UNIVERSITY OF THE THIRD MILLENNIUM

LICENSED AT
INDUSTRIAL AND SYSTEMS ENGINEERING

INDUSTRIAL SECURITY

LEGAL AND INDUSTRIAL SAFETY AND HYGIENE

FRAMEWORK OF A SUGAR MILL

FINAL PROJECT

THEY PRESENT:
JORGE ALEXIS VILABOA BELLIDO
JAVIER RODRIGUEZ ROSARIO
ERICK JHAIR MENDOZA ROCHA
RICARDO RAUL SOLIS RAMOS

TEACHER:
ING. HUMBERTO ROMERO L.

Boca del Rio, Ver. As of February 23, 2019.

1
INTRODUCTION.

Industrial Safety is the system of mandatory provisions that aim to prevent and limit risks,

as well as protect against accidents capable of causing damage to people, property or the

environment derived from industrial activity or the use , operation and maintenance of

facilities or equipment and the production, use or consumption, storage or remaking of

industrial products.

A sugar mill is the farm or hacienda where the facilities used to process sugar cane are

located in order to obtain sugar, rum, alcohol and other products. Its name comes from the

fact that its first use was in the municipality of Ingenio in the district of Las Palmas, in the

Canary Islands, where it was used to obtain sugar cane, since this place is considered to be

where sugar cane comes from. sugar.

The sugar mills spread throughout the American territory thanks to the climatic conditions,

despite the fact that sugar cane is not a native crop of the continent, but was introduced by

Europeans. At first, production was very small, which, in the 20th century, were replaced

by large modern sugar plants that allowed an increase in the amount of products obtained,

including paper and biofuels.

It should be noted that the following information presented is obtained through field

investigations used in the Model S Sugar Mill. A of C. V, located at Salvador Esquer N° 9

Col. The Model, Cardel, Veracruz.

2
INDEX

JOB PROFILES, AGES AND PHYSICS.

3
...........................................................................................................................................................5
MANUFACTURE PROCESS.......................................................................................................23
HEALTH EVALUATION.............................................................................................................24
NECESSARY PERSONAL PROTECTION................................................................................29
RISK LEVEL ACCORDING TO THE IMSS.............................................................................30
WHO DOES THE CLASSIFICATION?.................................................................................30
RISK FEE...................................................................................................................................31
FINES..........................................................................................................................................32
SITUATION OF A SUGAR MILL...........................................................................................32
SALARY TABLE...........................................................................................................................33
COST OF THE WORKER BEFORE THE IMSS......................................................................45
COSTS OF INDUSTRIAL SAFETY OF WORKERS................................................................47
SAFETY PLAN FOR LOADING AND UNLOADING RAW MATERIALS...........................48
WHAT ARE RISK FACTORS THAT PRESENT IN THE INDUSTRIALIZATION OF
CANE?........................................................................................................................................48
METHODOLOGY: PANORAMA AND RISK MAP.................................................................49
RISK PRIORITIZATION.............................................................................................................54
ANNEXES......................................................................................................................................55

4
JOB PROFILES, AGES AND PHYSICS.

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
MANUFACTURE PROCESS.

22
24
HEALTH EVALUATION.

25
26
27
28
29
NECESSARY PERSONAL PROTECTION.

30
RISK LEVEL ACCORDING TO THE IMSS.

It is the employer's responsibility to assume the consequences of work risks, which is why

the Mexican Social Security Institute (IMSS) classifies them according to various types of

activities and industrial branches.

In this sense, the Work Risk Premium is an obligation before Social Security that every

company must present annually with the objective of reviewing work accidents that

occurred during the year that just ended.

In fact, a primary aspect in companies is the adequate compliance with Social Security

obligations, some of which refer to their correct categorization according to their activity in

the Catalog of Activities for the Classification of Companies in the Work Risk Insurance.

Currently, the authorities of the Mexican Social Security Institute have focused on the

supervision of companies regarding their appropriate classification according to the activity

they carry out.

WHO DOES THE CLASSIFICATION?

Companies self-classify according to the Catalog of Activities and, otherwise, the Institute

classifies them according to the economic division, group, fraction and class that

corresponds to them in each case according to their activity.

If it is a company that carries out several activities, they cannot be dissociated to assign

different classification and premium to each one, but rather it will be classified based on

various factors, among them - perhaps the most important - the number of workers in each

of them. .

31
In this way, all companies have the obligation to annually review the accidents suffered by

their workers to determine if they remain at the same premium, reduce it or increase it.

RISK FEE

For its part, the quota of occupational risks, whose incidence is successive, is determined

by two factors: by the activity or line of business of the company and by its accident rate.

The activities or business lines are included in a catalog, within which they are grouped into

five categories or classes, based on the greater or lesser danger to which workers are

exposed. Usually, the most dangerous ones, that is, like class V, are related to extractive or

forestry industries, for example; Meanwhile, those that present lower risk (Class I) are

related to sales, among other lines.

Average Premium Risk type In percentage

Class I Minimum 0.54355
Class II Low 1.13065
Class III Half 2.59840
Class IV High 4.65325
Class V Maximum 7.58875

32
FINES

Failure to adequately control the company's accident rate may cause the occupational risk

premium to be determined incorrectly and, subsequently, additional payments to be

generated.

In both cases, the differences in fees, plus ancillary charges and fines, can be onerous for

companies and result in tax credits that may even have to be litigated in court.

Avoiding this type of problems and forgetting about the procedure are some of the

advantages of applying personnel outsourcing, since, in this way, the external agency takes

charge of the procedures and general management of the workforce.

It should be noted that when hiring a personnel outsourcing company, it is necessary to

check that its staff is trained and updated regarding official laws and regulations.

