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20-33-00-02 - Wire Bundles - Description and Operation (Airbus)
20-33-00-02 - Wire Bundles - Description and Operation (Airbus)
1. Definitions
A. Cable or Wire
A cable is an assembly that as a conductor, insulation and, where applicable, a sheath, screen or jacke
t.
B. Conductor
The conductor is the conducting element of the cable made of one or more strands.
C. Core
Assembly of a conductor and insulation which are part of a full single or multi conductor cable.
D. Harness or Bundle
A harness is made of a set of electrical wires.
Each harness has a special route.
E. Circuit
Assembly of components that are in the same ATA/Sub ATA chapter.
F. Section
Cable or assembly of cables installed between:
- Two electrical components
- Or two items of equipment
- Or an electrical component and an item of equipment.
G. Electrical Line
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A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
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H. Wiring
Electrical wiring is an electrical connection between two or more points that does not include the relate
d termination devices and the necessary devices for its installation and identification.
J. Electrical Items
Electrical items are all the connecting items (splices, connectors, terminal blocks, pressure seals, etc.)
and end elements such as terminals, contacts, etc., for which Airbus is responsible (these do not includ
e Buyer Furnished Equipment (BFE) items).
(2) Busbars,
(3) The termination point on electrical devices, including those on relays, interrupters, switches, con
tactors, terminal blocks and circuit breakers, and other circuit protection devices.
(6) Electrical grounding and bonding devices and their related connections,
(8) Materials used to add protection on cables, including cable insulation, cable sleeving, and conduit
s that have electrical termination for bonding,
(10) Clamps and other devices used to route and hold the wire harnesses,
(14) EWIS components in shelves, panels, racks, junction boxes, distribution panels, and backplanes
of equipment racks, including, but not limited to, circuit board backplanes, cable integration unit
s, and external wiring of equipments.
EWIS components in electrical equipment or avionics that are approved for environmental conditi
ons, and the external connectors that are part of that equipment, are not included in EWIS defini
tion. Optical fibers are also not included in the EWIS definition.
L. Wiring Attachment
All items used to attach, tie or make up the wiring and used to obey the routing and separation rules.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
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Clamps, raceways, sheaths or conduits used for an electrical function are included in this definition.
(For more data, Ref. ESPM 20-33-30-02 and Ref. ESPM 20-33-40-02)
2. General Requirements
A. General Rules
Manufacturing and installation of cables harnesses must be in accordance with the definition dossier.
(1) To make the installation and the maintenance easier for the bundles:
(3) You must use components, or their approved alternatives (list in the applicable manual), for mai
ntenance, repair or modification of the aircraft. The design and installation of EWIS modifications
to the original type design must be to the same standards as used in the original design.
(4) Be careful when you use cutting or abrasive tools, corrosive products or heating devices in any w
iring area.
(5) You must put protection on all the disconnected cables and end fittings (Ref. ESPM 20-54-00-0
2).
(6) If the connector is not connected after the aircraft delivery, keep the protective cap on the conne
ctor.
(7) You must adjust the cable tie installation tools to prevent damage to the cable insulation because
of overtightening (this requirement is very important for coaxial cables, optical fiber cable). (Ref.
ESPM 20-56-51-03 and Ref. ESPM 20-33-44-01).
(8) The head of a cable tie NSA935401 must not touch an adjacent harness.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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(9) A minimum of 20 mm (0.79 in.) is necessary between a clamp and its nearest cable ties when op
tical harnesses are routed.
(10) It is not permitted to use cable ties NSA935401 in tubing, conduits, or raceways (except for race
ways in A350 in pressurized areas).
(11) The diameter variation of an attached harness (made of the same number of cables) must not be
more than 20% of its minimum diameter. This diameter variation is also known as swelling. It is
the difference between the minimum and the maximum diameter.
(12) During installation, you must remove the cable ties that you use to adjust and to hold the harnes
ses. You must not remove the cable ties that you use to attach the harness.
(13) When you move harnesses, you must hold them and not pull them. Move them manually or with
an applicable handling system.
(14) Use foam or non-abrasive fittings as a protection on edges and through-holes when you route ha
rnesses near or through holes during installation.
(15) Try not to let harnesses touch sharp edges. If, during installation, you must pull the harnesses al
ong sharp edges, they must have plastic parts/section.
(16) It is not permitted to attach cables or conduits directly or not directly to pipes.
(18) If it is possible for cables to touch plastic insulating-blankets studs, contact AIRBUS support to fi
nd a solution before to cut the studs.
NOTE: After cutting, the pin must have a sufficient minimum length.
NOTE: A smooth contact between cables of the E and G routes and the blankets is permitted if
thermal barrier is provided over it.
NOTE: It is not permitted to cut fire-resistant studs. You can replace them with shorter studs.
(19) You must not attach cables/wires without protection directly to metal surfaces (structure, overbr
aiding).
(20) Use precautions to keep electric cables as far as possible from high-temperature sources.
CAUTION: ALWAYS OBEY THE PRECAUTIONS THAT FOLLOW TO KEEP WIRING IN A SATISF
ACTORY CONDITION (ELECTRICALLY AND MECHANICALLY SERVICEABLE).
WHEN YOU DO MAINTENANCE WORK, REPAIRS OR MODIFICATIONS, ALWAYS K
EEP WIRING, COMPONENTS AND THE WORK AREA AS CLEAN AS POSSIBLE. TO D
O THIS:
- PUT PROTECTION, SUCH AS PLASTIC SHEETING, CLOTHS, ETC. AS NECESS
ARY ON WIRING AND COMPONENTS
- REGULARLY REMOVE ALL SHAVINGS, UNWANTED MATERIAL AND OTHER C
ONTAMINATION.
THESE PRECAUTIONS WILL DECREASE THE RISK OF CONTAMINATION AND DAM
AGE TO THE WIRING INSTALLATION.
IF THERE IS CONTAMINATION, REFER TO ESPM CHAPTER 20-55-00, CLEANING.
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(22) You must always keep the wiring clean. You must remove loose objects or fluids (hydraulic or cle
aning fluids, chips, cutting oils, blood, etc.) before installation.
(23) If an EWIS failure occurs, the routing and separation is important to keep the hazardous effects
of the failure in limits. To do this, you must keep the routing and separation in accordance with t
he aircraft basic design for the life of the aircraft (Ref. ESPM 20-33-20-02).
- In fuel tanks you must attach cables with red cable ties for the A380. This is recommende
d for other AIRBUS families. They are easier to find.
- Electrical harnesses and connectors installed in fuel tanks must have a mechanical protecti
on.
- It is not permitted to use components (black tape ASNA5107-B, lockwire, etc.) that could
clog pump filters in fuel tanks.
(26) In the engines, the cables connected must have a cable gauge smaller than 20.
- If a 20 cable gauge cable is installed, it must be a high strength alloy conductor and the c
onnector must have a support (for example backshell).
NOTE: In unusual conditions, it is permitted to install the solder sleeve in the closed bac
kshell.
Make sure that the standard electrical items are installed at a sufficient distance from the
connectors. Make sure that it is possible to connect and disconnect the contacts.
The distance between the rear of the connection and the electrical standard item must be
sufficient to remove the backshell for contact disconnection.
(b) When they are in the same area, they must, when possible, be staggered in families along
the harness. There must be a minimum distance of 10 mm (0.39 in.) between two items o
f the same family or two items of different families.
All in-line standard electrical items must be at a minimum distance of 30 mm (1.18 in.) be
hind the item or the equipment.
NOTE: In areas where you cannot stagger splices separately, you can make groups of th
e same family.
(c) You must put the shielding termination must be positioned approximately 70 mm (2.76 i
n.) behind the connector (to make the removal and possible repairs of the contact easier).
NOTE: For EFCS routes and safety cables, only one temporary repair is permitted with a
greement from the specialist.
- Splices must be staggered in family along the harness with a maximum of four splic
es in parallel. There must be a minimum distance of 10 mm (0.39 in.) between eac
h item or family.
- When splices are installed for a repair inside an open conduit (for example EN6049-
006/007), a label E0248 with the indication "SPLICE INSIDE" must be installed on t
he conduit with cable tie NSA935401 or lacing tape NSA8420.
When splices are used, they must be at a distance of 100 mm (3.94 in.) to 300 mm (11.8
1 in.) from the connection.
(29) You must put a mechanical protection on electrical and optical cables that are hidden by remova
ble mechanical items to prevent possible damage during installation or maintenance.
(30) Unprotected cables must not be attached on non protected metallic surface (structure, overbraidi
ng, ETC).
(31) Before you engage connectors, make sure that the two sides (plug and receptacle) of the optical
connectors are clean with a microscope.
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DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
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A321 Description (AIRBUS)
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NOTE: It is not permitted to remove the optical contact from the connector to do the cleaning
procedure.
NOTE: It is permitted to protect EFCS harnesses with an electrical protection (for example EN6
049-007). In this condition, it is not necessary to attach the EFCS harness.
NOTE: The installation of any EFCS cable on the outside of the EFCS harness is not permitted.
You must correct all defects that you find on an EFCS harness or cable installed on the aircraft: r
eplace or temporarily repair cable(s).
(Ref. ESPM 20-53-27-02).
(33) You must not install diodes, blocks, relays, circuit breakers and resistors out of VUs.
(34) You must route harnesses so that you can clearly see the identification and connection labels.
(35) You must install temporary protections on the harness to prevent contact or chafing with the stru
cture.
(36) You must install harness after you complete all mechanical procedures in the related areas.
(37) You must remove the temporary protections during the last attachment on the aircraft.
(38) In closed areas, you must protect the harness during the installation.
(39) During installation and manufacturing, you must obey the minimum cable bend radius.
- When cable twisting is possible at the connection (for example because of incorrect lug ins
tallation), be careful to prevent:
- Strain on the cables when you twist them during connection.
- Force on the connection.
(41) Added cable ties (and all temporary cable ties) necessary for handling, movement and other wor
k must have a special color. It is necessary to remove these ties during installation. You must not
pull the harness behind the connections. If you do, you can cause damage to the contacts and ca
bles.
(42) Put black tape (for example ASNA5107-B) on the harnesses which are routed together to make s
ure that they keep a circular shape and are held at the attachment device. It is not permitted to
remove of black tape from the existing harnesses.
(43) You must prevent as much relative movement between the cables as possible. In the areas wher
e it is not possible to prevent such movement, you must attach the cables with applicable tying d
evices.
(44) Make sure that the tying devices do not damage the attached harness or the adjacent harnesses.
You must make sure that there is no mechanical stress on the contact. You must use non-aggres
sive tying devices (lacing tape) in the areas that follow:
- The areas where a cable touches a cable tie head (for example in small interface plate are
as).
- Inside the split conduits where necessary (digit F).
- Where cable tie head can decrease the equipment /VU removal.
(46) Protect end fitting items and stow them on harnesses. After you attach the stowed harness, it m
ust not move in relation to fixed harnesses or touch the structure.
(47) During harness installation on the aircraft, obey the precautions to prevent damage of the adjace
nt items (for example, attach the insulation blanket).
B. Installation Distances
mp dimension if necessary. Change the fixing screws to make sure that at least thre
e threads protrude through the nut.
NOTE: For a better clearance, it is possible to add or increase the height of the spacers
(up to3.6 mm (0.14 in.)max.) to the electrical brackets and the secondary struct
ure. You must not add or increase the number of spacers when they are directly
attached to the primary structure.
CAUTION: MAKE SURE THAT WIRES AND HARNESSES DO NOT TOUCH CONDUCTIVE C
OMPOSITE SURFACES.
(b) Distance from conductive composite surface
Ref. Fig. Manufacture and Installation of Wiring - Distance from Conductive Composite Sur
face
- For all categories of routes, a minimum secured distance of 10 mm (0.39 in.) betwe
en electrical harnesses and composite conductive surfaces is necessary.
- Installation of added protection:
- For all routes, a secured distance of 10 mm (0.39 in.) is permitted with added
protection between the conductive composite surface and cables, and if the st
ructure thickness is more than 10 mm (0.39 in.).Ref. Fig. Manufacture and Ins
tallation of Wiring - Wiring Installation Recommendations - Additional Protecti
on Installation
- The thickness of this protection must be 3 mm (0.12 in.) minimum in PEEK m
aterial for G routes.
- The thickness of this protection must be 2 mm (0.08 in.) minimum in PA6.6 m
aterial for other routes.
(c) Distance from fuel tank boundary or a part of the structure in fuel vapour areas
Ref. Fig. Manufacture and Installation of Wiring - Distance from Fuel Tank Boundary or any
Part of Structure in Fuel Vapour Areas
- These rules are applicable for harness routing in fuel boundaries or adjacent structu
res in fuel vapour areas (pipes, structure, equipment, etc.).
NOTE: You must not use NSA5527 as a harness separator on the A380 and subsequent
programs.
NOTE: For G, P, X routes and only for the A350 program, AIRBUS support must approve
additional separators.
NOTE: For all the programs, AIRBUS support must approve additional separators on EFC
S routes.
- There must be at least 25 mm (0.98 in.) between routes of different aircraft networ
ks (for example ROUTE 1 & ROUTE 2).
- There must be at least 25 mm (0.98 in.) between Commercial/Non-Essential & Tech
nical/Essential Routes of the same category (for example 25 mm (0.98 in.) between
1M & 2M COM, 1M & 3M...).
- To keep the electrical wiring isolated, you can use separators and spacers (ABS005
4, ABS0731, ABS1144, ABS1526, NSA5527, E0688 or equivalent).
- When it is mandatory to use spacers or separators, they are shown on the installati
on drawings.
- Make sure that harnesses are not attached (directly or not directly) to the other ATA
systems. Do not use separators between other non-electrical ATA systems and elect
rical harnesses.
- Make sure that there is a minimum clearance of 10 mm (0.39 in.). You must also do
this when a separator is missing.
- If the attached distance between two harnesses at two attachment points is the su
m of the mechanical distance or segregation and sagging, an attachment device is n
ot necessary.
- Attachment device (not the recommended solution):
- Add an attachment device only for distances between attachment points that
are less than or equal to 75 mm (2.95 in.). You can attach the distance betwe
en two harnesses with:
- More attachment points
- A separator (type ABS1144)
- Ramps (ABS1576).
NOTE: You must use ABS1526 and E0688 separators only in pressurized areas.
- in SWAMP areas
- in hot areas
- on G, P routes, and for A350 only on X routes.
NOTE: When separators are necessary to attach P routes, you must use two ABS1339 cl
amps in butterfly configuration. (This requirement is not applicable in SWAMP an
d hot areas).
- You cannot use separators and spacers in hot areas. In these areas for route P, G an
d E, use lacing tape NSA8420 as a separator (noose-type knot).
NOTE: For EFCS harnesses, you can use spacers or separators as a temporary repair onl
y. This repair cannot stay on the aircraft for more than 20 months. Route the har
ness again (refer to the segregation rules) at the subsequent maintenance chec
k.
- For more data about the distances necessary between routes, Ref. ESPM 20-33-22-
02.
- For more data about description and installation of the separators and spacers, Ref.
ESPM 20-33-41-01.
- This can occur when there is extra length on the cable. In case of loss of segregatio
n, do the following steps:
- Measure the distance between the two routes. The distance must be 25 mm
(0.98 in.) or more at all locations; this includes areas where there is cable defl
ection.
- If the distance is less than 25 mm (0.98 in.):
- Distribute the extra length along the harness, or
- Install the applicable separator or spacer at the level of the non-conform
ity.
- It is recommended to put the first attachment point at 300 mm (11.81 in.) maximu
m from the connection.
- This distance must accommodate length for connection and disconnection of connec
tors with no tension on the connection.
- This distance can include when appropriate:
- Drip loop,
- Overlength for repair and stowage.
NOTE: Do not use this repair procedure for braids that move.
- If you cannot do this step, add a PTFE heat-shrink sleeve NSA937210 to the bondin
g braid.
The distances that are not given in paragraph 2.B.(2) must be agreed by Airbus.
Feeder wires and power cables (X routes, G routes, P routes and E routes that are routed separa
tely) must be at a minimum distance of 50 mm (1.97 in.) from the aircraft metallic skin and 75
mm (2.95 in.) from the aircraft Carbon Fiber Reinforced Plastic (CFRP) skin.
(a) Distance from the conductive composite surfaces
75 mm 50 mm 37 mm 25 mm 20 mm 10 mm
(2.95 i (1.97 i (1.46 i (0.98 i (0.79 i (0.39 i
D ≥ 75
ROUTE n.) > D n.) > D n.) > D n.) > D n.) > D n.) > D
AREA mm (2.
TYPE ≥ 50 m ≥ 37 m ≥ 25 m ≥ 20 m ≥ 10 m ≥0m
95 in.)
m (1.9 m (1.4 m (0.9 m (0.7 m (0.3 m (0.0
7 in.) 6 in.) 8 in.) 9 in.) 9 in.) 0 in.)
All area Permitte Permitte Not per Not per Not per Not per Not per
G routes
except i d d mitted mitted mitted mitted mitted
nside fu Permitte Permitte Permitte Not per Not per Not per Not per
el tank P routes
d d d mitted mitted mitted mitted
and fuel
vapour 1D and
area / Fl 2D rout
Permitte Permitte Permitte Permitte Not per Not per Not per
ammabl es (see
d d d d mitted mitted mitted
e Fluid L Note
eakage (1))
Zone (F Other ro Permitte Permitte Permitte Permitte Permitte Not per Not per
FLZ) utes d d d d d mitted mitted
Note (1): Only on A380.
Table - Minimum distances that are agreed between the bundles and the conductive comp
osite surfaces
(b) Distance from the fuel tank boundaries or a part of the structure in the fuel vapour area /
FFLZ
75 mm 50 mm 25 mm 10 mm
D ≥ 75 m (2.95 in.) (1.97 in.) (0.98 in.) (0.39 in.)
ROUTE TY
AREA m (2.95 i > D ≥ 50 > D ≥ 25 > D ≥ 10 > D ≥ 0 m
PE
n.) mm (1.97 mm (0.98 mm (0.39 m (0.00 i
in.) in.) in.) n.)
Other G ro
Fuel vapou utes Not permit Not permit Not permit
Permitted Permitted
r area / FF Other rout ted ted ted
LZ except i es
nside fuel t 4S / 5S ro
ank Not permit Not permit
utes (see Permitted Permitted Permitted
ted ted
Note (1))
4S / 5S ro
Inside fuel Not permit
utes (see Permitted Permitted Permitted Permitted
tank ted
Note (1))
Note (1): Only on SA programs.
Table - Minimum distances that are agreed between the bundles and the fuel tank boundar
ies or a part of the structure in the fuel vapour area / FFLZ
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A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
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37 mm 25 mm 20 mm 10 mm
D ≥ 37 m (1.46 in.) (0.98 in.) (0.79 in.) (0.39 in.)
ROUTE TY
AREA m (1.46 i > D ≥ 25 > D ≥ 20 > D ≥ 10 > D ≥ 0 m
PE
n.) mm (0.98 mm (0.79 mm (0.39 m (0.00 i
in.) in.) in.) n.)
P routes
G routes e Not permit Not permit Not permit Not permit
Permitted
xcept (see ted ted ted ted
Note (2))
All area ex
cept inside G routes (s
fuel tank a ee Note
nd fuel vap (2)) Not permit Not permit Not permit
Permitted Permitted
our area / 1D and 2D ted ted ted
FFLZ routes (see
Note (1))
Other rout Not permit
Permitted Permitted Permitted Permitted
es ted
Note (1): Only on A380.
Note (2): G routes on A380 (1G to 6G), SA programs (1G, 2G and 3G) and LR progra
ms (1G, 2G, 3G, 7G and 8G).
Table - Minimum distances that are agreed between the bundles and the metallic or non-c
onductive surfaces
150 m 50 mm 37 mm 25 mm 10 mm
D ≥ 15 m (5.9 (1.97 i (1.46 i (0.98 i (0.39 i
SURFA
ROUTE 0 mm 1 in.) > n.) > D n.) > D n.) > D n.) > D
AREA CE TYP
TYPE (5.91 i D ≥ 50 ≥ 37 m ≥ 25 m ≥ 10 m ≥0m
E
n.) mm (1. m (1.4 m (0.9 m (0.3 m (0.0
97 in.) 6 in.) 8 in.) 9 in.) 0 in.)
P routes
G routes
Permitte Permitte Permitte Not per Not per Not per
except
d d d mitted mitted mitted
(see Not
e (2))
Cabin fu
G routes
rnishing
(see Not
equipme
e (2))
nt (see
1D and Permitte Permitte Permitte Permitte Not per Not per
Note
2D rout d d d d mitted mitted
(3))
es (see
Note
(1))
Other ro Permitte Permitte Permitte Permitte Permitte Not per
utes d d d d d mitted
Flamma
All route Permitte Permitte Not per Not per Not per Not per
ble fluid
s d d mitted mitted mitted mitted
All areas s
except i
Moving All route Permitte Permitte Not per Not per Not per Not per
nside fu
parts s d d mitted mitted mitted mitted
el tank
P routes
G routes
Permitte Permitte Permitte Not per Not per Not per
except
d d d mitted mitted mitted
(see Not
e (2))
Non-fla
mmable G routes
fluids or (see Not
gases e (2))
(air, wat 1D and Permitte Permitte Permitte Permitte Not per Not per
er and n 2D rout d d d d mitted mitted
itrogen) es (see
Note
(1))
Other ro Permitte Permitte Permitte Permitte Permitte Not per
utes d d d d d mitted
Gaseous All route Permitte Not per Not per Not per Not per Not per
oxygen s d mitted mitted mitted mitted mitted
Inside f Any syst Permitte Permitte Permitte Permitte Permitte Not per
Q routes
uel tank ems d d d d d mitted
Note (1): Only on A380.
Note (2): G routes on A380 (1G to 6G), SA programs (1G, 2G and 3G) and LR program
s (1G, 2G, 3G, 7G and 8G).
Note (3): Cabin furnishing equipment must be considered as movable part.
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DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
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A321 Description (AIRBUS)
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Table - Minimum distances that are agreed between the bundles and the other systems
PERMITTED TOLERANCES
You can add additional bobbins and lacing tape separators
on G routes feeder to safety the distance between the feed
Description er cables or to safety the segregations.
Ref. Fig. Manufacture and Installation of Wiring - Permitted
Tolerances for the Separator for G Routes
- After the modification, the harness must not be too t
ense or must not be too loose.
- Obey the distances between the bundles and the stru
cture or the other systems. For this, you must refer t
Requirements / precautions
o paragraph 2.B.(2).
- The bobbin standard must be in accordance with the
definition dossier (for example, ABS0678).
- Obey the bend radius (refer to Ref. table title).
- It is permitted to add a maximum of two additional b
obbins between the two attachment points on the str
Technical limitations ucture (for example, frames, stringers, etc.).
- You must install lacing tape NSA8420-5 knot Ref. ES
PM 20-33-44-01.
PERMITTED TOLERANCES
During the installation of the harnesses on the aircraft:
- You can add a cable tie or a lacing tape on the harne
sses to make the shape of the bundle better or to lim
it the crossings of the bundle cables.
Description
- You can recoil the harness to make the shape of the
bundles better.
Ref. Fig. Manufacture and Installation of Wiring - Permitted
Tolerances for the Bundles Tying
- After the modification, the harness must not be too t
ense or must not be too loose.
- You can add mechanical protections for the tying dev
Requirements / precautions ices as per the definition dossier and Ref. 20-33-11 S
tandard Harnesses.
- You must not add the tying devices near the connecti
ons to prevent mechanical stress at the contact level.
Technical limitations For tying devices Ref. ESPM 20-33-44-01.
PERMITTED TOLERANCES
If there are no dedicated bundle stowage areas, you can d
o the bundle overlength management:
- In the bundle curves,
- In the drip loops,
- On the ramps (for example, near the VC interfaces pl
Description ates),
- Between the attachment points,
- On the bundle only for the cables connected to VG an
d VN.
Ref. Fig. Manufacture and Installation of Wiring - Permitted
Tolerances for the Harness Overlength Management
- The distance between the VC and the first attachmen
t of the bundle must be in accordance with the defini
tion dossier.
- The re-routing procedure of the harness must not te
nse the harness. The re-routing procedure must obe
Requirements / precautions y the drip loop and the repair capabilities of the harn
ess.
- Obey the distances between the bundles and the stru
cture or the other systems. For this, you must refer t
o paragraph 2.B.(2).
- Obey the bend radius (refer to Ref. table title).
- You must safety the overlength of the bundle.
- A complete loop is not permitted for G routes, Electri
cal Flight Control System (EFCS) and coaxial cables.
Technical limitations
- A mechanical stress is not permitted on the connecti
ons.
- Additional standard is not permitted.
PERMITTED TOLERANCES
If there is no other obstacle, the derivations of a bundle br
anch out can be moved in a tolerance between 25 mm (0.
98 in.) and -25 mm (- 0.98 in.) along the bundle. You mus
t keep the original bundle protection.
Condition A: For asymmetrical derivations, cable ties / laci
ng tapes can be removed or added and adapted on one sid
Description
e of the derivation.
Condition B: For star derivations, cable ties / lacing tapes c
an be removed but replaced on the both sides of the deriv
ation.
Ref. Fig. Manufacture and Installation of Wiring - Permitted
Tolerances for the Derivation of the Branches
- The distance between the VC and the first attachmen
t point of the bundle must be in accordance with the
definition dossier.
Requirements / precautions - Obey the distances between the bundles and the stru
cture or the other systems. For this, you must refer t
o paragraph 2.B.(2).
- Obey the bend radius (refer to Ref. table title).
- You must safety the overlength of the bundle.
Technical limitations - A mechanical stress is not permitted on the connecti
ons.
PERMITTED TOLERANCES
During the manufacturing, the terminal lug orientation can
be as per the definition dossier and Ref. ESPM 20-48-12-0
1.
Description
Ref. Fig. Manufacture and Installation of Wiring - Permitted
Tolerances for the Orientation of the Terminal Lug During t
he Manufacturing
During the manufacturing, the terminal lug orientation can
be as per the definition dossier with the angle tolerances
Requirements / precautions
(refer to Ref. table title) in relation to the wire gauge and t
he wire length.
Technical limitations No limitations (applicable for all terminal lugs and wires).
Gauge 16 14 12 10 8 6 4 3 2 1 0 00
Wire length <
The tolerance angle from theoretical position is between +15 degrees ang
300 mm (11.
le and -15 degrees angle.
81 in.)
The tolera
nce angle f
rom theore
tical positi
Wire length >
The tolerance angle from theoretical position is between +30 on is betw
300 mm (11.
degrees angle and -30 degrees angle. een +15 d
81 in.)
egrees ang
le and -15
degrees an
gle.
Table - Terminal lug angle tolerance in relation to the wire gauge and the wire length
PERMITTED TOLERANCES
You can adjust the direction of the bonding point or the ter
minal plug connected on the plates to a more applicable ro
Description uting of the bundle or to prevent chaffing.
Ref. Fig. Manufacture and Installation of Wiring - Permitted
Tolerances for the Bonding Lugs Orientation
- The length of the bundle between the last attachmen
t and the lug must not be more than 300 mm (11.81
Requirements / precautions in.).
- Obey the distances given in paragraph 2.B.(2).
- Obey the bend radius (refer to Ref. table title).
- The sagging and the drip loops must be respected.
- The bonding points must be protected as per Ref. ES
Technical limitations PM 20-51-20-02.
- A mechanical stress is not permitted on the connecti
ons.
C. Cable Replacement/Addition
NOTE: When you add electrical cables in harnesses, you must not change the basic principles
(manufacturing and installation) of the initial electrical installation.
- The added cable(s) must be included in the basic initial harness (normal or EFCS).
- You must obey route separation for the added cables.
- As much as possible, use existing conduits of the basic installation.
NOTE: There must be no tension between the initial cables and the added cables.
NOTE: It is not permitted to use metallic tools to add or remove cables in harness.
(2) Installation
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NOTE: This operation is done step by step and not on the full length of the harness.
NOTE: When the number of new cables is high, the size of the clamps and conduits must
be changed.
NOTE: You can route the added cables below or above the flag datum markers. These m
arkers must stay in view.
(3) Removal
Ref. Fig. Manufacture and Installation of Wiring - Insulating of the Cable Ends
- It is necessary to remove each cable separately after removal of the end fittings.
- For one or two cables smaller than or equal to gauge 16 or smaller than or equal to gauge
22 twisted with two cables, you can remove the cable(s) without untying and retying of th
e harness.
- For other cables, you must do the tying of the harness before you remove the initial ties.
- For a cable that goes through a pressure seal (not applicable for dismountable pressure se
als for example, ABS1571), cut the cable at 100 mm (3.94 in.) before the last harness att
achment on the two sides of the pressure seal.
- You must use end caps (for example, NSA936601 or NSA936604) or a temporary sleeve t
o protect the cable ends that are not crimped with a contact.
- After you remove the cables, make sure that you refer to all the rules necessary to do the
installation (for example, clamp size, cable ties).
(2) Sometimes, it is necessary to have provisions for added spare wires in the protection.
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- The number of spare wires (of the same gauge as the functional wires) must be 20% mini
mum of the number of functional wires in the harness.
- You must identify the spare wires with a sleeve marked with a "spare wire" label and an in
sulating end cap (for example NSA936601 and NSA936604) at each end. In a harness pro
tection, you must wind Teflon tape ABS5330 on the end cap to prevent it chafing on the wi
re.
- Before you use a spare wire, make sure that there is full compatibility between:
- The spare wire type and gauge and the system it is connected to.
- The spare wire route and the related system (obey the segregation rules).
- Attach spare wire to the harness with the non-aggressive tying device ( lacing tape).
The spare wire must agree with the bend radius of the cable.
- There must be an overlength of 100 mm (3.94 in.). This will make it possible to attach the
cable on the harness and to obey the minimum bend radius of the cables.
- Install caps in the EN6049-007 sleeve.
- To add a single-core cable (cable gauge 16 and more), you must route it below the
ties (lacing tape NSA8420 or cable tie NSA935401). The standard procedure is to n
ot remove the tie(s), but you can remove it (them) to avoid damages on the cable c
oating or other damages on the harness (if necessary).
To tie again, it is mandatory to use ties of the same type as the ties you removed.
(b) Addition of more than 2 single-core cables (cable gauge 24 to 18) or 1 twisted two-core ca
ble:
- You must untie and tie the harness again pitch by pitch (a maximum of 5 ties).
To tie again, it is mandatory to use ties of the same type as the ties you removed.
(c) Addition of cables other than those of para. (a) and (b):
- It is necessary to do the removal cable by cable after removal of the end fittings.
- For more than 2 single-core cables (cable gauge 16) or 1 two-core cable (cable gauge 20),
you must tie the loom again in the same conditions.
- Remove the cables installed through compounded pressure seals (not applicable for dismo
untable pressure seals for example ABS1571), cut the cable at 100 mm (3.94 in.) before e
ach side of the pressure seal are attached.
CAUTION: MAKE SURE THAT THE HEAD OF THE CABLE TIE DOES NOT TOUCH THE INSULATION O
F THE WATER PIPE. THIS WILL PREVENT DAMAGE TO THE INSULATION.
E. Special Condition for the Connection of Heaters of Water Pipes
Ref. Fig. Manufacture and Installation of Wiring - Special Condition for the Connection of Heaters of Wat
er Pipes
- Make sure that the connecting lines of the heating conductors and the temperature sensors are c
onnected to the related cables.
- Externally put the splices next to each other on the polyethylene insulation and attach them with
cable ties NSA935401.
- After the installation, identify the insulated pipes.
- Attach the identification labels to the polyethylene insulation with cable ties NSA935401.
3. Standard Harnesses
A. Constitution
Ref. Fig. Manufacture and Installation of Wiring - Harness Tying Recommendations - Distribution and Ty
ing Pitch
Ref. Fig. Manufacture and Installation of Wiring - Harness Tying Recommendations - Lacing Tape and Ca
ble Ties
Ref. Fig. Manufacture and Installation of Wiring - Tying of Routes Including Two or More Harnesses
(1) To make installation and maintenance easier, the harnesses are not combed along their full lengt
h, but:
- For harnesses with split conduit protection (EMI) (for example EN6049-008) attached toge
ther, the tying pitch must be between 75 mm (2.95 in.) and 100 mm (3.94 in.).
In areas of tension (curves, high wiring density, derivation level, in VUs and on ramps), it is nece
ssary to decrease the tying pitch to 50 mm (1.97 in.).
For harnesses on which end fitting (connector, ground or connecting module), the volume of the
harness must be within the maximum of these end fitting.
There must be no mechanical force between the head of a cable tie and the open split conduit.
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NOTE: In the general pitch of a harness take into account the use of the tying device to secure
the marker tape and placards (not applicable for FIN labels at ends).
- Tools are necessary to do the wiring. Make sure these tools are applicable for use and do a
periodic check (refer to the applicable maintenance regulation).
- 50 mm (1.97 in.) when the distance between the supports is less than 535 mm (21.06 i
n.) ( 580 mm (22.83 in.) for the A380 program).
- 45 mm (1.77 in.) when the distance between the supports is greater than 535 mm (21.06
in.) (less than 660 mm (25.98 in.) for the A380 program).
NOTE: In special conditions (for example quantity of cables, not sufficient space), AIRBUS can
give its approval for the installation of harnesses with a diameter larger than specified.
For this, you must refer to AIRBUS support and give a correct and full justification.
NOTE: The tying device must let the harness keep its circular shape.
(5) Usually, in a harness that has different groups of cables, you must tie each group of cables with l
acing tape NSA8420 or flexible Fishnet sleeves ABS1867. For tying harnesses with open sleeve u
se tape NSA8420 only (enclosed cable tie NSA935401 is not permitted, but it is permitted for opt
ical cables. Refer Ref. 20-33-11 Optical Cables and Harnesses).
Cable ties NSA935401 or lacing tape NSA8420 on the outer side of harnesses attach the groups
of cables together.
Ref. Fig. Manufacture and Installation of Wiring - Harness Tying Recommendations - Lacing Tape
and Cable Ties
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(7) At branches
Ref. Fig. Manufacture and Installation of Wiring - Harness Tying Recommendations - At Branches
- To make sure that harnesses are not twisted when installed, it is necessary to know the po
sition and direction of the branches on the aircraft before you tie the harnesses and branc
hes.
- Crossed tying is only permitted with lacing tape NSA8420-7.
- You must untwist twisted cables on a length of 60 +10 mm or +10 mm (2.36 +0.39
in. or +0.39 in.) before you connect them to connectors or modules (this is not appl
icable for quadrax cables) to make the installation:
- Of contacts easier
- Keep the same cable bend radii
- Prevent stress at connection level
- Have a better check of the locking of each contact.
It is necessary to pull on each cable to make sure that the contacts are locked correctly.
- The cable lay is given by the number of pitches on a specified length (1 m (3.28 f
t.)). The pitch of the cable is the distance between two similar adjacent points on o
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NOTE: This process is only used for cables twisted during manufacture and untwisted to
o much for connection.
NOTE: It is important to make sure that the cables are not damaged. If they are damag
ed, it is mandatory to replace them.
- You must twist the wires until they fit tightly together.
- You must twist the wires in the same direction as at initial manufacture.
- The lay forming procedure is related to the number of cables that you must twist:
- You can twist 2, 3 and 4 wires directly.
- If you must twist 5 wires, twist 4 wires around 1 wire with the final pitch.
- If you must twist 6 wires, twist 4 wires around 2 wires twisted together with t
he final pitch.
B. Protection
- The routing of cable harnesses must not let them touch the structure or adjacent equipment.
- Harness protections are installed in locations where the cable harnesses could touch the structur
e or to make sure that the segregation rules are obeyed.
- When the harness is installed on movable mechanical parts, it must have a mechanical protectio
n between two attachment points and it must be attached with cable ties NSA935401 every 50
mm (1.97 in.).
Ref. Fig. Manufacture and Installation of Wiring - Wiring Installation Recommendations - Installation on
Moving Mechanical Parts
Ref. Fig. Manufacture and Installation of Wiring - Wiring Installation Recommendations - Installation on
Moving Mechanical Parts
Ref. Fig. Manufacture and Installation of Wiring - Protection of EFCS Harnesses
NOTE: A short distance or the contact between a harness with protection and the structure is permitt
ed if this harness does not have a relative movement against this part of the structure.
- Each cable identified with the digit G, V or Y (for example 1MG, 1MV, 2MY etc.) must have an ele
ctrical protection (for example a convoluted conduit or an open sleeve) on all their length (for ex
ample from one FIN to the next FIN).
- For more data, refer to 20-33-3x - Harness protection.
- The distance clearances are the same as those between harness and structure or eq
uipment (Refer Ref. 20-33-11 General Requirements).
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- In unusual conditions, the edge through which the harness goes can have protectio
n (grommet ABS1020). You cannot use this protection only.
- To prevent contact between the harness and the protection, it is necessary for the h
arness to have an attachment on a minimum of one side of the structure.
- When you cannot obey the distance clearances of (Refer Ref. 20-33-11 General Req
uirements), if it is possible, install a protection ABS1020 or similar protection aroun
d the hole in the structure. After installation, it is mandatory to get a clearance of 2
mm (0.08 in.) between the harness and the protection.
- When it is not possible to install a protection ABS1020 and when the harness does n
ot have another protection, do these steps:
- Put split conduit EN6049-006/007 as a protection on the harness. After install
ation of the conduit, it is mandatory to get a clearance of 2 mm (0.08 in.) bet
ween the harness and the edge of the hole.
- The conduit must extend 25 mm (0.98 in.) on each side of the applicable zon
e. Use cable ties NSA935401 or lacing tape NSA8420 to attach the conduit. Ch
ange the clamp dimensions if necessary. Change the fixing screw if necessary
to make sure that a minimum of 3 threads protrude through the nut.
For a better clearance, it is possible to add or increase the height of the spacers (up to 3.6
mm (0.14 in.) max.) to the electrical brackets and the secondary structure. You must not
add or increase the number of spacers when they are directly attached to the primary stru
cture.
2 Solution 2:
NOTE: When you install a harness through a mounting plate, it is necessary to ins
tall a spare wire:
- With a new mounting plate (recommended solution)
- Install the harness with a minimum straight part of 10 mm (0.39 in.) on each
side of the structure feedthrough.
- Install flags to show the correct position of the harness on the attachment po
ints.
- Use sandpaper with a maximum grain size of 180 to manually abrade the bonded s
urface.
- Clean these surfaces.
- Apply a thin layer of adhesive paste ASNA4049 or Material No. Epoxy Adhesive_- -
Legacy 3 (Material Ref. 05EML7) (thickness about 0.1 mm (0.00 in.)) on the profile.
- You must use the resin quickly, not more than 30 min after you prepare it.
- Install the profile on the structure.
- Remove unwanted resin with a soft cloth and solvent.
- Polymerize the resin for 4 hours at 40 deg.C (104.00 deg.F).
C. Installation
Before you install a harness, make sure that:
- The installation and routing areas are clean.
- The harness and the insulation are in the correct condition.
- The through holes in the structure have a protection.
- The raceways are clipped and tied (if applicable).
NOTE: Installation of cable tie near a connection must not cause tension to the contacts or ma
ke the cavities oval.
- The monitoring cables between adjacent circuit breakers must be held opposite each other
on each item (one cable on each of the related circuit breakers). The two cables of each ci
rcuit breaker must be attached to its supply cable.
E. Overlength
- Add approximately 50 mm (1.97 in.) of overlength to the length of the harness in these ca
ses:
- To help the installation and removal of connectors and the locking and unlocking of c
ontacts.
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- To make the removal of equipment (for example small VUs) from a rack possible:
There must be an overlength of 100 mm (3.94 in.) + equipment length on the harnes
s connected.
Ref. Fig. Manufacture and Installation of Wiring - Wiring Installation Recommendation
s - Harness Overlength
- To make end fitting replacement repairs possible (contacts, lugs) (but not optical cab
les):
- 2 repairs for 26 to 12 cable gauge at each end. Overlength is a minimum of 14
mm (0.55 in.) at each end.
- 1 repair for 10 to 04 cable gauge at each end. Overlength is a minimum of 20
mm (0.79 in.) at each end for copper cables, 35 mm (1.38 in.) at each end for
aluminum cables.
- 1 repair for 03 to 0000 cable gauge at each end. Overlength is a minimum of 3
0 mm (1.18 in.) at each end for copper cables, 60 mm (2.36 in.) at each end f
or aluminum cables.
- For coaxial cables (for number of repairs permitted, Ref. ESPM 20-53-23-02).
- To decrease the effects of vibrations on cables, brackets and junctions.
- To prevents liquid contamination of the contacts, when you make a drip loop.
An overlength of 30 mm (1.18 in.) for one repair is given at each end of the Avionic F
ull Duplex Ethernet Switched (AFDX) cables.
- There must be no tension at the connection points during installation of cables. Cabl
es must not be in tension after connection.
F. Bend Radii
Ref. Fig. Manufacture and Installation of Wiring - Wiring Installation Recommendations - Bend Radii and
Minimum Distances
Ref. Fig. Manufacture and Installation of Wiring - Bend Radius and Kinked Cables
(1) The bend radius of a harness or branch is the radius of the circle of the inner curve of the harnes
s or branch.
(2) The minimum bend radius for a harness that has no optical or coaxial cables attached must be e
qual to 6 times the external diameter of the largest group of cables included in the harness.
NOTE: If a harness has two single cables (not twisted), the minimum bend radius applicable to
this harness is the minimum bend radius of the largest cable.
Example: for a harness with 2 CF18, the minimum bend radius is10 mm (0.39 in.).
(3) For harness installed on movable mechanical parts, obey the minimum bend radius in the worst
position of the harness.
(4) The minimum harness bend radius must not be less than the minimum permitted radius of each
cable of the harness.
(5) For a branch derivated from an harness, the bend radius shall not be lower than the minimum au
thorized bend radius of the most constraining cable of the branch.
(7) 10 to 0000 gauge copper and aluminium cables the minimum bend radius must be equal to 10 ti
mes the outside diameter of the cable/wire.
In unusual conditions, you can decrease this value to 6 times the diameter (not for the A350).
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(9) Special case: when G-routes are attached with bobbin, the internal minimum bend radius must b
e equal to 6 times the bobbin diameter.
You must obey the bend radius specified in the table that follows for each harness in relation to t
he route:
Note 1: (1)
10X tells you that the minimum bend radius must be 10 times the outer diameter of t
he harness/cable.
Note 2: (2)
For G-routes in harness configuration (without bobbin), the minimum bend radius mu
st be:
- For harness diameter <24 mm (0.94 in.): 11 times the harness diameter.
- For harness diameter>24 mm (0.94 in.)and <31 mm (1.22 in.): 8 times the harnes
s diameter.
- For harness diameter ≥31 mm (1.22 in.): 6 times the harness diameter.
Table - Bend radius
If you cannot obey the bend radius given in the Ref. table title then:
- For each single cable, the minimum bend radii must agree with the table that follows, and
- The minimum bend radius of the harness must be 6 times the outer harness diameter (or
a specific value according to installation drawings (only for A380 in LH Center Trailing Edg
e Fixed Structure RIBS 15-35, LH Outer Trailing Edge Fixed Structure RIBS 35-48 and RH
Outer Trailing Edge Fixed Structure RIBS 35-48)).
Note 1: (1)
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10X tells you that the minimum bend radius must be 10 times the outer diameter of t
he wire/cable.
NOTE: The drip loops must be made at the same time as the routing of the harness.
- A wire, cable or harness that can possibly touch fluids or which can have contamination must incl
ude a drip loop to prevent fluid penetration into the rear of the connectors or end terminations.
- It is not necessary to use the drip loop principle when:
- The last attachment point is lower than the connector or terminations.
- Wires/cables are connected to a grounding point.
- Connections that are installed on a plate have a down angle of 15 degrees minimum to pre
vent fluid ingress.
- Connections and the last attachment point have protection covers (umbrella) larger than th
e item that must have protection. In this condition, the last attachment point must not be l
ower than the VU/connectors.
- The cover/umbrella must be a protection for the connections and the terminations in all flig
ht configurations and the drainage channel must point away from the equipment.
NOTE: It is necessary to use the minimum bend radius when you make the drip loops.
- The ideal shape of the drip loop is defined by L1, L2 and L3 lengths.
- The length of the drip-loop neutral axis must not be more than 300 mm (11.81 in.) between the
rear of the connector and the last attachment point. The L1 length is in relation with this limitati
on.
- The L2 length is defined by the cable bend radius, in relation with the cable diameter and the cab
le type.
- The minimum L3 length is 5 mm (0.20 in.).
NOTE: Drip loops must not cause mechanical tension on the connections.
- To put the harness in position, use the installation flags on the harness head to show the start of
the uncoiling direction. Before harness removal/installation, and if there are no initial flags, ident
ify the harness attachment points with new flags (for example curve, hinge, etc.).
- Be careful when you put harnesses in position. It is recommended to install a temporary protecti
ve tubing on the harness to do this.
- Usually, it is not permitted to twist the harness. But, it is permitted to lightly twist the harness (3
or 4 turns each meter) without tension on the cables. You can do this to put the branches in the
correct direction at hinged movable parts.
- Do not bend the harness more than the minimum bend radius during handling and installation in
the aircraft (Refer Para 3.C. (2) (a)).
- It is not permitted to make full loops to remove tension in harnesses, but it is permitted in the st
owage areas.
- You must obey the attachment rules (Ref. ESPM 20-33-40-02). Always use the fasteners specifie
d in the related documents (for example non-magnetic fasteners near ADF antennas or in magne
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J. Inspection Procedure
After installation of the wiring, it is necessary to do periodic checks. Ref. ESPM 20-52-10-02.
WARNING: DO NOT LOOK INTO THE END OF A FIBER-OPTIC CABLE. THERE IS A RISK OF LASER R
ADIATION, WHICH YOU WILL NOT SEE. LASER RADIATION IS DANGEROUS FOR YOUR
EYES.
A. General Requirements
- You must not let optical cables stay on the floor or in passageways.
- It is possible to install an optical fiber cable in R and S route harnesses in all areas.
- You must keep optical cables in dry areas.
- It is possible to install an optical fiber cable in M route harnesses only in non-pressurized areas.
- It is not permitted to mix the electrical and optical fiber cables in the same connector. It is permi
tted for ARINC 404/600 connectors to prevent dust contamination.
- You cannot install an optical fiber cable in P and G routes.
- All optical contacts and connectors of cables that are not connected must be given protection unt
il connection.
- You must put protective caps on optical end faces immediately after disconnection. You must re
move these caps immediately before connection. You must use plastic bags with the dust caps. D
uring installation, you must not touch the optical end faces.
- It is not permitted to:
- Pull the cables from the rear of the connectors because this causes damage to the contacts
and optical cables.
- Let the optical cables or harnesses hang without protection or attachments (during the atta
chment to supports or when you do work on the structure).
- Use the optical cables or harnesses as handholds or supports for tools or equipment.
- Wind the cables around your fingers or your hand to make it easier to hold them.
- If there is contamination, do a cleaning operation (Ref. ESPM 20-55-60-02).
B. Precautions
- The length of the harnesses is accurately calculated. A flag at the head of the harness is used for
pre-positioning. It shows the start of the unwinding direction. This flag is specified in the manufa
cturing documents and the installation drawings.
- Be careful when you put the assemblies in position and move cables and harnesses to prevent i
mpact and crushing. Do not pull optical fibers on the ground. Move them manually or with an ap
plicable handling system.
- Be careful when you unwind the cables and harnesses to prevent possible twisting and knots.
- During the installation, you must attach optical cables or harnesses that you did not install at thi
s time to the adjacent harnesses or structure. This is to prevent damage to the optical cables.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
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- During installation, it is necessary to keep the connectors aligned with the optical cable as much
as possible to prevent tension on the cable.
- During the installation, you must put optical harnesses in position on the supports or on the elect
rical harnesses.
- During installation, optical cables or harnesses must be held by loosened ties that let you adjust
the position before the last tightening.
- Added cable ties (and all temporary cable ties) necessary for handling, movement and other wor
k must be colored. It is necessary to remove these ties during installation. The heads of the cabl
e ties must not touch an adjacent harness.
- During installation and maintenance work, if you obey the minimum bend radius requirement, thi
s will prevent possible damage of the optical cable.
- If you do not obey the bend radius (this does not mean that the optical cable is broken), you mu
st do a test of the optical cable links. The test helps you to make the decision to replace the cabl
e or not. Use approved mechanical bend-limiting components or tools to get the applicable bend
radius.
- If possible, do not twist optical cables to decrease torsion effects on the optical fiber. Light twisti
ng without tension on cables is permitted for a change of direction of the optical cables.
- If necessary, do the cleaning and an inspection of the optical end faces before each connection.
- It is not permitted to touch the optical end faces. If there is contamination or if you touch optical
end faces, you must clean them (Ref. ESPM 20-55-60-02).
NOTE: Optical cables must be installed with other harnesses when they are routed through pressure
seals.
- Optical connectors can be stowed on applicable dummy receptacle (for example ABS1213-005) f
ound near the equipment immediately after disconnection.
- In small areas, if you cannot install dummy receptacle you must use other recommended protect
ions.
NOTE: The dummy receptacles have ABS0724 label "Caution: Use of dummy receptacle after disconn
ection of optical fibers".
NOTE: Optical fiber cables must not be wired with a harness that has a high operating temperature (f
or example power and generator cables).
- You can install optical cables in an electrical harness. You must attach the cable or harness
derivation at two points to prevent tension and to obey bend radius requirements.
NOTE: The optical cables must not touch the attachment clamps.
When you install an optical cable or a harness on an electrical harness which is installed and atta
ched with cable ties NSA935401, the heads of the cables ties must not touch the optical cable or
the adjacent harnesses. In this installation configuration, an optical cable touch the flat surface o
f the main harness cable ties.
- The tightening pitch must be between 150 mm (5.91 in.) and 200 mm (7.87 in.).
- You must not install a cable tie immediately adjacent to a different cable tie or an attachm
ent point. A minimum of 20 mm (0.79 in.) is necessary to prevent tension on the optical fi
ber cable.
(3) Optical Cables Installed With Clamp NSA5516 or ABS1339 and V-Supports
Permitted installations:
NOTE: When the two installations (inside or outside) are permitted, the outside installation is r
ecommended.
- When you install an optical harness out of an electrical harness, you can remove clamps to
install the optical cables in them. It can be necessary to change the size of the clamps.
- In this installation configuration, an optical cable can touch the flat surface of the main har
ness cable ties.
NOTE: The V-clamp and the heads of the cable ties installed in the V-clamp must not touch the
optical harness or the adjacent harnesses.
E. Tying
NOTE: It is not permitted to use size 03 of cable tie NSA935401 for optical cables. The minimum per
mitted size is 04.
- It is necessary to use lacing tape NSA8420 or cable tie NSA935401 to attach optical cables or ha
rnesses to the adjacent harnesses or structure.
- Tying makes the harness shape and applies the mechanical loads along all cables.
NOTE: For optical cables or harnesses, the last attachment must be between200 mm (7.87 in.)and30
0 mm (11.81 in.)from the connection.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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DATE NUMBER
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ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
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NOTE: There are different types of lacing tape NSA8420 available. For a given harness diameter, use
the largest one to decrease the pressure on the cable.
NOTE: You must not tighten too much when you install optical fiber cables. This can cause cable crus
hing and optical fiber failures or damage on adjacent harnesses.
G. Overlength
Ref. Fig. Manufacture and Installation of Wiring - Wiring Installation Recommendations - Harness Overl
ength
Ref. Fig. Manufacture and Installation of Wiring - Optical Fiber Overlength Management
Ref. Fig. Manufacture and Installation of Wiring - Optical Harness Overlength Management
- It is necessary to have a maximum overlength of 50 mm (1.97 in.) at each end of the optical cab
le to make connection/disconnection and maintenance of the connectors easier.
- You can install a ladder ABS0054 to manage the overlength.
- This 50 mm (1.97 in.) overlength must include a drip loop.
H. Bend Radius
Ref. Fig. Manufacture and Installation of Wiring - Bending Radius Definition - Optical Cables.
The bend radius of an installed optical cable or an optical harness must be:
- 10 times more than the outer diameter of the harness
- Not less than 20 mm (0.79 in.) for one optical cable.
The bend radius must not be less than the minimum permitted radius of the largest cable include
d in the harness. For transportation, the minimum bend radius must be 40 mm (1.57 in.).
J. Drip Loop
- The drip loop is not applicable to the optical cable because it causes tension (bend radius). The o
ptical connector is sealed. But you can install the drip loop if possible. This is to prevent contami
nation or penetration of humidity (this is applicable to all connectors).
- Make a low point on the optical cable at the rear of the connectors that obeys the bend radius.
- You must install the optical connectors above the cable to prevent contamination.
- The drip loop must not prevent the displacement (spring effect) of optical contacts when you ma
ke connection to prevent mechanical tension on contacts.
K. Tightening
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:47:31
- In vibration areas, you must tighten and lock all optical items. You must obey special precautions
during tightening operations because a tightening that is not sufficient can cause signal transmis
sion that is not sufficient.
A. Installation
Ref. Fig. Manufacture and Installation of Wiring - Installation of a Coaxial Harness
- Some coaxial cables have a specified calculated length. This length is given in the AWL.
- During connection, make sure that there is no crushing of the cable and no tension at the contac
t.
- Make sure that coaxial cables are mechanically protected in the attachment device and that they
do not slide in it.
NOTE: If a repair decreases the cable length to below the minimum tolerance, you must replace the f
ull cable.
(Ref. ESPM 20-53-23-02)
(1) Coaxial cables (or harnesses) attached on ramp
Ref. Fig. Manufacture and Installation of Wiring - Coaxial Cables or Harnesses Attached on Ramp
NOTE: For the installation, it is necessary to use cable ties tightened with the tool set to minim
um tension. The cable tie heads must point to the ramp (away from the coaxial cable).
NOTE: The head of the cable ties must be in the half of the harness circumference opposite th
e coaxial cable.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:47:31
(a) Solution 1:
- Set the cable tie installation tools to minimum tension. Cross the cable tie to apply t
he pressure equally.
(b) Solution 2:
- Wind 2 or 3 turns of silicone tape ASNA5107 or equivalent around the harness and t
he coaxial cable. Tie the coaxial cable on the harness with cable tie NSA935401.
(c) Solution 3:
- Wind 2 or 3 turns of silicon tape ASNA5107 or equivalent around the coaxial cable.
Tie the coaxial cable on the harness with cable tie NSA935401.
1 Solution 1:
NOTE: You must add 2 or 3 turns of silicone tape ASNA5107 around the coaxial c
able before installation of the clamp (only for WD, WN, WL or WZ coaxial c
able).
2 Solution 2:
- Wind 2 or 3 turns of silicone tape ASNA5107 around the coaxial cable and ins
tall clamp NSA5516.
(b) Solutions 3, 4 and 5 (only for 1 or 2 SW, XF, WB, WA or XE coaxial cables):
1 Solution 3:
2 Solution 4:
- Wind 2 or 3 turns of silicone tape ASNA5107 around the coaxial cable and ins
tall clamp NSA5516.
3 Solution 5:
- Tighten the coaxial cable on the V support NSA935504 (or equivalent) with c
able tie NSA935401.
1 Solution 6:
- Wind 2 or 3 turns of silicone tape ASNA5107 around the coaxial cable and ins
tall plastic clamp ABS1339.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:47:31
2 Solution 7:
- Wind 2 or 3 turns of silicone tape ASNA5107 around the coaxial cable and ins
tall clamp NSA5516.
3 Solution 8:
- Install a protection on the coaxial cable (bobbin NSA935510 for WD, WN and
WZ coaxial cable or sleeve NSA5539 for WL coaxial cable).
- Tighten the coaxial cable on the V-support NSA935504 (or equivalent) with c
able tie NSA935401.
NOTE: For the installation, it is necessary to use cable ties tightened with the tool set to minim
um tension.
Coaxial harnesses and single coaxial cables must be attached with plastic clamp ABS1339 or met
allic clamp NSA5516 with additional protection (if necessary).
Prevent any stress on the contact at the connection level.
On the last 500 mm (19.69 in.) the coaxial cables must be routed with untightened attachments
points and without tying devices, and then connected without effort at contact/connector level.
The connector must be disconnected before any change or routing.
For more information, (Ref. ESPM 20-33-42-01).
(5) Installation of a coaxial cable or harness on a ramp and on the other harness
(a) Single coaxial cable installed on a ramp and on the other harness
Ref. Fig. Manufacture and Installation of Wiring - Single Coaxial Cable Installed on a Ramp
and on the Other Harness
NOTE: Do not tighten the cables too much when you install the BUS CAN. It can cause cable cr
ushing.
- If possible, install WX cables in the electrical harness. If this is not possible, use lacing tap
e NSA8420-7 to attach them out of the harness.
- Harnesses that have WX cables must have 2 turns of tape ASNA5107-B as a protection at
each attachment point, when they are attached with clamps NSA5516 or ABS1339 on V- s
upports (for example NSA935504) or tubular supports.
NOTE: You can attach WX harnesses directly on the support without ASNA5107-B tape if cable
WX has the protection of a conduit.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:47:31
NOTE: The maximum length to bond a BUS CAN cable is 150 mm (5.91 in.) for an EMI cl
osed backshell and more than 100 mm (3.94 in.) for an open backshell.
- E0163 or E0165 + ABS1575 ground module (1 or 2 modules as necessary)
- E0163 or E0165 with twinax ABS1111
- EN3646 + backshell EN3660
- EN2997 + backshell EN3660.
- Derivations must be made on the connector:
- With a solder sleeve E0160 + bonding wire on shunted connector ABS1425 with bac
kshell EN3660. The bonding wire must be a DR24 cable with a length of 100 mm (3.
94 in.) maximum with a lug NSA936501 on the end and connected on a backshell EN
3660.
- With a solder sleeve E0160 + bonding wire on shunted connector ABS1425 with bac
kshell EN3660. The bonding wire must be a DR24 cable with a length of 100 mm (3.
94 in.) maximum with a lug NSA936501 on the end and connected on a backshell EN
3660.
B. Bend Radii
- With coaxial cables attached, the minimum bend radius must be equal to 10 times the external d
iameter of the largest coaxial cable.
- The bend radius must not be less than the minimum permitted radius of the largest cable include
d in the harness.
- In unusual conditions, you can decrease this value to 6 times the diameter (not for the A350).
NOTE: These bend radius requirements are not applicable to the leaky line.
- Install the coaxial cable directly on the harness but not untie it.
- You must attach the coaxial cable to the related harness with crossed clamps NSA935401.
- There must be compliance with routes.
NOTE: Make sure that there is no interference between the heads of the ties and the coaxial cable.
- Quadrax cables have a strictly calculated length. This length is specified in the AWL.
- You can install quadrax cables in electrical harnesses as other cables but you must be very
careful to prevent:
- Cable pinching/damage.
- Straining of the cable when you twist it during the connection.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
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A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:47:31
NOTE: AFDX cables must not be bonded to a bonding bracket. They must only be bonded
to an EMI closed backshell.
- The maximum length of an AFDX data bus cable is 85 m (278.87 ft.) with 6 cuts at 1
00 Mbits (1 repair included).
- The maximum length of an AFDX Data bus cable is 150 m (492.13 ft.) with 7 cuts at
10 Mbits (1 repair included).
- Do not apply twisting forces at ends. 400 mm (15.75 in.) must be the minimum dist
ance of an AFDX data bus cable between two computers to prevent cable twisting du
ring plug-in except for small VUs.
- You can install an AFDX data bus cable in the electrical harness like the other cables
but with a minimum of 250 mm (9.84 in.) free at ends to prevent cable twisting duri
ng plug in.
- For all harnesses, it is necessary to tie ends after plug-in, after connection of connec
tors.
- You can install AFDX data bus cables in M and S routes only.
- You must include an overlength of 30 mm (1.18 in.) for contact repairs on AFDX dat
a bus cable- links.
B. Bend Radii
(1) Quadrax, AFDX and 10 to 0000 gauge copper and aluminum cables
- In unusual conditions (for example when the space is small), you can decrease this value:
- To 6 times the diameter for static AFDX configurations.
- To 11 times the diameter for dynamic AFDX configurations.
- Or to a specific value according to installation drawings (for A380 eBay and Cargo 1
only).
- Record the twisting force to apply on the contact to align the quadrax polarization key and
the connector cavity foolproofing-key (for example approximately 30 degree angle to the r
ight).
- Pull the contact back 50 mm (1.97 in.) from the rear of connector and make a curve with t
he cable.
- At the same time, use the hand with which you hold the contact to push the contacts in th
e direction of the connector. This will make the cable straight. Do not fully connect at this
step.
- With the other hand, hold the cable tightly between your thumb and forefinger and apply t
he rotation on the last 250 mm (9.84 in.) of cable.
NOTE: This will remove the loop and apply the twisting tension equally on the last 250 m
m (9.84 in.).
CAUTION: REMOVE THE TYING DEVICE OVER THE LAST 500 MM. THIS WILL PREVENT STRE
SS ON THE QUADRAX CABLES AND DAMAGE TO THEM.
(2) Quadrax tying
Ref. Fig. Manufacture and Installation of Wiring - Quadrax Tying
Route and connect the cables.
Install the new tying device.
NOTE: Cables must be twisted in pairs. Blue cable with red cable and yellow cable with green c
able.
- Step 2:
- Attach the cables with cable tie NSA935401.
- Prevent crossing of cables when there are more than one quadrax cable installed.
- Use a lacing tape NSA8420 to group the cables as close as possible to their connectio
n zone on the connector.
Figure 20-33-11-0002-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Recommendations - I
nstallation of In-line Standard Items
Figure 20-33-11-0003-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Recommendations - I
nstallation of In-line Standard Items
Figure 20-33-11-0004-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Tying Recommendatio
ns - EFCS Harness with Another Harness
Figure 20-33-11-0005-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Bend Radii and Minimum Distances
Figure 20-33-11-0006-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Minimum Distances Requireme
nts
Figure 20-33-11-0007-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Minimum Distances Requireme
nts
Figure 20-33-11-0008-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Distance from Conductive Com
posite Surface
Figure 20-33-11-0009-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Additional Protection Installation
Figure 20-33-11-0010-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Distance from Fuel Tank Boun
dary or any Part of Structure in Fuel Vapour Areas
Figure 20-33-11-0011-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Distance from Piping
Figure 20-33-11-0012-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Distance from Piping
Figure 20-33-11-0013-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Spacers and Separators
Figure 20-33-11-0014-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Spacers and Separators
Figure 20-33-11-0015-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Overlength of Wiring
Figure 20-33-11-0016-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Separators Application Table
Figure 20-33-11-0017-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Conduits, Terminals and Bondi
ng Interfaces
Figure 20-33-11-0018-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Insulating of the Cable Ends
Figure 20-33-11-0019-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Draw Wire
Figure 20-33-11-0020-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Harness Tying Recommendatio
ns - Distribution and Tying Pitch
Figure 20-33-11-0021-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Harness Tying Recommendatio
ns - Lacing Tape and Cable Ties
Figure 20-33-11-0022-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Harness Tying Recommendatio
ns - At Branches
Figure 20-33-11-0023-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Recommendations - T
wisted Cables
Figure 20-33-11-0024-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Installation on Moving Mechanical Parts
Figure 20-33-11-0025-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Installation on Moving Mechanical Parts
Figure 20-33-11-0026-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Tying Recommendatio
ns - Wiring Installation Recommendations - Structure Feedthrough Protection
Figure 20-33-11-0027-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Structure Feedthrough Protection
Figure 20-33-11-0028-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Tying Recommendatio
ns - Breakouts at Terminal Blocks and Monitoring Cables on Circuit Breakers
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:47:31
Figure 20-33-11-0029-0001 SHEET 1/1 - Manufacture and Installation of Wiring - General Tying Recommendatio
ns
Figure 20-33-11-0030-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Manufacturing Dimension Toler
ances of Cable Harnesses
Figure 20-33-11-0031-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Overlength of Wiring
Figure 20-33-11-0032-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Harness Length - Datum Locat
ion
Figure 20-33-11-0033-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Harness Length - Datum Locat
ion
Figure 20-33-11-0034-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Harness Length - Datum Locat
ion
Figure 20-33-11-0035-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Overlength at Ends
Figure 20-33-11-0036-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Harness Overlength
Figure 20-33-11-0037-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Overlength at Ends and Drip Loops
Figure 20-33-11-0038-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Installation Recommen
dations - Overlength and Drip Loops
Figure 20-33-11-0048-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Optical Fiber Overlength Mana
gement
Figure 20-33-11-0049-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Optical Harness Overlength Ma
nagement
Figure 20-33-11-0050-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Bending Radius Definition - Op
tical Cables.
Figure 20-33-11-0051-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Coaxial Cables or Harnesses A
ttached on Ramp
Figure 20-33-11-0052-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Tying Recommendatio
ns - Coaxial Cables
Figure 20-33-11-0053-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Clamping or Tying Rec
ommendations - Coaxial Cables
Figure 20-33-11-0054-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Clamping or Tying Rec
ommendations - Coaxial Cables
Figure 20-33-11-0055-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Specific Tying Recommendatio
ns - E0807WX26 Cable and Harness
Figure 20-33-11-0056-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Wiring Continuity and Identific
ation - Quadrax Wire
Figure 20-33-11-0057-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Attachment of Optical Harness
es with Line Tyings
Figure 20-33-11-0058-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Bend Radius and Kinked Cable
s
Figure 20-33-11-0059-0001 SHEET 1/1 - Manufacture and Installation of Wiring - In-line Standard Electrical Ite
m Installed on Harness
Figure 20-33-11-0060-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Single Coaxial Cable Installed
on a Ramp and on the Other Harness
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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DATE NUMBER
A318 A320 A319 20-33-11-02 - Manufacture and Installation of Wiring -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:47:31
Figure 20-33-11-0061-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Coaxial Harness Installed on a
Ramp and on the Other Harness
Figure 20-33-11-0062-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Protection of Cable Ends with
Caps
Figure 20-33-11-0063-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Installation of VOC Cable (AD2
4 or DR24) that goes into a P Route
Figure 20-33-11-0064-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Installation of Harness and an
Open Sleeve at Hinge Points
Figure 20-33-11-0065-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Special Condition for the Conn
ection of Heaters of Water Pipes
Figure 20-33-11-0066-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Installation of a Coaxial Harne
ss
Figure 20-33-11-0067-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Installation of a Coaxial Cable
or Harness in a Clamp
Figure 20-33-11-0069-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Single Coaxial Cable with Prot
ection Sleeve on Ramp
Figure 20-33-11-0070-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Quadrax Cables with Solder Sl
eeves
Figure 20-33-11-0071-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Tying of Routes Including Two
or More Harnesses
Figure 20-33-11-0072-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Quadrax Tying
Figure 20-33-11-0073-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Protection of EFCS Harnesses
Figure 20-33-11-0074-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Permitted Tolerances for the B
undles Tying
Figure 20-33-11-0075-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Permitted Tolerances for the H
arness Overlength Management
Figure 20-33-11-0076-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Permitted Tolerances for the O
rientation of the Terminal Lug During the Manufacturing
Figure 20-33-11-0077-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Permitted Tolerances for the S
eparator for G Routes
Figure 20-33-11-0078-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Permitted Tolerances for the D
erivation of the Branches
Figure 20-33-11-0134-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Minimum Required Clearance
(D)
Figure 20-33-11-0164-0001 SHEET 1/1 - Manufacture and Installation of Wiring - Permitted Tolerances for the
Bonding Lugs Orientation
P ROUTE
VOC CABLE
VOC CABLE CABLE TIE (AD24 OR DR24)
(AD24 OR DR24) NSA935401
LACING TAPE NSA8420
200 mm
(7.87 in)
P_SP_203311_D2_00630001_01_02
Figure 20-33-11-0063-0001 (SHEET 1) - Manufacture and Installation of Wiring - Installation of VOC Cable (AD24 or
DR24) that goes into a P Route
** ON A/C ALL
P_SP_203311_D2_00640001_01_00
Figure 20-33-11-0064-0001 (SHEET 1) - Manufacture and Installation of Wiring - Installation of Harness and an
Open Sleeve at Hinge Points
** ON A/C ALL
STANDARD ITEM
STANDARD ITEM
30 mm
MIN
(1.18 in)
CONVOLUTED
CONDUIT
STANDARD ELECTRICAL
ITEMS QTY 4 PER FAMILY MAX
FAMILY NO. 1
VS1
VS2
10 mm
MIN
(0.39 in)
FAMILY NO. 2
P_SP_203311_D2_00020001_01_02
10 mm
(0.39 in)
TYING DEVICES 10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
NOTE:
FAMILY NO. 1
FAMILY NO. 2 P_SP_203311_D2_00030001_01_02
CABLE TIE
SELF-ADHESIVE IN-LINE STANDARD ELECTRICAL ITEM NSA935401
SILICONE TAPE ASNA5107
40 mm ± 5 mm 40 mm ± 5 mm
(1.57 in ± 0.20 in) (1.57 in ± 0.20 in)
P_SP_203311_D2_00590001_01_00
Figure 20-33-11-0059-0001 (SHEET 1) - Manufacture and Installation of Wiring - In-line Standard Electrical Item
Installed on Harness
** ON A/C ALL
1M
1MF
(EFCS
LACING TAPE HARNESS)
NSA8420
CABLE TIENSA935401*
OR
LACING TAPE NSA8420
LACING TAPE
NSA8420
* YOU CAN USE CABLE TIE NSA935401 ONLY IN SOME AIRCRAFT ZONES.
