CONTROL SCHEMATIC DIAGRAM

CLIENT :- JSW-BHUSHAN POWER & STEEL LIMITED

PROJECT NO. :- PC0681

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
COVER SHEET
D64-3CF-509071 0
SHEET NO. - 1
 JSW-BHUSHAN POWER & STEEL LIMITED
N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
INDEX
D64-3CF-509071 0
SHEET NO. - 2
 SEAL/SPREADER AIR
S.A. FLOW TO START-UP S.A. AIR TEMP. S.A. FLOW TO START-UP S.A. AIR TEMP. P.A. S.A. TO FUEL FEEDERS +
DRAG CHAIN FROM FI-401 BURNER AFTER APH (RHS) AFTER APH (RHS) BURNER AFTER APH (LHS) AFTER APH (LHS) STEAM FLOW
SA TO BED ASH COOLER FROM
FUEL OIL FLOW ATOMIZING AIR OIL PRESSURE MAIN STEAM PRESSURE P.A. FAN-1 AIR FLOW P.A. FAN-2 AIR FLOW DISCHARGE S.A. FAN-1 AIR FLOW S.A. FAN-2 AIR FLOW DISCHARGE SHEET-6 O 2 ANALYSER
FEEDERS SPEED F/B COAL FLOW STACK SO2

*
n

n
1oo2 FUEL
SELECTION

(a) (b) n n n n
TOTAL
H COAL FLOW
LSP LSP
RSP
(a-b) L
REVERCE
REVERSE ACTION SUMMATION SUMMATION REVERSE
ACTION ACTION (%)

W
TO BFG COMB.
< >
(0.8 kg/cm2) CONTROL
L
TOTAL START-UP 0.8 TO 1.2
COAL FIRING % BURNER AIR FLOW
LSP

(TPH)
NOTE-2 (TPH)
(1 to 1.5 kg/cm2) 2.5 L
DIRECT LL L
(PV) SUMMATION
ACTION
RSP / LSP

(TPH)

W
LOW (MKCal/Hr)

(TPH)
SELECTION (%) (PV) (b)

(TPH)
BOILER DEMAND (%) REVERSE TOTAL SA AIR FLOW
ACTION LSP (TPH)
TOTAL PA + SA
< AIR FLOW
(%)
(%)
BOILER DEMAND
TOTAL PA FLOW TOTAL START-UP / LOAD
BURNER AIR FLOW
(TPH) (TPH)
< MIN. SA TO OFA AIR FLOW
* TPH

(%) NOTE-1 (TPH)

(TPH)
*

(TPH)
0.162
FL/FC

(TPH)
(TPH) RSP /LSP
OIL FLOW CONTROL VALVE
(MIN) PA FLOW

(TPH)
*< >
TPH

(TPH)
TOTAL PA / SA
SUCTION
AIR FLOW (LSP) REVERSE (%)
FF SIGNAL ACTION
F/F DIRECT RSP /LSP
ACTION
REVERSE (%)
REFER ACTION
INTERLOCK
TABLE
*

A A
M M

RUN BACK RUN BACK RUN BACK RUN BACK

REFER INTER- A
REFER INTER- A
REFER INTER- A
REFER INTER- A A A A A A A
LOCK TABLE M LOCK TABLE M LOCK TABLE M LOCK TABLE M M M M M M M

(20%) (20%) (20%) (20%)

A A A A A A A A
M M M M M M M M

FORCE CLOSE FORCE CLOSE FORCE CLOSE FORCE CLOSE

COMMAND COMMAND COMMAND COMMAND

(FL/FC) (FL/FC) (FL/FC) (FL/FC) (FL/FC) (FL/FC) (FL/FC) (FL/FC)

DRAG CHAIN DRAG CHAIN DRAG CHAIN DRAG CHAIN LIMESTONE LIMESTONE LIMESTONE LIMESTONE BED MATERIAL BED MATERIAL SA TO START-UP BURNER SA TO START-UP BURNER PA TO WIND BOX PA TO WIND BOX PA TO WIND BOX PA TO WIND BOX SA TO OFA (LHS) SA TO OFA (RHS)
FEEDER-1 FEEDER-2 FEEDER-3 FEEDER-4 ROTARY FEEDER-1 ROTARY FEEDER-2 ROTARY FEEDER-3 ROTARY FEEDER-4 ROTARY FEEDER-1 ROTARY FEEDER-2 DAMPER (RHS) DAMPER (LHS) INLET DAMPER-1 INLET DAMPER-2 INLET DAMPER-1 INLET DAMPER-2
(RHS) (RHS) (LHS) (LHS)