SITUATION OF A SUGAR MILL.

In the case of workers who carry out mineral extraction or sugar production, the risks in the

companies in which they are hired belong to Class V, the highest level of risk considered

by the IMSS, for which the employer must pay a bonus of 7.59% on the base salary of its

workers.

33
SALARY TABLE.

SALARY TABLE BY CATEGORY IN THE PRODUCTION DEPARTMENTS,

MECHANICAL WORKSHOP AND OTHER DEPENDENCIES OF THE MILLS, VALID

FROM OCTOBER 16, 2016 TO OCTOBER 15, 2017, APPLICABLE FROM OCTOBER

16, 2016, CONSIDERING THE INCREASE AGREED IN THE AGREEMENT DATE

OCTOBER 16, 2016, EXCEPT FOR ARITHMETIC ERROR OR OMISSION.

INGENIOUS RATES

CLUE POSITION 1 MORE THAN 2 FROM 20 TO 3 LESS THAN 20

40 THOUSAND 40 THOUSAND THOUSAND
TONS. TONS. TONS.
0101 SECOND MECHANICAL CHIEF $319.43 $309.72 $240.99
0102 FIRST LATHER $306.98 $276.07 $214.21
0103 SECOND LATHER $249.26 $223.92 $168.25
0104 LATHE ASSISTANT $141.38 $129.41 $105.04
0105 APPARATUS SPECIALIST $229.19 $218.96 $164.52
0106 FLOOR MECHANIC FIRST ADJUSTER $306.98 $276.07 $214.21
FLOOR MECHANIC SECOND SECOND
0107 $261.35 $235.53 $178.62
ADJUSTER
0108 THIRD FLOOR MECHANIC $209.85 $189.44 $144.16
0109 FIRST ASSISTANT $148.92 $135.91 $107.51
0110 SECOND HELP $129.19 $118.82 $97.64
0111 THIRD ASSISTANT $124.15 $114.46 $95.13
0112 ELECTRIC WELDER $253.41 $227.14 $178.27
0113 AUTOGENA WELDERS $253.41 $227.14 $178.27
WELDING ASSISTANT (AUTOGENOUS AND
0114 $151.98 $139.06 $112.09
ELECTRICAL).
0115 FIRST BLACKSMITH $233.64 $209.42 $155.55
0116 SECOND BLACKSMITH $188.31 $170.12 $130.14
0117 THIRD BLACKSMITH $163.03 $148.21 $115.33
0118 FIRST BLACKSMITH ASSISTANT $148.92 $135.91 $107.51
0119 SECOND BLACKSMITH ASSISTANT $129.19 $118.82 $97.64
0120 FIRST COPPER $204.95 $184.52 $139.34
0121 SECOND COPPER $180.16 $163.08 $125.56
0122 FIRST COLLECTOR'S ASSISTANT $129.19 $118.82 $97.64
0123 SECOND COLLECTOR'S ASSISTANT $124.15 $114.46 $95.13
0124 PLUMBERS OR PIPELINERS $197.77 $178.50 $136.35
0125 ASSISTANT PLUMBER OR PIPELINER $124.15 $114.46 $95.13
0126 FIRST PAILERS $311.74 $281.33 $217.53
0127 SECOND PAILEROS $273.87 $244.68 $189.88
0128 FIRST PAILERO ASSISTANT $157.86 $143.74 $112.78
0129 SECOND PACKAGE ASSISTANT $129.19 $118.82 $97.64

34
0130 FIRST CASTTER $207.10 $197.66 $148.17
0131 SECOND MELTER $189.82 $171.40 $131.21
0132 FIRST FOUNDER ASSISTANT $148.92 $135.91 $107.51
0133 SECOND CASTING ASSISTANT $129.19 $118.82 $97.64
0134 TOOL ROOM MANAGER $217.05 $195.01 $146.06
0135 FIRST GENERAL WAREHOUSE ASSISTANT $157.51 $143.38 $112.47
0136 SECOND GENERAL WAREHOUSE ASSISTANT $126.42 $116.46 $96.56
0137 FIRST AUTOMOTIVE MECHANIC $210.02 $188.91 $142.55
0138 SECOND AUTOMOTIVE MECHANIC $174.14 $157.81 $122.03
0139 AUTOMOTIVE MECHANIC ASSISTANT $148.92 $135.91 $107.51
0140 DRIVER MECHANIC $193.82 $174.92 $133.33
0141 DRIVER MECHANIC ASSISTANT $148.92 $135.91 $107.51
MANAGER OF THE AUTOMOTIVE
0142 $264.95 $238.54 $185.68
DEPARTMENT
0143 MANEUVER CREW CORPORATE. $210.36 $189.24 $143.14
0144 FIRST AUTOMOTIVE MECHANIC ASSISTANT $148.92 $135.91 $107.51
SECOND AUTOMOTIVE MECHANIC
0145 $124.15 $114.46 $95.13
ASSISTANT
0146 INSTRUMENTIST MECHANIC $227.05 $216.63 $161.43

