Product guide

Ridder Potentiometer
installation set
265039EN - 201504 - V01

Ridder Drive Systems

Lorentzstraat 36-38 3846 AX Harderwijk
P.O. Box 360 3840 AJ Harderwijk
The Netherlands
T +31 (0)341 416 854 F +31 (0)341 416 611
I www.ridder.com E info@ridder.com
Contents

1.1 The warnings in this product guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Product guide for potentiometer installation set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Description of potentiometer installation set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Item numbers for potentiometer installation set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Installing the potentiometer installation set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.1 Preparing to install the potentiometer installation set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.2 Example of selecting gearwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.3 Installation instructions for potentiometer installation set . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Potentiometer wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1.1 Installation diagram for RW45 (i = 1.8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1.2 Table for RW45 - 10-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1.3 Table for RW45 - 5-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.1 Installation diagram for RW45L/RW45TRA (i = 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.2 Table for RW45L/RW45TRA - 10-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.3 Table for RW45L/RW45TRA - 5-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3.1 Installation diagram for RW240/400/600 (i=1.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3.2 Table for RW240/400/600 - 10-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3.3 Table for RW240/400/600 - 10-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4.1 Installation diagram for RW45 (i=1.8) - Pinion Z1=8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4.2 Table for RW45 - 10-stroke potentiometer - Pinion Z1=8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5.1 Installation diagram for RW240/400/600 (i=1.6) - Pinion Z1=8 . . . . . . . . . . . . . . . . . . . . . . 12
4.5.2 Table for RW240/400/600 - 10-stroke potentiometer - Pinion Z1=8 . . . . . . . . . . . . . . . . . . 12
4.6.1 Installation diagram for RW800 (i=2.81) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6.2 Table for RW800 - 10-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6.3 Table for RW800 - 5-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.7.1 Installation diagram for RW1400 (i=2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.7.2 Table for RW1400 - 10-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.7.3 Table for RW1400 - 5-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.8.1 Installation diagram for RW200-34 (i=20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.8.2 Table for RW200-34 - 10-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.8.3 Table for RW200-34 - 5-stroke potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.1 The warnings in this product manual

This product manual contains the following tips, comments and warnings:

May result in damage or problems

if an action is performed incorrectly.

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1.2 Product guide for potentiometer installation set

This product manual contains important information for connecting and commissioning a
potentiometer in an RW motor gearbox. Before proceeding, please read this product guide carefully
to carry out the work in a safe and responsible manner. All work must be performed by qualified
and skilled mechanical and / or electrical installers.

2.1 Description of potentiometer installation set

The Ridder potentiometer installation set, including potentiometer, is designed to be built into
a Ridder RW motor gearbox and enables all the positions of the driven system to be fed back
accurately. The potentiometer installation set is suitable for the Ridder RW45, RW240/400/
600/800, RW200, RW1000/1400 and W1200S/ 1600S/ 2000S motor gearboxes.

The installation set includes a complete set of gearwheels with 14, 15, 18, 20, 24, 25 (2x), 30, 32, 36
and 40 teeth for the best possible use of the potentiometer range (90% of the maximum number of
potentiometer revolutions).
The gearwheels allow various transmission ratios between the potentiometer and the drive shaft
of the RW motor gearbox to be achieved and optimum use to be made of the potentiometer´s
measuring range.

The potentiometer installation set comes with a potentiometer. Separate installation sets are
available for the various potentiometer revolution ranges and resistance values. Selecting the
correct potentiometer depends on the required number of revolutions and the control method
used. As standard, the potentiometer installation set is provided as a complete set separately from
or together with a RW motor gearbox. The potentiometer installation set can be pre-installed in a
RW motor gearbox on request.

For application in push-pull screen systems or another system with a large number of drive shaft
revolutions, the RW45 and RW240/400/600 motor gearboxes can be provided with a brass pinion (8
teeth) for use with the potentiometer installation set.

In order to install the potentiometer installation set, the RSU limit switch
system of the RW motor gearbox must have been correctly installed.