NOTES : - INTERLOCK TABLE

1) 100% OF TOTAL PA + SA SUCTION AIR FLOW IS EQUIVALENT TO 620 TPH. TAG NO. CLAUSE ACTION ON FIC
2) 100% (SOLID FUEL) HEAT RELEASE TO EQUIVALENT 0 TO 250 MKCal/Hr.
1. TAH-101 & 102 `U' BEAM TEMP. HIGH RUN BACK ISSUED TO FUEL FEEDER 10% AT THAT INSTANT (THIS 10% TO BE SET AT SITE)
3) VALUES ARE TENTATIVE SAME SHALL BE FINE TUNED AT SITE DURING COMMISSIONING.
* SUPER HEATER
ON DELAY 5 MINUTES - TRIP DCF.
2. - ON DELAY 2 MINUTES - RUN BACK ISSUED TO ALL DRAG CHAIN TO LOWER RPM 10%
PROTECTION
ABREVIATIONS:- EVEN IF CONDITION RESET IT WILL START COMMAND FROM 10%

SP - SET POINT 3. TAHH-101 & 102 'U' BEAM TEMP. HIGH HIGH TRIP DCF
PV - PROCESS VERIABLE
4. TAH-100 BED TEMP. HIGH RUN BACK ISSUED TO FUEL FEEDER 10% AT THAT INSTANT (THIS 10% TO BE SET AT SITE)
RSP - REMOTE SET POINT
TPH - TON PER HOUR 5. TAHH-100 BED TEMP. VERY HIGH TRIP DCF

6. TALL-100 BED TEMP. VERY LOW TRIP DCF

CONTROL SCHEMATIC DIAGRAM

FOR COMBUSTION CONTROL
(COAL FIRING)
SHEET NO. - 3
 OPERATER ENTRY FOR
BFG FIRING %
FROM PIC-612
MAIN STEAM PRESSURE 0-100%

0-1

(HIC O/P) (1-HIC O/P)

COAL FIRING % TO
COMB. CONTROL

BFG
LOADING
STATION

BFG LOAD BURNER-A

< FIRING ON
FROM FX-800 BURNER ON
1.293 1.293 COUNTER
TYPICAL FOR
RSP FO FLOW FIC
BURNER B TO G
TO LOW SELECT

PV REVERSE
ACTION BFG LOAD BURNER-H
AIR FLOW FIC FIRING ON

RSP RSP

PV PV
REVERSE REVERSE
W

ACTION ACTION

BFG FLOW VENTURI

TOTAL COMBUSTION AIR FLOW

BFG LOAD BURNER

BFG MFT TRIP 0

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022

FC
RAJ/AEP 19.10.2022
FL/FC FL/FC
BFG FLOW CONTROL VALVE
AIR FLOW DAMPER FOR AIR FLOW DAMPER FOR PNC 19.10.2022
BFG LOAD BURNER BFG LOAD BURNER CONTROL SCHEMATIC DIAGRAM
(RHS) (LHS)
FOR COMBUSTION CONTROL
(BFG FIRING) D64-3CF-509071 0
SHEET NO. - 3A
 BED TEMPERATURE BED TEMPERATURE BED TEMPERATURE

