Manual Gatos Hidráulicos

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目 录

Content
用途与特征 / Application & features ………………………………………………1

型号说明 / Model code………………………………………………………………1

与主机连接方式 / Connecting mode with main machine ……………………2

使用于维护 / Using and maintaining……………………………………………3

常见故障及排除方法/ Usual trouble and trouble shootings…………………4


液压油缸易损件示意图 / Hydraulic Cylinder Damageable Parts Sketch……………5
天车液压缸示意图 / Crown Block Hydraulic Cylinder Sketch…………………………6

天车液压缸/ Crown Block Hydraulic Cylinder………………………………………7


猫头用液压缸示意图 / Hydraulic Cylinder for cathead Sketch…………………8
猫头用液压缸/ Hydraulic Cylinder for cathead……………………………………9

井架销用液压缸示意图/ Mast Pin Hydraulic Cylinder Sketch…………………10

井架销用液压缸 / Mast Pin Hydraulic Cylinder ………………………………11

二层台用液压缸示意图/ Hydraulic Cylinder for Monkey board Sketch……………12

二层台用液压缸/ Hydraulic Cylinder for Monkey board………………………13


兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

HSG SERIES BASIC HYDRAULIC CYLINDERS

HSG 系列基型液压缸
用途与特征 / APPLICATIONS & FEATURES
HSG 系列基型双作用单杆活塞式液压缸,是液压系统中作往复直线运动的执行机构。具有结构简单、
工作可靠、拆卸方便、易于维修、可带缓冲装置及连接方式多样等特点。它适用于工程机械、矿山机
械、起重运输机械、冶金机械及其他机械等。
The HSG series basic double acting single rod piston cylinders are the actuator which
reciprocates linearly in hydraulic system. Its features are simple in structure, reliable
in operation, convenient in assemble and disassemble, easy in maintenance, etc.. In addition,
there are several varieties of connecting mode and can be provided with the cushioning
devices.
The cylinders are widely used in engineering machinery, mining machinery,
lifting-transportation machinery, metallurgical machinery and other machinery.

型号说明/MODEL CODE
产品编号 主参数 与主机连接方式
Product code Main data Connecting mode with

main machine

HSG※※※—D/dE-□□□□□
双作用单杆活塞式液压缸
Double acting single rod piston cylinder
缸盖连接方式 Connecting mode of cylinder cover
L:螺纹(缸径 D≤80) L: Thread(cylinder bore D≤80)
K:卡键(缸径 D≥80) K: Clamping ring (cylinder bore D≥80,
(80/55 无卡键式) but 80/55 has no clamping ring )
设计序号 / Design number:
01- 活塞为 y 型圈密封 / Piston with Y ring seal
02- 活塞为组合密封 / Piston with assembly seal
缸径 / Cylinder bore(mm)
杆径 / Rod dia. (mm)
压力等级 / Pressure grade:16MPa
缸头、钢筒连接方式:(见表 1)
Connecting mode of cylinder head and body(See table 1)
活塞连杆连接方式:(见表 2)
Connecting mode of piston rod end (See table 2)
缓冲部位:(见表 3)
Cushioning position (See table 3)
油口连接方式:1-内螺纹
Connecting mode of oil ports ;1-Female thread
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

行程 / Stroke

缸头、缸筒连接方式 / CONNECTING MODE1 OF CYLINDER HEAD AND BODY 表 1 Table 1

编号/No. 连接方式/ Connecting mode 备注/ Remarks


1 缸头耳环带衬套/ Cylinder head eye ring
for bearing insertion
缸头耳环装关节轴承/ Cylinder head eye ring
2
for articulating bearing insertion
3 铰轴/ Trunnion 用于缸径 D≥Φ80(指卡键连接) For
4 端部法兰/ End flange cylinder bore D ≥ Φ 80(with
5 中部法兰/ Middle flange clamping ring connection)

活塞杆连接方式/ CONNECTING MODE OF PISTON ROD END 表 2 Table 2

编号/No. 连接方式/ Connecting mode 备注/ Remarks


杆端外螺纹
1
Rod end with male thread
杆端内螺纹
2
Rod end with female thread
杆端外螺纹杆头耳环带衬套
3 Rod end with male threaded head & eye ring piece
with bushing 编号 2、4、6 用于缸径 D≥Φ63
杆端内螺纹杆头耳环带衬套 Cylinder bore D≥Φ63 is used
4 Rod end with female threaded head & eye ring piece for No.2,4 and 6
with bushing
杆端外螺纹杆头耳环装关节轴
5 Rod end with male threaded head & eye ring piece
for articulating bearing insertion
杆端内螺纹杆头耳环装关节轴
6 Rod end with female threaded head & eye ring piece
for articulating bearing insertion
整体式活塞杆耳环带衬套
7 Monolithic piston rod combined with eye ring 仅用于Φ40、 Φ50 缸径
piece with bushing Only for cylinder boreΦ40 and
整体式活塞杆耳环装关节轴 Φ50
8 Monolithic piston rod combined with eye ring
piece for articulating bearing insertion

缓冲部位/ CUSHIONING POSITION 表 3 Table 3

编号/No. 部位/ Position 备注/ Remarks


0 不带缓冲 /Without cushioning Φ40、Φ50、Φ63 缸径不带缓冲:
1 两端带缓冲 / cushioning at both ends 速比 φ=2 时只有缸头端带缓冲。
2 缸头端带缓冲 / cushioning at cylinder head Cylinder bore Φ40, Φ50 andΦ63 without
3 杆头端带缓冲/ cushioning at rod end cushioning: When speed ration φ=2, only

2
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

cylinder head with cushioning.

