INTERACTIVE SCHEMATIC

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 UENR1587-01
May 2012

305E Excavator
Hydraulic System
XFA1-UP

Volume 1 of 2: Main Hydraulic Schematic

Volume 2 of 2: Attachment Arrangement

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Component Location Volume 1

Part Machine Schematic
Description
Number Location Location
ACCUMULATOR GP 335-0517 1 B-6
CORE AS-OIL 378-1259 2 B-7
CYL GP - BUCKET 371-2451 3 E-6
CYL GP - BLADE 371-2452 4 E-4
CYL GP - STICK 371-2450 5 E-6
CYL GP - SWING 376-9683 6 E-8
CYL GP - BOOM 371-2449 7 E-5
DRIVE GP - FINAL - TRAVEL MOTOR (LH) 300-4246 8 F-3
DRIVE GP - FINAL - TRAVEL MOTOR (RH) 300-4246 9 F-4
DRIVE GP - SWING 282-1534 10 F-7
FILTER AS 304-7195 11 A-7
MANIFOLD 293-9743 12 B-5
PUMP GP 374-2027 13 B-7
SCREW - BLEEDER 9F-2167 14 E-5
SWIVEL GP 373-4963 15 E-3
TANK GP - FILTER 367-1070 16 B-7
VALVE AS - CHECK 376-2025 17 B-7
VALVE GP - BANK 11 360-5401 18 E-5
VALVE GP - BYPASS 284-2243 19 C-7
VALVE GP - MANIFOLD 274-4199 20 B-6
VALVE GP - PILOT 267-0420 21 D-1
VALVE GP - PILOT 267-0424 22 B-3
VALVE GP - PILOT 320-6540 23 C-1
VALVE GP - PILOT 330-4618 24 B-4
VALVE GP - RESTRICTOR 283-2847 25 C-6
VALVE - RESTRICTOR 361-7294 26 E-5

Component Location Volume 2

Part Machine Schematic
Description
Number Location Location
COUPLING 153-2994 27 E-4
COUPLING 153-2997 28 E-7
CYLINDER GP - (ANGLE) 389-1815 29 E-2
CYLINDER GP - (BLADE) 293-7158 30 E-2
CYLINDER GP - (BOOM) 388-5291 31 B-4
NIPPLE 153-2995 32 E-5
NIPPLE 153-2996 33 E-6
VALVE AS - BALL (ATTACHMENT) 362-1008 34 D-4
VALVE AS - BANK 12 360-5402 35 D-2
VALVE GP - CHECK 288-8571 36 B-4
VALVE GP - DIVERTER 372-9897 37 D-7
VALVE GP - MTG (QUICK COUPLER) 358-2091 38 C-1
VALVE GP - PILOT (AUXILIARY VALVE) 267-0424 39 D-5
VALVE GP - PILOT (BLADE VALVE) 191-1392 40 D-1
VALVE GP - PILOT (TRAVEL VALVE SHUTTLE) 330-4619 41 B-2
VALVE GP - SELECTOR 372-9898 42 B-6
VALVE GP - SOLENOID 282-9318 43 D-3
VALVE GP - SWIVEL 266-6836 44 E-2
TAP LOCATION

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
G1 Implement Pump Discharge Pressure E -2
G2 Pilot Pressure B -6
SOS Fluid Sampling Port C-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

F F
(9) DRIVE GP-FINAL (8) DRIVE GP-FINAL
(10) DRIVE GP-SWING (TRAVEL MOTOR RH)
(SWING MOTOR) R/G R/G (TRAVEL MOTOR LH)
300-4246 300-4246
282-1534

PS PS

(7) CYLINDER GP (BOOM)

371-2449
DB

SH
(14) SCREW-BLEEDER
9F-2167
PG
(3) CYLINDER GP (BUCKET)
371-2451 (4) CYLINDER GP
(BLADE) P
(26) VALVE-RESTRICTOR 371-2452 T
361-7294
(6) CYLINDER GP (25) VALVE-RESTRICTOR
E 283-2847 E
(BOOM SWING)
376-9683 (18) VALVE GP-BANK 11 P1 P2 T2 P1 P2 T1
(5) CYLINDER GP
371-2450 360-5401 (15) SWIVEL GP B D C A
373-4963
F E G1
D B A C G G R3 R1 R2 R4
BOOM BUCKET
B M A F E P P
Pb4 Pa4 Pb6 Pa6