P_SP_203311_D2_00040001_01_03
Figure 20-33-11-0004-0001 (SHEET 1) - Manufacture and Installation of Wiring - Specific Tying Recommendations -
EFCS Harness with Another Harness
** ON A/C ALL
CASE A:
CORRECT INCORRECT
CLAMP
R HARNESS
10 mm MIN
(0.39 in)
R = BEND RADIUS
OF HARNESS STRUCTURE STRUCTURE
(R = N x HARNESS/CABLE DIAMETER)
N = NUMBER OF TIMES THE OUTER DIAMETER
OF THE HARNESS/CABLE
P_SP_203311_D2_00050001_01_02
REQUIRED DISTANCE = D
BUNDLE
FIXED BRACKET
CASE B:
STRUCTURE
20 mm
(0.7874 in)
20 m 20 mm
(0.7 m
874 (0.7874 in)
in)
25 mm
(0.9842 in)
P_SP_203311_D2_00060001_01_01
Figure 20-33-11-0006-0001 (SHEET 1) - Manufacture and Installation of Wiring - Minimum Distances Requirements
** ON A/C ALL
REQUIRED DISTANCE = D
BUNDLE
FIXED BRACKET
CASE C:
ATTACHMENT POINT
10 mm MIN.
(0.3937 in)
P_SP_203311_D2_00070001_01_01
Figure 20-33-11-0007-0001 (SHEET 1) - Manufacture and Installation of Wiring - Minimum Distances Requirements
** ON A/C ALL
P_SP_203311_D2_00080001_01_01
Figure 20-33-11-0008-0001 (SHEET 1) - Manufacture and Installation of Wiring - Distance from Conductive
Composite Surface
** ON A/C ALL
COMPOSITE CONDUCTIVE
CROSS BEAM
P_SP_203311_D2_00090001_01_01
P_SP_203311_D2_00100001_01_01
Figure 20-33-11-0010-0001 (SHEET 1) - Manufacture and Installation of Wiring - Distance from Fuel Tank Boundary
or any Part of Structure in Fuel Vapour Areas
** ON A/C ALL
01-May-2024
FLAMMABLE ACCEPTABLE
ONLY WITH
LIQUIDS OTHER
ACCEPTABLE CONDUITS OR FORBIDDEN
ROUTES SECURED
ATTACHMENT
POINT*
P AND G
ACCEPTABLE ACCEPTABLE FORBIDDEN
ROUTES
NON-FLAMMABLE
LIQUIDS OR
49
** ON A/C ALL
NITROGEN)
NUMBER
ROUTES
ATTACHMENT
POINT*
Description (AIRBUS)
ACCEPTABLE ACCEPTABLE
ONLY WITH ONLY WITH
REVISION
ACCEPTABLE
ONLY WITH
** ON A/C ALL
NUMBER
Description (AIRBUS)
CABLE TIE
NSA935401
ABS1339**
CABLE TIE
NSA935401
CABLE TIE NSA935401
* ONLY USED IN PRESSURIZED AREAS.
** CAN BE USED IN NON PRESSURIZED AREAS.
P_SP_203311_D2_00130001_01_01
ABS0731 (RECOMMENDED)
LACING TAPE
NSA8420- 2 O R
CABLE TIE
NSA935401 NSA5527 (NOT PERMITTED
FOR A380 AND
SUBSEQUENT PROGRAMS)
ABS1144*
CABLE TIE
NSA935401
ONLY USED FOR HIGH TEMPERATURE AREAS ON P, G, X AND E ROUTES:
P_SP_203311_D2_00140001_01_01
SAGGING/SWELLING
SEGREGATION HARNESSES L
DISTANCE
ATTACHMENT POINT
= =
P_SP_203311_D2_00150001_01_01
KNOT NSA8420-5
NSA5516CB ORABS2195 IN
BUTTERFLY CONFIGURATION
BRACKETABS1088
HOT AREAS
KNOT NSA8420-5
NSA5516CB IN BUTTERFLY
CONFIGURATION
KNOT NSA8420-5
ABS1339 ABS1144
IN BUTTERFLY CONFIGURATION
NON-PRESSURIZED
AREAS
BRACKET ABS1088
ABS1526 ORE0688
PRESSURIZED
AREAS NOT PERMITTED
INSIDE VU
P_SP_203311_D2_00160001_01_03
Figure 20-33-11-0016-0001 (SHEET 1) - Manufacture and Installation of Wiring - Separators Application Table
** ON A/C ALL
PTFE SLEEVE
BONDING BRAID BONDING BRAID
P_SP_203311_D2_00170001_01_01
Figure 20-33-11-0017-0001 (SHEET 1) - Manufacture and Installation of Wiring - Conduits, Terminals and Bonding
Interfaces
** ON A/C ALL
BUNDLE
D
D D
NOTE: DISTANCE D IS THE NECESSARY CLEARANCE BETWEEN THE BUNDLE AND THE OTHER OBJECTS.
P_SP_203311_D2_01340001_01_00
Figure 20-33-11-0134-0001 (SHEET 1) - Manufacture and Installation of Wiring - Minimum Required Clearance (D)
** ON A/C ALL
P_SP_203311_D2_00770001_01_00
Figure 20-33-11-0077-0001 (SHEET 1) - Manufacture and Installation of Wiring - Permitted Tolerances for the
Separator for G Routes
** ON A/C ALL
BEFORE AFTER
P_SP_203311_D2_00740001_01_00
Figure 20-33-11-0074-0001 (SHEET 1) - Manufacture and Installation of Wiring - Permitted Tolerances for the
Bundles Tying
** ON A/C ALL
BEFORE AFTER
P_SP_203311_D2_00750001_01_01
Figure 20-33-11-0075-0001 (SHEET 1) - Manufacture and Installation of Wiring - Permitted Tolerances for the
Harness Overlength Management
** ON A/C ALL
CONDITION A
25 mm
(0.98 in)
25 mm
(0.98 in)
CONDITION B
25 mm
25 mm
(0.98 in)
(0.98 in)
P_SP_203311_D2_00780001_01_01
Figure 20-33-11-0078-0001 (SHEET 1) - Manufacture and Installation of Wiring - Permitted Tolerances for the
Derivation of the Branches
** ON A/C ALL
WIRE LENGTH
TERMINAL
LUG B
P_SP_203311_D2_00760001_01_00
Figure 20-33-11-0076-0001 (SHEET 1) - Manufacture and Installation of Wiring - Permitted Tolerances for the
Orientation of the Terminal Lug During the Manufacturing
** ON A/C ALL
P_SP_203311_D2_01640001_01_00
Figure 20-33-11-0164-0001 (SHEET 1) - Manufacture and Installation of Wiring - Permitted Tolerances for the
Bonding Lugs Orientation
** ON A/C ALL
CORRECT
INCORRECT
P_SP_203311_D2_00180001_01_01
Figure 20-33-11-0018-0001 (SHEET 1) - Manufacture and Installation of Wiring - Insulating of the Cable Ends
** ON A/C ALL
CORRECT INCORRECT
P_SP_203311_D2_00620001_01_00
Figure 20-33-11-0062-0001 (SHEET 1) - Manufacture and Installation of Wiring - Protection of Cable Ends with Caps
** ON A/C ALL
P_SP_203311_D2_00190001_01_02
POLYETHYLENE INSULATION
P_SP_203311_D2_00650001_01_01
Figure 20-33-11-0065-0001 (SHEET 1) - Manufacture and Installation of Wiring - Special Condition for the
Connection of Heaters of Water Pipes
** ON A/C ALL
DISTRIBUTION
RECOMMENDED PROHIBITED
LACING TAPES
NSA8420 CABLE TIES
NSA935401
ELECTRICAL ITEM
ELECTRICAL
TYING PITCH ITEM
CABLE TIES NSA935401 OR
- FOR HARNESS: LACING TAPES NSA8420
150 mm 150 mm A A A A A
MAX (5.91 in) MAX (5.91 in)
500 mm
(19.69 in)
- FOR OVERBRAIDED HARNESS:
OVERBRAIDED HARNESS CABLE TIES NSA935401
P P P
150 mm
MAX (5.91 in)
ADD CO-ROUTING TYING
NOTE:
A = 100 mm (3.94 in) MAX
P = 75 mm (2.95 in) TO 100 mm (3.94 in)
P_SP_203311_D2_00200001_01_03
Figure 20-33-11-0020-0001 (SHEET 1) - Manufacture and Installation of Wiring - Harness Tying Recommendations -
Distribution and Tying Pitch
** ON A/C ALL
CABLE TIE
NSA935401
OR CABLE TIE
LACING TAPE NSA935401
NSA8420
D = 50 mm MAX
(1.97 in)
DIA
LACING TAPE
NSA8420
HARNESS
P_SP_203311_D2_00210001_01_02
Figure 20-33-11-0021-0001 (SHEET 1) - Manufacture and Installation of Wiring - Harness Tying Recommendations -
Lacing Tape and Cable Ties
** ON A/C ALL
MAIN HARNESS
MAIN HARNESS
EFCS HARNESS LACING TAPES
HARNESS WITH MECHANICAL
NOT PROTECTED NSA8420 ONLY
AND/OR ELECTRICAL PROTECTION
(WITH OPEN SPLIT CONDUIT)
* YOU CAN USE CABLE TIE NSA935401 ONLY IN SOME AIRCRAFT ZONES.
P_SP_203311_D2_00710001_01_01
Figure 20-33-11-0071-0001 (SHEET 1) - Manufacture and Installation of Wiring - Tying of Routes Including Two or
More Harnesses
** ON A/C ALL
CABLE TIE
NSA935401
CABLE TIE CABLE TIE
HEADS ON OUTER SIDE NSA935401
P_SP_203311_D2_00220001_01_01
Figure 20-33-11-0022-0001 (SHEET 1) - Manufacture and Installation of Wiring - Harness Tying Recommendations -
At Branches
** ON A/C ALL
TWISTED WIRES:
NUMBER OF TWISTS
PER METER* (LAY) 25 25 20 20 16 14 8-10 6 4 3 2 2
* TOLERANCE: + 20%
PITCH
LAY
1 m (3.28 ft)
TWISTED UNTWISTED
WIRE WIRE
P_SP_203311_D2_00230001_01_01
HARNESS
MOVEMENT
CABLE SUPPORT :
CLAMP NSA5516 + SILICON TAPE ASNA5107
OR
FIXED FRAME CLAMP ABS1339
MOVING FRAME
P_SP_203311_D2_00240001_01_01
INSTALLATION AT HINGE:
HARNESS
OVERBRAIDED HARNESS
10° CONE
CABLE SUPPORT
P_SP_203311_D2_00250001_01_01
BASIC PARTITION
P_SP_203311_D2_00730001_01_00
Figure 20-33-11-0073-0001 (SHEET 1) - Manufacture and Installation of Wiring - Protection of EFCS Harnesses
** ON A/C ALL
SOLUTION 1:
HARNESS
CLAMP STRUCTURE
P_SP_203311_D2_00260001_01_01
Figure 20-33-11-0026-0001 (SHEET 1) - Manufacture and Installation of Wiring - Specific Tying Recommendations -
Wiring Installation Recommendations - Structure Feedthrough Protection
** ON A/C ALL
SOLUTION 2 :
STRUCTURE 100 mm
(3.937 in)
MOUNTING PLATE
50 mm 50 mm
(1.968 in) (1.968 in)
SOLUTION 3 :
STRUCTURE LABEL
CABLE ATTACHMENT
HARNESS
SPECIFIC GROMMET
10 mm 10 mm
(0.393 in) (0.393 in)
P_SP_203311_D2_00270001_01_01
TERMINAL BLOCKS
MONITORING
CABLE
PANEL
P_SP_203311_D2_00280001_01_02
Figure 20-33-11-0028-0001 (SHEET 1) - Manufacture and Installation of Wiring - Specific Tying Recommendations -
Breakouts at Terminal Blocks and Monitoring Cables on Circuit Breakers
** ON A/C ALL
CORRECT
INCORRECT
P_SP_203311_D2_00290001_01_01
Figure 20-33-11-0029-0001 (SHEET 1) - Manufacture and Installation of Wiring - General Tying Recommendations
** ON A/C ALL
GENERAL SPECIFIED
PERMITTED TOLERANCES FOR
DESCRIPTION COMMENTS
TOLERANCES OVERBRAIDING*
mm (in) mm (in)
FOR + 30 (+ 1.18)
VCs - 10 (- 0.39)
LENGTH OF BRANCHES
BETWEEN 2 ENDS
OTHER + 20 (+ 0.79)
THE LENGTH GIVEN ON
CASES 0 (0.00)
DRAWINGS ALREADY INCLUDES
- THE OVERLENGTH NECESSARY TO
REPAIR CABLES AND TO MAKE
DRIP LOOPS WITH A LOW POINT.
LENGTH OF BRANCHES
BETWEEN 1 REFERENCE ± 10 (± 0.39)
AND 1 DERIVATION
POSITION OF THE
FLAG DATUM MARKER ± 10 (± 0.39) ± 10 (± 0.39) -
REFERENCE
P_SP_203311_D2_00300001_01_02
PREFERRED SOLUTIONS:
HARNESS
HARNESS
ATTACHMENT POINTS
SOLUTION NOT PREFERRED: (RESTRICTED USE FOR COAXIAL CABLES, FORBIDDEN FOR FEEDER)
MOVING ATTACHMENT POINTS
COMPLETE LOOP
OF HARNESS
P_SP_203311_D2_00310001_01_02
DATUM
DATUM
DATUM
DATUM
P_SP_203311_D2_00320001_01_02
Figure 20-33-11-0032-0001 (SHEET 1) - Manufacture and Installation of Wiring - Harness Length - Datum Location
** ON A/C ALL
TERMINALS:
THE DATUM USED IS THE CENTERLINE OF THE HOLE PERPENDICULAR TO THE BARREL
OF THE TERMINAL.
DATUM
CONTACTS:
THE DATUM USED IS THE REAR FACE OF THE SHOULDER OF THE CONTACT.
CABLE CABLE
BRANCHES:
THE DATUM USED IS THE CENTER POINT OF THE BRANCH.
MAIN HARNESS
CENTRE LINE
OF THE FLAG
CENTRE POINT
OF BRANCH
BRANCH
P_SP_203311_D2_00330001_01_03
Figure 20-33-11-0033-0001 (SHEET 1) - Manufacture and Installation of Wiring - Harness Length - Datum Location
** ON A/C ALL
DATUM
RACK CONNECTORS:
THE DATUMS USED ARE THE REAR FACES OF THE MODULES OR CONNECTORS.
DATUM 2 DATUM 1
THE DATUM USED IS THE CONTACT INSERTION FACE OF A BLOCK OF THE SAME MODULES (4 MAX.)
AND AT THE CENTER POINT.
CENTER CENTER
POINT 1 POINT 2
DATUM 2
DATUM 1
P_SP_203311_D2_00340001_01_01
Figure 20-33-11-0034-0001 (SHEET 1) - Manufacture and Installation of Wiring - Harness Length - Datum Location
** ON A/C ALL
CORRECT: INCORRECT:
CONNECTOR
PROTECTIVE PAD
OR
SILICON TAPE
CLAMP CLAMP
EQUIPMENT EQUIPMENT
P_SP_203311_D2_00350001_01_01
RACK
EQUIPMENT
HARNESS
OPTICAL CONNECTOR
P_SP_203311_D2_00360001_01_01
KINKED CABLES
P_SP_203311_D2_00580001_01_02
Figure 20-33-11-0058-0001 (SHEET 1) - Manufacture and Installation of Wiring - Bend Radius and Kinked Cables
** ON A/C ALL
CORRECT: INCORRECT:
P_SP_203311_D2_00370001_01_01
CORRECT: INCORRECT:
ATTACHMENT POINT
L1
L2
5 mm MIN.
(0.20 in)
LOWER POINT
P_SP_203311_D2_00380001_01_01
HARNESS
(WITH DIFFERENT TYPES OF CABLES)
OPTICAL CABLES ON THE INNER SIDE OF THE HARNESS (WITH DIFFERENT TYPES OF CABLES)
TYING DEVICE
OPTICAL CABLES
HARNESS
(WITH DIFFERENT TYPES OF CABLES)
P_SP_203311_D2_00570001_01_00
Figure 20-33-11-0057-0001 (SHEET 1) - Manufacture and Installation of Wiring - Attachment of Optical Harnesses
with Line Tyings
** ON A/C ALL
HARNESS B
HARNESS A
CABLE TIE
NSA935401
ABS0054
HARNESS B
OBEY
THE MINIMUM
BEND RADIUS
HARNESS A
CABLE TIE
NSA935401
ABS0054
P_SP_203311_D2_00480001_01_01
Figure 20-33-11-0048-0001 (SHEET 1) - Manufacture and Installation of Wiring - Optical Fiber Overlength
Management
** ON A/C ALL
CORRECT
INCORRECT
P_SP_203311_D2_00490001_01_02
Figure 20-33-11-0049-0001 (SHEET 1) - Manufacture and Installation of Wiring - Optical Harness Overlength
Management
** ON A/C ALL
PERMITTED
NOT PERMITTED
P_SP_203311_D2_00500001_01_01
Figure 20-33-11-0050-0001 (SHEET 1) - Manufacture and Installation of Wiring - Bending Radius Definition - Optical
Cables.
** ON A/C ALL
TYING DEVICE
CABLE TIE NSA935401
OR
LACING TAPE NSA8420
COAXIAL HARNESS
P_SP_203311_D2_00660001_01_00
Figure 20-33-11-0066-0001 (SHEET 1) - Manufacture and Installation of Wiring - Installation of a Coaxial Harness
** ON A/C ALL
RAMP
CABLE TIENSA935401
RAMP
CABLE TIE NSA935401
P_SP_203311_D2_00510001_01_01
Figure 20-33-11-0051-0001 (SHEET 1) - Manufacture and Installation of Wiring - Coaxial Cables or Harnesses
Attached on Ramp
** ON A/C ALL
COAXIAL CABLE/
HARNESS SLEEVE
RAMP
CABLE TIE
SLEEVE
RAMP
COAXIAL CABLE CONDUCTOR
P_SP_203311_D2_00690001_01_00
Figure 20-33-11-0069-0001 (SHEET 1) - Manufacture and Installation of Wiring - Single Coaxial Cable with
Protection Sleeve on Ramp
** ON A/C ALL
HARNESS
HEAD OF CABLE TIE CROSSED CABLE TIE
ON SIDE OPPOSITE NSA935401
THE COAXIAL CABLE
SOLUTION 2:
2 LAYERS OF SELF-ADHESIVE
SILICONE TAPE ASNA5107
COAXIAL CABLE
20 mm MIN 20 mm MIN
HARNESS (0.79 in) (0.79 in)
150 TO 200 mm
CABLE TIE LACING TAPE
(5.91 TO 7.87 in)
NSA935401 NSA8420
SOLUTION 3: SELF-ADHESIVE
SILICONE TAPE ASNA5107-B
CABLE TIE OR NSA935403
NSA935401
COAXIAL CABLE
HARNESS
LACING TAPE NSA8420
P_SP_203311_D2_00520001_01_01
Figure 20-33-11-0052-0001 (SHEET 1) - Manufacture and Installation of Wiring - Specific Tying Recommendations -
Coaxial Cables
** ON A/C ALL
SOLUTION 1:
SILICON TAPE
COAXIAL CABLE ASNA5107
OR
CLAMP CLAMP
ABS1339 ABS1339
SOLUTION 2:
SILICON TAPE
ASNA5107
CLAMP
NSA5516
SOLUTION 3: SOLUTION 4:
SILICON TAPE
COAXIAL CABLE ASNA5107
COAXIAL CABLE CLAMP
CLAMP
ABS1339 NSA5516
SOLUTION 5:
CABLE TIE
NSA935401
COAXIAL CABLE
V SUPPORT
NSA935504
P_SP_203311_D2_00530001_01_00
Figure 20-33-11-0053-0001 (SHEET 1) - Manufacture and Installation of Wiring - Specific Clamping or Tying
Recommendations - Coaxial Cables
** ON A/C ALL
SOLUTION 6:
SILICON TAPE
ASNA5107
CLAMP
ABS1339
SOLUTION 7:
SILICON TAPE
ASNA5107
COAXIAL CABLE CLAMP
NSA5516
SOLUTION 8:
CABLE TIE
NSA935401
BOBBIN
NSA935510
COAXIAL CABLE
V SUPPORT
NSA935504
CABLE TIE
NSA935401
SLEEVE
NSA5539
V SUPPORT
NSA935504
P_SP_203311_D2_00540001_01_00
Figure 20-33-11-0054-0001 (SHEET 1) - Manufacture and Installation of Wiring - Specific Clamping or Tying
Recommendations - Coaxial Cables
** ON A/C ALL
COAXIAL CABLE
PLASTIC OR METALLIC CLAMP
(FOR EXAMPLE ABS1339 OR NSA5516)
COAXIAL HARNESS
TYING DEVICE
CABLE TIE NSA935401
OR
LACING TAPE NSA8420
PLASTIC OR METALLIC CLAMP
(FOR EXAMPLE ABS1339 OR NSA5516)
P_SP_203311_D2_00670001_01_01
Figure 20-33-11-0067-0001 (SHEET 1) - Manufacture and Installation of Wiring - Installation of a Coaxial Cable or
Harness in a Clamp
** ON A/C ALL
COAXIAL CABLE/BUNDLE
20 mm 20 mm
MIN MIN
(0.79 in) (0.79 in)
CABLE TIES 150 TO 200 mm
NSA935401 (5.91 TO 7.87 in)
2 LAYERS OF SELF-ADHESIVE
COAXIAL CABLE SILICONE TAPESASNA5107
20 mm 20 mm
MIN MIN
(0.79 in) (0.79 in)
150 TO 200 mm RAMP
CABLE TIES
NSA935401 (5.91 TO 7.87 in)
2 LAYERS OF SELF-ADHESIVE
COAXIAL CABLE SILICONE TAPES ASNA5107
20 mm 20 mm
MIN MIN
(0.79 in) (0.79 in)
150 TO 200 mm RAMP
CABLE TIES
NSA935401 (5.91 TO 7.87 in)
P_SP_203311_D2_00600001_01_01
Figure 20-33-11-0060-0001 (SHEET 1) - Manufacture and Installation of Wiring - Single Coaxial Cable Installed on a
Ramp and on the Other Harness
** ON A/C ALL
2 LAYERS OF SELF-ADHESIVE
COAXIAL HARNESS SILICONE TAPE ASNA5107
20 mm MIN 20 mm MIN
(0.79 in) (0.79 in)
LACING TAPE
HARNESS 150 TO 200 mm RAMP NSA8420
CABLE TIE (5.91 TO 7.87 in)
NSA935401
2 LAYERS OF SELF-ADHESIVE
COAXIAL HARNESS SILICONE TAPE ASNA5107
20 mm MIN 20 mm MIN
(0.79 in) (0.79 in)
LACING TAPE
HARNESS 150 TO 200 mm RAMP NSA8420
CABLE TIE (5.91 TO 7.87 in)
NSA935401
2 LAYERS OF SELF-ADHESIVE
COAXIAL HARNESS SILICONE TAPE ASNA5107
20 mm MIN 20 mm MIN
(0.79 in) (0.79 in)
LACING TAPE
HARNESS 150 TO 200 mm RAMP NSA8420
CABLE TIE (5.91 TO 7.87 in)
NSA935401
P_SP_203311_D2_00610001_01_00
Figure 20-33-11-0061-0001 (SHEET 1) - Manufacture and Installation of Wiring - Coaxial Harness Installed on a
Ramp and on the Other Harness
** ON A/C ALL
WX CABLE INSTALLATION:
WX CABLE
2 TURNS OF
LACING TAPE NSA8420- 7 TAPE ASNA5107- B
WX HARNESS INSTALLATION:
V SUPPORT
NSA935504
TUBULAR SUPPORT
TAPE ASNA5107-B
P_SP_203311_D2_00550001_01_00
Figure 20-33-11-0055-0001 (SHEET 1) - Manufacture and Installation of Wiring - Specific Tying Recommendations -
E0807WX26 Cable and Harness
** ON A/C ALL
WIRE
A-B
CONDUCTOR 2 1 1 2
3 4 1 = RED 4 3
2 = YELLOW
3 = BLUE
SIDE "A" 4 = GREEN SIDE "B"
NOTE: ON THE "A" SIDE, THE RED CONDUCTOR IS IN THE TOP RIGHT-HAND POSITION
AC AC
A B A B A B A B
AA1 R AA1 R DD2 R DD2 R BB2
AA2 392 Y AA2 393 Y DD1 394 Y DD1 395 Y BB1
AA3 KB24 B AA3 KB24 B DD4 KB24 B DD4 KB24 B BB4
AA4 G AA4 G DD3 G DD3 G BB3
1WV 2WV
FUNCTION FUNCTION
121 811VU 121 811VU
TEXT TEXT
P_SP_203311_D2_00560001_01_00
Figure 20-33-11-0056-0001 (SHEET 1) - Manufacture and Installation of Wiring - Wiring Continuity and
Identification - Quadrax Wire
** ON A/C ALL
CABLE TYING
P_SP_203311_D2_00720001_01_00
STEP 1:
STEP 2:
NSA8420
P_SP_203311_D2_00700001_01_02
Figure 20-33-11-0070-0001 (SHEET 1) - Manufacture and Installation of Wiring - Quadrax Cables with Solder
Sleeves
** ON A/C ALL
NOTE: For more information about actual wire routing, refer to:
- AWM chapter 91 for the A300/A310/A300-600 family.
- AWM chapter 94 for the A320 family.
- AWM chapter 91 for the A330/A340 family.
- AWM chapter 91 for the A380 family.
- AWM chapter 91 for the A350 family.
2. Route Designation
A. Generation: G
Route G includes cables (for example AD, YV or DG) linked to electrical power services such as Integrat
ed Drive Generator (IDG) (for A300 to A340 family) or Variable Frequency Generator (VFG) (for A380 a
nd A350 families), Auxiliary Power Unit (APU), battery, external power and RAT feeders.
D. Miscellaneous Route: M
Route M includes AC or DC supply cables protected by a circuit breaker with a rating less than or equal
to 15A, high-level analog signals (greater than 12V), maximum voltage permissible: 115V for AC and 2
8V for DC.
This category includes passive cables (non-sensitive cables and cables which do not have special separ
ation requirements).
NOTE: As a general rule, data bus cables (i.e. ARINC 429) shall be in route M, but, if necessary for s
eparation purposes, some ARINC 429 cables can be routed in route S.
NOTE: Safety cables have an 'S' in the FIN. The identification is given directly on the cable or with bl
ack print on a pink sleeve. Safety cables can route in Miscellaneous routes.
For more data on Safety cables Ref. ESPM 20-53-27-02.
E. Sensitive Route: S
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-21-02 - Routes Definition (EWIS) - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:03
Route S includes cables sensitive to interference such as low level analog signals, etc.
Maximum permitted voltage: 28VDC.
For the A350, the C/B rating must be less than or equal to 3A.
NOTE: When a route has an 'S' in its FIN, the 'S' means 'Sensitive'.
When a cable has an 'S' in its FIN, the 'S' means 'Safety'.
NOTE: Safety cables have an 'S' in the FIN. The identification is given directly on the cable or with bl
ack print on a pink sleeve. Safety cables can route in Sensitive routes.
For more data on Safety cables, Ref. ESPM 20-53-27-02.
NOTE: Auto flight and EFCS control cables shall be included in this route for segregation purposes.
They shall not cause interference with other sensitive cables in this route.
F. EFCS Routes
An EFCS route includes EFCS cables. It can also include cables from ATA numbers such as those that fol
low and in special cases, from other systems:
For A320 family: 22-65/85 partial + other systems.
For A340 family: 22-85 partial + other system.
For A380 family: other systems.
EFCS routes do not have a special letter for their identification.
Usually, EFCS routes are tied to their related Sensitive or Miscellaneous Routes, but in some cases, the
y can be alone. For more data on EFCS cables, Ref. ESPM 20-53-27-02.
NOTE: Some cables are part of EFCS but their identification does not obey the EFCS AIRBUS rules.
J. Fuel Quantity System Route (For A330, A340, A350 and A380 Families): Q
Route designed to prevent electrical interference and short circuits with other categories of routes.
K. Specific Routes
4. Routes by Program
The tables that follow give the route codes used to identify the harnesses
- On the different types of aircraft (except A350)
Ref. Fig. Routes Definition - Harness Identification for all Programs (except A350)
Ref. Fig. Routes Definition - Harness Identification for all Programs (except A350)
Ref. Fig. Routes Definition - Harness Identification for all Programs (except A350)
Ref. Fig. Routes Definition - Harness Identification for all Programs
Ref. Fig. Routes Definition - Harness Identification for all Programs (except A350)
Ref. Fig. Routes Definition - Harness Identification for all Programs (except A350)
- On A350
Ref. Fig. Routes Definition - Classification and Characteristics of Routes (For A350)
Ref. Fig. Routes Definition (EWIS) - Harness Identification (For A350)
Ref. Fig. Routes Definition (EWIS) - Harness Identification (For A350)
Ref. Fig. Routes Definition (EWIS) - Harness Identification (For A350)
Ref. Fig. Routes Definition (EWIS) - Harness Identification (For A350)
Figure 20-33-21-0001-0001 SHEET 1/1 - Routes Definition - Classification and Characteristics of Routes (For A35
0)
Figure 20-33-21-0002-0001 SHEET 1/1 - Routes Definition - Harness Identification for all Programs (except A35
0)
Figure 20-33-21-0003-0001 SHEET 1/1 - Routes Definition - Harness Identification for all Programs (except A35
0)
Figure 20-33-21-0004-0001 SHEET 1/1 - Routes Definition - Harness Identification for all Programs (except A35
0)
Figure 20-33-21-0005-0001 SHEET 1/1 - Routes Definition - Harness Identification for all Programs
Figure 20-33-21-0006-0001 SHEET 1/1 - Routes Definition - Harness Identification for all Programs (except A35
0)
Figure 20-33-21-0007-0001 SHEET 1/1 - Routes Definition - Harness Identification for all Programs (except A35
0)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-21-02 - Routes Definition (EWIS) - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:03
Figure 20-33-21-0013-0001 SHEET 1/1 - Routes Definition (EWIS) - Harness Identification (For A350)
Figure 20-33-21-0014-0001 SHEET 1/1 - Routes Definition (EWIS) - Harness Identification (For A350)
Figure 20-33-21-0015-0001 SHEET 1/1 - Routes Definition (EWIS) - Harness Identification (For A350)
Figure 20-33-21-0016-0001 SHEET 1/1 - Routes Definition (EWIS) - Harness Identification (For A350)
A300
ROUTES DEFINITION A310 A320 A330 A340 A380
A300-600
ROUTE G AND E:
GENERATOR 1 FEEDERS 1G 1G 1G 7G 3G
GENERATOR 1 ENERGIZATION 1E 1E 1E 7G 3E
GENERATOR 2 FEEDERS 2G 2G 2G 1G 1G
GENERATOR 2 ENERGIZATION 2E 2E 2E 1E 1E
GENERATOR 3 FEEDERS - - - 2G 2G
GENERATOR 3 ENERGIZATION - - - 2E 2E
GENERATOR 4 FEEDERS - - - 8G 4G
GENERATOR 4 ENERGIZATION - - - 8E 4E
APU GENERATOR 1 FEEDERS 3G 3G 3G 3G 5G
APU GENERATOR 1 ENERGIZATION 3E 3E 3E 3E 5E
APU GENERATOR 2 FEEDERS - - - - 6G
APU GENERATOR 2 ENERGIZATION - - - - 6E
BATTERY FEEDERS 4G 4G 4G 4G -
EXTERNAL POWER FEEDERS 5G 5G 5G 5G -
EMERGENCY AC - 6G 6G 6G 7G
EMERGENCY AC ENERGIZATION - 6E 6E 6E 7E
BATTERY APU - - - - 8G
BATTERY 1 - - - - 9G
BATTERY 2 - - - - 10G
BATTERY ESS - - - - 11G
EXTERNAL POWER 1 - - - - 15G
EXTERNAL POWER 2 - - - - 13G
EXTERNAL POWER 3 - - - - 12G
EXTERNAL POWER 4 - - - - 14G
P_SP_203321_D2_00020001_01_01
Figure 20-33-21-0002-0001 (SHEET 1) - Routes Definition - Harness Identification for all Programs (except A350)
** ON A/C ALL
A300
ROUTES DEFINITION A310 A320 A330 A340 A380
A300-600
ROUTE A, M AND S:
AUTO-FLIGHT CONTROL SYSTEM 1 1A - - -
AUTO-FLIGHT CONTROL SYSTEM 2 2A - - -
AUTO-FLIGHT MONITORING SYSTEM 1 3A - - -
AUTO-FLIGHT MONITORING SYSTEM 2 4A - - -
SYSTEM 1 NOT SENSITIVE 1M - - -
SYSTEM 1 ON BUS1 - 1M 1M 1M
SYSTEM 2 NOT SENSITIVE 2M - - -
SYSTEM 2 ON BUS2 - 2M 2M 2M
APU SYSTEM NOT SENSITIVE 3M - - -
POWER SUPPLY FROM/FOR SECONDARY - - -
6M
ESSENTIAL CIRCUIT BREAKERS
EFCS SYSTEM1 - 7M 1MF 1MF
EFCS SYSTEM2 - 8M 2MF 2MF
SENSITIVE SYSTEM 1 1S - - -
SENSITIVE SYSTEM 1 ON BUS 1 - 1S 1S 1S
SENSITIVE SYSTEM BY ESSENTUIAL BUS (AC/DC) - - - 1SE
SENSITIVE SYSTEM 2 2S - - -
SENSITIVE SYSTEM 2 ON BUS 2 - 2S 2S 2S
SENSITIVE APU SYSTEM 3S - -- --
FUEL QUANTITY INDICATION SYSTEM 1 - 4S -- --
FUEL QUANTITY INDICATION SYSTEM 2 - 5S - -
CONTROL AND MONITORING FOR EMERGENCY GENERATOR - 6S - -
EFCS SYSTEM 1 - 7S 1SF 1SF
EFCS SYSTEM 2 - 8S 2SF 2SF
ESSENTIAL BUS (AC/DC) - - - 1ME
HOT BUS - - - 1MH
NON ESSENTIAL SYSTEM POWERED BY NORMAL BUS - - - 3M
AC1-1/AC1-2 OR DC1
NON ESSENTIAL SYSTEM POWERED BY NORMAL BUS - - - 4M
AC2-3/AC2-4 OR DC2
ESSENTIAL CUSTOMIZED ROUTE BY SYSTEM 1 - - - 21M
ESSENTIAL CUSTOMIZED ROUTE BY SYSTEM 2 - - - 22M
NON ESSENTIAL CUSTOMIZED ROUTE BY SYSTEM 1 - - - 23M
NON ESSENTIAL CUSTOMIZED ROUTE BY SYSTEM 2 - - - 24M
EFCS SYSTEM 1 - - - 1PF
EFCS SYSTEM 2 - - - 2PF
P_SP_203321_D2_00030001_01_01
Figure 20-33-21-0003-0001 (SHEET 1) - Routes Definition - Harness Identification for all Programs (except A350)
** ON A/C ALL
A300
ROUTES DEFINITION A310 A320 A330 A340 A380
A300-600
ROUTE P:
POWER SUPPLY FROM AC AND DC BUS 1 1P 1P 1P 1P
POWER SUPPLY FROM AC BUS 2 2P 2P 2P 2P
APU START SUPPLY 3P 3P 3P 6P
POWER SUPPLY FROM AC AND DC ESSENTIAL BUS 4P - - 1PE
POWER SUPPLY FROM ANTI-SMOKE BUS 5P - - -
POWER SUPPLY FOR ESSENTIAL - 6P - -
ESSENTIAL SUPPLY FUNCTIONS: ENERGENCY POWER CENTRE - - - 7P
TO MAIN POWER CENTRE
HOT BUS (SYSTEM POWERED BY) - - - 1PH
NON ESSENTIAL SYSTEM POWERED BY NORMAL
- - - 3P
BUS AC1-1/AC1-2 OR DC1
NON ESSENTIAL SYSTEM POWERED BY - - -
NORMAL BUS AC2-3/AC2-4 OR DC2 4P
P_SP_203321_D2_00040001_01_01
Figure 20-33-21-0004-0001 (SHEET 1) - Routes Definition - Harness Identification for all Programs (except A350)
** ON A/C ALL
A300
ROUTES DEFINITION A310 A320 A330 A340 A380
A300-600
ROUTE H:
PROVISION FOR SYSTEM 1 SPECIAL CIRCUIT 1H - - -
PROVISION FOR SYSTEM 2 SPECIAL CIRCUIT 2H - - -
ROUTE C AND R:
SYSTEM 1 RADIO COMMUNICATION AND NAVIGATION CONTROL,
1C - - -
POWER SUPPLY FOR ANALOG SYSTEM
SYSTEM 2 RADIO COMMUNICATION AND NAVIGATION CONTROL,
2C - - -
POWER SUPPLY FOR ANALOG SYSTEM
SYSTEM 1 RADIO COMMUNICATION AND RADIO NAVIGATION 1R - - -
SYSTEM 2 RADIO COMMUNICATION AND RADIO NAVIGATION 2R - - -
INTERPHONE WIRING 3R - - -
PUBLIC ADDRESS 4R - - -
INTERPHONE PUBLIC ADDRESS 1 - 1R 1R 1R
INTERPHONE PUBLIC ADDRESS 2 - - - 2R
TV - 3R 3R 3R
ADF1 AND 2 BETWEEN AVIONICS COMPARTMENT AND RECEIVERS -
5R - -
(ANALOG SYSTEMS) OR ANTENNAS (DIGITAL SYSTEMS)
AIRPHONE - - 4R 4R
ADF 1 - - 5R 5R
ADF 2 - - - 6R
COMMERCIAL (VIDEO AND AUDIO ELECTRICAL SUPPORT) - 9RCOM 9RCOM 9R
TECHNICAL (ESSENTIAL FOR A380)
(VIDEO AND AUDIO OPTICAL SUPPORT) - 10R - 10R* 11R
* ONLY FOR A340-500 OR -600
COMMERCIAL (NON ESSENTIAL FOR A380)
(VIDEO AND AUDIO OPTICAL SUPPORT) - 10RCOM - 10RCOM* 10R
* ONLY FOR A340-500 OR -600
P_SP_203321_D2_00050001_01_02
Figure 20-33-21-0005-0001 (SHEET 1) - Routes Definition - Harness Identification for all Programs
** ON A/C ALL
A300
ROUTES DEFINITION A310 A320 A330 A340 A380
A300-600
ROUTE T, U & V (COAXIAL CABLES):
FLUX VALVE 1 CIRCUIT 1V - - -
UHF 1 (ULTRA HIGH FREQUENCY) - 1V 1V 1V
FLUX VALVE 2 CIRCUIT 2V - - -
VHF1 (VERY HIGH FREQUENCY) 1T 1T 1T 1T
VHF2 (VERY HIGH FREQUENCY) 2T 2T 2T 2T
VHF3 (VERY HIGH FREQUENCY) 9T 9T 9T 9T
VHF4 (VERY HIGH FREQUENCY) - - - 17T
VHF4' (VERY HIGH FREQUENCY) - - - 18T
ATC1 AND 2 (COAXIAL CABLES) AND TCAS * ( *NOT FOR A300) 3T 3T 3T 3T
TCAS (TRAFFIC ALERT AND COLLISION AVOIDANCE SYSTEM)
1SG - - -
(ONLY FOR A300)
DME1 AND 2 (DISTANCE MEASURING EQUIPMENT) 4T 4T 4T 4T
RADIO ALTIMETER 1 (R. ALTI 1) 5T 5T 5T 5T
RADIO ALTIMETER 2 (R. ALTI 2) 6T 6T 6T 6T
RADIO ALTIMETER 3 (R. ALTI 3) - - - 23T
HF1 (HIGH FREQUENCY) 7T 7T 7T 7T
HF2 (HIGH FREQUENCY) 8T 8T 8T 8T
EMERGENCY LOCATOR TRANSMITTER (ELT) - 10T 10T 10T
GPS 1 (GLOBAL POSITIONING SYSTEM) - 11T 11T 11T
GPS 2 (GLOBAL POSITIONING SYSTEM) - 12T 12T 12T
AIRBORNE RECEIVER (BBC) - 13T 13T 13T
TACS (TAXIING AID CAMERA SYSTEM) - 14T - 14T
AINS (AIRCRAFT INFORMATION NETWORK SYSTEM) - 15T - 15T
CINS (CABIN INFORMATION NETWORK SYSTEM) - 16T - 16T
OMEGA 1 (ONLY FOR A300) 1U-A - - -
OMEGA 2 (ONLY FOR A300) 1U-B - - -
P_SP_203321_D2_00060001_01_01
Figure 20-33-21-0006-0001 (SHEET 1) - Routes Definition - Harness Identification for all Programs (except A350)
** ON A/C ALL
A300
ROUTES DEFINITION A310 A320 A330 A340 A380
A300-600
ROUTE T, U & V (COAXIAL CABLES):
VOR1 (VHF OMNI DIRECTIONAL RANGE) 1U 1U 1U 1U
VOR2 (VHF OMNI DIRECTIONAL RANGE) 2U 2U 2U 2U
GLIDE 3U 3U 3U 3U
LOC (LOCALIZER) 4U 4U 4U 4U
MARKER 5U 5U 5U 5U
MLS 1 (MICROWAVE LANDING SYSTEM) - 7U 7U 7U
MLS 2 (MICROWAVE LANDING SYSTEM) - 6U 6U 6U
MLS 3 (MICROWAVE LANDING SYSTEM) - 17T/18T - -
ADF1 (AUTOMATIC DIRECTION FINDER) 7U - - -
ADF2 (AUTOMATIC DIRECTION FINDER) 8U - - -
SATCOM 1 (TX) 3V 3V 3V 3V
SATCOM 2 (TX) - - - 4V
AIRPHONE - 4V 4V -
SATCOM 1 (RX) (SATELLITE COMMUNICATION) 5V 5V 5V 5V
SATCOM 2 (RX) - - - 6V
SATCOM LEO/MEO (TX) - - - 7V
SATCOM LEO/MEO (RX) - - - 9V
RADAR 1 - - - 19T
RADAR 2 - - - 20T
WIRELESS FLIGHT INTERPHONE - - - 21T
P_SP_203321_D2_00070001_01_00
Figure 20-33-21-0007-0001 (SHEET 1) - Routes Definition - Harness Identification for all Programs (except A350)
** ON A/C ALL
ROUTE CATEGORY
G, E
WITH THE MOST
POWER X
P
D
M
T, U, V
WITH THE LEAST S
POWER R
Q
ESSENTIAL/ 220VAC
ROUTE CATEGORY ROUTE NUMBERS
NON-ESSENTIAL OR 270VDC
1G, 2G, 3G, 4G, 5G, 6G ESSENTIAL YES
11G, 12G, 13G, 14G, 15G, 16G, 17G, 18G, 21G,
G
22G, 23G, 24G, 25G, 26G, 31G, 32G, 33G, 34G, ESSENTIAL NO
35G, 36G
1X, 2X, 3X, 4X, 5X, 6X, 13X, 14X, 15X, 16X, 20X, 21X ESSENTIAL YES
X
11X, 12X NON-ESSENTIAL YES
1P, 2P, 5P, 6P, 9P, 21P ESSENTIAL NO
P
11P, 12P NON-ESSENTIAL NO
1D, 2D NON-ESSENTIAL YES
D
3D, 4D NON-ESSENTIAL NO
1M, 2M, 5M, 6M ESSENTIAL NO
M
11M, 12M NON-ESSENTIAL NO
E 1E, 2E, 3E, 4E, 5E, 6E ESSENTIAL YES
1T, 2T, 9T, 3TA, 3TB, 3TC, 3TD, 4TA, 4TB, 5T, 6T,
ESSENTIAL NO
T 23T, 7T, 8T, 10T, 11T, 12T, 19T, 20T, 24T
15T, 16T, 21T NON-ESSENTIAL NO
U 1U, 2U, 3UA, 3UB, 4UA, 4UB, 5U, 7U, 6U ESSENTIAL NO
3V, 5V ESSENTIAL NO
V
12V, 13V, 16V NON-ESSENTIAL NO
1S, 2S ESSENTIAL NO
S
11S, 12S NON-ESSENTIAL NO
R 1R, 2R, 5R, 6R ESSENTIAL NO
11R, 12R ESSENTIAL NO
R OPTICAL
13R, 14R NON-ESSENTIAL NO
Q 1Q, 2Q ESSENTIAL NO
P_SP_203321_D2_00010001_01_02
Figure 20-33-21-0001-0001 (SHEET 1) - Routes Definition - Classification and Characteristics of Routes (For A350)
** ON A/C ALL
ROUTE G AND E:
GENERATOR 1A 1G
GENERATOR 1A ENERGIZATION 1E
GENERATOR 2A 2G
GENERATOR 2A ENERGIZATION 2E
GENERATOR 1B 3G
GENERATOR 1B ENERGIZATION 3E
GENERATOR 2B 4G
GENERATOR 2B ENERGIZATION 4E
APU GENERATOR 5G
APU GENERATOR ENERGIZATION 5E
EMERGENCY AC (RAT) 6G
EMERGENCY AC (RAT) ENERGIZATION 6E
EXTERNAL POWER 1 11G
EXTERNAL POWER 2 12G
BATTERY 1/SPU 15G
ESSENTIAL
BATTERY 2/SPU 16G
BATTERY EMER 1 17G
BATTERY EMER 2 18G
TRU 1 21G
TRU 2 22G
TRU EMER 1 23G
TRU EMER 2 24G
STATIC INVERTER 1 25G
STATIC INVERTER 2 26G
ATU1A 31G
ATU2A 32G
ATU1B 33G
ATU2B 34G
ATU EMER 1 35G
ATU EMER 2 36G
P_SP_203321_D2_00130001_01_00
Figure 20-33-21-0013-0001 (SHEET 1) - Routes Definition (EWIS) - Harness Identification (For A350)
** ON A/C ALL
ROUTE P:
SYSTEM POWERED
1P
BY NETWORK 1
SYSTEM POWERED
2P
BY NETWORK 2
EPDC1 TO STATIC INVERTER 1 5P ESSENTIAL
SYSTEM POWERED
11P
BY NETWORK 1
NON-ESSENTIAL
SYSTEM POWERED
12P
BY NETWORK 2
EPDC1/EPDC2 DC EMER 21P ESSENTIAL
ROUTE S:
ROUTE M:
P_SP_203321_D2_00140001_01_00
Figure 20-33-21-0014-0001 (SHEET 1) - Routes Definition (EWIS) - Harness Identification (For A350)
** ON A/C ALL
ROUTE R:
ROUTE X:
ROUTE D:
P_SP_203321_D2_00150001_01_00
Figure 20-33-21-0015-0001 (SHEET 1) - Routes Definition (EWIS) - Harness Identification (For A350)
** ON A/C ALL
ROUTE U COAXIAL:
SYSTEMS ROUTES CLASSIFICATION
VOR1 1U
VOR2 2U
3UA
GLIDE TRACK/CAPTURE (LANDING)
3UB ESSENTIAL
4UA
LOC
4UB
MARKER 5U
ROUTE V COAXIAL:
SYSTEMS ROUTES CLASSIFICATION
SATCOM 1 (TX) 3V
ESSENTIAL
SATCOM 1 (RX) 5V
LEAKY LINE CENTER CEILING 10V
LEAKY LINE RIGHT SIDE CEILING 12V
LEAKY LINE LEFT SIDE CEILING 13V NON-ESSENTIAL
TV CONNEXION (FOR EXAMPLE
IDTV PANASONIC TV/TW560) 16V
P_SP_203321_D2_00160001_01_00
Figure 20-33-21-0016-0001 (SHEET 1) - Routes Definition (EWIS) - Harness Identification (For A350)
** ON A/C ALL
NOTE: Modification to the original Electrical Wiring Interconnection System (EWIS) must be installed to the
same standards as used by AIRBUS.
NOTE: Mixing of systems 1 and 2 is strictly forbidden, including in racks, boxes and panels.
CAUTION: CONTACT BETWEEN CABLES AND CONDUCTIVE COMPOSITE SURFACES IS STRICTLY PROHIB
ITED. A MINIMUM DISTANCE OF 10 MM (0.394 IN.) IS REQUIRED.
3. Route Separation
NOTE: Separation of routes obey the same rules for systems 1 and 2.
NOTE: Different routes arriving at the interface plate must be separated by a maximum distance.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-22-02 - Separation/Routing Rules (EWIS) -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:14
NOTE: On Airbus design, there can be smaller segregation distances validated through special analysis whe
re there is no sufficient room for physical segregation in some local areas.
COAX
ROUT
R OPT ROUT
E TYP G E X P D M S R
ICAL ES (T,
E
U, V)
50 mm
G (1.97 i - - - - - - - - -
n.)
50 mm 25 mm
E (1.97 i (0.98 i - - - - - - - -
n.) n.)
63 mm 63 mm 63 mm
X (2.48 i (2.48 i (2.48 i - - - - - - -
n.) n.) n.)
50 mm 37 mm 63 mm 37 mm
P (1.97 i (1.46 i (2.48 i (1.46 i - - - - - -
n.) n.) n.) n.)
50 mm 25 mm 63 mm 37 mm 25 mm
D (1.97 i (0.98 i (2.48 i (1.46 i (0.98 i - - - - -
n.) n.) n.) n.) n.)
50 mm 25 mm 63 mm 37 mm 25 mm 25 mm
M (1.97 i (0.98 i (2.48 i (1.46 i (0.98 i (0.98 i - - - -
n.) n.) n.) n.) n.) n.)
50 mm 25 mm 63 mm 37 mm 25 mm 25 mm 25 mm
S (1.97 i (0.98 i (2.48 i (1.46 i (0.98 i (0.98 i (0.98 i - - -
n.) n.) n.) n.) n.) n.) n.)
50 mm 25 mm 63 mm 37 mm 25 mm 25 mm 25 mm 25 mm
R (1.97 i (0.98 i (2.48 i (1.46 i (0.98 i (0.98 i (0.98 i (0.98 i - -
n.) n.) n.) n.) n.) n.) n.) n.)
50 mm 25 mm 63 mm 37 mm 25 mm 25 mm 25 mm 25 mm 25 mm
R OPTI
(1.97 i (0.98 i (2.48 i (1.46 i (0.98 i (0.98 i (0.98 i (0.98 i (0.98 i -
CAL
n.) n.) n.) n.) n.) n.) n.) n.) n.)
COAX
50 mm 25 mm 63 mm 37 mm 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm
ROUTE
(1.97 i (0.98 i (2.48 i (1.46 i (0.98 i (0.98 i (0.98 i (0.98 i (0.98 i (0.98 i
S (T, U,
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.)
V)
50 mm 25 mm 63 mm 37 mm 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm
LEAKY
(1.97 i (0.98 i (2.48 i (1.46 i (0.98 i (0.98 i (0.98 i (0.98 i (0.98 i (0.98 i
LINE
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.)
(2) Minimum Distances Between Essential Parallel Running Bundles (General Rule)
ROUT
E TYP G R E RO M-ROUTES CONT
E ESS - OUT UTE X ROUTES P ROUTES AINING 115V WI
ENTIA ES S RING
L
P-R R U-R
P-R
W - EM W- W - EM
INSTALLA W-
EMI- BDL I- DR BD BDL I-
TION CON OPE OPE BDL OP
- ALL ALL OS E N OS AI LE E N OS
FIGURATI N N E FA EN
+ NE OF + N FA O F +
ON CIN
ACI NE CI ACI NE
G
NG NG NG
50 m
G ROU m
ALL - - - - - - - - - - - -
TES (1.97
in.)
50 m 25 m
E ROU m m
ALL - - - - - - - - - - -
TES (1.97 (0.98
in.) in.)
63 m 63 m 250 250
m m mm mm
ALL - - - - - - - - -
(2.48 (2.48 (9.84 (9.84
X ROU in.) in.) in.) in.)
TES 63 m 63 m 250 250
m m mm mm
EMI-OS - - - - - - - - -
(2.48 (2.48 (9.84 (9.84
in.) in.) in.) in.)
200
50 m 37 m 250 250
OPEN OR E mm
m m mm mm
MI-OS + N (7.8 - - - - - - - -
(1.97 (1.46 (9.84 (9.84
E 7i
in.) in.) in.) in.)
n.)
200
50 m 37 m 100 100 75 m
mm
P-RW - BD m m mm mm m
(7.8 - - - - - - -
LE FACING (1.97 (1.46 (3.94 (3.94 (2.95
7i
in.) in.) in.) in.) in.)
n.)
P ROU 50 25
TES 37 m 10 m 50 m 50 m 50 m
P-RW - BD mm mm
m m m m m
LE NO FAC (1.9 (0.9 - - - - - -
(1.46 (0.39 (1.97 (1.97 (1.97
ING 7i 8i
in.) in.) in.) in.) in.)
n.) n.)
20 20
200 50 0 0
50 m 37 m 200 200 200
mm mm m m
m m mm mm mm
DRAIN (7.8 (1.9 m m - - - -
(1.97 (1.46 (7.87 (7.87 (7.87
7i 7 i (7. (7.
in.) in.) in.) in.) in.)
n.) n.) 87 87
in.) in.)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-22-02 - Separation/Routing Rules (EWIS) -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:14
ROUT
E TYP G R E RO M-ROUTES CONT
E ESS - OUT UTE X ROUTES P ROUTES AINING 115V WI
ENTIA ES S RING
L
P-R R U-R
P-R
W - EM W- W - EM
INSTALLA W-
EMI- BDL I- DR BD BDL I-
TION CON OPE OPE BDL OP
- ALL ALL OS E N OS AI LE E N OS
FIGURATI N N E FA EN
+ NE OF + N FA O F +
ON CIN
ACI NE CI ACI NE
G
NG NG NG
20 20 15
200 50 0 0 0
100 25 m 300 300 150
mm mm m m m
mm m mm mm mm
OPEN (7.8 (1.9 m m m - - -
(3.94 (0.98 (11.8 (11.8 (5.91
7i 7 i (7. (7. (5.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91
in.) in.) in.)
20 20 10
75
200 50 0 0 0
50 m 25 m 150 150 150 m
mm mm m m m
RW - BDLE m m mm mm mm m
(7.8 (1.9 m m m - -
M-ROU FACING (1.97 (0.98 (5.91 (5.91 (5.91 (2.
7i 7 i (7. (7. (3.
TES C in.) in.) in.) in.) in.) 95
n.) n.) 87 87 94
ONTAI in.)
in.) in.) in.)
NING 1
15V WI 50 50 37 37
50 50 37
RING RW - BDLE 37 m 10 m 50 m 50 m mm 50 m mm m m m m
mm
m m m m m m m m m
NO FACIN (1.9 (1.9 (1.4 -
(1.46 (0.39 (1.97 (1.97 (1.97 (1. (1. (1. (1.
G 7i 7i 6i
in.) in.) in.) in.) in.) 97 97 46 46
n.) n.) n.)
in.) in.) in.) in.)
20 20 15 10 15
200 50 0 0 0 0 37 0
50 m 25 m 300 300 150
mm mm m m m m mm m
EMI-OS + m m mm mm mm
(7.8 (1.9 m m m m (1.4 m
NE (1.97 (0.98 (11.8 (11.8 (5.91
7i 7 i (7. (7. (5. (3. 6 i (5.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91 94 n.) 91
in.) in.) in.) in.) in.)
ROUT
E TYP G R E RO M-ROUTES CONT
E ESS - OUT UTE X ROUTES P ROUTES AINING 115V WI
ENTIA ES S RING
L
P-R R U-R
P-R
W - EM W- W - EM
INSTALLA W-
EMI- BDL I- DR BD BDL I-
TION CON OPE OPE BDL OP
- ALL ALL OS E N OS AI LE E N OS
FIGURATI N N E FA EN
+ NE OF + N FA O F +
ON CIN
ACI NE CI ACI NE
G
NG NG NG
20 20 15 15 15
200 50 0 0 0 0 37 0
100 25 m 300 300 150
mm mm m m m m mm m
mm m mm mm mm
OPEN (7.8 (1.9 m m m m (1.4 m
(3.94 (0.98 (11.8 (11.8 (5.91
7i 7 i (7. (7. (5. (5. 6 i (5.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91 91 n.) 91
in.) in.) in.) in.) in.)
20 20 10 10
75
200 50 0 0 0 37 0
50 m 25 m 150 150 150 m
mm mm m m m mm m
RW - BDLE m m mm mm mm m
M-ROU (7.8 (1.9 m m m (1.4 m
FACING (1.97 (0.98 (5.91 (5.91 (5.91 (2.
TES N 7 i 7 i (7. (7. (3. 6 i (3.
in.) in.) in.) in.) in.) 95
OT CO n.) n.) 87 87 94 n.) 94
in.)
NTAINI in.) in.) in.) in.)
NG 11 50 50 37 37 37
5V WI 50 50 37
37 m 10 m 50 m 50 m 50 m m m m m m
RING RW - BDLE m m m m
mm
m
mm
m m m m
mm
m
NO FACIN (1.9 (1.9 (1.4
(1.46 (0.39 (1.97 (1.97 (1.97 (1. (1. (1. (1. (1.
G 7i 7i 6i
in.) in.) in.) in.) in.) 97 97 46 46 46
n.) n.) n.)
in.) in.) in.) in.) in.)
20 20 15 15 15
200 50 0 0 0 0 37 0
50 m 25 m 300 300 150
mm mm m m m m mm m
m m mm mm mm
EMI-OS (7.8 (1.9 m m m m (1.4 m
(1.97 (0.98 (11.8 (11.8 (5.91
7i 7 i (7. (7. (5. (5. 6 i (5.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91 91 n.) 91
in.) in.) in.) in.) in.)
ROUT
E TYP G R E RO M-ROUTES CONT
E ESS - OUT UTE X ROUTES P ROUTES AINING 115V WI
ENTIA ES S RING
L
P-R R U-R
P-R
W - EM W- W - EM
INSTALLA W-
EMI- BDL I- DR BD BDL I-
TION CON OPE OPE BDL OP
- ALL ALL OS E N OS AI LE E N OS
FIGURATI N N E FA EN
+ NE OF + N FA O F +
ON CIN
ACI NE CI ACI NE
G
NG NG NG
20 20 15 10 10
200 50 0 0 0 0 37 0
150 75 m 300 300 150
mm mm m m m m mm m
mm m mm mm mm
OPEN (7.8 (1.9 m m m m (1.4 m
(5.91 (2.95 (11.8 (11.8 (5.91
7i 7 i (7. (7. (5. (3. 6 i (3.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91 94 n.) 94
in.) in.) in.) in.) in.)
20 20 10 10
75
200 50 0 0 0 37 0
50 m 25 m 150 150 150 m
mm mm m m m mm m
RW - BDLE m m mm mm mm m
(7.8 (1.9 m m m (1.4 m
FACING (1.97 (0.98 (5.91 (5.91 (5.91 (2.
7i 7 i (7. (7. (3. 6 i (3.
in.) in.) in.) in.) in.) 95
n.) n.) 87 87 94 n.) 94
S ROU in.)
in.) in.) in.) in.)
TES
50 50 37 37 37
50 50 37
37 m 10 m 50 m 50 m 50 m m m m m m
RW - BDLE mm mm mm
m m m m m m m m m m
NO FACIN (1.9 (1.9 (1.4
(1.46 (0.39 (1.97 (1.97 (1.97 (1. (1. (1. (1. (1.
G 7i 7i 6i
in.) in.) in.) in.) in.) 97 97 46 46 46
n.) n.) n.)
in.) in.) in.) in.) in.)
20 20 15 10 10
200 50 0 0 0 0 37 0
50 m 25 m 300 300 150
mm mm m m m m mm m
m m mm mm mm
EMI-OS (7.8 (1.9 m m m m (1.4 m
(1.97 (0.98 (11.8 (11.8 (5.91
7i 7 i (7. (7. (5. (3. 6 i (3.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91 94 n.) 94
in.) in.) in.) in.) in.)
ROUT
E TYP G R E RO M-ROUTES CONT
E ESS - OUT UTE X ROUTES P ROUTES AINING 115V WI
ENTIA ES S RING
L
P-R R U-R
P-R
W - EM W- W - EM
INSTALLA W-
EMI- BDL I- DR BD BDL I-
TION CON OPE OPE BDL OP
- ALL ALL OS E N OS AI LE E N OS
FIGURATI N N E FA EN
+ NE OF + N FA O F +
ON CIN
ACI NE CI ACI NE
G
NG NG NG
20 20 15 10 15
200 50 0 0 0 0 37 0
200 100 300 300 200
mm mm m m m m mm m
mm mm mm mm mm
OPEN (7.8 (1.9 m m m m (1.4 m
(7.87 (3.94 (11.8 (11.8 (7.87
7i 7 i (7. (7. (5. (3. 6 i (5.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91 94 n.) 91
R ROU in.) in.) in.) in.) in.)
TES 20 20 15 10 15
200 50 0 0 0 0 37 0
200 100 300 300 150
mm mm m m m m mm m
mm mm mm mm mm
EMI-OS (7.8 (1.9 m m m m (1.4 m
(7.87 (3.94 (11.8 (11.8 (5.91
7i 7 i (7. (7. (5. (3. 6 i (5.
in.) in.) 1 in.) 1 in.) in.)
n.) n.) 87 87 91 94 n.) 91
in.) in.) in.) in.) in.)
37 37
37 10
50 m 25 m 63 m 63 m 37 m m m
mm mm
R OPTI m m m m m m m Ref. ESPM 20-33-1
OPEN (1.4 (0.3
CAL (1.97 (0.98 (2.48 (2.48 (1.46 (1. (1. 2-02
6i 9i
in.) in.) in.) in.) in.) 46 46
n.) n.)
in.) in.)
20 20 15 15
75
200 50 0 0 0 37 0
150 75 m 300 300 150 m
T, U, V mm mm m m m mm m
mm m mm mm mm m
ROUTE OPEN (7.8 (1.9 m m m (1.4 m
(5.91 (2.95 (11.8 (11.8 (5.91 (2.
S 7i 7 i (7. (7. (5. 6 i (5.
in.) in.) 1 in.) 1 in.) in.) 95
n.) n.) 87 87 91 n.) 91
in.)
in.) in.) in.) in.)
20 20 15 15
75
200 50 0 0 0 37 0
75 m 75 m 300 300 150 m
mm mm m m m mm m
17V R m m mm mm mm m
OPEN (7.8 (1.9 m m m (1.4 m
OUTE (2.95 (2.95 (11.8 (11.8 (5.91 (2.
7i 7 i (7. (7. (5. 6 i (5.
in.) in.) 1 in.) 1 in.) in.) 95
n.) n.) 87 87 91 n.) 91
in.)
in.) in.) in.) in.)
ROUT
T, U,
E TYP M-ROUTES NOT CO R OP
R ROUTE V R 17
E ESS - NTAINING 115V W S ROUTES TIC
S OUT V
ENTIA IRING AL
ES
L
RW RW
RW RW
INSTALLA -B -B
-B -B
TION CO OP DLE EMI OP DLE EMI OP EMI OPE OPE OP
- DLE DLE
NFIGURA EN NO -OS EN NO -OS EN -OS N N EN
FAC FAC
TION FAC FAC
ING ING
ING ING
25
mm
OPEN OR E
(0.9 - - - - - - - - - - - -
MI-OS
8i
n.)
M-ROU
TES N 25 25
OT CO mm mm
RW - BDLE
NTAINI (0.9 (0.9 - - - - - - - - - - -
FACING
NG 11 8i 8i
5V WI n.) n.)
RING
10 10 10
RW - BDLE mm mm mm
NO FACIN (0.3 (0.3 (0.3 - - - - - - - - - -
G 9i 9i 9i
n.) n.) n.)
75 25 10 25 25
mm mm mm mm mm
OPEN (2.9 (0.9 (0.3 (0.9 (0.9 - - - - - - - -
5i 8i 9i 8i 8i
n.) n.) n.) n.) n.)
25 25 10 25 25 25
mm mm mm mm mm mm
RW - BDLE
(0.9 (0.9 (0.3 (0.9 (0.9 (0.9 - - - - - - -
FACING
8i 8i 9i 8i 8i 8i
S ROU n.) n.) n.) n.) n.) n.)
TES 10 10 10 10 10 10 10
RW - BDLE mm mm mm mm mm mm mm
NO FACIN (0.3 (0.3 (0.3 (0.3 (0.3 (0.3 (0.3 - - - - - -
G 9i 9i 9i 9i 9i 9i 9i
n.) n.) n.) n.) n.) n.) n.)
25 25 10 25 25 25 10 25
mm mm mm mm mm mm mm mm
EMI-OS (0.9 (0.9 (0.3 (0.9 (0.9 (0.9 (0.3 (0.9 - - - - -
8i 8i 9i 8i 8i 8i 9i 8i
n.) n.) n.) n.) n.) n.) n.) n.)
ROUT
T, U,
E TYP M-ROUTES NOT CO R OP
R ROUTE V R 17
E ESS - NTAINING 115V W S ROUTES TIC
S OUT V
ENTIA IRING AL
ES
L
RW RW
RW RW
INSTALLA -B -B
-B -B
TION CO OP DLE EMI OP DLE EMI OP EMI OPE OPE OP
- DLE DLE
NFIGURA EN NO -OS EN NO -OS EN -OS N N EN
FAC FAC
TION FAC FAC
ING ING
ING ING
100 100 10 100 50 50 25 50 25
mm mm mm mm mm mm mm mm mm
OPEN (3.9 (3.9 (0.3 (3.9 (1.9 (1.9 (0.9 (1.9 (0.9 - - - -
4i 4i 9i 4i 7i 7i 8i 7i 8i
R ROU n.) n.) n.) n.) n.) n.) n.) n.) n.)
TES 100 100 10 100 50 25 25 25 25 25
mm mm mm mm mm mm mm mm mm mm
EMI-OS (3.9 (3.9 (0.3 (3.9 (1.9 (0.9 (0.9 (0.9 (0.9 (0.9 - - -
4i 4i 9i 4i 7i 8i 8i 8i 8i 8i
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.)
R OPTI
OPEN Ref. ESPM 20-33-12-02 - -
CAL
75 25 10 25 75 25 10 25 100 100
25 m 100
T, U, V mm mm mm mm mm mm mm mm mm mm
m mm
ROUTE OPEN (2.9 (0.9 (0.3 (0.9 (2.9 (0.9 (0.3 (0.9 (3.9 (3.9 -
(0.98 (3.94
S 5i 8i 9i 8i 5i 8i 9i 8i 4i 4i
in.) in.)
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.)
25
50 25 10 25 50 25 10 25 100 100
25 m 100 m
mm mm mm mm mm mm mm mm mm mm
m mm m
17V OPEN (1.9 (0.9 (0.3 (0.9 (1.9 (0.9 (0.3 (0.9 (3.9 (3.9
(0.98 (3.94 (0.