ELECTRICAL DEPARTMENT.
0201 FIRST MANAGER ELECTRICIAN $292.18 $260.96 $202.82
0202 FIRST ELECTRICIAN $271.71 $242.99 $189.82
0203 SECOND ELECTRICIAN $212.83 $191.85 $145.93
0204 FIRST ELECTRICIAN ASSISTANT $148.92 $135.91 $107.51
0205 WINDER $268.82 $240.08 $186.59
0206 RECOILER ASSISTANT $148.92 $135.91 $107.51
0207 SECOND SECOND ELECTRICIAN ASSISTANT $129.19 $118.82 $97.64
HYDROELECTRIC PLANT OR STEAM TURBINE
208 $249.57 $223.69 $166.78
OPERATOR
0209 TURBINE OPERATOR BOARD WORKER $186.11 $168.21 $128.80
HYDROELECTRIC TURBINE OPERATOR
0210 $155.96 $142.05 $111.42
BOARD WORKER
0211 OILER FROM THE SAME DEPARTMENT $131.83 $121.16 $99.75
WATCH WATCH OR REPRE-SEROS OF THE
0212 $120.10 $110.93 $92.66
DEPARTMENT
GUARDS OF ELECTRIC MOTORS IN THE
0213 $167.90 $152.42 $118.36
FACTORY IN GENERAL
0214 AUXILIARY GUARDS OF ELECTRIC MOTORS $130.74 $120.15 $97.97
DIESEL ENGINES PLANT OPERATOR IN
0215 $224.85 $214.35 $159.16
CHARGE OF MACHINE REPAIR.
0216 MECHANIC SPECIALIST IN DIESEL ENGINES $264.95 $238.54 $185.68
0217 DIESEL MACHINERY REPAIR ASSISTANT $148.92 $135.91 $107.51
0218 DIESEL ENGINE OPERATOR $218.12 $195.99 $147.29
STEAM PLANTS POWERED BY GASOLINE,
0219 $193.82 $174.92 $133.33
DIESEL AND OTHER FUELS
0220 MECHANIC IN CHARGE $174.14 $157.81 $122.40
0221 MACHINIST $149.43 $136.37 $107.88
0222 GREASE FITTERS $120.10 $110.93 $92.66
0223 VALVE SEATER OR DECARBONIZER $120.10 $110.93 $92.66
ELECTRICAL IRRIGATION PLANT
0224 $131.83 $121.16 $99.75
FIREFIGHTER

34
 BOILER REPAIR.
0301 DEPARTMENT MANAGER. $232.26 $208.23 $163.38
0302 MECHANIC IN CHARGE $183.74 $166.12 $127.70
0303 HELPERS $148.92 $135.91 $107.51

ROUND HOUSE.
MECHANIC IN CHARGE OF LOCOMOTIVE
0501 $264.95 $238.54 $185.68
REPAIR.
0502 SECOND ADJUSTER MECHANIC $214.29 $192.69 $145.12
0503 THIRD PARTY MECHANIC $180.16 $163.08 $125.19
0504 FIRST ASSISTANT $148.92 $135.91 $107.51
0505 SECOND HELP $129.19 $118.82 $97.64
0506 PLATFORM REPAIRMAN $176.67 $160.01 $123.41
0507 SUPPLIERS OR LIGHTERS. $163.03 $148.21 $115.33
0508 SUPPLIER ASSISTANT $120.10 $110.93 $92.66
0509 MACHINISTS. $199.39 $179.71 $136.18
0510 STOKERS $173.25 $157.51 $122.56
0511 DRIVERS $173.62 $157.35 $121.31
0512 GARROTERS $163.03 $148.21 $115.33
0513 TRANSIT CHIEF PER DAY IN DEAD TIME $193.82 $174.92 $133.33
0514 TRANSIT CHIEF IN ZAFRA $287.02 $281.30 $210.94
0515 ROAD REPAIR CAPE $170.10 $154.32 $119.54
0516 ROAD NAILERS $122.64 $113.12 $93.38

0517 ROAD REPAIR WORKERS $120.10 $110.93 $92.66

0518 LUNCHERS, TLACUALEROS OR LONCHEROS $114.09 $105.74 $88.78
MACHINE DRIVER PER TRIP, IN DOWN TIME,
0519 WITHOUT PREJUDICE TO HIS NORMAL $174.14 $157.81 $122.40
WORK.
0520 FOKER FOR THE SAME SERVICE $173.25 $157.51 $122.56
0521 GARROTERO FOR THE SAME SERVICE. $163.03 $148.21 $115.33

CARPENTRY SHOP
0601 TEACHER IN CHARGE OF THE WORKSHOP $232.45 $208.39 $163.95
0602 MODELING CARPENTER $224.85 $214.35 $159.16
0603 FIRST OFFICER $186.46 $168.49 $129.53
0604 SECOND OFFICER $163.03 $148.21 $115.33
0605 FIRST ASSISTANT $133.79 $122.81 $100.44
0606 SECOND HELP $124.15 $114.46 $95.13

BODYWORK WORKSHOP
0701 OFFICER IN CHARGE OF THE WORKSHOP $174.14 $157.81 $122.40
0702 FIRST OFFICER $163.03 $148.21 $115.33
0703 SECOND OFFICER $136.78 $125.43 $102.94
0704 FIRST ASSISTANT $133.79 $122.81 $100.44
0705 SECOND HELP $124.15 $114.46 $95.13

MASONRY WORKSHOP.
0801 TEACHER IN CHARGE $215.58 $193.81 $145.56

35
0802 FIRST OFFICER $183.78 $166.23 $128.07
0803 SECOND OFFICER $171.78 $155.86 $120.42
0804 FIRST ASSISTANT $133.79 $122.81 $100.44
0805 SECOND HELP $124.15 $114.46 $95.13
0806 PAWNS $114.09 $105.74 $88.78

SADDLERY.
0901 OFFICER IN CHARGE $174.14 $157.81 $122.40
0902 HELPERS $143.80 $131.52 $106.81
0903 PAWNS $114.09 $105.74 $88.78

SANITARY SERVICE.
1001 PHARMACIST $174.14 $157.81 $122.40
1002 PRACTITIONERS $174.14 $157.81 $122.40
1003 PHYSICIAN ASSISTANT NURSES $174.14 $157.81 $122.40
1004 NURSES IN GENERAL $124.15 $114.46 $95.13
1005 PHARMACEUTICAL ASSISTANTS $129.19 $118.82 $97.64
1006 LAUNDRIES $124.15 $114.46 $95.13
1007 COOKS $124.15 $114.46 $95.13
1008 HOSPITAL WAYS $120.10 $110.93 $92.66
1009 CONSULTING GUYS $114.09 $105.74 $88.78

HEALTH AND AMBULANCE CREW.

