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INDUSTRIAL AUTOMATION.

S7-300 / S7-1200 / S7-1500

Student:
Date:
QGinaa 00090
üdd üddem
km

PROJECT Nº 1. Automatic mixer.

We want to mix 2 products A and B with water. The process begins by opening valve V1 to fill the water
tank. The dosage of the two products is carried out with a central cumulative hopper. Firstly it is pouredhe
product Aon the central hopper until a weight of 40 Kg is reached. TO
PROJECT Nº 1. Automatic mixer. 1
Documentation that the student must submit for each exercise: 2
PROJECT Nº 2. Control of a wagon. 4
Documentation that the student must submit for each exercise: 4
PROJECT Nº 3. Manufacture of a chemical reagent. 6
Documentation that the student must submit for each exercise: 6
PROJECT Nº 4. Stamping, filling, capping and labeling system. 7
Documentation that the student must submit for each exercise: 7
PROJECT Nº 5. Box classification system. 8
Documentation that the student must submit for each exercise: 8
PROJECT Nº 6. Box filling system. 10
Documentation that the student must submit for each exercise: 10
PROJECT Nº 7. 11
Documentation that the student must submit for each exercise: 11
PROJECT Nº 8. Container Filling and Capping System. 12
Documentation that the student must submit for each exercise: 12
PROJECT Nº 9. Control of a crane. 13
Documentation that the student must submit for each exercise: 13
PROJECT Nº 10. Stacking Machine. 14
Documentation that the student must submit for each exercise: 14
PROJECT Nº 11. Electrolysis process. 16
Documentation that the student must submit for each exercise: 16
mdeüm 18
PROJECT Nº 12. Weighing scale. 18
Documentation that the student must submit for each exercise: 18
mdeüm 19
PROJECT Nº 13. Automatic drilling machine. 19
Documentation that the student must submit for each exercise: 19
mdeüm 20
PROJECT Nº 14. Detection and ejection of bottles without caps. 20

Page 1
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Documentation that the student must submit for each exercise: 20
Date:
PROJECT Nº 15. Car wash. QGinaa 00090 21
üdd üddem
Documentation that the student must submit for each exercise: km 21
PROJECT Nº 16. Package sorter by weight. 22
Documentation that the student must submit for each exercise: 22
PROJECT Nº 17. Temperature control of a liquid. 23
Documentation that the student must submit for each exercise: 23
PROJECT Nº 18. Automatic dispenser-mixer. 25
Documentation that the student must submit for each exercise: 25
PROJECT Nº 19. Liquid mixer. 27
Documentation that the student must submit for each exercise: 27
PROJECT Nº 20. Automated container filling. 29
Documentation that the student must submit for each exercise: 29
PROJECT Nº 21. Filling and capping machine. 31
Documentation that the student must submit for each exercise: 31

Empty the tank to start a new cycle. The process is activated with a button A.

Documentation that the student must submit for each exercise:

The student must submit a report that will include the following sections:

Page 2
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:■ Problem statement.
■ Sketch or graphic diagram of the system. QGinaa
üdd
00090
üddem
■ Variable assignment table.
km
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

Page 3
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090
qq® üddem
üdd
km

PROJECT Nº 2. Control of a wagon.

We want the car to carry out the following process every time we press the Start-Stop button:

The cart must load material into the loading area (level 1) in a process that lasts 5 seconds. After loading,
going to the workplace located on level 2 and unloading material, this process lasts 4 seconds. Once the
unloading process is completed, return to the loading area. Repeat the same process for the jobs located at
levels 3 and 4. After the complete process, the cart should return to level 1.

When the operator activates the trolley cleaning button, and always after it has completed the complete
loading and unloading cycle, the trolley will move to level 5 where a VB valve will open to empty water for 3
seconds. . It will subsequently be placed at level 6 to be emptied, and finally return to level 1.

During the loading, unloading or cleaning stage, the light indicator corresponding to the level where the van
is located must remain on.

Level 1 Level 2 Level 3 Level 4 Level 5 Level 6

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090
qq® üddem
üdd
km
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
QGinaa 00090
üdd üddem
km

PROJECT Nº 3. Manufacture of a chemical reagent.