使用与维护 / USING AND MANTAINING


2
1、 液压缸使用工作的粘度为 29~74mm /S,推荐使用 ISO VG46 抗磨液压油。工作油温在-20℃~
+80℃范围内。在环境温度和使用温度较低时,可选择粘度较低的油液。如有特殊要求,请单
独注明。
2、 液压缸要求系统过滤精度不低于 80μm 要求,要严格控制油液污染,保持油液的清洁,定期
检查油液的性能,并进行必要的精细过滤和更换新的工作油液。
3、 安装时要保持活塞杆顶端连接头的方向应与缸头、耳环(或中间铰轴)的方向一致,并保证
整个活塞杆在进退过程中的直线度,防止出现刚性干扰现象,造成不必要的损失。
4、 当液压缸安装上主机后,在运转试验中应先检查油口配管部分和导向套处有无漏油,并应对
耳环和中间铰轴轴承部位加油。
5、 液压缸若发生漏油等故障要拆卸时,应用液压力使活塞的位置移动到缸筒的任何一个末端位
置,拆卸中应尽量避免不合适的敲打以及突然的掉落。
6、 在拆卸之前,因松开溢流阀,使液压回路的压力降低为零,然后切断电源使液压装置停止运
转,松开油口配管后,应用油塞塞住油口。
7、 液压缸不能作为电极接地使用,以免电击伤活塞杆。
8、 常见故障及排除方法可参考下页表所列;方法维修:

2
1. The viscosity of working oil used in the hydraulic cylinder is 29~74mm /S. It is
recommended to use ISO VG46 wear-resistant hydraulic oil。 The normal working oil
temperature range is between -20℃~+80℃ . In the case of lower ambient temperature
and used temperature, low viscosity oil may be used .Please specify separately special
requirements, if any.
2. The system filtration accuracy required by the hydraulic cylinder is at least 80μm.
Care must be taken to control oil pollution and to keep oil clean. Check regularly
the oil feature and use fine filter or replace with new working oil if necessary.
3. When installation ,make sure the piston rod head connector has the same direction as
that of the cylinder head, eye ring (or middle Trunnion).Ensure the piston rod can
move smoothly in its reciprocal stroke to avoid rigid interference and guard against
unnecessary damage.
4. After the hydraulic cylinder is installed on the main machine, check whether there
is oil leakage in the piping part and guiding sleeve in operation test. Lubricate the
eye ring and middle Trunnion bearing.
5. In the case of oil leakage, make use of hydraulic force to move the piston to either
end of the cylinder when the hydraulic cylinder needs disassembly, Avoid unnecessary
knocking and falling-down during disassembly.
6. Before disassembly, loosen the relief valve and decrease the pressure to the hydraulic
circuit to zero. Then cut off power supply to stop the hydraulic equipment, Plug the
ports with the plastic plugs when the port pipes are disconnected.
7. The hydraulic cylinder cannot be used as electrode for grounding to avoid electrically
damaging he piston rid.
8. For usual trouble and trouble shootings, refer to the following table on next page.

3
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

常见故障及排除方法/ USUAL TROUBLE AND TROUBLESHOOTINGS


现象 产生原因 排除方法
Trouble Possible causes Trouble shootings
1、 活塞杆碰伤或拉伤 1、用极细的砂纸或油石修磨,不
1. The piston is distressed with bump 能修的更换新件
or pull. 1. Polish use very abrasive paper
2、钢筒内表面拉伤 or oil stone, and replace those
2. The cylinder interior distressed with that cannot be repaired
pull. 2、与活塞杆处理方法一致
3、防尘密封圈挤出和反 2. Handle it in the same way as in
Exterior leakage

3. The dust-proof seal ring is squeezed the case of piston rod.


外部漏油

out or lapped. 3、拆开检查,重新更换


4、活塞和活塞竿上的密封件磨损或损 3. Disassembly, check and replace
伤 it.
4. The sealing parts between piston and 4、更换新密封件
is worn out or damaged. 4. Replace it with new sealing
5、液压缸安装定心不良,使活塞杆伸 parts.
出困难 5、拆下来检查安装位置是否符合
5. The hydraulic cylinder is not well 要求
aligned so it is difficult to extend the 5. disassembly it and check
piston rod. whether the installation
position is appropriate
1、液压缸内进入空气或油中有气泡. 1、松开接头,将空气排出
1. Air in the hydraulic cylinder or air 1. Loose the connector, and
bubbles in the oil discharge air.
2、液压缸的位置偏移. 2、在安装时检查与主机运行方向
Piston rod crawling and squirming