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2.2 Item numbers of potentiometer installation set

Item no. Description Pos. Explanation

502653 POTMET SET RW\R500\S05 1+2 5-stroke potentiometer, R=500 Ω
502654 POTMET SET RW\R01K\S05 1+2 5-stroke potentiometer, R=1000 Ω
502655 POTMET SET RW\R05K\S05 1+2 5-stroke potentiometer, R=5000 Ω
502656 POTMET SET RW\R10K\S05 1+2 5-stroke potentiometer, R=10000 Ω
502657 POTMET SET RW\R500\S10 1+2 10-stroke potentiometer, R=500 Ω
502658 POTMET SET RW\R01K\S10 1+2 10-stroke potentiometer, R=1000 Ω
502659 POTMET SET RW\R05K\S10 1+2 10-stroke potentiometer, R=5000 Ω
502660 POTMET SET RW\R10K\S10 1+2 10-stroke potentiometer, R=10000 Ω

Item no. Description Pos. Explanation

425943 MONBEUG PM\RW\RVS 1-A Mounting bracket
502698 KROONST PM\3W\RVS 1-B Terminal block, 3 wires
417697 POTMETERTANDWIEL z14-z40\PA6 1-C Gear set, 11 gears
502697 KLEMRING POTMETERWIEL 1-D Clamp ring potentiometer wheel
295056 VLAKKE SLUITRING M10 ELVZ 1-E Flat closing ring
293240 BOLCIL.SCHR.KRUISGL. M5x8 1-F Buttonhead cilinder screw crossslide
425945 SLEUTEL PM\RW\SW13\RVS 1-G Key
422929 STIFSLEUTEL 2mm\ZK\VZ 1-H Allen key
425958 POTMET R500\S05\WIRED 2 5-stroke potentiometer, R=500 Ω
425959 POTMET R01K\S05\WIRED 2 5-stroke potentiometer, R=1000 Ω
425960 POTMET R05K\S05\WIRED 2 5-stroke potentiometer, R=5000 Ω
425961 POTMET R10K\S05\WIRED 2 5-stroke potentiometer, R=10000 Ω
425962 POTMET R500\S10\WIRED 2 10-stroke potentiometer, R=500 Ω
425963 POTMET R01K\S10\WIRED 2 10-stroke potentiometer, R=1000 Ω
425964 POTMET R05K\S10\WIRED 2 10-stroke potentiometer, R=5000 Ω
425965 POTMET R10K\S10\WIRED 2 10-stroke potentiometer, R=10000 Ω
502614 POTMETERRONDSEL Z8 3 Pinion with 8 teeth

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3.1 Installing the potentiometer installation set

Complete the following instructions to install the potentiometer installation set in a RW motor
gearbox. Note: If you are installing the potentiometer installation set in an RW45 motor gearbox or
using the pinion Z8, the installation position of the potentiometer is different (mirrored) to the one
described in the instructions below. For the correct installation position, see §4.1.1, §4.1.2, §4.4.1
and §4.5.1.

3.1.1 Preparing to install the potentiometer installation set

Complete the following preparation steps before installing the potentiometer installation set:

u Description
1 Correctly install the limit switch system of the RW motor gearbox.
2 Determine the number of drive shaft revolutions between the pre-set end positions.
3 Turn the drive shaft of the motor gearbox into one of the end positions.
Determine the type of RW motor gearbox and select the gearwheels required from one of
4
the tables in chapter 4.
Check the Ohm value of the potentiometer; this value must be adjusted to the
5
measurement input of the climate controller.

3.1.2 Example of selecting gearwheels

The tables in chapter 4 allow you to select the correct gearwheels (change wheels) for your
application. The following steps describe how to select the correct gearwheels for a 10-stroke
potentiometer to be installed in a RW400 motor gearbox with a drive shaft that makes 25
revolutions:
• Select the correct table for the RW400 and 10-stroke potentiometer: §4.3.2 Table for
RW240/400/600 - 10-stroke potentiometer
• Use this table to find the value closest below 25 revolutions: 24 revolutions
• Look up the values of the corresponding gearwheels Z1 and Z2: Z1 = 18 and Z2 = 30

3.1.3 Installation instructions for potentiometer installation set

u Description

1 Remove the limit switch cap by loosening the 4 screws.

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u Description

2 Fasten the potentiometer to potentiometer bracket.

Secure the gearwheel Z2 onto the potentiometer shaft.