(R) Pb9 B9 A9 (L) Pb8 B8 A8 (OUT) Pb7 B7 A7 (CLOSE) Pb6 B6 A6 Pb5 B5 A5 (DOWN) Pb4 Pi Dr1 A4 B4 (DOWN) Pb3 B3 A3 (FWD) Pb2 B2 A2 (FWD) Pb1 B1 A1
P (21) VALVE GP-PILOT-A
(J/S VALVE LH)
PPS 267-0420

P
T

D D

Pp22
L3 ARM L1 L2 SWING L4
Pp21
Pb7 Pa7 Pb8 Pa8
2 P
Pp12

Pp11

T2 T1 (23) VALVE GP-PILOT-A

(BLADE VALVE)
320-6540
Pa9 Pa8 Pa7 (IN) Pa6 Pa5 Pa4 T3 Pa3 Pa2 Pa1 PLS
(L) (R) (OPEN) (UP) (REV)
(UP) (REV)
(25) VALVE-RESTRICTOR
283-2847 SOS
C C
P

T
2 1
Pb3 Pa3
PLS PP PPS BLADE
(19) CHECK VALVE
284-2243

5 6
(13) PUMP GP
P 374-2027 B A (12) MANIFOLD
293-9743

T
PAC
(2) OIL COOLER

M 378-1259
(24) VALVE GP-PILOT
(TRAVEL VALVE STD)
(22) VALVE GP-PILOT-B
B P (BOOM SWING) B
D 330-4618 267-0424
P
(17) CHECK VALVE T P
376-2025 C
Ident ## Electrical Connector LINE PATTERNS

(16) TANK GP - FILTER

G2 (20) VALVE GP-MANIFOLD
274-4199 T
16
15
Bucket Lock Solenoid
Pattern Change Solenoid 1
Pressure Line

T6 Pilot / Load Sensing Pressure

367-1070 14 Pattern Change Solenoid 2
(1) ACCUMULATOR GP 13 Safety Solenoid
Drain / Return Lines
335-0517 7 12 Wedge Solenoid
T7 A1 A2 11 Auxiliary / Swing Change Over Solenoid Component Group
T5 8
T1 Pb9 Pa9 10 Auxiliary Pressure Solenoid
CALLOUTS
9 Auxiliary Drain Solenoid
T3 BOOM SWING 8 Swing Solenoid LH YY Taps (Pressure, Sampling, Sensor - by letter)
T4 1 TRAVEL(RH) 2 3 TRAVEL(LH) 4 7 Swing Solenoid RH
Callout Number Component

Pa2 Pb2 (52) VALVE GP - CONTROL

Pa1 Pb1 6 Speed Select Solenoid (Machine Location from
Component LocationsTable)
Name

5 Hydraulic Lock Solenoid 138-1234 Part Number

4 Boom Head Pressure Sensor

3 Bucket Rod Pressure Sensor
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(11) FILTER AS 2 Auto Decel Pressure Switch PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
304-7195 1 Travel Pressure Switch
BLADE CONTROL CIRCUIT
LOAD SENSE CIRCUIT
SUPPLY LINE
STICK CYLINDER CIRCUIT
LEFT TRAVEL MOTOR CIRCUIT
A ATTACHMENT CONTROL CIRCUIT A
SWING MOTOR CIRCUIT
DRAIN / RETURN LINE
BUCKET CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CIRCUIT
BOOM CYLINDER CIRCUIT

THIS SCHEMATIC IS FOR THE 305E EXCAVATOR HYDRAULIC SYSTEM

VOLUME 1 of 2: MAIN HYDRAULIC SCHEMATIC
MEDIA NUMBER: UENR1587-01
SCHEMATIC PART NUMBER: 376-9497, CHANGE: 00, VERSION: X
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 7 6 5 4 3 2 1

E E

MANIFOLD SIDE (29) CYLINDER GP (30) CYLINDER GP

P1 PORT (ANGLE) (BLADE)
389-1815 293-7158
(32) NIPPLE (27) COUPLING
153-2995 153-2994

CYLINDER (BOOM SWING) B PORT (35) VALVE GP-BANK 12 F

I
VALVE GP (ANGLE BLADE) (44) SWIVEL GP H E
MANIFOLD SIDE 360-5402 266-6836
PTO SECTION
(28) COUPLING (33) NIPPLE (40) VALVE GP-PILOT-A
153-2997 H E
153-2996 I F (BLADE VALVE)
(43) VALVE GP
(39) VALVE GP-PILOT-B T2 191-1392
Pb5 B5 A5 (SOLENOID) Pb10 B10 A10 Pb3 B3 A3
(AUX VALVE)
282-9318
267-0424
A2 A1
T2 T1
T
(34) VALVE AS-BALL
362-1008
P2 P1
P
P
C2 T
C4
C1 C3 9 10 BLADE
A2 A1
P PORT CONTROL VALVE SIDE 2 1
T2 PORT
T PORT
TRAVEL VALVE SIDE
D P1 P2
T6
RETURN LINE
Pp22 D
11 Pp21 T3
(37) VALVE GP-DIVERTER
372-9897 B9 A9 B PORT
MANIFOLD
CONTROL VALVE SIDE VALVE SIDE
Pp12

