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Buckling Behavior and Failure of Hybrid Fiber-Reinforced Polymer Pultruded Short Columns
Buckling Behavior and Failure of Hybrid Fiber-Reinforced Polymer Pultruded Short Columns
Abstract: This paper addresses the buckling behavior and strength of hybrid pultruded short profiles subjected to uniform compression.
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Since the design of glass fiber-reinforced polymer (GFRP) pultruded profiles is often governed by deformations and buckling phenomena, the
introduction of carbon fibers in GFRP (hybrid) profiles has been proved to increase both strength and stiffness of flexural members. In the
context of short compression members (columns), experimental, numerical, and analytical studies were carried out, with particular attention
being given to the local buckling. Two series of 660-mm-long I-section profiles (200 × 100 × 10 mm) were tested under uniform compres-
sion. In order to evaluate the advantages of introducing carbon fiber reinforcement in the flanges, two profile types were tested: bare GFRP
profile (reference column) and carbon fiber reinforced polymer (CFRP) strengthened GFRP profile (hybrid column). Shell finite-element
(SFE) models were developed and validated, based on experimental data. After that, and in order to predict the critical buckling loads of the
tested columns, a study was performed using analytical solutions based on the orthotropic plate theory. Both numerical and analytical results
presented a good agreement with experimental data. Results obtained show that the critical load, the ultimate load, and the axial stiffness
considerably increase with the introduction of CFRP sheets in the flanges of the GFRP profile. DOI: 10.1061/(ASCE)CC.1943-5614
.0000339. © 2013 American Society of Civil Engineers.
CE Database subject headings: Fiber reinforced polymer; Hybrid methods; Columns; Buckling; Experimentation; Tests; Failures.
Author keywords: Pultruded glass fiber-reinforced polymer (GFRP); Hybrid carbon fiber-reinforced polymer–glass fiber-reinforced
polymer (CFRP-GFRP) profiles; Short columns; Local buckling; Experimental tests; Shell finite-element (SFE) models; Analytical formulas.
by experimental results. numerical and analytical investigations are also carried out in order
Vanevenhoven et al. (2010) estimated load and resistance factor to evaluate the applicability of conventional Shell finite-element
design (LRFD) factors for pultruded wide-flange columns for dif- (SFE) models and the accuracy of analytical formulae in predicting
ferent reliability indices, using test results available in the literature. the buckling behavior and strength of these types of profiles.
With that purpose, the authors used a unified buckling equation.
The global buckling load was computed based on Euler’s equation,
corrected in order to account for the influence of the low shear Experimental Study
stiffness of pultruded profiles, as suggested by Zureick and Scott
(1997). The local buckling load was determined using Kollár’s Experimental Program
equations (Kollár 2002). To take into account the interaction
between global and local buckling modes Barbero’s equation The experimental program comprised two stages: (1) mechanical
was used (Barbero 2000). The comparison between buckling load characterization tests of the materials that constitute the reference
predictions and corresponding experimental data showed that in the and hybrid profiles studied; and (2) full-scale compression tests of
global buckling range results are much less scattered than in the short columns.
local buckling one. The work of Vanevenhoven et al. (2010) In a first stage, mechanical characterization tests were
was later discussed by Zureick (2012), who also provided an performed on coupons extracted from both types of profiles.
historical account on the derivation of Barbero’s equation. The strength and stiffness properties were determined by means
The above mentioned deformability and buckling issues might of tension, compression, bending, interlaminar shear, and in-plane
be mitigated by the introduction of carbon fibers, which although shear tests.
being more expensive than glass fibers are considerably stiffer On a second stage, reference and hybrid short columns were
(Bank 2006; Sorina et al. 2010). Until now, work regarding hybrid tested under uniform axial compression. These tests allowed
carbon fiber reinforced polymer (CFRP) and GFRP structural evaluation of the influence of introducing carbon fiber reinforce-
elements has been still relatively scarce. ment in the flanges of the columns, in terms of elastic modulus,
Hai et al. (2010) carried out flexural tests on hybrid I-beams axial shortening, critical buckling loads and modes, and
comprising glass fibers in the webs and different contents of carbon ultimate loads.
fibers in the flanges (14%, 33%, and 52%). The introduction of the
hybrid reinforcement in the flanges had a very considerable effect
Materials
on both stiffness and strength of the beams tested: while stiffness
consistently increased with the carbon fiber content, the maximum Both the reference and the hybrid FRP pultruded profiles used
strength was obtained for the intermediate carbon fiber content in the experimental program were produced by ALTO Perfis
of 33%. Unfortunately, results of tests on a reference beam Pultrudidos, Lda. The reference profiles are made of E-glass fibers,
(i.e., reinforced only with glass fibers) were not reported. combining alternating layers of unidirectional roving and strand
Sorina et al. (2010) performed flexural tests on hybrid channel mats embedded in an isophthalic polyester matrix (68% of
beams, with their flanges comprising 20% of carbon fibers in vol- inorganic content in weight). The hybrid profiles are similar to
ume. Compared with a reference beam, reinforced only with glass the reference ones but include also standard modulus carbon fiber
fibers, the hybrid beam provided stiffness and strength increases of sheets on the flanges.