7i 8i 9i 8i 7i 8i 9i 8i 4i 4i
in.) in.) 98
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.)
in.)
(3) Minimum Distances Between Parallel Running Bundles (Minimum One Non-Essential)
T, 17
RO
ESS M ROUTES NOT CON RO U, V
UTE R ROUTE Q ROUT
ENT TAINING 115V WIR S ROUTES PTIC V R RO
TYP S ES
IAL ING (see Note (2)) AL OU UT
E
TES E
INS
TAL
LAT RW RW
NO RW RW
IO - BD EMI - B EMI
N-E -B -B EM
NC OP LE N OS OP DLE OS OP EMI OPE OP OP OP
SSE DLE DLE I
ON EN O FA + N EN NO + N EN OS N EN EN EN
NTI FAC FAC OS
FIG CIN E FAC E
AL ING ING
UR G ING
ATI
ON
37 m
20 10
m
100 100 50 m 75 200 200 50 200 150 150 200 0 150 0
(1.4
mm mm m mm mm mm mm mm mm mm mm m mm m
Ope 6i
(3.9 (3.9 (1.9 (2.9 (7.8 (7.8 (1.9 (7.8 (5.9 (5.9 (7.8 m (5.9 m
n n.)
4i 4i 7i 5i 7i 7i 7i 7i 1i 1i 7 i (7. 1 i (3.
(see
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) 87 n.) 94
Note
in.) in.)
(1))
37 m
15 10
m
P-R 100 100 50 m 75 150 150 50 150 150 150 150 0 150 0
(1.4
W - mm mm m mm mm mm mm mm mm mm mm m mm m
6i
Bdle (3.9 (3.9 (1.9 (2.9 (5.9 (5.9 (1.9 (5.9 (5.9 (5.9 (5.9 m (5.9 m
n.)
faci 4 i 4i 7i 5i 1i 1i 7i 1i 1i 1i 1 i (5. 1 i (3.
(see
ng n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) 91 n.) 94
Note
in.) in.)
(1))
P-R 50 50
50 50 37 m 37 50 50 50 50 50 50 10 m 50 50
W- m m
mm mm m mm mm mm mm mm mm mm m mm mm
P ro Bdle m m
(1.9 (1.9 (1.4 (1.4 (1.9 (1.9 (1.9 (1.9 (1.9 (1.9 (0.3 (1.9 (1.9
utes no f (1. (1.
7i 7i 6i 6i 7i 7i 7i 7i 7i 7i 9i 7i 7i
acin 97 97
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.)
g in.) in.)
37 m
20 10
m
75 75 37 m 75 200 200 50 200 150 150 200 0 100 0
EMI (1.4
mm mm m mm mm mm mm mm mm mm mm m mm m
OS 6i
(2.9 (2.9 (1.4 (2.9 (7.8 (7.8 (1.9 (7.8 (5.9 (5.9 (7.8 m (3.9 m
+N n.)
5i 5i 6i 5i 7i 7i 7i 7i 1i 1i 7 i (7. 4 i (3.
E (see
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) 87 n.) 94
Note
in.) in.)
(1))
37 m
20 10
m
100 100 50 m 75 200 200 50 200 150 150 200 0 150 0
(1.4
mm mm m mm mm mm mm mm mm mm mm m mm m
Drai 6i
(3.9 (3.9 (1.9 (2.9 (7.8 (7.8 (1.9 (7.8 (5.9 (5.9 (7.8 m (5.9 m
n n.)
4i 4i 7i 5i 7i 7i 7i 7i 1i 1i 7 i (7. 1 i (3.
(see
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) 87 n.) 94
Note
in.) in.)
(1))
15
75
50 50 37 m 50 150 100 37 150 100 100 25 m 150 0 75
m
mm mm m mm mm mm mm mm mm mm m mm m mm
Ope m
(1.9 (1.9 (1.4 (1.9 (5.9 (3.9 (1.4 (5.9 (3.9 (3.9 (0.9 (5.9 m (2.9
n (2.
7i 7i 6i 7i 1i 4i 6i 1i 4i 4i 8i 1 i (5. 5 i
95
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) 91 n.)
in.)
in.)
10
75
Mr 50 50 37 m 50 100 75 37 100 100 100 25 m 100 0 75
RW m
out mm mm m mm mm mm mm mm mm mm m mm m mm
- Bd m
es c (1.9 (1.9 (1.4 (1.9 (3.9 (2.9 (1.4 (3.9 (3.9 (3.9 (0.9 (3.9 m (2.9
le fa (2.
ont 7i 7i 6i 7i 4i 5i 6i 4i 4i 4i 8i 4 i (3. 5 i
cing 95
aini n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) 94 n.)
in.)
ng in.)
115 25 m
V wi m 37 37
ring RW 37 37 37 37 37 37 37 37 37 25 m 37 37
(0.9 m m
(see - Bd mm mm mm mm mm mm mm mm mm m mm mm
8i m m
Not le n (1.4 (1.4 (1.4 (1.4 (1.4 (1.4 (1.4 (1.4 (1.4 (0.9 (1.4 (1.4
n.) (1. (1.
e o fa 6 i 6i 6i 6i 6i 6i 6i 6i 6i 8i 6i 6i
(see 46 46
(2)) cing n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.)
Note in.) in.)
(1))
15
75
50 50 37 m 50 150 100 37 150 100 100 25 m 150 0 75
EMI m
mm mm m mm mm mm mm mm mm mm m mm m mm
OS m
(1.9 (1.9 (1.4 (1.9 (5.9 (3.9 (1.4 (5.9 (3.9 (3.9 (0.9 (5.9 m (2.9
+N (2.
7i 7i 6i 7i 1i 4i 6i 1i 4i 4i 8i 1 i (5. 5 i
E 95
n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) n.) 91 n.)
in.)
in.)
Note (1): The clearance values can be reduced. For more information, please contact Airbus.
Note (2): M-routes containing 115V wiring are potentially all M-routes except:
- M-routes with second digit F (for example, 1MF)
- Essential M-routes in the fuselage without the second digit (for example, 1M) if AC/DC segreg
ation is applied (digits P and T are used to identify 115VAC wiring)
- Essential M-routes in the fuselage with second digit D (for example, 1MD) if AC/DC segregatio
n is applied (digits P and T are used to identify 115VAC wiring).
ROUT
E TYP - P D M
E
U-R U-R
INSTAL P-RW
P-RW OPE W- W-
LATION - BDL OS
- BDL N (+ OPE BDL BDL I-R OS +
- CONFIG E NO +N OS OPEN
E FAC DRA N E FA E NO W NE
URATIO FACI E
ING IN) CIN FACI
N NG
G NG
37 mm
P-RW - B (1.46 i
dle facin n.) (se - - - - - - - - - -
g e Note
(1))
25 m
37 mm m (0.
P-RW - B (1.46 i 98 i
dle no fa n.) (se n.) (s - - - - - - - - -
cing e Note ee No
(1)) te
(1))
P 37 m 37 m
37 mm m (1. m
(1.46 i 46 i (1.46
Open (+
n.) (se n.) (s in.) - - - - - - - -
Drain)
e Note ee No (see
(1)) te Note
(1)) (1))
37 m 37 m 37 m
37 mm m (1. m m
(1.46 i 46 i (1.46 (1.46
OS + NE n.) (se n.) (s in.) in.) - - - - - - -
e Note ee No (see (see
(1)) te Note Note
(1)) (1)) (1))
ROUT
E TYP - P D M
E
U-R U-R
INSTAL P-RW
P-RW OPE W- W-
LATION - BDL OS
- BDL N (+ OPE BDL BDL I-R OS +
- CONFIG E NO +N OS OPEN
E FAC DRA N E FA E NO W NE
URATIO FACI E
ING IN) CIN FACI
N NG
G NG
25 m
m
25 m 37 m
(0.98
37 mm m (0. m
100 in.)
(1.46 i 98 i (1.46
mm (see
Open n.) (se n.) (s in.) - - - - - -
(3.94 Note
e Note ee No (see
in.) (1))
(1)) te Note
(see
(1)) (1))
Note
(2))
D
25 m 25 m
m m
25 m 37 m 37 m
(0.98 (0.98
37 mm m (0. m m
in.) in.)
(1.46 i 98 i (1.46 (1.46
(see (see
OS n.) (se n.) (s in.) in.) - - - - -
Note Note
e Note ee No (see (see
(1)) (1))
(1)) te Note Note
(see (see
(1)) (1)) (1))
Note Note
(2)) (2))
ROUT
E TYP - P D M
E
U-R U-R
INSTAL P-RW
P-RW OPE W- W-
LATION - BDL OS
- BDL N (+ OPE BDL BDL I-R OS +
- CONFIG E NO +N OS OPEN
E FAC DRA N E FA E NO W NE
URATIO FACI E
ING IN) CIN FACI
N NG
G NG
37 m 25 m 25 m
37 mm m m m (0.
10 m 100 25 m
(1.46 i (1.46 (0.98 98 i
m (0. mm m
Open n.) (se in.) in.) n.) (s - - - -
39 i (3.94 (0.98
e Note (see (see ee No
n.) in.) in.)
(1)) Note Note te
(1)) (1)) (1))
37 m 37 m 25 m 25 m 25 m 25 m
37 mm m m m m m (0. m
10 m
U-RW - (1.46 i (1.46 (1.46 (0.98 (0.98 98 i (0.98
m (0.
Bdle faci n.) (se in.) in.) in.) in.) n.) (s in.) - - -
39 i
ng e Note (see (see (see (see ee No (see
n.)
(1)) Note Note Note Note te Note
(1)) (1)) (1)) (1)) (1)) (1))
37 m 37 m 25 m 25 m
37 mm m m m m
10 m 10 m 10 m 10 m
U-RW - (1.46 i (1.46 (1.46 (0.98 (0.98
m (0. m (0. m m
M Bdle no f n.) (se in.) in.) in.) in.) - -
39 i 39 i (0.39 (0.39
acing e Note (see (see (see (see
n.) n.) in.) in.)
(1)) Note Note Note Note
(1)) (1)) (1)) (1))
37 m 37 m 25 m 25 m 25 m 25 m 25 m
37 mm m m m m m (0. m m
10 m 10 m
(1.46 i (1.46 (1.46 (0.98 (0.98 98 i (0.98 (0.98
m (0. m
I-RW n.) (se in.) in.) in.) in.) n.) (s in.) in.) -
39 i (0.39
e Note (see (see (see (see ee No (see (see
n.) in.)
(1)) Note Note Note Note te Note Note
(1)) (1)) (1)) (1)) (1)) (1)) (1))
37 m 37 m 25 m 25 m 25 m 25 m 25 m 25 m
37 mm m m m m m (0. m m m (0.
10 m 10 m
(1.46 i (1.46 (1.46 (0.98 (0.98 98 i (0.98 (0.98 98 i
m (0. m
OS + NE n.) (se in.) in.) in.) in.) n.) (s in.) in.) n.) (s
39 i (0.39
e Note (see (see (see (see ee No (see (see ee No
n.) in.)
(1)) Note Note Note Note te Note Note te
(1)) (1)) (1)) (1)) (1)) (1)) (1)) (1))
37 m 37 m 25 m 25 m 25 m 25 m
37 mm m m m m m m (0.
10 m 35 m 35 m 10 m
(1.46 i (1.46 (1.46 (0.98 (0.98 (0.98 98 i
Leaky m (0. m m (1. m
Open n.) (se in.) in.) in.) in.) in.) n.) (s
line 39 i (1.38 38 i (0.39
e Note (see (see (see (see (see ee No
n.) in.) n.) in.)
(1)) Note Note Note Note Note te
(3)) (1)) (1)) (1)) (1)) (1))
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-22-02 - Separation/Routing Rules (EWIS) -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:14
ROUT
E TYP - P D M
E
U-R U-R
INSTAL P-RW
P-RW OPE W- W-
LATION - BDL OS
- BDL N (+ OPE BDL BDL I-R OS +
- CONFIG E NO +N OS OPEN
E FAC DRA N E FA E NO W NE
URATIO FACI E
ING IN) CIN FACI
N NG
G NG
Note (1): The clearance values can be reduced. For more information, please contact Airbus.
Note (2): Routes 3D/4D can be co-routed with routes 1D/2D if both bundles are electrically pro
tected. If co-routing is not possible, the bundles are segregated by a minimum of 10 mm (0.39
in.) when you use electrical protection on both bundles.
Note (3): Clearance values can be reduced to 35 mm (1.38 in.) when you use electrical protecti
on.
PARALLE
R OPTIC
L ROUTI X (EMI-O P (EMI-O M (EMI- S (EMI-O R (EMI-O
G (OPEN) E (OPEN) AL (OPE
NG BUN S) S) OS) S) S)
N)
DLES
300 mm 150 mm
150 mm 200 mm 50 mm 50 mm 25 mm
Q (EMI-O 150 mm (11.81 i (5.91 i
(5.91 i (7.87 i (1.97 i (1.97 i (0.98 i
S) (5.91 in.) n.) (see n.) (see
n.) n.) n.) n.) n.)
Note (1)) Note (1))
Note (1): For local areas where the distance is lower than the value given in the table, the insta
llation is compliant to the drawing.
CROSSIN R OPTIC
G (OPE X (EMI-O P (EMI-O M (EMI-O S (EMI-O R (EMI-O
G BUNDL E (OPEN) AL (OPE
N) S) S) S) S) S)
ES N)
50 mm
50 mm 50 mm 63 mm 50 mm 50 mm 50 mm 25 mm
Q (EMI-O (1.97 i
(1.97 i (1.97 i (2.48 i (1.97 i (1.97 i (1.97 i (0.98 i
S) n.) (see
n.) n.) n.) n.) n.) n.) n.)
Note (1))
Note (1): For local areas where the distance is lower than the value given in the table, the insta
llation is compliant to the drawing.
5. EFCS Separation
Not applicable.
(4) A350:
ATA chapter 27-14/-24/-34/-44/-64/-91/-92/-97/-99.
(5) A380:
- AIRBUS PART:
ATA chapter 27-14/-24/-34/-44/-64/-92/-97/-99.
- For SEPDC (HONEYWELL PART):
The items and the related cables listed below are part of EFCS:
3XZJ3, 3XZK5, 4XZJ4, 4XZK6.
- For PEPDC (ECE PART):
The items and the related cables listed below are part of EFCS:
RCCBs: 994CY, 994CL1, 994CL2, 996CR1, 996CR2, 994CT2, 992CT1, 995CL1, 995CL2, 991
CH, 992CY.
Discretes: 994CY, 994CL1, 994CL2, 996CR1, 996CR2, 994CT2, 992CT1, 995CL1, 995CL2,
991CH, 992CY, 980PC.
CBs: 991CE3, 992CE3, 991CE2, 992CE2, 995CE2, 916CE2, 917CE2, 996CE2, 921CE2, 914
CE2, 984CE2, 986CR1, 982CT1, 985CL1, 986CR2, 984CT2, 985CL2, 982CY.
EFCS cables are installed in special EFCS routes.
(6) Identification
Usually, EFCS cables identification is by printing directly on the cable. When it is not possible, the
identification is with black print on white sleeves at each end of the cable.
NOTE: For Safety EFCS cables, the identification is with black print on pink sleeves.
B. EFCS routes
(1) Definition
- An EFCS route includes EFCS cables. It can also include cables from ATA numbers such as
those that follow and in special cases, from other systems:
- For A320 family: 22-65/85 partial + other systems in specific cases.
- For A340 family: 22-85 partial + other systems in specific cases.
- For A380: other systems in specific cases.
(2) Identification
Figure 20-33-22-0001-0001 SHEET 1/1 - Separation/Routing Rules - Routing for Interface Plate
Figure 20-33-22-0002-0001 SHEET 1/1 - Separation/Routing Rules - Minimum Recommended Distances Betwee
n Routes (For All Programmes Except For A350)
Figure 20-33-22-0003-0001 SHEET 1/1 - Separation/Routing Rules - Addition of Optional Wire(s) - Example
Figure 20-33-22-0009-0001 SHEET 1/1 - Separation/Routing Rules - Contact between Bundles and Insulating Bl
ankets
Figure 20-33-22-0039-0001 SHEET 1/1 - Separation/Routing Rules (EWIS) - Definition of Criteria - Facing and N
ot Facing (For A350 only)
INTERFACE PLATE
P_SP_203322_D2_00010001_01_00
CATEGORIES
M COM / NON-ESS
R COM / NON-ESS
P COM / NON-ESS
INSTALLED BY
R OPTIC COM /
AIRLINE
NON-ESS
COAX
CATEGORIES
S 150 75 50 25 100
P_SP_203322_D2_00020001_01_00
BUNDLES FACING
THE RACEWAY
BUNDLE FACING
THE RACEWAY
P_SP_203322_D2_00390001_01_00
Figure 20-33-22-0039-0001 (SHEET 1) - Separation/Routing Rules (EWIS) - Definition of Criteria - Facing and Not
Facing (For A350 only)
** ON A/C ALL
P ROUTE
THERMAL BARRIERABS5429
P_SP_203322_D2_00090001_01_00
Figure 20-33-22-0009-0001 (SHEET 1) - Separation/Routing Rules - Contact between Bundles and Insulating
Blankets
** ON A/C ALL
CROSSBEAM AREA
1M (TECHNICAL)
+
1M COM (BASIC) 1M COM (OPTIONAL)
CABIN
CARGO
P_SP_203322_D2_00030001_01_00
1. Overview
The routing of cable harnesses makes sure that they cannot even temporarily, touch the structure or adjacent
equipment.
Harness protections are used where it is possible for cable harnesses to touch the structure or to obey segreg
ation rules.
Harness protections can be:
- Convoluted conduit type, insulating material (Ref. ESPM 20-33-31-01)
- Metallic conduit type, rigid metal tube with an internal insulating coating, overbraided metal with insula
ting interior (Ref. ESPM 20-33-32-01)
- Miscellaneous conduit type, split (open) or closed, textile or elastomer, removable or not (Ref. ESPM 20
-33-33-01)
- Heat shrink conduit (Ref. ESPM 20-33-34-02)
- Tapes. (Ref. ESPM 20-33-35-01)
The chapters that follow give the description and requirements related to each type of electrical harness prote
ction installed on aircraft.
A. General
Ref. Fig. Cable Protection - Main Rules
Ref. Fig. Cable Protection - Main Rules
All electrical routes inside pylons except G routes must have protection:
- A split conduit EN6049-006 or EN6049-007 for mechanical protection.
- A split conduit EN6049-007 for electrical protection.
If you use shielded or non-shielded convoluted conduits, it is necessary to attach with screws the backs
hell on the conduits. If this is not possible, it is necessary to install a heat-shrinkable sleeve ABS0916.
NOTE: It is permitted to have a distance that is not sufficient or contact between a protected harness
and the structure if this protected harness does not have relative movement against this part
of the structure. (Except for G and P routes)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-30-02 - Protection - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:54
NOTE: It is necessary to protect the cable or small harness at the structural fastener points for route
s with:
- 1 cable of 20, 22 or 24 gauge (not permitted for 26 gauge)
- Or 1 bifilar cable of 22, 24 or 26 gauge
- Or 2 cables of 22, 24 or 26 gauge
- Or 1 cable of 20 gauge and 1 cable of 22, 24 or 26 gauge.
For the permitted tolerances of protection with conduit EN6049, you must refer to Ref. table title.
When you install electrical cables in a conduit, you must obey the rules that follow:
- You cannot use cable ties and lacing tape in conduits.
- You must install split conduit with three turns per meter.
- Conduit protection must have a minimum length of 150 mm (5.91 in.).
- You cannot screw two different size convoluted-conduits (for example NSA935805) together.
- Protection is not necessary on wires that are connected to grounding/bonding points.
- For shielded harnesses that go through bulkheads, you must mechanically protect the cables at t
he bulkhead.
- The convoluted conduit must be only one piece. You cannot put two conduits together to get the
necessary length.
- In high vibrations areas, it is recommended to use open textile conduits or heat-shrink tubings.
(not flexible electrical conduits)
- You must make sure that there is a draw wire in all conduits that have a length of more than 500
mm (19.69 in.) and in those where all the cables have a disconnectable termination such as con
nectors, terminal blocks, etc.
- You must make sure that the bend radius (R) of the cable outlet at the conduit ends is correct. T
he bend radius must be a minimum of 6 times the outer diameter of the cable. (This rule is not a
pplicable to the draw wires installed in the conduits)
- You must make sure that there is a drain hole in:
- Conduits with a diameter of more than 10 mm (0.39 in.).
- Conduits that have low points.
Drain holes are not necessary:
- For textile conduits
- For conduits with an external diameter of less than 10 mm (0.39 in.)
-For conduits on sealed harnesses.
Also, drain loops are used to prevent fluid contamination of the connectors (in lavatori
es and galleys, by leaks from water or hydraulic systems, etc.). The same rule is appli
cable to protected or unprotected harnesses.
- When you add cables on aircraft, you can use conduits on routes but you must obey segregation
rules.
NOTE: You must install the harness identification label on the harness protection.
- External protection is mandatory on over-braided 'P' routes in all areas. For all other routes in S
WAMP areas, if a rework occurs, harnesses shall be mechanically protected.
- xxxG, xxxY and xxxV routing (for example 1MG, 2MY...) must have electrical protection (convolu
ted conduit NSA935805 or open sleeve EN6049-007). You must install the sleeve on the full leng
th of the harness, up to the connector backshell.
B. Selection
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-30-02 - Protection - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:54
Usually, conduit P/Ns are given in the IPC. You must contact AIRBUS support for all modifications to the
original requirements.
You can select the conduit type in relation to the items that follow:
(1) You must install split (open) conduits on the aircraft in areas with easy access to the harness fast
ener attachments. (Support, clamps, cable ties, etc.)
(2) Convoluted conduit is not the recommended protection in vibration areas. You must use these co
nduits for sealed harness.
(3) You must use split conduit EN6049-008 for punctual Electro-Magnetic Interference (EMI) protecti
on on harnesses without derivation for over braiding repairs and for modification kit. You must n
ot install EN6049-008 on dynamic harnesses.
(4) You must use split conduit ABS0596 for local protection without derivation.
(5) You must use split conduit EN6049-009 to give protection to specific cable in harnesses, in fire ar
eas.
(6) You must use conduit NSA935805 for harnesses in movement on A/C doors, related to angle and
cycling rate.
(7) Use split conduit EN6049-007 for segregation of harness. On segregation of P routes, you must i
nstall EN6049-007 on both P routes.
C. Size Of Conduit
Ref. Fig. Cable Protection - Conduit size selection depending the harness diameter - NSA935805 and AB
S0887
The selection of the size of the conduit is related to the harness diameter and the conduit length.
To prevent chafing, you must calculate the size of the conduit to get the maximum permitted fill factor.
You can use this spare space for modifications.
- You must not fully fill convoluted, screened and closed conduits.
- Select the size of the conduit so that the external diameter of the cable harness is:
NOTE: For "xxG" routes (sensitive systems protection), convoluted conduits give electrical prot
ection. You can adapt the section of the convoluted conduit to the inner diameter of the
route, while as near as possible to the cables. Thus, the rule found above (80 percent o
f the inner section) is not mandatory for "xxG" routes.
The filling factor must not be more than 60 percent of the conduit section at the time of aircraft
delivery. Forty percent of the section is spare space available for the customer.
- For split conduits, a minimum overlap of a 45 deg. angle is mandatory (maximum 135 de
g. angle). A larger overlap is used to add cables.
- For heat-shrink conduits, the size is related to the harness diameter.
D. Length
Ref. Fig. Cable Protection - Main Rules
- It is not necessary for conduit length to be the same as the harness length. It must only be the l
ength that the harness can be damaged.
- It is not recommended to use convoluted conduits (for example NSA935805) longer than 3.5 m
(11.48 ft.).
- You must keep sufficient slack between the conduit end and the electrical equipment to prevent s
train on the connection and to keep rubbing on shock-mounted equipment to a minimum. You m
ust also do this so that insulation characteristics do not decrease because of liquid accumulation i
n the conduit at the rear of the connector.
- You must keep a conduit length of 10 mm (0.39 in.) to 20 mm (0.79 in.) minimum from the last
attachment at each end for all programs except for A380. For the A380 program, the overlength
must be 15 mm (0.59 in.) to 20 mm (0.79 in.) minimum.
E. Attachment
Ref. Fig. Cable Protection - Main Rules
NOTE: It is necessary to electrically protect ”xxxG”, ”xxxY” and ”xxxV” routes. To do this, install conv
oluted conduits or open sleeves on the full harness length to the backshell.
Cable supports must hold the conduit along the conduit run. Usually, attachment P/Ns are given in the I
PC. But you must examine the installation type in relation to the items that follow:
- You must attach the conduit with an attachment device or a ramp or a backshell.
- When convoluted conduits ABS0887/ NSA935805 have the same routing or are installed in a har
ness, you must attach them with lacing tape NSA8420.
- When the routing of a convoluted conduit ABS0887/NSA935805 is along a harness, you must att
ach it with cable tie NSA935401.
- When a conduit is put into the harness, you can use cable tie NSA935401.
NOTE: The conduit must be in view after you put it into the harness.
NOTE: Attachment selection is also related to the cable support selection which is related to the area.
For more information, refer to chapter 20-33-4X - Bundle Attachments.
- For harnesses protected with convoluted conduit ABS0887, E0432, NSA935805 or NSA935806, a
ttachment on the structure is done with "P" clamps NSA935807 and at the rear of the connector
with cable tie NSA935401. (Make sure that the cable tie, when tightened, does not crush the con
duit too much)
- You must always install end caps NSA935829 on each end of convoluted conduit ABS0887 to pre
vent harness damage.
- The clamp must make sure the harness is correctly tightened to prevent fretting by chafing of th
e conduit. It must not let the harness move through the clamp when light axial pull is applied.
- Make sure that the conduit attachment is correct.
NOTE: If you cannot get a clamp of the correct size, you must select a clamp with a slightly larger di
ameter than that of the cable harness you will attach. To get a correct grip of the clamp in all
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-30-02 - Protection - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:54
NOTE: You must not pull on the harness to try to distribute the overlength when the clamps or other
cable attachments are gripped.
In same cases you can decrease the distance between the metallic structure and the harness protected
with convoluted conduit ABS0887 to 0 mm (0.0 in.) if there is no relative movement between the struct
ure and conduit. This is not applicable to G and P routes. (Ref. ESPM 20-33-11-02)
NOTE: Before installation of the cable tie on the conduit ABS0887, to give protection against crushin
g, you must wind tape ASNA5107 around it. (Two layers minimum)
NOTE: For the same system and compatible route category, between two attachment points, you mu
st attach shielded conduits or overbraided harnesses together with cable ties NSA935401. Thi
s is to prevent relative movement and possible damage to the braid.
When two or more harnesses protected with an EMI split conduit (for example EN4674 or ABS2418) or
with a convoluted conduit NSA935805T are installed parallel to each other, it is necessary to attach the
m together with cable ties NSA935401 (for A350 only).
Ref. Fig. Protection - Attachment of Harness with EMI Split Conduit Routed Together
(1) Attachment selection
F. Permitted Tolerances
Tolerances configuration not given in this paragraph must be agreed by Airbus.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-30-02 - Protection - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:54
This "permitted tolerances on electrical installation" does not change the electrical routing architecture
and does not change the shape of the harness.
For more information related to the permitted tolerances, you must Ref. ESPM 20-33-10-02.
(1) Mechanical Protection with ASNA51072503
PERMITTED TOLERANCES
You can add a mechanical protection on the bundle at the level
of the attachment point:
- To make the shape of the bundle better.
- To adapt the diameter of the bundle with the size of the at
tachment point.
Description - When there is a mechanical stress at the level of the attac
hment device in the confined areas or in the curves.
- For the bundle installed in the V-support that has the diam
eter of more than 35 mm (1.38 in.).
Ref. Fig. Protection - Permitted Tolerances for the Mechanical Pr
otection with ASNA51072503
Requirements / precautions You must not use the tape inside the fuel tanks.
You can install three layers of tape ASNA51072503 at the level
Technical limitations of the attachment points. For this, you must Ref. ESPM 20-33-4
0-02.
PERMITTED TOLERANCES
Split conduit EN6049 can be extended on the bundle (except Q,
P and G routes), when there is no sufficient distance with the m
Description etallic structure or between the bundles.
Ref. Fig. Protection - Permitted Tolerances for Protection with Co
nduit EN6049
- The tolerance must be used only for a localized loss of seg
regation between the bundles and the flat surface or on th
e perpendicular bundles.
- The tolerance is applicable only if the distance between th
e bundles and the metallic structure is less than 10 mm
Requirements / precautions
(0.39 in.).
- The tolerance is not applicable for Q, P and G routes.
- Only the extension of sleeve EN6049 is permitted.
- For the installation of sleeve EN6049, you must Ref. ESPM
20-33-33-01.
- The maximum extension of each conduit is 500 mm (19.6
9 in.).
- The extension of the conduit must be done with a longer c
Technical limitations onduit of the same standard. For this, you must contact Ai
rbus for the agreement.
- The conduit must be attached to a minimum of one bundle
attachment point.
3. Procedure
C. Draw Wire
(1) Installation
Ref. Fig. Cable Protection - Draw Wire
A draw wire is an 18 gauge electric cable put in all conduits in which you cannot easily engage a
n added cable directly. This is recommended when the conduit length is more than 500 mm (19.
69 in.). (This is not applicable to conduits where all the cables have a termination that you can di
sconnect, such as connectors, terminal blocks, etc.)
The draw wire must protrude by a minimum of 100 mm (3.94 in.) from the two ends of the cond
uit.
You must insulate each end of the draw wire with a heat shrink sleeve or a crimped insulating ca
p (for example NSA936601 or NSA936603) to prevent damage to the other cables.
It is necessary to use NSA936601 in high temperature areas and NSA936603 in low temperature
areas.
You must install a sleeve with the indication "DRAW WIRE" at each end to identify it.
You must attach the ends of the draw wire with cable tie NSA935401. Set the gun correctly to m
ake sure that the ties do not crush the conduit.
You must fold each end of the draw wire on the conduit and tie.
NOTE: When you use a draw wire, it is necessary to install a new draw wire with the cable you
add. Thus, the new draw wire will be available for the next modification.
NOTE: In the pylons, it is necessary to use the draw wire bend-back principle as a general rul
e.
D. Drain Hole
A drain hole gives protection to the electrical harness from liquid accumulation in the conduit. You must
put drain holes in all locations where water can collect.
Hole diameters must be 3 mm (0.12 in.) for conduit diameters of less than 16 mm (0.63 in.) and 6 mm
(0.24 in.) for conduit diameters of more than 16 mm (0.63 in.).
You must put drain holes in all convoluted conduits (for example ABS0887, E0432, NSA935805, NSA93
5806) with low points, but not for:
- Conduits on sealed harnesses
- Conduits in a pressurized compartment
- Movable conduits which let moisture drain
- Small conduits, where the inner diameter is less than 10 mm (0.39 in.)
- Small conduits used in overbraided harnesses.
NOTE: It is not permitted to make additional holes to drain the braided conduits.
Yellow sleeves identify drain holes or drain hole zones on the two sides.
WARNING: BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
E. Temporary Corrosion Protection (TCP) (Only For Metallic Conduits)
You must apply protection on the metallic end fittings and backshell of the braided conduits and overbr
aided harnesses after each replacement, disassembly or reconnection, to give protection from corrosio
n.
NOTE: You must apply the TCP (or Temporary Protection System (TPS)) after connection and after th
e bonding check is completed.
NOTE: Before application of TCP, you must put a cover on all unconnected items (connectors, module
s, lugs, contacts...), cables and unsealed connected items (connectors, terminal blocks...). Thi
s is to prevent damage to these items.
NOTE: Drain holes of convoluted conduits and equipped shielded conduits must not be blocked by the
TCP.
NOTE: Do not apply the TCP on the inner sides of the racks (VU).
NOTE: Do not apply the TCP to the non metallic sheath (except for composite nickel-plated backshell
s). You can cause damage.
- Use cleaning agents (Non Aqueous Cleaner_Non structural use - - (Material Ref. 08BPA1) or Non
Aqueous Cleaner_General - - (Material Ref. 08BAA9) or Non Aqueous Cleaner_Wing - Legacy (Ma
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-30-02 - Protection - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:48:54
terial Ref. 08BLA9)) and a lint-free cloth to remove all contamination from the fitting.
- Remove all flakes or blisters (with a non-specific tool) and make sure that you do not cause dam
age to the base metal while you do this task.
NOTE: A dental or a seal tool (non-metallic tool) is recommended for the removal of flakes and bliste
rs.
- Use a brush or an airless spray to apply a continuous thin and smooth layer of storage preservati
on (Corrosion Preventive Compound_Heavy Duty Hard Film - (Material Ref. 12ACB1)) on all the fi
ttings.
Figure 20-33-30-0047-0001 SHEET 1/1 - Protection - Permitted Tolerances for the Mechanical Protection with AS
NA51072503
Figure 20-33-30-0048-0001 SHEET 1/1 - Protection - Permitted Tolerances for Protection with Conduit EN6049
50 mm
(1.969 in)
20 mm ± 5 mm
(0.787 in ± 0.197 in)
CORRECT INCORRECT
50 mm
(1.969 in)
30 mm
(1.181 in)
20 mm ± 5 mm
(0.787 in ± 0.197 in)
P_SP_203330_D2_00010001_01_01
20 mm CABLE TIE
NSA935401
(0.787 in)
5 TO 10 mm 20 mm 20 mm
(0.197 TO 0.394 in) CONVOLUTED CONDUIT
(e.g. NSA935805) (0.787 in) (0.787 in)
SPLIT CONDUIT
EN6049 OR ABS2413
CONNECTOR
IDENTIFICATION SHRINKED SLEEVE
SLEEVE ABS0916
CABLE TIE 50 mm
NSA935401
OR LACING TAPE NSA8420 (1.969 in)
FOR BACKSHELL
E0080 OR EQUIVALENT AND
CLAMP FOR BACKSHELL CLOSED BACKSHELL
EN3660 (e.g. ABS1359)
CABLE TIE
NSA935401 CLOSED
BACKSHELL
OPEN
BACKSHELL
P_SP_203330_D2_00020001_01_02
AREA
USE
UNPRESSURIZED PRESSURIZED
NO ACCESS MODIFICATION
ABS0887
(SPARE CONDUIT)
E0432
NSA935805 (WITH AIRBUS SUPPORT AGREEMENT)
NSA935806
ABS0887 (NOT RECOMMENDED SOLUTION)
ASNA5107- B
GENERAL USE
E0469 E0502
E0560 E0507
NSA935805T E0559
NSA935806T EN6049- 0 0 3
ABS0510 EN6049-004
ABS0511 EN6049-005
OPERATING TEMPERATURE
<200°C (392°F) EN6049-006
OPERATING TEMPERATURE
EN6049-007
260°C (500°F)
SEALING (EXCEPT FUEL AND
ABS0916
EXTREMITIES)
INSIDE FUEL TANK ABS0125
FUEL VAPOR AREA DAN132
E0432
MECHANICAL NSA935805
PROTECTION NSA935806
ABS0887
ABS0916 EN6049-006
HIGH BUNDLE DENSITY NSA937210MB EN6049-007
ASNA5107
OPTICAL CABLE EN6049-006
EN6049-007
ABS0916
VIBRATION AREA NSA937210
E0469
E0560
DYNAMIC EXPOSED AREA NSA935805T
(e.g.: LANDING GEAR) NSA935806T
ABS0510
ABS0511
ABS0887
P_SP_203330_D2_00040001_01_01
E0469
LOCAL EMI BUNDLE E0560
WITHOUT DERIVATION NSA935805T -
NSA935806T
ABS0510
ABS0511
ACTIVE ELEMENTS
TERMINATION (DIODES,
RESISTORS...) - ABS0916
TERMINAL LUG (AFTER
CRIMPING)
MODIFICATION EN6049-006
EN6049-007
REPAIR
EN6049-008
PROTECTION
ABS0596
EN6049-007
SEGREGATION
IN CONFINED AREA NSA937210 (NOT SHRINKED AND ON BOTH HARNESS)
P_SP_203330_D2_00050001_01_01
OPERATING RANGE
NSA937210
SHRINK SLEEVE ABS0916 NSA937210
INTERNAL -
PROTECTION
ADHESIVE ABS5330
PTFE TAPE -
NON ADHESIVE
PTFE TAPE ABS0294
FLUID - ABS5334
AREAS
EXTERNAL LOCAL
PROTECTION MECHANICAL - EN6049-006
ABS1552 EN6049-007
PROTECTION
SWAMP ABS0890
AREAS ECTFE BRAID ABS0894 EN6049-007
ABS1552
FIRE - EN6049-008/009
AREAS
P_SP_203330_D2_00060001_01_01
P_SP_203330_D2_00070001_01_01
Figure 20-33-30-0007-0001 (SHEET 1) - Cable Protection - Conduit size selection depending the harness diameter -
NSA935805 and ABS0887
** ON A/C ALL
HARNESS
150 mm
(5.91 in)
150 mm
(5.91 in)
P_SP_203330_D2_00120001_01_00
Figure 20-33-30-0012-0001 (SHEET 1) - Protection - Attachment of Harness with EMI Split Conduit Routed Together
** ON A/C ALL
BEFORE
AFTER
P_SP_203330_D2_00470001_01_01
Figure 20-33-30-0047-0001 (SHEET 1) - Protection - Permitted Tolerances for the Mechanical Protection with
ASNA51072503
** ON A/C ALL
BEFORE
SLEEVE LENGTH
NOT CORRECT
AFTER
CORRECT SLEEVE
LENGTH
P_SP_203330_D2_00480001_01_01
Figure 20-33-30-0048-0001 (SHEET 1) - Protection - Permitted Tolerances for Protection with Conduit EN6049
** ON A/C ALL
P_SP_203330_D2_00440001_01_00
P_SP_203330_D2_00450001_01_00
P_SP_203330_D2_00460001_01_00
40 mm
(1.57 in)
25 TO 30 mm
CABLES (0.98 TO 1.18 in)
SLEEVE NSA937502
P_SP_203330_D2_00140001_01_00
P_SP_203330_D2_00080001_01_01
DRAW WIRE
CABLE THAT YOU WILL ADD
40 TO 50 mm 40 TO 50 mm
(1.575 TO 1.969 in) (1.575 TO 1.969 in)
SHRINKING SLEEVE
(e.g. ABS0916)
2 - PUT ONE CONDUCTOR ON THE TOP OF THE OTHER CONDUCTOR.
DRAW WIRE
CABLE
20 mm MIN. 20 mm MIN.
(0.787 in) (0.787 in)
5 - PULL THE DRAW WIRE TO PUT THE CABLE INTO THE CONDUIT.
6 - USE CUTTING PLIERS TO CUT THE ASSEMBLY AT 10 mm (0.394 in) ± 5 mm (0.197 in)
FROM THE AIRCRAFT SIDE.
10 ± 5 mm
NEW CABLE (0.394 ± 0.197 in)
DRAW WIRE
SHRINKING
CONDUIT CUT HERE SLEEVE
7 - CONNECT THE CABLE ON THE AIRCRAFT SIDE (WITH THE APPLICABLE CONNECTION FOR
THE END FITTING). THEN DISCARD THE REMAINING PART OF THE CABLE.
Figure 20-33-30-0009-0001 (SHEET 1) - Cable Protection Cable Addition with a Draw Wire
** ON A/C ALL
G NOT APPLICABLE - - -
EN6049- 0 0 7
X NOT APPLICABLE INSTALLED ON THE - -
TWO HARNESSES
EN6049-007
EN6049-007 EN6049-007
P, 1D, 2D INSTALLED ON THE -
INSTALLED ON THE INSTALLED ON THE
P, 1D OR 2D
TWO HARNESSES TWO HARNESSES
ROUTE
EN6049-007
INSTALLED ON THE
HARNESS THAT HAS
EN6049-007 OR EN6049-007
EN6049-007 THE SMALLEST RISK
ABS2418 OR ABS2418
OTHER THAN INSTALLED ON THE OF MODIFICATION
INSTALLED ON THE INSTALLED ON THE
G, X, P, 1D HARNESS THAT IS HARNESS THAT IS DURING AIRCRAFT
HARNESS THAT IS
AND 2D NOT ON THE G NOT ON THE P, 1D OPERATION
NOT ON THE X
ROUTE OR 2D ROUTE OR
ROUTE
ABS2418 INSTALLED
ON THE TWO
HARNESSES
P_SP_203330_D2_00100001_01_01
P_SP_203330_D2_00110001_01_01
INTUMESCENT PAINT
MAX. FILLING HEIGHT
1M
1S
FIRE PROTECTED WIRES ON TOP
OF RACEWAY CHANNEL
2S
2M
P_SP_203330_D2_00130001_01_00
Figure 20-33-30-0013-0001 (SHEET 1) - Protection - Fire Protection of XM24 Cables Installed in Raceways in Wings
** ON A/C ALL
1. Overview
This chapter gives the description and operation for convoluted conduits. Convoluted conduits are items used
for segregation (arc-tracking protection), electrical, mechanical or fluid protection. (For more information abo
ut conduit selection, Ref. ESPM 20-33-30-02)
The main convoluted conduits installed on aircraft have the codes that follow:
- ABS0887A
- E0432
- NSA935805
- NSA935806.
2. P/N Information
This type of conduit is convoluted with a larger bend radius than a flexible conduit.
They are made with PTFE and some sizes can be supplied with a braided metal (rustproof steel) external shea
th.
In most cases, they are a regular black color.
Conduit delivery with continuous drain holes is only with metallic braiding. For example NSA935805T and NSA
935806T. (Ref. ESPM 20-33-32-01)
A. ABS0887
Ref. Fig. Convoluted Conduits - Description ABS0887
Ref. Fig. Convoluted Conduit - Draining table for convoluted conduits
NOTE: You must use conduit ABS0887 for electrical and fiber optic cables only.
The use of conduits greater than3.5 m (11.48 ft.)is not recommended.
Convoluted conduit ABS0887 must be installed:
- For dynamic harnesses.
- In inaccessible areas.
- In exposed areas. (for example Landing gear)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-31-01 - Convoluted Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:03
Convoluted conduit ABS0887 is not the preferred protection used in vibration areas.
- Spare provision.
Type code
A = Peek conduit (Lightweight)
Standard P/N B = Peek conduit + braid (Ref. ESPM 20-33-32-01) Size code
C = Peek conduit + braid + halar (E-CTFE) sheath
(Ref. ESPM 20-33-32-01)
ABS0887 A 06
(a) Temperature
B. E0432 (F6198)
Ref. Fig. Convoluted Conduit - Draining table for convoluted conduits
Ref. Fig. Convoluted Conduits - Description E0432, NSA935805 and NSA935806
(1) P/N identification
Type code
A code = Specific
ation ABS0746 (FA
PE3) (Conduit wit
h drain hole)
Standard P/N Material code (A code = PTFE) Size code
Without code = S
pecification E075
9 (F6198) (Condui
t without drain h
ole)
E0432 A 10 A
(a) Temperature
Note 1: (1)
Convoluted conduit without drain holes
C. NSA935805 (F6198)
Ref. Fig. Convoluted Conduits - Description E0432, NSA935805 and NSA935806
NOTE: The end of the sleeve must not touch the connector grommet.
NOTE: Conduit NSA935805 can be crushed, but only at the backshell for correct tightening.
NOTE: Conduit NSA935805 must be used for harnesses in movement on A/C doors, in relation to the
angle and cycling rate.
NOTE: To prevent mechanical stress at the rear of a connector with an elbow backshell and to center
the cable, add tape ASNA5107 or equivalent under NSA935805.
You can use cable tie NSA935401 (F6198) or lacing tape NSA8420 (F6198) to attach conduit NSA93580
5.
(1) P/N identification
Type code
Conduit code A code Ref. (1) = Spe
S code = With metallic braid cification ABS0746 (F
(20/100) APE3) (Conduit with
Standard P/N T code = With metallic braid Size code drain hole)
(25/100) Without code = Speci
Dash (-) code = Without brai fication E0759 (F619
d 8) (Conduit without
drain hole)
NSA935805 T 10 A
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-31-01 - Convoluted Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:03
Note 1: (1)
Type code A (conduit with drain hole) not applicable for size codes 02, 03 and 04.
(a) Temperature
D. NSA935806 (F6198)
Ref. Fig. Convoluted Conduits - Description E0432, NSA935805 and NSA935806
(1) P/N identification
Conduit code
S code = With metallic brai
d (20/100)
Standard P/N T code = With metallic brai Size code
d (25/100)
Dash (-) code = Without br
aid
NSA935806 T 10
(a) Temperature
3. Installation Requirements
(Ref. ESPM 20-33-30-02 for main installation rules)
(Ref. ESPM 20-33-32-01 for conduit codes S and T)
Convoluted conduits ABS0887 (FAPE3) /NSA935805 (F6198) must not be connected together by screwing diff
erent sizes together.
When system requirements specify a protection (for example 1MG), the protection is necessarily interrupted
when passing through a pressure seal. The protection (conduit ABS0887) must be terminated as close as pos
sible (5 mm (0.2 in.) MAX.) to the pressure seal but contact with the pressure seal must be avoided.
NOTE: The two ends of the PEEK convoluted conduit must not cause damage to the harness.
A. Drain Hole
Ref. Fig. Convoluted Conduit - Draining table for convoluted conduits
A drain hole protects the electrical harness from liquid accumulated in the conduit.
Drain holes must be provided in all convoluted conduits (for example ABS0887, E0432, NSA935805, NS
A935806) with low points, except for:
- Conduits located on sealed harnesses.
- Conduits located in a pressurized compartment.
- Moving conduits which allow moisture to drain.
- Small conduits whose inside diameter is less than 10 mm (0.39 in.).
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-31-01 - Convoluted Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:03
NOTE: In addition, drain loops are provided to prevent fluid contamination of the connectors (i
n lavatories and galleys, by leaks from water or hydraulic systems, etc.). Same rule for
protected or unprotected harnesses.
NOTE: For A380 only, at the end of the conduit, attachment points must be at a minimum of15 mm
(0.59 in.)to20 mm (0.79 in.)from the end of the conduit.
NOTE: PEEK conduits ABS0887 must not be crushed, unless there are no tears on the conduit.
It is necessary to install end caps NSA935829 (F6198) near to the tying devices.
(1) By clamps and V supports
Ref. Fig. Convoluted Conduit - Attachment by clamps
Ref. Fig. Convoluted Conduit - Attachment on the Structure
- NSA935807 (F6198) for conduit NSA935805 only.
- MS21103 (96906) with bobbin NSA935809 (F6198) for conduit NSA935805 only.
- ABS1339 (FAPE3) for conduits NSA935805 or ABS0887 (FAPE3) .
- NSA5515 (F6198) .
- NSA5516 (F6198) for conduits NSA935805 or ABS0887.
- NSA935813 (F6198) .
- Not recommended solution: V support (example NSA935504) + cable tie NSA935401 (F61
98) . You must use a minimum of two layers of tape ASNA5107 (F6198) to give protection
to the conduit ABS0887 and prevent crushing.
Tape ASNA5107 must protrude on the two sides of the V-mount support NSA935504 (F6198) by
a minimum of 10 mm (0.39 in.).
- When the convoluted conduit is in a harness with a protection sleeve (for example EN604
9), you must install it with the main harness.
You must use lacing tape NSA8420 (F6198) to attach the convoluted conduit to the harnes
s. Make sure that you do not crush the conduit.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-31-01 - Convoluted Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:03
C. Connection
Attachment at the rear of the connector, on the backshell, is done directly or indirectly:
(1) Type 1 attachment (Directly) on open end piece
Ref. Fig. Convoluted Conduit - Attachment at the Rear of the Connector E0432, NSA935805 and
NSA935806
It is done with cable tie NSA935401 (F6198) .
Make sure that the cable tie, when tightened, does not crush the conduit too much.
Type 1 attachment must be used in the conditions that follow:
- For a conduit external diameter of less than 10 mm (0.39 in.) or size code 6.
- For sealed harnesses.
After installation, you must make sure that the installation of the end conduit on the backshell is
correct.
Ref. Fig. Convoluted Conduit - Acceptance/Rejection Criteria
Before installation of the cable tie on the ABS0887 (FAPE3) conduit, you must wind ASNA5107 (F
6198) tape around it (2 layers minimum). This will give protection to the conduit from crushing.
NOTE: End piece NSA935829 must be installed in the ABS0887 conduit at the level of the cabl
e tie when it is attached on the backshell.
WARNING: ALWAYS USE GLOVES WHEN YOU TOUCH VITON MATERIAL. THIS MATERIAL CA
N CAUSE INJURY TO YOUR SKIN.
(2) Type 2 attachment (Indirectly) on closed end piece
Ref. Fig. Convoluted Conduit - Attachment at the Rear of the Connector E0432, NSA935805 and
NSA935806
It is made with the end pieces that follow:
- E0074 (F6198) and E0109 (F6198) , straight.
- E0115 (F6198) , right angle.
- NSA935829 (F6198) .
- Slide the cable clip onto the flared conduit end and install it with a pair of pliers. Th
e pre-tension valve is correct when the cables tightly wrap the conduit end (STEP
2).
- Bend the cable loop in the opposite direction.
- Cut off the protruding cable loop with a side cutter (STEP 2) and push or carefully t
ap down the remaining cable ends (approx. 5 mm (0.2 in.)) with the bottom side of
the pliers (STEP 3).
- Slide the Viton outer sleeve over the cable clip (STEP 4), pull the connector forward
and tighten it onto the connector or angle piece.
NOTE: NSA935829 end piece must always be installed on each end of the ABS0887 con
duit to prevent crushing of the conduit.
NOTE: The dimension code of the end piece must be the same as that of the conduit (en
d piece -04 for conduit -04).
(d) With ABS1358 (FAPE3) , ABS1359 (FAPE3) , ABS1360 (FAPE3) , ABS1361 (FAPE3) , ABS1
362 (FAPE3) , ABS1363 (FAPE3) , ABS1365 (FAPE3) , ABS1366 (FAPE3)
Ref. Fig. Convoluted Conduit - Installation Procedure with ABS1358 to ABS1363, ABS136
5, ABS1366 and with End Piece that has no Thread
- Engage the conduit end into the end piece.
- Tighten the end piece on the conduit.
INNER DIA D
BEND RADIUS
INNER DIA D
BEND RADIUS
P_SP_203331_D1_00010001_01_02
P_SP_203331_D1_00020001_01_01
Figure 20-33-31-0002-0001 (SHEET 1) - Convoluted Conduit - Draining table for convoluted conduits
** ON A/C ALL
E0432:
INNER DIA D
BEND RADIUS
STEP
EXTERNAL DIA
NSA935805 OR NSA935806:
INNER DIA D
BEND RADIUS
BRAID SHEATH
25/100 OR 20/100
STRAND DIA.
STEP
CONVOLUTED CONDUIT CONVOLUTED CONDUIT
WITH BRAIDED SHEATH
(REFER TO CHAPTER 20-33-32
"METALLIC CONDUIT")
PTFE SLEEVES NSA935805
P_SP_203331_D1_00030001_01_02
Figure 20-33-31-0003-0001 (SHEET 1) - Convoluted Conduits - Description E0432, NSA935805 and NSA935806
** ON A/C ALL
PEEK CONDUIT
ABS0887 CLAMP
DEVIATION
P_SP_203331_D1_00040001_01_01
ABS0887
PEEK CONDUITABS0887 MINIMUM 2 LAYERS
OF TAPE ASNA5107
V SUPPORT
ASNA5107
ASNA5107
V SUPPORT
ASNA5107
10 mm
10 mm (0.393 in) ABS0887
(0.393 in) V SUPPORT
BUNDLE PROTECTED
WITH CONDUIT
ABS0887
P_SP_203331_D1_00050001_01_02
CONVOLUTED CONDUIT
MAIN HARNESS
PROTECTIVE SLEEVE
MAIN HARNESS
CONVOLUTED CONDUIT
P_SP_203331_D1_00060001_01_01
TYPE 1 ATTACHMENT:
5 TO 10 mm 5 mm MIN. 5 TO 10 mm
(0.197 TO 0.394 in) (0.197 in) (0.197 TO 0.394 in)
BACKSHELL
E0080-01
CABLE TIE CABLE TIE BACKSHELL
NSA935401 NSA935401 E0080-02
TYPE 2 ATTACHMENT:
MANUFACTURER A
MANUFACTURER B
BACKSHELL E0074
P_SP_203331_D1_00070001_01_01
Figure 20-33-31-0007-0001 (SHEET 1) - Convoluted Conduit - Attachment at the Rear of the Connector E0432,
NSA935805 and NSA935806
** ON A/C ALL
P_SP_203331_D1_00080001_01_00
WIRE CLIP
E0109 NSA935811
STEP 2
CUT-OFF
STEP 3 PRESS OR
CAREFULLY
TAP DOWN THE
REMAINING WIRE ENDS
STEP 4
P_SP_203331_D1_00090001_01_01
STEP 1:
STEP 2:
P_SP_203331_D1_00100001_01_01
ABS1358
CONVOLUTED CONDUIT
50 mm
(1.968 in)
20 mm
20 mm (0.787 in)
(0.787 in)
CONVOLUTED CONDUIT
SHRINKABLE SLEEVE e.g. NSA935805
ABS0916
P_SP_203331_D1_00110001_01_01
Figure 20-33-31-0011-0001 (SHEET 1) - Convoluted Conduit - Installation Procedure with ABS1358 to ABS1363,
ABS1365, ABS1366 and with End Piece that has no Thread
** ON A/C ALL
1. Overview
This chapter gives the description and procedures for the installation of metallic conduits.
Metallic tubes:
- These are used for cable routing when mechanical protection of the cables is necessary, when the cond
uit must be rigid or to get over areas that you cannot access.
Screened, convoluted and overbraided conduits:
- The metallic braid parts are used to give electromagnetic compatibility (EMC) between all the electrical
equipment of the aircraft and to prevent electromagnetic interference (EMI) and radio frequency interfe
rence (RFI).
- The other parts (convoluted, textile and halar (E-CTFE) conduits) are used to give mechanical protectio
n to the harness.
- The metallic conduits installed on the aircraft are divided into 3 sub-families and have the codes that fo
llow:
A. Metallic Tubes:
- NSA3625.
- ABS0330
- ABS0332
- ABS0492
- ABS0631
- ABS0887B
- E0469
- E0560
- NSA935805T
- NSA935806T or S.
- ABS0510
- ABS0511
- ABS0887C.
C. Overbraided Conduits:
- ABS1353-003
- ABS5315 (for example used for F00030090 or F00730606).
2. P/N Information
(2) Procedure
(a) General
This type of harness protection has a different size and geometry which are in relation to t
he aircraft type and the area where it is installed.
Before installation of the metallic conduits, the procedures that follow are necessary:
- Flaring at the ends and forming to adapt them to the necessary route.
- External and internal treatment for corrosion protection and cable harness protectio
n.
- When specified on the drawing, a drain hole at the lowest point of the conduit.
NOTE: For metallic conduits, the drain hole will be made with a specific tool, and in the
workshop, before installation on the cable harness.
- Drill a hole with an applicable tool at the lowest point of the tube.
- Put the point of tool TOOL (59-3-02-24799) or TOOL (59-3-02-25151) into this hole
for a curved tube or equivalent.
NOTE: The bend radius must be 6D. As much as possible, if a pipe is bent in many locati
ons, you must use the same bend radius.
NOTE: To prevent damage to the cables, the metallic tubes must have an internal protec
tion. (for example PEEK, FEP, etc.)
Type code
No code = Without
Standard P/N Size code
drain hole
A = With drain hole
ABS0330 (FAPE3) - 05
ABS0332 (FAPE3) - 05
ABS0492 (FAPE3) 06 A
- A
ABS0510 (FAPE3) - 05
ABS0511 06 A
-
ABS0631 06
Note 1: (1)
Diameter of strands
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-32-01 - Metallic Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:21
Type code
A = Peek conduit (lightwei
ght) Ref. ESPM 20-33-31-01
Standard P/N Size code
B = Peek conduit + braid
C = Peek conduit + braid +
halar (E-CTFE) sheath
ABS0887 B 06
INTERNAL DIAMETER
SIZE CODE ABS0887B and ABS088
E0469 and E0560
7C
04 - 3 mm (0.12 in.)
06 4.6 mm (0.18 in.) 4.6 mm (0.18 in.)
09 7 mm (0.28 in.) 7 mm (0.28 in.)
10 7.6 mm (0.3 in.) 7.6 mm (0.3 in.)
12 9.6 mm (0.38 in.) 8.2 mm (0.32 in.)
14 10.8 mm (0.43 in.) 10.8 mm (0.43 in.)
16 12.3 mm (0.48 in.) 12.3 mm (0.48 in.)
20 15.6 mm (0.61 in.) 15.6 mm (0.61 in.)
24 19 mm (0.75 in.) 19 mm (0.75 in.)
28 21.8 mm (0.86 in.) 21.8 mm (0.86 in.)
32 25 mm (0.98 in.) 24.5 mm (0.96 in.)
40 31.4 mm (1.24 in.) -
RELATED NSA935805 C
SIZE CODE INTERNAL DIAMETER
ONDUIT NUMBER
05 02 4.39 mm (0.17 in.)
(3) Procedures
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-32-01 - Metallic Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:21
NOTE: You can only make drain holes before installation of the conduit on the harness a
nd before installation of the end assembly.
NOTE: In unpressurized areas and pressurized hazardous areas, conduits ABS0887 (scr
eened or not) and conduits NSA935805 without a low point must be drained. Thi
s is not applicable for:
- Sealed harnesses.
- Moving conduits, which let moisture drain freely at one end.
- Small conduits, sizes 02, 03 and 04.
NOTE: For screened conduits, drain holes must be put in position around the conduit per
iphery during manufacturing (no hole in the screen).
- Engage a plastic rod in the conduit until it is behind the hole position.
- In the necessary hole position, use a blunt needle to put the braid aside with c
ircular movements. (Step 2)
- Make sure that you find a "crest" of the convoluted hose below.
- Punch a hole in the convoluted hose with punch pliers or equivalent. (Step 3)
- To make sure that the hole in the braid cannot move in relation to the holes in the c
onvoluted hose, use cable ties to prevent braid movement. Put them on each side a
nd at a distance of approximately 10 mm (0.39 in.) to 15 mm (0.59 in.) from the h
ole (step 4).
- Engage an applicable mandrel in the hole and solder the braid around the hole alon
g a width of approximately 2 mm (0.08 in.) to 3 mm (0.12 in.). (Step 4)
E3) , ABS0294, ASNA5107 (F6198) , NSA935403 or equivalent which you must divide and
wind a minimum of two times around the cable harness.
At conduit end, you must hold the full harness to prevent all movement and thus chafing:
- With ABS0513 and cable tie attachment (recommended solution).
NOTE: Use heat-shrinkable sleeve NSA937210 without shrinking when conduit cannot b
e used.
(c) Assembly procedure for conduit end with backshell or end fitting
NOTE: If necessary, you must do the locking procedure after you tighten the backshell.
1 For conduits without halar sheath (ABS0330, ABS0492, ABS0631, ABS0887B, E046
9, E0560, NSA935805T and NSA935806T)
Ref. Fig. Screened, Convoluted Conduits - Without Halar Sheath-Conduit End Assem
bly ABS0513, ABS0519, ABS0581, ABS0582, ABS0584, ABS0887B and ABS1023
With backshell (ABS0581 (FAPE3) ) or with end piece and conduit fitting (ABS0513,
ABS0519 (FAPE3) , ABS0582 (FAPE3) , ABS0584 (FAPE3) and ABS1023 (FAPE3) ):
- Select the conduit end-fitting size in relation to the size of the screened, conv
oluted conduit.
- Put the related crimping sleeve on the end of the conduit.
- Put the braid back on the convoluted conduit.
- Decrease the length of the conduit by length "A".
- Select the applicable size for the expansion tool ICORE EXPANSION TO
OL (16-0987) (Ref. ESPM 20-56-52-03).
This tool is used to expand the convoluted conduit for easy assembly wit
h the connecting part.
- Engage the convoluted conduit until it touches the shoulder, on the con
necting part.
- Put the braid on the shoulder (cut all frayed material at the braid edge).
- Put the crimping sleeve on the braid until it touches the stop on the con
necting part.
- Select the applicable size for the hydraulic/pneumatic crimping tool ICO
RE HYDRAULIC/PNEUMATICCRIMPING TOOL (16-0803) or ICORE CRIMP
TOOL - BOLSTER SET (19600) (K0685) or REMA CRIMPING TOOL, HP 5
0 (58006-00) (D9157) or THOMAS & BETTS CRIMPING PLIERS (WT317
6G) (56501) or IZUMI CRIMPING TOOL (404062) (model 15) (Ref. ESP
M 20-56-52-03).
- Crimp the sleeve with this applicable tool.
- A space of 0.4 mm (0.02 in.) maximum between the sleeve and connec
ting part is permitted after crimping.
- Apply corrosion protection on the space: ARDROX AV30 (ARDROX 3313
(Material Ref. 176900)) or equivalent (For detailed procedure, Ref. ESP
M 20-33-30-02).
2 For conduits with halar (E-CTFE) sheath (ABS0510, ABS0511 and ABS0887C)
Ref. Fig. Screened, Convoluted Conduits - With Halar Sheath-Conduit End Assembly
ABS0327, ABS0519, ABS0581, ABS0582, ABS0584, ABS0887C and ABS1023
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-32-01 - Metallic Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:21
With backshell (ABS0327 (FAPE3) , ABS0581) or with end piece and conduit fitting
(ABS0519, ABS0582, ABS0584 and ABS1023):
- Engage the related crimping sleeve on the end of the conduit.
- Engage the braid and E-CTFE braid back on the convoluted conduit.
- Select the applicable size for the expansion tool ICORE 16-0987 (Ref. ESPM 2
0-56-52-03).
This tool is used to expand the convoluted conduit for easy assembly with the
connecting part.
- Engage the convoluted conduit until it touches the shoulder, on the connectin
g part.
- Engage the braid on the shoulder and against the E-CTFE. (Cut all frayed mat
erial at the braid edge)
- Engage the crimping sleeve on the braid until it touches the stop on the conn
ecting part.
- Select the applicable size for the hydraulic/pneumatic crimping tool ICORE 16
-0803 or ICORE 19600 or REMA 58006-00 or THOMAS & BETTS WT3176G or
IZUMI 404062. (Model 15) (Ref. ESPM 20-56-52-03)
NOTE: The crimping procedure is in two steps. The dies have two crimp cavi
ties, identified "1" and "2", for each step.
- Install the correct dies on the tool.
- Put the connecting part in the tool with crimp cavity "1" until the stop si
de of the sleeve is aligned with the edge.
- Make sure that the parts which stay loose are held in the correct positio
n.
- Operate the foot switch to start the crimping process.
- Hold the foot switch down until the dies move together and the pressur
e of the tool hydraulics increases.
- When step "1" of the procedure is completed, remove the connecting pa
rt from crimp cavity "1", turn it 90 degrees and put it in position in die c
rimp cavity "2" as for cavity "1".
- Do the same procedure as for cavity "1".
- Crimp the sleeve with this applicable tool.
- A space of 0.4 mm (0.02 in.) maximum between the sleeve and connec
ting part is permitted after crimping.
- Apply corrosion protection on the space: ARDROX AV30 (Material No. 1
5-008) or equivalent. (For detailed procedure, Ref. ESPM 20-33-30-02)
The spare conduit must be installed on harnesses. The conduit length that is not in the pressure
seal must be 60 mm (2.36 in.) to give two repairs.
The section of the spare conduit must be at least 20% of the harness section.
When the spare conduit is routed with a harness, it is attached with the main harness or on the i
nside of the main harness attachment-device.
Mechanical protection ASNA5107 tape must be added on the harness at the spare conduit extre
mities level. On the last 50 mm (1.97 in.) of conduit, dedicated tying device must be used to tie
the bundle.
In unusual case (when you cannot attach the spare conduit on the inside of the attachment-devi
ce), you can stop it in front of the attachment device and attach it to the harness directly.
In this case, the ends of the conduit must be attached on the bundle and the mechanical protecti
on ASNA5107 tape must be added on the harness at the spare conduit extremity level.
A distance of 50 mm (1.97 in.) minimum must be between the end of the conduit and the next cl
amp.
On A350 only, attach the spare conduit together with the main routing. If this is not possible, yo
u must attach the spare conduit adjacent to the main routing with a plastic clamp (ABS1339 or A
BS2195) or clamp NSA5516CBD.
C. Overbraided Conduits
(1) Principle
This type of protection is made of metal strands (ABS5315 (FAPE3) ) machine woven around the
electrical harness during its manufacture.
(for example this method is used for F00030090 or F00730606 or ABS1353 (FAPE3) -003)
Several layers are installed:
- An internal protection (ABS0887 (FAPE3) or ABS0916 (FAPE3) or ABS5330 (FAPE3) or ABS
0294 (FAPE3) ) between the electrical harness and the metal braid layer.
NOTE: ABS0890 and ABS0894 are made of E-CTFE (HALAR) and give protection to the metallic
overbraid.
ABS0894 has E-CTFE strands which are machine woven during manufacture of the harn
ess.
ABS0890 is used for repair or when it is not possible to weave ABS0894 during manufa
cture.
NOTE: More overbraided harnesses must be added out of the harnesses for modifications and r
epairs.
There is no specified limit on the number of modification kits you can install. The only li
mit is the capacity of the backshell.
- Install the braid on the cables (if necessary, first install an internal protection with t
eflon tape ABS5330 or ABS0294, convoluted conduit ABS0887 or shrink sleeve NSA
937210 (F6198) and then the backshell (for example backshells ABS0280 or ABS02
81) before you connect them to the connector).
- Identify the metal-overbraid start-stop points with red vinyl adhesive tape ABS5332
(FAPE3) .
- Make a bonding pigtail at each conduit end of the metal overbraid, on the internal p
rotection when the length is less than 3 m (9.84 ft.). For lengths of more than 3 m
(9.84 ft.), there must be intermediate points with a maximum pitch of 3 m (9.84 f
t.).
This bonding pigtail must have a length of 100 mm (3.94 in.) to 250 mm (9.84 in.).
100 mm (3.94 in.) is the recommended length.
- If necessary, you can install an external protection. (Self-welding tape ABS5334, spl
it textile conduit EN6049-006 or 007, or halar (E-CTFE) braid ABS0890)
2 If necessary, install the grounding pigtail around the internal protection and attach i
t with internal lacing tape. (Step2)
- You must fold the overbraid end to length "L" and cut it to keep sharp protrud
ing strands to a minimum.
- Attach the bonding pigtail area with external lacing tape NSA8420 (F6198) -
7.
NOTE: Strand ends must not extend onto the backshell end.
4 Tighten the clamp with tool GLENAIR HAND BANDING TOOL - STANDARD CLAMPIN
G BAND (600-058) (06324), BAND-IT MECHANICAL PLIERS (A30199) (70847) or P
NEUMATIC PLIERS (A40199) (70847) or equivalent.
(b) Crimping end attachment with self-welding tape ABS5334, external protection (case A)
Ref. Fig. Overbraided Conduits - Crimping End Attachment with Backshell ABS1353-003 an
d ABS5315
(c) Crimping end attachment with external protection ABS0890, ABS0894, EN6049-006 or 00
7 (case B)
Ref. Fig. Overbraided Conduits - Crimping End Attachment with Backshell ABS1353-003 an
d ABS5315
Ref. Fig. Overbraided Conduits - Crimping End Attachment with Backshell ABS1353-003 an
d ABS5315
When a metallic clamping strip is used, it is necessary to use 5 layers of self-welding tape
ABS5334, to give protection to the harness. (From the cutting edge)
(b) It can be necessary to prepare for more spare cables in the protection.
- The number of spare cables (of the same gauge as the functional cables) must be a
minimum of 20% of the number of functional cables in the harness.
- You must identify the spare cables with a sleeve that has a "spare wire" label and a
n insulating end cap NSA936601 (F6198) at each end. In a harness protection, you
must wind teflon tape ABS5330 around the end cap to prevent chafing on the cable.
- End fitting
- Pressure seal.
3. Installation Requirements
(Ref. ESPM 20-33-30-02) for main installation rules.