1101 GANG BOSS $129.19 $118.82 $97.64
1102 HELP FOR PETROLYZING. $124.15 $114.46 $95.13

1103 AMBULANCE HELP $124.15 $114.46 $95.13

DOMESTIC SERVICE
1201 COOKS $124.15 $114.46 $95.13
1203 BEDROOMS $114.09 $105.74 $88.78
1205 WAITRESSes $114.09 $105.74 $88.78
1207 WAYS $114.09 $105.74 $88.78

DEPT. DE BATEY, MANUFACTURE OF SUGAR

AND ALCOHOL.
1401 TIME TAKER IN FACTORY $218.78 $197.93 $151.79
1402 CORPORAL IN CHARGE (CORBO DE BATEY) $151.69 $138.34 $112.41
1403 PAWNS $114.09 $105.74 $88.78
1405 PATIO BASKET $211.18 $189.93 $143.62
1406 FIRST SCALE ASSISTANT $136.30 $124.98 $101.89
1407 SECOND SCALE ASSISTANT $126.15 $116.18 $95.85
1408 SCALE MAN $114.09 $105.74 $88.78
1409 CANE YARD CRANE MOTOR, BIG CRANE $251.25 $239.55 $177.35
1410 GRUERO'S ASSISTANT $148.92 $135.91 $107.51
1411 CANE YARD CRANE MOTOR, SMALL CRANE $200.70 $181.57 $140.12
1412 HOOKS $122.64 $113.12 $94.42

36
1413 CHAINS $122.64 $113.12 $94.42
1414 GONDOLIER $122.64 $113.12 $94.42
1416 FEEDING TABLE OPERATORS $141.74 $131.09 $109.61
1417 CANE CHOPPERS $122.64 $113.12 $94.42
1418 CANE PICKERS $114.09 $105.74 $88.78

MISCELLANEOUS.
1501 CHIEF GARDENER $138.81 $127.17 $104.35
1502 GARDENERS $114.09 $105.74 $88.78
1503 TABLES $139.83 $128.06 $104.25
1504 STEP GUARDS $138.81 $127.17 $104.35
1505 GOALKEEPERS $139.83 $128.06 $104.25
1506 WATER BEARERS $119.07 $110.06 $91.23
1508 MACHETEROS OR FORAGERS $114.09 $105.74 $88.78
1512 OFFICE WAYS $114.09 $105.74 $88.78
1513 POST OFFICER $124.15 $114.46 $95.13

CONDUCTORS OR CANE BAND.

1601 CORPORATE QUADRILLA $154.99 $141.18 $111.05
1602 HOOKS $121.12 $111.81 $93.37
1603 CAPTAIN OF BUTTONERS $129.19 $118.82 $97.64
1604 CANE DRIVER OPERATOR $133.79 $122.81 $100.44
1605 YARD LOCOMOTIVE DRIVER $208.52 $187.63 $141.48
1606 STOKERS $173.25 $157.51 $122.56
1607 GARROTERS $139.31 $127.63 $104.00
1608 PLATFORM GREASE GUNS $124.15 $114.46 $95.13
1609 CAPTAIN OR CORPORATE OF MILLS $248.04 $237.16 $178.96
1610 MECHANICAL AUXILIARIES $200.91 $181.02 $137.24
1611 TRAPICHE MACHINIST MOTORIST $163.03 $148.21 $115.33
0 0 0
1612 BIKER OF KNIVES OR KNIVES $135.30 $124.11 $101.89
1613 TRAPICHE OILERS $154.99 $141.18 $111.05
1614 RETRANCERS $169.32 $155.26 $126.76
1615 RETRANCERS ASSISTANT $120.10 $110.93 $92.66
1616 GUARAPO FIREFIGHTER $124.15 $114.46 $95.13
1617 DELIVERY MAN $142.83 $130.68 $106.10
CLEANING WORKERS, BATEY,
1618 PACHAQUILEROS, POCEROS, $120.40 $111.20 $92.56
CHAPORREROS AND SWEEPERS
STEAM TURBINE OPERATOR (TRAPICHE
1619 $221.15 $199.06 $150.43
DEPARTMENT).
1620 RAKE MOTORCYCLE $124.15 $114.46 $95.13
1621 BOILER MANAGER $226.80 $216.60 $162.16
1622 VAPORIST $220.84 $199.98 $153.96
1623 WATER LINE OR FEEDER $225.42 $204.36 $158.30
1624 SOPLETEROS $148.40 $135.52 $109.72
1625 STOKERS $198.77 $181.13 $141.90
1626 FUEL FIREFIGHTERS $138.81 $127.17 $104.35