The aim is to mix a certain product with water to make a chemical reagent. The mixing process is started by
pressing A and is carried out as follows:

■ Water is allowed to exit through valve V1 for a time T = 10 seconds.


■ The product is then poured into an intermediate tank through a valve V2 until it reaches a weight P = 5
Kg. For weight we have the SP analog sensor that has a measurement range of 0 to 50 Kg.
■ The weighed product is poured into the mixing tank through a gate activated by C. The download time is
T2 = 5 seconds.
■ Afterwards, a whisk will agitate the mixture for 8 seconds.
■ Once the mixture is well stirred, valve V3 will open to completely empty the tank.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.
CFGS Industrial automation and robotics. Module: Industrial communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 6
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
QGinaa 00090
üdd üddem
km

PROJECT Nº 4. Stamping, filling, capping and labeling system.

We want to automate the system in the figure so that it works as follows:


When the Start button is pressed, the belt advances until the container is placed on the stamping machine
(sensor P1). The tape stops and the stamping die plunger descends until the impact occurs, raising the
stamping die again.
Next, the container base advances until it is positioned above the filling machine (sensor P2). In this
position, the belt is stopped again, the valve VA is opened for 5 seconds to fill the container with product A.
After this time, the container will advance to sensor P3, where the belt stops again and the plunger will
lower to cover and at the same time label the container by impact. When the plunger moves back, the
product advances again until it leaves the belt (P4), thus ending each process.
Production needs mean that series of 4 containers are filled with product A and 3 with product B. The
container filling times are identical for both products.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.
CFGS Industrial automation and robotics. Module: Industrial communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 7
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
QGinaa 00090
üdd üddem
km

PROJECT Nº 5. Box classification system.


A main conveyor belt (belt 1) moves boxes of different sizes and weights to a sorting system. Small boxes
weighing more than 5 kg are diverted to belt 2 and those weighing less than 5 kg to belt 3. Large boxes are
always diverted to conveyor 4. If any large or small box weighs more than 10 Kg. The system stops and will
warn with a red light
When the box reaches the platform, the belt stops until there is room for the next box. The platform has 2
motors: a rotation motor (M5) to rotate the platform and a transfer motor (M7) to position the box in the
center and then push it out. When there is no box, the platform remains in a central position, ready to
receive the next box.
The sizes of the boxes and their positions are detected by photocells.
The sorting platform has a weight sensor (SP) that measures between 0 and 15 Kg.

SENSORS ADDRESS
SP – Intermediate photocell I0.0
SG – Height photocell I0.1
SC – Center position sensor I0.2
YES – Left position sensor I0.3
SD – Right position sensor I0.4
SP – Weight sensor (0-15 kg) I0.5
Start button I0.6
Stop button I0.7
ACTUATORS
M1 – Belt motor 1 Q0.0
M2 – Belt motor 2 Q0.1
M3 – Tape motor 3 Q0.2
M4 – Belt 4 motor Q0.3
M5 – Right turning motor Q0.4
M6 – Left rotation motor Q0.5
M7 – Transfer motor Q0.6
L – Signal lamp Q0.7

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.

CFGS Industrial automation and robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 8
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
QGinaa 00090
üdd üddem
km
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 9
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
QGinaa 00090
üdd üddem
km

PROJECT Nº 6. Box filling system.

We have an automatic loading system for fruit boxes made up of two conveyor belts. The system should
work as follows:

After pressing the Start control, the movement of the belt that transports the boxes begins until an empty
box is placed in the filling position.
When the box is in the filling position, the fruit conveyor belt moves to drop pieces into the box. Each box
must be filled with 10 pieces of fruit.
Once the box has been filled, the belt that transports fruit stops and the belt that transports the boxes
moves to remove the full box and place a new empty box in the filling position.
If the Stop button is pressed, the system must stop completely.

Note: Before moving box conveyor belt, wait 3 seconds to make sure all pieces have fallen into the box.

Belt motor
of fruits

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 10
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090 a
qq®
üdd
km

PROJECT Nº 7.

We have a manufacturing environment consisting of two conveyor belts, a robot and a pallet as
represented in the figure. The automaton controls the system that evolves in the following way:

- Pressing the Start button starts the process.