Pp11
BOOM SWING FUNCTION
T2

Pa5 Pa10 Pa3

SECOND AUXILIARY FUNCTION ATTACHMENT (OSJ) ANGLE BLADE SECTION BLADE SECTION

AUXILIARY CONTROL ATTACHMENT (OSJ) ANGLE BLADE FUNCTION ATTACHMENT (OSJ)

C C

Ident ## Electrical Connector

16 Bucket Lock Solenoid
15 Pattern Change Solenoid 1
14 Pattern Change Solenoid 2
13 Safety Solenoid
12 Wedge Solenoid
11 Auxiliary / Swing Change Over Solenoid
CONTROL VALVE SIDE (31) CYLINDER GP (BOOM) (41) VALVE GP-PILOT 10 Auxiliary Pressure Solenoid
Pa4 Pb7 388-5291 (TRAVEL VALVE SHUTTLE)
MANIFOLD SIDE 330-4619
9 Auxiliary Drain Solenoid
B PORT 8 Swing Solenoid LH
Pa7 Pb4
7 Swing Solenoid RH
P T
(36) VALVE GP-CHECK 6 Speed Select Solenoid
P1 P2 P3 P4 288-8571
5 Hydraulic Lock Solenoid
4 Boom Head Pressure Sensor
C2 3 Bucket Rod Pressure Sensor
(38) VALVE GP-MTG
358-2091 2 Auto Decel Pressure Switch
C2 C3
14 15 1 Travel Pressure Switch

B B
1 2 5 3 TRAVEL(LH) 4
TRAVEL(RH)
(42) SELECTOR VALVE
(2 WAY) Pa2 Pb2 P Pa1 Pb1 LINE PATTERNS
372-9898
12 1 Pressure Line
C1
JOYSTICK SIDE Pilot / Load Sensing Pressure
V2 Pi1
P5 P6 P7 P8 T
13 Drain / Return Lines

L1 R3 Component Group
A4 B4 Pi

R1 L3 P
CONTROL VALVE SIDE TRAVEL ALARM FUNCTION ATTACHMENT CALLOUTS
JOY STICK SIDE P PORT
YY Taps (Pressure, Sampling, Sensor - by letter)
CONTROL VALVE SIDE
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234
BOOM LOWERING CHECK VALVE ATTACHMENT (OSJ) Part Number

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

TWO WAY PATTERN CHANGE ATTACHMENT (OSJ)
QUICK COUPLER ATTACHMENT PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
BLADE CONTROL CIRCUIT
LOAD SENSE CIRCUIT
QUICK COUPLER CIRCUIT
STICK CYLINDER CIRCUIT
LEFT TRAVEL CIRCUIT
A ATTACHMENT CONTROL CIRCUIT
DRAIN / RETURN LINE
A
ANGLE BLADE CONTROL CIRCUIT
RIGHT TRAVEL CIRCUIT
BOOM CYLINDER CIRCUIT

THIS SCHEMATIC IS FOR THE 305E EXCAVATOR HYDRAULIC SYSTEM

VOLUME 2 of 2: ATTACHMENT ARRANGEMENT
MEDIA NUMBER: UENR1587-01
SCHEMATIC PART NUMBER: 376-9497, CHANGE: 00, VERSION: X
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
RIGHT SIDE VIEW (Volume 1)
VIEW ALL CALLOUTS

16 18
2
SOS

G1
7

25
14

G2
26

9
19
1 20
6
TOP LEFT VIEW (Volume 1)

21 VIEW ALL CALLOUTS

11 23

8
13
12

15
10
24

17 22
4
LEFT SIDE VIEW (Volume 1)
VIEW ALL CALLOUTS

3
RIGHT SIDE VIEW (Volume 2)
VIEW ALL CALLOUTS

36

37
35

43
34
LEFT SIDE VIEW (Volume 2)
VIEW ALL CALLOUTS

31

29

40

39

44

42
30 38 41
FRONT VIEW (Volume 2)
VIEW ALL CALLOUTS

NOT SHOWN

28 NOT SHOWN

32 33
27