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1627 CABO DE BAGACEROS $120.10 $110.93 $92.66
FLUNNERS, ASHTRAYS, TRUCK CARRIERS,
1628 $114.09 $105.74 $88.78
BAG PASSERS AND SWEEPERS
BOILER WATER PURIFYING PLANT
1629 $122.64 $113.12 $94.42
OPERATOR
1630 ALKALIZATION AND CLARIFICATION CAPE $163.03 $148.21 $115.33
ALKALIZATION AND CLARIFICATION
1631 $136.78 $125.43 $102.94
ASSISTANT
1632 SULFURERS $120.10 $110.93 $92.66
1633 LIME CARRIERS $120.10 $110.93 $92.66
1634 FIRE FIGHTERS $124.15 $114.46 $95.13
1635 LIME SIFTER $120.10 $110.93 $92.66
1636 GUARAPO SCALE OPERATOR $186.46 $168.49 $129.53
1637 DORR OPERATOR $186.46 $168.49 $129.53
1638 HEATER OPERATOR $144.28 $131.93 $107.33
1639 PREEVAPORATOR OPERATOR $193.82 $174.92 $133.33
FACTORY AUXILIARY MECHANICS IN
1640 $221.53 $199.49 $150.08
GENERAL

DEFECATION.
1701 DEFECATION CAPE $127.72 $117.50 $96.91
1702 DEFECATION ASSISTANT $120.10 $110.93 $92.66
1703 GUARAPO CORRIDORS OR CANALEROS $114.09 $105.74 $88.78

FILTER DEPARTMENTS
1801 CAPE $135.78 $124.56 $102.21
1802 HELPERS $130.19 $119.67 $98.33
1803 GUARAPO STRAINER TANKER $120.10 $110.93 $92.66
1804 EVAPORATORS $124.15 $114.46 $95.13
1805 CACHACEROS $124.15 $114.46 $95.13

FILTERS, PRESSES AND MISCELLANEOUS.

1901 CAPES $135.78 $124.56 $102.21
1902 PAWNS $114.09 $105.74 $88.78
1903 CLOTH SEWERS $130.74 $120.15 $98.70
1904 CLARIFICATION FIREFIGHTERS $122.64 $113.12 $93.38
1905 DECANTATION TANK $120.10 $110.93 $92.66

1906 TANK WASHERS $120.10 $110.93 $92.66

1907 DEFECATION TANK REPAIRERS $120.10 $110.93 $92.66
TRIPLEX, QUADRUPLEX AND QUINTUPLEX
1908 $199.11 $180.91 $140.62
OPERATORS
1909 HELPERS OF THE PREVIOUS $136.78 $125.43 $102.94
1910 SILEX OPERATORS $182.69 $165.23 $126.62
1911 SILEX HELPERS $120.10 $110.93 $92.66
1912 TACHEROS $281.56 $253.49 $196.96
1913 TACHEROS ASSISTANTS $148.43 $135.70 $110.44
1914 TANK TANKER $133.79 $122.81 $100.44
1915 SECOND SUGAR BOWLS $318.78 $311.58 $240.76
1916 CRYSTALLIZER OPERATORS $133.79 $122.81 $100.44

38
 CENTRIFUGE DEPARTMENT.
2001 CORPORAL IN CHARGE $192.34 $173.59 $132.63
2002 ASSISTANT CORPORAL $148.92 $135.91 $107.51
2003 CENTRIFUGES IN GENERAL $194.99 $177.39 $139.02
2004 MINGLER OPERATOR $142.10 $129.98 $105.39
2005 MIXER OPERATOR $124.15 $114.46 $95.13
2006 WORMS $114.09 $105.74 $88.78
2007 BLOWERS $133.79 $122.81 $100.44
2008 FORKLIFT OR DRAWER CARRIERS $148.92 $135.91 $107.51
2009 DEPARTMENT MECHANIC $226.14 $215.76 $159.70
ASSISTANT MECHANIC OF THE CENTRIFUGE
2010 $180.74 $163.53 $125.91
DEPARTMENT
2011 CENTRIFUGE MOTORIST $148.92 $135.91 $107.51
2012 OILER OF THAT DEPARTMENT $126.65 $116.63 $95.85
2013 BANNER IN CHARGE $200.91 $181.02 $137.24
2014 FLAGERS $142.83 $130.68 $106.10
2015 KEYCHAINS $129.19 $118.82 $97.64
2016 GREASE FITTERS IN GENERAL $142.83 $130.68 $106.10

PUMP DEPARTMENT.
2101 DEPARTMENT MANAGER. $136.78 $125.43 $102.94
2102 FIREFIGHTER'S HELP $120.10 $110.93 $92.66
2103 VACUUM PUMP OPERATOR $148.92 $135.91 $107.51
2104 RIVER PUMP OPERATOR $148.92 $135.91 $107.51

CHEMICAL LAB.
2201 CHEMISTRY ASSISTANT $193.82 $174.92 $133.33
2202 SAMPLERS $126.61 $116.60 $96.75
2203 FACTORY SWEEPERS $114.09 $105.74 $88.78
2204 BASKETBOOKS $114.09 $105.74 $88.78

SUGAR REFINERY
2301 CORPORAL IN CHARGE $176.67 $160.01 $123.41
2302 ASSISTANT CORPORAL $124.15 $114.46 $95.13
2303 PACKAGING CAPE $156.97 $142.93 $112.10
2304 STOKERS $142.83 $130.68 $106.10
2305 COAL TANK OPERATOR $124.15 $114.46 $95.13

2306 AUTO FILTER OPERATOR $142.34 $130.21 $105.73

2307 AUTO HELPER FILTERS $122.64 $113.12 $93.38

39
2308 AUTO TANK FILTERS $120.10 $110.93 $92.66
2309 GRANULATOR OPERATOR $124.15 $114.46 $95.13
2310 HOPPER DUMP $120.10 $110.93 $92.66
2311 SUGAR HOPPER PAWNS $114.09 $105.74 $88.78
2312 SUGAR ELEVATOR CHANNEL $114.09 $105.74 $88.78
2313 GRANULATED SUGAR BIN $136.78 $125.43 $102.94
2314 SUGAR SACK SEWERS $136.78 $125.43 $102.94
2315 BAG MARKERS $136.78 $125.43 $102.94
2316 PACKERS OR SACK FILLERS. $136.78 $125.43 $102.94
2317 ASSISTANTS IN GENERAL $122.64 $113.12 $93.38
2318 SUGAR SIFTERS OR SIFTERS $136.78 $125.43 $102.94

