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NATIONAL INDUSTRIAL WORK TRAINING SERVICE

WORKPLAN
OF STUDENT

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SENATI FINAL COURSE WORK

1. GENERAL INFORMATION

Surnames and ROQUE ALDANA, RONALD DANIEL ID: 1438829

names:
LIMA – CALLAO “INDEPENDENCE”
Zonal/CFP Address: Semester
Career: AUTOMOTIVE MECHANIC

Course/Mod. AUTOMOTIVE SCHOOL

Formative
Work Topic: ENGINE REPAIR: MEASUREMENTS

2. WORK PLANNING
No. ACTIVITIES/ DELIVERABLES SCHEDULE/ DELIVERY DATE

1 GENERAL INFORMATION 01/10/22

2 WORK PLANNING 01/10/22

3 GUIDING QUESTIONS 01/10/22

4 PLANNING SHEET 02/10/22
DRAWING/ SCHEMATIC/
5 02/10/22
DIAGRAM
6 RESOURCE LIST 02/10/22

3. GUIDING QUESTIONS
During the study research, you must obtain answers to the following questions:

QUESTIONS
N What safety measures must be followed when disassembling and assembling the
o. engine?

What should be done before disassembling the engine distribution system? What
verifications are carried out on the Engine distribution system?

What problems does overheating of the engine cause in the Cylinder Head? What
checks are carried out on the cylinder head?

Under what circumstances should the crankshaft be rectified? What Verifications are
carried out on the mobile engine assembly?

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 SENATI FINAL
ANSWER SHEET TO THECOURSE WORK
GUIDING QUESTIONS

1 What safety measures must be followed when disassembling the engine?

.
One of the safety measures that we must establish during engine disassembly is how
one can handle and remove heavy and delicate parts and for this we will have
machines that will help us avoid damage and some types of accidents. In order to
carry out this type of engine disassembly, what we must do first is make sure that
there are no loose cables or parts, we must have the electrical system disconnected
before starting work, keep the area clean, tidy and ventilated; In addition, as
technicians specializing in said work, Personal Protective Equipment must be
implemented. Recommendations for disassembling an engine:
> Disable the battery to avoid damage
> Discard the brake league
> Remove the gear lever
> The exhaust pipe is removed
> Secure the engine anchor points on the test bench
> Check fluid levels before starting the engine after repair.
Place the engine on a sturdy and clean base
Once the separation of each part is completed, it is necessary to place the
pieces in a flat and safe place and then they must be covered with a canvas or
extensive plastic to avoid accidents.

2. What should be done before disassembling the engine distribution system?

What must be done before disassembling the distribution system, we must take into
account is how the belt must be removed from the distribution system in order to
avoid damage. And at the same time, inspect its general condition, if there is presence
of oil, and if there are also contact marks on the belt, the engine must be cold,
determine the change intervals for the belts and other transmission components
(rollers tensioners/reversing, water pump, vibration damper, free pulley, etc.).
Although we know that the distribution system is of utmost importance, the correct
operation of the engine with respect to performance depends on it. As well as opening
and closing of valves and the time they remain open is different for each engine, as is
the type of distribution.

3. What verifications are carried out on the Engine distribution system?

The verifications that we must carry out on the engine distribution system are the
following:
> Verified and checked the condition of the belt.
____> Inspection of the mechanical components of the transmission

Check that the grooves of the pulleys are clean, that there are no remains of
rubber or other materials, or marks.

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 SENATI FINAL COURSE
Check for leaks in the camshaft, WORK
crankshaft, water pump, etc.

4. What problems does overheating of the engine cause in the Cylinder Head?

The problems that can be caused by overheating of the engine in the cylinder head
vary, due to the high temperatures in the engine, in addition to the deformation of the
cylinder, which can cause excess expansion in the pistons, which could seize in the
pistons. cylinders. Engine overheating can be caused by a lack of coolant, which
weakens the seal between the cylinder head and the engine block.

5. What checks are carried out on the cylinder head?

One of the checks that can be carried out on all cylinders and based on that, an
examination of the internal surface begins, so that there should be no symptoms of
piston seizure (recognizable by bluish tones), scratches, or excessive wear, if If this is
less than 0.15 mm, the repair will be sufficient with grinding.

6. Under what circumstances should the crankshaft be rectified?

As an initiative we know that the crankshaft is one of the most delicate parts of the
engine, it is the fundamental piece to generate energy, then it will be transmitted to the
wheels, thus producing the movement of the vehicle. In order to fulfill its function, the
crankshaft needs to rotate at high speed on several support points. Over time, these
suffer great wear and become deformed, which causes the engine to lose efficiency. It
is at this time that the vehicle's crankshaft must be rectified.