2. The hydraulic cylinder is out of 平行


installation position 2. during installation ,make sure
活塞杆爬行和蠕动

that it moves in parallel with the


main machine
3、活塞杆全长或局部弯曲. 3、活塞杆全长校正不直线度
3. The whole piston is bent or partly ≤0.3/100mm 或更改活塞杆
bent 3. Straighten the piston rod .with
its camber less than 0.3/100mm
in total length or change it .
4、缸内绣蚀或拉伤 4、去除锈蚀和毛刺,情况严重时
4. The cylinder interior is rusty or 更换缸筒
distressed with pull. 4. Remove rust and burrs, and
replace the cylinder if the
problem is serious.

4
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

CROWN BLOCK HYDRAULIC CYLINDER


HSGK01-125/70E-1111-305

6
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

天车液压缸
Crown Blocks Hydraulic Cylinder

名称 天车液压缸
Name: Crown Blocks Hydraulic 型号规格: HSGK01 125/70 E-1111-305 数量:1
Cylinder Model and Size Qty.

序号 名称 型号 单台数量
No. Name Model Qty.
1 孔用密封 GB10708.1-89
YBD125 2
Hole seal
2 支撑环 CY115-85
125×20 1
Supporting ring
3 防尘密封 GB10708.1-89
Dki 70 1
Dustproof seal
4 轴用密封 GB10708.1-89
YBd70 1
Shaft seal
5 O 型密封 GB3452.1-92
OBG-120 1
O type seal
6 O 型密封 GB3452.1-92
OBG-45 1
O type seal

77
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

HYDRAULIC CYLINDER FOR CATHEAD


HSGK01-125/50 E-1111-2450

8
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

猫头用液压缸
Hydraulic cylinder for cathead

名称 猫头用液压缸 型号规格:HSGK01 125/50 E-1111-2450 数量:2


Name: Hydraulic cylinder for
Model and Size Qty.
cathead
序号 名 称 型 号 单台数量
No. Name Model Qty.
1 孔用密封 GB10708.1-89
KDAS125 1
Hole seal
2 支撑环 CY115-85
125×20 1
Supporting ring
3 防尘密封 GB10708.1-89
Dki 50 1
Dustproof seal
4 轴用密封 GB10708.1-89
YBd50 1
Shaft seal
5 O 型密封 GB3452.1-92
OBG-120 1
O type seal
6 O 型密封 GB3452.1-92
OBG-35 1
O type seal

9
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

MAST PIN HYDRAULIC CYLINDER


HSGK01-63/45 E -1111-260

10
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

井架销用液压缸
Mast pin Hydraulic cylinders

名称 井架销用液压缸 型号规格:HSGK01 63/45 E -1111-260 数量:2


Name: Mast pin hydraulic cylinders Model and Size Qty.
序 号 名 称 型 号 数量
No. Name Model Qty.
孔用密封 GB10708.1-89
1 YBD63 2
Hole seal
支撑环 CY115-85
2 63×9.5 1
Supporting ring
防尘密封 GB10708.1-89
3 Dki 45 1
Dustproof seal
轴用密封 GB10708.1-89
4 YBd45 1
Shaft seal
O 型密封 GB3452.1-92
5 OBG-55 1
O type seal
O 型密封 GB3452.1-92
6 OBG-24 1
O type seal

11
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

HYDRAULIC CYLINDER FOR MONKEY BOARD


HSGK01-100/70 E-1111-1200

12
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

二层台用液压缸
Hydraulic cylinder for monkey board

名称 二层台用液压缸
型号规格:HSGK01 100/70 E 1111-1200 数量:2
Name: Hydraulic cylinder for
Model and Size Qty.
monkey board
序号 名 称 型 号 数量
No. Name Model Qty.
孔用密封 GB10708.1-89
1 YBD100 2
Hole seal
支撑环 CY115-85
2 100×20 1
Supporting ring
防尘密封 GB10708.1-89
3 Dki 70 1
Dustproof seal
轴用密封 GB10708.1-89
4 YBd70 1
Shaft seal
O 型密封 GB3452.1-92
5 OBG-95 1
O type seal
O 型密封 GB3452.1-92
6 OBG-35 1
O type seal

13
兰州腾达液压气动成套有限责任公司
LanZhou TengDa Hydraulic&Pneumatic Company Limited 理想钻机用液压油缸

兰州腾达液压气动成套有限责任公司
Lanzhou TengDa Hydraulic & Pneumatic Company Limited.
地址:中国兰州市西固东路 10 号
Address:No. 10 XiGu East Road Lanzhou China
电话:0931-7326757 7322128
Tel. :
传真:0931-7327841
Fax:
邮编:730060
Postcode:

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