. Quality Audits ………………………………………………. 24
2.8. Quality assurance ……………………………………… 27
2.9. Quality…………………………………………………………. 31
CONCLUSIONS………………………………………………………….. 36
BIBLIOGRAPHIES …………………………………………………………… 39
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INTRODUCTION
The desire to improve is innate in man, part of his own and unique essence,
key to the technological and cultural advancement and development of humanity.
In this process, his evolutionary but firm purpose of doing things well stands out,
as part of his nature.
That is why since ancient times, specifically in the time of the Phoenicians,
there were already examples of quality application, although in a basic way they
designed some methods, whose purpose was to eliminate once and for all the
possibilities of someone repeating mistakes, One of them, although extremist, was
cutting off the hand of the individual who committed it. In the Middle Ages, guilds
emerged and with them, quality standards became explicit in order to guarantee
the conformity of the goods that were delivered to the client.
Quality comes from the Latin etymology “qualitas”, which means quality, way
of being, property of things, however the concept of quality goes beyond simple
compliance with certain specifications, as this does not ensure that the customer is
satisfied. A product or service will be of quality when it manages to satisfy the
needs, expectations and requirements of the consumer; Therefore, he will be the
one who establishes the parameters to be achieved. In turn, the dynamism implicit
in its application means that quality should not be conceived as a status, but as a
process of continuous improvement.
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consolidated prestige and others of emerging recognition in our country, to have
the capacity to confront the quality of foreign companies in our own market and
another group, although very few, of Peruvian companies have crossed the
borders having strong commercial presence in foreign markets. However, despite
the great progress and strong integration at the business level, full implementation
in our country is still under development.
Currently, due to the situation and the momentum that our country's economy
is experiencing, it has meant, for almost all manufacturing and even service
sectors, the need to implement and even redefine the concept of quality, not only
to be in a position to to compete, but for something more basic, to survive.
For this reason, it is crucial to expose, through this work, the topic of quality
management, even more so considering that it is a priority quality that every
industrial engineer must integrate into their professional profile, whether for
business entrepreneurship or to innovate in the company. the one that belongs.
Understanding what it covers will allow you to understand other more general or
specific concepts with which they are linked.
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CHAPTER 1
QUALITY MANAGEMENT
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Control. In 1950, Edward Deming, a disciple of Shewhart, who had
participated two years earlier in a study on Japan commissioned by the
American government, gave his first lecture to industrialists in that country,
highlighting the application of statistical methods in quality control.
Deming model.
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The first model, the Deming, was developed in Japan in 1951 by the
JUSE (Japanese Union of Scientists and Engineers). This model includes
the practical application of the Japanese theories of Total Quality Control
(TQC).
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ISO standards provide solutions and benefits for almost all sectors of
activity, including agriculture, construction, mechanical engineering,
manufacturing, distribution, transportation, medical devices, information and
communication technologies, environment, energy, quality management,
conformity assessment and services.
EPISODE 2
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To be a methodological alternative, a mental reasoning scheme, for
the progressive evolution towards the culture of total quality in the
company.
Offer a humanistic perspective regarding quality management, since it
turns employees not only into authentic actors who contribute with
their skills and attitudes to quality management, but also into passive
agents who must see their personal expectations satisfied. , social and
labor.
Emphasize the words management and total as quality is not
something an organization does but the way the organization does all
things.
Adopt a preventive approach that allows eliminating some of the
problems of the implementation processes, such as, for example, the
existence of conflicts between the quality culture and the existing
culture in the company.
Emphasize the importance of the environment and a long-term
approach to quality since the objective is to develop complete quality
management systems over time that allow satisfaction not only of
customers, but also of shareholders, employees , society,
environment, etc.
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process management has been revealed as one of the most effective
management improvement tools for all types of organizations.
Any activity, or set of linked activities, that uses resources and controls to
transform input elements (specifications, resources, information, services,...)
into results (other information, services,...) can be considered a process. The
results of a process must have added value with respect to the inputs and
can directly constitute input elements of the following process.
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Process management is aimed at making processes competitive and
capable of reacting autonomously to changes through constant control of the
capacity of each process, continuous improvement, structural flexibility and
orientation of activities towards full customer and customer satisfaction. your
needs. It is one of the most effective mechanisms for the organization to
achieve high levels of efficiency.