40% and 41%, respectively. As shown in Fig. 1, the cross sections of both reference and
Ragheb (2010) reported a numerical study in which the hybrid profiles are identical, with nominal dimensions of
effectiveness of incorporating carbon fibers in the flanges, as well 200 mm × 100 mm × 10 mm (web height × flange width × wall
as in the web-flange junction of GFRP pultruded beams, was thickness). The carbon sheets (800 g=m2 ) have a nominal thickness
investigated. In this study, particular attention was given to the local of 1.5 mm and are located in the outer face of both flanges of the
buckling of the compressed flange. The author concluded that, de- hybrid profile.
pending on the carbon fiber volume and disposition in the cross
section, the hybridization is able to provide an increase up to
70% of the critical buckling load and 50% of the bending stiffness. Mechanical Characterization Tests
The above mentioned studies concerning hybrid FRP profiles The following five types of coupon tests were performed in
solely addressedthe structural behavior of flexural members. To specimens extracted from the web and flanges of both types of
the authors’ best knowledge, up to the present no studies have been pultruded profiles, in the longitudinal and transverse directions
reported about the compressive behavior of hybrid FRP members. (the geometry of all types of specimens is described in Table 1):
Therefore, the novelty and objectives of this study are threefold: 1. Tensile tests [according to ISO (1997)] allowed the determina-
(1) to propose new hybrid CFRP-GFRP compressive members tion of the elastic modulus in tension (Et;L ), the tensile strength
(σtu;L ), and the Poisson ratio (ν L ) for the longitudinal elastic behavior of the materials, for both reference and hybrid pro-
direction; files. The different properties obtained for the longitudinal and
2. Compressive tests [according to ASTM (2002)] allowed the transverse directions indicate an orthotropic behavior, as expected.
determination of the elastic modulus in compression (Ec;i ), Failure always occurred in a brittle manner. In the tensile tests,
the compressive strength (σcu;i ), and the strain at failure failure was due to the tensile rupture of the fibers [Fig. 2(a)]. In the
(εcu;i ) for both longitudinal and transverse material directions compressive tests, the failure mode occurred with material crushing
(i ¼ L, T); and delamination [Fig. 2(b)]; for specimens extracted from the
3. Bending tests [according to ISO (1998)] allowed the flanges of the hybrid profile, delamination of the CFRP sheet oc-
determination of the elastic modulus in bending (Ef;L ), the curred for a strain of approximately 0.5%. In the bending tests, the
flexural strength (σfu;L ), and the strain at failure (εfu;L ) for failure mode occurred with tensile failure of the lower face fibers
the longitudinal direction; [Fig. 2(c)]; for specimens extracted from the flanges of the hybrid
4. Interlaminar shear tests [according to ASTM (2000)] allowed profile, delamination of the CFRP sheet occurred for a strain of
the determination of the interlaminar shear strength (Fsbs ); and approximately 0.6%. In the interlaminar shear tests, the failure
5. In-plane shear tests [ISO 527-5 according to Hodgkinson mode was characterized by interlaminar failure at the fiber-matrix
(2000), with 10° off-axis tension] allowed the determination interface [Fig. 2(d)]. Finally, in the in-plane shear tests, the failure
of the shear modulus (GLT ) and the in-plane shear surfaces were oriented roughly at a 10° off-axis, parallel to the
strength (τ u ). pultrusion (roving) direction; the longitudinal fibers did not break,
The results obtained in the material characterization tests are but the superficial mats were torn [Fig. 2(e)].
summarized in Table 2 for web and flange specimens. The load- In terms of mechanical properties of the web, results were very
displacement curves obtained in all tests attest the typical linear similar for both types of profiles. As the fiber architecture of the
web (and resin matrix) was similar for both profiles, those
properties were grouped together. On the other hand, elastic proper-
Table 1. Specimen Testing Standards, Dimensions, and Spans ties of the flange specimens from the reference and hybrid profiles
Specimen nominal presented significant differences due to the influence of the CFRP
dimensions sheets, namely the longitudinal tensile modulus (Fig. 3), which
Test
increased 54% with the introduction of the carbon fiber reinforce-
Length Width Thickness span
Test type Standard (mm) (mm) (mm) (mm) ment. Despite that fact, the strength obtained was roughly similar
for both profiles (Fig. 4).