HH HH HH HH HH HH HH HH HH
H H H H H H H H H

L L L L L L L L L
LL LL LL LL LL LL LL LL LL

w
n n n

w
n

FUEL SELECTION

RSP STEAM FLOW

FROM SHT-6
DIRECT
(TPH)
ACTION (NOTE-1)
N O T E S :-
1) FX-100 PROVIDES BED TEMP. SP. ACCORDING TO BOILER LOAD FOR 60-100% LOAD CHANGE.
2) WHEN LOW LOW HOPPER LEVEL SWITCHES ARE ACTUATED RESPECTIVE SCREW FEEDER WILL TRIP & WILL FORCE
OUTPUT OF HIC-750, HIC-760, TO ZERO & SHALL BE SWITCH TO MANUAL MODE (IF IN AUTO) RESPECTIVELY
3) * REFER CONTROL SCHEMATICS WRITE-UP - D64-CF-CS-216451.
4) INDIVIDUAL BED TEMP. ARE TAKEN TO SHEET- 17 FOR TRIPPING FUEL FEEDERS.
A A A A 5) MDC HOPPER LEVEL ALARMS LOW & HIGH SHALL BE USED FOR HOPPER LEVEL CONTROL
LAH- 750 M LAH-760 M LAH-770 M LAH-780 M
USING RAMP-UP & RAMP-DOWN SYSTEM,FOR DETAILS REFER CONTROL SCHEMATIC WRITE UP.
LAL- 750 LAL-760 LAL-770 LAL-780
LALL- 750 LALL-760 LALL-770 LALL-780

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
FOR BED TEMP. CONTROL
D64-3CF-509071 0
MDC SCREW FEEDERS
SHEET NO. - 4
 N O T E S :-
LOWER TO MIDDELE
FURNACE SHAFT LEVEL 1) WHEN D P GOES ABOVE HIGH VALUE SET AT DPIC-100 THE SELECTED ASH COOLER
SEQUENCE SHALL BE STARTED. REFER ASH COOLER LOGIC DRAWING FOR THE SEQUENCE OF
ASH COOLER OPERATION.

2) WHEN DIFFERENTIAL PRESSURE GOES BELOW SET POINT, SET AT DPIC-100 THE BED DRAINING TO ASH COOLER
SHALL STOP AFTER COMPLETING THE CYCLE.
3) OPERATOR TO SELECT, ASH COOLER 1 TO 4 OPERATION THROUGH ASH COOLER SELECTOR SWITCH. FOR
DETAILS, PLEASE REFER ASH COOLER LOGIC & WRITE UP (D61-3CF-509070) & (D61-CF-CS-216450).
4) * REFER CONTROL SCHEMATIC WRITE UP - D64-CF-CS-216451.
H H

L L

AVG.

STEAM FLOW
FROM SHT- 6

(RSP) ON OFF
FUEL SELECTION HIGH S.P CONTROL

(NOTE-2)

(NOTE-3)

JSW-BHUSHAN POWER & STEEL LIMITED

ASH COOLER-1 ASH COOLER-2 ASH COOLER-3 ASH COOLER-4 N.A.
PROJECT NO. - PC0681
SEQUENCE SEQUENCE SEQUENCE SEQUENCE

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
FOR BED LEVEL CONTROL
D64-3CF-509071 0
SHEET NO. - 5
 H

w
L
n NOTES

1)
* L.S.P. SHALL BE SAME FOR BOTH CONTROLLER i.e LIC's
2) HIC O/P SHALL BE INVERTED TO MATCH OPERATOR COMMAND
STEAM DRUM AND CONTROL VALVE POSITION, SINCE CONTROL VALVE IS AIR TO CLOSE TYPE.
PRESSURE
SUPER HEATERS/ MAIN STEAM
ATTEMPERATORS

STEAM DRUM

FINAL STEAM PRESS.

FROM SHT NO.-3

DENSITY DENSITY DENSITY

COMP COMP COMP

FINAL STEAM TEMP.

FROM SHT NO.-9
H H H

w
n
L L L

1oo2

1E MEDIAN 3E

PV PV
* L.S.P. L.S.P.
*
REVERSE REVERSE
2oo3
ACTION ACTION

COMPENSATED
a STEAM FLOW
I TO SHT NO.- 4,8,9,28
b COMPENSATED STEAM
W

FLOW FEED FORWARD SIGNAL

DRIVE LOGIC
C= (a+b-50%)
1E/3E
SELECTOR
SWITCH R.S.P.
SS PV FEED WATER FLOW

REVERSE
ACTION

FEED WATER FLOW

TO SHT. NO. 28

w
n

FEED WATER
FL/FO (100%)

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

FL/FO (30%)
SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
FOR DRUM LEVEL CONTROL
FL/FO (100%)
D64-3CF-509071 0
SHEET NO. - 6
 N O T E S :-

BFW COMMON DISCHARGE HEADER 1) REFER CONTROL SCHEMATIC WRITE-UP - D64-CF-CS-216451.

