MECHANICAL ENGINEERING DESIGN
PROJECT HEAT EXCHANGER PADA PT
NEOSIA TRAINING CENTER METODE
REVERS ENGINEERING
1stArokib Darjat Saputra
Program Studi Teknik Industri, Fakultas Teknik
Universitas Dian Nuswantoro
512202001446@mhs.dinus.ac.id
ABSTRACT
Neosia Training Center is an Education and Training Institute
that has been established since 2009 and is here to fill the void in
the scarcity of Engineering Software training programs. In the
Neosia Training Center training there are many work projects
and assignments to train skills in the world of Engineering
Software, for the projects there are 9 project assignments in
AutoCAD software, 18 project assignments in Inventor software,
and 36 assignments in Solidworks software projects. However,
what will be discussed in detail is the Heat Exchanger in the
Solidwork software project section. The way this Heat
Exchanger works is to change the temperature from hot to cold
or vice versa from cold to hot and it only uses a tube that
contains very many small pipes. And why do I also use
SolidWorks software instead of iventor, which I studied earlier at
campus, namely Solidworks software that is more detailed, more
complete, and faster in working on Heat Exchanger project
assignments.
Keywords : Solidwork, Heat Exchanger
I. INTRODUCTION
Manufacturing is the process of turning raw materials
into a product. The process of converting raw materials
into a product includes product design, material selection,
and the process steps in which the product is made. In a
more modern context, manufacturing involves making
products from raw materials through various processes,
machines and operations, following a well-organized plan
for each required activity. (Supriyanto, Erlian, 2013).
Reverse Engineering is the process of designing,
manufacturing, assembling and maintaining a product or
system. There are two types of engineering namely
forward engineering and reverse engineering. Forward
2ndFuat Faturrohman Fauzi
Program Studi Teknik Industri, Fakultas Teknik
Universitas Dian Nuswantoro
512202001470@mhs.dinus.ac.id
engineering is the traditional process that goes from
logical design to the physical implementation of a system.
In some situations, it is possible that there are products or
parts that do not have technical details, such as drawings,
bill-of-materials, or without engineering data. The process
of duplicating an existing part, subassembly, product
without drawings, documentation, or computer models is
called reverse engineering. Reverse engineering is also
defined as the process of obtaining geometric models from
3-dimensional points from scanning or digitizing existing
products.
Solidwork is a CAD software made by DASSAULT
SYSTEMES used to design machining parts or machining
part arrangements in the form of assembling with a 3D
view to represent the part before the real part is made or a
2D view (drawing) for machining process drawings. (Arif
Syamsudin, 2022).
II. EASE OF USE
This type of research is included in descriptive research
or categorized in qualitative research methods using the
reverse engineering method, namely the act of
disassembling an object to see how it works, this is done
mainly to analyze and gain knowledge about how
something works but is often used to duplicate or enhance
objects.
III. PREPARE YOUR PAPER BEFORE STYLING
3.1 Heat Exchanger Manufacturing Project
A Heat Exchanger or often we call a Heat Exchanger
is a tool that functions to transfer heat energy between
two or more fluids and occurs at different components by right-clicking on surface revolved,
temperatures between the fluids, where some of the clicking on insert into new, we are told to give it
fluids act as hot fluids and others act as hot fluids. my name here, using the name Shell, then Thicken
cold (cold fluids). it with a thickness of 12.7 mm.
The heat exchanger can be used as a heater  Again for the Nozzel 1 section, how to separate the
(regenerator) or as a cooler (recuperator) depending on components by right-clicking on the surface
the review of the heat transfer that occurs. In our daily revolved, clicking on insert into new, we are told
lives, we cannot be separated from this tool, both on a to give it my name here, using the name Nozzel 1,
small scale, such as: AC (Air Conditioner) and on a then Thicken it with a thickness of 10 mm.
large scale, such as: Powerplant.  To create pads N3 and N4 on the shell by making a
previous sketch with size.