A. Conduit Attachments on the Structure
Ref. Fig. Screened, Convoluted Conduits - Attachments and Bonding ABS0330/0492/0510/0511/0631/0
887B and C, E0469, E0560 and NSA935805T/806T
- Conduits are attached with clamps along the conduit run and at the conduit ends.
- Step 3: Attach the EMI sleeve on the other side of the split support sleeve with lacin
g tape NSA8420-7.
- Attach the sleeve with metallic clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
- Put the metallic braid on the other side of the split support sleeve and attach i
t with lacing tape NSA8420-7.
- Put the EMI sleeve in position and remove the PTFE protection to have a metal
-to-metal contact.
- Step 3: Attach the EMI sleeve on the other side of the split support sleeve with lacin
g tape NSA8420-7.
- Attach the sleeve with metallic clamping strip E0805-02.
- Attach the external protection with lacing tape NSA8420-7.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
- Step 2: Push back the metallic braid of the conduit to tighten the joiner in the conv
oluted conduit.
- Unfold the metallic braid of the conduit on the joiner.
- Step 3: Attach the metallic braid with metallic clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
- Step 5: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
Ref. Fig. Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With Transiti
on ABS0885 (Without External Protection)
Ref. Fig. Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With Transiti
on ABS0885 (Without External Protection)
Ref. Fig. Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With Transiti
on ABS0885 (Without External Protection)
- Step 1: Wind black self-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330
around the zone.
- Engage the cables in the Type 1 adaptor of transition ABS0885.
- Step 2: Push back the metallic braid of the conduit to tighten the convoluted condui
t in the Type 1 adaptor.
- Unfold the metallic braid of the conduit on the Type 1 adaptor of transition AB
S0885.
- Step 3: Attach the metallic braid with metallic clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 4: Install transition ABS0885 on the harness and put the adaptor in position in
the transition notch.
- Step 5: Attach the transition with metallic clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 6: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
- Step 5: Install transition ABS0885 on the harness and put the adaptor in position in
the transition notch.
- Step 6: Attach the transition with metallic clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 7: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-32-01 - Metallic Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:21
- Step 2: Put the metallic braid on the other side of the split support sleeve and attac
h it with lacing tape NSA8420-7.
- Attach the external protection with lacing tape NSA8420–7.
- Step 3: Cut bonding braid DAN416GN to 250 mm (9.84 in.) maximum and crimp te
rminal lug NSA936507TG1010.
- Attach the bonding braid with metallic clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
- Step 3: Cut bonding braid DAN416GN to 250 mm (9.84 in.) maximum and crimp te
rminal lug NSA936507TG1010.
- Attach the metallic braid with metallic clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
- Step 2: Make 4 flat knots with lacing tape NSA8420-7 to hold bonding braid DAN41
6GN.
- Step 3: Protect the lead-out of bonding braid DAN416GN with PTFE adhesive tape A
BS5330.
- Remove the cable ties.
- Step 4: Cut bonding braid DAN416GN to 250 mm (9.84 in.) maximum and crimp te
rminal lug NSA936507TG1010.
- Step 5: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
(d) Shielded conduit termination with external protection at ends without harnesses
Ref. Fig. Metallic Conduit - Shielded Conduit Termination With External Protection at Ends
Without Harnesses
Ref. Fig. Metallic Conduit - Shielded Conduit Termination With External Protection at Ends
Without Harnesses
- Step 1: It is necessary to install end cap NSA935829 of applicable size with a PEEK
conduit.
- Attach external protection with lacing tape NSA8420-7 at a distance of 120 m
m (4.72 in.) from the side. Cut the external protection upto lacing tape.
- Step 5: Cut bonding braid DAN416GN to 250 mm (9.84 in.) maximum and crimp te
rminal lug NSA936507TG1010.
- Step 6: Wind black self-adhesive tape ABS5334A01 around the assembly until no m
etallic strands are exposed to the environment. The overlap must be 50%.
- Put the metallic braid of the conduit on the backshell to prepare the positionin
g of metallic clamping strip E0805–02.
- Step 3: Attach the metallic braid of the conduit with metallic clamping strip E0805-0
2.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamping st
rip.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 5: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 2: Make 4 flat knots with lacing tape NSA8420-7 to hold bonding braid DAN41
6GN.
- Step 3: Protect the lead-out of bonding braid DAN416GN with PTFE adhesive tape A
BS5330.
- Remove cable ties NSA935401.
- Step 4: Cut bonding braid DAN416GN to a maximum of 250 mm (9.84 in.) and crim
p terminal lug NSA936507TG1010.
- Step 5: Attach bonding braids DAN416GN with screws to the backshell and wind the
harness with black self-adhesive silicone-tape ASNA5107.
- Step 6: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
Ref. Fig. Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To an Op
en Backshell (With External Protection)
Ref. Fig. Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To an Op
en Backshell (With External Protection)
- Step 1: Install an end cap NSA935829 of the applicable size with a PEEK conduit.
- Attach an external protection (mechanical) to the conduit from the side with la
cing tape NSA8420-7 at 120 mm (4.72 in.).
- Cut the external protection (mechanical) of the conduit until lacing tape NSA8
420-7.
- Step 5: Cut bonding braid DAN416GN to a maximum of 250 mm (9.84 in.) and crim
p the terminal lug NSA936507TG1010.
- Step 6: Attach bonding braids DAN416GN with screws to the backshell and wind the
harness with black self-adhesive silicone-tape ASNA5107.
- Step 7: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
(e) Connection of a shielded conduit (with or without external protection) when it is not possib
le to implement on backshell or a connector (not recommended)
- For this assembly, do the steps in para Shielded conduit termination at ends without
harnesses (max. 100 mm (3.94 in.)) for unshielded cables.
- Step 2: Put the metallic braid of the conduit in position on the two sides of split sup
port sleeve ABS0940. Then attach it with lacing tapes NSA8420-7.
- Step 3: Cut bonding braid DAN416GN to a maximum of 250 mm (9.84 in.) and crim
p terminal lug NSA936507TG1010.
- Step 4: Attach the metallic braid of the conduit with metallic clamping strip E0805-0
2.
- Wind 2 layers of PTFE adhesive tape ABS5330 around metallic clamping strip
E0805-02.
- Step 5: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 2: Put the metallic braid of the conduit in position on the two sides of split sup
port sleeve ABS0940. Then attach it with lacing tapes NSA8420-7.
- Attach an external protection (mechanical) to the conduit with lacing tape NSA
8420-7.
- Step 3: Put the metallic braid of the conduit in position on the two sides of split sup
port sleeve ABS0940. Then attach it with lacing tapes NSA8420-7.
- Step 4: Cut bonding braid DAN416GN to a maximum of 250 mm (9.84 in.) and crim
p terminal lug NSA936507TG1010.
- Attach the metallic braid of the conduit with metallic clamping strip E0805-02.
- Step 5: Attach an external protection (mechanical) to the conduit with lacing tape N
SA8420-7.
- Step 6: Wind 2 layers of PTFE adhesive tape ABS5330 around metallic clamping stri
p E0805-02.
- Step 7: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 3: Wind 2 layers of PTFE adhesive tape ABS5330 around metallic clamping stri
p E0805-02.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 1: Cut bonding braid DAN416GN to a maximum of 250 mm (9.84 in.) and crim
p terminal lug NSA936507TG1010.
- Step 2: Attach the metallic braid of the conduit with metallic clamping strip E0805-0
2.
- Step 3: Wind 2 layers of PTFE adhesive tape ABS5330 around metallic clamping stri
p E0805-02.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 3: Cut bonding braid DAN416GN to a maximum of 250 mm (9.84 in.) and crim
p terminal lug NSA936507TG1010.
- Step 4: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 4: Cut bonding braid DAN416GN to a maximum of 250 mm (9.84 in.) and crim
p terminal lug NSA936507TG1010.
- Step 5: Wind black self-adhesive tape ABS5334A01 around the assembly. This is to
make sure that no metallic strands are exposed to the environment. The overlap m
ust be 50%.
- Step 2: Push the metallic braid of the conduit back to attach the convoluted conduit
(PEEK or PTFE) to the Type 1 adaptor with screws.
- Unfold the metallic braid of the conduit on the Type 1 adaptor.
- Step 3: Attach the metallic braid of the conduit with metallic clamping strip E0805-0
2.
- Wind 2 layers of PTFE adhesive tape ABS5330 around metallic clamping strip
E0805-02.
- Step 4: Install transition ABS0885 on the harness and put the adaptor in position in
the notch of transition ABS0885.
- Do the same procedure again on the other branch.
- Step 5: Attach the metallic braid of the conduit and transition ABS0885 with metalli
c clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around metallic clamping strip
E0805-02.
- Step 6: Wind black self-adhesive tape ABS5334A01 around the assembly and the le
ad-out of the cable without protection. This is to make sure that no metallic strands
are exposed to the environment. The overlap must be 50%.
- Step 5: Install transition ABS0885 on the harness and put the adaptor in position in
the notch of transition ABS0885.
- Do the same procedure again on the other branch.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-32-01 - Metallic Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:21
- Step 6: Attach the metallic braid of the conduit and transition ABS0885 with metalli
c clamping strip E0805-02.
- Wind 2 layers of PTFE adhesive tape ABS5330 around metallic clamping strip
E0805-02.
- Step 6: Wind black self-adhesive tape ABS5334A01 around the assembly and the le
ad-out of the cable without protection. This is to make sure that no metallic strands
are exposed to the environment. The overlap must be 50%.
(c) Lead-out of the cable without protection of the shielded conduit with an external protectio
n in the middle of the harness (not recommended)
Ref. Fig. Metallic Conduit - Lead-out of the Cable Without Protection of the Shielded Condu
it with an External Protection in the Middle of the Harness and Behind a Backshell (Not Rec
ommended)
- For this type of assembly, you must do one of the procedures from Para Shielded co
nduit links with other EMI protection with a maximum of 200 mm (7.87 in.) betwee
n the 2 assemblies and the cable protection.
(d) Lead-out of the cable without protection of the shielded conduit with an external protectio
n near the backshell (not recommended)
Ref. Fig. Metallic Conduit - Lead-out of the Cable Without Protection of the Shielded Condu
it with an External Protection in the Middle of the Harness and Behind a Backshell (Not Rec
ommended)
- For this type of assembly, you must do one of the procedures from Para Shielded co
nduit links with other EMI protection with a maximum of 200 mm (7.87 in.) betwee
n the cable protection and the backshell.
- For this type of assembly, you must do one of the procedures from Para Shielded co
nduit termination at ends without harnesses with a maximum of 100 mm (3.94 in.)
for a cable without protection.Ref. Fig. Metallic Conduit - Bonding of the Shielded Ca
ble on the Shielded Conduit - With an other EMI Protection on the Backshell and Wit
hout an EMI Protection on the Backshell
- Step 2: Strip the cables then crimp the electrical contacts on the two cables and put
the contacts into the connector.
- Step 3: Move heat-shrinkable sleeve E0718-02-40 to stop the thermo sleeve agains
t the grommet of the connector.
- Shrink heat-shrinkable sleeve E0718-02-40 for 10 mm (0.39 in.) on the oppos
ite side of the grommet.
- Step 4: Make a line at 15 mm (0.59 in.) of the edge of convoluted PEEK conduit AB
S0887C06.
- Put convoluted peek conduit ABS0887C06 in the backshell. When you do this,
make sure that only the body of the backshell is on the line on convoluted pee
k conduit ABS0887C06.
- If you cannot put convoluted peek conduit ABS0887C06 easily in the body of t
he backshell, you can attach the conduit with screws.
- Step 5: Do the procedure from Para Connection of the shielded conduit to a closed
backshell (with external protection) and TORQUE the backshell onto the connector a
s follows:
- Lock the backshell with lockwire.
Figure 20-33-32-0001-0001 SHEET 1/1 - Metallic Tube - Drain Holes and Tube Preparation NSA3625
Figure 20-33-32-0002-0001 SHEET 1/1 - Metallic Conduit - P/N Identification ABS0332
Figure 20-33-32-0003-0001 SHEET 1/1 - Screened, Convoluted Conduits - P/N Characteristics and Description A
BS0330/0492/0510/0511/0631/887B and C, E0469, E0560 and NSA935805T/806T
Figure 20-33-32-0004-0001 SHEET 1/1 - Screened, Convoluted Conduits - Drain Holes ABS0330, ABS0492, ABS
0510, ABS0511, ABS0631, E0469, E0560 and NSA935805T/806T
Figure 20-33-32-0005-0001 SHEET 1/1 - Screened, Convoluted Conduits - Cable Protection at Conduit End ABS0
330/0492/0510/0511/0631/0887B and C, E0469, E0560 and NSA935805T/806T
Figure 20-33-32-0006-0001 SHEET 1/1 - Metallic Conduit - screened, cable Protection at Conduit End
Figure 20-33-32-0007-0001 SHEET 1/1 - Screened, Convoluted Conduits - Without Halar Sheath-Conduit End As
sembly ABS0513, ABS0519, ABS0581, ABS0582, ABS0584, ABS0887B and ABS1023
Figure 20-33-32-0008-0001 SHEET 1/1 - Screened, Convoluted Conduits - With Halar Sheath-Conduit End Asse
mbly ABS0327, ABS0519, ABS0581, ABS0582, ABS0584, ABS0887C and ABS1023
Figure 20-33-32-0009-0001 SHEET 1/1 - Overbraided Conduits - Conduit End Assembly ABS1353-003 and ABS5
315
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-32-01 - Metallic Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:21
Figure 20-33-32-0010-0001 SHEET 1/1 - Overbraided Conduits - Crimping End Attachment with Backshell ABS1
353-003 and ABS5315
Figure 20-33-32-0011-0001 SHEET 1/1 - Overbraided Conduits - Spare Conduit and Cable ABS5315
Figure 20-33-32-0012-0001 SHEET 1/1 - Screened, Convoluted Conduits - Attachments and Bonding ABS0330/0
492/0510/0511/0631/0887B and C, E0469, E0560 and NSA935805T/806T
Figure 20-33-32-0013-0001 SHEET 1/1 - Metallic Conduit - Acceptance/Rejection Criteria
Figure 20-33-32-0014-0001 SHEET 1/1 - Metallic Conduit - Protection at the End of Conduits
Figure 20-33-32-0015-0001 SHEET 1/1 - Metallic Conduit - Protection at the End of Conduits
Figure 20-33-32-0016-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With a Split Support Sleeve (Without External Protection)
Figure 20-33-32-0017-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With a Split Support Sleeve (Without External Protection)
Figure 20-33-32-0018-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With a Split Support Sleeve (With External Protection)
Figure 20-33-32-0019-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With a Split Support Sleeve (With External Protection)
Figure 20-33-32-0020-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Joiner ABS0886 (Without External Protection)
Figure 20-33-32-0021-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Joiner ABS0886 (Without External Protection)
Figure 20-33-32-0022-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Joiner ABS0886 (With External Protection)
Figure 20-33-32-0023-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Transition ABS0885 (Without External Protection)
Figure 20-33-32-0024-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Transition ABS0885 (Without External Protection)
Figure 20-33-32-0025-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Transition ABS0885 (Without External Protection)
Figure 20-33-32-0026-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Transition ABS0885 (With External Protection)
Figure 20-33-32-0027-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Links with Other EMI Protection -
With Transition ABS0885 (With External Protection)
Figure 20-33-32-0028-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination at Ends Without Harne
sses - With a Split Support Sleeve (Without External Protection)
Figure 20-33-32-0029-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination at Ends Without Harne
sses - With a Split Support Sleeve (Without External Protection)
Figure 20-33-32-0030-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination at Ends Without Harne
sses - With a Split Support Sleeve (With External Protection)
Figure 20-33-32-0031-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination at Ends Without Harne
sses - With a Split Support Sleeve (With External Protection)
Figure 20-33-32-0032-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination at Ends Without Harne
sses
Figure 20-33-32-0033-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination at Ends Without Harne
sses
Figure 20-33-32-0034-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination With External Protectio
n at Ends Without Harnesses
Figure 20-33-32-0035-0001 SHEET 1/1 - Metallic Conduit - Shielded Conduit Termination With External Protectio
n at Ends Without Harnesses
Figure 20-33-32-0036-0001 SHEET 1/1 - Metallic Conduit - Connection of the Shielded Conduit to the Backshell
- To a Closed Backshell (Without External Protection)
Figure 20-33-32-0037-0001 SHEET 1/1 - Metallic Conduit - Connection of the Shielded Conduit to the Backshell
- To a Closed Backshell (Without External Protection)
Figure 20-33-32-0038-0001 SHEET 1/1 - Metallic Conduit - Connection of the Shielded Conduit to the Backshell
- To a Closed Backshell (With External Protection)
Figure 20-33-32-0039-0001 SHEET 1/1 - Metallic Conduit - Connection of the Shielded Conduit to the Backshell
- To an Open Backshell (Without External Protection)
Figure 20-33-32-0040-0001 SHEET 1/1 - Metallic Conduit - Connection of the Shielded Conduit to the Backshell
- To an Open Backshell (Without External Protection)
Figure 20-33-32-0041-0001 SHEET 1/1 - Metallic Conduit - Connection of the Shielded Conduit to the Backshell
- To an Open Backshell (With External Protection)
Figure 20-33-32-0042-0001 SHEET 1/1 - Metallic Conduit - Connection of the Shielded Conduit to the Backshell
- To an Open Backshell (With External Protection)
Figure 20-33-32-0044-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
a Split Support (Without External Protection)
Figure 20-33-32-0045-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
a Split Support (Without External Protection)
Figure 20-33-32-0046-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
a Split Support (With External Protection)
Figure 20-33-32-0047-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
a Split Support (With External Protection)
Figure 20-33-32-0048-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
a Split Support (With External Protection)
Figure 20-33-32-0049-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Joiner ABS0886 (Without External Protection)
Figure 20-33-32-0050-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Joiner ABS0886 (With External Protection)
Figure 20-33-32-0051-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (Without External Protection)
Figure 20-33-32-0052-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (Without External Protection)
Figure 20-33-32-0053-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (With External Protection)
Figure 20-33-32-0054-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (With External Protection)
Figure 20-33-32-0055-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of the Shielded Conduit (Wit
hout External Protection)
Figure 20-33-32-0056-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of the Shielded Conduit (Wit
h External Protection)
Figure 20-33-32-0057-0001 SHEET 1/1 - Metallic Conduit - Intermediary Grounding of the Shielded Conduit (Wit
h External Protection)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-32-01 - Metallic Conduit - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:21
Figure 20-33-32-0058-0001 SHEET 1/1 - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (Without External Protection)
Figure 20-33-32-0059-0001 SHEET 1/1 - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (Without External Protection)
Figure 20-33-32-0060-0001 SHEET 1/1 - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (Without External Protection)
Figure 20-33-32-0061-0001 SHEET 1/1 - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (With External Protection)
Figure 20-33-32-0062-0001 SHEET 1/1 - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (With External Protection)
Figure 20-33-32-0063-0001 SHEET 1/1 - Metallic Conduit - Special Conditions - Adaptation Procedure for the Fla
p Track Connectors
Figure 20-33-32-0064-0001 SHEET 1/1 - Metallic Conduit - Special Conditions - Adaptation Procedure for the Fla
p Track Connectors
Figure 20-33-32-0065-0001 SHEET 1/1 - Metallic Conduit - Lead-out of the Cable Without Protection of the Shiel
ded Conduit with an External Protection in the Middle of the Harness and Behind a Backshell (Not Recommended)
Figure 20-33-32-0066-0001 SHEET 1/1 - Metallic Conduit - Bonding of the Shielded Cable on the Shielded Cond
uit - With a Connector Pin
Figure 20-33-32-0067-0001 SHEET 1/1 - Metallic Conduit - Bonding of the Shielded Cable on the Shielded Cond
uit - With an other EMI Protection on the Backshell and Without an EMI Protection on the Backshell
Figure 20-33-32-0068-0001 SHEET 1/1 - Metallic Conduit - Spare Conduit
6D D
DRAIN HOLE:
CONDUIT
TOOL 5 9 - 3 - 0 2 - 2 4 7 9 9
OR
59-3-02-25151
INTERNAL PROTECTION
DRAIN HOLE
Figure 20-33-32-0001-0001 (SHEET 1) - Metallic Tube - Drain Holes and Tube Preparation NSA3625
** ON A/C ALL
ABS0332 - 05
SIZE CODE
STANDARD P/N
DIA. D
P_SP_203332_D1_00020001_01_01
ABS0330 - 05 E0469 A 09
ABS0492 - 06 E0560 A 09
ABS0510 - 05 A
ABS0511 - 06 A
ABS0631 - 06 A
SIZE CODE
METAL TYPE CODE:
TYPE CODE: A = NICKEL-PLATED COPPER
NO CODE = WITHOUT DRAIN HOLE
A = WITH DRAIN HOLE STANDARD P/N
SIZE CODE
STANDARD P/N
NSA935805 T 12 A
NSA935806 T 12 ABS0887 B 06
P_SP_203332_D1_00030001_01_01
Figure 20-33-32-0003-0001 (SHEET 1) - Screened, Convoluted Conduits - P/N Characteristics and Description
ABS0330/0492/0510/0511/0631/887B and C, E0469, E0560 and NSA935805T/806T
** ON A/C ALL
STEP 2:
HOLE POSITION
NEEDLE
PLASTIC ROD
SOLDER WIDTH
STEP 4:
2 TO 3 mm
MANDREL (0.0787 in TO
0.1181 in)
CABLE
TIE
10 TO 15 mm 10 TO 15 mm
(0.3937 in TO (0.3937 in TO
0.5905 in) 0.5905 in)
HEAT-SHRINKABLE SLEEVE
E0718
STEP 5: (ONLY FOR CONDUITS
WITH HALAR SHEATH) DRAIN HOLE
APPROX.
30 mm (1.1811 in)
AFTER SHRINKING
P_SP_203332_D1_00040001_01_01
Figure 20-33-32-0004-0001 (SHEET 1) - Screened, Convoluted Conduits - Drain Holes ABS0330, ABS0492, ABS0510,
ABS0511, ABS0631, E0469, E0560 and NSA935805T/806T
** ON A/C ALL
HEAT-SHRINKABLE SLEEVE
CONNECTOR
HEAT-SHRINKABLE
SLEEVE MUST BE
NEAR THE END FITTING
GROMMET BUT MUST
NOT TOUCH IT
ELBOW BACKSHELL
CONNECTOR GROMMET
CONNECTOR
P_SP_203332_D1_00050001_01_02
Figure 20-33-32-0005-0001 (SHEET 1) - Screened, Convoluted Conduits - Cable Protection at Conduit End
ABS0330/0492/0510/0511/0631/0887B and C, E0469, E0560 and NSA935805T/806T
** ON A/C ALL
RECOMMENDED SOLUTION:
STRUCTURE
BULKHEADABS0519 OR ABS1361 LOCKWIRE
CABLES
SHIELDED BUNDLE
10 ± 5 mm
30 mm (0.394 ± 0.197 in)
MIN (1.181 in) ABS0513
ALTERNATIVE SOLUTION:
LOCKWIRE
30 mm CABLES
MIN (1.181 in)
10 mm
MIN (0.394 in)
MECHANICAL
ATTACHMENT
AREA OF THE BUNDLE
P_SP_203332_D1_00060001_01_03
Figure 20-33-32-0006-0001 (SHEET 1) - Metallic Conduit - screened, cable Protection at Conduit End
** ON A/C ALL
A A
CRIMPING SLEEVE
Figure 20-33-32-0007-0001 (SHEET 1) - Screened, Convoluted Conduits - Without Halar Sheath-Conduit End
Assembly ABS0513, ABS0519, ABS0581, ABS0582, ABS0584, ABS0887B and ABS1023
** ON A/C ALL
5 mm
(0.1968 in) CONVOLUTED CONDUIT
10 mm
(0.3937 in)
ABS0581 SHOULDER BRAID E-CTFE BRAID CRIMPING
(HALAR) SLEEVE
CRIMPING SLEEVE
Figure 20-33-32-0008-0001 (SHEET 1) - Screened, Convoluted Conduits - With Halar Sheath-Conduit End Assembly
ABS0327, ABS0519, ABS0581, ABS0582, ABS0584, ABS0887C and ABS1023
** ON A/C ALL
SPARE CONDUIT
2 TURNS MINIMUM OF
ASNA5107 TAPE
CLAMP
BUNDLE TYING DEVICES
50 mm
(1.97 in)
15 TO 20 mm
SPARE CONDUIT (0.59 TO 0.79 in)
2 TURNS MINIMUM OF
ASNA5107 TAPE CLAMP
BUNDLE
TYING DEVICES
> 50 mm
50 mm (1.97 in)
SPARE CONDUIT (1.97 in)
P_SP_203332_D1_00680001_01_00
E0052 ABS0280
STEP 1:
CABLES
STEP 2:
BONDING PIGTAIL
(DAN416) (DAN416)
10 ± 3mm L
(0.3937 ± 0.1181in.) INTERNAL
OVERBRAID PROTECTION
STEP 3:
BONDING OVERBRAID
PIGTAIL (DAN416)
EXTERNAL PROTECTION
SELF-WELDING TAPE ABS5334
STEP 4: OR E-CTFE(HALAR) ABS0890
OR SPLIT TEXTILE CONDUIT
EN6049-006 OR 007
P_SP_203332_D1_00090001_01_01
Figure 20-33-32-0009-0001 (SHEET 1) - Overbraided Conduits - Conduit End Assembly ABS1353-003 and ABS5315
** ON A/C ALL
OVERBRAID
INTERNAL PROTECTION
BACKSHELL
METALLIC
CLAMPING STRIP E0805- 0 2
1 mm MIN.
(0.039 in)
CASE B:
=
EXTERNAL PROTECTION E-CTFE (HALAR) ABS0890/894
OR SPLIT TEXTILE CONDUITEN6049-006 OR EN6049-007
OVERBRAID
LACING TAPE
NSA8420- 7 INTERNAL PROTECTION
METALLIC
BACKSHELL
CLAMPING STRIP E0805-02
1 mm MIN.
(0.039 in) CRIMPING PROTECTION WITH
SELF-WELDING TAPE ABS5334
=
CASE C:
CRIMPING PROTECTION WITH
SELF-WELDING TAPE ABS5334
INTERNAL PROTECTION
BACKSHELL
OVERBRAID
1 mm MIN. METALLIC
(0.039 in) CLAMPING STRIP E0805-02
METALLIC
CLAMPING STRIP E0805-02
HARNESS
P_SP_203332_D1_00100001_01_01
Figure 20-33-32-0010-0001 (SHEET 1) - Overbraided Conduits - Crimping End Attachment with Backshell ABS1353-
003 and ABS5315
** ON A/C ALL
CONTACTS
HARNESS OVERBRAID
PROTRUSION OF SPARE
CONDUIT = 10 mm MIN.
(0.3937 in)
CF18 DRAW CABLE WITH SPARE CONDUIT
INSULATING CAPS + PROTECTION
AT THE END
END FITTING
P_SP_203332_D1_00110001_01_01
Figure 20-33-32-0011-0001 (SHEET 1) - Overbraided Conduits - Spare Conduit and Cable ABS5315
** ON A/C ALL
P_SP_203332_D1_00120001_01_01
EXISTING NEW
WIRES WIRES 200 mm
(7.87 in)
P_SP_203332_D1_00140001_01_00
100 mm
(3.94 in)
50 mm 25 mm 5 mm
(1.97 in) (0.98 in) (0.197 in)
SELF-WELDING
TAPE (ABS5334A01B)
P_SP_203332_D1_00150001_01_00
LACING TAPE
METALLIC BRAID NSA8420- 7
EMI SLEEVE
P_SP_203332_D1_00160001_01_00
Figure 20-33-32-0016-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With a
Split Support Sleeve (Without External Protection)
** ON A/C ALL
2 LAYERS OF PTFE
ADHESIVE TAPE ABS5330
EMI PROTECTION
HARNESS
METALLIC CLAMPING
METALLIC BRAID LACING TAPE STRIP E0805-02
OF CONDUIT NSA8420-7 LACING TAPE
NSA8420-7
P_SP_203332_D1_00170001_01_00
Figure 20-33-32-0017-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With a
Split Support Sleeve (Without External Protection)
** ON A/C ALL
BLACK SELF-ADHESIVE
TAPE ABS5334A01
STEP 1:
EXTERNAL
PROTECTION LACING TAPE
NSA8420- 7
EMI SLEEVE
P_SP_203332_D1_00180001_01_00
Figure 20-33-32-0018-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With a
Split Support Sleeve (With External Protection)
** ON A/C ALL
2 LAYERS OF PTFE
ADHESIVE TAPE ABS5330
EMI PROTECTION
P_SP_203332_D1_00190001_01_00
Figure 20-33-32-0019-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With a
Split Support Sleeve (With External Protection)
** ON A/C ALL
STEP 1:
BLACK SELF ADHESIVE TAPE
ABS5334A01 OR PTFE
HARNESS ADHESIVE TAPE ABS5330
JOINER ABS0886
STEP 2:
CONVOLUTED CONDUIT
(PEEK OR PTFE)
METALLIC BRAID
OF CONDUIT
P_SP_203332_D1_00200001_01_00
Figure 20-33-32-0020-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Joiner ABS0886 (Without External Protection)
** ON A/C ALL
STEP 4:
HARNESS
METALLIC CLAMPING EMI PROTECTION
METALLIC BRIAD
STRIP E0805-02 JOINER
OF CONDUIT
ABS0886
P_SP_203332_D1_00210001_01_00
Figure 20-33-32-0021-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Joiner ABS0886 (Without External Protection)
** ON A/C ALL
STEP 4:
2 LAYERS OF PTFE
EXTERNAL PROTECTION ADHESIVE TAPE ABS5330 BLACK SELF-ADHESIVE TAPE
(MECHANICAL) OF CONDUIT ABS5334A01 OR PTFE
ADHESIVE TAPE ABS5330
HARNESS
CONVOLUTED CONDUIT JOINER ABS0886
(PEEK OR PTFE) METALLIC CLAMPING
S T R I PE0805- 0 2
METALLIC BRAID
OF CONDUIT
LACING TAPE
NSA8420- 7
EMI PROTECTION
P_SP_203332_D1_00220001_01_00
Figure 20-33-32-0022-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Joiner ABS0886 (With External Protection)
** ON A/C ALL
HARNESS
ADAPTOR
STEP 2:
METALLIC BRAID
OF CONDUIT
CONVOLUTED CONDUIT
(PEEK OR PTFE)
METALLIC BRAID
OF CONDUIT
P_SP_203332_D1_00230001_01_00
Figure 20-33-32-0023-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 3:
METALLIC BRAID BLACK SELF-ADHESIVE TAPE
OF CONDUIT ABS5334A01 OR PTFE
HARNESS ADHESIVE TAPE ABS5330
CONVOLUTED CONDUIT
(PEEK OR PTFE)
METALLIC CLAMPING
STRIP E0805- 0 2
STEP 4:
TRANSITION ABS0885
P_SP_203332_D1_00240001_01_00
Figure 20-33-32-0024-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 5:
CONVOLUTED CONDUIT
(PEEK OR PTFE)
TRANSITION ABS0885
2 LAYERS OF
PTFE ADHESIVE BLACK SELF-ADHESIVE TAPE
TAPE ABS5330 ABS5334A01 OR PTFE
ADHESIVE TAPE ABS5330
2 LAYERS OF PTFE
ADHESIVE TAPE
ABS5330
STEP 6:
P_SP_203332_D1_00250001_01_00
Figure 20-33-32-0025-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 4:
METALLIC CLAMPING
EXTERNAL PROTECTION STRIP E0805- 0 2
(MECHANICAL) OF CONDUIT
METALLIC BRAID
OF CONDUIT
STEP 5:
TRANSITION ABS0885
P_SP_203332_D1_00260001_01_00
Figure 20-33-32-0026-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Transition ABS0885 (With External Protection)
** ON A/C ALL
STEP 6:
METALLIC CLAMPING
STRIP E0805- 0 2
LACING TAPE HARNESS
NSA8420- 7
METALLIC BRAID
OF CONDUIT
CONVOLUTED
CONDUIT 2 LAYERS OF
(PEEK OR PTFE) PTFE ADHESIVE
TAPE ABS5330 TRANSITION ABS0885
EXTERNAL PROTECTION
(MECHANICAL) OF CONDUIT BLACK SELF-ADHESIVE TAPE
ABS5334 OR PTFE
ADHESIVE TAPE ABS5330
2 LAYERS OF PTFE
ADHESIVE TAPE
ABS5330
STEP 7:
EMI PROTECTION
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203332_D1_00270001_01_00
Figure 20-33-32-0027-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Links with Other EMI Protection - With
Transition ABS0885 (With External Protection)
** ON A/C ALL
BLACK SELF-ADHESIVE
TAPE ABS5334 A01
CONVOLUTED CONDUIT
(PEEK OR PTFE)
STEP 2: SPLIT SUPPORT SLEEVE ABS0940
STEP 3:
P_SP_203332_D1_00280001_01_00
Figure 20-33-32-0028-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination at Ends Without Harnesses
- With a Split Support Sleeve (Without External Protection)
** ON A/C ALL
STEP 4:
LACING TAPE
NSA8420- 7
BLACK SELF-ADHESIVE
TAPES ABS5334A01
METALLIC CLAMPING
HARNESS STRIP E0805- 0 2
SPLIT SUPPORT
SLEEVE ABS0940
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203332_D1_00290001_01_00
Figure 20-33-32-0029-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination at Ends Without Harnesses
- With a Split Support Sleeve (Without External Protection)
** ON A/C ALL
CONVOLUTED CONDUIT
(PEEK OR PTFE)
LACING TAPE
METALLIC BRAID OF CONDUIT NSA8420- 7
P_SP_203332_D1_00300001_01_00
Figure 20-33-32-0030-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination at Ends Without Harnesses
- With a Split Support Sleeve (With External Protection)
** ON A/C ALL
STEP 3:
SPLIT SUPPORT
SLEEVE ABS0940
BLACK SELF-ADHESIVE
TAPES ABS5334A01
EXTERNAL PROTECTION
(MECHANICAL) OF CONDUIT HARNESS
LACING TAPES NSA8420- 7
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203332_D1_00310001_01_00
Figure 20-33-32-0031-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination at Ends Without Harnesses
- With a Split Support Sleeve (With External Protection)
** ON A/C ALL
STEP 1:
END CAP
NSA935829
BONDING BRAID
DAN416GN
STEP 2:
STEP 4:
TERMINAL LUG
NSA936507TG1010
P_SP_203332_D1_00320001_01_00
Figure 20-33-32-0032-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination at Ends Without Harnesses
** ON A/C ALL
STEP 5:
TERMINAL LUG
3 LAPS ON 100 mm (3.94 in) NSA936507TG1010
CONVOLUTED CONDUIT
(PEEK OR PTFE) LACING TAPES
NSA8420- 7
BONDING BRAID
DAN416GN
HARNESS
BLACK SELF-ADHESIVE
TAPE ABS5334A01
METALLIC BRAID OF CONDUIT
END CAP NSA935829 FOR
PEEK CONDUIT
P_SP_203332_D1_00330001_01_00
Figure 20-33-32-0033-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination at Ends Without Harnesses
** ON A/C ALL
STEP 1:
END CAP
NSA935829
STEP 3:
P_SP_203332_D1_00340001_01_00
Figure 20-33-32-0034-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination With External Protection at
Ends Without Harnesses
** ON A/C ALL
STEP 4:
STEP 5:
TERMINAL LUG
3 LAPS ON 100 mm (3.54 in)
NSA936507TG1010
BLACK SELF-ADHESIVE
TAPE ABS5334A01
EXTERNAL PROTECTION
(MECHANICAL) OF CONDUIT LACING TAPES END CAP NSA935829 FOR
NSA8420- 7 PEEK CONDUIT
P_SP_203332_D1_00350001_01_00
Figure 20-33-32-0035-0001 (SHEET 1) - Metallic Conduit - Shielded Conduit Termination With External Protection at
Ends Without Harnesses
** ON A/C ALL
STEP 1:
HARNESS
CONNECTOR
STEP 2:
STEP 3:
2 LAYERS OF PTFE
ADHESIVE TAPE
ABS5330
METALLIC CLAMPING
STRIP E0805- 0 2
P_SP_203332_D1_00360001_01_00
Figure 20-33-32-0036-0001 (SHEET 1) - Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To a
Closed Backshell (Without External Protection)
** ON A/C ALL
STEP 4:
STEP 5:
CONNECTOR
HARNESS
BLACK SELF-ADHESIVE TAPE
METALLIC BRAID OF CONDUIT ABS5334A01 OR PTFE
ADHESIVE TAPE ABS5330
METALLIC CLAMPING
STRIP E0805- 0 2
P_SP_203332_D1_00370001_01_00
Figure 20-33-32-0037-0001 (SHEET 1) - Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To a
Closed Backshell (Without External Protection)
** ON A/C ALL
STEP 4:
STEP 5:
STEP 6:
LACING TAPE
CONVOLUTED CONDUIT NSA8420-7
(PEEK OR PTFE) BLACK SELF-ADHESIVE TAPE
PTFE ADHESIVE ABS5334A01
METALLIC BRAID TAPE ABS5330
OF CONDUIT BACKSHELL
HARNESS
CONNECTOR
EXTERNAL PROTECTION
(MECHANICAL) OF BLACK SELF-ADHESIVE TAPE
CONDUIT ABS5334A01 OR PTFE
METALLIC CLAMPING
ADHESIVE TAPE ABS5330
STRIP E0805- 0 2
P_SP_203332_D1_00380001_01_00
Figure 20-33-32-0038-0001 (SHEET 1) - Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To a
Closed Backshell (With External Protection)
** ON A/C ALL
STEP 1:
END CAP
NSA935829
BONDING BRAID
DAN416 GN
STEP 2:
STEP 3:
P_SP_203332_D1_00390001_01_00
Figure 20-33-32-0039-0001 (SHEET 1) - Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To
an Open Backshell (Without External Protection)
** ON A/C ALL
STEP 4:
STEP 5:
BLACK SELF-ADHESIVE
SILICONE TAPE ASNA5107
STEP 6:
CONNECTOR
HARNESS
CONVOLUTED CONDUIT
(PEEK OR PTFE)
BLACK SELF-ADHESIVE OPEN BACKSHELL
TAPE ABS5334 A01
BLACK SELF-ADHESIVE
SILICONE TAPE ASNA5107
P_SP_203332_D1_00400001_01_00
Figure 20-33-32-0040-0001 (SHEET 1) - Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To
an Open Backshell (Without External Protection)
** ON A/C ALL
STEP 1:
STEP 2:
BONDING BRAID
DAN416GN
STEP 3:
P_SP_203332_D1_00410001_01_00
Figure 20-33-32-0041-0001 (SHEET 1) - Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To
an Open Backshell (With External Protection)
** ON A/C ALL
STEP 5:
STEP 6:
BLACK SELF-ADHESIVE
SILICONE TAPE ASNA5107
STEP 7:
BONDING BRAID
3 LAPS ON 100 mm DAN416GN
(3.94 in)
END CAP NSA935829
LACING TAPES FOR PEEK CONDUIT
NSA8420-7
HARNESS
CONNECTOR
P_SP_203332_D1_00420001_01_00
Figure 20-33-32-0042-0001 (SHEET 1) - Metallic Conduit - Connection of the Shielded Conduit to the Backshell - To
an Open Backshell (With External Protection)
** ON A/C ALL
STEP 1:
STEP 2:
METALLIC BRAID OF CONDUIT
P_SP_203332_D1_00440001_01_00
Figure 20-33-32-0044-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With a
Split Support (Without External Protection)
** ON A/C ALL
STEP 3:
STEP 4:
BLACK SELF-ADHESIVE
TAPE ABS5334 A01
BLACK SELF-ADHESIVE
TAPE ABS5334A01
CONVOLUTED CONDUIT
(PEEK OR PTFE) LACING TAPES NSA8420- 7
P_SP_203332_D1_00450001_01_00
Figure 20-33-32-0045-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With a
Split Support (Without External Protection)
** ON A/C ALL
STEP 1:
BLACK SELF-ADHESIVE
TAPE ABS5334 A01
CONVOLUTED CONDUIT
(PEEK OR PTFE)
STEP 2:
LACING TAPE NSA8420 - 7
EXTERNAL PROTECTION
(MECHANICAL) OF CONDUIT
P_SP_203332_D1_00460001_01_00
Figure 20-33-32-0046-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With a
Split Support (With External Protection)
** ON A/C ALL
STEP 3:
STEP 4:
STEP 5:
EXTERNAL PROTECTION
(MECHANICAL) OF CONDUIT
P_SP_203332_D1_00470001_01_00
Figure 20-33-32-0047-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With a
Split Support (With External Protection)
** ON A/C ALL
STEP 6:
STEP 7:
BLACK SELF-ADHESIVE
TAPE ABS5334 A01
P_SP_203332_D1_00480001_01_00
Figure 20-33-32-0048-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With a
Split Support (With External Protection)
** ON A/C ALL
STEP 1:
STEP 2, 3 AND 4:
P_SP_203332_D1_00490001_01_00
Figure 20-33-32-0049-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Joiner ABS0886 (Without External Protection)
** ON A/C ALL
STEP 1:
STEP 2, 3 AND 4:
CONVOLUTED CONDUIT
(PEEK OR PTFE) METALLIC BRAID
2 LAYERS OF PTFE ADHESIVE
OF CONDUIT
METALLIC CLAMPING TAPE ABS5330
STRIPS E0805- 0 2
EXTERNAL PROTECTION
BLACK SELF-ADHESIVE TAPE (MECHANICAL) OF CONDUIT
ABS5334A01 OR PTFE
ADHESIVE TAPE ABS5330
P_SP_203332_D1_00500001_01_00
Figure 20-33-32-0050-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Joiner ABS0886 (With External Protection)
** ON A/C ALL
STEP 1:
HARNESS
BLACK SELF-ADHESIVE
CONVOLUTED TAPE ABS5334A01 OR
CONDUIT 2 LAYERS OF PTFE ADHESIVE TAPE
(PEEK OR PTFE) PTFE ADHESIVE
ABS5330
TAPE ABS5330
STEP 2:
METALLIC CLAMPING
STRIPS E0805-02
P_SP_203332_D1_00510001_01_00
Figure 20-33-32-0051-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 3:
STEP 4:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203332_D1_00520001_01_00
Figure 20-33-32-0052-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 1:
BLACK SELF-ADHESIVE
CONVOLUTED 2 LAYERS OF TAPE ABS5334A01 OR
CONDUIT PTFE ADHESIVE PTFE ADHESIVE TAPE
(PEEK OR PTFE) TAPE ABS5330
ABS5330
METALLIC BRAID LACING TAPES
OF CONDUIT NSA8420 - 7
HARNESS
STEP 2:
METALLIC CLAMPING
STRIPS E0805-02
P_SP_203332_D1_00530001_01_00
Figure 20-33-32-0053-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (With External Protection)
** ON A/C ALL
STEP 3:
HARNESS
STEP 4:
P_SP_203332_D1_00540001_01_00
Figure 20-33-32-0054-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of a Shielded Conduit - With
Transition ABS0885 (With External Protection)
** ON A/C ALL
STEP 3:
STEP 4:
TERMINAL LUG
NSA936507TG1010
BONDING BRAID
HARNESS DAN416GN
METALLIC BRAID
CONVOLUTED CONDUIT LACING TAPES OF CONDUIT
(PEEK OR PTFE) NSA8420-7 BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203332_D1_00550001_01_00
Figure 20-33-32-0055-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of the Shielded Conduit (Without
External Protection)
** ON A/C ALL
EXTERNAL PROTECTION
(MECHANICAL) OF CONDUIT
STEP 2:
STEP 3:
P_SP_203332_D1_00560001_01_00
Figure 20-33-32-0056-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of the Shielded Conduit (With
External Protection)
** ON A/C ALL
STEP 4:
BONDING BRAID
TERMINAL LUG NSA936507TG1010 DAN416 GN
STEP 5:
TERMINAL LUG
3 LAPS ON 100 mm (3.94 in) NSA936507TG1010
CONVOLUTED CONDUIT
(PEEK OR PTFE)
METALLIC BRAID
OF CONDUIT BONDING BRAID
HARNESS DAN416GN
P_SP_203332_D1_00570001_01_00
Figure 20-33-32-0057-0001 (SHEET 1) - Metallic Conduit - Intermediary Grounding of the Shielded Conduit (With
External Protection)
** ON A/C ALL
STEP 1:
BLACK SELF-ADHESIVE TAPE
ABS5334A01 OR PTFE
ADHESIVE TAPE ABS5330
HARNESS
ADAPTOR
STEP 2:
CONVOLUTED CONDUIT
(PEEK OR PTFE)
METALLIC BRAID
OF CONDUIT
P_SP_203332_D1_00580001_01_00
Figure 20-33-32-0058-0001 (SHEET 1) - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 3:
METALLIC CLAMPING
STRIP E0805- 0 2
HARNESS
2 LAYERS OF PTFE
ADHESIVE TAPE
ABS5330
STEP 4:
TRANSITION ABS0885
P_SP_203332_D1_00590001_01_00
Figure 20-33-32-0059-0001 (SHEET 1) - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 5:
METALLIC CLAMPING
METALLIC BRAID STRIPS E0805- 0 2
OF CONDUIT
HARNESS
TRANSITION ABS0885
CONVOLUTED 2 LAYERS OF
CONDUIT PTFE ADHESIVE
(PEEK OR PTFE) TAPE ABS5330 BLACK SELF-ADHESIVE TAPE
ABS5334A01 OR PTFE
ADHESIVE TAPE ABS5330
2 LAYERS OF
PTFE ADHESIVE
TAPE ABS5330
STEP 6:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203332_D1_00600001_01_00
Figure 20-33-32-0060-0001 (SHEET 1) - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (Without External Protection)
** ON A/C ALL
STEP 4:
METALLIC CLAMPING
EXTERNAL PROTECTION STRIP E0805- 0 2
(MECHANICAL) OF CONDUIT
LACING TAPE
NSA8420- 7
STEP 5:
TRANSITION ABS0885
P_SP_203332_D1_00610001_01_00
Figure 20-33-32-0061-0001 (SHEET 1) - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (With External Protection)
** ON A/C ALL
STEP 6:
METALLIC CLAMPING
STRIPS E0805- 0 2
METALLIC BRAID
OF CONDUIT LACING TAPE EXTERNAL PROTECTION
NSA8420 - 7 (MECHANICAL) OF CONDUIT
HARNESS
TRANSITION ABS0885
CONVOLUTED 2 LAYERS OF
CONDUIT PTFE ADHESIVE BLACK SELF-ADHESIVE TAPE
(PEEK OR PTFE) TAPE ABS5330 ABS5334A01 OR PTFE
ADHESIVE TAPE ABS5330
2 LAYERS OF
PTFE ADHESIVE
TAPE ABS5330
STEP 7:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203332_D1_00620001_01_00
Figure 20-33-32-0062-0001 (SHEET 1) - Metallic Conduit - Lead-out of a Cable Without Protection of a Shielded
Conduit - With Transition ABS0885 (With External Protection)
** ON A/C ALL
ASSEMBLY 1 ASSEMBLY 2
200 mm
EXTERNAL PROTECTION (7.87 in) METALLIC BRAID
OF CONDUIT OF CONDUIT
HARNESS
200 mm
(7.87 in)
CONNECTOR
BACKSHELL
ASSEMBLY 1
P_SP_203332_D1_00650001_01_00
Figure 20-33-32-0065-0001 (SHEET 1) - Metallic Conduit - Lead-out of the Cable Without Protection of the Shielded
Conduit with an External Protection in the Middle of the Harness and Behind a Backshell (Not Recommended)
** ON A/C ALL
CONNECTOR
P_SP_203332_D1_00660001_01_00
Figure 20-33-32-0066-0001 (SHEET 1) - Metallic Conduit - Bonding of the Shielded Cable on the Shielded Conduit -
With a Connector Pin
** ON A/C ALL
BONDING OF SHIELDED CABLE ON SHIELDED CONDUIT WITH OTHER EMI PROTECTION ON BACKSHELL
METALLIC BRAID
OF CONDUIT 200 mm
(7.87 in)
EXTERNAL PROTECTION
(MECHANICAL) OF CONDUIT
HARNESS
BONDING CABLE
CONNECTOR
SOLDER SLEEVE
SHIELDED CABLE
CONVOLUTED CONDUIT
BACKSHELL
(PEEK OR PTFE)
TERMINAL LUG
NSA936507TG1010
P_SP_203332_D1_00670001_01_00
Figure 20-33-32-0067-0001 (SHEET 1) - Metallic Conduit - Bonding of the Shielded Cable on the Shielded Conduit -
With an other EMI Protection on the Backshell and Without an EMI Protection on the Backshell
** ON A/C ALL
STEP 1:
CUTTER
STEP 3:
HEAT-SHRINKABLE SLEEVE
E0718- 0 2 - 4 0
CONNECTOR
10 mm SHRINKING ZONE
(0.39 in)
STEP 4:
15 mm
(0.59 in)
BACKSHELL
CONVOLUTED PEEK
CONDUIT ABS0887C06
P_SP_203332_D1_00630001_01_00
Figure 20-33-32-0063-0001 (SHEET 1) - Metallic Conduit - Special Conditions - Adaptation Procedure for the Flap
Track Connectors
** ON A/C ALL
STEP 5:
HEAT-SHRINKABLE
SLEEVE E0718- 0 2 - 0 4
CONNECTOR
METALLIC BRAID
OF CONDUIT
METALLIC
CONVOLUTED CONDUIT CLAMPING GROMMET
(PEEK OR PTFE) STRIP
E0805- 0 2
SHRINKING ZONE 10 mm
(0.39 in)
40 mm
(1.57 in)
LOCKWIRE
P_SP_203332_D1_00640001_01_00
Figure 20-33-32-0064-0001 (SHEET 1) - Metallic Conduit - Special Conditions - Adaptation Procedure for the Flap
Track Connectors
** ON A/C ALL
1. Overview
This chapter gives the description and operation for flexible conduits. As a general rule, flexible conduits are it
ems used for mechanical protection of harnesses with more flexibility (hinges) or segregation (arc-tracking pr
otection), but this is related to the types of flexible conduits and the areas. For more information Ref. ESPM 2
0-33-30-02 (conduit selection paragraph).
This family of conduits is flexible with a larger bend radius than convoluted conduits.
The main flexible conduits installed on aircraft are divided into 2 sub-families and have the codes that follow:
A. Open (split) Conduits:
B. Closed Conduits:
2. P/N Information
A. ABS0514 (FAPE3)
Ref. Fig. Miscellaneous Conduits - P/N Identification - ABS0514
(1) P/N Identification
MATERIAL COLOR
POLYTETRAFLUOROETHYLENE (PTFE) NATURAL
(b) Temperature
B. ABS0596 (FAPE3)
Ref. Fig. Miscellaneous Conduits - Description and Installation - ABS0596
(1) P/N Identification
- This type of conduit is made of woven aramid and moulded in silicone elastomer.
- It gives mechanical and electrical protection to the harness.
- The conduit material can be of red or brown color.
(b) Temperature
Table - M code
CONDUIT TH
ICKNESS (± INNER DIAMETER B ± 1
SIZE CODE SUPPLY LENGTH
0.25 mm (0. mm (0.04 in.)
01 in.))
001 6.5 mm (0.26 in.) 300 mm (11.81 in.)
002 9 mm (0.35 in.) 300 mm (11.81 in.)
003 18 mm (0.71 in.) 300 mm (11.81 in.)
004 1.95 mm (0.0 6.5 mm (0.26 in.) 1000 mm (39.37 in.)
005 8 in.) 9 mm (0.35 in.) 1000 mm (39.37 in.)
006 18 mm (0.71 in.) 1000 mm (39.37 in.)
007 25 mm (0.98 in.) 1000 mm (39.37 in.)
008 38 mm (1.5 in.) 1000 mm (39.37 in.)
Table - S code
Table - U code
NOTE: After installation, it is necessary for the overlap angle of the conduit to be 90 deg.
minimum. If not, replace it with the subsequent larger size.
C. ABS1552 (FAPE3)
(b) Temperature
NOTE: It is only permitted to use open conduit ABS1552 in some conditions. This conduit is us
ed for the protection of overbraided harnesses to replace overbraided halar (external pr
otection).
NOTE: Open conduit ABS1552 must be installed only on the straight parts of the harness when
the external protection given by the machine is not possible.
- Step 1: Measure the size of the overbraided harness with a diameter tape measure and se
lect the conduit size in relation to the overbraided diameter at the rear of the backshell an
d the overlap length.
- Cut the conduit to the applicable length with conduit cutting scissors Kitcofo SCISSO
RS (0700-3315) (08RC6) or equivalent.
- Install the open conduit ABS1552 on the overbraided harness where the backshell st
arts.
- Step 2: Protect the metallic harness.
NOTE: After installation, it is necessary for the overlap angle of the conduit to be 90 deg.
minimum. If not, replace it with the subsequent larger size.
- Step 3: Attach the open conduit ABS1552 onto the backshell with a cable tie NSA935401
or lacing tape NSA8420-7.
- For ABS2413
- This type of conduit is made of multi-filament meta-aramid fibers and polyphe
nylene sulfide (PPS) monofilament.
- It gives mechanical protection to the harness.
- For EN6049–006/007
This type of conduit is made of meta-aramid and:
- Polyphenylene sulfide (PPS) monofilament fibers (for EN6049-006).
- Polyetheretherketone (PEEK) multifilament fibers (for EN6049-007).
- EN6049-006 is used to give mechanical protection to the harness.
- EN6049-007 is used to give mechanical and electrical protection to the harnes
s.
(b) Temperature
- For EN6049-007:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- Maximum operating temperature is 260 deg.C (500 deg.F).
SIZE COD
INNER DIAMETER OVERLAP ANGLE SUPPLY LENGTH L
E
1 mm (0.04 in.) TO 5 mm
05 150 m (492.13 ft.)
(0.20 in.)
5 mm (0.20 in.) TO 8 mm
08 100 m (328.08 ft.)
(0.31 in.) MINIMUM 65 deg.
8 mm (0.31 in.) TO 13 m MAXIMUM 130 deg.
13 50 m (164.04 ft.)
m (0.51 in.)
13 mm (0.51 in.) TO 16 m
16
m (0.63 in.)
16 mm (0.63 in.) TO 19 m
19
m (0.75 in.)
19 mm (0.75 in.) TO 25 m
25 25 mm (0.98 in.)
m (0.98 in.) MINIMUM 70 deg.
25 mm (0.98 in.) to 32 m MAXIMUM 110 deg.
32
m (1.26 in.)
32 mm (1.26 in.) TO 40 m
40
m (1.57 in.)
- For ABS2413
- 5 = Olive
- For EN6049-006/007
- 2 = Red
- 3 = Orange
- 5 = Olive green.
NOTE: If it is not physically feasible to twist the conduit, for example to local prote
ction (short distance, no fixation on backshells), the tying pitch can be redu
ced locally to make sure that the tracerline is not visible.
- Step 4: Attach cable ties NSA935401 (if possible) or lacing tape NSA8420-7. Start a
t a backshell, and obey the applicable intervals.
- If the harness diameter is more than 40 mm (1.57 in.), you must select the a
pplicable number of conduits and the conduit size as follows:
- Step 1: Put the conduit on the harness.Ref. Fig. Miscellaneous Conduits - End of Co
nduit - ABS2413 or EN6049-006/007
- Step 2: Attach the harness with lacing tape NSA8420 or cable tie NSA935401 at a d
istance of 10 mm (0.39 in.) from the edge of the conduit.
- Step 3: The pieces of lacing tape NSA8420 must be a distance of 10 mm (0.39 in.) f
rom each other.
NOTE: If the cables are connected to a connector without backshell, the conduit m
ust cover as long as possible the cables. The conduit must not stress the wi
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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res.
NOTE: No direct contact between the cables and the strain relief clamp.
- Attach the conduit with a cable tie NSA935401. The cable tie head must be inside th
e backshell in order to avoid clash.
NOTE: If you can see the tracer line, the conduit must be replaced with a larger co
nduit.
- If you can see the tracer line of an open conduit that covers a components (for exa
mple backshell, connector, etc.):
- Step 1: Install the conduit on the harness. Make sure that the distances are c
orrect.Ref. Fig. Miscellaneous Conduits - Installation of a larger conduit - ABS2
413 and EN6049-006/007
- Step 2: Cut the conduit to a minimum of 15 mm (0.59 in.) from the second pi
ece of lacing tape NSA8420-7.
- Step 3: Attach the conduit with lacing tape NSA8420-7.
NOTE: If the cables are connected to a connector without backshell, the cond
uit must cover as long as possible the cables. It must not stress the w
ires (no effort/constraints on wires).
- Step 2: Install the open conduit on the main harness and attach it with lacing tape
NSA8420-7.
- Obey the applicable intervals.
- Step 3: Cut the open conduit to the applicable length with conduit cutting scissors K
itcofo SCISSORS (0700-3315) (08RC6) or equivalent and install it on derivation.
- Make sure that the dimensions are correct.
- Attach the open conduit with cable ties NSA935401 or lacing tapes NSA8420-7
in the appropriate locations.
(n) Installation of an open conduit ABS2413 or EN6049-006/007 with main harness without pr
otection and secondary harness with protection
- The derivation lets you remove a harness quickly with opening of the open conduit.
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit with Main Harness
without Protection and Secondary Harness with Protection - ABS2413 or EN6049-00
6/007
- Step 1: Put a open conduit on the secondary harness but keep the main harness wit
hout protection.
- Step 2: Attach the open conduit with cable ties NSA935401 or lacing tapes NSA842
0-7 in the appropriate locations.
(o) Installation of an open conduit ABS2413 or EN6049-006/007 with star derivation cables th
at are fully protected
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit with Star Derivation Cab
les that are Fully Protected - ABS2413 or EN6049-006/007
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit with Star Derivation Cab
les that are Fully Protected - ABS2413 or EN6049-006/007
- Step 1: Put the open conduit fully on the T derivation.Ref. Fig. Miscellaneous Condui
ts - Installation of an Open Conduit with Star Derivation Cables that are Fully Protec
ted - ABS2413 or EN6049-006/007
- Step 2: Attach the conduit with lacing tape NSA8420-7.
- Obey the given locations.
- Step 3: Put the open conduit on the junction and the harness.
- Obey the applicable distances.
- Step 4: Attach the open conduit with cable cable ties NSA935401 or lacing tape NS
A8420-7.
- Obey the given locations.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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1 Overlap tolerance
- If you can see the tracer line on an open conduit installed on electrical standa
rd items (for example splices, diodes, etc.) or on cables without protection (w
hich includes the bonding lead):
- You can install an additional open conduit ABS2413 or EN6049-006/-00
7of a larger size.Ref. Fig. Miscellaneous Conduits - Special Installation o
f an Open Conduit - Overlap Tolerance - ABS2413 or EN6049-006/007
- The length of the piece of open conduit that you add must not be more
than 150 mm (5.91 in.).
NOTE: The cable tie NSA935401 is the tying device used by default and the
lacing tape NSA8420 is used only if it is specified by the Definition D
ossier.
- Step 4: Tie the conduit at 20 mm (0.79 in.) from the end of the chimney with
lacing tape NSA8420 or cable tie NSA935401.
- Step 5: Tie the conduit at 20 mm (0.79 in.) from the last knot and do the sa
me on each branch of the connector.
- Step 6: Repeat steps 1 to 5 for each branch of the multi-module EN4165.
5 Intermediate bonding lead of an open conduit EN4674 that goes through an open c
onduit ABS2413 or EN6049-006/007 protection
- The bonding lead length must be more than 250 mm (9.84 in.) when you inst
all mechanical protection (for example EN6049-006) on an open conduit EN4
674. The bonding lead DAN416GN must go through this mechanical protectio
n.Ref. Fig. Miscellaneous Conduits - Intermediate Bonding Lead of an Open C
onduit EN4674 that Goes Through an Open Conduit ABS2413 or EN6049-00
6/007 Protection
- Step 3: Do steps 1 and 2 again for all the branches of the derivation.
- Step 4: Cut a piece of open conduit ABS2413 between 160 mm (6.30 in.) an
d 260 mm (10.24 in.). Install it on the derivation and then attach it with lacin
g tape.
- Step 5: Attach the conduit with lacing tape 10 mm (0.39 in.) the knot you m
ade before.
1 General case
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit Across a Feed-thr
ough Bulkhead - One Branch - EN6049-006/007
- Install this type of conduit for a harness protected with a open conduit EN604
9-006/007 or ABS2413 across a feed-through bulkhead (for example ABS093
2 with nut ABS0935) with or without EMI protection (EN4674/overbraiding).
- TORQUE the nut ABS0935 on the adaptor bulkhead ABS0932.
- Install this type of conduit for a harness protected with a open conduit EN604
9-006/007 or ABS2413 across a feed-through bulkhead (for example ABS093
2 with nut ABS0935) with or without EMI protection (EN4674/overbraiding).R
ef. Fig. Miscellaneous Conduits - Installation of an Open Conduit Across a Fee
d-through Bulkhead - One Continuous Branch - EN6049-006/007
- TORQUE the nut ABS0935 on the adaptor bulkhead ABS0932.
- Install this type of conduit for a harness with 2 branches protected with an op
en conduit EN6049-006/007 or ABS2413 across a feed-through bulkhead (for
example ABS0932 with nut ABS0935) with or without EMI protection (EN467
4/overbraiding).Ref. Fig. Miscellaneous Conduits - Installation of an Open Con
duit Across a Feed-through Bulkhead - Two Branches - EN6049-006/007
- TORQUE the nut ABS0935 on the adaptor bulkhead ABS0932.
(a) Simple connection (open conduit ABS2413 or EN6049-006/007 or rigid conduit NSA93580
5)
E. ABS2418 (FAPE3)
Ref. Fig. Miscellaneous Conduits - P/N Identification - ABS2418
(1) P/N Identification
TRACER LINE I
MATERIAL COD
STANDARD P/N SIZE CODE DENTIFICATIO COLOR CODE
E
N CODE
ABS2418 A 05 - 5
(b) Temperature
- Maximum operating temperature is 200 deg.C (392.00 deg.F) and 260 deg.C (500.
00 deg.F) for 100 operating hours maximum.
SIZE CABLE HARNESS OVERLAP ANGLE (see Note (1)) LENGTH (L) (see
CODE DIAMETER MINIMUM MAXIMUM Note (2))
0 mm (0.00 in.) T
05 100 -0.10 m or +
O 5 mm (0.20 in.)
0.10 m (328.08 -0.
5 mm (0.20 in.) T 33 ft. or +0.33 ft.)
08
O 8 mm (0.31 in.) 65 DEGREES 130 DEGREES
8 mm (0.31 in.) T 50 -0.10 m or +0.
13 O 13 mm (0.51 i 10 m (164.04 -0.3
n.) 3 ft. or +0.33 ft.)
13 mm (0.51 in.) T
16 O 16 mm (0.63 i
n.)
16 mm (0.63 in.) T
19 O 19 mm (0.75 i
n.)
19 mm (0.75 in.) T
25 O 25 mm (0.98 i
n.) 25 -0.10 m or +0.
70 DEGREES 110 DEGREES 10 m (82.02 -0.33
25 mm (0.98 in.) T ft. or +0.33 ft.)
32 O 32 mm (1.26 i
n.)
32 mm (1.26 in.) T
38 O 38 mm (1.50 i
n.)
38 mm (1.50 in.) T
45 O 45 mm (1.77 i
n.)
Note (1): The overlap angle must be measured on the textile layer.
Note (2): The length is given only for procurement.
- 5 = Olive
- You must twist the conduit to prevent opening of the conduit in the bends.
- You must twist the conduit minimum 2 times and maximum 3 times in each 1 m (3.28 ft.)
interval.
NOTE: It is necessary to make sure that you do not cause damage to the seam or
the conduit with the tweezers.
- Step 3: It is permitted to use some pieces of PTFE on the textile conduit (but not on
the EMI conduit).
NOTE: This process can be used if the conduit ABS2418 Size 2 is replaced by the condui
ts EN4674-04 and EN6049.
- Step 1:
- Install the open sleeve Size 1 and fold back the textile sleeve.
- Install the lacing tape NSA8420 on the open sleeve Size 1.
- Step 2: Cut the conduits of the branches to the necessary length.
- Step 3:
- Install the sleeve ABS2418 Size 2 on the harness and fold back the textile slee
ve.
- Attach the two EMI sleeves together with a temporary cable tie NSA935401 or
lacing tape NSA8420.
- Step 4:
- Install a metallic clamping strip E0805 at the middle of the split support.
When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat st
ep 4.
- Remove the temporary cable tie NSA935401 or the lacing tape NSA8420 from
the assembly.
If you do not use the "Total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Step 5: Pull back the textile part of the sleeve ABS2418 Size 1 and cover the assem
bly. The tracer line of the conduit can be visible only over the split support.
- Step 6: Pull back the textile part of the sleeve ABS2418 Size 2 and cover the assem
bly.
- Step 7: Install two lacing tape NSA8420 or cable tie NSA935401 with a distance bet
ween of 50 mm (1.97 in.).
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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NOTE: This step is important because it protects the cable and safeties the s
plit support conduit ABS0940 when the metallic clamp tightens.
- Cut a piece of ABS2418 (same size than the harness) on a length of 80 mm
(3.15 in.) maximum and remove the textile part of the conduit.
- Step 2: Install the conduit on the split support and tie it on each side in order to mi
nimize the size of the hole onto the split support. Temporary cable tie NSA935401 o
r lacing tape NSA8420 can be used.
- Step 3:
- Cut the PTFE protection to the necessary length.
- Install the conduit ABS2418 on the harness and foldback the textile part of th
e conduit.
- Step 4: Install the EMI conduits together with a temporary lacing tape NSA8420 or
cable tie NSA935401.
- Step 5: Cut a braid DAN416GN to 250 mm (9.84 in.) and crimp a lug NSA936507T
G.
- Step 6:
- Install a metallic clamping strip E0805 to the open conduit at the middle of th
e split support. Remove the temporary cable tie NSA935401 or lacing tape NS
A8420 from the assembly.
When you crimp, the tool must be perpendicularly to the harness. Systematical
ly check that the metallic clamping strip does not slip. If the clamping strip slip
s, repeat step 6.
- If you do not use the "Total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Install the textile part of the conduit ABS2418, then the conduit EN6049-006/
007, and attach the two textile conduits with lacing tape NSA8420.
- Step 7: Wrap the assembly with self-adhering tape ABS5334.
(d) Symmetrical derivation of an open conduit ABS2418 with a split support conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a Split
Support Sleeve ABS0940 - ABS2418
Ref. Fig. Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a Split
Support Sleeve ABS0940 - ABS2418
Ref. Fig. Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a Split
Support Sleeve ABS0940 - ABS2418
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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Ref. Fig. Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a Split
Support Sleeve ABS0940 - ABS2418
- Step 1: To give internal protection at the transition between the conduits, wind blac
k self-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330 around the cable
s as far as the main harness.
- Step 2: Measure the diameter "D" of the harness. Select the dimension of the split s
upport conduit ABS0940.
NOTE: If the split support moves along the harness, it is necessary to wind black s
elf-adhesive tape ABS5334A01 around the cables.
- Select the dimension of the conduit (for the main harness) in relation to the h
arness diameter.
- Cut the open conduit ABS2418 of the main harness to the necessary length. O
bey the position of the derivation point and the overlap.
- Fold the textile conduit to a length of approximately 60 mm (2.36 in.).
- Step 4: Attach the EMI conduit 20 mm (0.79 in.) from the split support conduit.
- Step 5: Select the dimension of the conduit (for the branches) in relation to the har
ness diameter.
- Cut the conduits of the branches to the necessary length.
- Remove the internal protection and cut the EMI conduit (refer to 2.D.(3).(a).
Removal of the internal protection of the open conduit ABS2418).
- Step 6: Install all the conduits on the branches and attach them as close as possible
to the split support conduit.
- Step 7: Attach the conduits of the branches together on the other side of the split s
upport with a temporary lacing tape NSA8420 or cable tie NSA935401.