2.3. Planning:
QMS planning is the medium and long-term response to the quality policy
guidelines and the short-term response to the established quality objectives.
The organization should consider the following activities, as appropriate, to
meet the service specification for a given customer or type of service:
The preparation of quality plans.
The identification and acquisition of those resources that may be
necessary to achieve the quality required by the client and/or set by
the organization.
The partial or total modification of the production and inspection and
testing processes and their criteria.
The identification and preparation of complementary quality records
when the current ones are insufficient or not adequate.
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The objectives should not be confused with the actions or goals to be
carried out to achieve them. For example, the objective of buying a new truck
may not be the objective itself, but rather a goal (a phase to reach an
objective), to achieve the true objective that may be related to improving
quality, delivery times. or increase delivery capacity in the face of growing
demand.
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It is also required that what is intended to be achieved be expressed in
terms that clearly allow it to be determined whether or not what was
proposed has been achieved, something that is possible only if the Quality
Objectives are measurable, objectively verifiable.
Although the ISO 9001:2008 Standard does not establish a direct link
between the Management Review and the Quality Objectives, it is
appropriate that the results of the review were presented in the form of
objectives to be achieved, and that the actions and decisions indicated were
actions and decisions to achieve these objectives.
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Finally, when setting objectives, it is advisable to take into account:
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Understanding the design process with the perspective that we have
considered, we can establish 6 phases for a generic design process:
A first phase of contact with the client, from which their needs are
obtained.
A planning phase of the entire process.
Next, carrying out the design activities themselves.
Once the design results have been obtained, the development of
prototypes or pre-series for testing and qualifications.
Once the mandatory tests have been passed, the production or
provision of what is designed.
And, finally, their sale, from which customer information regarding their
satisfaction is obtained.
These last two phases do not belong to the design and development
process itself, but they serve as a very important source of information, so it
is of interest to include them in a global vision of the process.
Cause-Effect Diagrams
Inspection sheets
Control charts
Flowcharts
Histograms
Pareto Charts
Scatter plots
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the company's production process from customer perception to supplier
performance.
Determine compliance.
Determine operation.
Determine effectiveness.
Provide opportunity for improvement.
Ensure compliance with legal or regulatory requirements.
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Product Quality Audits; The product quality audit consists of the
quantitative estimation of compliance with the required characteristics of
the product.
Internal audit; It is important for the company to verify the effectiveness of
its Quality System, with the company itself investigating its own systems,
procedures and activities to ensure that they are adequate and that they
are complied with. They provide information on whether your policies are
being followed, whether systems are as efficient and effective as they
should be, and whether any changes are needed. They can establish a
line of communication throughout the company and turn it into a great
motivating element.
External audit; It is the audit carried out by a company on its own
suppliers or subcontractors, or carried out by a client on it.
Third Party Audit; It is the external audit carried out by an organization
independent of the parties, which verifies the effectiveness of the Quality
System and compliance with international Quality standards (ISO). It has
several advantages, since being carried out by someone independent
and credible, it is likely that clients will decide not to carry out other
audits, with the consequent economic and time savings for both parties
(client and supplier).
Adequacy Audit; It is also known as a System audit or management
audit. It is a dispatch task, which determines whether the Quality System
documented through the Quality Manual, its associated procedures, work
instructions and records, adequately comply with the requirements of a
Standard, and if it provides objective evidence that the system has been
designed for it.
Compliance audit; It is the audit that attempts to determine the level of
implementation of the Quality System.
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provides information on which the organization can base itself to improve
its performance.
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2.7.3. Benefits of the Audit:
Give confidence to management.
Give confidence to customers.
Detect operational problems.
Provide opportunity for improvement.
Provide feedback for corrective actions.
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design and failure mode and effects analysis (FMEA) in a single
framework.
PDCA — Plan, do, check, act (plan, do, check, act) cycle for quality
control. (The Six Sigma DMAIC (define, measure, analyze, improve,
control) method can be seen as an application of this.)
Quality Circle — group (oriented people) focused on improvement.
Taguchi methods — statistical methods aimed at providing
robustness to quality, quality loss function, and specifications.
The Toyota production system — modified in the West to lean
manufacturing .