FOR VARIABLE SETPOINT TABLE.
2) MARKED VALUE TO BE FINE TUNED AT SITE DURING COMMISSIONING
`*'

L PI-600
FROM SHT-6

W
R.S.P a = b+c c 5Kg/cm2
*
REVERSE
ACTION

A A
M M

50-100% 50-100%

VFD VFD
002 001

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

BFWP-2 BFWP-1
SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
BFWP DISCHARGE PRESSURE CONTROL
D64-3CF-509071 0
SHEET NO. - 7
 ATTEMP.-1 N O T E :-
1) REFER CONTROL SCHEMATIC WRITE-UP - D64-CF-CS-216451.
(TC) (TC) STEAM FROM BOILER FOR VARIABLE SETPOINT TABLE.
PSH-2 2) HIC O/P SHALL BE INVERTED TO MATCH OPERATOR COMMAND AND
CONTROL VALVE POSITION, SINCE CONTROL VALVE IS AIR TO CLOSE TYPE.

COMPENSATED
STEAM FLOW
FROM SHT NO.-6

PV

FEED FORWARD H R.S.P

DIRECT
ACTION
L
DIRECT
REFER NOTE-1
ACTION

SPRAY WATER

FL/FO
ATTEMPERATOR-1 SPRAY WATER CV

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
STEAM TEMP. CONTROL
D64-3CF-509071 0
SHEET NO. - 8
 ATTEMP.-2
FINAL STEAM N O T E :-

(TC) (TC) (TC) STEAM FROM BOILER 1) REFER CONTROL SCHEMATIC WRITE-UP - D64-CF-CS-216451.
SSH FOR VARIABLE SETPOINT TABLE.
2) HIC O/P SHALL BE INVERTED TO MATCH OPERATOR COMMAND AND
CONTROL VALVE POSITION, SINCE CONTROL VALVE IS AIR TO CLOSE TYPE.

COMPENSATED

w
STEAM FLOW
n FROM SHT NO.-6

FOR STEAM FLOW

COMPENSATION
PV
TO SHT NO.-6
H PV
L.S.P

L H R.S.P
FEED FORWARD
DIRECT
ACTION L
DIRECT REFER NOTE-1
ACTION

SPRAY WATER

FL/FO
ATTEMPERATOR CV - 2
JSW-BHUSHAN POWER & STEEL LIMITED
N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
FINAL STEAM TEMP. CONTROL
D64-3CF-509071 0
SHEET NO. - 9
 N O T E S :-
FURNACE 1)
* VALUES MENTIONED ARE TENTATIVE, SAME SHALL BE FINE TUNED DURING COMMISSIONING
2) REFER CONTROL SCHEMATIC WRITE-UP - D64-CF-CS-216451.

3) ON OVERRIDE CONTROL ACTIVATION, MINIMUM RPM COMMAND (33%) TO BE ISSUED TO ID FAN

VFD TO AVOID FURNACE PRESSURE EXCURSION.
VFD MINIMUM RPM SET POINT TO BE SET AT SITE DURING COMMISSIONING
4)
* STEAM FLOW VALUE TO BE SET AT SITE DURING COMISSIONING.
5) HIC O/P FOR DAMPERS SHALL BE INVERTED TO MATCH OPERATOR COMMAND AND
CONTROL VALVE POSITION, SINCE CONTROL VALVE IS AIR TO CLOSE TYPE.