3
Tighten the adjusting screw with the Allen key.

Turn the potentiometer shaft to the end position

matching the corresponding end position of the RSU limit
switch.
4 • If installing a 10-turn potentiometer: turn the
potentiometer shaft back half (½) a revolution
• If installing a 5-turn potentiometer: turn the
potentiometer shaft back a quarter (¼) revolution

Insert the potentiometer wires into the screw terminal

block and tighten:
5 • Terminal 1: Blue ① (CCW)
• Terminal 2: Red ②
• Terminal 3: Green ③ (CW)

Slide the selected gearwheel Z1 onto the axle journal of

the threaded shaft of the RSU limit switch system.
6
Do not tighten the adjusting screw! To adjust the
gearwheel, it must be able to rotate freely.

Place the potentiometer installation set in the RW motor

7 gearbox. Insert - but do not tighten - the screw for
securing the screw terminal block with number plate.

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 u Description

Insert the second screw. Slide the bracket towards the

8
screw terminal block (arrow) and then tighten the screw.

Fasten the potentiometer to the bracket using the

key provided. To do so, press the potentiometer with
9
gearwheel Z2 against gearwheel Z1 that is attached to
the threaded shaft of the limit switch system.

Loosen the tightened screw slightly and then slide the

bracket towards the screw (arrow). The bracket can be
10-A
moved across the length of the opening. Then tighten
the screw again.

Explanation of step 10-A: Step 10-A ensures that there

is sufficient clearance between the meshing teeth
10-B of the gearwheels (backlash) of the potentiometer
installation set. This prevents mechanical damage to the
potentiometer.

11 Tighten the screw securing the screw terminal block.

Make sure that the potentiometer is located in the

position described in step 4, and then use the Allen key
12
to tighten the adjusting screw of gearwheel Z1 onto the
threaded shaft of the limit switch system.

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 u Description

Replace the filler plug in the RW motor gearbox with the

13
cable gland provided.

After completing the mechanical installation, you can

connect and calibrate the measurement value of the
14
potentiometer. To do this, follow the instructions of the
climate controller.

15 Secure the cap back onto the RW motor gearbox.

3.2 Potentiometer wiring diagram

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4.1.1 Installation diagram for RW45 (i = 1.8)

Z1

Z2
Z1
Z2

4.1.2 Table for RW45 - 10-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 23,1 27,8 28,9 34,7 37 41,7 46,3
15 19,4 21,6 25,9 27 32,4 34,6 38,9 43,2
18 13,5 18 21,6 22,5 27 28,8 32,4
20 11,3 12,2 14,6 19,4 20,3 24,3 25,9
24 9,5 10,1 12,2 13,5 16,9 20,3
25 9,1 9,7 11,7 13 15,6 16,2 19,4
30 7,6 8,1 9,7 10,8 13 13,5
32 7,1 7,6 9,1 10,1
36 6,3 6,8 8,1 Number of drive shaft revolutions
40 5,7 6,1 RW45 motor gearbox (i=1.8)

4.1.3 Table for RW45 - 5-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 11,6 13,9 14,5 17,4 18,5 20,8 23,1
15 9,7 10,8 13 13,5 16,2 17,3 19,4 21,6
18 6,8 9 10,8 11,3 13,5 14,4 16,2
20 5,7 6,1 7,3 9,7 10,1 12,2 13
24 4,7 5,1 6,1 6,8 8,4 10,1
25 4,5 4,9 5,8 6,5 7,8 8,1 9,7
30 3,8 4,1 4,9 5,4 6,5 6,8
32 3,5 3,8 4,6 5,1
36 3,2 3,4 4,1 Number of drive shaft revolutions
40 2,8 3 RW45 motor gearbox (i=1.8)