- Step 8: Attach a metallic clamp E0805 to the open conduit at the center of the split
support. Remove the temporary lacing tape NSA8420 or cable tie NSA935401 from
the assembly. When you crimp, the tool must be perpendicularly to the harness. Th
e metallic clamping strip must be checked to not slip. If the clamping strip slips, rep
eat step 8.
- If you do not use the "Total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Step 9: Put the cover first on the main harness and then on the branches with the t
extile conduits.
- Step 10: Attach the branches as near as possible to the split support conduit.
- You can use a temporary cable tie NSA935401 on the main harness.
- Step 11:
- Attach all the branches together.
- Attach all the conduits together and remove the temporary cable tie and repla
ce it with lacing tape NSA8420 or cable tie NSA935401.
NOTE: The metallic clamping strip must be installed before tying the metallic layer as cl
ose as possible to the backshell (without creating constrains on wires).
NOTE: This process is also applicable for a bulkhead. In this case, the lacing tape NSA84
20 or cable tie NSA935401 installed on the backshell by a self-adhering tape ABS
5334 must be replaced.
(f) Asymmetrical derivation of an open conduit ABS2418 with split support conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit with a Split
Support Sleeve ABS0940 - ABS2418
Ref. Fig. Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit with a Split
Support Sleeve ABS0940 - ABS2418
Ref. Fig. Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit with a Split
Support Sleeve ABS0940 - ABS2418
- Step 1: Measure the diameter "D" of the harness. Select the dimension of the split s
upport conduit ABS0940.
- Step 2: Wind self-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330 arou
nd the harness.
- This step gives protection to the cable and make sure that the split support co
nduit is tightly in position.
- Step 3: Install the split support conduit on the harness.
NOTE: If the split support conduit moves along the harness, it is necessary to wind
self-adhesive tape ABS5334A01 around the cables.
- Step 4: Select the dimension of conduit in relation to the harness diameter. Install t
he open conduit ABS2418 on the main harness.
- The textile and the EMI open conduit must be separated on 100 mm (3.94 i
n.).
- Step 5: Select the dimension of the conduit (for the branches) in relation to the har
ness diameter. Remove the internal protection (refer to 2.D.(3).(a). Removal of the
internal protection of the open conduit ABS2418) and then pull back the textile con
duit.
- Install the open conduit ABS2418 on the branch and then attach the metallic b
raid with lacing tape NSA8420 at 60 mm (2.36 in.) from the end of the condui
t.
- Use temporary cable ties to connect the metallic braids around the split suppo
rt conduit ABS0940. The braid of the branch must be on the braid of the main
harness.
- Step 6: Attach a metallic clamp E0805 to the open conduit in the center of the split
support conduit.
When you crimp, the tool must be perpendicularly to the harness. The metallic clam
ping strip must be checked to not slip. If the clamping strip slips, repeat step 6.
- Step 7: Remove the temporary cable ties from the assembly.
- If you do not use the "Total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Step 8: Put the cover on the assembly with the textile part of the open conduit ABS
2418. The branch must be on the main harness.
- Then, attach the conduit with lacing tapes NSA8420 or cable ties NSA935401:
- One on each side of the split support conduit
- One at 50 in. (1270.00 mm) from the split support conduit to attach the
harness and the branch together.
NOTE: If the split support moves along the harness, it is necessary to wind black s
elf-adhesive tape ABS5334A01 around the cables.
- Select the dimension of the conduit (for the main harness) in relation to the h
arness diameter.
- Install the conduits ABS2418 on one side of the split support (main harness a
nd branch) and foldback the textile and EMI parts of the conduits located on t
he split support. Attach the metallic part of each conduit with a lacing tape NS
A8420 or cable tie NSA935401.
- Step 4: First, install on the split support the EMI conduit of the branch, then the EM
I conduit of the main harness.
- Step 5: Attach the two EMI conduits together at 60 mm (2.36 in.) from the attach o
n the branches.
- Step 6: Install the conduits ABS2418 on the other side of the split support (main ha
rness and branch) and foldback the textile and EMI parts of the conduits located on
the split support. Attach the metallic part of each conduit with a lacing tape NSA842
0 or cable tie NSA935401.
- Step 7: First, install the EMI conduit of the branch, then the EMI conduit of the mai
n harness.
- Step 8:
- Attach the two EMI conduits together at 60 mm (2.36 in.) from the attach on t
he branches.
- Attach a metallic clamping strip E0805 to the open conduit at the middle of th
e split support. Remove the temporary lacing tape NSA8420 or cable tie NSA9
35401 from the assembly.
When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat st
ep 8.
- If you do not use the "total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Step 9:
- Pullback the textile parts of the ABS2418 open conduits and attach the textile
conduits of each side of the main harness and the branch with lacing tape NSA
8420.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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- Attach the two textile conduits on each side together with lacing tape NSA842
0 or cable tie NSA935401.
NOTE: If the split support moves along the harness, it is necessary to wind black s
elf-adhesive tape ABS5334A01 around the cables. Install the conduits ABS2
418 on the main harness.
- Select the dimension of the conduit (for the main harness) in relation to the h
arness diameter.
- Step 3: Install the conduits ABS2418 on the main harness. The textile and the EMI
open conduit can be separated on 160 mm (6.30 in.).
- Step 4: Install the EMI conduit on the main harness and attach it with 2 lacing tape
NSA8420 or cable tie NSA935401(one on each side of the split support) separated b
y a distance of 60 mm (2.36 in.).
- Step 5: Install the conduits ABS2418 on each branch and foldback the textile and E
MI parts of the conduits located on the split support.
- Step 6: Install one EMI conduit of a branch on the split support, then attach it with
a lacing tape NSA8420 or cable tie NSA935401.
- Step 7:
- Install the other branch EMI conduit and attach it with a lacing tape NSA8420
or cable tie NSA935401.
- Attach a metallic clamping strip E0805 to the open conduit at the middle of th
e split support. Remove the temporary lacing tape NSA8420 or cable tie NSA9
35401 from the assembly.
When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat st
ep 8.
- If you do not use the "total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Step 8: Pullback the textile part of the open conduit of the main harness and attach
it with lacing tape NSA8420 or cable tie NSA935401.
- Step 9: Pullback the textile part of the open conduit of one branch.
- Step 10: Pullback the textile part of the open conduit of the other branch and attac
h the assembly with lacing tape NSA8420 or cable tie NSA935401.
(i) Installation of intermediary bonding braid on an open conduit ABS2418 with a split suppor
t conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of Intermediary Bonding Braid on an Open C
onduit with a Split Support Sleeve ABS0940 - ABS2418
Ref. Fig. Miscellaneous Conduits - Installation of Intermediary Bonding Braid on an Open C
onduit with a Split Support Sleeve ABS0940 - ABS2418
Ref. Fig. Miscellaneous Conduits - Installation of Intermediary Bonding Braid on an Open C
onduit with a Split Support Sleeve ABS0940 - ABS2418
Ref. Fig. Miscellaneous Conduits - Installation of Intermediary Bonding Braid on an Open C
onduit with a Split Support Sleeve ABS0940 - ABS2418
- Step 1: Measure the diameter "D" of the harness. Select the dimension of the split s
upport conduit ABS0940.
- Step 2: Wind self-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330 arou
nd the harness. Remove the internal protection and cut the EMI conduit (refer to 2.
D.(3).(a). Removal of the internal protection of the open conduit ABS2418).
- This procedure is important because it protects the cable and safeties the split
support conduit.
- Step 3: Install the split support conduit on the harness.
NOTE: If the split support conduit moves along on the harness, it is necessary to
wind self-adhesive tape ABS5334A01 around the cables.
- Step 4: Cut a piece of conduit ABS2418 (maximum length 80 mm (3.15 in.)) and th
en remove the textile part of the conduit.
- Step 5: Install the conduit on the split support conduit and then attach it on each si
de. The hole on the split support conduit must be as small as possible. You can use
a temporary cable tie NSA935401 or lacing tape NSA8420.
- If temporary lacing tapes are used, they can be kept. Be careful the lacing tap
es can have an impact on the tracer line visibility on the main conduit.
- Step 6: Use a permanent marker to identify the location of the split support conduit
on the conduit of the main harness.
- Remove the PTFE protection inside the open conduit ABS2418 on minimum 30
mm (0.10 ft.) to maximum 50 mm (1.97 in.).
- The textile and the EMI open conduit must be separated on 100 mm (3.94 i
n.).
- Step 7: Cut a bonding braid DAN416GN to 250 mm (9.84 in.) and crimp a terminal l
ug NSA936507TG.
- Step 8: Install the harness in the conduit. The metal braid of the conduit must be o
n the hole. The conduit must be fully on the split support conduit.
- Attach a metallic clamp E0805 to the metallic braid of the open conduit in the
center of the split support conduit.
- Step 9: Remove the temporary cable ties or lacing tape. If needed kept lacing tape
s.
- If you do not use the "total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Step 10: Wind PTFE adhesive tape ABS5330 around the hole.
- Step 11: Attach the harness on each side of the split support conduit with lacing tap
e NSA8420.
- Step 12: Wind black self-adhesive tape ABS5334A01 around the assembly.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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- The length must not be more than 50 mm (1.97 in.) on each side of the bondi
ng lead.
(j) Installation of intermediary bonding braid between open conduit ABS2418 and shielded co
nduit with split support ABS0940
Ref. Fig. Miscellaneous Conduits - Intermediary bonding braid
Ref. Fig. Miscellaneous Conduits - Intermediary bonding braid - Installation
- Step 1:
- To give internal protection at the transition between the conduits, wind black s
elf-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330 around the ca
bles as far as the main harness.
- Measure the diameter "D" of the harness. Select the dimension of the split sup
port conduit ABS0940.
NOTE: If the split support moves along the harness, it is necessary to wind b
lack self-adhesive tape ABS5334A01 around the cables.
- Install the convulted conduit, then the metallic conduit of the conduit and atta
ch it with lacing tape NSA8420.
- Step 2: Install the metallic conduit of ABS2418 and attach it with lacing tape NSA84
20.
- Step 3: Install the textile conduit of ABS2418 with lacing tape NSA8420.
- Step 4: Cut a braid DAN416GN to 250 mm (9.84 in.) and crimp a lug NSA936507T
G.
- Step 5:
- Attach a metallic clamping strip E0805 to the metallic braid of the open condui
t at the middle of the split support ABS0940
When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat st
ep 5.
- If you do not use the "total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Install the textile conduit of EN6049 and attach it with lacing tape NSA8420 or
cable tie NSA935401.
(k) Stop of open conduit ABS2418 with bonding braid with split support ABS0940
Ref. Fig. Miscellaneous Conduits - Stop of open conduit ABS2418 with bonding braid with s
plit support ABS0940
Ref. Fig. Miscellaneous Conduits - Stop of open sleeve ABS2418 with bonding braid with sp
lit support ABS0940 - Installation
NOTE: The extra piece of EMI sleeve is needed only if the main open conduit is not close
d.
- Step 1:
- To give internal protection at the transition between the conduits, wind black s
elf-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330 around the ca
bles as far as the main harness.
- Measure the diameter "D" of the harness. Select the dimension of the split sup
port conduit ABS0940.
(l) Installation of open conduit ABS2418 to a closed backshell ABS2216 with a bonding wire o
n split support
Ref. Fig. Miscellaneous Conduits - Installation process for open sleeve ABS2418 to a closed
backshell ABS2216
Ref. Fig. Miscellaneous Conduits - Installation process for open sleeve ABS2418 to a closed
backshell ABS2216
NOTE: Installation order between ABS2216 braid sock and ABS2418 open conduit can b
e switched.
- Step 1:
- Install adhesive tape PTFE ABS5330 on all the length of the ABS2216 sock plu
s 35 mm (1.38 in.) minimum.
- Tighten the backshell onto the connector Ref. ESPM 20-33-45-01.
- Measure the diameter "D" of the harness. Select the dimension of the split sup
port conduit ABS0940.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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- Strip the harness cables at 50 mm (1.97 in.) and tie them on each side of the
split support with lacing tape or PTFE.
NOTE: If the diameter of the sock is higher than the diameter of the conduit, the E
MI conduit must be installed first on the split support.
- Step 3: Tie the sock as close as possible to the both sides of the split support with t
emporary lacing tape NSA8420 or cable tie NSA935401.
- Step 4:
- To give internal protection at the transition between the conduits, wind black s
elf-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330 around the ca
bles as far as the main harness.
- Measure the diameter "D" of the harness. Select the dimension of the split sup
port conduit ABS2418.
- Cut the conduits of the branch at the good length.
- Use a permanent marker to identify the location of the split support.
- Remove the PTFE protection inside the conduit at minimum 60 mm (2.36 in.) f
rom the metallic braid.
NOTE: If temporary lacing tapes are used, they can be kept. Be careful, the l
acing tapes can have an impact on the tracer line visibility on the mai
n conduit.
- Step 5: Install the harness into the open conduit.
- Step 6: Attach the sock and the metallic braid on the split support conduit with a m
etallic clamping strip E0805.
- If you do not use the "total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Step 7: Tie the conduit as close as possible to the both sides of the split support wit
h lacing tape NSA8420 or cable tie NSA935401.
- Step 8: If the metallic clamping strip is visible, wrap first the metallic clamping strip
E0805 with ABS5330 and wrap the assembly with ABS5334 on 100 mm (3.94 in.)
maximum.
- If the conduit is not correctly closed on the backshell, it is possible to add a la
rger textile conduit ABS2418 (without EMI conduit) to cover the conduit ABS2
418.
(m) Installation of an open conduit ABS2418 on an open backshell with a shield bond cable
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit on an Open Backshell wi
th a Shield Bond Cable - ABS2418
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit on an Open Backshell wi
th a Shield Bond Cable - ABS2418
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit on an Open Backshell wi
th a Shield Bond Cable - ABS2418
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit on an Open Backshell wi
th a Shield Bond Cable - ABS2418
- Step 1: Measure the diameter "D" of the harness. Wind black self-adhesive tape AB
S5334A01 or PTFE adhesive tape ABS5330 around the harness from the saddle bars
to the split support position.
- This step is important because it protects the cable and safeties the split supp
ort conduit ABS0940 when the metallic clamp tightens.
- Step 2: Select the size of the split support conduit.
NOTE: If the split support conduit moves along the harness, it is necessary to wind
black self-adhesive tape ABS5334A01 around the cables.
- Step 3: Install the split support conduit on the harness. The length between the spli
t support conduit and the rear of the backshell must not be more than 70 mm (2.76
in.).
- Step 4: Position and attach the shielding cable with lacing tape NSA8420. Select the
dimension of the conduit in relation to the harness diameter.
- Step 5: Cut the open conduit ABS2418 as near as possible to the connector. Remov
e the internal protection of the conduit for 100 mm (3.94 in.) maximum and pull ba
ck the textile part of the conduit.
- Step 6: Install the conduit on the harness. Make sure that the internal protection m
ust end before the split support.
- Step 7: Wind PTFE adhesive tape ABS5330 around the end of the metallic braid.
- Step 8: Cut the 2 bonding braids DAN416GN to 100 mm (3.94 in.) and crimp a ter
minal lug NSA936507TG.
NOTE: If the terminal lug is not applicable for the saddle bars, it is necessary to ad
d a spacer (for example NSA937905F).
- Step 9: Make sure that the insulation of the cable does not touch the backshell. Thu
s, you must wind black self-adhesive silicone tape ASNA5107B around the cables of
the saddle bar of the backshell to get the correct thickness.
For all possible solutions Ref. ESPM 20-33-45-01.
- Wind self-adhesive tape ASNA5107B around the end of the harness.
- Step 10: Install the lugs on the open backshell and tighten the screws of the clamp.
- Step 11: Attach a metallic clamp E0805 to the open conduit in the center of the spli
t support conduit.
- If you do not use the "total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat s
tep 11.
- Step 12: Attach the textile conduit between the saddle bars and the split support co
nduit. Make sure that you do not put too much force on the shield bond cable.
- Step 13: Wind PTFE adhesive tape ABS5330 around the terminal lugs.
- Step 14: Wind black self-adhesive tape ABS5334A01 around the rear of the backsh
ell. No cut strands must be exposed.
(n) Installation of a connecting conduit ABS2418 on a closed backshell with a bond cable
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit on a Closed Backshell wi
th a Bond Cable - ABS2418
NOTE: The harness must be centered to the entry of the bulkhead on the support strain
relief.
- Step 1:
- Install a mechanical protection EN6049-006/007, ABS2413 or reinforced tape
ASNA5107 on the harness.
- Fold back the textile part of the conduit ABS2418 and cut the internal PTFE pr
otection.
- Install the metallic layer of ABS2418 onto the bulkhead and attach it with a m
etallic clamping strip E0805.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
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When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat st
ep 1.
- Step 2:
- If you do not use the "total" measurement method, do an electrical measurem
ent Ref. ESPM 20-53-32-02.
- Install the textile part of the conduit ABS2418 and attach it with a lacing tape
NSA8420.
- Step 3: Wrap the textile part with black self-adhering tape ABS5334. The black self-
adhering tape ABS5334 must not cover the hexagonal part of the bulkhead.
F. E0507 (F6198)
Ref. Fig. Miscellaneous Conduits - Description and Installation - E0507
Removable split textile conduit E0507 is superseded by EN6049 (I9005) -005.
(1) P/N Identification
(a) Material
(b) Temperature
- V = Olive green
(a) Material
- This type of conduit is made of polyphenylene sulfide (PPS) monofilaments and nick
el-plated copper cable.
- It gives Electromagnetic Interference (EMI) protection to the harness.
(b) Temperature
(a) Installation of an open conduit ABS2413 or EN6049-006/007 and an open conduit EN4674
-003/004 on a closed backshell
For more information refer to 2.C.(3).(p).2_ Installation of an open conduit ABS2413 or E
N6049-006/007 and an open conduit EN4674-003/004 on a closed backshell.
(c) Intermediate bonding lead of an open conduit EN4674 that goes through an open conduit
ABS2413 or EN6049-006/007 protection
For more information refer to 2.C.(3).(p).5_ Intermediate bonding lead of an open conduit
EN4674 that goes through an open conduit ABS2413 or EN6049-006/007 protection.
(d) Symmetrical derivation of an open conduit EN4674-003/004 and an open conduit ABS241
3 or EN6049-006/007 protection
For more information refer to 2.C.(3).(p).6_ Symmetrical derivation of an open conduit EN
4674-003/004 and an open conduit ABS2413 or EN6049-006/007 protection.
(e) Asymmetrical derivation of an open conduit EN4674-003/004 and an open conduit ABS24
13 or EN6049-006/007 protection
For more information refer to 2.C.(3).(p).7_ Asymmetrical derivation of an open conduit E
N4674-003/004 and an open conduit ABS2413 or EN6049-006/007 protection.
(j) Remove or fold back the internal protection of open conduit EN4674
Ref. Fig. Miscellaneous Conduits - Remove or Fold Back the Internal Protection of Open Co
nduit - EN4674
- For the conduit where the internal protection is attached with seams, it is necessary
to remove the PTFE internal protection (manually). You can also fold it back to mak
e sure that the electrical continuity is of minimum of 60 mm (2.36 in.).
- To remove the PTFE internal protection, you can use the tweezers.
NOTE: It is possible to cause damage to the conduit with the tweezers and it is not
recommended to use force to remove the seam.
(k) Installation of a larger open conduit with split support conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of a Larger Open Conduit with Split Support
Sleeve ABS0940 - EN4674
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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DATE NUMBER
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Ref. Fig. Miscellaneous Conduits - Installation of a Larger Open Conduit with Split Support
Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of a Larger Open Conduit with Split Support
Sleeve ABS0940 - EN4674
- Step 1: Measure the diameter "D" of the harness.
- Select the dimension of the split support conduit ABS0940 in relation to the ha
rness diameter.
- Step 2: Wind PTFE adhesive tape ABS5330 or black self-adhesive tape ABS5334A01
around the cables.
- This step is important because it is used to make sure that the split support co
nduit is in the correct position.
- Step 3: Put the split support conduit on the harness where the open conduit EN467
4 stops.
NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Step 4: Select the dimension of open conduit EN4674. Then attach the open conduit
with lacing tape NSA8420-7 to the other side of the split support conduit.
- Step 5: Remove or fold back the internal protection of the other open conduit on its
elf. Then install the conduit above the first open conduit which is on the split suppor
t conduit (refer to remove or fold back the internal PTFE protection of open conduit
EN4674).
- Step 6: Attach 2 layers of PTFE adhesive tape ABS5330 around the metallic braids o
f the open conduit to the other side of the split support conduit.
- Step 7: Install a metallic clamp E0805 on the open conduit in the center of the split
support conduit.
- Do the electrical measurements of R5.
- Put 2 layers of PTFE adhesive tape ABS5330 on the cutting edge of the metalli
c clamp.
- Wind the metallic braids of the open conduits with PTFE adhesive tape ABS533
0 on 2 layers.
- Step 8: Wind black self-adhesive tape ABS5334A01 around the assembly to protect
the cutting strands.
- The overlap must be 50%.
(l) Installation of the intermediary bonding braid on an open conduit EN4674 with split suppo
rt conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on an Op
en Conduit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on an Op
en Conduit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on an Op
en Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on an Op
en Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on an Op
en Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Solution 1:
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Step 3: Put the open conduit on the split support conduit.
- Cut the bonding braid DAN416GN to a length of 250 mm (9.84 in.) and crimp
a lug NSA936507TG.
- Step 4: Install a metallic clamp E0805 on the open conduit in the center of the split
support conduit.
- Do the electrical measurements of R6.
- Step 5: Wind the metallic braids of the open conduits with PTFE adhesive tape ABS5
330 on 2 layers.
- Step 6: Wind black self-adhesive tape ABS5334A01 around the assembly. No cut str
ands must be exposed.
- The overlap must be 50%.
Solution 3:
- Step 1: Measure the diameter "D" of the harness.
- Do not select the dimension of the open conduit in relation to the split support
conduit. Select the dimension of the open conduit in relation to the harness.
- Wind PTFE adhesive tape ABS5330 or black self-adhesive tape ABS5334A01 ar
ound the cables. This action is important because it protect the cables and ens
ures the good position of split support conduit.
- Step 2: Put the split support conduit on the harness.
NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Step 3: Put the open conduit onto the split support conduit.
- Step 4: Attach the open conduit at maximum 10 mm (0.39 in.) on the two sides of
the split support conduit with lacing tape NSA8420-7.
- Step 5: Put the other piece of the open conduit onto the split support conduit.
NOTE: The diameter of the other piece of the open conduit must be larger than th
e one of the installed conduit. The length must not be more than 80 mm
(3.15 in.) and the internal protection must be removed (metallic braid onl
y).
- Attach the other piece of the open conduit on the two side of the split support
conduit. Make sure it is attached at 20 mm (0.79 in.) and 30 mm (1.18 in.).
- Step 6: Cut the bonding braid DAN416GN to a length of 250 mm (9.84 in.) and cri
mp a lug NSA936507TG.
- Install a metallic clamp E0805 on the open conduit in the center of the split su
pport conduit.
- Do the electrical measurements of R6.
- Wind 2 layers of PTFE adhesive tape ABS5330 around the head of the metallic
clamp. Also wind the tape around the two ends of the other piece of the open
conduit.
- Step 7: Wind black self-adhesive tape ABS5334A01 around the braid joining. No cut
strands must be exposed.
- The overlap must be 50%.
(m) Stop of an open conduit EN4674 with a bonding braid with split support conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with Split
Support Sleeve ABS0940 - Solution 1 - EN4674
Ref. Fig. Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with Split
Support Sleeve ABS0940 - Solution 1 - EN4674
Ref. Fig. Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with Split
Support Sleeve ABS0940 - Solution 3 - EN4674
Ref. Fig. Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with Split
Support Sleeve ABS0940 - Solution 3 - EN4674
Ref. Fig. Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with Split
Support Sleeve ABS0940 - Solution 3 - EN4674
Solution 1:
- Step 1: Measure the diameter "D" of the harness.
- Wind PTFE adhesive tape ABS5330 or black self-adhesive tape ABS5334A01 ar
ound the cables. This action is important because it protect the cables and ens
ures the good position of split support conduit.
- Step 2: Put the split support conduit on the harness where the open conduit EN467
4 stops.
NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Do not select the size of the open conduit in relation to the split support condu
it but in relation to the harness.
- Step 3: Put the split support conduit on the harness.
- Step 4: Cut the bonding braid DAN416GN to a length of 250 mm (9.84 in.) and cri
mp a lug NSA936507TG.
- Install a metallic clamp E0805 on the open conduit in the center of the split su
pport conduit.
- Do the electrical measurements of R6.
- Step 5: Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 lay
ers.
- Step 6: Wind black self-adhesive tape ABS5334A01 around the assembly. No cut str
ands must be exposed.
- The overlap must be 50%.
Solution 3:
- Step 1: Measure the diameter "D" of the harness.
- Wind PTFE adhesive tape ABS5330 or black self-adhesive tape ABS5334A01 ar
ound the cables. This action is important because it protect the cables and ens
ures the good position of split support conduit.
- Step 2: Put the split support conduit on the harness where the open conduit EN467
4 stops.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
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NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Do not select the size of the open conduit in relation to the split support condu
it but in relation to the harness.
- Step 3: Put the split support conduit on the harness.
- Step 4: Attach the open conduit at 10 mm (0.39 in.) maximum on both sides of the
split support conduit with lacing tape NSA8420-7.
- Step 5: Position the extra piece of open conduit on the split support conduit.
NOTE: The diameter of the extra piece of open conduit must be higher than the co
vered open conduit below. Length must not exceed 80 mm (3.15 in.) and in
ternal protection must be removed (metallic braid only).
- Step 6: Attach the extra piece of open conduit at 20 mm (0.79 in.) and 30 mm (1.1
8 in.) on the both sides of split support conduit.
- Step 7: Cut the bonding braid DAN416GN to a length of 250 mm (9.84 in.) and cri
mp a lug NSA936507TG.
- Install a metallic clamp E0805 on the open conduit in the center of the split su
pport conduit.
- Do the electrical measurements of R6.
- Wind 2 layers PTFE adhesive tape ABS5330 around the head of the metallic cl
amp. Also wind the tape around the two ends of the other piece of the open c
onduit.
- Step 8: Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 lay
ers.
- Step 9: Wind black self-adhesive tape ABS5334A01 around the braid joining. No cut
strands must be exposed.
- The overlap must be 50%.
(n) Installation of symmetrical derivations of an open conduit EN4674 with split support condu
it ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN4674
- Step 1: To give internal protection at the transition between the conduits, wind blac
k self-adhesive tape ABS5334A01 or PTFE adhesive tape ABS5330 around the cable
s as far as the main harness.
- Measure the diameter "D" of the harness.
- Select the dimension of the split support conduit ABS0940 in relation to the ha
rness diameter.
- Step 2: Wind black self-adhesive tape ABS5334A01 around the cables. This action i
s important because it protect the cables and ensures the good position of split sup
port conduit.
- Step 3: Put the split support conduit on the harness where the open conduit EN467
4 stops.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Step 4: Select the dimension of the open conduit (for the main harness) in relation
to the split support conduit or harness diameter.
- Cut the open conduit EN4674 of the main harness to the necessary length. Ob
ey the position of the derivation point and the overlap.
- Step 5: Attach the open conduit at 20 mm (0.79 in.) from the split support conduit.
- Step 6: Select the dimension of the open conduit (for the branches) in relation to th
e harness diameter.
- Cut the conduits of the branches to the necessary length and attach them as n
ear as possible to the split support conduit.
- Step 7: Install all the conduits on the branches and attach them.
- Remove or fold back the internal protection (refer to Remove or fold back the i
nternal PTFE protection of open conduit EN4674).
- Attach the conduits of the branches together on the other side of the split sup
port conduit.
- Step 8: Attach a metallic clamp E0805 to the open conduit at the center of the split
support conduit.
- Do the electrical measurements of R5.
- Step 9: Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 lay
ers.
- Wind the metallic braids of the open conduits with PTFE adhesive tape ABS533
0 on 2 layers.
- Step 10: Attach the branches together at 40 mm (1.57 in.) from the metallic clamp.
- Attach the branches at 20 mm (0.79 in.) from the metallic clamp.
- Step 11: Wind black self-adhesive tape ABS5334A01 around the braid joining. No c
ut strands must be exposed.
- The overlap must be 50%.
(o) Installation of asymmetrical derivations of an open conduit EN4674 with split support cond
uit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Solution 1:
- Step 1: Measure the diameter "D" of the harness.
- Select the dimension of the split support conduit ABS0940 in relation to the ha
rness diameter.
- Step 2: Wind black self-adhesive tape ABS5334A01 around the cables. This action i
s important because it protect the cables and ensures the good position of split sup
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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port conduit.
- Step 3: Put the split support conduit on the harness where the open conduit EN467
4 stops.
NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Step 4: Select the dimension of the open conduit (for the main harness) in relation
to the split support conduit or harness diameter.
- Cut the open conduit EN4674 of the branch 1 to the necessary length. Obey t
he position of the derivation point and the overlap.
- Step 5: - Take off or fold back the internal protection of the branch 1 (refer to Remo
ve or fold back the internal PTFE protection of open conduit EN4674).
- Attach the conduit of the branch.
- Step 6: Install the conduit of the branch on main harness and attach them on the e
ach side of the split support then attach the branch and the main harness together.
- Step 7: Attach a metallic clamp E0805 to the open conduit at the center of the split
support conduit.
- Do the electrical measurements of R5.
- Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 layer
s.
- Step 8: Wind black self-adhesive tape ABS5334A01 around the braid joining. No cut
strands must be exposed.
- The overlap must be 50%.
Solution 2:
- Step 1: Prevent derivation with PTFE adhesive tape ABS5330 or black self-adhesive
tape ABS5334A01.
- Step 2: Select the dimension of the split support conduit ABS0940 in relation to the
harness diameter.
NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Do not select the size of the open conduit in relation to the split support condu
it but in relation to the harness.
- Step 3: Install the open conduit on the main harness. The conduit must be adapted
to the harness. The tracer line can be seen on the split support conduit.
- Step 4: Install the open conduit on the branch harness in the conduit. The open con
duit must be adapted to the branch diameter. The metal braid of the conduit must b
e on the hole. The conduit must be fully on the split support conduit.
- Step 5: Remove or fold back the internal protection of the branch (refer to Remove
or fold back the internal PTFE protection of open conduit EN4674).
- Step 6: Attach the open conduit of the branch in relation to the distances.
- Attach a metallic clamp E0805 to the open conduit at the center of the split su
pport conduit.
- Step 7: Attach the open conduit on each side of the split support conduit respecting
the distances.
- Step 8: Attach the main harness and open conduit together respecting the distance
s.
- Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 layer
s.
- Step 9: Prevent all derivation with self-adhesive tape ABS5334A01.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
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(p) Installation of a double opposite asymmetrical derivations of an open conduit EN4674 with
split support conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of a Double Opposite Asymmetrical Derivatio
ns of an Open Conduit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of a Double Opposite Asymmetrical Derivatio
ns of an Open Conduit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of a Double Opposite Asymmetrical Derivatio
ns of an Open Conduit with Split Support Sleeve ABS0940 - EN4674
- Step 1: Wind PTFE adhesive tape ABS5330 or black self-adhesive tape ABS5334A01
around the cables. This is to give internal protection.
- The overlap must be 50%.
- Step 2: Wind black self-adhesive tape ABS5334A01 around the cables. This action i
s important because it protect the cables and ensures the good position of split sup
port conduit.
- Put the split support conduit on the harness.
NOTE: If the split support conduits move along the harness, it is necessary t
o apply black self-adhesive tape ABS5334A01.
- Step 3: Select the size of the open conduit in relation to the harness and attach the
conduit to the main harness.
- Step 4: Cut the branches to the applicable lengths.
- Remove or fold back the internal protection of the branches (refer to remove o
r fold back the internal PTFE protection of open conduit EN4674) and attach br
anches while opening as much as possible to wind on the junction.
- Step 5: Attach the branches on each side of the split support conduit.
- Step 6: Attach a metallic clamp E0805 to the open conduit at the center of the split
support conduit.
- Do the electrical measurements of R5.
- Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 layer
s.
- Step 7: Wind black self-adhesive tape ABS5334A01 around the complete assembly.
- The overlap must be 50%.
(q) Installation of a double opposite symmetrical derivations of an open conduit EN4674 with
split support conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of a Double Opposite Symmetrical Derivatio
ns of an Open Conduit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of a Double Opposite Symmetrical Derivatio
ns of an Open Conduit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of a Double Opposite Symmetrical Derivatio
ns of an Open Conduit with Split Support Sleeve ABS0940 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of a Double Opposite Symmetrical Derivatio
ns of an Open Conduit with Split Support Sleeve ABS0940 - EN4674
- Step 1: Wind PTFE adhesive tape ABS5330 or black self-adhesive tape ABS5334A01
around the cables. This is to give internal protection.
- The overlap must be 50%.
- Step 2: Wind black self-adhesive tape ABS5334A01 around the cables. This action i
s important because it protect the cables and ensures the good position of split sup
port conduit.
- Step 3: Put the split support conduit on the harness.
NOTE: If the split support conduits move along the harness, it is necessary to appl
y black self-adhesive tape ABS5334A01.
- Select the size of the open conduit in relation to the harness and attach the co
nduit to the main harness.
- Step 4: Attach 2 open conduits together on the other side of the split support condu
it.
- Step 5: Install the 2 other conduits on the last branches and attach them independe
ntly.
- Step 6: Attach 2 open conduits together on the other side of the split support condu
it.
- Step 7: Wind 2 layers of PTFE adhesive tape ABS5330 around the cut metallic braid
s of the open conduits.
- Step 8: Attach a metallic clamp E0805 to the open conduit at the center of the split
support conduit.
- Do the electrical measurements of R5.
- Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 layer
s.
- Step 9: Wind black self-adhesive tape ABS5334A01 around the complete assembly.
- The overlap must be 50%.
(s) Installation of the derivation of an open conduit EN4674 with rigid transition ABS0885
Ref. Fig. Miscellaneous Conduits - Installation of the Derivation of an Open Conduit with Ri
gid Transition ABS0885 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of the Derivation of an Open Conduit with Ri
gid Transition ABS0885 - EN4674
Ref. Fig. Miscellaneous Conduits - Installation of the Derivation of an Open Conduit with Ri
gid Transition ABS0885 - EN4674
- Step 1: Wind the cables with black self-adhesive tape ABS5334A01 to make an inte
rnal protection on each side of the transition. If transition has some accessories inst
all them.
- The overlap must be 50%.
- Step 2: Install the transition on the derivation.
- Step 3: Install the transition on the derivation and attach it with cable tie NSA9354
01 on the transition to keep it closed.
- Select the size of the open conduit in relation to the harness.
- Step 4: Cut the open conduit EN4674. Remove or fold back the internal protection o
f the open conduit (refer to remove or fold back the internal PTFE protection of ope
n conduit EN4674).
- Position the open conduit on the joiner to cover it completely and close the co
nduit.
- Step 5: Attach a metallic clamp E0805 to the open conduit at the joiner.
- Do the electrical measurements of R1.
- Wind the head of metallic clamp with PTFE adhesive tape ABS5330 on 2 layer
s.
- Step 6: Wind the rear of the joiner with black self-adhesive tape ABS5334A01. No c
ut strands must be exposed.
- The overlap must be 50%.
- Step 7: Wind the metallic braids of the branches with PTFE adhesive tape ABS5330
on 2 layers.
- Step 8: Wind black self-adhesive tape ABS5334A01 around the complete assembly.
No cut strands must be exposed.
- The overlap must be 50%.
- Step 2: Install the open conduit on one branch and attach it with lacing tape NSA84
20-7.
- Step 3: Attach the 2 conduits together.
- Step 4: Install the open conduit on other branch and attach it with lacing tape NSA8
420-7.
- Step 5: Install the last open conduit on the last branch and attach it with lacing tap
e NSA8420-7.
- Remove or fold back the internal protection of the open conduit for each branc
h (refer to remove or fold back the internal PTFE protection of open conduit E
N4674).
- Step 6: Attach the 2 conduits together.
- Do the electrical measurements of R5.
- Step 7: Wind the metallic braids of the branches with PTFE adhesive tape ABS5330
on 2 layers.
- Step 8: Wind black self-adhesive tape ABS5334A01 around the assembly.
- The overlap must be 50%.
(a) Material
(b) Temperature
(a) Temperature
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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(b) Material
- A blue tracer line of a width of 9 mm (0.35 in.) along its full length identifies the shi
elding protection.
- The blue tracer line must stay in view when installed on a harness of the minimum
or maximum diameter.
- An ivory tracer line identifies the maximum permitted harness diameter.
2 Make sure that you cannot see the white seam. If you can see it, you must select a
larger conduit
Ref. Fig. Miscellaneous Conduits - Installation Rules for an Open Conduit - EN6049-
008
- Attach the conduit on the harnesses with cable ties NSA935401 or with lacing
tape NSA8420-7 at 150 mm (5.91 in.) intervals.Ref. Fig. Miscellaneous Condu
its - Installation - EN6049-008
- Step 1: Wind PTFE tape ABS5330 around the cables from the base of the connector
to a maximum of 10 mm (0.39 in.) after the backshell. This is to give internal prote
ction.
(c) Installation of an open conduit EN6049-008 with bond cable on the backshell
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit with Bond Cable on the
Backshell - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit with Bond Cable on the
Backshell - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit with Bond Cable on the
Backshell - EN6049-008
- Step 1: Wind PTFE tape ABS5330 around the cables from the base of the connector
to a maximum of 10 mm (0.39 in.) after the backshell. This is to give internal prote
ction.
NOTE: The bonding cable must not be opposite the opening of the conduit.
- Step 8: Install a metallic clamp E0805 on the open conduit at the rear of the backsh
ell. Remove the temporary adhesive tape that you put on the nut of the backshell.
- Do the electrical measurement of R1* and R2.
- Fold down the bond cable onto the metallic clamp and then cut it at 10 mm
(0.39 in.) from the metallic clamp.
- When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat s
tep 8.
- Step 9: Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamp.
- Step 10: Wind black self-adhesive tape ABS5334A01 around the rear of the backsh
ell. The overlap must be 50%.
(d) Installation of an open conduit EN6049-008P on the right side of the open backshell
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit on the Right Side of the
Open Backshell - En6049-008P
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit on the Right Side of the
Open Backshell - EN6049-008P
- Connect the conduit to the backshell. The conduit must be below the saddle bar of t
he backshell.
bond cables to the necessary length and remove the 2 sides of the ground bon
d cables.
- Crimp an eye terminal NSA936501TAXX02 on the end of each cable. Put self-a
dhesive tape ABS5334A01 or ABS5334A02R at the clamp to make it thicker.
- Step 6: TORQUE all the eye terminals on the clamps of the backshell to 0.1 m.daN
(8.85 lbf.in).
- Put the ground bond cables along the harness.
- The removed part must be in the center of the metallic clamp on the metallic
braid. Attach the removed part with a metallic clamp E0805.
When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat st
ep 6.
- Do the electrical measurements of R1* and R2.
- Step 7: Wind PTFE adhesive tape ABS5330 and self-adhesive tape ABS5334A01 aro
und the heads of the metallic clamp E0805.
- Step 8: Wind black self-adhesive tape ABS5334A01 around the end of the open con
duit. The overlap must be 50%.
(g) Installation of a larger open conduit with split support conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of a Larger Open Conduit with Split Support
Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of a Larger Open Conduit with Split Support
Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of a Larger Open Conduit with Split Support
Sleeve ABS0940 - EN6049-008
- This type of assembly is permitted only when the conduit is smaller than the diamet
er of the knurled area of the backshell. You must do the assembly 250 mm (9.84 i
n.) from the backshell.Ref. Fig. Miscellaneous Conduits - Installation of a Larger Ope
n Conduit with Split Support Sleeve ABS0940 - EN6049-008
- Step 1: Wind PTFE tape ABS5330 or self-adhesive tape ABS5334A01 around the ca
bles of the conduit to give internal protection.
- The length of this protection must be a minimum of 50 mm (1.97 in.).
- Step 2: Measure the diameter "D" of the harness with the diameter tape measure.
Select the dimension of the split support conduit ABS0940 in relation to the harness
diameter.
- Step 3: Put the split support conduit on the harness where the open conduit EN604
9-008 stops.
NOTE: If the split support conduits move along the harness, it is necessary to appl
y PTFE tape ABS5330 or self-adhesive tape ABS5334A01.
- Step 4: Remove the green seam that closes the external protection of the metallic b
raid for a length of 30 mm (1.18 in.).
- Do this for the two conduits.
- Step 5: Install the conduit and fold back the external protection to repair the metalli
c braid.
- Step 6: Cut the folded part which is part of the external protection.
- Fold the metallic braid on the other conduit (refer to fold the metallic braid of
open conduit EN6049-008).
- Step 7: Put the open conduit in the conduit that has the folded metallic braid.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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- Step 8: Attach a metallic clamping strip E0805 to the split support conduit to hold t
he open conduits in position.
- Do the electrical measurements of R5.
- When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat s
tep 8.
- Step 9: Put the external protection back on the conduits.
- Step 10: Wind black self-adhesive tape ABS5334A01 for 30 mm (1.18 in.) on each
side of the metallic clamp. The overlap must be 50%.
(h) Installation of intermediary grounding of an open conduit EN6049-008 with split support c
onduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of Intermediary Grounding of an Open Cond
uit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Intermediary Grounding of an Open Cond
uit with Split Support Sleeve ABS0940 - EN6049-008
- Step 1: Wind PTFE adhesive tape ABS5330 around the cables at the windows that h
ave a minimum width of 50 mm (1.97 in.)50 mm (1.97 in.). Make sure that the dim
ensions are correct.Ref. Fig. Miscellaneous Conduits - Installation of Intermediary G
rounding of an Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
NOTE: If the split support conduits move along the harness, it is necessary t
o apply PTFE tape ABS5330 or black self-adhesive tape ABS5334A01.
- Step 3: Install the metallic clamp E0805 between the outer protection and the meta
llic strands.
When you crimp, the tool must be perpendicularly to the harness. The metallic clam
ping strip must be checked to not slip. If the clamping strip slips, repeat step 3.
- Step 4: Install a bonding braid DAN416GN with obeying the dimensions. Attach a m
etallic clamp E0805 to make sure that the split support conduits hold the braid on t
he open conduit.
- Step 5: Turn the bonding braid 90 degree prepare its leadout from the conduit.
- Step 6: Cut the bonding braid DAN416GN to the necessary length. Crimp an eye ter
minal NSA936507TG and do the electrical measurements of R6.
- Step 7: Attach the conduit with cable ties NSA935401.
- Step 8: Wind black self-adhesive tape ABS5334A01 for 30 mm (1.18 in.) on each si
de of the metallic clamp E0805. The overlap must be 50%.
(i) Stop of an open conduit EN6049-008 with a bonding cable with split support conduit ABS0
940
Ref. Fig. Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cable with Split
Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cable with Split
Support Sleeve ABS0940 - EN6049-008
- Step 1: Wind PTFE tape ABS5330 around the cables of open conduit EN6049-008 to
give internal protection from the point where the conduit stops, for a minimum dist
ance of 50 mm (1.97 in.).Ref. Fig. Miscellaneous Conduits - Stop of an Open Condui
t with a Bonding Cable with Split Support Sleeve ABS0940 - EN6049-008
(j) Installation of symmetrical derivations of an open conduit EN6049-008 with split support c
onduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Symmetrical Derivations of an Open Cond
uit with Split Support Sleeve ABS0940 - EN6049-008
- You can use the symmetrical derivation for all derivations, but not derivations with r
ight angles. With this derivation, you can make a maximum of 4 branches.
- Step 1: Wind PTFE tape ABS5330 around the derivation and obey the dimensions.
- NOTE: If the split support conduit move along on the harness, it is necessary to app
ly PTFE tape ABS5330 or black self-adhesive tape ABS5334A01.
- Step 4: Measure the diameters (D1, D2, D3 and DH) of each branch of the derivatio
n. Select the size of the shielded open conduit EN6049-008P for all the branches an
d the main harness.
- Step 5: Remove the internal protection from the conduit (refer to removal of the int
ernal protection from the end of the open conduit EN6049-008P).
- Step 6: Remove the external protection from all the conduit EN6049-008P but not fr
om the main harness (refer to removal of the external protection at the end of the o
pen conduit EN6049-008P).
- Step 7: Attach each conduit EN6049-008P on the main harness.
- Step 8: Attach the conduit EN6049-008P on each side of the split support conduit A
BS0940 with lacing tape NSA8420-7.
- Step 9: Fold the metallic braid onto the main harness (refer to fold the metallic brai
d of open conduit EN6049-008).
- Step 10: Install the conduit EN6049-008P on the main harness. It must be on the d
erivation.
- Step 11: Close the conduit EN6049-008P on each branch.
- Step 12: Attach a metallic clamp E0805 to the split support conduit to hold the mai
n conduit on the derivation.
- Do the electrical measurements of R5.
- When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat s
tep 12.
- Step 13: Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamp.
- Step 14: Wind black self-adhesive tape ABS5334A01 on 30 mm (1.18 in.) on each s
ide of the derivation. The overlap must be 50%.
(k) Installation of symmetrical derivation of open conduit EN6049-008 at closed backshell leve
l
Ref. Fig. Miscellaneous Conduits - Symmetrical derivation at closed backshell level
Replace the lacing tape NSA8420 or cable tie NSA935401 installed on the backshell by a s
elf-adhering tape ABS5334.
For installation refer to 2.D.3.(o). Installation of open conduit ABS2418 on a bulkhead.
(l) Installation of asymmetrical derivations of an open conduit EN6049-008 with split support
conduit ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - EN6049-008
Ref. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Open Con
duit with Split Support Sleeve ABS0940 - EN6049-008
- Step 1: Wind PTFE tape ABS5330 around the derivation and obey the dimensions.R
ef. Fig. Miscellaneous Conduits - Installation of Asymmetrical Derivations of an Ope
n Conduit with Split Support Sleeve ABS0940 - EN6049-008
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
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(m) Installation of a derivation of an open conduit EN6049-008P with rigid transition ABS0885
Ref. Fig. Miscellaneous Conduits - Installation of a Derivations of an Open Conduit with Rig
id Transition ABS0885 - EN6049-008P
Ref. Fig. Miscellaneous Conduits - Installation of a Derivations of an Open Conduit with Rig
id Transition ABS0885 - EN6049-008P
- Step 1: Wind PTFE tape ABS5330 around the derivation and obey the dimensions.R
ef. Fig. Miscellaneous Conduits - Installation of a Derivations of an Open Conduit wit
h Rigid Transition ABS0885 - EN6049-008P
NOTE: If the split support conduit move along the harness, it is necessary to apply
PTFE tape ABS5330 or black self-adhesive tape ABS5334A01.
- Step 4: Measure the diameter of the harness with the tape measure to select the si
ze of the split support conduit ABS0940.
- Select the size of the shielded open conduit EN6049-008P for the internal bran
ches.
- Step 5: Measure the length of the open conduit and cut it.
- Step 6: Remove the internal protection from the open conduit EN6049-008 (refer to
removal of the internal protection from the end of the open conduit EN6049-008P).
- Step 7: Remove the external protection from the open conduit EN6049-008P of the
branch and attach the conduit with lacing tape NSA8420-7 (refer to removal of the
external protection at the end of the open conduit EN6049-008P).
- Remove the internal and external protection from the second conduit and atta
ch it with lacing tape.
- Step 8: Attach the metallic strands to the split support conduit with lacing tape NSA
8420-7.
- Step 9: Remove the internal and external protection from the third conduit and atta
ch it with lacing tape.
- Select the size of the shielded open conduit EN6049-008P for each main harne
ss.
- Step 10: Fold the metallic braid of the open conduit EN6049-008 to put it on the jun
ction (refer to fold the metallic braid of open conduit EN6049-008).
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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- Step 11: Put the open conduit on the junction of each harness.
- Step 12: Attach the conduit with lacing tape NSA8420-7.
- Step 13: Attach a metallic clamp E0805 to the split support conduit to hold the brai
d on the open conduit.
- Do the electrical measurements of R5.
- When you crimp, the tool must be perpendicularly to the harness. The metallic
clamping strip must be checked to not slip. If the clamping strip slips, repeat s
tep 13.
- Step 14: Wind 2 layers of PTFE adhesive tape ABS5330 around the metallic clamp.
- Step 15: Wind black self-adhesive tape ABS5334A01 on 30 mm (1.18 in.) on each s
ide of the cable leadout. The overlap must be 50%.
(o) Removal of the internal protection from the end of the open conduit EN6049-008P
NOTE: It is not permitted to break the metallic strands of the open conduit.
- Step 1: Make the metallic braid flat to let you see the internal protection. Remove t
he internal protection.Ref. Fig. Miscellaneous Conduits - Removal of the Internal Pro
tection from the End of the Open Conduit - EN6049-008P
- Step 2: Put a ruler on the conduit and then lightly cut the internal protection with th
e cutter CATROS 31-1-180 from MURE & PEYROT or equivalent.
- Step 3: Fold the metallic braid until you see the small cut on the internal protection.
- Step 4: Use the back of the cutter blade (blunt side) or your fingernails to remove t
he internal protection from the metallic braid.
- Step 5: Fully remove the internal protection and examine the metallic strands to ma
ke sure that they are not broken.
- Step 1: Put a ruler on the conduit and lightly cut the internal protection with the cut
ter CATROS 31-1-180 from MURE & PEYROT or equivalent.Ref. Fig. Miscellaneous Co
nduits - Removal of the Internal Protection of the Open Conduit to Make a Window -
EN6049-008P
NOTE: It is not permitted to break the metallic strands of the open conduit.
- Step 2: Removal of the internal protection from the metallic braid.
- Step 3: Make a mark on the external protection of the open conduit EN6049-008 wi
th a marker at the location where you removed the internal protection.
(q) Removal of the external protection at the end of the open conduit EN6049-008
Ref. Fig. Miscellaneous Conduits - Removal of the external protection at the end of the ope
n conduit EN6049-008
- Step 1: Cut and pull apart the dark green seam with a cutter CATROS 31-1-180 fro
m MURE & PEYROT or equivalent at the necessary length to remove the metallic bra
id.
- Step 2: Cut the external protection with scissors.
- Step 1: Cut and pull apart the dark green seam with a cutter CATROS 31-1-180 fro
m MURE & PEYROT or equivalent at the necessary length to remove the metallic bra
id.Ref. Fig. Miscellaneous Conduits - Removal of the External Protection of the Open
Conduit to make a Window - EN6049-008
- Step 2: Cut the external protection with scissors.
- Step 1: Remove the external protection of the end conduit (refer to removal of the
external protection at the end of the open conduit EN6049-008P).Ref. Fig. Miscellan
eous Conduits - Fold the Metallic Braid of the Open Conduit - EN6049-008
- Step 2: Fold the metallic braid as far as the edge of the external protection.
(a) Material
- This multi-layer conduit gives protection against fire to harnesses for five minutes.
Made of three different materials attached edge to edge, it is self-Windping and can
be opened.
(b) Temperature
- When you close the conduit, the black part of the conduit must be fully on ap
plicable harness.Ref. Fig. Miscellaneous Conduits - Installation Rules for an O
pen Conduit - EN6049-009
- Make sure that you cannot see the white seam as it the maximum permitted
conduit diameter. If you can select a larger conduit.Ref. Fig. Miscellaneous Co
nduits - Installation Rules for an Open Conduit - EN6049-009
- You must twist the conduit to prevent opening of the conduit in the bends.Re
f. Fig. Miscellaneous Conduits - Installation Rules for an Open Conduit - Twisti
ng of the Conduit - EN6049-009
- You must twist the conduit 3 times in each 1 m (3.28 ft.) interval.
- Attach the conduit on the harness with lacing tape NSA8420-9 one time in ea
ch 100 mm (3.94 in.) interval.
(c) Installation of an open conduit EN6049-009 connected to a conduit not in a fire zone
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit Connected to a Conduit
not in a Fire Zone - EN6049-009
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit Connected to a Conduit
not in a Fire Zone - EN6049-009
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit Connected to a Conduit
not in a Fire Zone - EN6049-009
Ref. Fig. Miscellaneous Conduits - Installation of an Open Conduit Connected to a Conduit
not in a Fire Zone - EN6049-009
- Step 1: Attach the part of the harness where you will install the fire conduit EN6049
-009 with lacing tape NSA8420-9.
- Attach the part of the harness that is not in a fire zone with lacing tape NSA84
20-7.
- Step 2: Install the open conduit EN6049-007 on the harness.
- Step 3: Do the step 1 again and install the conduit as given in the installation rule
"Protection of the conduit".
- Step 4: Wind black self-adhesive tape ABS5334A01 around the end of the fire cond
uit EN6049-009.
(e) Installation of an intermediary bonding braid on EN6049-009 with split support ABS0940
Ref. Fig. Miscellaneous Conduits - Installation of an intermediary bonding braid on EN6049
-009 with split support ABS0940
This method is applied when a bonding braid must be installed on a harness protected by
open sleeve EN6049-009.
NOTE: Before installation of EN6049-009-00, you can add silicone self-adhesive tape ABS5334
-01 to complete the ends. This adds local waterproof protection.
L. ABS0125 (FAPE3)
(a) Temperature
NOTE: The conduit ABS0125 must not be cut or melted with a thermal tool.
- Slide the conduit ABS0125 onto the cables at the required position. Fit 25 mm (0.98
in.) of a heat shrinkable conduit NSA937201 ”MR” or ”MT” type over the end of the c
onduit ABS0125.
- Step 2:
- Shrink the heat shrinkable conduit on the length of 10 mm (0.39 in.) after the end of
conduit ABS0125.
NOTE: When the minimum diameter of the maintaining shrinkable conduit after shr
inking (as defined in the standard) is higher than the harness diameter, a sh
rinkable conduit for diameter size adaptation is needed.
- Fit 25 mm (0.98 in.) of a shrinkable conduit NSA937201 ”MR” or ”MT” type under th
e conduit ABS0125.
NOTE: The maintaining shrinkable conduit must not protrude over the diameter siz
e adaptation.
COLOR CODE
STANDARD P/N SIZE CODE
V=
E0389 V 06
E0502 V 05
(a) Temperature
- Select the applicable size. (The conduit size code is related to the harness diameter which
must correspond to 80% of the size code)
- Cut the conduit to the applicable length. This length is equal to the length of the harness t
o be protected (L), plus 50 mm (1.97 in.) at each end.
- Put the conduit in position on the harness.
- Crease the conduit to bring it to a length of "L" minus 20 mm (0.79 in.) at each end.
- Attach with lacing tape NSA8420 (F6198) -1 or -7 10 mm (0.39 in.) from each end of the
conduit.
- Fold the conduit back over each of its ends to get the length "L".
- Attach the conduit end ligature with cable tie NSA935401 (F6198) or lacing tape NSA842
0.
NOTE: If one end must be held in the backshell of a connector, the folded length of the c
onduit must be larger by 20 mm (0.79 in.) to 30 mm (1.18 in.). This additional le
ngth must be allowed for when the conduit is cut to length and when the end is s
haped. The connector backshell grip is sufficient for cable tie NSA935401 to be re
moved.
NOTE: If necessary, to prevent movement of the conduit, transverse movement will be st
opped with lacing tape NSA8420 attached on the harness as near as possible to t
he conduit.
- For E0559:
- Braided sheath (FEP).
- This gives mechanical protection to the harness.
- For ABS0890:
- Braided ethylene-chlorotrifluoroethylene (E-CTFE) strands.
- This gives mechanical protection to the harness.
- For E6049-003:
- Braided polyamide sheath.
- For E6049-004:
- Braided polyamide sheath of large expansion.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
(b) Temperature
- For E0559:
- Minimum operating temperature is -60 deg.C (- 76.00 deg.F).
- Maximum operating temperature is 200 deg.C (392.00 deg.F).
- For ABS0890:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- Maximum operating temperature is 165 deg.C (329.00 deg.F) and 200 deg.C
(392.00 deg.F) intermittent.
- For EN6049-003 and EN6049-004:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- Maximum operating temperature is 240 deg.C (464.00 deg.F).
SIZE CO
INNER DIAMETER D SUPPLY LENGTH
DE
06 3 mm (0.12 in.) TO 8 mm (0.31 in.) 100 mm (3.94 in.)
12 7 mm (0.28 in.) TO 16 mm (0.63 in.) 60 mm (2.36 in.)
18 14 mm (0.55 in.) TO 28 mm (1.1 in.) 60 mm (2.36 in.)
- For E0559:
- A = Natural color
- For EN6049-003/004:
- 5 = Olive green
- Step 3: Cut the conduit to the applicable length with conduit cutting scissors Kitcofo SCIS
SORS (0700-3315) (08RC6) or equivalent. This length is equal to the length of the harnes
s to be protected (L), plus 50 mm (1.97 in.) at each end.
NOTE: If you must put the conduit on a backshell, the length increases from 50 mm (1.9
7 in.) to 75 mm (2.95 in.).
- Step 4: Put the conduit in position on the harness.
- Step 5: Crease the conduit to bring it to a length of "L" minus 20 mm (0.79 in.) at each e
nd.
- Step 6: Attach with lacing tape NSA8420 (F6198) -7 10 mm (0.39 in.) from each end of th
e conduit.
- It is usual to see swelling of the conduit because there is a remaining additional leng
th of 60 mm (2.36 in.) or of 110 mm (4.33 in.) for a backshell.
- Step 7: Pull out the conduit in the direction of each end to make the dimensions equal.
- Step 8: Attach the conduit additional lengths or additional thicknesses with lacing tape NS
A8420-7 or cable tie NSA935401 (F6198) .
P. NSA937212 (F6198)
COLOR CODE
STANDARD P/N SIZE CODE
A = TRANSLUCENT
NSA937212 A 20
(a) Temperature
NOTE: The ends of the legs of the diode or resistor must protrude from the end of the conduit
by a distance of4 +1 mm or -0 mm (0.16 +0.04 in. or -0.0 in.).
You must do this so that you can do the crimping of the legs.