MEDIAN TO SHT-10
2oo3

/LL BOILER TRIP

(-50mmWC)
*
/L

(50mmWC)

H/
*

L.S.P PA FAN, SA FAN &

HH/
FUEL FEEDER TRIP
DIRECT TOTAL PA + SA

w
ACTION AIR FLOW

A A A A
M M M M

START PERMISSIVE START PERMISSIVE

ID FAN ID FAN

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

ID FAN-A MOTOR ID FAN-B MOTOR

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
(FL/FO) (FL/FO) FURNACE DRAFT CONTROL
ID FAN-A
SUCTION DAMPER
ID FAN-B
SUCTION DAMPER
D64-3CF-509071 0
SHEET NO. - 10
 S.A. PRESSURE AT APH OUTLET (LHS) S.A. PRESSURE AT APH OUTLET (RHS) P.A. PRESSURE AT APH OUTLET (LHS) P.A. PRESSURE AT APH OUTLET (RHS)
NOTES:
1) FX-204 & FX-304 SHALL GENERATE VARIABLE SET POINT
DEPENDING ON BOILER LOAD.
2) REFER CONTROL SCHEMATICS WRITE-UP - D64-CF-CS-216451.
HH HH HH HH HH HH
3) `
H H H H H H
* ' TO BE FINE TUNE AT SITE DURING COMMISSIONING
w

w
n n

w
n

PA FAN TRIP
(TO DRIVE LOGIC)
FUEL SELECTION

w
n STEAM FLOW
FROM SHT. NO.-6
R.S.P

L.S.P
REVERSE
ACTION
FUEL SELECTION
(NOTE-1&2)

STEAM FLOW
FROM SHT. NO.-6
*
R.S.P

L.S.P
REVERSE
ACTION
(NOTE-1&2)
A A A A
M M M M
*

START PERMISSIVE START PERMISSIVE

PA FAN PA FAN

A A A A
M M M M

PA FAN-A MOTOR PA FAN-B MOTOR

START PERMISSIVE START PERMISSIVE

SA FAN SA FAN

(FL/FC) (FL/FC)
PA FAN-A PA FAN-B
SUCTION DAMPER SUCTION DAMPER

JSW-BHUSHAN POWER & STEEL LIMITED

SA FAN-A MOTOR SA FAN-B MOTOR N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
(FL/FC) (FL/FC)
RAJ/AEP 19.10.2022
SA FAN-A SA FAN-B
SUCTION DAMPER SUCTION DAMPER
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
SA/PA APH OUTLET PRESSURE CONTROL
D64-3CF-509071 0
SHEET NO. - 11
TO SILENCER

FC
START UP VENT CONTROL VALVE

MAIN STEAM LINE

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
START UP VENT
D64-3CF-509071 0
SHEET NO. - 12
 U BEAM TEMPERATURES

HH HH HH HH HH HH HH HH
H H H H H H H H

w
n

HH
H
HH/

AVERAGE U BEAM
TEMP. (RHS)
H/

TO SHEET.16,28

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
U BEAM MONITORING (RHS)
D64-3CF-509071 0
SHEET NO. - 13
 U BEAM TEMPERATURES

HH HH HH HH HH HH HH HH
H H H H H H H H

w
n

HH
H
HH/

AVERAGE U BEAM
TEMP. (LHS)
H/

TO SHEET.16,28

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
U BEAM MONITORING (LHS)
D64-3CF-509071 0
SHEET NO. - 14
H/

H/

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
U BEAM MONITORING
(HIGH ALARM) D64-3CF-509071 0
SHEET NO. - 15
 w
n
HH/

HH/

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
U BEAM MONITORING
(HIGH HIGH ALARM) D64-3CF-509071 0
SHEET NO. - 16
BED TEMP. VERY HIGH

TRIP COAL FEEDER

(DCF)
TO SHEET- 3, DRIVE LOGIC

BED TEMP. VERY LOW

TRIP COAL FEEDER

(DCF)
TO SHEET- 3, DRIVE LOGIC

BED TEMP. > MIN. IGNITION

TEMP. OF FUEL

TO DRIVE LOGIC, BMS LOGIC

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

BED TEMP. HIGH

RUN BACK ON
SJG 19.10.2022
BED TEMP.
COAL FEEDER
RAJ/AEP 19.10.2022
TO SHEET- 3
(INTERLOCK TABLE) PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
BED TEMP.MONITORING
D64-3CF-509071 0
SHEET NO. - 17
FIELD DCS FIELD