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4.2.1 Installation diagram for RW45L/RW45TRA (i = 1)

Z1

Z1 Z2
Z2

4.2.2 Table for RW45L/RW45TRA - 10-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 12,9 15,4 16,1 19,3 20,6 23,1 25,7
15 10,8 12 14,4 15 18 19,2 21,6 24
18 7,5 10 12 12,5 15 16 18
20 6,3 6,8 8,1 10,8 11,3 13,5 14,4
24 5,3 5,6 6,8 7,5 9,4 11,3
25 5 5,4 6,5 7,2 8,6 9 10,8
30 4,2 4,5 5,4 6 7,2 7,5
32 3,9 4,2 5,1 5,6
36 3,5 3,8 4,5 Number of drive shaft revolutions
40 3,1 3,4 RW45L motor gearbox (i=1)

4.2.3 Table for RW45L/RW45TRA - 5-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 6,4 7,7 8 9,6 10,3 11,6 12,9
15 5,4 6 7,2 7,5 9 9,6 10,8 12
18 3,8 5 6 6,3 7,5 8 9
20 3,1 3,4 4,1 5,4 5,6 6,8 7,2
24 2,6 2,8 3,4 3,8 4,7 5,6
25 2,5 2,7 3,2 3,6 4,3 4,5 5,4
30 2,1 2,3 2,7 3 3,6 3,8
32 2 2,1 2,5 2,8
36 1,8 1,9 2,3 Number of drive shaft revolutions
40 1,6 1,7 RW45L motor gearbox (i=1)

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4.3.1 Installation diagram for RW240/400/600 (i=1.6)

Z2

Z1
Z2
Z1

4.3.2 Table for RW240/400/600 - 10-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 20,6 24,7 25,7 30,9 32,9 37 41,1
15 17,3 19,2 23 24 28,8 30,7 34,6 38,4
18 12 16 19,2 20 24 25,6 28,8
20 10,1 10,8 13 17,3 18 21,6 23
24 8,4 9 10,8 12 15 18
25 8,1 8,6 10,4 11,5 13,8 14,4 17,3
30 6,7 7,2 8,6 9,6 11,5 12
32 6,3 6,8 8,1 9
36 5,6 6 7,2 Number of drive shaft revolutions
40 5 5,4 RW240/400/600 motor gearbox (i = 1.6)

4.3.3 Table for RW240/400/600 - 5-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 10,3 12,3 12,9 15,4 16,5 18,5 20,6
15 8,6 9,6 11,5 12 14,4 15,4 17,3 19,2
18 6 8 9,6 10 12 12,8 14,4
20 5 5,4 6,5 8,6 9 10,8 11,5
24 4,2 4,5 5,4 6 7,5 9
25 4 4,3 5,2 5,8 6,9 7,2 8,6
30 3,4 3,6 4,3 4,8 5,8 6
32 3,2 3,4 4,1 4,5
36 2,8 3 3,6 Number of drive shaft revolutions
40 2,5 2,7 RW240/400/600 motor gearbox (i = 1.6)

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4.4.1 Installation diagram for RW45 (i=1.8) - Pinion Z1=8

Z2

Z1

Z2

Z1

4.4.2 Table for RW45 - 10-stroke potentiometer - Pinion Z1=8

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
8 50,6 60,8 64,8 72,9 81

4.5.1 Installation diagram for RW240/400/600 (i=1.6) - Pinion Z1=8 (potentiometer)

Z2

Z1
Z2

Z1

4.5.2 Tabel RW240/400/600 - 10 slags potentiometer - Rondsel Z1=8

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
8 45 54 57,6 64,8 72

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4.6.1 Installation diagram for RW800 (i=2.81)

Z2

Z1

Z2
Z1

4.6.2 Table for RW800 - 10-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 36,1 43,4
45,2 54,2 57,8 65 72,3
15 30,3 33,7 40,5
42,2 50,6 54 60,7 67,4
18 21,1 28,1 33,7
35,1 42,2 45 50,6
20 17,7 19 22,8 30,3
31,6 37,9 40,5
24 14,8 15,8 19 21,1 26,3 31,6
25 14,2 15,2 18,2 20,2 24,3 25,3 30,3
30 11,8 12,6 15,2 16,9 20,2 21,1
32 11,1 11,9 14,2 15,8
36 9,8 10,5 12,6 Number of drive shaft revolutions
40 8,9 9,5 RW800 motor gearbox (i=2.81)