- Boxes arrive on conveyor 1. The proximity detector detects a box and the automaton stops the tape.
- The automaton activates the robot program.
- When the robot has placed 4 boxes on the pallet, the automaton activates belt 2 for 5 seconds.
- In the end, everything returns to the rest position.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 11
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
QGinaa 00090
üdd üddem
km

PROJECT Nº 8. Container Filling and Capping System.


We have a belt that transports containers for filling and capping. We want the system to work as follows:
After pressing the Start button, the container is placed on sensor S1 to proceed with filling.
The number of liters in the container is controlled by a control that allows control between 1 and 10 liters.
The VA valve is calibrated for a liquid flow rate of 0.5 Liters per second. The system can only be
programmed to fill in whole liters (1, 2, 3, ....10 L).
Once the container is full, the belt advances to the capping machine (S2). The plunger will go down until it
inserts the plug by impact and will go up again. Finally, the container will leave the belt for collection.
When 10 containers are filled, the container will be complete and the process will stop for the complete
removal of the containers. Situation that will be indicated by a flashing light.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 12
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: gaqguq
QGinaa
®
üdd
km

PROJECT Nº 9. Control of a crane.

It involves controlling a crane so that it performs the cycles represented in the figure. Starting from rest
position 1, when we activate the start button, cycle 1 will be carried out, until reaching rest position 2,
where it will remain for 10 seconds before carrying out cycle 2; When it reaches rest position 1 again, the
crane will continue carrying out the process.
The process must be repeated 4 times, and upon completion, a flashing light signaling the end of the
process must be activated.

We have a stop button, which if activated will place the crane in rest position 1.

M1 – Crane horizontal displacement motor.


M2 – Vertical displacement motor of the crane arm.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 13
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090 a
qq®
üdd
km

PROJECT Nº 10. Stacking Machine.


The stacking machine has three cylinders A, B and C to stack boxes that will be taken to a container. The rod
of cylinder A has 5 possible positions, determined by sensors A0 (retracted), A1, A2, A3 and A4. The rods of
cylinders A and B only have two possible positions, detected by sensors B0, B1, C0 and C1.

The system works as


follows:
Initially all cylinders
are retracted. Sensor
M detects the
presence of boxes,
and will only give
impulse when, in
addition to detecting a
piece, the rod of
cylinder A is activating
sensor A0.
After activating the start button, the rod of cylinder C extends to position C1. Cylinders A and B are kept
retracted.
When sensor M detects a box, it makes the rod come out of cylinder A until it takes the box to the sensor
A1. When it reaches this position, the cylinder retracts. A second pulse from M will take the box to the
sensor A2, and then it will move back to A0. A third impulse from M will take the box to the sensor A3,
which will again move back to A0. A fourth impulse of M will make the rod come out of cylinder A again
until the box is brought to A4. It will then move back to A0 and give the order to cylinder C so that the rod
moves back to C0.
When the stem of cylinder C reaches the collector C0, the order will be given for the stem of cylinder B to
exit until it reaches the collector B1 in order to take all the boxes to the container.
When the sensor B1 is activated, the rod of cylinder B will retract again to return to its initial position. The
same will happen with cylinder C. From this moment on, a new cycle will start if sensor M continues sending
information.
Documentation that the student must submit for each exercise:
The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 14
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: gaqguq
QGinaa
®
üdd
km
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 15
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090 a
qq®
üdd
km

PROJECT Nº 11. Electrolysis process.


It is about automating a process for treating parts, in order to make their surface resistant to oxidation. To
do this, the piece to be treated must first be subjected to a degreasing and cleaning bath for 2 minutes, and
then submerged for 5 minutes in another bath for cleaning.
electrolysis.