CUBIC SUGAR AND DOMINO DEPARTMENT

2401 CABLES IN CHARGE $132.26 $121.48 $100.09
2402 WEIGHER $144.40 $132.18 $107.96
2403 HOPPER, DOMINO AND CUBICA PALERO $120.10 $110.93 $92.66
2404 POSTCARDS $121.60 $112.23 $92.66
2405 CUBICA AND DOMINO OPERATOR $122.64 $113.12 $93.38
2406 STOVES OR STOVES. $122.64 $113.12 $93.38
2407 CARRUCHEROS OR CARRETILLEROS $121.12 $111.81 $92.34
DOMINO AND CUBICA SQUATERS AND
2408 $120.10 $110.93 $92.66
PACKERS
2409 BOX PLUERS $120.10 $110.93 $92.66
2410 PAWNS IN GENERAL $114.09 $105.74 $88.78
2411 PILON INTERCEATORS $138.81 $127.17 $104.35
2412 MARKET INTERCEATORS $208.52 $187.63 $141.48
WALLPAPERS PER THOUSAND OF ARROBA,
2413 $131.22 $120.55 $99.06
MARQUETA OR PILON
2414 PILON BREAKERS, PER THOUSAND ARROBA $244.84 $219.14 $171.52
2415 MARQUETA BREAKERS PER THOUSAND $224.85 $214.35 $159.16
2416 CAPES $132.26 $121.48 $100.09
2417 PAWNS $114.09 $105.74 $88.78

ALCOHOL DISTILLERY
2501 REFINER $213.12 $203.35 $152.09
2502 STILL OR DISTILLER $213.12 $203.35 $152.09
2503 BLENDER OR JUICE PREPARATOR $141.18 $129.36 $105.27
2504 MIXER ASSISTANT $120.10 $110.93 $92.66
2505 CAPE OF TUBES $133.79 $122.81 $100.44
2506 ASSISTANT CAPE OF TINAS $124.15 $114.46 $95.13
2507 TUB WASHER $133.79 $122.81 $100.44
2508 FIREFIGHTERS $124.15 $114.46 $93.38
2509 MOLASSES SCALE WEIGHER $124.15 $114.46 $93.38
2510 CHANNELERS $114.09 $105.74 $88.78
2511 STILL VAPORIST $135.78 $124.56 $101.50
2512 CAN FILLER $124.15 $114.46 $93.38
2513 FILLER ASSISTANT $114.09 $105.74 $88.78
2514 CACHAZA SHOOTERS $114.09 $105.74 $88.78

40
2515 BATEY GARBAGE CARRIERS $119.07 $110.06 $91.23
2516 GENERAL FACTORY ASSISTANT $114.09 $105.74 $88.78
2517 BOX, MACHINERY AND PIPING PAINTERS $124.15 $114.46 $93.38
2518 FACTORY GENERAL LABORERS $114.09 $105.74 $88.78

TRANSPORTATION
CRUISE GUARD AND SAVIOR GUARD (WHEN
2601 THE INGENIOUS MANAGES ITS OWN $153.44 $139.89 $110.34
RAILWAY)
2602 MACHINIST OF STEAM OR DIESEL MACHINES $199.76 $179.97 $136.38
2603 STOKERS OR ASSISTANTS THEREOF $163.03 $148.21 $115.33
HYDROELECTRIC OR STEAM TURBINE
2604 $208.09 $187.31 $141.55
OPERATOR
DIESEL ENGINE OPERATOR AND OTHER
2605 $193.82 $174.92 $133.33
FUELS
2606 GENERAL TRACTOR OPERATOR $168.02 $152.53 $118.83
MECHANICS IN DIESEL TRACTORS AND
2607 $264.95 $238.54 $185.68
OTHER FUELS

SALARY TABLE OF UNIONIZED EMPLOYEES.

DEPUTY CHIEF MECHANICAL OR ASSISTANT
2701 $295.91 $268.66 $209.39
MECHANIC SUPERINTENDENCE
2702 BOILER SHIFT MANAGER $252.33 $229.92 $180.30
2703 HEAD OF INSTRUMENTATION DEPARTMENT. $278.15 $271.23 $210.15
2704 MECHANICAL DEPARTMENT HEAD $278.15 $271.23 $210.15
2705 ELECTRICAL SHIFT HEAD $278.15 $271.23 $210.15
2706 SHIFT LEADER BATEY OR CANE PATIO. $260.07 $236.81 $185.27
2707 BATEY CANE CHECKER. $147.44 $136.70 $108.15
2708 CHAIN SURVEILLANCE CHIEF $146.05 $135.46 $107.32
2709 SCALE CHIEF $222.64 $216.26 $161.21
2710 MILL MAINTENANCE SHIFT HEAD $282.89 $275.83 $213.46
2711 PREPARATION SHIFT HEAD. $299.46 $271.82 $211.68
2712 BOILER CHEMISTRY $222.64 $216.26 $161.21
2713 FIELD LABORATORY ASSISTANT $132.05 $123.03 $99.03
2714 ALCOHOL PREPARATION CHEMIST. $265.26 $241.39 $188.59
2715 FIRST ADMINISTRATIVE ASSISTANT. $193.60 $177.72 $135.52
2716 SECOND ADMINISTRATIVE ASSISTANT. $160.03 $147.89 $115.60
2717 THIRD ADMINISTRATIVE ASSISTANT. $143.26 $132.98 $105.68
2718 FIRST OR SECRETARY SHORTTYPIST $177.70 $164.78 $130.43
2719 SECOND-STYLE TACHYTYPIST $154.44 $142.93 $112.30
2720 THIRD-CLASS TACHYTYPIST. $140.45 $130.49 $104.01
2721 FIRST TYPIST. $163.69 $152.36 $122.15
2722 SECOND TYPIST. $141.85 $131.73 $104.84
2723 THIRD CLASS TYPIST. $127.87 $119.30 $96.55
2724 SUGAR WAREHOUSE MANAGER. $196.38 $180.21 $137.18
2725 TIME TAKER ASSISTANT. $137.65 $128.02 $102.36
FIRST ACCOUNTING ASSISTANT OR
2726 $197.78 $181.46 $137.99
BOOKKEEPER
2727 SECOND SECOND ACCOUNTING ASSISTANT. $162.81 $150.38 $117.28
2728 THIRD PARTY ACCOUNTING ASSISTANT $144.91 $134.47 $106.68