 To separate the components by right-clicking on
3.2 Steps for Making Shell and Tube Heat
the surface trim part, clicking on insert into new
Exchanger Engineering with Solidwork 2022
part, later they are told to give it my name here
Making Shell and Tube Heat Exchangers here the
using the name N4 after that it is Thicken down to
author uses several techniques in Solidwork called
10 mm.
Multibody Parts, consisting of Multibody Design
 Enter the Heat Exchanger assembly, Insert
Techniques, Feature Scope, Patterning Bodies,
Component, select the previous part N3 and N5,
Combining Bodies, Case Study, Intersect with Solid
right click on the float to make it free, then the
Bodies, Indent Feature, Deleting Solid Bodies.
origin master and the origin parts are mated one by
Making Body Shell with Surface:
one and will become a single part.
 The making of the Body Shell starts with making a
Making Nozzel Flanges, and Pipes:
sketch, following the dimensions specified in the
 To make a flange, we enter the design library,
2D drawing of the Neosia Training Center. With
routing, piping, flange, welding neck flange, select
dimensions of R99.38 mm, R567.06 mm, width
the 300-NPS8 Wneck flange.
292.30 and height 442.4 mm.Setelah sketch 2D
 To separate components by right-clicking on the
yang telah di buat yaitu dengan menggunakan
part, clicking on insert into new part, later asked to
revolved surface.
give it my name here using the name Pipe Hub
 Create the middle Body using 2D Sketch with a
Nozzel 1 after that it was Thickened to 12.65
length of 3814 mm.Setelah sketch 2D di buat
mm.Lanjut ke Flange 1, dan 2 di mate pada Pipe
selanjutnya yaitu dengan menggunakan revolved
Hub Nozzel 1 dan 2 dengan di mate, dan di edit
surface.
feature part, pilih chamber dengan ukuran 8 mm.
 Back to making a 2D sketch for the right disk with
 To make a pipe on the shell to the N3 flange, enter
the same dimensions, namely R99.38 mm,
the skeleton part, use the Sketch name convert
R567.06 mm, width 292.30 and height 442.4 mm.
intities, on the N3 sketch pad, extrude the
 Then cut between Surface to Sketch on N1 and N2
Direction Blind surface 428 mm up and in the
using Trim Surface and in Thicken 12.7 mm thick.
chamber 8 mm.
 To separate components by right-clicking on
 To take components in solidwork, select the design
surface revolved, clicking on insert into new part,
library, flanges, welding neck flange, select the
we are told to give it my name here using the name
WNeck Flange 300-NPS 4, then mate with each
Disk Right after that in Thicken with a thickness of
pipe hub.
12.7 mm.
 To take components in solidwork, select the design
 Again, in the middle of the tube, how to separate
library, flanges, welding neck flange, select the
 WNeck Flange 300-SCH 600, then mate with each
pipe hub on Flange N5, N6, and N7.
 To make the LS-01 flange, you must first make a
sketch with the size shown in the image below and
extrude 10 mm thick.
 Continue in the second extrude with a diameter of
581.60 mm in the sketch, 4.80 mm thick comes out
with the name baffle full then cut through all.
 To make the first gaskets 1 and 2, you must first
make a sketch with the size shown in the image
below, and extrude 4.80 mm thick.
Making Baffle, Straight Tube, Spacer 4.2, and
Spacer 4.1:
 To make the first baffle, you must first make a
sketch with the size of an engineering drawing.
 To cut and separate parts by means of extrude cut,
split, cut part and insert into the new part.
 To make the first spacer parts 4.1 and 4.2, make a
sketch with a diameter of 19.05 mm.
 Making the seal strips is like making other parts,
namely making a sketch like a technical drawing.
 To make the sliding base plate, first make a sketch
like the one below, then extrude it to a thickness of
25 mm.
