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Equipment-Erection-Static-and-Rotary-KGOC & AGOC
Equipment-Erection-Static-and-Rotary-KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
METHOD STATEMENT
MS-
AL-KHAFJI FDP PHASE-I ONSHORE FACILITIES
KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
Index
1. Scope
2. Purpose
3. References
4. Definitions
5. Responsibilities
6. Procedure
7. Safety
AL-KHAFJI FDP PHASE-I ONSHORE FACILITIES
KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
1.0 SCOPE
This method statement contains the general requirements for the equipment site erection and alignment.
2.0 PURPOSE
The purpose of this procedure is to provide a general guide line for the receiving and installation of all
kind of equipment static and rotary in accordance with the project specification and applicable standard.
3.0 REFERENCE
4.0 DEFINITION
COMPANY : KJO
CONTRACTOR : CCC.
5.0 RESPONSIBILITIES
5.1 The following CCC site personal shall be involved as responsible for the equipment
erection.
Rigging Superintendent
Equipment Superintendent
AL-KHAFJI FDP PHASE-I ONSHORE FACILITIES
KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
Equipment Supervisor
QC Engineer
QC Equipment Inspector
Surveyor
5.2 Section Engineer is over all responsible for monitoring equipment erection operation in
accordance with the procedures, specification and construction drawing.
5.3 QC Inspectors in conjunction with the QC Engineer are responsible for the inspection in
accordance with specification and procedure of the equipment erection and the compilation
of equipment reports and records as per required ITP.
5.4 The equipment supervisor shall be responsible for the safe operation and quality of work
and shall ensure that the procedures are adhered to and that technical standard is
maintained.
5.5 The rigging superintendent is responsible for all rigging operation that includes off loading,
transporting, and erection and for the selection of proper crane capacity and rigging gear.
5.6 The surveyor is responsible for checking elevations and verticality as per construction
drawing.
6.0 PROCEDURE
6.1.1 All equipment received at site shall be inspected in accordance with vendor’s
instruction for site storage, installation and preservation.
6.1.2 Equipment shall be off loaded from trailer using the vendor recommended lifting
point and approved techniques.
6.1.3 All loose items that are not required for immediate installation shall be suitably
identified and retained in the stores.
6.1.4 Protective covers on all equipments shall be removed if they appear damage and
equipment inspected before replacing the cover, if any damage has occurred,
Discrepancy report shall be issued with photograph showing damages as necessary.
6.1.5 Preservation of rotary equipment will be maintained during storage period, by shaft
rotation as per vendor manual.
6.1.6 Preservation for static equipment will be maintained during storing period by
observing the gauge of Nitrogen and recording on weekly basis.
AL-KHAFJI FDP PHASE-I ONSHORE FACILITIES
KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
6.2.1 The shall be unpacked in the presence of CCC-QC Inspector and KJO representative
or vendor representative. All spare parts and tools shall be unpacked clearly marked
with equipment numbers and stored in the warehouse. Fragile parts such as level
oiler, capillary tubes, small piping shall be removed from the equipment after match
marked and stored. The parts shall be clearly identified by the tags with equipment
number.
6.2.2 All machined surfaces shall be checked and applied with rust-preventatives.
6.2.3 The equipment should not be placed directly on the earth, wooden blocks to be used.
6.2.4 All couplings shall be uncoupled and coupling elements shall be clearly marked with
equipment numbers matching the shaft hub and stored in the warehouse.
6.2.5 After checking the equipment and confirming that there are no discrepancies,
equipment shall be stored or delivered to installation site.
6.2.6 Bottom of the base plate shall be cleaned or wiped by suitable means to remove mud
oil or grease before installation.
6.3.2 Before installation, all location, elevation and orientation of the equipment
foundation and support structures shall be checked and verified in accordance with
installation drawing.
6.3.3 All documents related to the equipment should be at job site with the concerned
crew following erection.
6.3.4 Dress up items, which cannot be erected in horizontal position will be erected in
vertical position after make alignment and vertically.
AL-KHAFJI FDP PHASE-I ONSHORE FACILITIES
KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
A – STATIC EQUIPMENT
7. Equipment will be released for grouting after achieving the required alignment, leveling,
or verticality.
8. Internals Work:
a- For internals installation, proper ventilation shall be provided prior to any entry.
Air movers will be used for ventilation during installation activities.
b- Gas test will be performed to confirm the oxygen level inside the vessel prior to
any entry. Confined space permit will be issued prior to the activity with the proper
lighting. All workers to be trained for confined space. Standby man will be assigned
to control entering of personnel and for emergency cases.
c- Suitable air winch will be used for lifting internal parts to the required level
through the nearest platform. Man ways will be used to pass the internal parts inside
the vessel. All channels, trays, pipes inside the vessel will be fixed as per vendor’s
construction drawing for the internals.
B – ROTARY EQUIPMENT
2. Anchor bolt spacing and projection shall be verified as per erection drawing.
AL-KHAFJI FDP PHASE-I ONSHORE FACILITIES
KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
3. Orientation and center lined shall be checked before placing equipment on foundation.
6. Regular preservation for any rotary equipment required to prevent any defect on
mechanical parts.
8. Keep all nozzles closed temporally until all piping work is ready to be connected
with equipment nozzles.
5. Leak test shall be done on chimney trays after any required welding on chimney
panels.
1. For rotary equipment after Hydrotest activity completed and reinstatement of all
piping spools. The parallelism of flanges discharge and suction shall be checked
with equipment nozzles.
2. Final alignment using dial indicators by reverse alignment method or face rim method
will be used. Coupling shall not be installed until after the no load test for the drivers
is completed.
3. Oiler cans and all lubrication system shall be checked to assure, no leak on all tubing.
AL-KHAFJI FDP PHASE-I ONSHORE FACILITIES
KGOC & AGOC
Issued Date Project No. Plant No. Index Doc. No. Sht. No. Rev. No.
4. All coupling guards should be in place to prevent any accident with the running parts.
5. All equipment shall be barricaded and provided with warning signs, when it’s
energized.
7.0 SAFETY
7.1 Job safety analysis attached.
7.3 Work at height full body harness shall be used with 100%Tie off.
7.4 Make sure access completely safe on scaffolding with green tag.
7.5 Hot work, A Gas/Oxygen level check through the use of gas detector shall be used
prior to any hot work (welding-gas cutting).
7.6 Confined space ventilation using air mover is required for any vessel prior to entry
for any internal activity.
7.8 Working area shall be barricaded. (Crane operation area, erection or dismantling of
Scaffolding)
7.9 All warning signs shall be fixed in proper location to ensure personnel safety.
7.10 Rigging operation will be done under control of rigging superintendent all using
rigging study or lift plan as required for each lift.