41
2729 PROGRAMMER. $205.86 $200.10 $150.45
2730 COMPUTER OPERATOR. $196.38 $180.21 $137.18
FIRST DIRECT REGISTRATION MACHINE
2731 $178.20 $164.06 $126.38
OPERATOR
SECOND DIRECT REGISTRATION MACHINE
2732 $160.03 $147.89 $115.60
OPERATOR
THIRD PARTY DIRECT REGISTRATION
2733 $147.44 $136.70 $108.15
MACHINE OPERATOR
2734 VERIFYING DRILLER. $160.03 $147.89 $115.60
2735 CASHIER ASSISTANT. $195.00 $178.98 $136.36
2736 FIRST PAYER. $195.00 $178.98 $136.36
2737 SECOND PAYER. $167.01 $154.10 $119.77
2738 RADIO OPERATOR. $148.84 $137.96 $109.00
2739 TELEPHONE OPERATOR OR RECEPTIONIST. $141.85 $131.73 $104.84
2740 FIRST DRAWER. $204.79 $187.66 $142.15
2741 SECOND DRAFTIST $179.60 $165.29 $127.24
2742 SURVEYOR $199.19 $182.70 $138.83
2743 SURVEYING CREW HEAD $198.06 $181.70 $138.17
2744 SURVEYING ASSISTANT $142.12 $131.98 $104.99
2745 STATEMAN $118.77 $111.23 $91.16
2746 BEDROOM MANAGER $146.05 $135.46 $107.32
2747 TOOLER $116.11 $108.86 $89.58
2748 CONCIERGE $129.26 $120.54 $97.38
2749 DEPUTY WAREHOUSE HEAD $203.38 $186.44 $141.32
2750 WAREHOUSE KARDIXTA $144.91 $134.47 $106.68
2751 STORER $167.30 $154.36 $119.93

RATES FOR VARIOUS FIELD WORK IN THE

MILLS:
FALLOW WITH TRACTORS.
3201 FALLOWE TRACTORISTS AND OTHER WORK. $159.03 $144.68 $113.17
3202 TRACTOR ASSISTANT. $120.57 $111.36 $91.23

FALLOW WITH STEAM MACHINE.

3301 MACHINIST. $159.03 $144.68 $113.17
3302 STOKER. $120.57 $111.36 $91.23
3303 FIRST PLOW ASSISTANT. $116.52 $107.86 $89.12

SEED CUT
3802 ROADERS OR CARRIERS. $113.57 $105.27 $87.36

FIRST CLEAN OR SCRAPE (COUPLE).

4201 ON HEAVY GROUND, HECTARE. $0.24 $0.21 $0.19
4202 ON LIGHT LAND, HECTARE. $0.18 $0.15 $0.13
(TO APPLY INCREASES ON THESE SALARIES, SEE NOTES AT
THE END OF THIS TABLE)

42
 HAULING IN TRUCKS.
4901 DRIVER PER DAY. $159.03 $144.68 $113.53
4902 ASSISTANT PER DAY. $118.61 $109.63 $89.86

PLATFORM CARRYING BY PORTABLE OR

FIXED VIA.
5002 PLATFORMER ASSISTANT. $107.99 $100.44 $84.19

CARRYING IN BOATS.
5101 BOAT LEADER PER DAY. $179.70 $162.64 $124.85
5103 SAILOR PER DAY. $124.65 $114.88 $94.09

CANE LOADING ON CRANE.

5202 CABLES. $0.00 $0.00 $0.00
5203 UNLOCKER. $0.00 $0.00 $0.00
5204 CANE Chopper OR TRIMMER IN CARS, TON $0.00 $0.00 $0.00
5205 WINCHERO, TON. $0.00 $0.00 $0.00
5206 DUSTER, TON. $0.00 $0.00 $0.00
(TO APPLY INCREASES ON THESE SALARIES, SEE NOTES AT
THE END OF THIS TABLE)

IF THE WORK IS WISHED TO BE EXECUTED PER DAY, IT WILL

BE PAID AS FOLLOWS:

5207 BASCULERO PER DAY. $154.99 $141.18 $111.05

IN ANY CASE WHERE THE TONNAGE IS LESS THAN 150
TONS, IT WILL BE PAID PER DAY.

LAYING OF PORTABLE ROADS.

5301 ROAD CAPE. $124.65 $114.88 $94.09

5302 PORTABLE OPERATORS. $122.64 $113.12 $92.34

PORTABLE STEAM AND ELECTRIC CRANES.