 To separate the shell component from the lifting
lug pad by right clicking on the part, clicking on
insert into new part, you will be asked to give it my
name here using the name lifting lug pad 1 and 2
because it has 2 parts after that it is thickened to
12.70 mm, and in the chamber 10 mm.
 To separate the shell component from the lifting
lug by right clicking on the part, clicking on insert
into new part, you will be asked to give it my name
here using the names lifting lug 1 and 2 because it
has 2 parts after that it is thickened to 12.70 mm.
10 mm thick.
 Making a linear pattern with a distance of 180 mm,
3 pieces.
 To cut with the split feature, that is to make a
surface on the main part, namely surface-offset 2
with an offset of 12.70 mm, and split 4 times as
shown in the technical drawing.
Manufacturing of Heat Exchanger Mounts
 To make the fixed base plate, first make a sketch
like the one below, then extrude it to a thickness of
34 mm.
 To make the sliding base plate, first make a sketch
like the one below, then extrude it to a thickness of
25 mm.
 Making the lifting lug part, namely first making a
sketch on the main body, namely the shell part as
in the technical drawing.
 Making a linear pattern with a distance of 180 mm,
3 pieces.
 Making a sketch like the one below with a
thickness of 10 mm, and extruding it with the up to
surface feature.
 In the first part of the saddle pad, make a sketch
like the one below with a circle of 132 degrees, 66
degrees and a 330 mm surface blind.
3.3 Assembly Heat Exchanger
For the total Heat Exchanger assembly there are
622 parts which are combined into 1 of which are
Shell, Nozzel N1, N2, N3, N4, Nozzel Neck N1, N2,
N3, N4, Reinf Pad N1, N2, N3, N4, Lifting Lug Pad ,
Lifting Lug, Base Plate Fix, Base Plate Sliding, Rib of
Saddle, Saddle Pad, Tailing Lug, Flange LS-01,
Flange CS-02, CS-03, CS-04, Gasket 01, 02, Baffle 01
lower part then in the Linear Component Pattern as
many as 8 pieces with a pattern spacing of 246 mm,
Baffle 02 at the top, in the Linear Pattern as many as 8
pieces with a spacing of 246 mm, Spacer 4.1 there are
4 pieces, Spacer 4.2 there are 2 pieces, Straight Tube
which totals the most, namely 498 pieces tube inside
the Heat Excganger, there are 4 Seal Trips, Hex bolt
M24 x 3.0 x 130 –60C there are 22 on the right, 22 on
the left on the Flange LS-01, CS-02, CS-03, CS 04 and
finally the Hex nut M24 x 3 this is a pair with Hex bolt
M24 x 3.0 x 130-60C there are 22 on the right, 22 on
the left on Flange LS-01, CS-02, CS-03, CS 04.
 an advanced level in solidwork, because some of the
tools such as Surface, thicken, fill pattern, Insert into
new part, sketch, extrude, cut extrude, fillet, chamfer,
revolve, offset are basic tools in making a design. 3d.

