YUSON CERAMICS FLOW PROCESS CHART

Flow Process Chart MAN / MATERIAL / EQUIPMENT

Location: Fatima Rd, Liloan,
Summary
Cebu
Date: 05/02/24 Event Present Proposed Savings
Activity:Terracotta Pot
Operation 17
Making
Transport 8
Operator: Worker 1

Delay 3
Analyst: Katrine Siean Batoon
Method: Inspection 3
Present / Proposed Storage 0
Remarks: Time (Sec) 120,778.40
This considers only the Distance (cm) 13,959.00
product of a single pot
Cost undisclosed

PRESENT

Symbol
Dist. Time
Event Description Remarks
(cm) (Sec)
1. Gather wild clay soil from source 1,50 7,200. Capacity is
capable for 100
0 00 pots
2. Transport wild clay soil to warehouse 160 900.00

3. Soak wild clay soil in water 0 86,400

.00
4. Place soaked clay soil to kneading 87 39.37
machine, repeat 3 times
5. Transfer kneaded clay aside to 3,29 26.36
storage area 2
6. Grab a chunk of clay from the stored 0 15.31 Chunk of clay has
a capacity to
kneaded clay pile make 30 pots
7. Move to pottery wheel station and 170 6.23
place clay chunk there
8. Place wooden panel on top of the 0 1.29
pottery wheel
9. Wedge clay from pile and put it on 0 4.96
top of the wooden panel
10. Spin wheel continuously and press 0 16.71
the clay firmly to center with wet
hands
11. Apply pressure on clay and raise it to 0 24.51
a cone shape
12. Create a depression in the center of 0 30.13
the clay cone
13. Widen and deepen the hole, gently 0 32.03
pulling the clay upward, molding it
into a pot form
14. Use trimming and scraping tool to 0 6.41
even out protruding surfaces
15. Wedge the formed pot using a string 0 3.01

16. Transfer to drying rack station 340 6.29

17. Wait for the pot to dry 0 10,800

.00
18. Sand the pot for smooth and even 0 18.45
texture and surface
19. Transfer sanded pot to the kiln 2,46 30.38
0
20. Close the entrance of the kiln 0 320.42

21. Add wood to side holes of the kiln 1,74 23.71 Wood is
continuously
and start a fire 5 added
22. Inspect if fire is still on 0 5.67 Inspection is
continuously
done
23. Cook the clay pots 0 10,800
.00
24. Inspect stone of the side holes of kiln 0 10.61 Note for an
indicator, when
- when it turns red, the pots are done black = uncooked
cooking & red = cooked
25. Stop putting fuel to fire 0 0

26. Wait and let the kiln and pots cool 0 3,600
down
27. Disassemble blocked kiln entrance 1,74 320.42
5
28. Transfer cooked terracotta pot to 2,46 30.38
storage area 0
29. Inspect cooked pot for any defects 0 30.87

30. Move defect products to warehouse 0 28.06

storage
31. Move approved products to truck for 0 46.86
customer delivery