Figure 20-33-33-0001-0001 SHEET 1/1 - Miscellaneous Conduits - Description and Installation - ABS0596
Figure 20-33-33-0002-0001 SHEET 1/1 - Miscellaneous Conduits - Installation on Backshell - ABS0596S, ABS15
52, E0559, EN6049-003/004/005/006/007
Figure 20-33-33-0003-0001 SHEET 1/1 - Miscellaneous Conduits - P/N Identification - ABS1552
Figure 20-33-33-0004-0001 SHEET 1/1 - Miscellaneous Conduits - Description and Installation - E0507
Figure 20-33-33-0005-0001 SHEET 1/1 - Miscellaneous Conduits - Description and Installation - EN6049-005
Figure 20-33-33-0006-0001 SHEET 1/1 - Miscellaneous Conduits - Description and Installation - EN6049-006 an
d EN6049-007
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0011-0001 SHEET 1/1 - Miscellaneous Conduits - Specific Installation - EN6049-006 and EN604
9-007
Figure 20-33-33-0012-0001 SHEET 1/1 - Miscellaneous Conduits - Identification and Description - EN6049-008
Figure 20-33-33-0013-0001 SHEET 1/1 - Miscellaneous Conduits -Installation on Backshell - EN6049-008
Figure 20-33-33-0014-0001 SHEET 1/1 - Miscellaneous Conduits - Installation - EN6049-008
Figure 20-33-33-0015-0001 SHEET 1/1 - Miscellaneous Conduits - Installation - EN6049-008
Figure 20-33-33-0017-0001 SHEET 1/1 - Miscellaneous Conduits - Installation - EN6049-008
Figure 20-33-33-0018-0001 SHEET 1/1 - Miscellaneous Conduits - Installation - EN6049-008
Figure 20-33-33-0020-0001 SHEET 1/1 - Miscellaneous Conduits - Description - EN6049-009
Figure 20-33-33-0021-0001 SHEET 1/1 - Miscellaneous Conduits - Installation - EN6049-009
Figure 20-33-33-0022-0001 SHEET 1/1 - Miscellaneous Conduits - Installation - EN6049-009
Figure 20-33-33-0023-0001 SHEET 1/1 - Miscellaneous Conduits - Specific Installation - EN6049-009-00
Figure 20-33-33-0025-0001 SHEET 1/1 - Miscellaneous Conduits - P/N Characteristics and Installation - E0389,
E0502, E0559, EN6049-003 and EN6049-004
Figure 20-33-33-0028-0001 SHEET 1/1 - Miscellaneous Conduits - P/N Characteristics - EN4674-003 and EN467
4-004
Figure 20-33-33-0030-0001 SHEET 1/1 - Miscellaneous Conduits - P/N Identification - ABS2413
Figure 20-33-33-0031-0001 SHEET 1/1 - Miscellaneous Conduits - P/N Identification - ABS2418
Figure 20-33-33-0032-0001 SHEET 1/1 - Miscellaneous Conduits - Installation Procedure - ABS1552
Figure 20-33-33-0033-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a larger conduit - ABS2413 and
EN6049-006/007
Figure 20-33-33-0035-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Harness
(Applicable when the Harness has No Protection) - ABS2413 or EN6049-006/007
Figure 20-33-33-0036-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Harness
(Applicable when the Harness has No Protection) - ABS2413 or EN6049-006/007
Figure 20-33-33-0037-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Harness
(Applicable when the Harness has No Protection) - ABS2413 or EN6049-006/007
Figure 20-33-33-0038-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivation of an O
pen Conduit - ABS2413 or EN6049-006/007
Figure 20-33-33-0039-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Asymmetrical Derivation of an
Open Conduit to Make a Derivation with 2 Branches - ABS2413 or EN6049-006/007
Figure 20-33-33-0040-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Asymmetrical Derivation of an
Open Conduit to Make a Derivation with 2 Branches - ABS2413 or EN6049-006/007
Figure 20-33-33-0042-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with Main Har
ness without Protection and Secondary Harness with Protection - ABS2413 or EN6049-006/007
Figure 20-33-33-0043-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with Star Deri
vation Cables that are Fully Protected - ABS2413 or EN6049-006/007
Figure 20-33-33-0044-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with Star Deri
vation Cables that are Fully Protected - ABS2413 or EN6049-006/007
Figure 20-33-33-0049-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivation of an O
pen Conduit - ABS2413 or EN6049-006/007
Figure 20-33-33-0050-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with Star Deri
vation Cables that are Fully Protected - ABS2413 or EN6049-006/007
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0052-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Closed B
ackshell - EN6049-008P
Figure 20-33-33-0053-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Closed B
ackshell - EN6049-008P
Figure 20-33-33-0054-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Closed B
ackshell - EN6049-008P
Figure 20-33-33-0055-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with Bond Ca
ble on the Backshell - EN6049-008
Figure 20-33-33-0056-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with Bond Ca
ble on the Backshell - EN6049-008
Figure 20-33-33-0057-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with Bond Ca
ble on the Backshell - EN6049-008
Figure 20-33-33-0058-0001 SHEET 1/1 - Miscellaneous Conduits - End of Conduit - ABS2413 or EN6049-006/00
7
Figure 20-33-33-0060-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on the Right
Side of the Open Backshell - En6049-008P
Figure 20-33-33-0061-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on the Right
Side of the Open Backshell - EN6049-008P
Figure 20-33-33-0062-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowe
d Open Backshell - EN6049-008P
Figure 20-33-33-0063-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowe
d Open Backshell - EN6049-008P
Figure 20-33-33-0064-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowe
d Open Backshell - EN6049-008P
Figure 20-33-33-0065-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowe
d Open Backshell - EN6049-008P
Figure 20-33-33-0066-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowe
d Open Backshell - EN6049-008P
Figure 20-33-33-0067-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Very Sm
all Open Backshell - EN6049-008
Figure 20-33-33-0068-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Very Sm
all Open Backshell - EN6049-008
Figure 20-33-33-0069-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Very Sm
all Open Backshell - EN6049-008
Figure 20-33-33-0070-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Larger Open Conduit with Spl
it Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0071-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Larger Open Conduit with Spl
it Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0072-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Larger Open Conduit with Spl
it Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0073-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Larger Open Conduit with Spl
it Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0074-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Intermediary Grounding of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0075-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Intermediary Grounding of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0076-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cabl
e with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0077-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cabl
e with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0078-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0079-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0080-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0081-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0082-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0083-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Asymmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0084-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Asymmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0085-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Asymmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0086-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Asymmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0087-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Asymmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0088-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Derivations of an Open Cond
uit with Rigid Transition ABS0885 - EN6049-008P
Figure 20-33-33-0089-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Derivations of an Open Cond
uit with Rigid Transition ABS0885 - EN6049-008P
Figure 20-33-33-0090-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Derivations of an Open Cond
uit with Rigid Transition ABS0885 - EN6049-008P
Figure 20-33-33-0091-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Cover on a Star Derivation C
onduit - EN6049-008
Figure 20-33-33-0092-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Cover on a Star Derivation C
onduit - EN6049-008
Figure 20-33-33-0093-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Cover on a Star Derivation C
onduit - EN6049-008
Figure 20-33-33-0094-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Cover on a Star Derivation C
onduit - EN6049-008
Figure 20-33-33-0095-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Cover on a Star Derivation C
onduit - EN6049-008
Figure 20-33-33-0096-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Cover on a Star Derivation C
onduit - EN6049-008
Figure 20-33-33-0097-0001 SHEET 1/1 - Miscellaneous Conduits - Removal of the Internal Protection from the E
nd of the Open Conduit - EN6049-008P
Figure 20-33-33-0098-0001 SHEET 1/1 - Miscellaneous Conduits - Removal of the Internal Protection of the Ope
n Conduit to Make a Window - EN6049-008P
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0100-0001 SHEET 1/1 - Miscellaneous Conduits - Removal of the External Protection of the Ope
n Conduit to make a Window - EN6049-008
Figure 20-33-33-0101-0001 SHEET 1/1 - Miscellaneous Conduits - Fold the Metallic Braid of the Open Conduit -
EN6049-008
Figure 20-33-33-0104-0001 SHEET 1/1 - Miscellaneous Conduits - Installation Rules for an Open Conduit - EN60
49-009
Figure 20-33-33-0105-0001 SHEET 1/1 - Miscellaneous Conduits - Installation Rules for an Open Conduit - Twisti
ng of the Conduit - EN6049-009
Figure 20-33-33-0106-0001 SHEET 1/1 - Miscellaneous Conduits - Protection of a Harness with an Open Conduit
- EN6049-009
Figure 20-33-33-0107-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit Connected to
a Conduit not in a Fire Zone - EN6049-009
Figure 20-33-33-0108-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit Connected to
a Conduit not in a Fire Zone - EN6049-009
Figure 20-33-33-0109-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit Connected to
a Conduit not in a Fire Zone - EN6049-009
Figure 20-33-33-0110-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with a Symm
etrical Derivation - EN6049-009
Figure 20-33-33-0111-0001 SHEET 1/1 - Miscellaneous Conduits - Removal of the Internal Protection of an Open
Conduit - ABS2418
Figure 20-33-33-0112-0001 SHEET 1/1 - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit w
ith a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0113-0001 SHEET 1/1 - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit w
ith a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0114-0001 SHEET 1/1 - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit w
ith a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0115-0001 SHEET 1/1 - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit w
ith a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0116-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit
with a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0117-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit
with a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0118-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit
with a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0119-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Intermediary Bonding Braid on
an Open Conduit with a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0120-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Intermediary Bonding Braid on
an Open Conduit with a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0121-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Intermediary Bonding Braid on
an Open Conduit with a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0122-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Intermediary Bonding Braid on
an Open Conduit with a Split Support Sleeve ABS0940 - ABS2418
Figure 20-33-33-0123-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on an Open B
ackshell with a Shield Bond Cable - ABS2418
Figure 20-33-33-0124-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on an Open B
ackshell with a Shield Bond Cable - ABS2418
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0125-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on an Open B
ackshell with a Shield Bond Cable - ABS2418
Figure 20-33-33-0126-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on an Open B
ackshell with a Shield Bond Cable - ABS2418
Figure 20-33-33-0127-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Closed B
ackshell with a Bond Cable - ABS2418
Figure 20-33-33-0128-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Closed B
ackshell with a Bond Cable - ABS2418
Figure 20-33-33-0129-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Closed B
ackshell with a Bond Cable - ABS2418
Figure 20-33-33-0130-0001 SHEET 1/1 - Miscellaneous Conduits - Acceptance and Rejection Criteria of an Open
Conduit - ABS2418
Figure 20-33-33-0131-0001 SHEET 1/1 - Miscellaneous Conduits - Acceptance and Rejection Criteria of an Open
Conduit - ABS2418
Figure 20-33-33-0133-0001 SHEET 1/1 - Miscellaneous Conduits - Special Installation of an Open Conduit - Over
lap Tolerance - ABS2413 or EN6049-006/007
Figure 20-33-33-0134-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit ABS2413 or E
N6049-006/007 and an Open Conduit EN4674-003/004 on a Closed Backshell
Figure 20-33-33-0135-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit ABS2413 or E
N6049-006/007 and an Open Conduit EN4674-003/004 on a Closed Backshell
Figure 20-33-33-0136-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on Coaxial Co
nnector - ABS2413 or EN6049-006/007
Figure 20-33-33-0137-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on an Open B
ackshell - ABS2413 or EN6049-006/007
Figure 20-33-33-0138-0001 SHEET 1/1 - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit E
N4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007 protection
Figure 20-33-33-0139-0001 SHEET 1/1 - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit E
N4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007 protection
Figure 20-33-33-0140-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit
EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007 protection
Figure 20-33-33-0141-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit
EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007 protection
Figure 20-33-33-0142-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit
EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007 protection
Figure 20-33-33-0143-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Symmetrical
Derivation of an Open Conduit EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007
Figure 20-33-33-0144-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Symmetrical
Derivation of an Open Conduit EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007
Figure 20-33-33-0145-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Asymmetric
al Derivation of an Open Conduit EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007
Figure 20-33-33-0146-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Asymmetric
al Derivation of an Open Conduit EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007
Figure 20-33-33-0147-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Asymmetric
al Derivation of an Open Conduit EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007
Figure 20-33-33-0148-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Asymmetric
al Derivation of an Open Conduit EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0149-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Asymmetric
al Derivation of an Open Conduit EN4674-003/004 and an Open Conduit ABS2413 or EN6049-006/007
Figure 20-33-33-0150-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit Across a Feed
-through Bulkhead - One Branch - EN6049-006/007
Figure 20-33-33-0151-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit Across a Feed
-through Bulkhead - One Continuous Branch - EN6049-006/007
Figure 20-33-33-0152-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit Across a Feed
-through Bulkhead - Two Branches - EN6049-006/007
Figure 20-33-33-0153-0001 SHEET 1/1 - Miscellaneous Conduits - Intermediate Bonding Lead of an Open Condu
it EN4674 that Goes Through an Open Conduit ABS2413 or EN6049-006/007 Protection
Figure 20-33-33-0154-0001 SHEET 1/1 - Miscellaneous Conduits - Installation Rules for an Open Conduit - EN60
49-008
Figure 20-33-33-0155-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on a Very Sm
all Open Backshell - EN6049-008
Figure 20-33-33-0156-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Intermediary Grounding of an
Open Conduit with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0157-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cabl
e with Split Support Sleeve ABS0940 - EN6049-008
Figure 20-33-33-0158-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit with a Symm
etrical Derivation - EN6049-009
Figure 20-33-33-0159-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit on Cable Lead
out - EN4674
Figure 20-33-33-0160-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit in an Optical-f
iber Cable Leadout - EN4674
Figure 20-33-33-0161-0001 SHEET 1/1 - Miscellaneous Conduits - Remove or Fold Back the Internal Protection o
f Open Conduit - EN4674
Figure 20-33-33-0162-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid
on an Open Conduit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Figure 20-33-33-0163-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid
on an Open Conduit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Figure 20-33-33-0164-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid
on an Open Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Figure 20-33-33-0165-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid
on an Open Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Figure 20-33-33-0166-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Figure 20-33-33-0167-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
with Split Support Sleeve ABS0940 - Solution 1 - EN4674
Figure 20-33-33-0168-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Figure 20-33-33-0169-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Figure 20-33-33-0170-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Figure 20-33-33-0171-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of Symmetrical Derivations of an
Open Conduit with Split Support Sleeve ABS0940 - EN4674
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0195-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivations of an Open Conduit
- EN4674
Figure 20-33-33-0196-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivations of an Open Conduit
- EN4674
Figure 20-33-33-0197-0001 SHEET 1/1 - Miscellaneous Conduits - Asymmetrical Derivations of an Open Conduit
- EN4674
Figure 20-33-33-0198-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite an Asymmet
rical Derivations of an Open Conduit - EN4674
Figure 20-33-33-0199-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite an Asymmet
rical Derivations of an Open Conduit - EN4674
Figure 20-33-33-0200-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite an Asymmet
rical Derivations of an Open Conduit - EN4674
Figure 20-33-33-0201-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite an Asymmet
rical Derivations of an Open Conduit - EN4674
Figure 20-33-33-0202-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Symmetrical
Derivations of an Open Conduit - EN4674
Figure 20-33-33-0203-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Symmetrical
Derivations of an Open Conduit - EN4674
Figure 20-33-33-0204-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Symmetrical
Derivations of an Open Conduit - EN4674
Figure 20-33-33-0205-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Double Opposite Symmetrical
Derivations of an Open Conduit - EN4674
Figure 20-33-33-0206-0001 SHEET 1/1 - Miscellaneous Conduits - Intermediate Bonding Lead on an Open Cond
uit - EN4674-003/004
Figure 20-33-33-0207-0001 SHEET 1/1 - Miscellaneous Conduits - Intermediate Bonding Lead on an Open Cond
uit - EN4674-003/004
Figure 20-33-33-0208-0001 SHEET 1/1 - Miscellaneous Conduits - Intermediate Bonding Lead on an Open Cond
uit - EN4674-003/004
Figure 20-33-33-0209-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
- EN4674-003/004
Figure 20-33-33-0210-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
- EN4674-003/004
Figure 20-33-33-0211-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid
- EN4674-003/004
Figure 20-33-33-0212-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Larger Open Conduit with Spl
it Support Sleeve ABS0940 - EN4674
Figure 20-33-33-0213-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Larger Open Conduit with Spl
it Support Sleeve ABS0940 - EN4674
Figure 20-33-33-0214-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a Larger Open Conduit with Spl
it Support Sleeve ABS0940 - EN4674
Figure 20-33-33-0215-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid
on an Open Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
Figure 20-33-33-0216-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Derivation of an Open Cond
uit with Rigid Transition ABS0885 - EN4674
Figure 20-33-33-0217-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Derivation of an Open Cond
uit with Rigid Transition ABS0885 - EN4674
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
Figure 20-33-33-0218-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the Derivation of an Open Cond
uit with Rigid Transition ABS0885 - EN4674
Figure 20-33-33-0219-0001 SHEET 1/1 - Miscellaneous Conduits - Adapting a higher open sleeve
Figure 20-33-33-0220-0001 SHEET 1/2 - Miscellaneous Conduits - Adapting a higher open sleeve
Figure 20-33-33-0220-0001 SHEET 2/2 - Miscellaneous Conduits - Adapting a higher open sleeve
Figure 20-33-33-0221-0001 SHEET 1/1 - Miscellaneous Conduits - Symmetrical derivation at closed backshell le
vel
Figure 20-33-33-0222-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of ABS0125 conduit to an open ba
ckshell
Figure 20-33-33-0223-0001 SHEET 1/1 - Miscellaneous Conduits - Attaching open sleeve to ABS1069 and ABS06
99 backshell
Figure 20-33-33-0224-0001 SHEET 1/1 - Miscellaneous Conduits - Attaching the conduit ABS0125 to an open ba
ckshell
Figure 20-33-33-0225-0001 SHEET 1/1 - Miscellaneous Conduits - Installation process for open sleeve ABS2418
to a closed backshell ABS2216
Figure 20-33-33-0226-0001 SHEET 1/2 - Miscellaneous Conduits - Installation process for open sleeve ABS2418
to a closed backshell ABS2216
Figure 20-33-33-0226-0001 SHEET 2/2 - Miscellaneous Conduits - Installation process for open sleeve ABS2418
to a closed backshell ABS2216
Figure 20-33-33-0227-0001 SHEET 1/1 - Miscellaneous Conduits - Double opposite asymmetrical derivation with
split support
Figure 20-33-33-0228-0001 SHEET 1/3 - Miscellaneous Conduits - Double opposite asymmetrical derivation with
split support - Installation
Figure 20-33-33-0228-0001 SHEET 2/3 - Miscellaneous Conduits - Double opposite asymmetrical derivation with
split support - Installation
Figure 20-33-33-0228-0001 SHEET 3/3 - Miscellaneous Conduits - Double opposite asymmetrical derivation with
split support - Installation
Figure 20-33-33-0229-0001 SHEET 1/1 - Miscellaneous Conduits - Double opposite symmetrical derivation with
split support
Figure 20-33-33-0230-0001 SHEET 1/2 - Miscellaneous Conduits - Double Opposite Symmetrical Derivation with
Split Support - Installation
Figure 20-33-33-0230-0001 SHEET 2/2 - Miscellaneous Conduits - Double Opposite Symmetrical Derivation with
Split Support - Installation
Figure 20-33-33-0231-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of conduit ABS0125 on bundle
Figure 20-33-33-0232-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of conduit ABS0125 when adaptat
ion size diameter is required
Figure 20-33-33-0233-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of open sleeve ABS2418 on a bulk
head
Figure 20-33-33-0234-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of open sleeve ABS2418 on a bulk
head
Figure 20-33-33-0235-0001 SHEET 1/1 - Miscellaneous Conduits - Intermediary bonding braid
Figure 20-33-33-0236-0001 SHEET 1/1 - Miscellaneous Conduits - Intermediary bonding braid - Installation
Figure 20-33-33-0237-0001 SHEET 1/1 - Miscellaneous Conduits - Stop of open conduit ABS2418 with bonding b
raid with split support ABS0940
Figure 20-33-33-0238-0001 SHEET 1/2 - Miscellaneous Conduits - Stop of open sleeve ABS2418 with bonding br
aid with split support ABS0940 - Installation
Figure 20-33-33-0238-0001 SHEET 2/2 - Miscellaneous Conduits - Stop of open sleeve ABS2418 with bonding br
aid with split support ABS0940 - Installation
Figure 20-33-33-0243-0001 SHEET 1/1 - Miscellaneous Conduits - Removal of the external protection at the end
of the open conduit EN6049-008
Figure 20-33-33-0244-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an Open Conduit Connected to
a Conduit not in a Fire Zone - EN6049-009
Figure 20-33-33-0245-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a conduit to an open backshell
with strain relief clamp
Figure 20-33-33-0246-0001 SHEET 1/2 - Miscellaneous Conduits - Installation of a conduit to an open backshell
with strain relief clamp
Figure 20-33-33-0246-0001 SHEET 2/2 - Miscellaneous Conduits - Installation of a conduit to an open backshell
with strain relief clamp
Figure 20-33-33-0247-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a conduit to an open backshell
with strain relief
Figure 20-33-33-0248-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of EN6049-006007 or ABS2413 c
onduit to ABS2216 backshell
Figure 20-33-33-0249-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a conduit to a closed backshell
Figure 20-33-33-0250-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of a conduit to a closed backshell
Figure 20-33-33-0251-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of conduit ABS2413 to conduit EN
6049-006/007
Figure 20-33-33-0252-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of EN6049-006007 or ABS2413 +
EN4674-003004 conduit on backshell EN4165 multi or mono module
Figure 20-33-33-0253-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of EN6049-006007 or ABS2413 +
EN4674-003004 conduit on backshell EN4165 multi or mono module
Figure 20-33-33-0254-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of the split support between ABS2
418, EN4674-003/004, EN6049-006/007 and bonding braid
Figure 20-33-33-0255-0001 SHEET 1/2 - Miscellaneous Conduits - Installation of the split support between ABS2
418, EN4674-003/004, EN6049-006/007 and bonding braid
Figure 20-33-33-0255-0001 SHEET 2/2 - Miscellaneous Conduits - Installation of the split support between ABS2
418, EN4674-003/004, EN6049-006/007 and bonding braid
Figure 20-33-33-0256-0001 SHEET 1/1 - Miscellaneous Conduits - Installation of an intermediary bonding braid
on EN6049-009 with split support ABS0940
Figure 20-33-33-0257-0001 SHEET 1/1 - Miscellaneous Conduits - Particular case for OHDS connecting cable
Figure 20-33-33-0258-0001 SHEET 1/1 - Miscellaneous Conduits - P/N Identification - ABS0514
ABS0514 - 03
SIZE CODE
STANDARD P/N
P_SP_203333_D1_02580001_01_00
ABS0596 M 001
SIZE CODE
TYPE CODE M C O D E= DOUBLE CHANNEL SECTION
S CODE = SPLIT TUBE SECTION
U C O D E= SINGLE CHANNEL SECTION
STANDARD P/N
DIA B
D D
F
90°
MINIMUM
50 mm*
(1.97 in)
20 mm OPEN
CONDUIT
(0.79 in)
ABS0596
20 mm
(0.79 in)
STOP MOVE MAXIMUM DIAMETER
CABLE TIES OF HARNESS
OPEN CONDUIT
ABS0596
CABLE TIES
NSA935401
OR LACING TAPES
CONDUIT NSA8420- 7
END
HARNESS
NOTE:
OPEN CONDUIT ABS0596 IS TWISTED 3 TIMES EACH METER.
P_SP_203333_D1_00010001_01_02
CONNECTOR
TYING DEVICE HARNESS
BACKSHELL
SHEATH TIGHTENED BY
THE BACKSHELL STRAIN ABS0596S, ABS1552, E0559 OR
RELIEF CLAMP EN6049-003/004/005/006/007
CONNECTOR HARNESS
TYING DEVICE
OPEN BACKSHELL
P_SP_203333_D1_00020001_01_01
ABS1552 - 05
SIZE CODE
STANDARD P/N
OVERLAP
ANGLE
CONDUIT HARNESS
P_SP_203333_D1_00030001_01_01
STEP 1:
STEP 2:
0°
STEP 3:
P_SP_203333_D1_00320001_01_01
ABS2413 A 05 Y 5
COLOR CODE
SIZE CODE
MATERIAL CODE
STANDARD P/N
OUTSIDE TRACER
LINE
INSIDE TRACER
LINE
OVERLAP
ANGLE
CABLE HARNESS
DIAMETER
P_SP_203333_D1_00300001_01_00
EN6049- 0 0 6 05 R 5
EN6049-007 05 - 5
TRACER LINE
OVERLAP
ANGLE
CONDUIT HARNESS
WHEN STANDARD ITEM INSTALLED, AND OVERLAP ANGLE IS LESS THAN 30°:
CONDUIT
OVERLAP
LOWER CONDUITS
THAN 30° EN6049-006/007
20 mm 20 mm
STANDARD ITEM (0.787 in) (0.787 in)
(SPLICE, DIODE, ETC.)
20 mm
(0.787 in)
P_SP_203333_D1_00060001_01_01
Figure 20-33-33-0006-0001 (SHEET 1) - Miscellaneous Conduits - Description and Installation - EN6049-006 and
EN6049-007
** ON A/C ALL
STEP 1:
OPEN CONDUIT
ABS2413 OR EN6049-006/007
STEP 2:
STEP 3:
P_SP_203333_D1_00350001_01_00
STEP 4:
BACKSHELL
150 mm 150 mm
(5.91 in) (5.91 in)
10 mm
(0.39 in)
10 mm 150 mm
(0.39 in) (5.91 in)
> 100 mm
(3.94 in)
P_SP_203333_D1_00360001_01_00
ACCEPTED
REJECTED REJECTED
TRACER LINE
OPEN CONDUIT
ABS2413 OR HARNESS
EN6049-006/007
P_SP_203333_D1_00370001_01_00
STEP 1:
OPEN CONDUITABS2413 OREN6049-006/007
10mm
STEP 2: (0.39 in)
LACING TAPENSA8420
10mm
STEP 3:
(0.39 in)
10mm
10mm
(0.39 in)
(0.39 in)
P_SP_203333_D1_00580001_01_01
1 OPEN CONDUIT:
THE STRAIN RELIEF CLAMPS NO
ARE IN CONTACT AND THE
CONDUIT IS SECURED
DRAWING 2
INCREASE THE HARNESS DIAMETER USING
ASNA5107, ABS5334 OR NSA935403 TAPE
UNDER THE OPEN HARNESS AND ASNA5107 OR
NSA935403 TAPE ABOVE THE OPEN HARNESS
DRAWING 1 DRAWING 2
ASNA5107 OR
NSA935403 TAPE
ASNA5107,ABS5334 OR
NSA935403 TAPE
P_SP_203333_D1_02450001_01_00
Figure 20-33-33-0245-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a conduit to an open backshell with
strain relief clamp
** ON A/C ALL
2 OPEN CONDUITS:
THE STRAIN RELIEF CLAMPS NO
ARE IN CONTACT AND THE
CONDUITS ARE SECURED
YES
DRAWING 3
DRAWING 5
1 SHRINKABLE CONDUIT
DRAWING 4 AT LEAST MUST BE
INCREASE THE HARNESS DIAMETER USING INSTALLED IN CASE OF
ASNA5107, ABS5334 OR NSA935403 TAPE ELECTRICAL SEGREGATION*
UNDER THE OPEN CONDUIT AND ASNA5107 OR + SPACERS IF NEEDED
NSA935403 TAPE ABOVE THE OPEN CONDUIT YES
NOTE:
*ELECTRICAL SEGREGATION:EN6049-007 OPEN CONDUIT USED P_SP_203333_D1_02460001_01_00
Figure 20-33-33-0246-0001 (SHEET 1/2) - Miscellaneous Conduits - Installation of a conduit to an open backshell
with strain relief clamp
** ON A/C ALL
DRAWING 3 DRAWING 4
ASNA5107 OR
NSA935403 TAPE
ASNA5107,ABS5334 OR
NSA935403 TAPE
DRAWING 5
70 mm
MIN
(2.76 in)
ABS0916
LACING TAPENSA8420 OR
CABLE TIENSA935401
EXAMPLE ON SIZE 8:
P_SP_203333_D1_02460001_02_00
Figure 20-33-33-0246-0001 (SHEET 2/2) - Miscellaneous Conduits - Installation of a conduit to an open backshell
with strain relief clamp
** ON A/C ALL
STEP 1:
STRAIGHT BACKSHELL
ELBOW BACKSHELL
STEP 2:
BACKSHELL
STRAIN RELIEF
LACING TAPENSA8420
OR CABLE TIENSA935401
OPEN CONDUIT
TAPE NSA935403,
TAPENSA935403 ASNA5107 ORABS5334
ORASNA5107
P_SP_203333_D1_02470001_01_00
Figure 20-33-33-0247-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a conduit to an open backshell with
strain relief
** ON A/C ALL
THE CONDUIT IS
ADAPTED TO THE NO
HARNESS DIAMETER
YES
DRAWING 1
THE PRINCIPLE IS APPLICABLE WITH OR WITHOUT
BRAID SOCK OR EMI OPEN CONDUIT.
DRAWING 2
USE ASNA5107 TAPE TO ADAPT THE DIAMETER HARNESS.
IT CAN BE INSTALLED ON HARNESS, ON BRAID SOCK
AND ON OPEN CONDUIT.
IF THE TAPE DOES NOT GRIP ON THE WIRES
(LOW QUANTITY OF WIRES):
- ADD A FIRST LAYER OF ABS5334 WITH 50% OVERLAP
- SECOND LAYER ASNA5107
DRAWING 1 DRAWING 2
BLACK SELF-ADHESIVE
TAPEABS5334 OR
CONDUITEN6049-006/007
PTFE ADHESIVE TAPEABS5330
ORABS2413
BACKSHELL
BONDING CABLE
SOLDER CONDUIT
METALLIC CLAMPING E0160
STRIPE0805 LACING TAPE NSA8420 OR
CABLE TIE NSA935401
P_SP_203333_D1_02490001_01_00
STEP 1:
STEP 2:
STEP 3:
P_SP_203333_D1_02500001_01_00
ABS1069 ABS0699
P_SP_203333_D1_02230001_01_00
Figure 20-33-33-0223-0001 (SHEET 1) - Miscellaneous Conduits - Attaching open sleeve to ABS1069 and ABS0699
backshell
** ON A/C ALL
10 mm
(0.39 in)
10 mm
(0.39 in)
NOTE:
LACING TAPENSA8420
STEP 1:
CRIMPED PIECE
STEP 2:
P_SP_203333_D1_02570001_01_00
Figure 20-33-33-0257-0001 (SHEET 1) - Miscellaneous Conduits - Particular case for OHDS connecting cable
** ON A/C ALL
END OF
CONNECTOR
10 mm 10 mm OPEN CONDUIT
(0.39 in) (0.39 in) ABS2413 OR EN6049-006/007
P_SP_203333_D1_01360001_01_00
STEP 1:
100 mm
10 mm (3.94 in)
(0.39 in)
100 mm
MAX (3.94 in) 10 mm
(0.39 in)
STEP 2:
15 mm
MIN (0.59 in)
STEP 3:
LACING TAPENSA8420-7
10 mm
(0.39 in) 10 mm
(0.39 in)
P_SP_203333_D1_00330001_01_01
Figure 20-33-33-0033-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a larger conduit - ABS2413 and
EN6049-006/007
** ON A/C ALL
STEP 1:
LACING TAPE
NSA8420-7
10 mm
(0.39 in)
STEP 2:
10 mm
10 mm
(0.39 in)
(0.39 in)
10 mm
10 mm (0.39 in)
(0.39 in) 10 mm
(0.39 in)
STEP 3: 10 mm 10 mm
(0.39 in) (0.39 in)
P_SP_203333_D1_00380001_01_01
EN6049-006/007 ORABS2413
10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
CABLES
10 mm
(0.39 in) 10 mm
10 mm (0.39 in)
(0.39 in) 10 mm
(0.39 in)
70 mm
MIN
(2.76 in)
IF THE DIAMETER OF THE MAIN BUNDLE SLEEVE ALLOWS IT, IT IS POSSIBLE TO INSTALL THIS ONE
AS DESCRIBED ON THE DRAWING BELOW.
EN6049-006/007 OR ABS2413
10 mm
(0.39 in)
10 mm
(0.39 in)
CABLES
10 mm
(0.39 in)
10 mm
(0.39 in)
NOTE:
STEP 1:
10 mm
(0.39 in)
10 mm
(0.39 in)
STEP 2:
LACING TAPE CABLE TIE
NSA8420- 7 NSA935401
OPEN CONDUIT
ABS2413 OR
EN6049-006/007
10 mm
(0.39 in)
30 mm
(1.18 in)
STEP 3:
P_SP_203333_D1_00390001_01_00
35 mm
(1.38 in)
10 mm
(0.39 in)
CABLES
EN6049-006/007 ORABS2413
10 mm
(0.39 in)
10 mm
(0.39 in)
30 mm
(1.18 in)
50 mm
(1.97 in)
NOTE:
NO CABLE TIENSA935401 UNDER AN OPEN CONDUIT.
LACING TAPENSA8420
STEP 1:
OPEN CONDUIT
ABS2413 OR
EN6049-006/007
STEP 2:
10 mm
(0.39 in)
10 mm
(0.39 in)
> 100 mm
(3.94 in)
P_SP_203333_D1_00420001_01_00
Figure 20-33-33-0042-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with Main Harness
without Protection and Secondary Harness with Protection - ABS2413 or EN6049-006/007
** ON A/C ALL
STEP 1:
OPEN CONDUIT
ABS2413 OR
EN6049-006/007
STEP 2:
10 mm
10 mm (0.39 in)
(0.39 in)
STEP 3:
10 mm
(0.39 in)
P_SP_203333_D1_00430001_01_00
Figure 20-33-33-0043-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with Star
Derivation Cables that are Fully Protected - ABS2413 or EN6049-006/007
** ON A/C ALL
STEP 4:
CABLE TIE
NSA935401 OR
LACING TAPE
NSA8420- 7
10 mm
10 mm (0.39 in)
(0.39 in)
STEP 5:
P_SP_203333_D1_00440001_01_00
Figure 20-33-33-0044-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with Star
Derivation Cables that are Fully Protected - ABS2413 or EN6049-006/007
** ON A/C ALL
SLEEVE EN6049-006/007
OR ABS2413
SLEEVE EN6049-006/007
OR ABS2413
OUTER CABLE TIENSA935401
10 mm
OR LACING TAPENSA8420
(0.39 in)
10 mm
(0.39 in)
10 mm
(0.39 in)
10 mm OUTER CABLE TIE NSA935401
(0.39 in)
OR LACING TAPE NSA8420
3 PIECES OF SLEEVEEN6049-006/007 OR
ABS2413 INSTALLED ON THE HARNESS TO BE
PROTECTED AND HELD BY LACING TAPES
P_SP_203333_D1_00500001_01_01
Figure 20-33-33-0050-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with Star
Derivation Cables that are Fully Protected - ABS2413 or EN6049-006/007
** ON A/C ALL
CABLE TIENSA935401
OR LACING TAPENSA8420
UNPROTECTED CABLE
TRACER LINE VISIBLE
EN6049-006/007 PIECE OF EN6049-006/007
ORABS2413 OR ABS2413 EN4674-003/004
CABLES
10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
150 mm
MAX
(5.90 in)
P_SP_203333_D1_01330001_01_01
Figure 20-33-33-0133-0001 (SHEET 1) - Miscellaneous Conduits - Special Installation of an Open Conduit - Overlap
Tolerance - ABS2413 or EN6049-006/007
** ON A/C ALL
METALLIC CLAMPING
STRIPE0805
P_SP_203333_D1_01340001_01_01
BLACK SELF-ADHESIVE
TAPE ABS5334A01 P_SP_203333_D1_01350001_01_00
SLEEVEEN6049-006/007
ORABS2413
METALLIC CLAMPE0805
SLEEVEEN4674-003/004
SOLDER SLEEVEE0160
CABLES
20 mm
(0.79 in)
30 mm
(1.18 in)
40 mm
CONNECTOR+CHIMNEY (1.57 in)
50 mm
(1.97 in)
NOTE:
30 mm
STEP 1: (1.18 in)
20 mm
STEP 4: (0.78 in)
OF OPEN CONDUITEN4674
INTERNAL PROTECTION
OPEN CONDUITABS2413
OREN6049-006/007
(0.39 in)
(2.76 in)
CABLE TIES NSA935401 OR
10 mm
LACING TAPES NSA8420-7
70 mm
TERMINAL LUG
NSA936507TG
(0.39 in)
10 mm
SILICONE TAPE ASNA5107B
BLACK SELF-ADHESIVE
(1.97 in)
50 mm
CONNECTOR AS POSSIBLE
AS NEAR
OPEN BACKSHELL
P_SP_203333_D1_01370001_01_01
INTERMEDIATE BONDING BRAID OF OPEN CONDUIT EN4674 THAT GOES THROUGH OPEN
CONDUIT ABS2413 OR EN6049-006/007 PROTECTION
METALLIC BRAID OF
OPEN CONDUIT EN4674
HARNESS LACING TAPE NSA8420
OR CABLE TIENSA935401
P_SP_203333_D1_01530001_01_00
Figure 20-33-33-0153-0001 (SHEET 1) - Miscellaneous Conduits - Intermediate Bonding Lead of an Open Conduit
EN4674 that Goes Through an Open Conduit ABS2413 or EN6049-006/007 Protection
** ON A/C ALL
SYMMETRICAL DERIVATION OF OPEN CONDUIT EN4674-003/004 + OPEN CONDUIT ABS2413 OR EN6049-006/007 PROTECTION
10 mm 10 mm
(0.39 in) (0.39 in)
ESPM
OPEN CONDUIT
10 mm 10 mm
ABS2413 OR EN6049-006/007
(0.39 in) (0.39 in)
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES
10 mm 10 mm
DATE
10 mm
(0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
70 mm
(2.76 in)
10 mm 10 mm
(0.39 in) (0.39 in)
OPEN CONDUIT
49
** ON A/C ALL
ABS2413 OR EN6049-006/007
NUMBER
REVISION
10 mm
(0.39 in)
10 mm 10 mm OPEN CONDUIT
EN4674-003/004
(0.39 in) (0.39 in)
30 mm
(1.18 in)
P_SP_203333_D1_01380001_01_00
SYMMETRICAL DERIVATION OF OPEN CONDUIT EN4674-003/004 + OPEN CONDUIT ABS2413 OR EN6049-006/007 PROTECTION
01-May-2024
CABLES
10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
49
** ON A/C ALL
10 mm 10 mm 10 mm
(0.39 in) (0.39 in) (0.39 in)
NUMBER
10 mm 10 mm 10 mm
REVISION
P_SP_203333_D1_01390001_01_00
10 mm
(0.39 in)
35 mm
LACING TAPE (1.38 in)
NSA8420- 7
CABLES
P_SP_203333_D1_01400001_01_00
CABLES
ASYMMETRICAL DERIVATION OF OPEN CONDUIT EN4674-003/004 + OPEN CONDUIT ABS2413 O REN6049-006/007 PROTECTION
EN6049-006/007
OPEN CONDUIT
ABS2413 OR
(1.38 in)
35 mm
(1.97 in)
50 mm
(1.18 in)
30 mm
(0.39 in)
10 mm
LACING TAPE
NSA8420- 7
(0.39 in)
10 mm
(0.39 in)
10 mm
T A P EABS5334 A01
SELF-ADHESIVE
BLACK
EN4674-003/004
OPEN CONDUIT
(4.72 in)
120 mm
(0.39 in)
10 mm
(1.18 in)
30 mm
(1.38 in)
35 mm
(1.97 in)
50 mm
(0.39 in)
10 mm
(0.39 in)
10 mm
P_SP_203333_D1_01410001_01_00
STEP 1:
SPLIT SUPPORT SLEEVESABS0940
120 mm
(4.72 in)
120 mm
(4.72 in)
STEP 2:
OPEN CONDUIT
ABS2413 OREN6049-006/007 10 mm
(0.39 in)
LACING TAPENSA8420- 7
STEP 3:
10 mm
(0.39 in)
20 mm
(0.79 in)
P_SP_203333_D1_01420001_01_00
CABLES
OPEN CONDUIT ABS2413
OR EN6049-006/007
(0.79 in)
20 mm
DOUBLE OPPOSITE SYMMETRICAL DERIVATION OF OPEN CONDUIT EN4674-003/004
(0.39 in)
10 mm
(0.39 in)
10 mm
+ OPEN CONDUIT ABS2413 OR EN6049-006/007 PROTECTION
(0.39 in)
10 mm
LACING TAPE
NSA8420- 7
BLACK SELF-ADHESIVE
100 mm MIN
(3.94 in)
ADDITIONAL PROTECTIVE CONDUIT
ABS2413 OR EN6049-006/007
(0.39 in)
10 mm
(0.39 in)
10 mm
(0.39 in)
10 mm
(0.79 in)
20 mm
EN4674-003/004
OPEN CONDUIT
P_SP_203333_D1_01430001_01_00
OPEN CONDUITS
ABS2413 OR
EN6049-006/007
LACING TAPES
NSA8420- 7
STEP 2:
BLACK SELF-ADHESIVE TAPE ABS5334A01
10 mm
STEP 3: (0.39 in)
STEP 4:
30 mm ADDITIONAL PROTECTIVE
(1.18 in) CONDUIT ABS2413
OR EN6049-006/007
STEP 5:
10 mm 10 mm 10 mm 10 mm
(0.39 in) (0.39 in) (0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
P_SP_203333_D1_01440001_01_00
STEP 1:
LACING TAPES
NSA8420- 7
10 mm
(0.39 in)
STEP 2:
10 mm 10 mm
(0.39 in) (0.39 in)
P_SP_203333_D1_01450001_01_00
STEP 3:
LACING TAPES
NSA8420- 7
10 mm 10 mm 10 mm 10 mm
(0.39 in) (0.39 in) (0.39 in) (0.39 in)
STEP 4:
STEP 5:
10 mm
(0.39 in)
35 mm
(1.38 in)
P_SP_203333_D1_01460001_01_00
STEP 6:
LACING TAPE ADDITIONAL PROTECTIVE CONDUIT
NSA8420- 7 ABS2413 OR EN6049-006/007
STEP 7:
STEP 8:
35 mm
(1.38 in)
10 mm
(0.39 in)
60 mm 60 mm
(2.36 in) (2.36 in)
P_SP_203333_D1_01470001_01_00
STEP 9:
STEP 10:
P_SP_203333_D1_01480001_01_00
CABLES
EN4674-003/004
OPEN CONDUIT
(1.18 in)
30 mm
DOUBLE OPPOSITE ASYMMETRICAL DERIVATION OF OPEN CONDUIT EN4674-003/004
(0.39 in)
10 mm
(1.38 in)
35 mm
+ OPEN CONDUIT ABS2413 OR EN6049-006/007 PROTECTION
(0.39 in)
10 mm
(0.39 in)
10 mm
BLACK SELF-ADHESIVE
TAPE ABS5334A01
110 mm MIN
(4.33 in)
LACING TAPES
NSA8420- 7
(2.17 in)
55 mm
(0.39 in)
10 mm
(0.39 in)
10 mm
(1.38 in)
35 mm
(1.18 in)
30 mm
(0.39 in)
ADDITIONAL PROTECTIVE CONDUIT
10 mm
ABS2413 OR EN6049-006/007
P_SP_203333_D1_01490001_01_00
P_SP_203333_D1_01500001_01_01
Figure 20-33-33-0150-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit Across a Feed-
through Bulkhead - One Branch - EN6049-006/007
** ON A/C ALL
TAPE ASNA5107
01
49
** ON A/C ALL
SELF-ADHERING TAPE CABLE TIE NSA935401
ABS5334
NUMBER
REVISION
NOTE:
01 THE END OF THE TAPE ASNA5107 NEED TO BE
P_SP_203333_D1_01510001_01_01
(AIRBUS)
Figure 20-33-33-0151-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit Across a Feed-
20-33-33-01 - Miscellaneous Conduits - Description
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
10 mm
30 mm (0.39 in)
MIN (1.18 in)
10 mm
10 mm (0.39 in) 10 mm
(0.39 in) (0.39 in)
10 mm
TEXTILE EXTERNAL
(0.39 in) 01 PROTECTION
IF POSSIBLE ADD
TAPEASNA5107 CONDUIT
EN6049-006/007
PTFE ADHESIVE ORABS2413
ABS5330 ON 2 LAYERS
SELF-ADHERING TAPEABS5334 LACING TAPENSA8420
PANEL OR CABLE TIENSA935401
NOTE:
01 THE END OF THE TAPE ASNA5107 NEEDS TO BE TIED
BY LACING TAPE NSA8420
P_SP_203333_D1_01520001_01_01
Figure 20-33-33-0152-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit Across a Feed-
through Bulkhead - Two Branches - EN6049-006/007
** ON A/C ALL
OPEN CONDUIT
CABLE TIE NSA935401
ABS2413 OR
OR LACING TAPE NSA8420 EN6049-006/007
20 mm
(0.79 in) 10 mm
RIGID CONDUIT (0.39 in)
NSA935805
10 mm
(0.39 in)
- WHEN THE OPEN CONDUIT CANNOT BE ENGAGED INTO THE RIGID CONDUIT:
OPEN CONDUIT
CABLE TIE NSA935401
ABS2413 OR
OR LACING TAPE NSA8420 EN6049-006/007
20 mm 10 mm
(0.79 in) (0.39 in)
RIGID CONDUIT
NSA935805 10 mm
(0.39 in)
P_SP_203333_D1_00110001_01_02
Figure 20-33-33-0011-0001 (SHEET 1) - Miscellaneous Conduits - Specific Installation - EN6049-006 and EN6049-
007
** ON A/C ALL
ABS2418 A 05 - 5
COLOR CODE
SIZE CODE
MATERIAL CODE
STANDARD P/N
SECOND TRACER
LINE
FIRST TRACER
LINE
THIRD TRACER
LINE
OVERLAP
ANGLE
CABLE HARNESS
DIAMETER
P_SP_203333_D1_00310001_01_00
STEP 1:
STEP 2:
P_SP_203333_D1_01110001_01_00
Figure 20-33-33-0111-0001 (SHEET 1) - Miscellaneous Conduits - Removal of the Internal Protection of an Open
Conduit - ABS2418
** ON A/C ALL
METALLIC CLAMPING
STRIPE0805 SELF ADHERING TAPEABS5334A01
OR ADHESIVE TAPE PTFEABS5330
SPLIT SUPPORT
ABS0940
30 mm
(1.18 in)
SIZE 1 20 mm SIZE 2
(0.79 in)
50 mm
(1.97 in)
NOTE:
LACING TAPENSA8420
TEXTILE
STEP 2:
METALLIC
20mm
(0.78 in) 60mm
(2.36 in) PTFE
STEP 3:
STEP 4:
P_SP_203333_D1_02200001_01_00
Figure 20-33-33-0220-0001 (SHEET 1/2) - Miscellaneous Conduits - Adapting a higher open sleeve
** ON A/C ALL
STEP 5:
STEP 6:
STEP 7:
P_SP_203333_D1_02200001_02_00
Figure 20-33-33-0220-0001 (SHEET 2/2) - Miscellaneous Conduits - Adapting a higher open sleeve
** ON A/C ALL
TERMINAL LUGNSA936507 TG
BONDING BRAID
DAN416GN
INTERNAL PROTECTION OF THE
EN4674-003/004
50 mm
MAX (1.97 in) METALLIC CLAMPING
STRIPE0805
SELF AMALGAMING 40 mm
TAPEABS5334 (1.57 in)
EN4674-003/004
ADHESIVE TAPE
PTFEABS5330
ABS2418
SPLIT SUPPORT 20 mm
ABS0940 (0.79 in) EN6049-006/007
20 mm
(0.79 in)
40 mm
(1.57 in) 50 mm
MAX (1.97 in)
NOTE:
THE EXTRA PIECE OF EMI CONDUIT IS NEEDED ONLY IF THE MAIN OPEN CONDUIT IS NOT CLOSED.
THIS PROCESS CAN BE USED IN THE CASE OF ADAPTING THE CONDUIT ABS2418 WITH THE
CONDUIT EN6049 ONLY.
THIS PROCESS CAN BE USED TO ADAPT A CONDUIT ABS2418 AND EN4674-003/004 AND
EN60490-006/007 WITHOUT BONDING BRAID.
BONDING BRAID SHALL NOT EXCEED 250 mm (9.84 in).
LACING TAPENSA8420
OPEN SLEEVE ABS2418
TEXTILE
METALLIC
PTFE PROTECTION
P_SP_203333_D1_02540001_01_00
Figure 20-33-33-0254-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the split support between ABS2418,
EN4674-003/004, EN6049-006/007 and bonding braid
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
100 mm
(3.94 in)
NOTE:
ABS2418
TEXTILE
METALLIC
PTFE
P_SP_203333_D1_02550001_01_00
Figure 20-33-33-0255-0001 (SHEET 1/2) - Miscellaneous Conduits - Installation of the split support between
ABS2418, EN4674-003/004, EN6049-006/007 and bonding braid
** ON A/C ALL
STEP 4: METALLIC
EN4674-003/004
100 mm
(3.94 in) PTFE
STEP 5:
INTERNAL PROTECTION
OF THE EN4674
EN4674-004
ABS2418
20 mm
20 mm EN6049-006/007
(0.79 in)
STEP 7: (0.79 in)
NOTE:
LACING TAPENSA8420
ABS2418
TEXTILE
METALLIC
PTFE P_SP_203333_D1_02550001_02_00
Figure 20-33-33-0255-0001 (SHEET 2/2) - Miscellaneous Conduits - Installation of the split support between
ABS2418, EN4674-003/004, EN6049-006/007 and bonding braid
** ON A/C ALL
MAIN
HARNESS
10 mm
MIN (0.39 in)
BRANCH 2
20 mm //
MAX (0.79 in) // //
90 mm
(3.54 in)
NOTE:
LACING TAPENSA8420
Figure 20-33-33-0112-0001 (SHEET 1) - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a
Split Support Sleeve ABS0940 - ABS2418
** ON A/C ALL
STEP 3:
10 mm 10 mm
MIN (0.39 in) MIN (0.39 in)
20 mm
(0.79 in)
P_SP_203333_D1_01130001_01_01
Figure 20-33-33-0113-0001 (SHEET 1) - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a
Split Support Sleeve ABS0940 - ABS2418
** ON A/C ALL
20 mm METALLIC BRAID
(0.79 in) 60 mm
(2.36 in) INTERNAL PTFE PROTECTION
20 mm
(0.79 in) 60 mm
(2.36 in)
STEP 6:
LACING TAPESNSA8420
STEP 7:
CABLE TIENSA935401
STEP 8:
Figure 20-33-33-0114-0001 (SHEET 1) - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a
Split Support Sleeve ABS0940 - ABS2418
** ON A/C ALL
STEP 9:
LACING TAPE NSA8420
STEP 10:
STEP 11:
P_SP_203333_D1_01150001_01_00
Figure 20-33-33-0115-0001 (SHEET 1) - Miscellaneous Conduits - Symmetrical Derivation of an Open Conduit with a
Split Support Sleeve ABS0940 - ABS2418
** ON A/C ALL
METALLIC CLAMPING
STRIPE0805 BRANCH 1
ADHESIVE TAPE PTFE
ABS5330 ON THE CABLE
*AS CLOSE AS
POSSIBLE
10 TO 20 mm
(0.39 TO 0.79 in)
BRANCH 2
NOTE:
*WITHOUT CREATING CONSTRAINTS ON CABLES
LACING TAPENSA8420
Figure 20-33-33-0221-0001 (SHEET 1) - Miscellaneous Conduits - Symmetrical derivation at closed backshell level
** ON A/C ALL
METALLIC CLAMPING
STRIPE0805
BLACK SELF-ADHESIVE
TAPE ABS5334 PTFE ADHESIVE TAPEABS5330 OR
BLACK SELF-ADHESIVE TAPEABS5334
MAIN
HARNESS
MAIN
HARNESS
SPLIT SUPPORT
ABS0940
30 mm
MIN (1.18 in) BRANCH 1
50 mm 50 mm
MAX (1.97 in) (1.97 in)
NOTE:
LACING TAPENSA8420
Figure 20-33-33-0116-0001 (SHEET 1) - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit with a
Split Support Sleeve ABS0940 - ABS2418
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
10 mm
10 mm MIN (0.39 in)
MIN (0.39 in)
STEP 4:
OPEN CONDUITABS2418
STEP 5:
EXTERNAL TEXTILE PROTECTION
METALLIC BRAID
20 mm INTERNAL PTFE PROTECTION
(0.79 in) 60 mm
(2.36 in)
P_SP_203333_D1_01170001_01_01
Figure 20-33-33-0117-0001 (SHEET 1) - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit with a
Split Support Sleeve ABS0940 - ABS2418
** ON A/C ALL
STEP 5 (CONTINUE):
STEP 8:
P_SP_203333_D1_01180001_01_00
Figure 20-33-33-0118-0001 (SHEET 1) - Miscellaneous Conduits - Asymmetrical Derivation of an Open Conduit with a
Split Support Sleeve ABS0940 - ABS2418
** ON A/C ALL
METALLIC CLAMPING
STRIPE0805
SPLIT SUPPORT
ABS0940 PTFE ADHESIVE
SELF-ADHERING TAPEABS5330
TAPEABS5334
HARNESS
20 mm
20 mm (0.79 in) 20 mm
(0.79 in) (0.79 in)
20 mm BRANCH
(0.79 in)
40 mm
(1.57 in)
NOTE:
LACING TAPENSA8420
Figure 20-33-33-0229-0001 (SHEET 1) - Miscellaneous Conduits - Double opposite symmetrical derivation with split
support
** ON A/C ALL
STEP 1:
TEXTILE
METALLIC
20 mm
(0.78 in) 60 mm
(2.36 in) PTFE
STEP 2:
STEP 3:
BRANCH
P_SP_203333_D1_02300001_01_00
Figure 20-33-33-0230-0001 (SHEET 1/2) - Miscellaneous Conduits - Double Opposite Symmetrical Derivation with
Split Support - Installation
** ON A/C ALL
STEP 5: 60 mm
(2.36 in)
STEP 6:
STEP 7:
MAIN BUNDLE
BRANCH
STEP 8: 60 mm
(2.36 in)
STEP 9:
P_SP_203333_D1_02300001_02_01
Figure 20-33-33-0230-0001 (SHEET 2/2) - Miscellaneous Conduits - Double Opposite Symmetrical Derivation with
Split Support - Installation
** ON A/C ALL
METALLIC CLAMPING
STRIPE0805
SPLIT SUPPORT
ABS0940 PTFE ADHESIVE
SELF-ADHERING TAPEABS5330
TAPEABS5334
HARNESS
BRANCH
15 mm
20 mm (0.59 in) 20 mm
(0.79 in) (0.79 in)
15 mm
30 mm (0.59 in)
(1.18 in)
NOTE:
LACING TAPENSA8420
Figure 20-33-33-0227-0001 (SHEET 1) - Miscellaneous Conduits - Double opposite asymmetrical derivation with split
support
** ON A/C ALL
STEP 1:
TEXTILE
STEP 2: METALLIC
20 mm
(0.78 in) 60 mm
(2.36 in) PTFE
STEP 3:
P_SP_203333_D1_02280001_01_00
Figure 20-33-33-0228-0001 (SHEET 1/3) - Miscellaneous Conduits - Double opposite asymmetrical derivation with
split support - Installation
** ON A/C ALL
STEP 4:
STEP 5:
STEP 6:
STEP 7:
P_SP_203333_D1_02280001_02_00
Figure 20-33-33-0228-0001 (SHEET 2/3) - Miscellaneous Conduits - Double opposite asymmetrical derivation with
split support - Installation
** ON A/C ALL
STEP 8:
STEP 9:
STEP 10:
P_SP_203333_D1_02280001_03_00
Figure 20-33-33-0228-0001 (SHEET 3/3) - Miscellaneous Conduits - Double opposite asymmetrical derivation with
split support - Installation
** ON A/C ALL
INSTALLATION OF THE INTERMEDIARY BONDING BRAID ON AN OPEN CONDUIT ABS2418 WITH SPLIT SUPPORT ABS0940
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES
TERMINAL LUG
NSA936507TG
METALLIC CLAMP BONDING BRAID
E0805 DAN416GN
SPLIT SUPPORT SLEEVE
ABS0940
PTFE ADHESIVE TAPE BLACK SELF-ADHESIVE TAPE
ABS5330
DATE
ABS5334A01
LACING TAPES METALLIC BRAID
REVISION
NSA8420 INTERNAL
01-May-2024
OPEN
CONDUIT
ABS2418
49
** ON A/C ALL
NUMBER
REVISION
BLACK SELF-
20 mm 20 mm ADHESIVE TAPE
(0.79 in) (0.79 in) ABS5334A01
40 mm 40 mm EXTERNAL TEXTILE
(1.57 in) (1.57 in) PROTECTION OF
OPEN CONDUIT
50 mm MAX 50 mm MAX ABS2418
(1.97 in) (1.97 in)
P_SP_203333_D1_01190001_01_00
(AIRBUS)
20-33-33-01 - Miscellaneous Conduits - Description
STEP 1:
D
STEP 2:
STEP 4:
EXTERNAL TEXTILE PROTECTION
METALLIC BRAID
STEP 5:
P_SP_203333_D1_01200001_01_00
STEP 6:
STEP 7:
STEP 8:
10 mm MAX
(0.39 in)
STEP 9:
P_SP_203333_D1_01210001_01_00
STEP 10:
PTFE ADHESIVE TAPE ABS5330
STEP 11:
BONDING BRAID DAN416GN
STEP 12:
P_SP_203333_D1_01220001_01_00
TERMINAL LUGNSA936507 TG
BONDING BRAID
DAN416GN
25 mm
(0.98 in)
SPLIT
SUPPORT
ABS0940
25 mm 25 mm
(0.98 in) (0.98 in) SELF AMALGAMING
TAPEABS5334
METALLIC CLAMPING
ADHESIVE TAPE STRIPE0805
PTFEABS5330 20 mm
10 mm (0.79 in)
MAX (0.39 in)
10 mm
MAX (0.39 in)
20 mm
(0.79 in) 20 mm
(0.79 in)
NOTE:
LACING TAPENSA8420
STEP 1:
STEP 2:
STEP 3:
STEP 4:
STEP 5:
P_SP_203333_D1_02360001_01_00
TERMINAL LUGNSA936507TG
METALLIC CLAMPING
STRIPE0805
BONDING BRAID
DAN416GN
ADHESIVE TAPE
10 mm PTFEABS5330
(0.39 in)
SPLIT SUPPORT
40 mm SELF AMALGAMING
ABS0940
40 mm (1.58 in) TAPEABS5334
50 mm (1.58 in)
MAX (1.97 in)
50 mm
MAX (1.97 in)
NOTE:
LACING TAPENSA8420
OPEN SLEEVE ABS2418
TEXTILE
METALLIC
PTFE PROTECTION P_SP_203333_D1_02370001_01_00
Figure 20-33-33-0237-0001 (SHEET 1) - Miscellaneous Conduits - Stop of open conduit ABS2418 with bonding braid
with split support ABS0940
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3: 10 mm
MIN (0.39 in)
100 mm
(3.93 in)
SPLIT SUPPORT
STEP 4: ADHESIVE TAPE
ABS0940
PTFE ABS5330
10 mm
(0.39 in)
NOTE:
LACING TAPENSA8420
OPEN SLEEVE ABS2418
TEXTILE
METALLIC
PTFE PROTECTION P_SP_203333_D1_02380001_01_00
Figure 20-33-33-0238-0001 (SHEET 1/2) - Miscellaneous Conduits - Stop of open sleeve ABS2418 with bonding braid
with split support ABS0940 - Installation
** ON A/C ALL
STEP 5:
STEP 6:
TERMINAL LUGNSA936507 TG
BONDING BRAID
DAN416GN
METALLIC CLAMPING
SPLIT SUPPORT
STRIPE0805
ABS0940
10 mm
(0.39 in)
ADHESIVE TAPE
PTFE ABS5330
STEP 7:
SELF ADHERING TAPE ABS5334
NOTE:
LACING TAPENSA8420
OPEN SLEEVE ABS2418
TEXTILE
METALLIC
PTFE PROTECTION P_SP_203333_D1_02380001_02_00
Figure 20-33-33-0238-0001 (SHEET 2/2) - Miscellaneous Conduits - Stop of open sleeve ABS2418 with bonding braid
with split support ABS0940 - Installation
** ON A/C ALL
SPLIT SUPPORT
ABS0940
SOLDER SLEEVE
BACKSHELLABS2216 ADHESIVE PTFE
E0160 METALLIC CLAMPING
STRIPE0805 TAPEABS5330
SOCK OF BACKSHELL
ABS2216
50 mm
MAX (1.97 in)
115 mm
MIN (4.53 in)
SELF AMALGAMING
TAPEABS5334
150 mm
MIN (5.91 in)
NOTE:
LACING TAPENSA8420
Figure 20-33-33-0225-0001 (SHEET 1) - Miscellaneous Conduits - Installation process for open sleeve ABS2418 to a
closed backshell ABS2216
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
STEP 4:
60 mm
MIN
(2.36 in)
P_SP_203333_D1_02260001_01_00
Figure 20-33-33-0226-0001 (SHEET 1/2) - Miscellaneous Conduits - Installation process for open sleeve ABS2418 to
a closed backshell ABS2216
** ON A/C ALL
STEP 5:
STEP 6:
STEP 7:
STEP 8:
P_SP_203333_D1_02260001_02_00
Figure 20-33-33-0226-0001 (SHEET 2/2) - Miscellaneous Conduits - Installation process for open sleeve ABS2418 to
a closed backshell ABS2216
** ON A/C ALL
STEP 2:
10 mm 10 mm
MIN (0.39 in) MIN (0.39 in)
STEP 3:
STEP 4:
SHIELD BOND CABLE
METALLIC BRAID
EXTERNAL TEXTILE
PROTECTION
P_SP_203333_D1_01230001_01_01
SPRING WASHER
TERMINAL LUG
WRONG
SPRING WASHER
TERMINAL LUG
SPACER
GOOD
STEP 9:
P_SP_203333_D1_01240001_01_01
STEP 11:
METALLIC CLAMPE0805
STEP 12:
EXTERNAL TEXTILE
PROTECTION
CABLE TIENSA935401
STEP 13:
STEP 14:
BONDING BRAID
DAN416 GN
TERMINAL LUG
NSA936507TG SPLIT SUPPORT
SLEEVE ABS0940 BLACK SELF-ADHESIVE
TAPE ABS5334 A01
PTFE
PROTECTION
P_SP_203333_D1_01260001_01_00
P_SP_203333_D1_01270001_01_00
STEP 2:
BOND CABLE
OPEN CONDUIT
ABS2418
INTERNAL PTFE
PROTECTION
P_SP_203333_D1_01280001_01_00
STEP 4:
EXTERNAL TEXTILE PROTECTION OF
OPEN CONDUITABS2418
10 mm
(0.39 in)
METALLIC BRAID
STEP 5:
10 mm
(0.39 in)
METALLIC CLAMPE0805
STEP 6:
TRACER LINE
P_SP_203333_D1_01290001_01_00
METALLIC CLAMPING
STRIPE0805
PANEL
SELF-ADHERING
TAPEABS5334
BULKHEAD
10 mm
(0.39 in)
30 mm MECHANICAL PROTECTION
(1.18 in)
NOTE:
LACING TAPE NSA8420 OR CABLE TIENSA935401
LACING TAPENSA8420
MECHANICAL PROTECTION:EN6049-006/007,ABS2413 OR REINFORCED TAPE ASNA5107 (THE END OF
THE TAPEASNA5107 NEEDS TO BE TIED)
OPEN SLEEVE ABS2418
TEXTILE
METALLIC
PTFE PROTECTION P_SP_203333_D1_02330001_01_00
Figure 20-33-33-0233-0001 (SHEET 1) - Miscellaneous Conduits - Installation of open sleeve ABS2418 on a bulkhead
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
P_SP_203333_D1_02340001_01_00
Figure 20-33-33-0234-0001 (SHEET 1) - Miscellaneous Conduits - Installation of open sleeve ABS2418 on a bulkhead
** ON A/C ALL
DEFORMATION OF
THE EMI MESH ON
A STRAIGHT LINE/
MAIN HARNESS: WITHOUT LENGTH LIMIT ACCEPTED
DEFORMATION
WIDTH 3 mm
(0.12 in)
LENGTH
WIDTH
80 mm
1m 1m
EMI MESH
DEFORMATION TOO WIDTH > 5 mm (0.20 in) REJECTED
WIDE
P_SP_203333_D1_01300001_01_00
Figure 20-33-33-0130-0001 (SHEET 1) - Miscellaneous Conduits - Acceptance and Rejection Criteria of an Open
Conduit - ABS2418
** ON A/C ALL
DEFORMATION OF
MAX WIDTH: 20 mm (0.79 in)
THE EMI MESH ON ACCEPTED
MAX LENGTH: 50 mm (1.97 in)
THE BRANCH AT
DERIVATION LEVEL
P_SP_203333_D1_01310001_01_00
Figure 20-33-33-0131-0001 (SHEET 1) - Miscellaneous Conduits - Acceptance and Rejection Criteria of an Open
Conduit - ABS2418
** ON A/C ALL
E0507 B01 V
GRIPPING
STRIP
GRIPPING
STRIP
HARNESS CONDUIT
E0507
1 TO 2 mm
(0.039 TO 0.079 in)
CORRECT INCORRECT
P_SP_203333_D1_00040001_01_01
EN4674- 0 0 3 - 05 P
EN4674-004 - 05 P
SIZE CODE
SLEEVE TYPE
STANDARD P/N
EN4674-003 EN4674-004
P_SP_203333_D1_00280001_01_00
Figure 20-33-33-0028-0001 (SHEET 1) - Miscellaneous Conduits - P/N Characteristics - EN4674-003 and EN4674-
004
** ON A/C ALL
INTERNAL PTFE
PROTECTION OF
OPEN CONDUIT EN4674
MIN 30 mm THERMO RETRACTABLE
MIN 50 mm
(1.18 in) SHEATH OR
(1.97 in)
BLACK SELF-ADHESIVE
LACING TAPES T A P EABS5334A01 OR
NSA8420- 7 PTFE ADHESIVE
T A P EABS5330
HARNESS
BLACK SELF-ADHESIVE
APPROX APPROX APPROX TAPE ABS5334A01
20 mm 20 mm 20 mm
(0.79 in) (0.79 in) (0.79 in)
METALLIC BRAID OF
OPEN CONDUIT EN4674
- IF THE CABLES COME FROM THE TWO SIDES OF THE LEADOUT OR IF YOU CANNOT OBEY THE
BEND RADIUS, THEN USE THE METHOD THAT FOLLOWS.
CABLE CURVATURE
RADIUS
BREAKOUT
LACING TAPE
NSA8420-7
CABLE LEADOUT
MAIN HARNESS
P_SP_203333_D1_01590001_01_00
Figure 20-33-33-0159-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on Cable Leadout -
EN4674
** ON A/C ALL
HARNESS
TAPES ABS5330
INSTALLATION OF AN OPEN CONDUIT EN4674 IN AN OPTICAL-FIBER CABLE LEADOUT
APPROX 20 mm
(0.79 in)
MIN 30 mm
APPROX 20 mm
(1.18 in)
(0.79 in)
APPROX 20 mm
LACING TAPES
MIN 50 mm
NSA8420- 7
(1.97 in)
(0.79 in)
INTERNAL PTFE PROTECTION
OF OPEN CONDUIT EN4674
P_SP_203333_D1_01600001_01_00
LACING TAPENSA8420
P_SP_203333_D1_01610001_01_01
Figure 20-33-33-0161-0001 (SHEET 1) - Miscellaneous Conduits - Remove or Fold Back the Internal Protection of
Open Conduit - EN4674
** ON A/C ALL
METALLIC BRAID OF
OPEN CONDUIT
INSTALLATION OF A LARGER OPEN CONDUIT WITH SPLIT SUPPORT SLEEVE ABS0940
EN4674
METALLIC
CLAMP
E0805
SELF-ADHESIVE TAPE
PTFE ADHESIVE
TAPE ABS5330
ABS5334A01
INTERNAL PROTECTION
BLACK
OF OPEN CONDUIT
OR
EN4674
MIN 115 mm
MAX 30 mm
(4.53 in)
(1.18 in)
SPLIT SUPPORT
ABS0940
SLEEVE
METALLIC
CLAMP
E0805
PTFE ADHESIVE TAPE
ABS5330
BLACK SELF-ADHESIVE
TAPE ABS5334A01
MIN 20 mm
(0.79 in)
LACING TAPE
NSA8420- 7
HARNESS
P_SP_203333_D1_02120001_01_00
Figure 20-33-33-0212-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Larger Open Conduit with Split
Support Sleeve ABS0940 - EN4674
** ON A/C ALL
D
STEP 2:
BLACK SELF-ADHESIVE
T A P EABS5334A01
STEP 3:
10 mm MAX 10 mm MAX
(0.39 in) (0.39 in)
LACING TAPENSA8420- 7
OPEN CONDUITEN4674
STEP 5:
INTERNAL PROTECTION OF
OPEN CONDUIT EN4674 P_SP_203333_D1_02130001_01_00
Figure 20-33-33-0213-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Larger Open Conduit with Split
Support Sleeve ABS0940 - EN4674
** ON A/C ALL
STEP 6:
STEP 7:
STEP 8:
P_SP_203333_D1_02140001_01_00
Figure 20-33-33-0214-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Larger Open Conduit with Split
Support Sleeve ABS0940 - EN4674
** ON A/C ALL
PROTECTION OF OPEN
CONDUIT EN4674
INTERNAL PTFE
INSTALLATION OF THE INTERMEDIARY BONDING BRAID ON AN OPEN CONDUIT EN4674
HARNESS
TERMINAL LUG
NSA936507TG
BONDING BRAID
WITH SPLIT SUPPORT SLEEVE ABS0940 (SOLUTION 1)
DAN416GN
MAX 10 mm
(0.39 in)
ADHESIVE TAPE
MAX 50 mm
ABS5330
(1.97 in)
PTFE
METALLIC CLAMP
E0805
THE BONDING BRAID MUST NOT BE MORE THAN 250 mm (9.84 in).
SPLIT SUPPORT
MAX 50 mm
ABS0940
SLEEVE
(1.97 in)
SELF-ADHESIVE TAPE
MAX 10 mm
(0.39 in)
ABS5334A01
BLACK
NOTE:
P_SP_203333_D1_01620001_01_00
Figure 20-33-33-0162-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on
an Open Conduit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
** ON A/C ALL
D
BLACK SELF-ADHESIVE TAPE
ABS5334A01
STEP 2:
10 mm MAX 10 mm MAX
(0.39 in) (0.39 in)
STEP 4:
METALLIC CLAMPE0805
STEP 5:
PTFE ADHESIVE TAPEABS5330
STEP 6:
BLACK SELF-ADHESIVE TAPE ABS5334A01
50 mm MAX
(1.97 in)
P_SP_203333_D1_01630001_01_00
Figure 20-33-33-0163-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on
an Open Conduit with Split Support Sleeve ABS0940 - Solution 1 - EN4674
** ON A/C ALL
TERMINAL LUG
NSA936507TG
PTFE
ADHESIVE TAPE BONDING BRAID
DAN416GN
ABS5330
SPLIT SUPPORT
S L E E V EABS0940
DATE
METALLIC CLAMP
BLACK E0805
REVISION
SELF-ADHESIVE TAPE
01-May-2024
** ON A/C ALL
LACING TAPE
METALLIC BRAID OF NSA8420- 7
NUMBER
20 mm 20 mm
(0.79 in) (0.79 in)
30 mm 30 mm
(1.18 in) (1.18 in)
40 mm 40 mm
(1.57 in) (1.57 in)
MAX 50 mm MAX 50 mm
(1.97 in) (1.97 in)
NOTE:
THE BONDING BRAID MUST NOT BE MORE THAN 250 mm (9.84 in).
P_SP_203333_D1_01640001_01_00
(AIRBUS)
20-33-33-01 - Miscellaneous Conduits - Description
Figure 20-33-33-0164-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
STEP 1:
STEP 2:
10 mm MAX 10 mm MAX
(0.39 in) (0.39 in)
STEP 3:
P_SP_203333_D1_01650001_01_00
Figure 20-33-33-0165-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on
an Open Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
** ON A/C ALL
BLACK SELF-ADHESIVE
INTERNAL PTFE PROTECTION TAPE ABS5334A01 SPLIT SUPPORT SLEEVE
OF OPEN CONDUIT EN4674 LACING TAPE ABS0940
NSA8420- 7 HARNESS
LACING TAPE
METALLIC BRAID OF 10 mm MAX NSA8420-7
OPEN CONDUIT EN4674 (0.39 in) 10 mm MAX
(0.39 in)
STEP 5:
METALLIC BRAID OF
OPEN CONDUIT EN4674
(ADDITIONAL PIECE)
40 mm 40 mm
(1.57 in) (1.57 in)
STEP 6:
STEP 7:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
50 mm MAX
(1.97 in) 50 mm MAX
(1.97 in)
P_SP_203333_D1_02150001_01_00
Figure 20-33-33-0215-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Intermediary Bonding Braid on
an Open Conduit with Split Support Sleeve ABS0940 - Solution 3 - EN4674
** ON A/C ALL
STOP OF AN OPEN CONDUIT EN4674 WITH A BONDING BRAID WITH SPLIT SUPPORT SLEEVE ABS0940 (SOLUTION 1)
HARNESS
TERMINAL LUG
NSA936507TG
BONDING BRAID
METALLIC CLAMP
DAN416GN
MAX 30 mm
E0805
(1.18 in)
ADHESIVE TAPE
MAX 50 mm
(1.97 in)
ABS5330
PTFE
THE BONDING BRAID MUST NOT BE MORE THAN 250 mm (9.84 in).
SPLIT SUPPORT
SELF-ADHESIVE TAPE
ABS0940
MAX 50 mm
SLEEVE
ABS5334A01
(1.97 in)
BLACK
CONDUIT EN4674
CONDUIT EN4674
INTERNAL PTFE
NOTE:
P_SP_203333_D1_01660001_01_00
Figure 20-33-33-0166-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with
Split Support Sleeve ABS0940 - Solution 1 - EN4674
** ON A/C ALL
D
BLACK SELF-ADHESIVE TAPE
ABS5334A01
STEP 2:
10 mm 10 mm
(0.39 in) (0.39 in)
OPEN CONDUITEN4674
STEP 4:
TERMINAL LUG METALLIC CLAMPE0805
BONDING BRAID DAN416GN
NSA936507TG
STEP 5:
PTFE ADHESIVE TAPEABS5330
STEP 6:
Figure 20-33-33-0167-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with
Split Support Sleeve ABS0940 - Solution 1 - EN4674
** ON A/C ALL
STOP OF AN OPEN CONDUIT EN4674 WITH A BONDING BRAID WITH SPLIT SUPPORT SLEEVE ABS0940 (SOLUTION 3)
ESPM
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES
TERMINAL LUG
NSA936507TG
PTFE
ADHESIVE TAPE BONDING BRAID
DAN416GN
ABS5330
SPLIT SUPPORT
S L E E V EABS0940
DATE
METALLIC CLAMP
BLACK E0805
REVISION
SELF-ADHESIVE TAPE
01-May-2024
** ON A/C ALL
LACING TAPE
METALLIC BRAID OF NSA8420- 7
NUMBER
20 mm 20 mm
(0.79 in) (0.79 in)
30 mm 30 mm
(1.18 in) (1.18 in)
40 mm 40 mm
(1.57 in) (1.57 in)
MAX 50 mm MAX 50 mm
(1.97 in) (1.97 in)
NOTE:
THE BONDING BRAID MUST NOT BE MORE THAN 250 mm (9.84 in).