Tension ISO 527-4 300.0 25.0 10.0 150.0
Compression ASTM D695-02 40.0 12.7 10.0 —
(longitudinal) Short Column Tests
Compression ASTM D695-02 30.0 12.7 10.0 —
(transverse) To study the structural behavior of both types of pultruded profiles,
Bending ISO 14125 300.0 15.0 10.0 200.0 four reference and four hybrid short columns were tested under uni-
Interlaminar shear ASTM D2344/ 60.0 15.0 10.0 39.0 form axial compression. In these tests the critical buckling loads
D2344M-00 (Pcr ), the ultimate loads (Pu ), the maximum axial shortening
In-plane shear ISO 527-5 250.0 25.0 10.0 150.0 (ΔLmax ), and the effective elastic modulus in compression (Eeff )
(10° off-axis)
were obtained.
(GPa)
GLT
—
water cooled (Cosen) cutting tool. Both ends of each column were
embedded in a 300 × 200 × 30 mm3 epoxy resin solid block in or-
In-plane
shear
der to restrain the warping and the local rotations of the wall edges.
(MPa)
The nominal free length of each column was then 600 mm.
τ u;LT
—
The columns test setup is shown in Fig. 5. Tests were conducted
under load control at an average speed of 50 kN= min. The load
was applied to the lower plate by an Enerpac hydraulic system with
Interlaminar
30.4 2.1
29.4 1.1
31.5 0.3
a capacity of 3000 kN and a maximum stroke of 400 mm. The ap-
(MPa)
shear
Fsbs
2.3 0.2
εbu;L
(%)
414.2 21.0 35.9 2.1 0.285 388.6 59.2 33.9 3.4 2.2 0.2 70.4 17.4 5.9 0.6 2.1 0.3 486.8 34.3 25.9 3.4
(GPa)
direction
Bending
Eb;L
reference profile and 146.9 kN=mm for the hybrid profile. Thereby,
(GPa)
direction
Ec;T
(GPa)
direction
material at the end sections in contact with the steel supports, which
CFRP sheets in compression (superior face in bending).
The critical load (Pcr ) for each short column test was
ν (-)
Et;L
1
direction
Tension
reference
Fig. 2. Failure modes in material characterisation tests: (a) tension; (b) compression; (c) bending; (d) interlaminar shear; (e) in-plane shear
Fig. 6. Load versus axial shortening curves for reference and hybrid
column tests Fig. 8. Load versus lateral displacement for the hybrid profile: experi-
mental representative curves and FE model curves
Fig. 9. Application of the modified Southwell method: (a) P versus 1=2 s2 curve; (b) P versus s curve
Fig. 11. Failure modes for (a) reference; (b) hybrid short-columns
Fig. 10. Buckling modes with (a) two (C_Hyb_4); (b) one (C_Hyb_3)
longitudinal half-waves Table 4. Increase of Stiffness, Buckling Loads, and Ultimate Load Due to
the Introduction of CFRP sheets
Experimental Reference Hybrid Increase (%)
ΔP=ΔL (kN=mm) 112.70 146.90 30.3
Table 3. Buckling Loads, Ultimate Loads, and Maximum Axial Pcr (kN) 560.9 638.5 13.8
Shortening of Both Reference and Hybrid I-Profiles Pu (kN) 597.2 651.4 9.1
Fig. 15. (a) Nodes where initial failure occurred: hybrid profile (H) and reference profile (R); (b) shear stress contour for the hybrid profile (scale
values in MPa)
load, the index is controlled by the longitudinal stresses (σL ); and Analytical Study
(2) for loads higher than the critical load, the index is hugely
governed by the shear stress (τ LT ). Note also that the slope of these In the previous section, we have shown that the critical buckling
two paths is clearly different, the latter being much steeper than the load provides a safe (conservative) and reasonably accurate
former. The transition between those two slopes is due to the estimate of the column ultimate load. However, the use of numeri-
triggering of the column local buckling and the influence of such cal models such as the ones previously presented is not a straight-
phenomenon on the increase of shear stresses. forward tool to use in design practice. Thus, the use of analytical
The numerical results indicate that the introduction of CFRP formulae is preferable. In this section, we assess the accuracy of the
sheets on the profile’s flanges has significant influence in local buckling formulas proposed by Kollár (2002). The method
terms of column stiffness, critical load, and initial failure load adopts the analytical solutions obtained from plate buckling under
(see Table 8). uniaxial uniform compressive stress. The walls of given cross-
section can be classified as (1) outstand wall, if it has one longi-
tudinal edge simply supported and the other free; and (2) internal
Fig. 16. Relative stress versus strain curves for both reference and hy-
brid profiles (SFE); S11 is σL and σcu;L ¼ 460.4 MPa; S22 is σT and Fig. 17. Tsai-Hill failure index (IF;Tsai-Hill ) versus axial strain curves for
σcu;T ¼ 106.1 MPa; S12 is τ LT and τ u;LT ¼ 27.5 MPa both reference and hybrid profiles (SFE)
The critical buckling stress of the half flange (outstand wall) is should be considered in the calculation of the critical stress:
given by DT;w
ζw ¼ ð7Þ
π2 bf =2 2 12 kdw
σfcr;0 ¼ σout ¼ D þ D ð4Þ
tf ðbf =2Þ2 π2
cr;0 L S
a where k = stiffness of a rotational spring that takes into account the
web-flange restraint, which reads
where tf = flange thickness; bf = flange width; a = half- !