7. What Verifications are carried out on the mobile engine assembly?

Once the crankshaft has been ground, we proceed to check the mobile assembly, we
know that it is responsible for transferring the energy produced during the explosion
of the air-fuel mixture to the transmission through the rotary movement of the
crankshaft. To carry out this verification of the mobile assembly our mission is:
Make the volumetric chamber watertight during the movement of the
piston.
Ensure cylinder lubrication, transmit the heat absorbed by the piston to
the cylinder wall for evacuation.
Special machinery is also required where the piece is well centered and
subsequently grinding the abrasive wheels.
Once finished, another rectification is made to the polishing, in order to
avoid imperfections that could damage other parts of the engine.

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 SENATI FINAL COURSE
PLANNING SHEETWORK

EXECUTION PROCESS

OPERATIONS / STEPS / SUBSTEPS SECURITY / ENVIRONMENT /

DISASSEMBLY PROCEDURE AND RULES - STANDARDS SAFETY
ENGINE CHECKS AND PREVENTION
MEASURES
OPERATION: DISASSEMBLE THE ENGINE This operation will be
The purpose of this operation is to extract the carried out with the help of
engine from the vehicle to perform its partial or lifting equipment that
total performance or to carry out repairs on requires maximum safety
auxiliary organs where its removal is necessary. precautions.

V 1st.STEP: We place the vehicle at the

STEPS/SUBSTEPS:
workplace
Observations: Chock the wheels
V 2nd.STEP: We disconnect the battery cables
Observations: We first disconnect the cable from
the negative terminal (-) that is connected to the
vehicle body
V 3rd.STEP: We dismantle the hood, removing
the fixing screws from its support
Observations: Let's avoid damaging the body
paint
V 4°.STEP: Drain the cooling circuit.
When the manual specifies that
Observations: Let's avoid spilling the coolant on
special tools are to be used, do
the floor, it can cause accidents.
not attempt to use tools other
V 5°.STEP: Drain the engine and gearbox oil:
than those specified. This will
Observations: These fluids must be collected in
prevent unexpected damage or
trays and stored in special containers for
accidents.
subsequent treatment.
6°.STEP: Disassemble the air inlet pipe and
air filter.
7°.STEP: Remove the accessories: starter
motor, alternator, steering assistance
pump, air conditioning compressor.
Observations: Use appropriate tool and recycle
the cooling air
STEP: Disconnect the engine wiring
harness and instrument panel
8°.STEP: Dismantle fuel inlet and return
connections.
Observation: Plugs the fuel outlet

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FINAL COURSE WORK
V 9°.STEP: Disconnect the selection cable We must have safety glasses so
of the gears and the speedometer cable that when we are doing some
V 10°.STEP: Disconnect the intake and exhaust type of welding we can avoid
manifolds any type of accident.
V 11°.STEP: Place a lifting device and lift the engine
slightly
V 12°.STEP: Remove the engine and gearbox
mounting fixing bolts
V 13°.STEP: Raise the engine and remove it from the
behavior.
Observations: The suspension key must be well centered

ENGINE CHECKS 1st STEP: Check the timing belt We

check if the installation is correct Check the gasket gasket of
the timing cover cover for damage and if the installation is
correct.
If the belt teeth are cracked or deteriorated, we check Respect safety regulations as
whether the camshaft or pump is immobilized. much as possible, using gloves
If there is noticeable wear or cracks on the belt surface when necessary. Pay attention
check for nicks or pitting on the immobilizer side of the to sharp edges, etc., which
idler pulley. could cause injuries to hands or
If there is wear or deterioration only on one side of the belt fingers.
and the alignment of each pulley.
If there is noticeable wear on the belt teeth, check the
timing gear cover for damage, the gasket gasket is
installed correctly, and the pulley teeth are for foreign
matter.
If necessary, replace the timing belt. 2nd.STEP: Check the
intermediate pulley.
Check that the idler pulley rotates smoothly. If necessary,
replace the idler pulley.
3rd.STEP: Check the tension spring
Measure the free length of the tension spring
Free length: It is very important not to
35.3mm wear greasy shoes when
If the length is not as specified, replace the tension spring. handling heavy items.
Installed tension ( at 43.6 mm ):
35—39N (3.6—4.0 Kgf
If the tension of the installed spring is not as specified,
replace the tension spring.
INSTRUCTIONS: you must be as explicit as possible. Graphics
help convey ideas better. Don't forget the quality, environment and
SHI aspects.

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 FINAL COURSE WORK

DRAWING / SCHEMATIC /
DIAGRAM

7
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 SENATI FINAL COURSE WORK

RESOURCE LIST

INSTRUCTIONS: complete the list of resources necessary to carry out the work.

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