P_SP_203333_D1_01680001_01_00
(AIRBUS)
20-33-33-01 - Miscellaneous Conduits - Description
Figure 20-33-33-0168-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
STEP 1:
D
BLACK SELF-ADHESIVE TAPE
ABS5334A01
STEP 2:
10 mm 10 mm
(0.39 in) (0.39 in)
OPEN CONDUIT
EN4674
STEP 4:
BLACK SELF-ADHESIVE
INTERNAL PROTECTION OF TAPE ABS5334A01 SPLIT SUPPORT SLEEVE
OPEN CONDUIT EN4674 LACING TAPE ABS0940
NSA8420- 7 HARNESS
LACING TAPE
METALLIC BRAID OF MAX 10 mm NSA8420-7
OPEN CONDUIT EN4674 (0.39 in) MAX 10 mm
(0.39 in)
STEP 5:
METALLIC BRAID OF
OPEN CONDUIT EN4674
(ADDITIONAL PIECE)
40 mm 40 mm
(1.57 in) (1.57 in)
P_SP_203333_D1_01690001_01_00
Figure 20-33-33-0169-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with
Split Support Sleeve ABS0940 - Solution 3 - EN4674
** ON A/C ALL
METALLIC BRAID OF
OPEN CONDUIT EN4674 20 mm 20 mm
(0.79 in) (0.79 in)
30 mm 30 mm
(1.18 in) (1.18 in)
40 mm 40 mm
(1.57 in) (1.57 in)
STEP 7:
STEP 8:
STEP 9:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203333_D1_01700001_01_00
Figure 20-33-33-0170-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid with
Split Support Sleeve ABS0940 - Solution 3 - EN4674
** ON A/C ALL
BRANCH 1
BRANCH 2
PROTECTION OF OPEN
METALLIC BRAID
INTERNAL
BLACK SELF-ADHESIVE TAPE ABS5334A01
PTFE ADHESIVE TAPE ABS5330
(0.39 in)
10 mm
LACING TAPES
NSA8420- 7
OR
(1.97 in)
50 mm
(1.57 in)
40 mm
SLEEVE ABS0940
SPLIT SUPPORT
(0.79 in)
20 mm
CLAMP E0805
METALLIC
BLACK SELF-ADHESIVE TAPE
PTFE ADHESIVE
TAPE ABS5330
ABS5334A01
(1.18 in)
30 mm
HARNESS
P_SP_203333_D1_01710001_01_00
STEP 1:
PTFE ADHESIVE TAPEABS5330
STEP 2:
BLACK SELF-ADHESIVE TAPEABS5334A01
STEP 3:
SPLIT SUPPORT SLEEVEABS0940
STEP 4:
OPEN CONDUITEN4674
STEP 5:
LACING TAPENSA8420- 7
20 mm
(0.79 in)
P_SP_203333_D1_01720001_01_00
STEP 7:
REMOVE THE INTERNAL
PROTECTION OF AN OPEN
CONDUIT EN4674 FOR
EACH BRANCH
STEP 8:
METALLIC CLAMPE0805
P_SP_203333_D1_01730001_01_00
METALLIC CLAMPE0805
STEP 10:
40 mm
(1.57 in)
20 mm
(0.79 in)
STEP 11:
CONDUIT EN4674
INTERNAL PTFE
PROTECTION
BRANCH 1
OF OPEN
OF OPEN CONDUIT
METALLIC BRAID
EN4674
(0.39 in)
10 mm
INSTALLATION OF ASYMMETRICAL DERIVATION OF AN OPEN CONDUIT EN4674
LACING TAPES
NSA8420- 7
OR
(1.97 in)
50 mm
PTFE ADHESIVE
TAPE ABS5330
METALLIC CLAMP
E0805
BLACK SELF-ADHESIVE
TAPE ABS5334A01
SLEEVE ABS0940
SPLIT SUPPORT
(1.18 in)
30 mm
HARNESS
MAIN
P_SP_203333_D1_01750001_01_00
D
STEP 2:
STEP 4:
OPEN CONDUITEN4674
STEP 5:
LACING TAPENSA8420- 7
P_SP_203333_D1_01760001_01_00
STEP 6:
STEP 7:
STEP 8:
P_SP_203333_D1_01770001_01_00
STEP 4:
STEP 5:
P_SP_203333_D1_01780001_01_00
STEP 7:
LACING TAPESNSA8420- 7
STEP 8:
01-May-2024
MAIN
HARNESS
INTERNAL PTFE
PROTECTION
OF OPEN
CONDUIT EN4674
49
** ON A/C ALL
10 mm
NUMBER
(0.39 in)
REVISION
BRANCH
LACING TAPES
NSA8420- 7 10 mm
BLACK SELF-ADHESIVE (0.39 in)
TAPE ABS5334A01 PTFE ADHESIVE
TAPE ABS5330
50 mm TO 100 mm 50 mm TO 100 mm
(1.97 in TO 3.94 in) (1.97 in TO 3.94 in)
100 mm TO 200 mm
P_SP_203333_D1_01800001_01_00 (3.94 in TO 7.87 in)
(AIRBUS)
STEP 1:
PTFE ADHESIVE TAPEABS5330
STEP 2:
BLACK SELF-ADHESIVE TAPEABS5334A01
STEP 3:
OPEN CONDUITEN4674
LACING TAPESNSA8420- 7
P_SP_203333_D1_01810001_01_00
STEP 5:
STEP 6:
METALLIC CLAMPE0805
P_SP_203333_D1_01820001_01_00
BLACK SELF-ADHESIVE
TAPE ABS5334A01
METALLIC BRAID SPLIT SUPPORT OR
OF OPEN CONDUIT EN4674 SLEEVE ABS0940 PTFE ADHESIVE
BRANCH 2 TAPE ABS5330
PTFE ADHESIVE
TAPE ABS5330 BLACK
LACING TAPES METALLIC SELF-ADHESIVE
NSA8420- 7 CLAMP E0805 TAPE ABS5334A01
DATE
REVISION
01-May-2024
INTERNAL PTFE
PROTECTION OF OPEN
CONDUIT EN4674
49
** ON A/C ALL
10 mm MAX 30 mm 10 mm
(0.39 in) (1.18 in) (0.39 in)
NUMBER
MAX 30 mm
REVISION
(1.18 in)
50 mm TO 100 mm 50 mm TO 100 mm
BRANCH 1 (1.97 in TO 3.94 in) (1.97 in TO 3.94 in)
100 mm TO 200 mm
(3.94 in TO 7.87 in)
P_SP_203333_D1_01830001_01_00
(AIRBUS)
STEP 1:
STEP 2:
STEP 3:
STEP 4:
P_SP_203333_D1_01840001_01_00
STEP 5:
OPEN CONDUIT EN4674
STEP 6:
LACING TAPES NSA8420- 7
P_SP_203333_D1_01850001_01_00
STEP 7:
STEP 8:
STEP 9:
P_SP_203333_D1_01860001_01_00
PROTECTION OF OPEN
CONDUIT EN4674
INTERNAL PTFE
HARNESS
JUNCTION OF AN OPEN CONDUIT ON JOINER ABS0886
METALLIC CLAMP
TAPES ABS5334A01
(2.36 in)
60 mm
SELF-ADHESIVE
E0805
BLACK
ABS0886
JOINER
T A P EABS5334A01
SELF-ADHESIVE
BLACK
PTFE ADHESIVE TAPE
(2.36 in)
60 mm
ABS5330
OF OPEN CONDUIT
METALLIC BRAID
EN4674
P_SP_203333_D1_01870001_01_00
Figure 20-33-33-0187-0001 (SHEET 1) - Miscellaneous Conduits - Junction of an Open Conduit on Joiner ABS0886 -
EN4674
** ON A/C ALL
60 mm 60 mm
(2.36 in) (2.36 in)
STEP 2:
60 mm 60 mm
METALLIC BRAID (2.36 in) (2.36 in) INTERNAL PTFE
OF OPEN CONDUIT PROTECTION OF OPEN
EN4674 CONDUIT EN4674
STEP 3:
60 mm 60 mm
(2.36 in) (2.36 in)
60 mm 60 mm
(2.36 in) (2.36 in)
60 mm 60 mm
(2.36 in) (2.36 in)
P_SP_203333_D1_01880001_01_00
Figure 20-33-33-0188-0001 (SHEET 1) - Miscellaneous Conduits - Junction of an Open Conduit on Joiner ABS0886 -
EN4674
** ON A/C ALL
HARNESS
INSTALLATION OF THE DERIVATION OF AN OPEN CONDUIT EN4674 WITH RIGID TRANSITION ABS0885
BLACK SELF-ADHESIVE
TAPE ABS5334A01
PTFE ADHESIVE
TAPE ABS5330
METALLIC CLAMP
E0805
(2.36 in)
60 mm
(2.36 in)
60 mm
RIGID TRANSITION
ABS0885
OPEN CONDUIT EN4674
METALLIC BRAID OF
INTERNAL PTFE PROTECTION
OF OPEN CONDUIT EN4674
(2.36 in)
60 mm
P_SP_203333_D1_02160001_01_00
Figure 20-33-33-0216-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Derivation of an Open Conduit
with Rigid Transition ABS0885 - EN4674
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
CABLE TIE NSA935401
STEP 4:
METALLIC BRAID OF
OPEN CONDUIT EN4674
P_SP_203333_D1_02170001_01_00
Figure 20-33-33-0217-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Derivation of an Open Conduit
with Rigid Transition ABS0885 - EN4674
** ON A/C ALL
STEP 4 (CONTINUE):
METALLIC BRAID OF
RIGID TRANSITION ABS0885
OPEN CONDUIT EN4674
STEP 5:
METALLIC CLAMP
E0805
STEP 6:
P_SP_203333_D1_02180001_01_00
Figure 20-33-33-0218-0001 (SHEET 1) - Miscellaneous Conduits - Installation of the Derivation of an Open Conduit
with Rigid Transition ABS0885 - EN4674
** ON A/C ALL
HARNESS
(0.39 in)
10 mm
(0.39 in)
10 mm
ADHESIVE TAPE
(0.39 in)
10 mm
ABS5330
PTFE
ADOPTATION OF SIZE OF AN OPEN CONDUIT EN4674-003/004
SELF-ADHESIVE TAPE
ABS5334A01B
(2.36 in)
60 mm
BLACK
LACING TAPE
NSA8420- 7
(0.39 in)
10 mm
(0.39 in)
10 mm
(0.39 in)
10 mm
METALLIC BRAID OF OPEN
CONDUIT EN4674-003/004
MIN 100 mm
(3.94 in)
METALLIC CLAMP
E0805
CLOSED BACKSHELL
P_SP_203333_D1_01890001_01_00
Figure 20-33-33-0189-0001 (SHEET 1) - Miscellaneous Conduits - Adaptation of Size of an Open Conduit - EN4674-
003/004
** ON A/C ALL
STEP 1:
CLOSED BACKSHELL
STEP 2:
STEP 4:
INTERNAL PROTECTION OF
OPEN CONDUIT EN4674-003/004
STEP 5:
P_SP_203333_D1_01900001_01_00
Figure 20-33-33-0190-0001 (SHEET 1) - Miscellaneous Conduits - Adaptation of Size of an Open Conduit - EN4674-
003/004
** ON A/C ALL
STEP 6:
CLOSED BACKSHELL
STEP 7:
STEP 9:
STEP 10:
P_SP_203333_D1_01910001_01_00
Figure 20-33-33-0191-0001 (SHEET 1) - Miscellaneous Conduits - Adaptation of Size of an Open Conduit - EN4674-
003/004
** ON A/C ALL
BRANCH 1
BRANCH 2
PROTECTION OF OPEN
CONDUIT EN4674
OF OPEN CONDUIT
INTERNAL
METALLIC BRAID
EN4674
BLACK SELF-ADHESIVE
(0.39 in)
SYMMETRICAL DERIVATION OF AN OPEN CONDUIT EN4674
10 mm
TAPE ABS5334A01
PTFE ADHESIVE
TAPE ABS5330
OR
(0.39 in)
10 mm
(0.39 in)
10 mm
LACING TAPE
NSA8420- 7
(0.39 in)
10 mm
(3.15 in)
80 mm
(0.39 in)
10 mm
TAPE ABS5334A01
SELF-ADHESIVE
BLACK
(0.39 in)
10 mm
(0.39 in)
10 mm
PTFE ADHESIVE
TAPE ABS5330
(0.39 in)
10 mm
MAIN
HARNESS
P_SP_203333_D1_01920001_01_00
STEP 1:
> 30 mm
(1.18 in)
45 mm
(1.77 in)
STEP 3:
50 mm
(1.97 in)
CABLE TIE
NSA935401
STEP 4:
10 mm
(0.39 in) 40 mm
(1.57 in)
P_SP_203333_D1_01930001_01_00
10 mm 10 mm 10 mm 10 mm
(0.39 in) (0.39 in) (0.39 in) (0.39 in)
10 mm 10 mm 10 mm
(0.39 in) (0.39 in) (0.39 in)
10 mm 10 mm 10 mm 10 mm
(0.39 in) (0.39 in) (0.39 in) (0.39 in)
STEP 6:
CABLE TIE
NSA935401
STEP 7:
P_SP_203333_D1_01940001_01_00
BRANCH 1
BRANCH 2
PROTECTION OF OPEN
CONDUIT EN4674
OF OPEN CONDUIT
INTERNAL
METALLIC BRAID
EN4674
(0.39 in)
BLACK SELF-ADHESIVE
10 mm
ASYMMETRICAL DERIVATION OF AN OPEN CONDUIT EN4674
TAPE ABS5334A01
PTFE ADHESIVE
TAPE ABS5330
(0.39 in)
10 mm
OR
(0.39 in)
10 mm
(0.39 in)
10 mm
LACING TAPE
NSA8420- 7
(0.39 in)
(3.54 in)
10 mm
90 mm
(0.39 in)
TAPE ABS5334A01
10 mm
SELF-ADHESIVE
BLACK
(0.39 in)
10 mm
(0.39 in)
10 mm
PTFE ADHESIVE
TAPE ABS5330
(0.39 in)
10 mm
HARNESS
MAIN
P_SP_203333_D1_01950001_01_00
80 mm
(3.15 in)
STEP 3:
80 mm
(3.15 in)
WITHOUT INTERNAL
PROTECTION
STEP 4:
30 mm
50 mm (1.18 in)
(1.97 in)
STEP 5:
40 mm
(1.57 in) 30 mm
10 mm (1.18 in)
(0.39 in)
STEP 6:
30 mm 30 mm
(1.18 in) (1.18 in)
10 mm 10 mm
(0.39 in) (0.39 in)
P_SP_203333_D1_01960001_01_00
30 mm
(1.18 in)
10 mm
(0.39 in) === = =
10 mm === = = =
(0.39 in)
20 mm
(0.79 in)
10 mm === = = = = =
(0.39 in)
STEP 7:
P_SP_203333_D1_01970001_01_00
110 mm
(4.33 in)
10 mm
(0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
DATE
10 mm 10 mm
(0.39 in) (0.39 in)
BRANCH 3 10 mm
(0.39 in)
10 mm
(0.39 in)
INTERNAL
PROTECTION
49
** ON A/C ALL
OF OPEN
CONDUIT
EN4674
NUMBER
REVISION
(AIRBUS)
20-33-33-01 - Miscellaneous Conduits - Description
STEP 4:
60 mm
30 mm (2.36 in)
(1.18 in)
30 mm
(1.18 in)
20 mm 20 mm
(0.79 in) (0.79 in)
10 mm 10 mm
(0.39 in) (0.39 in)
30 mm
(1.18 in)
20 mm
(0.79 in)
10 mm = = = 10 mm
(0.39 in) (0.39 in)
30 mm
(1.18 in)
10 mm = = =
(0.39 in) = = = 10 mm
(0.39 in)
P_SP_203333_D1_02000001_01_00
STEP 6 (CONTINUE):
20 mm
(0.79 in) == = 10 mm
10 mm = = = = (0.39 in)
(0.39 in)
10 mm = = = = = = = = =
(0.39 in)
STEP 7:
PTFE ADHESIVE TAPE ABS5330
STEP 8:
110 mm
(4.33 in)
BLACK SELF-ADHESIVE
TAPE ABS5334 A01
P_SP_203333_D1_02010001_01_00
110 mm
(4.33 in)
10 mm
(0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
10 mm 10 mm
(0.39 in) (0.39 in)
DATE
10 mm 10 mm
BRANCH 3
(0.39 in)
REVISION
(0.39 in)
01-May-2024
10 mm 10 mm
(0.39 in) (0.39 in)
BRANCH 1 10 mm
(0.39 in)
10 mm
(0.39 in)
INTERNAL
PROTECTION
49
** ON A/C ALL
OF OPEN
CONDUIT
EN4674
NUMBER
REVISION
(AIRBUS)
OPEN CONDUITEN4674
STEP 3:
STEP 4:
STEP 5:
P_SP_203333_D1_02030001_01_00
P_SP_203333_D1_02040001_01_00
STEP 6 (CONTINUE):
LACING TAPESNSA8420- 7
OPEN CONDUITEN4674
STEP 7:
STEP 8:
BLACK SELF-ADHESIVE
T A P EABS5334A01
CABLE TIESNSA935401
P_SP_203333_D1_02050001_01_00
TERMINAL LUG
NSA936507TG
LACING TAPE
NSA8420- 7
INTERMEDIATE BONDING LEAD OF AN OPEN CONDUIT EN4674-003/004
MAX 250 mm
(9.84 in)
(0.39 in)
10 mm
(0.79 in)
20 mm
DAN416GN
BONDING BRAID
3 LAYERS OF
(0.79 in)
20 mm
ADHESIVE TAPE
(0.79 in)
20 mm
(3.15 in)
ABS5330
80 mm
PTFE
SELF-ADHESIVE TAPE
ABS5334A01B
BLACK
(0.39 in)
10 mm
(0.39 in)
10 mm
EN4674-003/004
OPEN CONDUIT
P_SP_203333_D1_02060001_01_00
Figure 20-33-33-0206-0001 (SHEET 1) - Miscellaneous Conduits - Intermediate Bonding Lead on an Open Conduit -
EN4674-003/004
** ON A/C ALL
STEP 1:
BONDING BRAID
CABLE TIE DAN416GN
NSA935401
OPEN CONDUIT
LACING TAPE
EN4674-003/004
NSA8420- 7
STEP 2:
STEP 3:
STEP 4:
P_SP_203333_D1_02070001_01_00
Figure 20-33-33-0207-0001 (SHEET 1) - Miscellaneous Conduits - Intermediate Bonding Lead on an Open Conduit -
EN4674-003/004
** ON A/C ALL
STEP 5:
STEP 6:
STEP 7:
P_SP_203333_D1_02080001_01_00
Figure 20-33-33-0208-0001 (SHEET 1) - Miscellaneous Conduits - Intermediate Bonding Lead on an Open Conduit -
EN4674-003/004
** ON A/C ALL
HARNESS
TERMINAL LUG
NSA936507TG
STOP OF AN OPEN CONDUIT EN4674-003/004 WITH A BONDING BRAID
LACING TAPE
MAX 250 mm
NSA8420- 7
(9.84 in)
(0.39 in)
10 mm
(0.79 in)
20 mm
DAN416GN
BONDING BRAID
3 LAYERS OF
(0.79 in)
20 mm
ADHESIVE TAPE
(0.79 in)
20 mm
(3.15 in)
ABS5330
80 mm
PTFE
SELF-ADHESIVE TAPE
ABS5334A01B
BLACK
(0.39 in)
10 mm
(0.39 in)
10 mm
EN4674-003/004
OPEN CONDUIT
P_SP_203333_D1_02090001_01_00
Figure 20-33-33-0209-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid -
EN4674-003/004
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
LACING TAPE NSA8420- 7
BONDING BRAID
DAN416GN
STEP 4:
STEP 5:
P_SP_203333_D1_02100001_01_00
Figure 20-33-33-0210-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid -
EN4674-003/004
** ON A/C ALL
STEP 6:
BONDING BRAID DAN416GN
OPEN CONDUIT
EN4674-003/004
STEP 7:
STEP 8:
STEP 9:
P_SP_203333_D1_02110001_01_00
Figure 20-33-33-0211-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Braid -
EN4674-003/004
** ON A/C ALL
EN6049-005 20 5
GRIPPING STRIP
(HOOK SIDE)
GRIPPING STRIP
(LOOP SIDE)
A
B
CONDUIT END
CABLE TIENSA935401
OR LACING TAPENSA8420-7
CONDUIT END
HARNESS
GRIPPING STRIP
2 mm 2 mm
MAX (0.08 in) MAX (0.08 in)
EN6049- 0 0 8 - 06 P 5
MANUFACTURER P/N
EN6046- 0 0 8 - 0 6 W 5
P_SP_203333_D1_00120001_01_01
SECURED TIGHTENING
DEVICE EN6049-008
CONNECTOR
BACKSHELL TYING DEVICE HARNESS
CONNECTOR
OPEN BACKSHELL TYING DEVICE HARNESS
P_SP_203333_D1_00130001_01_00
60 mm (2.36 in)
HARNESS TYING DEVICE
OVERLAP
BETWEEN SHEATHS
EXIT OF UNPROTECTED BRANCH
UNPROTECTED
BRANCH
EN6049-008
INTERMEDIATE
HARNESS BONDING
BONDING POINT
BONDING
HARNESS AT END
BONDING POINT
P_SP_203333_D1_00140001_01_01
TYING DEVICE
EN6049-008
BRANCH 2
HARNESS
60 mm (2.36 in)
OVERLAP
BETWEEN SHEATHS
EN6049-008
BRANCH 01
EN6049-008 EN6049-008
MAIN HARNESS BRANCH 02
RIGID
TRANSITION
HARNESS
TYING DEVICE SECURED TIGHTENING
DEVICE P_SP_203333_D1_00150001_01_01
P_SP_203333_D1_00170001_01_00
P_SP_203333_D1_01540001_01_00
Figure 20-33-33-0154-0001 (SHEET 1) - Miscellaneous Conduits - Installation Rules for an Open Conduit - EN6049-
008
** ON A/C ALL
METALLIC LAYER
HARNESS
CONNECTOR
BLACK SELF-ADHESIVE
TAPE ABS5334A01 CABLE TIES NSA935401 OR
LACING TAPES NSA8420- 7
METALLIC CLAMP E0805
METALLIC CLAMP E0805
HARNESS HARNESS
METALLIC LAYER
AFTER CRIMPING OF METALLIC CLAMP
HARNESS
P_SP_203333_D1_00180001_01_02
STEP 1:
STEP 2:
STEP 3:
REAR OF THE
BACKSHELL
OPEN CONDUIT
EN6049- 0 0 8 P
P_SP_203333_D1_00520001_01_00
STEP 4:
OPEN CONDUIT
EN6049- 0 0 8
STEP 5: 30 mm
(1.18 in)
STEP 6:
KNURLED
ZONE BACKSHELL
STEP 7:
METALLIC CLAMP
E0805
P_SP_203333_D1_00530001_01_00
STEP 8:
STEP 9:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203333_D1_00540001_01_00
STEP 1:
STEP 2:
STEP 3:
BOND CABLE
TEMPORARY ADHESIVE
TAPE P_SP_203333_D1_00550001_01_00
Figure 20-33-33-0055-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with Bond Cable on
the Backshell - EN6049-008
** ON A/C ALL
STEP 4:
REAR OF THE
BACKSHELL
OPEN CONDUIT
EN6049-008P
STEP 5:
OPEN CONDUIT
EN6049- 0 0 8
STEP 6: 30 mm
(1.18 in)
STEP 7:
KNURLED
ZONE BACKSHELL
P_SP_203333_D1_00560001_01_00
Figure 20-33-33-0056-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with Bond Cable on
the Backshell - EN6049-008
** ON A/C ALL
STEP 8:
METALLIC CLAMP
E0805
STEP 9:
STEP 10:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
P_SP_203333_D1_00570001_01_00
Figure 20-33-33-0057-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with Bond Cable on
the Backshell - EN6049-008
** ON A/C ALL
70 mm
(2.76 in)
20 mm 65 mm
(0.79 in) (2.56 in)
10 mm
(0.39 in)
TERMINAL LUG SPLIT SUPPORT
NSA936507TG1010 SLEEVE ABS0940 EXTERNAL PROTECTION
OF OPEN CONDUIT
BLACK EN6049-008P
OPEN SELF-ADHESIVE
BACKSHELL TAPE ABS5334 A01 100 mm
(3.94 in)
P_SP_203333_D1_00600001_01_00
Figure 20-33-33-0060-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on the Right Side
of the Open Backshell - En6049-008P
** ON A/C ALL
BLACK
SELF-ADHESIVE
TAPE ABS5334A01
BONDING BRAID SPLIT SUPPORT
DAN416GN SLEEVE ABS0940
METALLIC BRAID OF
OPEN CONDUIT TERMINAL LUG
NSA936507 TG1010 BLACK SELF-ADHESIVE
EN6049-008P TAPE ABS5334A01
DATE
CABLE TIES
NSA935401
REVISION
01-May-2024
100 mm
(3.94 in)
49
PTFE ADHESIVE
** ON A/C ALL
OPEN BACKSHELL EXTERNAL PROTECTION
SADDLE BAR TAPE ABS5330
OF OPEN CONDUIT
METALLIC CLAMPING EN6049-008
INTERNAL PROTECTION
NUMBER
STRIP E0805
REVISION
OF OPEN CONDUIT
EN6049-008P
(AIRBUS)
20-33-33-01 - Miscellaneous Conduits - Description
Figure 20-33-33-0061-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on the Right Side
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-33-01 - Miscellaneous Conduits - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:49:59
70 mm
(2.76 in)
25 mm
(0.98 in)
65 mm
(2.56 in)
10 mm SPLIT SUPPORT
TERMINAL LUG (0.39 in) SLEEVE ABS0940
NSA936507TG1010 EXTERNAL PROTECTION
BLACK OF OPEN CONDUIT
SELF-ADHESIVE EN6049-008P
TAPE ABS5334 A01
OPEN 100 mm
BACKSHELL (3.94 in)
< 40 mm
(1.57 in)
P_SP_203333_D1_00620001_01_00
Figure 20-33-33-0062-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowed
Open Backshell - EN6049-008P
** ON A/C ALL
STEP 1:
OPEN
BACKSHELL
STEP 2:
PTFE ADHESIVE TAPE
ABS5330
STEP 3:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
STEP 4:
DIA D
STEP 5:
SPLIT SUPPORT
SLEEVE ABS0940 P_SP_203333_D1_00630001_01_00
Figure 20-33-33-0063-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowed
Open Backshell - EN6049-008P
** ON A/C ALL
OPEN CONDUIT
EN6049-008P
STEP 7:
STEP 8:
METALLIC BRAID OF
OPEN CONDUIT
EN6049-008P
STEP 9:
STEP 10:
SPLIT SUPPORT
BLACK SELF-ADHESIVE TAPE SLEEVE ABS0940
ABS5334A01
P_SP_203333_D1_00640001_01_00
Figure 20-33-33-0064-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowed
Open Backshell - EN6049-008P
** ON A/C ALL
STEP 11:
STEP 12:
STEP 13:
STEP 14:
STEP 15:
METALLIC CLAMP
E0805
P_SP_203333_D1_00650001_01_00
Figure 20-33-33-0065-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowed
Open Backshell - EN6049-008P
** ON A/C ALL
STEP 16:
METALLIC CLAMP
E0805
STEP 17:
P_SP_203333_D1_00660001_01_00
Figure 20-33-33-0066-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on the Elbowed
Open Backshell - EN6049-008P
** ON A/C ALL
STEP 1:
PTFE ADHESIVE
TAPE ABS5330A01B
STEP 2:
STEP 3:
DIA D
P_SP_203333_D1_00670001_01_00
Figure 20-33-33-0067-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on a Very Small
Open Backshell - EN6049-008
** ON A/C ALL
STEP 4:
STEP 5:
EXTERNAL PROTECTION OF
OPEN CONDUIT EN6049- 0 0 8
STEP 6:
TERMINAL LUG
NSA936501TAXX02
SELF-ADHESIVE
TAPE ABS5334A02R
P_SP_203333_D1_00680001_01_00
Figure 20-33-33-0068-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on a Very Small
Open Backshell - EN6049-008
** ON A/C ALL
STEP 7:
HARNESS
PTFE ADHESIVE TAPE
ABS5330 A01B
METALLIC CLAMP
E0805
STEP 8:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
BACKSHELL
OPEN CONDUIT
EN6049- 0 0 8
CONNECTOR
P_SP_203333_D1_00690001_01_00
Figure 20-33-33-0069-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on a Very Small
Open Backshell - EN6049-008
** ON A/C ALL
40 mm
EXTERNAL PROTECTION (1.57 in)
OPEN CONDUIT
EN6049-008 METALLIC CLAMPING 50 mm
STRIP E0805 (1.97 in)
PTFE ADHESIVE BLACK
METALLIC BRAID TAPE ABS5330 A01B SELF-ADHESIVE
OF OPEN CONDUIT SELF-ADHESIVE TAPE ABS5334A02R
EN6049-008 60 mm TAPE ABS5334 A01B
CONNECTOR
(2.36 in)
INTERNAL
PROTECTION OF
OPEN CONDUIT
EN6049-008
PIGTAIL
SOLDER SLEEVE 11 mm 22 mm
E0160 OR (0.43 in) (0.87 in)
ABS0237 19 mm
30 mm
(0.75 in) BACKSHELL
(1.18 in) GROUND
BOND CABLES
P_SP_203333_D1_01550001_01_00
Figure 20-33-33-0155-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit on a Very Small
Open Backshell - EN6049-008
** ON A/C ALL
INSTALLATION OF A LARGER OPEN CONDUIT EN6049-008 WITH SPLIT SUPPORT SLEEVE ABS0940
(9.84 in)
250 mm
E0805
SPLIT SUPPORT SLEEVE
ABS0940
ABS5334A01
TAPE ABS5334A01
METALLIC BRAID OF
HARNESS
OPEN CONDUIT
EN6049-008
P_SP_203333_D1_00700001_01_00
Figure 20-33-33-0070-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Larger Open Conduit with Split
Support Sleeve ABS0940 - EN6049-008
** ON A/C ALL
STEP 1:
STEP 2:
DIA D
STEP 3:
SPLIT SUPPORT
S L E E V EABS0940
STEP 4:
30 mm
(1.18 in)
Figure 20-33-33-0071-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Larger Open Conduit with Split
Support Sleeve ABS0940 - EN6049-008
** ON A/C ALL
STEP 5:
EXTERNAL PROTECTION OF
OPEN CONDUIT EN6049- 0 0 8
METALLIC BRAID OF
OPEN CONDUIT
EN6049-008
STEP 6:
30 mm
30 mm (1.18 in)
(1.18 in)
STEP 7:
OPEN CONDUIT
EN6049-008
STEP 8:
METALLIC CLAMP
E0805
P_SP_203333_D1_00720001_01_00
Figure 20-33-33-0072-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Larger Open Conduit with Split
Support Sleeve ABS0940 - EN6049-008
** ON A/C ALL
STEP 9:
STEP 10:
BLACK SELF-ADHESIVE
TAPE ABS5334A01
> 30 mm > 30 mm
(1.18 in) (1.18 in)
P_SP_203333_D1_00730001_01_00
Figure 20-33-33-0073-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Larger Open Conduit with Split
Support Sleeve ABS0940 - EN6049-008
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
METALLIC CLAMP
E0805
STEP 4:
P_SP_203333_D1_00740001_01_00
STEP 5:
BONDING BRAID
DAN416GN
STEP 6:
TERMINAL LUG
NSA936507TG
STEP 7:
40 mm
(1.57 in)
CABLE TIE
NSA935401
40 mm
(1.57 in)
STEP 8:
> 30 mm
(1.18 in)
BLACK SELF-ADHESIVE
TAPE ABS5334A01
> 30 mm
(1.18 in) P_SP_203333_D1_00750001_01_00
INSTALLATION OF THE INTERMEDIARY GROUNDING OF OPEN CONDUIT EN6049-008 WITH SPLIT SUPPORT SLEEVE ABS0940
(1.97 in)
50 mm
TAPE ABS5334A01
PTFE ADHESIVE
TAPE ABS5330
NOTE:
P_SP_203333_D1_01560001_01_00
STEP 1:
PTFE ADHESIVE
TAPE ABS5330
STEP 2:
DIA D
STEP 3:
SPLIT SUPPORT PTFE ADHESIVE
SLEEVE ABS0940 TAPE ABS5330
50 mm MINIMUM
(1.97 in)
STEP 4:
EXTERNAL PROTECTION
OF OPEN CONDUIT
EN6049- 0 0 8 P
METALLIC BRAID OF
OPEN CONDUIT
EN6049-008P
P_SP_203333_D1_00760001_01_00
Figure 20-33-33-0076-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cable with
Split Support Sleeve ABS0940 - EN6049-008
** ON A/C ALL
STEP 5:
5 mm MINIMUM
(0.20 in)
BONDING BRAID
DAN416GN
METALLIC CLAMP
E0805
STEP 6:
TERMINAL LUG
NSA936507TG
STEP 7:
> 30 mm
(1.18 in)
> 30 mm
(1.18 in)
BLACK SELF-ADHESIVE TAPE
ABS5334 A01
P_SP_203333_D1_00770001_01_00
Figure 20-33-33-0077-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cable with
Split Support Sleeve ABS0940 - EN6049-008
** ON A/C ALL
BONDING BRAID
TERMINAL LUG
STOP OF OPEN CONDUIT EN6049-008 WITH BONDING BRAID WITH SPLIT SUPPORT SLEEVE ABS0940
NSA936507TG
DAN416GN
ABS0940
ABS5334A01
BLACK
PROTECTION OF OPEN
CONDUIT EN6049-008
INTERNAL PTFE
PROTECTION OF OPEN
CONDUIT EN6049-008
EXTERNAL TEXTILE
MAIN HARNESS
P_SP_203333_D1_01570001_01_00
Figure 20-33-33-0157-0001 (SHEET 1) - Miscellaneous Conduits - Stop of an Open Conduit with a Bonding Cable with
Split Support Sleeve ABS0940 - EN6049-008
** ON A/C ALL
METALLIC CLAMP
E0805
BLACK SELF-ADHESIVE
TAPE ABS5334A01 SPLIT SUPPORT BRANCH 1
SLEEVE ABS0940
MAIN HARNESS
EXTERNAL TEXTILE
PROTECTION OF
OPEN CONDUIT
EN6049-008
BRANCH 2
INTERNAL PTFE
PTFE ADHESIVE LACING TAPES PROTECTION OF
TAPE ABS5330 NSA8420- 7 OPEN CONDUIT
METALIC BRAID OF EN6049-008
OR BLACK SELF-
ADHESIVE TAPE OPEN CONDUIT
EN6049-008
ABS5334A01
P_SP_203333_D1_00780001_01_00
STEP 1:
> 20 mm
(0.79 in)
> 70 mm
(2.76 in)
STEP 2:
DIA D
STEP 3:
APPROXIMATELY 10 mm
(0.39 in)
P_SP_203333_D1_00790001_01_00
STEP 4:
D1
D2
D3
D4
STEP 5: 60 mm
(2.36 in)
STEP 6:
60 mm
(2.36 in)
EXTERNAL PROTECTION
OF OPEN CONDUIT
EN6049- 0 0 8 P
STEP 7:
> 5 mm
(0.20 in)
> 5 mm
(0.20 in)
SPLIT SUPPORT SLEEVE
ABS0940
P_SP_203333_D1_00800001_01_00
STEP 8:
LACING TAPES
NSA8420- 7
STEP 9: 60 mm
(2.36 in)
STEP 10:
OPEN CONDUIT
EN6049- 0 0 8 P
STEP 11:
P_SP_203333_D1_00810001_01_00
STEP 12:
METALLIC CLAMP
E0805
STEP 13:
STEP 14:
> 30 mm > 30 mm
(1.18 in) (1.18 in)
P_SP_203333_D1_00820001_01_00
PROTECTION OF OPEN
CONDUIT EN6049-008
EXTERNAL TEXTILE
BRANCH
INTERNAL PROTECTION
OF OPEN CONDUIT
EN6049-008
INSTALLATION OF THE ASYMMTERICAL DERIVATIONS OF OPEN CONDUIT EN6049- 0 0 8
EN6049-008
METALLIC BRAID OF
OPEN CONDUIT
SLEEVE ABS0940
SPLIT SUPPORT
WITH SPLIT SUPPORT SLEEVE ABS0940
METALLIC CLAMP
E0805
LACING TAPES
NSA8420- 7
TAPE ABS5334A01
BLACK SELF-ADHESIVE
PTFE ADHESIVE
TAPE ABS5330
MAIN
HARNESS
P_SP_203333_D1_00830001_01_00
STEP 1:
> 70 mm
(2.76 in) > 20 mm
(0.79 in)
STEP 2:
DIA D
STEP 3:
PTFE ADHESIVE TAPE ABS5330
OR
BLACK SELF-ADHESIVE TAPE ABS5334 A01
DIA D1
SPLIT SUPPORT SLEEVE
ABS0940 APPROXIMATELY 10 mm
(0.39 in)
P_SP_203333_D1_00840001_01_00
STEP 4: 60 mm
(2.36 in)
EXTERNAL PROTECTION
OF OPEN CONDUIT
EN6049- 0 0 8 P
STEP 5:
SPLIT SUPPORT SLEEVE ABS0940
LACING TAPE
NSA8420- 7
STEP 6:
STEP 7:
60 mm
(2.36 in)
P_SP_203333_D1_00850001_01_00
STEP 8:
OPEN CONDUIT
EN6049- 0 0 8 P
STEP 9:
STEP 10:
METALLIC CLAMP
E0805
P_SP_203333_D1_00860001_01_00
STEP 11:
STEP 12:
BLACK SELF-ADHESIVE TAPE
ABS5334A01
> 30 mm > 30 mm
(1.18 in) (1.18 in)
P_SP_203333_D1_00870001_01_00
BLACK SELF-ADHESIVE
TAPES ABS5334A01
PTFE ADHESIVE
TAPE ABS5330
(2.36 in)
60 mm
(2.36 in)
60 mm
HARNESS
RIGID TRANSITION ABS0885
(2.36 in)
60 mm
P_SP_203333_D1_00880001_01_00
STEP 1:
STEP 2:
DIA D
STEP 3:
30 mm
(1.18 in)
METALLIC BRAID OF
OPEN CONDUIT EN6049- 0 0 8 P
STEP 4:
CONDUIT JUNCTION BODY ABS0885
OPEN CONDUIT
EN6049-008P
METALLIC CLAMPS
E0805
P_SP_203333_D1_00890001_01_00
STEP 5:
STEP 6:
OPEN CONDUIT
EN6049- 0 0 8 P
BLACK SELF-ADHESIVE
TAPES ABS5334A01
P_SP_203333_D1_00900001_01_00
STEP 15:
HARNESS
D4 D1 D5
METALLIC CLAMP
D3 D2 E0805
D6
OPEN CONDUIT
EN6049- 0 0 8
LACING TAPES
BLACK SELF-ADHESIVE NSA8420- 7
TAPE ABS5334 A01
P_SP_203333_D1_00910001_01_00
Figure 20-33-33-0091-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Cover on a Star Derivation Conduit
- EN6049-008
** ON A/C ALL
STEP 1:
STEP 3:
P_SP_203333_D1_00920001_01_00
Figure 20-33-33-0092-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Cover on a Star Derivation Conduit
- EN6049-008
** ON A/C ALL
STEP 5:
STEP 6: 60 mm
(2.36 in)
STEP 7:
60 mm
(2.36 in)
EXTERNAL PROTECTION OF
OPEN CONDUIT EN6049-008P LACING TAPES
NSA8420- 7
P_SP_203333_D1_00930001_01_00
Figure 20-33-33-0093-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Cover on a Star Derivation Conduit
- EN6049-008
** ON A/C ALL
STEP 8:
LACING TAPES
NSA8420- 7
STEP 9:
P_SP_203333_D1_00940001_01_00
Figure 20-33-33-0094-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Cover on a Star Derivation Conduit
- EN6049-008
** ON A/C ALL
STEP 10:
60 mm
(2.36 in)
STEP 11:
STEP 12:
P_SP_203333_D1_00950001_01_00
Figure 20-33-33-0095-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Cover on a Star Derivation Conduit
- EN6049-008
** ON A/C ALL
STEP 13:
METALLIC CLAMP E0805
STEP 14:
STEP 15:
P_SP_203333_D1_00960001_01_00
Figure 20-33-33-0096-0001 (SHEET 1) - Miscellaneous Conduits - Installation of a Cover on a Star Derivation Conduit
- EN6049-008
** ON A/C ALL
STEP 1:
OPEN CONDUIT
EN6049-008P
STEP 2:
CUTTER CATROS 3 1 - 1 - 1 8 0
FROM MURE & PEYROT
OR EQUIVALENT
STEP 3:
METALLIC BRAID OF
OPEN CONDUIT
EN6049- 0 0 8 P
STEP 4:
STEP 5:
P_SP_203333_D1_00970001_01_00
Figure 20-33-33-0097-0001 (SHEET 1) - Miscellaneous Conduits - Removal of the Internal Protection from the End of
the Open Conduit - EN6049-008P
** ON A/C ALL
STEP 1:
CUTTER CATROS
31-1-180
FROM MURE &
PEYROT OR
EQUIVALENT
> 15 mm > 15 mm
(0.59 in) (0.59 in)
SPLIT SUPPORT
SLEEVE
ABS0940
STEP 2:
INTERNAL PROTECTION OF
OPEN CONDUIT
EN6049- 0 0 8 P
METALLIC BRAID OF
OPEN CONDUIT
EN6049-008P
STEP 3:
EXTERNAL PROTECTION
OF OPEN CONDUIT
EN6049-008P
P_SP_203333_D1_00980001_01_00
Figure 20-33-33-0098-0001 (SHEET 1) - Miscellaneous Conduits - Removal of the Internal Protection of the Open
Conduit to Make a Window - EN6049-008P
** ON A/C ALL
STEP 1:
STEP 2:
P_SP_203333_D1_02430001_01_00
Figure 20-33-33-0243-0001 (SHEET 1) - Miscellaneous Conduits - Removal of the external protection at the end of
the open conduit EN6049-008
** ON A/C ALL
STEP 1:
STEP 2:
METALLIC BRAID OF
OPEN CONDUIT
EN6049-008
EXTERNAL PROTECTION OF
OPEN CONDUIT
EN6049- 0 0 8
P_SP_203333_D1_01000001_01_00
Figure 20-33-33-0100-0001 (SHEET 1) - Miscellaneous Conduits - Removal of the External Protection of the Open
Conduit to make a Window - EN6049-008
** ON A/C ALL
STEP 1:
EXTERNAL PROTECTION OF
OPEN CONDUIT
EN6049- 0 0 8
STEP 2:
METALLIC BRAID OF
OPEN CONDUIT
EN6049-008
P_SP_203333_D1_01010001_01_00
Figure 20-33-33-0101-0001 (SHEET 1) - Miscellaneous Conduits - Fold the Metallic Braid of the Open Conduit -
EN6049-008
** ON A/C ALL
2
3
3
1
P_SP_203333_D1_00200001_01_00
STEP 1
STEP 2
STEP 3
P_SP_203333_D1_00210001_01_00
STEP 4
ONE TWIST
STEP 5
STEP 6
STEP 7
P_SP_203333_D1_00220001_01_00
P_SP_203333_D1_01040001_01_00
Figure 20-33-33-0104-0001 (SHEET 1) - Miscellaneous Conduits - Installation Rules for an Open Conduit - EN6049-
009
** ON A/C ALL
YOU CAN SEE THE WHITE SEAM WHEN THE SLEEVE IS NOT
REJECTED
THE SLEEVE IS NOT SUFFICIENTLY TWISTED. SUFFICIENTELY TWISTED.
THE SLEEVE IS
ACCEPTED
THE BLUE SEAM HELP TO COUNT THE SUFFICIENTELY TWISTED.
NUMBER OF TWISTS YOU MADE.
P_SP_203333_D1_01050001_01_00
Figure 20-33-33-0105-0001 (SHEET 1) - Miscellaneous Conduits - Installation Rules for an Open Conduit - Twisting
of the Conduit - EN6049-009
** ON A/C ALL
STEP 1:
OPEN CONDUIT
EN6049- 0 0 9
STEP 2:
STEP 4:
STEP 5:
STEP 6:
Figure 20-33-33-0106-0001 (SHEET 1) - Miscellaneous Conduits - Protection of a Harness with an Open Conduit -
EN6049-009
** ON A/C ALL
FIRE ZONE
SLEEVE EN6049-009
SLEEVEEN6049-007
100 mm
MIN (3.94 in)
NOTE:
LACING TAPES
NSA8420-7
STEP 2:
OPEN CONDUIT
EN6049- 0 0 7
LACING TAPES
NSA8420-7
P_SP_203333_D1_01070001_01_00
STEP 4:
OPEN CONDUIT
EN6049- 0 0 9
P_SP_203333_D1_01080001_01_00
STEP 4:
OPEN CONDUIT
EN6049- 0 0 9
P_SP_203333_D1_01090001_01_00
OPEN CONDUIT
EN6049- 0 0 9
STEP 2:
STEP 3:
20 mm 20 mm
(0.79 in) (0.79 in)
P_SP_203333_D1_01100001_01_00
Figure 20-33-33-0110-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with a Symmetrical
Derivation - EN6049-009
** ON A/C ALL
180° OVERLAP
30 mm
(1.18 in)
P_SP_203333_D1_01580001_01_00
Figure 20-33-33-0158-0001 (SHEET 1) - Miscellaneous Conduits - Installation of an Open Conduit with a Symmetrical
Derivation - EN6049-009
** ON A/C ALL
TERMINAL LUGNSA936507 TG
METALLIC CLAMPING
STRIPE0805
SPLIT BONDING BRAID
SUPPORT DAN416GN
ABS0940
ADHESIVE
TAPE PTFE
ABS5330
75 mm
(2.95 in) 50 mm
MAX (1.97 in)
NOTE:
THE RT TAPEEN6049-009-00 MUST BE CUT AT THE APPROPRIATE LENGTH TO ENSURE THE NEEDED
OVERLAP.
LACING TAPENSA8420-9
EN6049-009
RT TAPE EN6049-009-00
EN4674 P_SP_203333_D1_02560001_01_00
WITH BACKSHELL
EN6049- 0 0 9 - 0 0 EN6049-009
EN6049-009-00
SILICONE TAPE ABS5334-01
EN6049-009
EN6049-009
P_SP_203333_D1_00230001_01_01
25 mm
STEP 1: (0.98 in)
10 ± 2 mm
(0.39 ± 0.08 in)
P_SP_203333_D1_02310001_01_00
ABS0125
SHRINKABLE SLEEVE FOR
DIAMETER SIZE ADAPTATION
2 mm
MAX (0.08 in)
10 ± 2 mm
(0.39 ± 0.08 in)
P_SP_203333_D1_02320001_01_00
Figure 20-33-33-0232-0001 (SHEET 1) - Miscellaneous Conduits - Installation of conduit ABS0125 when adaptation
size diameter is required
** ON A/C ALL
STEP 1:
25mm
(0.98 in)
STEP 2:
P_SP_203333_D1_02220001_01_00
THE HARNESS IS NO
SECURED
YES
DRAWING 2
DRAWING 1 INCREASE THE HARNESS DIAMETER USING
SHRINKABLE SLEEVE NSA937201 (MA)
TYPE OR OTHER CLOSED SLEEVE*
CABLE
CABLE TIENSA935401
OR LACING TAPENSA8420
ABS0125
ABS0125
NOTE:
*AS ABS0125 IS MAINLY USED IN FUEL ENVIRONMENT, TAKE CARE TO CHOOSE AN ADAPTED CLOSED
SLEEVE FOR DIAMETER ADAPTATION. P_SP_203333_D1_02240001_01_00
Figure 20-33-33-0224-0001 (SHEET 1) - Miscellaneous Conduits - Attaching the conduit ABS0125 to an open
backshell
** ON A/C ALL
E0389 V 06
E0502 V 05 EN6049- 0 0 3 02 5
E0559 A 06 EN6049-004 02 5
20 mm 20 mm
(0.79 in) (0.79 in)
10 mm 10 mm
(0.39 in) (0.39 in)
HARNESS
LACING TAPE NSA8420- 7
Figure 20-33-33-0025-0001 (SHEET 1) - Miscellaneous Conduits - P/N Characteristics and Installation - E0389,
E0502, E0559, EN6049-003 and EN6049-004
** ON A/C ALL
1. Overview
This chapter gives the description and procedures for the installation of heat-shrinkable sleeves when they ar
e used for the protection of cable harnesses. As a general rule, heat-shrinkable sleeves are conduits used for
mechanical protection in fuel vapor areas or to seal harnesses, but this is in relation to the types of heat-shrin
kable sleeves and the areas. For more information, Ref. ESPM 20-33-30-02. (Conduit selection paragraph)
Heat-shrinkable sleeves for the protection of wire harnesses are divided into two sub-families and have the co
des that follow:
- Shrinkable sleeves:
ABS0061
ABS0836
ABS0916
ABS1247
ABS2159
ABS2294
E0126 (ex NSA937211)
E0484
E0718
DAN132
NSA937210
NSA937493
NSA937502.
- Shrinkable boots:
ABS0266
ABS0312
ABS0791
E0056
E0096 (ex NSA939512)
DAN218
DAN299
DAN301
DAN302
DAN341.
NOTE: The shrinking temperature of the conduit must agree with the cable temperature.
2. Shrinkable Sleeves
A. General
For the description and characteristics of the shrinkable sleeves Ref. ESPM 20-42-12-01.
You can also use these types of shrinkable sleeves:
- For the protection of the terminal (Refer to chapter 20-48-1X)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-34-02 - Heat Shrink Conduits (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:51:46
- For the protection of the connector cavities behind the contact (Refer to chapter 20-48-2X)
- To repair the wires in some conditions (Refer to chapter 20-53-2X).
B. Procedure
Ref. Fig. Shrinkable Sleeves - Installation Procedure - ABS0836/0916, E0126, DAN132 and NSA93721
0/211/493/502
- Get the applicable shrinkable sleeve.
- Cut to the correct length. (If not supplied to the correct length)
Make sure that the cutting edges are smooth to prevent rupture of the sleeve during shrinking.
- Install the sleeve on the harness.
- Get the applicable shrinking tool.
- Install the applicable reflector on the shrinking tool in relation to the dimensions of the part you
will shrink.
- Shrink the sleeve:
With short sleeves, start in the middle of the sleeve and move continuously to the two ends.
For longer sleeves or if a specified position at one end is necessary, start shrinking at the specifie
d end and move continuously to the other end.
For shrinking rules, refer to 4. Shrinking rules
NOTE: If necessary, remove the unwanted sealant immediately with a clean cloth.
3. Shrinkable Boots
A. General
Shrinkable boots are used for the protection of harnesses when they must be waterproof or dustproof.
They are used as molded backshells at the rear of the connectors or as harness separators when the m
ain bundle has protection.
B. Procedure
Ref. Fig. Shrinkable Boots - Installation Procedure - E0096, ABS0266, ABS0312, ABS0791, E0056, DAN
218, DAN299, DAN301, DAN302, DAN341
(1) Molded Backshells (ABS0266, ABS0791, E0096, DAN299 and DAN341)
NOTE: To increase the strength, it is possible to add adhesive sealant or to use shrinkable boot
which already has a layer of adhesive sealant.
NOTE: If necessary, remove the unwanted sealant immediately with a clean cloth.
NOTE: If necessary, remove the unwanted sealant immediately with a clean cloth.
(3) Installation and Removal Procedure of the DAN218 Shrinkable Boot on the ABS0271 Backnut
HEAT-SHRINKABLE SLEEVES
SLEEVE 1 SLEEVE 2 SLEEVE 3 SLEEVE 4 SLEEVE 5 SLEEVE 6
BUNDLE D
IAMETER LENGTH
55 mm (2. 50 mm (1. 45 mm (1. 40 mm (1. 35 mm (1. 30 mm (1.
17 in.) 97 in.) 77 in.) 57 in.) 38 in.) 18 in.)
DIAMETER
NSA93750 ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0
< 3 mm
2-02 4 (3/16) 4 (3/16) 5 (1/4) 6 (3/8) 6 (3/8)
(0.12 in.)
3 mm (0.1
2 in.) < DI
ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0
AMETER <
4 (3/16) 4 (3/16) 5 (1/4) 5 (1/4) 6 (3/8) 6 (3/8)
4 mm (0.1
6 in.)
4 mm (0.1
6 in.) < DI
ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0
AMETER < -
5 (1/4) 5 (1/4) 6 (3/8) 6 (3/8) 6 (3/8)
5 mm (0.2
0 in.)
5 mm (0.2
0 in.) < DI
ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0
AMETER < -
5 (1/4) 6 (3/8) 6 (3/8) 6 (3/8) 7 (1/2)
6 mm (0.2
4 in.)
6 mm (0.2
4 in.) < DI
ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0
AMETER < - -
6 (3/8) 6 (3/8) 6 (3/8) 7 (1/2)
7 mm (0.2
8 in.)
7 mm (0.2
8 in.) < DI
ABS0916-0 ABS0916-0 ABS0916-0 ABS0916-0
AMETER < - -
6 (3/8) 6 (3/8) 7 (1/2) 7 (1/2)
8 mm (0.3
1 in.)
8 mm (0.3
1 in.) < DI
ABS0916-0 ABS0916-0 ABS0916-0
AMETER < - - -
6 (3/8) 7 (1/2) 7 (1/2)
9 mm (0.3
5 in.)
9 mm (0.3
5 in.) < DI
ABS0916-0 ABS0916-0 ABS0916-0
AMETER < - - -
6 (3/8) 7 (1/2) 7 (1/2)
10 mm (0.
39 in.)
10 mm (0.
39 in.) < D
ABS0916-0 ABS0916-0
IAMETER < - - - -
7 (1/2) 7 (1/2)
11 mm (0.
43 in.)
HEAT-SHRINKABLE SLEEVES
SLEEVE 1 SLEEVE 2 SLEEVE 3 SLEEVE 4 SLEEVE 5 SLEEVE 6
BUNDLE D
IAMETER LENGTH
55 mm (2. 50 mm (1. 45 mm (1. 40 mm (1. 35 mm (1. 30 mm (1.
17 in.) 97 in.) 77 in.) 57 in.) 38 in.) 18 in.)
DIAMETER
ABS0916-0
> 11 mm - - - - -
8 (3/4)
(0.43 in.)
NOTE: The same process can be used for similar boots (for example, DAN341) and the
backnut.
NOTE: The same process can be used for similar boots (for example, DAN341) and the
backnut .
4. Shrinking Rules
Start the shrinking of the shrinkable component at the point where a specified position is necessary.
During shrinking:
- If possible, turn the shrinkable component into the heat flow to apply the temperature equally.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-34-02 - Heat Shrink Conduits (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:51:46
- Angle shrinkable boots contain a memory and must be at the necessary angle after shrinking. During t
he shrinking operation, it can be necessary to hold the outlet of the boots in its angle position until it b
ecomes cool.
- The results must be in accordance with acceptance/rejection criteria. For this, you must Ref. ESPM 20-5
6-31-03 and to the illustration .Ref. Fig. Heat Shrink Conduits - Specific Acceptance/Rejection Criteria f
or DAN218 Shrinkable Boot
Figure 20-33-34-0001-0001 SHEET 1/1 - Shrinkable Sleeves - Installation Procedure - ABS0836/0916, E0126, D
AN132 and NSA937210/211/493/502
Figure 20-33-34-0002-0001 SHEET 1/1 - Heat Shrink Conduits - Protection of the In-line Items Near the Connec
tors
Figure 20-33-34-0003-0001 SHEET 1/1 - Shrinkable Boots - Installation Procedure - E0096, ABS0266, ABS0312,
ABS0791, E0056, DAN218, DAN299, DAN301, DAN302, DAN341
Figure 20-33-34-0004-0001 SHEET 1/2 - Heat Shrink Conduits - Installation Procedure - DAN218
Figure 20-33-34-0004-0001 SHEET 2/2 - Heat Shrink Conduits - Installation Procedure - DAN218
Figure 20-33-34-0005-0001 SHEET 1/1 - Heat Shrink Conduits - Installation Procedure - DAN218
Figure 20-33-34-0006-0001 SHEET 1/1 - Heat Shrink Conduits - Installation Procedure - DAN218
Figure 20-33-34-0007-0001 SHEET 1/1 - Heat Shrink Conduits - Installation Procedure - DAN218
Figure 20-33-34-0008-0001 SHEET 1/1 - Heat Shrink Conduits - Removal Procedure - DAN218
Figure 20-33-34-0009-0001 SHEET 1/1 - Heat Shrink Conduits - Specific Acceptance/Rejection Criteria for DAN2
18 Shrinkable Boot
SHRINKABLE SLEEVE
HARNESS
NSA937210
80 mm (3.1496 in)
RACEWAY CHANNEL
RACEWAY
CONVOLUTED CONDUIT
CABLE TIE MIN. 5 mm (0.1968 in)
P_SP_203334_D2_00010001_01_01
HEAT-SHRINKABLE SLEEVE
(FOR EXAMPLE, ABS0916) CONNECTOR
SHIELDING PICK-UP
CABLE (IF SOLDERING
SLEEVE IS INSTALLED) 5 mm
20 mm (0.20 in) MINIMUM
(0.79 in) APPROXIMATELY
BACKSHELL
CONNECTION
REFERENCE
P_SP_203334_D2_00020001_01_03
Figure 20-33-34-0002-0001 (SHEET 1) - Heat Shrink Conduits - Protection of the In-line Items Near the Connectors
** ON A/C ALL
(1) MOLDED BACKSHELL USED AT THE REAR OF A CONNECTOR (ABS0266, ABS0791, E0096, DAN218,
DAN299 OR DAN341 ):
ADHESIVE
HEAT CONNECTOR
SEALANT
SHRINKABLE
BOOT CONVOLUTED CONDUIT
ADHESIVE
SEALANT MOLDED BACKSHELL
MOLDED DAN218
BACKSHELL
DAN299
HEAT
SHRINKABLE
SLEEVE
HARNESS
(2) HEAT SHRINKABLE BOOT USED AS HARNESS SEPARATOR (ABS0312, E0056, DAN301 ORDAN302):
HARNESS
P_SP_203334_D2_00030001_01_02
Figure 20-33-34-0003-0001 (SHEET 1) - Shrinkable Boots - Installation Procedure - E0096, ABS0266, ABS0312,
ABS0791, E0056, DAN218, DAN299, DAN301, DAN302, DAN341
** ON A/C ALL
STEP 1:
OK
HEAT-SHRINKABLE SLEEVE
STEP 2: ABS0916 OR NSA937502
P_SP_203334_D2_00040001_01_01
Figure 20-33-34-0004-0001 (SHEET 1/2) - Heat Shrink Conduits - Installation Procedure - DAN218
** ON A/C ALL
HEAT-SHRINKABLE SLEEVE 5
HEAT-SHRINKABLE SLEEVE 4
HEAT-SHRINKABLE SLEEVE 3 HEAT-SHRINKABLE SLEEVE 6
HEAT-SHRINKABLE SLEEVE 2
HEAT-SHRINKABLE SLEEVE 1
30 mm
(1.18 in) 20 mm
(0.79 in)
35 mm
(1.38 in)
40 mm
(1.57 in)
45 mm
(1.77 in)
50 mm
(1.97 in)
55 mm
(2.17 in)
P_SP_203334_D2_00040001_02_00
Figure 20-33-34-0004-0001 (SHEET 2/2) - Heat Shrink Conduits - Installation Procedure - DAN218
** ON A/C ALL
STEP 3:
STEP 4:
HEAT-SHRINKABLE SLEEVE 3
HEAT-SHRINKABLE SLEEVE 1 HEAT-SHRINKABLE SLEEVE 5
HEAT-SHRINKABLE SLEEVE 6
HEAT-SHRINKABLE SLEEVE 4
HEAT-SHRINKABLE SLEEVE 2
P_SP_203334_D2_00070001_01_02
STEP 5:
DAN218
APPLY HEAT TO THE H END
WHICH IS IN INTERFACE
WITH THE BACKNUT.
HOT AIR GUN
STEP 6:
THE LIPPED H
END INTO THE
GROOVE ON THE
BACKNUT.
P_SP_203334_D2_00050001_01_01
STEP 7:
AFTER SHRINKING:
P_SP_203334_D2_00060001_01_00
REWORK IS NECESSARY.
H END NOT SUFFICIENTLY YOU MUST HEAT
HEATED AGAIN UNTIL YOU
COMPLETE THE SHAPING.
REWORK IS NECESSARY.
J END NOT SUFFICIENTLY YOU MUST HEAT
HEATED AGAIN UNTIL YOU
COMPLETE THE SHAPING.
REJECTED
OVERHEATING /
YOU MUST REPLACE
BURN MARKS
SHRINKABLE BOOTDAN218.
P_SP_203334_D2_00090001_01_02
Figure 20-33-34-0009-0001 (SHEET 1) - Heat Shrink Conduits - Specific Acceptance/Rejection Criteria for DAN218
Shrinkable Boot
** ON A/C ALL
P_SP_203334_D2_00080001_01_00
1. Overview
This chapter gives the description of tapes that have the codes that follow:
A. Non Adhesive Tapes and Braid Tape:
- ABS0294
- ABS1353-005
- NSA935403.
B. Adhesive Tapes:
- ABS5330
- ABS5332
- ABS5334
- ABS5499
- ASNA3565
- ASNA5107
- DAN269.
2. P/N Information
A. ABS0294 (FAPE3)
Material code
Standard P/N Size code
A = PTFE
ABS0294 A 02
Material code
Standard P/N Size code A = Nickel-plated co
pper cable
ABS1353-005 - 01 A
C. NSA935403 (F6198)
NSA935403 tape is used to attach electrical harnesses.
(1) P/N identification
D. ABS5330
ABS5330 is a PTFE tape with silicone adhesive film.
You can use adhesive tape ABS5330 in conduits (but not EN6049 (I9005) –009). Make sure that you fol
d the tape back to make a narrow strip. This is to make the removal of the tape easy.
Ref. Fig. Tapes - Adhesive Tape - ABS5330
(1) P/N identification
Material code
Standard P/N Size code
A
ABS5330 A 01
E. ABS5332 (FAPE3)
ABS5332 is a PVC tape with a pressure-sensitive rubber adhesive available in different colors.
(1) P/N identification
Material code
Standard P/N Size code Color code
A = PVC
ABS5332 A 01 B
F. ABS5334 (FAPE3)
Ref. Fig. Tapes - Example of ABS5334A01T Tape Implementation
ABS5334 is a self-adhesive silicone tape resistant to high temperatures.
A version of ABS5334(A01T) has a blue tracer line to facilitate the distinction from ASNA5107 tape. It c
an be a help to keep the overlap between layers.
(1) P/N identification
(2) Description
Note 1: (1)
You must use size code 02 (red color tape) only for repair.
SIZE CODE
OPERATING TEMPERATURE RANGE
01 02
-54 deg.C (-65.2 deg.F) t -57 deg.C (-70.6 deg.F) t
CONTINUOUS USE o 260 deg.C (500.0 deg. o 250 deg.C (482.0 deg.
F) F)
-65 deg.C (-85.0 deg.F) t
OCCASIONAL USE o 260 deg.C (500.0 deg. -
F)
(4) Process
G. ABS5499 (FAPE3)
(a) Temperature
H. ASNA3565 (F6198)
ASNA3565 is glass fabric with adhesive silicone used for electrical insulation.
ABS5649B can be used instead of ASNA3565 (one-way interchangeability).
(1) P/N identification
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-35-01 - Tapes - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:51:55
J. ASNA5107 (F6198)
ASNA5107 is a self-adhesive silicone tape reinforced with glass fabric used as mechanical protection an
d support for electrical wiring.
(1) P/N identification
Color code
Standard P/N Type code Without code = RED
B = Black
ASNA5107 2503 B
(4) Process
K. DAN269 (D8518)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-35-01 - Tapes - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:51:55
ABS5330 A 01
SIZE CODE
MATERIAL CODE A
STANDARD P/N
P_SP_203335_D1_00010001_01_00
P_SP_203335_D1_00030001_01_01
1. Overview
The chapters that follow give the general description and requirements related to the elements which attach,
route and install the wiring without damage to the aircraft. These elements are separated into several familie
s.
A. Cable Supports
Ref. ESPM 20-33-41-01
B. Clamps
Ref. ESPM 20-33-42-01
C. Raceway Assemblies
Ref. ESPM 20-33-43-01
D. Tie-wraps
Ref. ESPM 20-33-44-01
- The electrical wirings are attached on the aircraft by a very wide range of clamps and mounts, th
e choice of which is defined on the drawing.
- The clamps and the brackets must not be damaged.
- When installing harnesses, the harnesses will be positioned on the cable supports and held by un
tightened clamps so that slight movements can be made to find final installation position.
NOTE: It is not permitted to attach unprotected cables directly to metallic surfaces (structure, o
verbraiding, etc.).
- Once the harnesses are fully unwound and connected, the clamps and the brackets must be tight
ened. This procedure is not applicable to clamps NSA5516 in order to avoid dislodging the insulat
ing part of the clamp.
- When the clamps are installed, make sure that the two rubber parts of the clamps touch each ot
her when an attachment is installed.
- You must not handle wiring bracket E0663 that have retainers before you do the final attachmen
t as this can cause damage to the rack.
- When attachment are tightened on the harness, It is formally prohibited to pull harnesses to spr
ead overlengths of the harnesses.
- The routing of the cables must prevent mechanical stresses on the connection points. Relative m
ovement between the electrical connections and the last attachment point is not permitted.
NOTE: For overbraided harnesses attached together, tying pitch must be between 75 mm (2.95
in.) and 100 mm (3.94 in.).
NOTE: For harnesses with split conduit protection (EMI) (for example EN6049-008) attached to
gether, tying pitch must be between 75 mm (2.95 in.) and 100 mm (3.94 in.).
- Special condition: The installation of the cables attached to a movable element must have the les
s stress possible. This type of installation must always agree with the component tolerances.
- All harnesses installed on mechanical moving parts must be attached by clamps NSA5516. For h
arness dia. greater than 25 mm (0.98 in.), double clamp must be used.
- The distance between two tying points must be a maximum of 150 mm (5.91 in.). On the last 50
0 mm (19.69 in.) of the cable, the distance must be a maximum of 100 mm (3.94 in.).
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
- It is not permitted to attach cables or conduits (for example wires connected to floor panels or pi
pes) directly or indirectly to:
- Pipes from other ATA systems
- Removable equipment (for example for maintenance tasks).
- This does not apply to heater cables or fuel quantity sensors.
- It is not recommended to install cables or conduits on mechanical parts that move, specially whe
n these parts are not related to the electrical conduit.
- All the items used to attach the harness must agree with the environmental temperature rate.
NOTE: It is recommended to use screws with diameters of 4.82 mm (0.19 in.) and 4.2 mm (0.1
7 in.) to install the attachment devices.
NOTE: It is not permitted to attach harnesses directly to the structure or other systems with tyi
ng devices (cable ties or lacing tape).
- Dynamic harnesses (Type A, B and C) must be attached as follows:
- The dynamic harness (Type A, B and C) must be attached so that it has minimum moveme
nt (point near to the rotation center).
- The dynamic harness (Type A) must be attached with a clamp Type B. For harness diamete
rs of more than 25 mm (0.98 in.), you must use double clamps.
- The harness must not touch structures or other items when it moves.
- If it can touch a structure or item, a protective insulated barrier must be installed on this st
ructure or item. This barrier must have a maximum roughness of 3.2 microns (for example
PTFE).
NOTE: If the attachment item is attached on the structure or devices that transmit current (for
example VT, VN, etc.) with a screw, after tightening the screw must protrude from the n
ut by a minimum length of 1.5 threads.
Ref. Fig. Attachment - Tightening of Screw with Structure
NOTE: For the adjustable attachment points, it is necessary to use the same attachment device
s on all sides of the harness.
NOTE: Metallic parts (for example ramps, panels) that directly touch harnesses must be insulat
ed with:
- Shrink sleeve ABS0916 (for all areas that are not hot areas and only for harnesse
s with a maximum operating temperature of 150 deg.C (302.0 deg.F).
- PEEK/PTFE (for hot and hydraulic areas and only for harness with an operating te
mperature range higher than 150 deg.C (302.0 deg.F).
NOTE: It is necessary to remove all the protection (plastic sleeves, bags etc.) when the harness
is fully attached to the aircraft.
For the permitted tolerances of the mechanical protection with ASNA51072503 tape, you must R
ef. ESPM 20-33-30-02.
B. Position of Attachment Points and Distances Between Them (Only for A350 program)
Ref. Fig. Attachment - Principles of Loss of Attachment Point
To get a minimum clearance after a Loss of Attachment Point (LOAP) for distances, you must obey one
of the principles that follow:
- Obey a pitch between the attachment points of the harness to get the minimum permitted cleara
nce after the loss of an attachment point and a possible sagging condition (recommended princip
le).
- Install ramps between the attachment points. You must attach the harness to the ramp and atta
ch the ramp independently from the other attachment devices.
To do this, you can:
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
- Use special fasteners for the ramp and the attachment device (applicable in all areas).
- Attach the ramp and the attachment device with an axis fastener (for example NSA5159)
(applicable in all areas that are not Flammable Fluid Leakage Zones (FFLZs)).
- Make redundant attachment points (for example double clamping).
NOTE: The length of harness is measured from the rear of the connector (after the grommet) to the r
amp/last attachment point.
NOTE: If antenna cables are installed below the cargo floor, the position of the last attachment point
of the harness before it goes into the boot must prevent overbending of the boot to keep fluid
out. The top of the boot (where the harness goes into the boot) must point down to make a d
rip loop and to keep clear of possible pools of fluids.
The distance between the last attachment point and the connector for overbraided harnesses
must be a minimum of250 mm (9.84 in.).
WARNING: THIS PROCEDURE USES A FUEL SYSTEM ITEM THAT IS IN A CATEGORY KNOWN AS A C
RITICAL DESIGN CONFIGURATION CONTROL LIMITATION (CDCCL) CDCCL IDENTIFIE
S AN ITEM THAT CAN BE THE SOURCE OF A POSSIBLE FUEL TANK IGNITION. YOU MUS
T KEEP ALL CDCCL ITEMS IN THE APPROVED CONFIGURATION. DAMAGE, WEAR OR CH
ANGES TO A CDCCL ITEM CAN CAUSE A POSSIBLE FUEL TANK EXPLOSION.