The crane will move and introduce


the pieces sequentially and
automatically into two tanks
provided for the liquids necessary
for the treatment. Initially, the
crane must be located in the left
area and with the arm lowered, so
that an operator can load the part
to be processed. The operating
cycle will begin after activating the
start button, and must be as
follows:
Advance cycle: Loading of the
piece by activating the BM hitch →
Lifting the piece until activation of sensor No. 2 → Moving the crane to the right until activation of limit
switch No. 4. → Lowering of the piece until sensor number 1 is activated. → Cleaning and degreasing bath
of the piece for 2 minutes. → Elevation of the piece until activation of sensor No. 2. → Moving the crane to
the right until activating limit switch No. 5. → Lowering the piece until activating sensor No. 1. → Bath in
electrolyte for 5 minutes. → Elevation of the piece until activation of sensor No. 2. → Crane movement to
the right until limit switch No. 6 is activated. → Lowering of the piece until sensor number 1 is activated. →
Deactivation of the BM coupling. Removal of the piece .
Reverse cycle: Lifting of the crane arm until activation of sensor No. 2 → Movement of the crane to the left
until activation of limit switch No. 3. → Lowering the crane arm until sensor number 2 is activated.
Once the reverse cycle has finished, a new cycle will begin without the need to activate the start button. If
we activate the stop button, the system must place the piece at the beginning of the process, and continue
in that position until a new activation.
Documentation that the student must submit for each exercise:
The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
CFGS Industrial automation and robotics. Module: Industrial Communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 16
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: gaqguq
QGinaa
®
üdd
km
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files and project memory in Word format.

CFGS Industrial automation and robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 17
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: ®

mdeüm

PROJECT Nº 12. Weighing scale.


A Run press must cause the opening of two gates C1 and C2. When the scale needle reaches 3 kg, gate C1
must be closed. When the needle reaches 3.5 Kg, the tuning gate C2 must be closed. Once the final weight
has been reached, the weighing tray will be emptied by activating the tilting cylinder, returning it to its rest
position without the passage of the weighing needle causing any effect. Pressing M again starts a new cycle.
By pressing the Stop button, both gates must be closed at any time during the cycle and the entire system
must stop. To resume this, just press the reset command. The cycle must continue in the phase in which it
was interrupted.
If M is pressed during the cycle, this should not be altered.
NOTE: The cylinders are single acting.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 18
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: ®

mdeüm

PROJECT Nº 13. Automatic drilling machine.

The parts to be drilled are stored in a feeder. If the presence of pieces is detected in the feeder, cylinder A is
released, which introduces the piece into the drilling area. For the piece to be well supported and locked,
cylinder B must extend outwards and cylinder D must retract into the rest position. Once the piece is
located, the drill begins to rotate and descend (cylinder C comes out). At the end of the first drilling,
cylinder C retracts to its initial position. Next, cylinder D comes out to place the piece in the position of the
second drill, for which the drill must be lowered again (cylinder C lowers). Once the second drilling is
finished, the drill bit goes up again and the motor stops. Cylinder B releases the piece and cylinder D returns
to its rest position. The part must be manually removed from the system.

The cycle begins with a new activation of the Start-Stop switch, as long as there are pieces in the feeder. If
the feeder does not have parts, a part missing indicator light should come on.

NOTE: Cylinders A and C are double acting. Cylinders B and D are single acting.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.
CFGS Industrial automation and robotics. Module: Industrial Communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 19
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: ®

mdeüm

PROJECT Nº 14. Detection and ejection of bottles without caps.


In a bottling chain we have to put the cap on the bottles. The bottles move along belt 1, separated by the
same distance and at a constant speed.
It is about detecting and removing from the chain the bottles that leave the closing phase without the
corresponding cap; Furthermore, if in a certain period of time (in this case 8 bottles), more than 3 bottles in
a row are rejected, an alarm must be activated.
To detect the defective bottle, the detection actions of an inductive sensor are combined, which detects the
presence of the cap, and photoelectric equipment that signals the presence of the bottles.
After activating the start button, tape 1 starts running. If a bottle without a cap is detected, belt 2 is
activated and the ejection system must act to send the bottle to belt 2 for transfer.
If in the period in which 8 bottles pass, 3 without caps are detected, belt 1 will stop and the alarm will be
activated, until the defective bottles are removed and the reset button is pressed. Once the reset button is
pressed, tape 1 will be connected again and the alarm will be disconnected.
The reset of the detected bottles and the alarm is carried out using the same reset button.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.
CFGS Industrial automation and robotics. Module: Industrial Communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 20
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: gaqguq
QGinaa
®
üdd
km

PROJECT Nº 15. Car wash.