wave-length; DL = longitudinal stiffness; and DS = shear stiffness. 4DT;f σwcr;0 EL;w
After having performed the numerical analyses, we know that the k¼ 1− f ð8Þ
bf σcr;0 EL;f
critical buckling mode exhibits two half-waves, and each half-
wavelength is approximately a ¼ 0.35 L; note that each half-wave
The critical buckling stress of the web (conditioning wall), con-
has an effective length equal to 0.7 × L=2 because the column
sidering the web-flange rotational stiffness, is given by
buckles in two half-waves and it is clamped at supports.
On the other hand, the critical buckling stress of the web 2
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi
π 1
(internal wall) is given by σwcr ¼ 2 DL;w DT;w 1 þ 4,139
tw b2w 1 þ 10ζ w
2π2 pffiffiffiffiffiffiffiffiffiffiffiffiffi 2
σwcr;0 ¼ σint
cr;0 ¼ ð DL DT þ DLT þ 2DS Þ ð5Þ 1
tw d2w þ ðDLT þ 2DS;w Þ 2 þ 0; 62 ð9Þ
1 þ 10ζ w
where tw = web thickness; dw = web depth; DT = transverse
stiffness; and DLT = longitudinal-transversal coupling stiffness. Finally, the critical load (Pcr ) is determined from
In Eqs. (4) and (5), the orthotropic plate bending stiffness compo- σwcr
nents (DL , DT , DLT , and DS ) are needed. Pcr ¼ ðE A þ 2EL;f Af Þ ð10Þ
EL;w L;w w
The elastic properties obtained in the mechanical characteriza-
tion of both profiles were used, except for the longitudinal elastic where Aw = web area; and Af = flange area. Table 9 also presents
moduli, for which values obtained in the full-scale tests were used. the web critical buckling stresses (σwcr ) and critical buckling loads
They were chosen for the analytical calculations since, as already (Pcr ) for the reference and hybrid columns. The introduction of
mentioned, no strain gauges were used in the compressive tests on CFRP sheets led to an increase of 34.3% of the critical load, con-
small-scale coupons. sidering the plate models with web-flange junction stiffness. Such
In order to evaluate which wall buckles first, and keeping in increase is very significant considering that in both cases the wall
mind that both wall (flange and web) materials have different that buckles first is the web (similar material in both profiles). This
longitudinal elastic moduli (EL ) and are set in parallel, we should is due to the fact that in the hybrid profile, since the flanges are
calculate the lower critical axial strain εcr;0 rather than the lower stiffer, the web is subjected to a lower stress than in the reference
critical stress σcr;0 only. Thus, the critical axial strain is given by profile (uniform stress distribution along the cross section) for the
same load.
σfcr;0 σwcr;0 Finally, we apply a formula proposed by Barbero (2000)
εcr;0 ¼ minfεfcr;0 ; εwcr;0 g ¼ min ; ð6Þ
EL;f EL;w
Pcr ¼ kint Plocal
cr ð11Þ
The flange and web (1) critical stresses (σfcr;0 ; σwcr;0 )
and (2)
This formula considers interaction between local and global
critical strains (εfcr;0 ; εwcr;0 ) are given in Table 9. From these values,
buckling by means of an interaction coefficient given by
it is possible to identify the wall that buckles first and triggers the
local buckling of the column. In this study, and for both profiles, the sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 þ 1=λ2 1 þ 1=λ2 2 1
web is the conditioning wall in terms of local buckling. This result kint ¼ − − ð12Þ
agrees with the one previously mentioned in the context of LBA 1.6 1.6 0.8λ2
(section 3), where it was stated that the web governs the local
buckling of the column. where λ is the relative local-global slenderness obtained from
Despite the correct identification of the most relevant wall, the sffiffiffiffiffiffiffiffiffiffiffiffi
critical stresses (σfcr;0 ; σwcr;0 ) cannot be used to evaluate accurately Plocal
cr
λ¼ global
ð13Þ
the critical buckling load. Due to the lack of compatibility between Pcr
the flange and web rotations at their common node, the previous
formulas did not consider any type of rotational restraint. In this If the local and global buckling loads are equal, the relative
case, it is the flanges that provide rotational restraint to longitudinal slenderness is 1.0. For relative slenderness values lower than