4.6.3 Table for RW800 - 5-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 18,1 21,7 22,6 27,1 28,9 32,5 36,1
15 15,2 16,9 20,2 21,1 25,3 27 30,3 33,7
18 10,5 14,1 16,9 17,6 21,1 22,5 25,3
20 8,9 9,5 11,4 15,2 15,8 19 20,2
24 7,4 7,9 9,5 10,5 13,2 15,8
25 7,1 7,6 9,1 10,1 12,1 12,6 15,2
30 5,9 6,3 7,6 8,4 10,1 10,5
32 5,5 5,9 7,1 7,9
36 4,9 5,3 6,3 Number of drive shaft revolutions
40 4,4 4,7 RW800 motor gearbox (i=2.81)

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4.7.1 Installation diagram for RW1400 (i=2)

RW1000-3/5
RW1400-3/5
RW1200-3S
RW1600-3S
Z2
RW2000-3S

Z2

Z1
Z1

4.7.2 Table for RW1400 - 10-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 25,7 30,9 32,1 38,6 41,1 46,3 51,4
15 21,6 24 28,8 30 36 38,4 43,2 48
18 15 20 24 25 30 32 36
20 12,6 13,5 16,2 21,6 22,5 27 28,8
24 10,5 11,3 13,5 15 18,8 22,5
25 10,1 10,8 13 14,4 17,3 18 21,6
30 8,4 9 10,8 12 14,4 15
32 7,9 8,4 10,1 11,3
36 7 7,5 9 Number of drive shaft revolutions
40 6,3 6,8 RW1400 motor gearbox (i=2)

4.7.3 Table for RW1400 - 5-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 12,9 15,4 16,1 19,3 20,6 23,1 25,7
15 10,8 12 14,4 15 18 19,2 21,6 24
18 7,5 10 12 12,5 15 16 18
20 6,3 6,8 8,1 10,8 11,3 13,5 14,4
24 5,3 5,6 6,8 7,5 9,4 11,3
25 5 5,4 6,5 7,2 8,6 9 10,8
30 4,2 4,5 5,4 6 7,2 7,5
32 3,9 4,2 5,1 5,6
36 3,5 3,8 4,5
Number of drive shaft revolutions
40 3,1 3,4 RW1400 motor gearbox (i=2)

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4.8.1 Installation diagram for RW200 (i=20)

Z2

Z1
RW70-34
RW100-34
RW140-34 Z2
Z1
RW200-34/68

4.8.2 Table for RW200-34 - 10-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 257,1 308,6 321,4 385,7 411,4 462,9 514,3
15 216 240 288 300 360 384 432 480
18 150 200 240 250 300 320 360
20 126 135 162 216 225 270 288
24 105 112,5 135 150 187,5 225
25 100,8 108 129,6 144 172,8 180 216
30 84 90 108 120 144 150
32 78,8 84,4 101,3 112,5
36 70 75 90 Number of drive shaft revolutions
40 63 67,5 RW200-34 motor gearbox (i=20)

4.8.3 Table for RW200-34 - 5-stroke potentiometer

Z2 (potentiometer)
Z1 14 15 18 20 24 25 30 32 36 40
14 128,6 154,3 160,7 192,9 205,7 231,4 257,1
15 108 120 144 150 180 192 216 240
18 75 100 120 125 150 160 180
20 63 67,5 81 108 112,5 135 144
24 52,5 56,3 67,5 75 93,8 112,5
25 50,4 54 64,8 72 86,4 90 108
30 42 45 54 60 72 75
32 39,4 42,2 50,6 56,3
36 35 37,5 45 Number of drive shaft revolutions
40 31,5 33,8 RW200-34 motor gearbox (i=20)

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