It is about automating a vehicle washing train. For this we have 5 photoelectric cells, a traffic light, a
crossing barrier, a conveyor belt and 4 stations: wet, detergent, brushing and drying.
Under normal conditions the barrier must be raised and the traffic light deactivated. When it is detected
that there are 4 vehicles at the station, one in each position, the barrier must be lowered and the traffic
light activated, indicating that it is not possible to pass. Both will remain like this, until it is detected that the
4 vehicles have left the station.
After pressing the start button, the conveyor belt will be activated. Position number 1 will be activated after
the activation of photoelectric cell S1. When photocell S2 is activated and photocell S1 is not activated
(there is no second vehicle) position 1 is deactivated. Otherwise (there is a second vehicle) in the wet
position, it must continue operating.
These stages will be repeated as long as we do not have the first four photocells active.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.
CFGS Industrial automation and robotics. Module: Industrial Communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 21
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090 a
qq®
üdd
km

PROJECT Nº 16. Package sorter by weight.

After activating the start button, the process begins with the transport of the packages through belt 0 to the
scale, where belt 0 stops and they are weighed for classification into small packages (1-4 Kg). and large (5-
10 Kg).

Belt 1 is then started to take the package to the lifting plane. Cylinder C lifts the packages and belt 1 stops.
The packages are then classified; Small packages must be placed on belt 2 using cylinder A, and large
packages must be placed on belt 3 using cylinder B.

Belts 2 and 3 are activated when the packages have been placed by their respective cylinders, and they stop
when cylinders A and B return to their initial position.

Cylinder C retracts only when cylinders A and B return to their initial position

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.
CFGS Industrial automation and robotics. Module: Industrial communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 22
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: gaqguq
QGinaa
®
üdd
km

PROJECT Nº 17. Temperature control of a liquid.


It involves maintaining the temperature of a liquid between certain ranges (50 and 60ºC), and ensuring that
the level in the tanks is maintained at a certain capacity.

If the temperature of
tank 1 remains within
the set range, the
solenoid valve E1 will
open to supply the
liquid. The solenoid
valve E2 will also open
until tank 2 reaches a
maximum capacity of 80
liters, closing when it is
reached. bliss
ability.
If the temperature is
less than 50 ºC, the
solenoid valves E1 and E2 are closed, the heating resistance is activated and the motor pump is connected
so that the liquid recovers its temperature within the set range. Once this temperature is reached, the
solenoid valves E1 and E2 open and the resistance and the motor pump M are cut off, returning the system
to equilibrium.
When the temperature is within the set range and tank 2 drops its level to 30 liters, solenoid valve E2 must
be opened until it recovers the level of 80 liters.
When the temperature rises above 60 ºC, solenoid valves E1 and E2 will close, and solenoid valve E3 will
open for the cooling air inlet and motor pump M will be connected. When the temperature is again within
the range, the system will return to equilibrium, the motor pump and the air inlet will be disconnected, and
solenoid valves E1 and E2 will reopen.
For safety, if the tank level sensor 1 were to activate, the solenoid valve E4 must be closed until the tank
level drops. In other conditions it will always be open.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 23
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090 a
qq®
■ List of the program loaded on the CPU.
üdd
■ Program files. km
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 24
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090 a
qq®
üdd
km
PROJECT Nº 18. Automatic dispenser-mixer.
A mixing tank receives two liquids A and B weighed by a scale and pieces of a soluble substance via a
conveyor belt.

The action on the start button


causes the opening of the solenoid
valve EA of tank A until the scale
reaches the SP1 marking. Once this
weight is reached, the solenoid
valve EA closes and the solenoid
valve EB of tank B opens until the
SP2 mark is reached.
Next, the solenoid valve E1 is
opened to empty the scale and the
conveyor belt is activated. that
has to
supply 3 pieces of soluble
substance.
Once all the ingredients have been
placed in the mixing tank, the
mixture is stirred for 1 minute. After this time, the solenoid valve E2 opens to empty the mixture. The
solenoid valve E2 must be open for 30 seconds to completely empty the tank. Once the cycle is finished, a
green light comes on to indicate to the operator that the cycle has ended.
The cycle repeats itself after pressing gear again. The stop button cuts off the entire system.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Automation and industrial robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 25
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: QGinaa 00090
üdd üddem
km

PROJECT Nº 19. Liquid mixer.