FC (ENERGIZE TO OPEN)
COMMAND GIVEN PURGE SHUT OFF VALVE
BUT VALVE NOT OPENED FOR FURNACE INSTRUMENTS

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
FOR SHAFT LEVEL DP TRANSMITTER
PURGING
D64-3CF-509071 0
SHEET NO. - 18
FIELD DCS FIELD

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
CO EVACUATION LOGIC
D64-3CF-509071 0
SHEET NO. - 19
FIELD DCS FIELD

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
CO EVACUATION LOGIC
D64-3CF-509071 0
SHEET NO. - 19A
 LSP LSP

REVERCE REVERCE
ACTION ACTION

JSW-BHUSHAN POWER & STEEL LIMITED

(FL/FC) (FL/FC) N.A.
PROJECT NO. - PC0681
BFG LOAD BURNER BFG LOAD BURNER
(RHS) (LHS)
SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
COMBUSTION AIR PRESSURE CONTROL
(BFG BURNERS) D64-3CF-509071 0
SHEET NO. - 20
FIELD DCS FIELD

FC (ENERGIZE TO OPEN)
MDC (LHS) HOPPER-1 BYPASS KGV

FC (ENERGIZE TO OPEN)
MDC (LHS) HOPPER-2 BYPASS KGV

FC (ENERGIZE TO OPEN)
MDC (RHS) HOPPER-1 BYPASS KGV

FC (ENERGIZE TO OPEN)
MDC (RHS) HOPPER-2 BYPASS KGV

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
MDC BYPASS KGV LOGIC
D64-3CF-509071 0
SHEET NO. - 21
FIELD DCS FIELD

FO (ENERGIZE TO CLOSE)
DCF-1 DISCHARGE KGV

FO (ENERGIZE TO CLOSE)
DCF-2 DISCHARGE KGV

FO (ENERGIZE TO CLOSE)
DCF-2 DISCHARGE KGV

FO (ENERGIZE TO CLOSE)
DCF-2 DISCHARGE KGV

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
DCF DISCHARGE KGV LOGIC
D64-3CF-509071 0
SHEET NO. - 22
 JSW-BHUSHAN POWER & STEEL LIMITED
N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
FAN/PUMP TEMPERATURE LOGIC
D64-3CF-509071 0
SHEET NO. - 23
BLANK SHEET

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
BLANK SHEET
D64-3CF-509071 0
SHEET NO. - 24
BLANK SHEET

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
BLANK SHEET
D64-3CF-509071 0
SHEET NO. - 25
FIELD DCS FIELD

FC (ENERGIZE TO OPEN)
WINDBOX STEAM PURGE
SHUT OFF VALVE-1

FC (ENERGIZE TO OPEN)
WINDBOX STEAM PURGE
SHUT OFF VALVE-2

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
WIND BOX STEAM PURGING
D64-3CF-509071 0
SHEET NO. - 26
FIELD DCS FIELD

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
WIND BOX STEAM PURGING
D64-3CF-509071 0
SHEET NO. - 27
FIELD DCS FIELD

*
*
#

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681
NOTE:
1) VALUES ARE TENTATIVE & MAY BE FINE TUNE AT SITE DURING COMMISSIONING.
`*'
2) `#' THIS IS TO BE USED IN CASE THE START-UP VENT ISOLATION MOV IS INCHING
SJG 19.10.2022
TYPE.
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
SUPERHEATER PROTECTION LOGIC
D64-3CF-509071 0
SHEET NO. - 28
 NOTES :
DEAERATOR
VAPOUR 1) SEPARATE 1oo2 BLOCK SHALL BE PROVIDED FOR DEAERATOR VERY HIGH & VERY
TANK LOW DIGITAL SIGNAL GENERATION
2) LIC OUTPUT SHALL BE INVERTED TO MATCH OPERATED COMMAND & CONTROL
VALVE POSITION FEEDBACK SINCE CONTROL VALVE IS AIR TO CLOSE TYPE.