5401 MACHINISTS OR MANAGERS $172.86 $157.27 $123.41

5404 OILERS. $107.99 $100.44 $84.19

5405 WEIGHERS OR SCALERS. $154.99 $141.18 $111.05

5406 HOOKS. $107.99 $100.44 $84.19

5407 CHAINS. $107.99 $100.44 $84.19

5410 TABLES. $118.61 $109.63 $89.86

IRRIGATION.
5901 IRRIGATIONERS IN GENERAL. $102.47 $95.63 $81.02

43
 FERTILIZER WATERING
6001 WORKERS, DAY. $102.47 $95.63 $81.02

REPAIR OF PORTABLE ROADS.

6701 CAPE, DAY. $110.06 $102.21 $85.60

6702 REPAIR WORKERS, DAY. $107.99 $100.44 $84.19

WORK IN GENERAL.
6802 TIME TAKERS, DAY. $193.82 $174.88 $132.92

6803 INSPECTORS IN GENERAL, DAY. $187.85 $169.66 $129.46

6805 CORPORALS OR CAPTAINS, DAY. $124.65 $114.88 $94.09

6810 FIELD TOOL WAREHOUSES, DAY. $124.65 $114.88 $94.09
TLACUALEROS, LONCHEROS,
6812 $102.47 $95.63 $81.02
BASTIENTEROS, DAY.
6813 WATER CARRIERS. $91.96 $85.85 $72.72
6817 STEVEBOARDS IN GENERAL $0.00 $0.00 $0.00

44
COST OF THE WORKER BEFORE THE IMSS.

45
46
COSTS OF INDUSTRIAL SAFETY OF WORKERS.

SECURITY GLASSES $359.00

SECURITY BOOTS $660.00

IMPACT HELMET $215.00

CHEMICAL RESISTANT GLOVES $65.00

MEAT GLOVES $98.99

PVC APRON $283.58

DISPOSABLE MASK $99.00

WORKWEAR $995.00

EARPLUGS $565.00

TOTAL (1): $3,340.57

BASIC SAFETY AND HYGIENE COURSE $2,900.00

IMSS/ISSSTE SERVICES $7,062.05

TOTAL (2): $13,302.62

47
SAFETY PLAN FOR LOADING AND UNLOADING RAW
MATERIALS.

WHAT ARE RISK FACTORS THAT PRESENT IN THE INDUSTRIALIZATION

OF CANE?

• Type of contaminant.
• Physical and chemical properties.
• The time of exposure to the contaminant (frequency, duration).
• The amount and concentration of the contaminant.
• The simultaneous presence

48
METHODOLOGY: PANORAMA AND RISK MAP.

1. Description of work process

2. Identification of risk factors

3. Determine degree of risk

4. Prioritization of risk factors

5. Risk map

6. Action plan

Process description:

To unload the sugar cane in the area, cranes are used, which are used to unload the cane

directly to the feeding tables, or for

stowage if necessary. Once the trucks are

unloaded, they are processed to obtain the

weight of cane delivered to the mill. In this

area there are cane drivers, and it is where

the process begins, the cane is cut into

49
pieces using blades so that the preparation of the cane is adequate so that the extraction of

the juice is as possible. most efficient possible. These pieces are transported by the same

driver to a vertical shredder with oscillating hammers, resulting in a cane prepared with 88

to 96% broken cells and thus obtaining greater extraction of sucrose in the diffuser. The

The prepared cane passes through a conveyor

belt to the diffuser for sucrose extraction.

The operational personnel in the area are

made up of truck and tractor drivers,

macheteros, operators of wire turners or

cranes, operators of feeder tables, and

operators of auxiliary equipment such as transfers, (camecos), front loaders or hoists. The

yard manager coordinates the traffic and parking of transporters; The cleaning task is in

charge of the laborers

50
Risk factor Fountain Consequence Recommendation Rules

Physical Noise and Main cane Hearing Conduct a noise study NOM-011-STPS-2001
vibrations driver, radial discomfort (measurements) to determine the Safety and hygiene in
cranes, (fatigue, exposure level and implement a work centers where
transport headache). control program. noise is generated
trucks and Conduct a vibration study.
background Perform audiometric examinations NOM-024-STPS-2001
noise caused on workers. In work centers where
by the Turn off the trucks. vibrations are
shredder and Lubricate the staves of the generated.
set of blades. main conductor. CONVENTION -ILO -148
Provide preventive maintenance
to equipment and machinery.
Provide protective equipment
hearing loss to exposed workers.
Humidity Exposure to Respiratory diseases Use waterproofs. Protect NOM-001-STPS-2008
humidity Mushrooms, slips yourself in indoor areas. Safety and hygiene in
during rainy Provide maintenance to drains. buildings, premises,
days, the facilities and areas of
washing of the work centers.
process and
floors as well
as the wet
floor puddled
by the
watering of
the pipe in
the batey
patio

51
No T Risk factor Fountain Possible effect Control c AN Q Risk
Exp Ex D type
p
7 8 Noise and Main cane driver, radial Hearing Lack of studies and
vibration cranes, transport trucks and discomfort measures to control
background noise caused by (fatigue, noise and vibrations
the shredder and set of headache).
15 10 6 6
blades.

Physica
7 2 l Exposure to humidity during Respiratory diseases Boots and raincoats are
Humidity rainy days, the washing of the Mushrooms, slips not provided to workers.
process and floors as well as
the wet floor puddled by the
watering of the pipe in the 1 10 3 1
batey patio

52
53
RISK PRIORITIZATION.

54
ANNEXES

55
56