A mixing tank receives two liquids at a certain temperature for mixing and stirring. The system must work as
follows:

When we activate the


start button, solenoid
valves E1 and E2 will open
until the tanks are filled.
When they are filled to the
levels of S1 and S3, the
solenoid valves HE
They will close and the
heating elements will be
activated until the preset
temperatures are reached.
The liquid in tank 1 must
reach 80º C and the liquid
in tank 2 must reach 45º C.

When the liquids are at


their temperature, the
resistances will be
deactivated and the
solenoid valves E3 and E4 must be opened until the tanks are completely emptied onto the mixing tank.
Once the tanks are empty, the motor (M) of the mixer will be connected, which will remain on for 10
seconds, after which the contents of the tank will be emptied outside through the solenoid valve E5 until
completely emptied.

The capacity of the mixing tank is sufficient to contain the capacity of tanks 1 and 2. However, if for any
reason the level marked by sensor S6 is reached, all the solenoid valves must be closed, the entire system
must be stopped and a flashing fault light must be activated. The stop button acts in the same way but
without activating the fault light.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 26
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date:
qqq 00090 a
qq®
üdd
km

PROJECT Nº 20. Automated container filling.


We have containers of three sizes: A, B and C. The system consists of a conveyor belt 1 on which the three
containers go in series. The first container to reach the filling platform will be A, then B and finally C. You
want to fill these in the following way:
Container A: 4 seconds of liquid C plus 6 seconds of liquid B and 10 seconds of liquid A.
Container B: 6 seconds of liquid B plus 4 seconds of liquid C.
Container C: 5 seconds of liquid C.

The three-position cylinder B is responsible for placing the mobile filling platform in the filling positions. The
position sensors S1, S2 and S3 indicate the position occupied by containers A, B and C on the mobile
platform. These detectors are located under the platform and are fixed, not moving with it.

Single-acting cylinder A is responsible for evacuating the containers once full through belt 2. Each tank is
provided with its corresponding solenoid valve for filling.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
CFGS Automation and industrial robotics. Module: Industrial communications
Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 27
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: QGinaa 00090
üdd üddem
■ Program files. km
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial Communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 28
INDUSTRIAL AUTOMATION. S7-300 / S7-1200 / S7-1500

Student:
Date: qqq 00090
qq® üddem
üdd
PROJECT Nº 21. Filling and capping machine. km

After pressing the start button, the belt motor (M) starts running; This will stop when we have bottles in a condition
to be filled and in a condition to be corked. It is intended that at the same time that one bottle is filled, another
already full bottle is corked. To initialize the system, the first two bottles will be manually placed (one empty and one
full).
When the bottle filling position detectors (SB) and the bottle full detector (SL) are activated at the same time, the
conveyor must stop. When this occurs, cylinder A begins to move down to fill the bottle, at the same time as cylinder
C begins to move out to the position where cylinder B will pick up the cap. All of this will happen simultaneously.
Next, cylinder B (with three
positions) begins to lower until it
picks up the cap by absorption, at
which point it stops, remaining in
that position, and simultaneously
cylinder C begins to retract.
When cylinder C is completely
retracted, cylinder B continues its
advance until reaching the
threading position; At this point,
cylinder A, which should have
already filled the previous bottle,
begins its return, at the same
time the threading motor begins
its rotation movement; When it
has rotated 270 degrees, cylinder
B begins its reverse movement.
When cylinders A and B are in
their initial conditions, we start a
new cycle again.
If any bottle is not completely
full, a flashing alarm light will turn on and no action will be taken until it is replaced by another full one, starting a new
cycle.

Documentation that the student must submit for each exercise:


The student must submit a report that will include the following sections:
■ Problem statement.
■ Sketch or graphic diagram of the system.
■ Variable assignment table.
■ List of the program loaded on the CPU.
■ Program files.
■ Project report in Word format.

CFGS Industrial automation and robotics. Module: Industrial communications


Author: José María Hurtado Torres. Department of Electricity-Electronics IES Himilce - Linares Page 29

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