Conclusion
1. In working on the 3D Heat Exchanger design,
Picture 3.3 Assembly Full Heat Exchanger
3.4 Duration of Work on Making Heat Exchanger
In working on the Heat Exchanger project, the
Neosia Training Center gives a 1 week deadline for
the completion of the project. If it exceeds the
specified time, a consequence of a reduction in value
will be given. For the manufacture of the Heat
Exchanger project which consists of 622 parts, the
author needs exactly 7 days to make all parts and
assemblies, for more details the manufacturing time
per part will be explained in the following table :
IV. CLOSING
conclusions are obtained. The design of the Heat
Exchanger consists of 622 parts, namely Shell,
Nozzel N1, N2, N3, N4, Nozzel Neck N1, N2, N3,
N4, Reinf Pad N1, N2, N3, N4, Lifting Lug Pad,
Lifting Lug, Base Plate Fix , Base Plate Sliding,
Rib of Saddle, Saddle Pad, Tailing Lug, Flange
LS-01, Flange CS-02, CS-03, CS-04, Gasket 01,
02, Baffle 01 at the bottom then in the Linear
Component Pattern as many as 8 pieces with a
pattern spacing of 246 mm, Baffle 02 at the top, in
Linear Pattern 8 pieces with a spacing of 246 mm,
Spacer 4.1 there are 4 pieces, Spacer 4.2 there are
2 pieces, Straight Tube which is the most, namely
498 tubes inside the Heat Exchanger, Seal Trips
there are 4 pieces, Hex bolt M24 x 3.0 x 130-60C
there are 22 on the right, 22 on the left on Flange
LS-01, CS-02, CS-03, CS 04 and lastly, the Hex
nut M24 x 3 is a pair with Hex bolt M24 x 3.0 x
130 –60C there are 22 on the right, 22 on the left
on Flange LS-01, CS-02, CS-03, CS 04. Where in
making all Heat Exchanger parts it starts with the
initial stage of making a Sketch, after the sketch is
successfully made it is continued with the Extrude
stage which aims to make what was only a 2D line
into a 3D design. For certain parts, if the 3D shape
has been formed, in order to make it perfect, you
need tools such as Cut Extrude to make holes or

Gambar 3. 4 Heat exchanger work

From the results of the Heat Exchanger project
which was carried out for 7 days exactly with a one
week deadline, the authors worked on the status on
time. Then the level of assessment of the time of
completion of the work against the time of completion
of work is at a value of 100% on time at the deadline.
For difficulties in Heat Exchanger projects, they are at
cuts, fillets, chambers to make a depression with a
certain angle you want, Thicken to make the
surface become an object with mass, offset useful
for making the Sketch smaller or larger on the
other hand, Fill Pattern makes the Feature as many
as we want, Insert into a new part is to take a part
from the main part to be separated into its own
part, and lastly Revolve creates a 3D object from
 the 2D Sketch being played. https://www.solidworks.com/product/solidworks-
2. In working on the 3D Heat Exchanger design, it 3d-cad.
was concluded that the level of achievement of the [5] Unlock educational access to Autodesk products,
3D Heat Exchanger design using Solidwork diakses pada 15 Agustus 2022 dari
software with a 100% success rate on time from https://www.autodesk.com/education/edu-
the target is no more or less than the 7-day software/overview?
deadline given by the Neosia Training Center. sorting=featured&filters=individual
[6] The most trusted and complete Design and
Engineering Training and Certification in
Indonesia, diakses pada 15 Agustus 2022 dari
https://www.neosiatc.com/semua-produk/
[7] Darius, Autodesk Inventor vs Solidworks (2016),
Suggestion diakses pada 07 Juni 2022 dari
1. Study and deepen Software Inventor first before https://blog.woodworkforinventor.com/autodesk-
entering advanced Solidwork Software to make it inventor-vs-solidworks-review/
easier to understand the software that will be used [8] Mor Merige, AutoCAD Unduh Gratis - 2023
to create 3D designs. Versi Terbaru, diakses pada 23 Agustus 2022 dari
2. Observe carefully the 2D drawing, so that the 3D https://id.wizcase.com/download/autocad/
design that will be realized will get the desired [9] Ankita Prajapati, Everything about Autodesk
results. Iventor, diakses pada 23 Agustus 2022 dari
3. Set the time so that all projects at the Neosia https://yourengineer.in/knowledge-hub/everything
Training Center can be completed before the given -about-autodesk-inventor-new-age-design-
deadline. technique/
4. In carrying out the verification exam from the [10] Jeff Rowe, First Look At SOLIDWORKS 2018
Neosia Training Center, for those who are online, (2017), diakses pada 23 Agustus 2022 dari
they are accompanied by a Mentor or more expert https://www10.mcadcafe.com/blogs/jeffrowe/201
during the exam so that system errors or human 7/09/14/first-look-at-solidworks-2018/
errors do not occur.

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