Kansei engineering — is an approach that focuses on capturing
emotional feedback from customers to stimulate improvement.
TQM — (From English, "Total Quality Management") is a
management strategy that aims to raise awareness of quality in all
international processes. It was first promoted in Japan with the
Deming Prize which was later adopted in the United States as the
Malcolm Baldrige National Quality Award and in Europe as the
European Foundation for Quality Management award.
TRIZ — Russian acronym meaning "Theory for Solving Inventive
Problems"
BPR — Business Process Reengineering (from English,
"Business_process_reengineering") is an approach that aims to
optimize workflows and processes within an organization.
The failures of the BPR system have been widely cited, as have those of
Six Sigma. Organizations should therefore carefully consider the
improvement methods they should implement, and not take into account
all those previously listed.
2.9. Quality:
A quality system is a system of conduct, and the way business is
conducted is a reflection of the philosophy of the people who own and
operate the business.
Quality is therefore a vision as well as a philosophy that attempts to
break down the mental barriers of conventional managers whose vision
rarely extends beyond the results of the last month-end. In contrast to the
result orientation typical of Western companies, this new orientation focused
on the continuous improvement of processes is contrasted.
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In this new vision of business management, on the one hand, the true
meaning of quality, as it is perceived by consumers, is explored, and on the
other, energies are concentrated on exposing and overcoming the enormous
waste that afflicts conventional companies.
Its origin is older, although it is a new word, it comes from an
adaptation of the Japanese kaizen system redirected to Western culture,
adding to the Japanese tools, instruments and methods the theory of
constraints (TOC), modern advances in the field. of: operations research,
knowledge management and change management, and the latest
developments in psychology and organizational behavior.
Therefore, being an agile and precise system, it helps Western
companies to face new challenges and compete with current market
demands.
Many American companies have erroneously attributed different levels
of importance to productivity, or how much is produced, and quality, which is
the level of excellence of what is produced. For some reason, many American
companies placed more importance on increasing productivity than on
producing quality goods and services. And they were wrong. Many European
and Japanese companies recognize that quality and productivity are equally
crucial. Quality and productivity are two factors of the same equation.
Together, they equal customer satisfaction and company success.
That is to say, if a company improves the quality of the product or
service, costs decrease, it has fewer delays, fewer errors and uses resources
better, it becomes productive. Thanks to this, it manages to offer its customers
good products at lower prices, thus becoming more competent and
guaranteeing its permanence in the market.
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complementarity that exists, as one is consistent with the other, it is the
formula for achieving success.
2.9.1. Values:
These are some of the values that must be taken into account when
visualizing the future of the company and when establishing the standards
with which the organization's progress will be measured, focused on
Quality.
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CONCLUSIONS
When developing this work, we wanted to expand our field of vision on the
importance of quality management in a company. Below, we present a set of
specific conclusions that constitute the results of our monograph.
Likewise, it not only guarantees the success of the company, but also raises
its level of competitiveness, due to its cyclical structure and its continuous
improvement processes, perfecting its procedures, contributing to the company
having the possibility of crossing borders initially drawn, heading to your most
desired goal; its internationalization.
In our country, we must highlight the strong trend and importance that quality
has had through different application, teaching or dissemination tools, causing the
majority of entrepreneurs who wish to form a company to strongly consider quality
as an essential added value in the manufacturing their products or providing their
services, as well as a priority factor in the organizational structure they wish to
design.
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Finally, quality has become one of those concepts that can mean all or nothing
and projecting its areas of application, would not only be oriented at the level of
companies or professionals, but also at the personal level, and could become a
style of daily life.
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BIBLIOGRAPHY
evolution.html
Rojas Ramos Daniel. (2003). Theories of quality. Origins and trends of total
quality . Recovered from http://www.gestiopolis.com/teorias-de-la-
calidad-origenes-y-tendencias-de-la-calidad-total/
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Gonzales, E. (2013). Quality and the design and development process.
(National Quality Information Center) Retrieved from
http://www.aec.es/c/document_library/get_file?uuid=c7afa03b-a8df-
43c2-82f3-275d2058d9f6&groupId=10128
Analyze Quality (2013). What are Quality Systems Audits and Types of
Audits. (Analiza Calidad) Retrieved from
http://www.analizacalidad.com/docftp/fi198auditorias.pdf
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