DEAERATOR

H H

L L

AVERAGE

REFER NOTE-1

PV

L.S.P. I

REVERSE
ACTION

REFER NOTE-1

TO DRIVE LOGIC
(BFWP MOTOR TRIP)

FC (ENERGIES TO OPEN)
(FL/FO) DEAERATOR OVER FLOW
DEAERATOR LEVEL. C V. SHUT OFF VALVE

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
DEAERATOR LEVEL CONTROL
D64-3CF-509071 0
SHEET NO. - 29
BLANK SHEET

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
BLANK SHEET
D64-3CF-509071 0
SHEET NO. - 30
 REVERSE
ACTION

A A
M M
FORCE OPEN FORCE OPEN
A A
M M
FORCE OPEN A A
FORCE CLOSE M M
FORCE OPEN FORCE OPEN

a a

b=100-a b=100-a

(FL/FC) (FL/FO) (FL/FO) (FL/FC) (FL/FO) (FL/FO)

SA APH INLET SA APH BYPASS (LHS) SA APH BYPASS (RHS) PA APH INLET PA APH BYPASS (RHS) PA APH BYPASS (LHS)

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
ESP I/L FLUE GAS TEMPERATURE CONTROL
D64-3CF-509071 0
SHEET NO. - 31
FIELD DCS FIELD

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
NOTES:- RAJ/AEP 19.10.2022
1) OPEN & CLOSE COMMAND FAILURE ALARM SHALL BE GENERATED IN DCS. PNC 19.10.2022
2) ALARMS SHALL BE GENERATED IF COMMAND IS GIVEN AND THE DAMPERS HAVEN'T CONTROL SCHEMATIC DIAGRAM
ACHIEVED THE DESIRED POSITION. APH INLET & BYPASS DAMPERS LOGIC
D64-3CF-509071 0
SHEET NO. - 32
 JSW-BHUSHAN POWER & STEEL LIMITED
N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
FAN DISCHARGE DAMPER LOGIC
D64-3CF-509071 0
SHEET NO. - 33
 JSW-BHUSHAN POWER & STEEL LIMITED
N.A.
PROJECT NO. - PC0681

NOTES:- SJG 19.10.2022

THE SAME LOGIC IS APPLICABLE FOR PA FAN-A & B. RAJ/AEP 19.10.2022
TAG NOS. ARE AS FOLLOWS :-
PNC 19.10.2022
1) PA FAN-A :- HSO-301, HSC-301, UV-301
CONTROL SCHEMATIC DIAGRAM
2) PA FAN-B :- HSO-302, HSC-302, UV-302.
FAN DISCHARGE DAMPER LOGIC
D64-3CF-509071 0
SHEET NO. - 33A
CBD
TANK

FO
CBD TANK DRAIN LEVEL
ON-OFF VALVE

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
CBD TANK LEVEL CONTROL
D64-3CF-509071 0
SHEET NO. - 34
 BFG DUCT

REVERSE
ACTION

(FC)
BFG PRESSURE CONTROL VALVE
JSW-BHUSHAN POWER & STEEL LIMITED
N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
BFG PRESSURE CONTROL
D64-3CF-509071 0
SHEET NO. - 35
 N O T E :-
1) PIC O/P SHALL BE INVERTED TO MATCH OPERATOR COMMAND AND
CONTROL VALVE POSITION, SINCE CONTROL VALVE IS AIR TO CLOSE TYPE.
LDO LINE

DIRECT
ACTION

FO
LDO RETURN CONTROL VALVE

JSW-BHUSHAN POWER & STEEL LIMITED

N.A.
PROJECT NO. - PC0681

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
LDO TANK OIL RETURN CONTROL
D64-3CF-509071 0
SHEET NO. - 36
 N O T E :-
1) PIC O/P SHALL BE INVERTED TO MATCH OPERATOR COMMAND AND
CONTROL VALVE POSITION, SINCE CONTROL VALVE IS AIR TO CLOSE TYPE.
BAC INLET HEADER

REVERSE
ACTION

JSW-BHUSHAN POWER & STEEL LIMITED

FL/FO
N.A.
PROJECT NO. - PC0681
BAC INLET HEADER PRESSURE
CONTROL VALVE

SJG 19.10.2022
RAJ/AEP 19.10.2022
PNC 19.10.2022
CONTROL SCHEMATIC DIAGRAM
BED ASH COOLER INLET PRESSURE CONTROL
D64-3CF-509071 0
SHEET NO. - 37