E. Installation in Fuel Vapour Areas
Ref. Fig. Attachment - Installation in Fuel Vapour Area
NOTE: In these areas, electrical cables must never be in contact with fuel tank boundaries or any par
t of the structure.
NOTE: The requirements that follow are not applicable for G routes when they are route
d inside bobbins.
(b) The minimum distance "D" between the harness and fuel tank boundary must be:
(c) The minimum distance "D" between the harness and any part of the structure (this include
s pipes, equipments etc.).
- The cable supports must be installed at maximum intervals of 685 mm (26.97 in.) but mu
st never be more than 1000 mm (39.37 in.) when the cables are protected with ABS0887
conduit.Ref. Fig. Attachment - Cable Support Installation in Fuselage
- The cable supports must be installed at maximum intervals of 350 mm (13.78 in.) maxim
um for G routes.
- The cable supports must be installed at maximum intervals of 200 mm (7.87 in.) maximu
m for other routes.
- The cable supports must be installed at maximum intervals of 500 mm (19.69 in.) maxim
um.
- The cable supports must be installed at maximum intervals of 650 mm (25.59 in.).
(6) Distance between the connector and the first cable support
Recommended maximum distance is 300 mm (11.81 in.), it is necessary for connection/disconne
ction of the connector with no tension on the connection.
This distance can enable to manage when appropriate:
- The connection and disconnection of connector
- The drip loop
- The overlength for repair and stowage.
For harnesses with ARINC connectors at the end with coaxial cables, the installation must (for A3
50 only):
- Have sufficient drip loop or
- If there is no drip loop, have a last attachment point which is not on the same axis as the
cavity of the connector housing.
Ref. Fig. Attachment - Harnesses without Drip Loop
WARNING: THIS PROCEDURE USES A FUEL SYSTEM ITEM THAT IS IN A CATEGORY KNOWN
AS A CRITICAL DESIGN CONFIGURATION CONTROL LIMITATION (CDCCL) CDCCL
IDENTIFIES AN ITEM THAT CAN BE THE SOURCE OF A POSSIBLE FUEL TANK IGN
ITION. YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED CONFIGURATION.
DAMAGE, WEAR OR CHANGES TO A CDCCL ITEM CAN CAUSE A POSSIBLE FUEL T
ANK EXPLOSION.
(8) Feeder and power cables
For feeder and power cables (routes G and P), a minimum distance of 50 mm (1.97 in.) is requir
ed between these cables and the aircraft skin (fuselage, wing, fuel tank boundary etc.). A double
insulation is required for feeder G routes and particular P routes (DC cables from TRU to power c
entres) attachment points.
NOTE: Brackets must be riveted (if not possible, bolts can be used).
- In all cases, P and Q routes must have a dedicated attachment point. An attachment point
is dedicated when it is an individual attachment point for a route.
- Each route must be installed independently with different attachment point on the bracket
(1 screw for each clamp).
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
When A brackets are used to attach G, X or P routes and when B and/or C brackets (this in
cludes ramps and clamps) are used to attach electrical routes, they must only be used to a
ttach ATA92 harness.
This requirement is not applicable to:
- Attachment devices (for example E0661), which are used to attach electrical harness and
ATA25 insulation blankets.
NOTE: The same A bracket can be used to support an M, D, S, R, T, U, V or Q route and other
systems.
When attachment devices are installed on metallic brackets in a Flammable Fluid Leakage Zone
(FFLZ), they must be attached with:
- A metallic fastener and
- A fixed non-lubricated anchor nut (for example MS21047).
- The fixed bracket must be small enough to allow correct bearing while avoiding any wiring
contact with fixed support or structure.
NOTE: It is not permitted to use a current return (bonding) point as an attachment point for a
harness.
The size of the brackets must be sufficiently small to not let the harness and the brackets touch
each other.
These rules are applicable:
(a) For routing of harness in parallel to brackets:
- For "a" less than 10 mm (0.39 in.), "A" must be less than or equal to 2 times of "a".
Ref. Fig. Attachment - Installation with Fixed Bracket Rules 1 and 2
- For "a" less than 10 mm (0.39 in.), "A" must be less than "a".
Ref. Fig. Attachment - Installation with Fixed Bracket Rules 1 and 2
(c) For harnesses that bend away from the bracket, there is no limitation related to the size of
the bracket. For more data about the distance of installation of the harness, refer to chapt
er 20-33-12 - Manufacture, Installation and Identification of EWIS.
Ref. Fig. Attachment - Installation with Fixed Bracket Rule 3
NOTE: To safety the routing and make sure that the harness and the bracket will not tou
ch each other (for example when a harness overlength is stowed in this area), yo
u can use flag datum markers.
- This process is applicable only in some conditions such as environmental conditions, install
ation space and maximum applicable load for each adhesive bonded bracket.
- You must use this type of bracket to attach the harnesses on the aircraft structure (conduc
tive and non conductive).
- The maximum load applied by the harness on each bracket must not be more than 3.3 N
(0.74 lbf).
- The bonded brackets are approved for a maximum load of 5 N (1.12 lbf).
NOTE: If one attachment point is missing, the minimum distance permitted between the
harness and the adjacent structure (this includes pipes, equipments etc.) must be
10 mm (0.39 in.).
- You must not use adhesive bonded brackets:
- To attach dynamic harnesses (for example hinges).
- For maintenance areas where bonded brackets can be crushed or stressed by mainte
nance action.
- On G routes.
- In dangerous and SWAMP areas, bonding/grounding brackets must point in the direction s
hown.Ref. Fig. Attachment - Orientation of Bonding/Grounding Point Brackets
NOTE: It is not permitted to attach routes for different networks (network 1 and network 2) to
the same adhesive bonded bracket (for A350 only).
H. Installation on Metallic or Carbon Rods (Tubes) in all Areas but not in Fuel Tanks
Ref. Fig. Attachment - Installation on Metallic or Carbon Rod
Installation of the electrical harness (not G, X, and P routes) requires (not in hot and fire areas):
- Insulated plastic bracket ABS1095 + tape ASNA5107-B attached on the rod by 2 metallic clamps
ASNA0033 and the harness attached on the bracket by a clamp (for example ABS1339).
For harness diameters of less than 25 mm (0.98 in.) and if you cannot install an insulated bracket ABS
1095, do one of the procedures that follow:
Basic procedures:
- Install a clamp NSA5516CBD + tape ASNA5107-B on the rod and a clamp ABS1339on the harnes
s.
- Install two clamps NSA5516CBD + tape ASNA5107-B on the rod and on the harness.
NOTE: The rod must be protected by a layer of black tape ASNA5107-B under the bracket.
Alternative procedure:
- Install a clamp NSA5516CBD + tape ASNA5107-B or ABS2195 + tape ASNA5107-B on the rod a
nd a clamp NSA5516CBD or ABS2195 on the harness.
- Install a clamp NSA5516CBD + tape ASNA5107-B or ABS2195 + tape ASNA5107-B on the rod a
nd a clamp ABS1339 on the harness.
A clamp must be installed as near as possible to each metallic tube exit and the harness must be cente
red in the tube by the positioning of the clamp.
WARNING: THIS PROCEDURE USES A FUEL SYSTEM ITEM THAT IS IN A CATEGORY KNOWN AS A C
RITICAL DESIGN CONFIGURATION CONTROL LIMITATION (CDCCL) CDCCL IDENTIFIE
S AN ITEM THAT CAN BE THE SOURCE OF A POSSIBLE FUEL TANK IGNITION. YOU MUS
T KEEP ALL CDCCL ITEMS IN THE APPROVED CONFIGURATION. DAMAGE, WEAR OR CH
ANGES TO A CDCCL ITEM CAN CAUSE A POSSIBLE FUEL TANK EXPLOSION.
K. Installation Inside Carbon Fuel Tank
R. G Route Installation
Ref. Fig. Attachment - G Route Installation
Ref. Fig. Attachment - G Route in Butterfly Configuration
For G route, bobbin ABS0678/ABS1088 or equivalent must be installed in the following cases:
- Fixed attachment points cannot ensure sufficient distance between G routes.
NOTE: The length of the protective bobbin must agree with the size of the attachment device.
- Between two frames, the bobbin must be installed in the middle of the two frames.
- In the curve with small bend radius.
To prevent chafing between two different G routes (for example between two frames), you can ad
d two metal clamps NSA5516 in butterfly configuration.
In all cases, two levels of insulation (two non-conductive parts), for example insulated bracket an
d bobbin type ABS0678/ABS0679 or ABS1086/ABS1089 shall be used to maintain those routes.
Bobbin ABS0678/ABS1088 must be attached with:
- Metallic clamp ASNA0033 on attachment point level.
- Cable tie NSA935401-12 between attachment points.
- Metallic clamp NSA5516CBD.
- When feeders are routed without a bobbin, the E route must have a dedicated routing.
- When G routes is routed alone (outside the bobbin), the E route must be routed separately.
NOTE: Each G route must have a dedicated attachment point (for example 1G cannot be attach
ed with 3G or 11G) (for A350 only). This is applicable to E routes routed alone (for exam
ple route 1E routed alone cannot have the same attachment point as 3E routed alone) (f
or A350 only).
Contact between feeder cables of the same route is forbidden when they go in different directions.
In this case a minimum distance of 5 mm (0.2 in.) between cables must be respected.
The number of feeder cables per phase must be limited to three maximum and must be installed at 12
0 deg. on fairlead guides.
For two cables of the same phase, they must be diametrically opposite each other in the fairlead guide
type ABS0678 + ABS0679 or ABS1088 + ABS1089.
- The neutral wire must be routed in the middle (for A350 only).
Ref. Fig. Attachment - Arrangement of G Route Feeders
- At interfaces, phase A1 must be in the 12 o'clock position (for A350 only).
NOTE: G route supports must withstand from170 deg.C (338.0 deg.F)to260 deg.C (500.0 deg.F), de
pending on the area. G routes must not be attached on tubular supports and rods.
For the permitted tolerances of the separator for G routes, you must Ref. ESPM 20-33-10-02.
S. P Route Installation
NOTE: P route can be directly tied on metallic insulated ramp with a cable tie NSA935401, but this is
not considered as an attachment point.
- Two ABS1339 clamps in butterfly configuration can be used for P route attachment. This configur
ation is mandatory for P route segregation, when segregation distances between harnesses must
be secured.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
NOTE: Each end of the metallic support must be protected by end cap.
ROUTE TYPE
AREA G (with 2 levels of ins
P OTHERS
ulation)
WITH STRAIN:
- ABS1339-D
- Low temperature b - NSA5516BD (for dia. gre
P
obbin + insulated b ater than 48 mm (1.89 i
R
- Fuselage racket n.))
E ABS1339-D
- Inside Vu - AS62200 (if routed WITHOUT STRAIN:
S NSA5516
- APU comp together and for str V support type (for example
. Specific brackets
artment essed area) - NSA935504 for dia. less
A ABS2022 + ABS1
- Belly fairin - Low temperature b than 48 mm (1.89 in.)
R 339
g obbin + NSA5516C - E0435 for dia. greater th
E
BD Ref. (1) + insula an 48 mm (1.89 in.)) Re
A
ted bracket f. (2)
Specific bracket ABS2022 + A
BS1339
Pylon area
N - Fire and hi - AS62200 (if routed
O gh temp. together and for str
N area great essed area) NSA5516CBD
er than 12 - High temperature b AS62200 (not preferred)
P
0 deg.C (2 obbin + insulated b
R
48.0 deg. racket
E
F)
S
S Fuel area (insid
NOT APPLICABLE ABS1339F
U e tank)
R
- High temperature b
I - Vibration
obbin + insulated b - ABS1339-D for dia. less than 48 mm (1.89 i
Z area
racket n.)
E - Section 19
- AS62200 (if routed - NSA5516CBD in SWAMP area and NSA5516B
D - Swamp ar
together and for str D in other areas for dia. greater than 48 mm
A ea
essed areas) (1.89 in.)
R - Hydraulic
- High temperature b - Omega clamp (specific drawing) for dia. gre
E area
obbin + NSA5516C ater than 48 mm (1.89 in.)
A - Fuel vapo
BD Ref. (1) + insula - AS62200 (not preferred)
ur area
ted bracket
Note 1: (1)
Limited use
Note 2: (2)
Not for convoluted conduit ABS0887/NSA935805
You must install end cap NSA935829 on each end of the conduit ABS0887.
NOTE: When you use conduit NSA935805, you must install the conduit as for conduit ABS0887 witho
ut the end cap NSA935829 and without the black tape ASNA5107-B at the attachment point.
NOTE: The installation of a second clamp in line with the conduit to prevent harness movement in vib
ration areas (for example pylon) is necessary.
Ref. Fig. Attachment - Attachment of Harness with Convoluted Conduit NSA935805
For A350 only, if two or more harnesses shielded with EMI split conduit EN4674, ABS2418 or shielded
with convoluted conduit NSA935805T are routed in parallel near to each other, they must be attached t
ogether in the same attachment device. Tying pitch must be 150 mm (5.91 in.).
W. VT Modules Installation
Ref. Fig. Attachment - VT Modules and Terminal Blocks Installation
- For EFCS VT modules, a ramp must be provided in order to avoid strains on the contacts and in o
rder to manage drip loop when appropriate.
- For other VT modules, a ramp or an attachment point (100 mm (3.94 in.) minimum (for A350 on
ly) recommended and 300 mm (11.81 in.) maximum from the module) must be provided in orde
r to avoid any movement or stress on the wire and on the contacts and in order to manage drip l
oop when appropriate.
NOTE: The length of the harness is measured from the rear of the VT module (after the grommet) to
the ramp/last attachment point.
Y. VG/VN Installation
The length of harness between VNs or VGs and the next attachment point must be:
- 300 mm (11.81 in.) maximum for all areas that are not the pylons
- 100 mm (3.94 in.) maximum for the pylon area
- 100 mm (3.94 in.) minimum for all areas.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
AD. Attachment Devices for Harness that Include EMI Sleeve ABS2418 and EN4674
Ref. Fig. Attachment - Minimum Distance Between Attachment Device and Split Support
Attachment devices for harness that include EMI sleeve (for example EN4674, ABS2418 ) must be at 3
2.5 mm (1.28 in.) minimum from the center of the split support.
TYING
AREA
ON HARNESS ON ATTACHMENT POINT
Inside tank NOT APPLICABLE NSA935401 (red colour)
Temperature between 55 deg.C
(131.0 deg.F) and 135 deg.C (27 NSA935401 (black colour) NSA935401 (black colour)
5.0 deg.F)
Temperature between 135 deg.C
NSA935401 (black colour) with A
(275.0 deg.F) and 150 deg.C (30 NSA935401 (black colour)
BS1339
2.0 deg.F)
Pylons
High temperature area greater t NSA8420 lacing tape NOT APPLICABLE
han 200 deg.C (392.0 deg.F)
Note 1: (1)
Duration of 100 hours
Note 2: (2)
Duration of 130000 hours.
For A350 only:
Note 1: (1)
Duration of 100 hours
Note 2: (2)
Duration A/C life.
Note 1: (1)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
Note 2: (2)
Backshell material = Stainless steel
In pressurized areas, it is mandatory to use backshells for removable connectors. For receptacles that a
re in VUs when cable supports hold the cables sufficiently, it is not mandatory to use backshells.
In non pressurized areas, all connectors must be used with backshells.
NOTE: When connectors with straight closed backshells are installed vertically with connectors
below the backshell, it is necessary to install heat-shrinkable sleeves on the rear of the b
ackshell and the harness, to keep out fluids.
NOTE: In pressurized areas and for A380 program only, you can change the VC backshell orien
tation given by drawings to obey the harness routing rules (maximum permitted modifi
cation is plus or minus 75 deg.). You cannot apply this for ring shielded backshells (for
example ABS1138-006).
You can change ABS0638 backshell orientation to prevent water retention when the bac
kshell tail is down.
(a) For a connector (front face, contact side), the 0 deg. angle reference is its main master ke
yway.
(b) For a pressure seal ABS1378 or ABS1571, the 0 deg. angle reference is its flat surface on
the locking-screw.
(c) For elbow backshell, unless specified by drawing, the orientation must be 180 deg. angle
(opposite of the master keyway).
(d) For straight backshell, unless specified by drawing, the orientation must be 0 deg. angle (s
ide of the master keyway).
- The reference position 0 deg. for straight backshell EN4165 is when the backshell is
installed with the strain relief down or when the center coupling screw and the polar
ization coding socket are installed down.
- The reference position 0 deg. for backshell ABS0699 is when the backshell is install
ed with the thickest part down.
- There are four procedures to attach backshell ABS1019-005 to receptacles and plugs: stra
ight (0 deg. or 180 deg.) and angular (90 deg. or 270 deg.). You must install the backshel
ls in relation to the installation situation.
AK. Backshell Installation on the Hydraulic System (for the A350 only)
You must obey the applicable segregation rules for each route or the backshells (ABS0280, ABS0281, A
BS2216 and ABS2262) can catch on the harnesses. These segregation rules are:
- Clearance for route S> 25 mm (0.98 in.)
- Clearance for route M> 50 mm (1.97 in.).
(1) Do a check of the correct position and tightness of the backshell and make sure that it is not da
maged.
(2) Make sure that the connector grommet is equally compressed and that it is not blocked or dama
ged.
(3) Make sure that the cable insertion is not loose or damaged in the connector grommet.
(4) Make sure that the cable attachment is tight and without mechanical constraints.
(5) Make sure that there is no damage on the cable caused by the tying devices.
(6) Make sure that the cable does not touch the metal part of the backshell and locking wire.
(7) Make sure that the conduit attached in the backshell does not touch the insulation of the end ite
ms.
- You must attach the plastic rods on non-metallic structure with blind rivets ASNA0080/NA
S1919 type.
- You must attach the metallic rods on metallic structure with solid rivets EN6081 type.
(1) Protection With Reinforced Protective Tape ASNA5107 Code 2503 (Width 25 mm (0.98 in))
Ref. Fig. Attachment - Protection with Reinforced Protective Tape ASNA5107 Code 2503
- Step 1: Put tape ASNA5107 in its correct position and wind it one time around the item (fo
r example, a bundle) to give protection.
- Step 2: Continue to wind tape ASNA5107 along the necessary distance around the item to
be protected with an overlap of 50 percent.
- Step 3:
- If tape ASNA5107 is not applied below an attachment point:
Make the last turn of the tape and then cut it.
- If tape ASNA5107 is applied below an attachment point:
Make the last turn of the tape at the position where the cable tie holds the harness on
the bracket.
(2) Protection With Reinforced Protective Tape ASNA5107 Code 2504 (Width 50 mm (1.97 in))
Ref. Fig. Attachment - Protection with Reinforced Protective Tape ASNA5107 Code 2504
Put tape ASNA5107 in its correct installation position and wind it more than one time around the
item that you must protect (for example, a bundle) with a minimum covering angle of 90 degree
s.
(3) Protrusion of Tape ASNA5107 on the Two Sides of the Attachment Device
For the approved protrusion of tape ASNA5107 on the two sides of the attachment device, you m
ust refer to the illustration .Ref. Fig. Attachment - Additional Protection at the Attachment Point
For the selection of the size of tape ASNA5107 (width 25 mm (0.98 in.) or 50 mm (1.97 in.)), ref
er to the width of the attachment device.
NOTE: If optical cables are protected with a split textile conduit, no additional protection is necessary
at attachment device level (for A350 only).
- Use sandpaper with a maximum grain size of 180 to manually abrade the bonded surface.
- Clean these surfaces.
- Apply a thin layer of adhesive paste ASNA4049 or Material No. Epoxy Adhesive_- - Legacy
3 (Material Ref. 05EML7) (thickness about 0.1 mm (0.0 in.)) on the profile.
- You must use the resin quickly, not more than 30 min after you prepare it.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
PERMITTED TOLERANCES
You can change the length of an existing spacer to safety the ro
uting distances or the bundle position.
You can change the length of the spacer to:
- Safety the position of the bundle (for example, near the pr
Description
essure seal).
- Increase the distances between two supports because of t
he possible growth of the bundle.
Ref. Fig. Attachment - Permitted Tolerances for the Spacer
- After the modification, the harness must not be too tense
or must not be too loose.
- Obey the distances between the bundles and the structure
or the other systems given in Ref. ESPM 20-33-10-02.
Requirements / precautions - The spacer material must be in accordance with the definit
ion dossier.
- If there is no spacer given in the definition dossier, the tol
erance is not applicable.
- Obey the bend radius given in Ref. ESPM 20-33-10-02.
- The tolerance is only applicable for the bundle which have
an outside diameter dimension that is less than 13 mm (0.
51 in.) (shifted bundle).
- If you replace an existing spacer given in the definition do
Technical limitations
ssier with a new spacer, the height of the new spacer must
be between -15 mm (- 0.59 in.) and 15 mm (0.59 in.) less
than or more than the height of the existing spacer.
- Only one spacer is permitted on stand-off.
PERMITTED TOLERANCES
You can turn the positions of the attachment devices (for examp
le, clamps and V-supports) to safety the routing or the distance
Description s related to the environment or the adjacent installation.
Ref. Fig. Attachment - Permitted Tolerances for the Rotation of t
he Mobile Support
- After the modification, the harness must not be too tense
or must not be too loose.
Requirements / precautions - Obey the distances between the bundles and the structure
or the other systems given in Ref. ESPM 20-33-10-02.
- Obey the bend radius given in Ref. ESPM 20-33-10-02.
- The maximum permitted tolerance angle is between -90 d
egrees and +90 degrees from the value given in the defini
tion dossier.
Technical limitations - If there is a risk of loss of segregation, the tolerance is not
applicable.
- Obey the bundle bend radius given in Ref. ESPM 20-33-10
-02.
PERMITTED TOLERANCES
Where the bundle diameter is larger than the V-support permitt
ed diameter (for example, NSA935504), you can replace the V-s
Description upport with a larger one from the same standard.
Ref. Fig. Attachment - Permitted Tolerances for the V-support In
stallation
- Obey the distances between the bundles and the structure
Requirements / precautions
or the other systems given in Ref. ESPM 20-33-10-02.
- Where the bundle diameter is larger than the V-support pe
rmitted diameter, you can replace the V-support with a lar
Technical limitations ger one from the same standard (for example, NSA93550
4-XX as per the definition dossier can be replaced by NSA
935504-YY).
PERMITTED TOLERANCES
The clamp size given in the definition dossier can be changed in
accordance with the bundle diameter or the bundle configuratio
Description
n.
Ref. Fig. Attachment - Permitted Tolerances for the Clamp Size
- Obey the distances between the bundles and the structure
or the other systems given in Ref. ESPM 20-33-10-02.
Requirements / precautions
- The clamp standard must be in accordance with the definit
ion dossier.
- The correct clamp size must be adapted without limit to th
e bundle diameter, which obeys the definition dossier.
Technical limitations
- The tolerance is not applicable for the clamps attached on
the bundles, which contain only coaxial cables.
PERMITTED TOLERANCES
The size of grommet ABS1020 can be adapted to the number of
harnesses that go through from dash code 01 to dash code 02 o
Description r from dash code 02 to dash code 01.
Ref. Fig. Attachment - Permitted Tolerances for the Adaptation o
f the Grommet Size
- After the modification, the bundles must be centered in th
e hole.
- Grommet ABS1020 must fully close the structural hole.
- After the modification, the harness must not be too tense
Requirements / precautions
or must not be too loose.
- You must install a mechanical protection on the bundle at
the level of grommet ABS1020.
- Obey the distances given in Ref. ESPM 20-33-10-02.
- You must not crush grommet ABS1020.
Technical limitations - After the modification, the distance between the bundle an
d the structure must be a minimum of 10 mm (0.39 in.).
PERMITTED TOLERANCES
You can change the length of the screw or the axe (for example,
NSA5159) given in the definition dossier as per the instructions
that follow:
- The length size code of the screw or the bolt must be the
smallest size which comply with the full thread of the nut f
ully screwed.
Description
- This correct length size code of the screw or the bolt must
be selected in a maximum range between -2 and +2 comp
ared to the size code given in the definition dossier. Not ap
plicable to stand-off ABS1546.
Ref. Fig. Attachment - Permitted Tolerances for the Screw or Ax
e Length
- The standard and the diameter of the screw or the axe mu
Requirements / precautions
st be in accordance with the definition dossier.
- The applicable length of the screw or the axe must be use
Technical limitations
d in the same standard with the same material.
PERMITTED TOLERANCES
As an alternative for the nuts-clip replacement, you can use the n
ut-clip standards that follow to make the installation procedure ea
sy:
Description - NSA5066
- NSA5067
- NSA5084
- NSA5110.
- The material and the external protection of the nuts must b
Requirements / precaution
e in accordance with the item reference given in the definiti
s
on dossier.
- The diameter of the existing holes in the structure must be i
n between 6.8 mm (0.27 in.) and 7 mm (0.28 in.) for dash
Technical limitations
code 3 of the standards.
- Rework of the structure is not permitted.
Figure 20-33-40-0025-0001 SHEET 1/1 - Attachment - Minimum Distance Between Attachment Device and Split
Support
Figure 20-33-40-0026-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0027-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0028-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0029-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0030-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0031-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0032-0001 SHEET 1/2 - Attachment - Protection with Reinforced Protective Tape ASNA5107 Co
de 2503
Figure 20-33-40-0032-0001 SHEET 2/2 - Attachment - Protection with Reinforced Protective Tape ASNA5107 Co
de 2503
Figure 20-33-40-0033-0001 SHEET 1/2 - Attachment - Protection with Reinforced Protective Tape ASNA5107 Co
de 2504
Figure 20-33-40-0033-0001 SHEET 2/2 - Attachment - Protection with Reinforced Protective Tape ASNA5107 Co
de 2504
Figure 20-33-40-0034-0001 SHEET 1/1 - Attachment - Additional Protection at the Attachment Point
Figure 20-33-40-0035-0001 SHEET 1/1 - Attachment - Attachment Principle of Harness Adjacent to Structural E
dges
Figure 20-33-40-0036-0001 SHEET 1/1 - Attachment - Attachment Principles of Harness Installed Across Conduc
tive or Non-conductive Structural Edges
Figure 20-33-40-0037-0001 SHEET 1/1 - Attachment - Attachment Principle of Harnesses Installed through Hole
s
Figure 20-33-40-0038-0001 SHEET 1/1 - Attachment - Harnesses without Drip Loop
Figure 20-33-40-0039-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0040-0001 SHEET 1/1 - Attachment - Backshell Orientation
Figure 20-33-40-0041-0001 SHEET 1/1 - Attachment - Example of Tape ABS5334 Installation on a Bundle
Figure 20-33-40-0071-0001 SHEET 1/1 - Attachment - Permitted Tolerances for the Spacer
Figure 20-33-40-0072-0001 SHEET 1/1 - Attachment - Permitted Tolerances for the Rotation of the Mobile Supp
ort
Figure 20-33-40-0073-0001 SHEET 1/1 - Attachment - Permitted Tolerances for the V-support Installation
Figure 20-33-40-0074-0001 SHEET 1/1 - Attachment - Permitted Tolerances for the Clamp Size
Figure 20-33-40-0075-0001 SHEET 1/1 - Attachment - Permitted Tolerances for the Adaptation of the Grommet
Size
Figure 20-33-40-0101-0001 SHEET 1/1 - Attachment - Permitted Tolerances for the Screw or Axe Length
SCREW OR BOLT
WASHER
NUT
P_SP_203340_D2_00010001_01_01
HARNESS
BOLT
TYING DEVICE
BRACKET
RAMP
NUT
CLAMP OR V-SUPPORT
HARNESS
TYING DEVICE
BRACKET RAMP
NUT
ATTACHMENT DEVICES
HARNESS
P_SP_203340_D2_00020001_01_02
ATTACHMENT POINT
REMOVABLE PART
FIXED PART OF OF CONNECTOR
CONNECTOR
RAMP (IF INSTALLED) OR
ATTACHMENT POINT
CABLE TIE
NSA935401
HEAT-SHRINKABLE SLEEVE
ABS0916
MAX. LEVEL
OF FLUID
80 mm (3.15 in)
STRINGER
CABLE TIES
NSA935401
AIRCRAFT SKIN
CONNECTOR
P_SP_203340_D2_00030001_01_02
Figure 20-33-40-0003-0001 (SHEET 1) - Attachment - Attachment Points at Connectors and Antenna Installation
Below Cargo Floor
** ON A/C ALL
CABLE
HARNESS SUPPORT
D D
L = D + 10 mm (0.39 in)
FUEL
VAPOUR
AREA
FUEL TANK
OR STRUCTURE
P_SP_203340_D2_00040001_01_01
CABLE
HARNESS SUPPORT BROKEN
D
FUEL
VAPOUR
AREA
FUEL TANK
OR STRUCTURE
25 (0.98)
WITH MECHANICAL PROTECTION
10 (0.39)
10 (0.39) WITH MECHANICAL PROTECTION
WITH SPLIT CONDUIT OR
EN6049- 0 0 7
P_SP_203340_D2_00050001_01_01
Figure 20-33-40-0005-0001 (SHEET 1) - Attachment - Installation in Fuel Vapour Area With Cable Support Broken
** ON A/C ALL
P_SP_203340_D2_00060001_01_02
ARINC
CONNECTOR
HARNESS CONTAINING
COAX CABLES
P_SP_203340_D2_00380001_01_00
ATTACHMENT POINT
1P 1M 1S
BRACKET
STRUCTURE
L + 2d MAXIMUM
L d
HARNESS
SUPPORT
FIXED SUPPORT
P_SP_203340_D2_00070001_01_02
RULE 1:
P 200 mm
(7.8740 in)
A 2xa
HARNESS
a < 10 mm
(0.3937 in) ATTACHMENT DEVICE
BRACKET (FOR EXAMPLE: V-SUPPORT)
A<a
RULE 2:
HARNESS
a < 10 mm
(0.3937 in)
BRACKET
ATTACHMENT DEVICE
(FOR EXAMPLE: V-SUPPORT)
P_SP_203340_D2_00080001_01_02
Figure 20-33-40-0008-0001 (SHEET 1) - Attachment - Installation with Fixed Bracket Rules 1 and 2
** ON A/C ALL
RULE 3:
ATTACHMENT DEVICE
(FOR EXAMPLE: V-SUPPORT)
HARNESS
BRACKET
P_SP_203340_D2_00090001_01_03
STRUCTURE
CLAMP MISSING
330 Gr.
STRUCTURE
P_SP_203340_D2_00100001_01_02
BONDING/GROUNDING BRACKETS
< 75°
P_SP_203340_D2_00110001_01_01
1M 11M
1M 11M
BRACKET
1S 2S 1S 2S
BRACKET
P_SP_203340_D2_00120001_01_02
1S 1M 1S 1M
BRACKET
NOTE:
THIS IS NOT APPLICABLE TO AN E-ROUTE AND G-ROUTE THAT HAVE THE SAME ROUTE
NUMBER (FOR EXAMPLE: 1G AND 1E).
WHEN THE SEGREGATION OF 1M AND 1MD ROUTES IS NECESSARY, A DEDICATED
ATTACHMENT POINT WILL BE USED FOR EACH ROUTE.
1S 2S 1S 2S
ADHESIVE BONDED
BRACKET (ABB) OR
BRACKET ATTACHED
THROUGH ABB
P_SP_203340_D2_00130001_01_02
ALTERNATIVE SOLUTION
CLAMP NSA5516CBD
OR ABS2195 OR ABS1339
TAPE
ASNA5107-B
HARNESS CLAMP ABS1339 HARNESS
OR
P_SP_203340_D2_00140001_01_02
PREFERRED SOLUTION
CLAMP ABS1339
FUEL
AREA
CLAMP CLAMP
FUEL NSA5516 FUEL AS62200
AREA AREA
CONDUCTIVE CONDUCTIVE
COMPOSITE PANEL COMPOSITE PANEL
P_SP_203340_D2_00150001_01_02
Figure 20-33-40-0015-0001 (SHEET 1) - Attachment - Installation Outside Carbon Fuel Tank and Vapour Area
** ON A/C ALL
G ROUTE INSTALLATION
PANEL STRUCTURE
50 mm
INSULATED BRACKET
(1.97 in)
CLAMP NSA5516BD
P_SP_203340_D2_00170001_01_01
INSULATED
BRACKET
AS1088
(TYPE CODE A01)
CLAMP
NSA5516 XXND
ABS1088
(TYPE CODE A02)
FAIRLEAD
ABS1088
P_SP_203340_D2_00180001_01_03
E A1
C2 B1
B2 C1
A2
P_SP_203340_D2_00190001_01_02
CONDITION OF ROUTE
HARNESS AT LEVEL ALL ROUTES THAT P, X AND E ROUTES
AREAS
OF ATTACHMENT ARE NOT COAXIAL (WHEN DIFFERENT G
DEVICE CABLES ROUTINGS)
ESPM
** ON A/C ALL
NON PRE-STRESSED P-CLAMP TYPE B* TYPE B
HARNESS CONFIGURATION:
49
P-CLAMP TYPE C
Figure 20-33-40-0020-0001 (SHEET 1) - Attachment - Attachment Selection in Relation to the Area and Route Type
20-33-40-02 - Attachment - Description (AIRBUS)
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-40-02 - Attachment - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:52:37
BRACKET
15 TO 20 mm
(0.59 TO 0.79 in)
15 TO 20 mm
(0.59 TO 0.79 in)
NOTE:
THE SAME BRACKET IS APPLICABLE FOR THE TWO CLAMPS.
P_SP_203340_D2_00210001_01_01
Figure 20-33-40-0021-0001 (SHEET 1) - Attachment - Attachment of Harness with Convoluted Conduit NSA935805
** ON A/C ALL
VT MODULE
RAMP
ATTACHMENT POINT
P_SP_203340_D2_00220001_01_01
15 TO 20 mm
(0.59 TO 0.79 in)
ABS0887 V-SUPPORT 15 TO 20 mm
(0.59 TO 0.79 in)
CLAMP ABS1339
SPLIT CONDUIT
EN6049-006 OR EN6049-007 20 mm
OR ABS2413 (0.79 in)
P_SP_203340_D2_00230001_01_01
DERIVATION AXIS
CABLE TIE
ATTACHMENT DEVICE
20 mm L 150 mm
(0.7874 in) L (5.9055 in)
P_SP_203340_D2_00240001_01_00
Figure 20-33-40-0025-0001 (SHEET 1) - Attachment - Minimum Distance Between Attachment Device and Split
Support
** ON A/C ALL
0° ANGLE REFERENCE
AND CONNECTOR AXIS
BACKSHELL ANGLE
BACKSHELL
STRAIN RELIEF
CIRCULAR STRAIGHT BACKSHELL
CABLE TIE
NSA935401
P_SP_203340_D2_00260001_01_00
P_SP_203340_D2_00400001_01_00
90°
CONNECTOR MASTER
KEYWAY
CONNECTOR MASTER
KEYWAY 180°
P_SP_203340_D2_00270001_01_00
0° ANGLE REFERENCE
ON FLAT SURFACE
P_SP_203340_D2_00280001_01_00
HORIZONTAL POSITION:
0°
STRAIN RELIEF
CHAMFER
180°
VERTICAL POSITION:
RECEPTACLE PLUG
0° 180° 180° 0°
CONTACT 1 CONTACT 1
NOTE:
PIN CONTACT AA FOR CONNECTOR WITH CONTACTS SIZE 8 ONLY. P_SP_203340_D2_00290001_01_01
HORIZONTAL POSITION:
RECEPTACLE PLUG
TOP
TOP
0°
0°
CODING
KEY CODING
KEY
180°
180°
WRITING SIDE
VERTICAL POSITION:
RECEPTACLE PLUG
BOTTOM BOTTOM
0° 180° 180° 0°
P_SP_203340_D2_00300001_01_01
VIEW A
BACKSHELL
TOP TOP
VIEW A
BACKSHELL
180° ORIENTATION 0° ORIENTATION
STRAIN RELIEF
BACKSHELLABS0699
THICKEST PART
THICKEST PART
P_SP_203340_D2_00390001_01_00
FRONT FACE
0° POSITION
270° POSITION
REAR FACE
180° POSITION
P_SP_203340_D2_00310001_01_00
STEP 1: BUNDLE
TAPE ASNA5107
STEP 2: BUNDLE
TAPE ASNA5107
P_SP_203340_D2_00320001_01_01
Figure 20-33-40-0032-0001 (SHEET 1/2) - Attachment - Protection with Reinforced Protective Tape ASNA5107 Code
2503
** ON A/C ALL
STEP 3:
TAPE ASNA5107
BUNDLE
TAPE ASNA5107
BUNDLE
P_SP_203340_D2_00320001_02_00
Figure 20-33-40-0032-0001 (SHEET 2/2) - Attachment - Protection with Reinforced Protective Tape ASNA5107 Code
2503
** ON A/C ALL
0°
TAPE ASNA5107
BUNDLE
90°
P_SP_203340_D2_00330001_01_01
Figure 20-33-40-0033-0001 (SHEET 1/2) - Attachment - Protection with Reinforced Protective Tape ASNA5107 Code
2504
** ON A/C ALL
BUNDLE
TAPE ASNA5107
BUNDLE
TAPE ASNA5107
P_SP_203340_D2_00330001_02_00
Figure 20-33-40-0033-0001 (SHEET 2/2) - Attachment - Protection with Reinforced Protective Tape ASNA5107 Code
2504
** ON A/C ALL
WIDTH OF ATTACHING
DEVICE
P_SP_203340_D2_00340001_01_01
BUNDLE
TAPE ABS5334
P_SP_203340_D2_00410001_01_00
D 10 mm (0.39 in) L
12.7 mm MAX.
(0.50 in)
L D
OR
ATTACHMENT POINTS ON EACH SIDE OF THE
EDGE WITH A MAXIMUM PITCH OF 100 mm (3.94 in)
BETWEEN THE TWO ATTACHMENT POINTS
P_SP_203340_D2_00350001_01_00
Figure 20-33-40-0035-0001 (SHEET 1) - Attachment - Attachment Principle of Harness Adjacent to Structural Edges
** ON A/C ALL
ATTACHMENT POINT
HARNESS
ATTACHMENT POINT
HARNESS
BRACKET
12.7 mm MAX.
(0.50 in)
METALLIC OR
NON-CONDUCTIVE STRUCTURE
L D
OR
ATTACHMENT POINTS ON EACH
SIDES OF THE EDGE WITH A
MAXIMUM PITCH OF 100 mm (3.94 in)
BETWEEN THE TWO ATTACHMENT
POINTS
P_SP_203340_D2_00360001_01_00
Figure 20-33-40-0036-0001 (SHEET 1) - Attachment - Attachment Principles of Harness Installed Across Conductive
or Non-conductive Structural Edges
** ON A/C ALL
E 12.7 mm
(0.50 in)
STRUCTURE
ATTACHMENT POINT
HOLE
D 10 mm (0.39 in)
L
HARNESS
L D
OR
ATTACHMENT POINTS ON EACH SIDE OF THE
HOLE WITH A MAXIMUM PITCH OF
100 mm (3.94 in) BETWEEN THE TWO
ATTACHMENT POINTS
P_SP_203340_D2_00370001_01_00
Figure 20-33-40-0037-0001 (SHEET 1) - Attachment - Attachment Principle of Harnesses Installed through Holes
** ON A/C ALL
BEFORE AFTER
P_SP_203340_D2_00710001_01_00
BEFORE AFTER
LOW CLEARANCE
P_SP_203340_D2_00720001_01_01
Figure 20-33-40-0072-0001 (SHEET 1) - Attachment - Permitted Tolerances for the Rotation of the Mobile Support
** ON A/C ALL
BEFORE AFTER
P_SP_203340_D2_00730001_01_00
Figure 20-33-40-0073-0001 (SHEET 1) - Attachment - Permitted Tolerances for the V-support Installation
** ON A/C ALL
P_SP_203340_D2_00740001_01_01
Figure 20-33-40-0074-0001 (SHEET 1) - Attachment - Permitted Tolerances for the Clamp Size
** ON A/C ALL
P_SP_203340_D2_00750001_01_00
Figure 20-33-40-0075-0001 (SHEET 1) - Attachment - Permitted Tolerances for the Adaptation of the Grommet Size
** ON A/C ALL
PERMITTED RECOMMENDED
TOLERANCE SCREW LENGTH
NUT
STRUCTURES, BRACKETS
OR ATTACHMENT SCREW
P_SP_203340_D2_01010001_01_00
Figure 20-33-40-0101-0001 (SHEET 1) - Attachment - Permitted Tolerances for the Screw or Axe Length
** ON A/C ALL
1. Overview
This chapter gives the description and operation of cable supports. Cable supports are items used to attach an
d tie the wiring.
If you attach to one support:
- One cable of size 20, 22 or 24
- One bifilar cable of size 22 or 24 or 26
- Two cables of size 22, 24 or 26
- One cable of size 20 and one cable of size 22, 24 or 26.
Cables of length 150 mm (5.91 in.) or longer must have a protective sleeve EN6049-006. This is not necessar
y for the cables that go to the ground points or the bonding points (VN or VG).
You can use bonded and plug-in supports only for equipment cables.
You must not use wedge-base supports for fly-by-wire (FBW) cables (you can use wedge-base supports only if
FBW cables are given protection with ASNA5107).
You must not use bonded, plug-in, wedge-base and screw-type supports for electrical power supply lines.
NOTE: Allowed tolerances applicable in pressurized areas and for A380 program only.
You can change the orientation of the mobile supports given in the drawings to obey the harness rou
ting rules (the maximum permitted change from the drawing values are plus or minus 90 deg.).
This is not applicable if there is a risk that the harness can touch sharp edges.
Make sure that the harness bend radii and distances in relation to the structure, the other systems a
nd harnesses agree with the installation rules.
The cable supports installed on aircraft are divided in relation to geometry and have the codes that follow:
- Wedge support type:
NSA935513
NSA935514.
- U or V-shaped support type:
ABS0677 Single V
ABS0774 Single V
E0254 Single V
E0343 Single V
E0420 Single V
E0659 Single V
E0664 Single V
E0675 Single V
ABS0354 Double V
ABS0355 Double V
ABS0795 Double U
ABS0796 Single U
ABS1082 Single V
ABS1083 Double U
ABS1092 Single V
ABS1093 Single V
ABS1094 Single V
ABS1119 Double V
ABS1127 Double U
ABS1872 Single U
ABS2022 Double V
ABS2083 Double V
E0255 Double V
E0660 Double V
E0661
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
E0663
NSA935504.
- U-clamp type:
E0435
NSA935501.
- Fairlead guide type:
ABS0678 with ABS0679
ABS1088 with ABS1089 and NSA5516
E0398
E0557
NSA935511
NSA935512.
- Through-structure type:
ABS1020
ASNA2776.
- Separator and spacer type:
ABS0054
ABS0731
ABS1144
ABS1339
ABS1526
E0688
NSA5527
NSA935510.
- Snap and click type:
ABS1661
ABS1668
ABS2114
ABS2202
ABS2203.
- Specific cases:
ABS1049-003
ABS1576.
- Related items:
ABS1095
ABS1423
ABS1424
ABS1523
ABS1545
ABS1546
ABS1717
ABS1718
ABS1719
ABS1759
ABS1761
ABS1785
ABS1842
ABS2210
ABS2232
ABS2259
ABS2276
ABS5147
ASNA2327
ASNA2328.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTUR
ER INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
2. P/N Information
(b) Temperature
- Operating temperature is -55 deg.C (- 67.00 deg.F) to 150 deg.C (302.00 deg.F).
1 NSA935513-XX
CABLE HARNESS
SIZE CODE ATTACHMENT PO
NUMBER MAX. DIAMETER
INT
01 1 25 mm (0.98 in.) TOP
1 25 mm (0.98 in.) TOP
05
2 25 mm (0.98 in.) EACH SIDE
1 25 mm (0.98 in.) TOP
06
2 10 mm (0.39 in.) EACH SIDE
07 1 25 mm (0.98 in.) TOP
2 NSA935514-XX
In relation to the size code of the wedge support, the number of cable harnesses ar
e specified as follows:
CABLE HARNESS
DESIGNATIO
SIZE CODE MAX. DIAMET ATTACHMENT
N NUMBER
ER POINT
25 mm (0.98 i
01 MALE BRACKET 1 OR 2 SIDE
n.)
FEMALE BRACK 25 mm (0.98 i
02 1 OR 2 SIDE
ET n.)
03 WASHER - - -
SHOULDERED
04 - - -
MALE BRACKET
SHOULDERED
05 FEMALE BRACK - - -
ET
ASSEMBLY (NS
A935514-03 +
25 mm (0.98 i
06 NSA935514-04 2×2 EACH SIDE
n.)
+ NSA935514-
05)
(2) Procedure
- Install the applicable wedge support. No specific tools are necessary for instal
lation.
- Put washer NSA935514-03 in position on half-support NSA935514-04.
- Engage this assembly in the hole and put the half-support NSA935514-05 in
position.
- Tighten support to end position. Turn a minimum of 1/2 turns and a maximu
m of 1 1/2 turns.
- Attach screw of one-sided version with loctite Retaining adhesive_Cylindrical f
itting Medium strength Low viscosity - (Material Ref. 05ABF1) or equivalent.
NOTE: The nylon threads of the insulation mats can be attached to the mount.
- A self-adhesive tape ASNA5107-B (if the harness does not have protection or has a
n ABS0887 protection).
- A protective bobbin NSA5539 (for harness diameter less than 2.5 mm (0.1 in.)).
B. U or V-shaped Support
Ref. Fig. Cable Supports - U or V-Shaped Support Description - ABS0677, ABS0354, ABS0795 and E066
3
Ref. Fig. Cable Supports - Position of V Support for Harness Installation
A V support is a harness retainer that has a V-shaped chamfer in which the harness is kept in position
by a cable tie.
In this group of supports, there are different types:
One-harness fasteners (single V) with the codes that follow:
- ABS0677
- ABS0774
- ABS1082
- ABS1092
- ABS1093
- ABS1094
- E0254
- E0343
- E0420
- E0659
- E0664
- E0675.
Two-harness fasteners (double V) with the codes that follow:
- ABS0354
- ABS2022
- E0255
- E0660.
One-harness fasteners (single U) with the codes that follows:
- ABS0796
- ABS1872.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
HOLE COD
E
CODE A =
FOR SCRE
STANDAR SIZE COD TYPE COD
WING
D P/N E E
WITHOUT
CODE = F
OR RIVET
ING
E0675 - A - 01 - A
STANDARD P/ MATERIAL CO
TYPE CODE
N DE
ABS2083 - MK01 - C
(b) Temperature
5 For ABS1872
6 For ABS2083 (during 5000 h), E0254, E0255, E0420, E0659, E0660, E0661, E0663,
E0664, E0675 and NSA935504
8 For ABS2022
1 For ABS0677
COMBINATION
TYPE CODE
CLIPNUT CABLE BRACKET
- WITHOUT CLIPNUT ABS0677-01
A NSA5110-08-2 ABS0677-01
B NSA5110-3-2 ABS0677-01
2 For ABS0774
A01 and B01 = Cable support for aluminum cross-beam
C01, D01 and E01 = Cable support for CFRP cross-beam.
3 For ABS0796
A01 = Cable support without equipment.
4 For ABS1082
A01 = Support for aluminum and CFRP cross-beam
B01 = Support for aluminum and CFRP cross-beam
C01 = Support for aluminum cross-beam (not for new design)
C02 = Support for aluminum cross-beam
P01 = Distance plate for aluminum and CFRP cross-beam
S01 = Clamp.
5 For ABS1092
A01 = Cable support for aluminum cross-beam (with clip)
B01 = Cable support for CFRP cross-beam (with wedge clip).
6 For ABS1119
A = Nut for aluminum cross-beam
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
7 For ABS1872
A = Bracket + rivet cover.
8 For ABS2022
A01 = Cable support down
B01 = Cable support up
P01 = Support
S01 and U01 = Protection plate.
9 For ABS2083
A01 = Socket for bolt
A02 = Socket with ledge
B01 = Bolt
B02 = Bolt
B03 = Bolt
B05 = Bolt
H01 = Head + nut
H02 = Head + nut
H03 = Head + nut
H04 = Head + nut
H05 = Head + nut
H06 = Head + nut
H07 = Head + nut
H08 = Head + plate
H09 = Head + plate
P01 = Plate
MK01 = Bolt + socket
MK02 = Bolt + socket
MK03 = Bolt + socket
MK05 = Bolt + socket.
3 For ABS1094
A = Polyetherimide (PEI).
4 For ABS1872
A1= Polyamide (PA).
5 For ABS2083
A = Polyetheretherketone (PEEK)
B = Polyamide (PA66)
C = Titanium
D = CRES (Corrosion Resistant Steel).
(2) Procedure
(a) Use the applicable cable support, in relation to the instruction data or the harness diamete
r
Ref. Fig. Cable Supports - U or V-Shaped Support Characteristics 1/2
Ref. Fig. Cable Supports - U or V-Shaped Support Characteristics 2/2
When open supports are used, example NSA935504 and equivalent, the diameter of the h
arnesses must not be more than the width of the vee.
This must include 20% of the harness diameter section for growth provision, in the suppor
t.
b For ABS0774
To attach the support to the structure, make sure not to cause damage to the
surface protection.
- Add a mounting pin and carefully engage it with a mandrel, then push
against the clip to safety the attachment.
- Install ABS0774 with anti-corrosion paste Non Hardening Jointing Putt
y_Medium Temp. Area - - (Material Ref. 06LCG9).
- Add a mounting pin and push against the clip to safety the attachmen
t.
d For ABS1083
e For ABS1092
Code A01 (for aluminum structure):
- Add a mounting pin and push against the clip to safety the attachmen
t.
NOTE: The clip changes the position in relation to the mounting side.
Code B01 (for CFRP structure):
- Install the bracket with the clip and wedge clip.
- Align the holes.
- Press the mounting pin fully into the holes.
- Safety the wedge clip with a cable tie NSA935401-05.
NOTE: In relation to the area configuration, you can use more than one co
nnecting part (for example straps) with ABS0774 (refer to H. Specifi
c Cases).
f For ABS1093
2 Rivet-type attachment
Ref. Fig. Cable Supports - U or V-Shaped Support Procedure - ABS0774, ABS1093 a
nd E0664
a For E0254 and E0255
b For E0659
The head of the rivet is held on the cable support side.
TORQUE VALUES
P/N ATTACHMENT
MIN. NOM. MAX.
0.300 m.daN (26. 0.325 m.daN (28. 0.350 m.daN (30.
E0664
549 lbf.in) 761 lbf.in) 973 lbf.in)
0.370 m.daN (32. 0.420 m.daN (37. 0.480 m.daN (42.
NSA935504
743 lbf.in) 168 lbf.in) 478 lbf.in)
3 Screw-type attachment
TORQUE VALUES
SIZE CO
P/N DIAMETER ATTACHMENT
DE
MIN. NOM. MAX.
0.450 m.da
4.17 mm (0.1 0.400 m.daN 0.425 m.daN
2 N (39.823 lb
6 in.) (35.398 lbf.in) (37.611 lbf.in)
NAS109 f.in)
6 0.480 m.da
4.83 mm (0.1 0.370 m.daN 0.425 m.daN
3 N (42.478 lb
9 in.) (32.743 lbf.in) (37.611 lbf.in)
f.in)
Torque values, as applicable to the configurat
4.83 mm (0.1
3 ion of the screw/nut/washer, are used for its/
9 in.)
their installation.
Torque values, as applicable to the configurat
NAS110 2.84 mm (0.1
04 ion of the screw/nut/washer, are used for its/
2 1 in.)
their installation.
Torque values, as applicable to the configurat
4.17 mm (0.1
08 ion of the screw/nut/washer, are used for its/
6 in.)
their installation.
0.500 m.da
4.83 mm (0.1 0.400 m.daN 0.450 m.daN
3 N (44.248 lb
9 in.) (35.398 lbf.in) (39.823 lbf.in)
NAS180 f.in)
1 0.110 m.da
2.84 mm (0.1 0.090 m.daN 0.100 m.daN
04 N (9.735 lbf.
1 in.) (7.965 lbf.in) (8.850 lbf.in)
in)
- TORQUE the screw to the applicable values (Refer to Ref. table title).
b For ABS1094
Ref. Fig. Cable Supports - U or V-Shaped Support Procedure - ABS1094, ABS
1127, E0420-01 and NSA935504
- Add a screw type NAS1096 or NAS1801-3 and a clipnut.
- TORQUE the screw to the applicable values (Refer to Ref. table title).
c For ABS1127
Ref. Fig. Cable Supports - U or V-Shaped Support Procedure - ABS1094, ABS
1127, E0420-01 and NSA935504
Install each cable harness to the traverse by a separate cable tie NSA935401.
- Attach the ABS1127 type A on the structure with a fixing nose and a sc
rew type NAS1096 or NAS1801-3 and a clipnut.
- Attach the ABS1127 type B with two screws type NAS1096 or NAS180
1-3, washers and nuts.
- TORQUE the screw to the applicable values (Refer to Ref. table title).
d For ABS2022
Ref. Fig. Cable Supports - U or V-Shaped Support Procedure - ABS2022 1/2
Ref. Fig. Cable Supports - U or V-Shaped Support Procedure - ABS2022 2/2
ABS2022 brackets are used to attach P, M, R or S-routes to the carbon crossb
eam.
This bracket must be attached on the structure with screws.
- P-routes must be attached with ABS1339 to brackets.
- M and S routes must be attached with cable tie NSA935401.
e For E0660
g For ABS0796
Ref. Fig. Cable Supports - Snap and Click Type ABS0796
- Install the bracket with screws NAS1801 or NAS1102.
- TORQUE the screw to the applicable values (Refer to Ref. table title).
NOTE: You can also use the ABS0355 with ABS1119 and E0420 parts.
i For ABS2083
Ref. Fig. Cable Supports - U or V - Shaped Support Procedure - ABS2083
Ref. Fig. Cable Supports - Snap and Click Type ABS2083
You must not use bracket ABS2083 in high vibration and high acceleration ar
eas.
After tightening of bracket ABS2083, you must not turn the bracket more tha
n 180 degrees.
- Install the support ABS2083 wet with anti-corrosion agent Non Hardeni
ng Jointing Putty_Medium Temp. Area - - (Material Ref. 06LCG9).
- Assemble the components to make the cable support.
- Make sure that the support is correctly turned.
- Tighten with your hand.
- After you install and tighten the cable support, make sure that the blad
e is held correctly and that the assembly is stable.
j For E0420
Ref. Fig. Cable Supports - U or V-Shaped Support Procedure - ABS1094, ABS
1127, E0420-01 and NSA935504
You can also use these cable supports with ABS0355, ABS0119, E0661 and E
0663.
- TORQUE the attachment to the values that follow:
TORQUE VALUES
DIAMETER ATTACHMENT
MIN. NOM. MAX.
4.17 mm (0.16 i 0.250 m.daN (22. 0.275 m.daN (24. 0.300 m.daN (26.
n.) 124 lbf.in) 336 lbf.in) 549 lbf.in)
TORQUE VALUES
P/N DIAMETER ATTACHMENT
MIN. NOM. MAX.
0.325 m.daN 0.350 m.da
4.17 mm (0.16 0.300 m.daN
E0661 (28.761 lbf.i N (30.973 l
in.) (26.549 lbf.in)
n) bf.in)
0.325 m.daN 0.350 m.da
E0661 (+ E0 4.17 mm (0.16 0.300 m.daN
(28.761 lbf.i N (30.973 l
420-04) in.) (26.549 lbf.in)
n) bf.in)
E0661 (+ E0 4.17 mm (0.16
You must tighten with your hand.
661) in.)
0.325 m.daN 0.350 m.da
4.17 mm (0.16 0.300 m.daN
E0663 (28.761 lbf.i N (30.973 l
in.) (26.549 lbf.in)
n) bf.in)
E0661 + E06 You must tighten with your hand (it is not
-
63 possible to torque with a tool).
l E0343
The support is attached to the structure with screws.
If the harness diameter is more than 5 mm (0.2 in.) larger than the V-support width, you
can replace the V-support by a larger support of the same reference family.
Make sure that the harness bend radii and distances in relation to the structure, the other
systems and the harnesses agree with the installation rules.
- Step 1 - Put protection on the harness at the location of the support.
It is necessary to use ABS1082C to attach harnesses between floor panels and cross
-beams in areas where access is not easy and where there is a risk of contact (floor
attachment screw).
You must also use ABS1082C to get the correct distance between harnesses and floo
r panels. In this support, you must remove NSA935401 cable ties used for attachme
nt of harness and replace them with NSA8420 lacing tape.
Attach the harness to the bracket with a cable tie NSA935401. You must put the cabl
e tie in the groove of the clip to attach the bracket.
After installation of the harness, use clips to put the cover in position. Tying of the co
ver is only permitted if a cover retention clip is broken.
Replace the bracket if the cover breaks during the installation.
It is necessary to make sure that a coaxial cable (for example E0406WD or E0692WN or E
N4604-003WZ) has the protection of a bobbin NSA935510 at the fastener point and that c
able E0690WL has the protection of a bushing NSA5539.
To attach harnesses that have a diameter larger than the width of the bracket, add at leas
t two turns of tape ASNA5107.
For looms with a smaller diameter (which can easily move between the bracket and the ca
ble tie), adjust a silicone protective sleeve NSA5539.
When the V bracket is attached with rivets ASNA0080, the head of the rivet must support
the V bracket on the electrical bracket side.
On the bracket, protect the harness with tape ASNA5107 or a protective sleeve NSA5539:
For small harnesses (diameter 2.5 mm (0.1 in.)) to 5 mm (0.2 in.)) which can easily move
between the support and the cable tie, add two layers of tape ASNA5107 to prevent slidin
g and attach with NSA935401.
If support NSA935504 is used to attach optical cables, you must put 3 overlapping layers
of tape (for example ASNA5107) on the cables to give them protection. The tape must pro
trude on each side of the support 5 mm (0.2 in.) to 10 mm (0.39 in.).
Harnesses with conduits (ABS0887, shielded conduit, etc.) must have 2 overlapping layers
of tape ASNA5107 for protection.
- Step 2 - Attach the harness with cable tie NSA935401.
For ABS2022:
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
C. U-Clamp Type
This type of cable support has the codes that follow:
E0435
NSA935501.
This type of cable support is used in pressurized areas to attach large diameter harnesses.
This type of cable support is also used with optical cable.
(1) P/N Characteristics
STANDARD P/ MATERIAL CO
TYPE CODE
N DE
E0435 - A - 01
ELEMENT COD
E
STANDARD P/
P: LOCKING PL SIZE CODE
N
ATE
S: SUPPORT
NSA935501 - S - 4
(b) Temperature
For NSA935501:
- Minimum operating temperature is -50 deg.C (- 58.00 deg.F).
For E0435:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
(2) Process
1 E0435
TORQUE VALUES
TYPE CODE ATTACHMENT
MIN. NOM. MAX.
0.25 m.daN (22.12 0.30 m.daN (26.55 0.35 m.daN (30.97
01
lbf.in) lbf.in) lbf.in)
2 NSA935501
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
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ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
TORQUE VALUES
DESIGNATION ATTACHMENT
MIN. NOM. MAX.
0.25 m.daN (22.12 0.30 m.daN (26.55 0.35 m.daN (30.97
Yoke wiring
lbf.in) lbf.in) lbf.in)
- E0398
- E0557
- NSA935511
- NSA935512.
This type of cable support is used in all areas only to route feeder cables.
(1) P/N Characteristics
TYPE CODE
A01 = 5 CAVITIES
A02 = 4 CAVITIES
B01 OR B02 = 3 C
AVITIES
C01 = 5 CAVITIES
C02 = 4 CAVITIES
MATERIAL CODE
D01 OR D02 = 3 C
A = POLYETHERIM
AVITIES
IDE (PEI) YELLOW
D03 OR D04 = 3 C
B = POLYETHERET
STANDARD P/N AVITIES SIZE CODE
HERKETONE (PEE
E01 OR E02 = 3 CA
K) GREY
VITIES
C = POLYETHERIM
F01 OR F02 = 3 CA
IDE (PEI) BLACK
VITIES
G01 OR G02 = 3 C
AVITIES
H01 OR H02 = 3 C
AVITIES
J01 OR J02 = 3 CA
VITIES
ABS1088 A01 A 01
MATERIAL CODE
A = POLYETHERIMIDE(P
EI) (for ABS0678 - YELLO
W - AND E0557)
STANDARD P/N A = ZYTEL 103 (FOR E03 TYPE CODE
98)
B = POLYETHERETHERKE
TONE (FOR ABS0678 - GR
EY)
ABS0678 A 01
E0398 A 01
E0557 A 01
(b) Temperature
(2) Procedure
Ref. Fig. Cable Supports - Fairlead Guide Type Installation - ABS0678 with ABS0679 and NSA935
512
Ref. Fig. Cable Supports - Fairlead Guide Type Installation - ABS1088 with ABS1089 and NSA551
6
Ref. Fig. Cable Supports - Fairlead Guide Type Installation - ABS1088
Ref. Fig. Cable Supports - ABS1088 Installation After Feeder Repair
Ref. Fig. Cable Supports - Fairlead Guide Type - Installation of Clamp ASNA0033 - ABS1088 with
ABS1089 1/2
Ref. Fig. Cable Supports - Fairlead Guide Type - Installation of Clamp ASNA0033 - ABS1088 with
ABS1089 2/2
- Use the applicable fairlead guide type.
- If necessary, install the support on the structure.
For ABS0678 and NSA935512:
- Install the applicable bracket between the cable support and the structure.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
CAUTION: DO NOT OPEN THE TAB DIRECTLY WITH THE CABLE. IF YOU DO, THE CABL
E CAN GET STUCK DURING INSERTION AND CAUSE DAMAGE IN THE TAB.
(a) Installation of cable in the bobbin ABS1088 or similar
Ref. Fig. Cable Supports - Installation cable - ABS1088
NOTE: After a feeder repair, because of the routing change, you can install ABS1088 bo
bbin without attachment to the structure.
- Introduce the Insert Feeders Card INSERT FEEDERS CARD (ST00209597) up to the
end of the cavity.
- Slide the sleeve or the cable along the card.
- Install correctly the cable pushing it to the end of the cavity and remove the card.
It is necessary to use a cable tie NSA935401 to tie the harness in bracket ABS1088, as foll
ows:
- Diameter from 1.6 mm (0.06 in.) to 35 mm (1.38 in.), use NSA935401-04.
- Diameter from 20 mm (0.79 in.) to 50 mm (1.97 in.), use NSA935401-05 or -06 or
-08.
- Diameter more than 45 mm (1.77 in.), use NSA935401-10 or -12.
NOTE: For ABS1088, because of the shape of the bobbin, the cables adjacent to the nos
e of the bobbin (in the corner of metal clamp NSA5516) are not as tight as the ot
her cables.
Thus, rubbing can occur between the cables and the bobbin. This rubbing is per
mitted because the cable surface is very smooth (roughness less than0.003 mm
(0.0001 in.)).
For ABS1088, you must torque adjustable metallic clamp ASNA0033 so that each cable ca
n turn around its axis but not move along its axis.
E02
F01
F02
G01
G02
H01
H02 ABS1089 WITH ASNA0033 OR NSA5516XXND
OR NSA5516XXND AND NSA935401 OR AS62
J01 200
J02
Note (1): When the tongue of ASNA0033 has a protrusion of more than 15 mm (0.59 i
n.).
E02
F01
F02
G01
G02
H01
H02 ABS1089 WITH ASNA0033 OR NSA5516XXND
OR NSA5516XXND AND NSA935401 OR AS62
J01 200
J02
- ABS0679 bracket.
1 P/N identification
Ref. Fig. Cable Supports - P/N Identification ABS1089
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
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ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
TYPE CODE
STANDARD P/N A, B, C, D, E, F, G, SIZE CODE MATERIAL CODE
H, J, K
ABS1089 A 01 A
2 Temperature
3 Type code
TORQUE VALUES
DIMENSIONAL
DESIGNATION ASSEMBLY LOCKING
CODE
MIN. NOM. MAX.
0.06 m.daN (5.3 0.07 m.daN (6.1 0.08 m.daN (7.0
011 CLAMP TYPE 1
1 lbf.in) 9 lbf.in) 8 lbf.in)
0.06 m.daN (5.3 0.07 m.daN (6.1 0.08 m.daN (7.0
014 CLAMP TYPE 1
1 lbf.in) 9 lbf.in) 8 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
016 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.06 m.daN (5.3 0.07 m.daN (6.1 0.08 m.daN (7.0
019 CLAMP TYPE 1
1 lbf.in) 9 lbf.in) 8 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
022 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
028 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
036 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
045 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
052 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
060 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
067 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
082 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
090 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
097 CLAMP TYPE 2
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
112 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
120 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
127 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
142 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
150 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
157 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
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ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
TORQUE VALUES
DIMENSIONAL
DESIGNATION ASSEMBLY LOCKING
CODE
MIN. NOM. MAX.
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
172 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
180 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
187 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
202 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
210 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
217 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
232 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
240 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
247 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
262 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
270 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
277 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
292 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
300 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
307 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
322 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
330 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
337 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
352 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
360 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
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ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
TORQUE VALUES
DIMENSIONAL
DESIGNATION ASSEMBLY LOCKING
CODE
MIN. NOM. MAX.
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
367 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
382 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
390 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
0.23 m.daN (20. 0.25 m.daN (22. 0.28 m.daN (24.
397 CLAMP TYPE 3
35 lbf.in) 12 lbf.in) 78 lbf.in)
TORQUE VALUES
STANDARD P/N ASSEMBLY LOCKING
MIN. NOM. MAX.
0.141 m.daN (12.48 0.150 m.daN (13.27 0.159 m.daN (14.07
ON ABS1088D01B01
lbf.in) lbf.in) lbf.in)
0.141 m.daN (12.48 0.150 m.daN (13.27 0.159 m.daN (14.07
ON ABS1088D02B01
lbf.in) lbf.in) lbf.in)
0.141 m.daN (12.48 0.150 m.daN (13.27 0.159 m.daN (14.07
ON ABS1089E01B01
lbf.in) lbf.in) lbf.in)
ON OTHERS ABS108 0.090 m.daN (7.96 l 0.100 m.daN (8.85 l 0.110 m.daN (9.73 l
8 AND ABS1089 bf.in) bf.in) bf.in)
NOTE: The two installation directions are permitted if the metallic clamp is attached to t
he G route bracket (for example ABS1089).
E. Through-Structure Type
This type of cable support has the codes that follows:
ABS1020
ASNA2776.
This type of cable support is used to route cables through the structure.
(1) ABS1020
Ref. Fig. Cable Supports - P/N Description and Characteristics - ABS1020
(a) P/N identification
1 Temperature
3 Material code
(c) Procedure
Ref. Fig. Cable Supports - Through-Structure Type - Description - ABS1020
You must make a split in ABS1020 type code C from the internal diameter to the external
diameter.
When you install ABS1020 type code C on a vertical surface, you must make the split in th
e top position (12 o'clock position).
(2) ASNA2776
NOTE: Allowed tolerances applicable in pressurized areas and for A380 program only:
You can change the length of an installed spacer to obey the harness routing rules. This is app
licable to harness diameter less than13 mm (0.51 in.), and one spacer only.
You can replace an installed spacer NSA5527 by a new spacer (same reference) with a height
of minus or plus15 mm (0.59 in.)max. with respect to the replaced spacer.
NOTE: You must use PA 6.6 spacers in high temperature and SWAMP areas except G, X and P routes
or PEEK spacers for all routes (for A320, A330, A340 and A380 programs only).
NOTE: For EFCS harnesses, the use of spacers or separators must only be a temporary repair. This re
pair must not stay on the aircraft more than 20 months. Obey the segregation rules to route t
he harness at the subsequent maintenance check.
MATERIAL CODE
TYPE CODE
STANDARD P/N SIZE CODE A = PA 6.6 (POLYA
A, B OR C
MIDE)
ABS1144 A 50 A
(b) Temperature
- For ABS0054:
- Minimum operating temperature is -40 deg.C (- 40.00 deg.F).
- Maximum operating temperature is 85 deg.C (185.00 deg.F).
- For ABS0731, ABS1144 and ABS1526:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- For ABS0731:
- Maximum operating temperature is 135 deg.C (275.00 deg.F).
- For ABS1526:
- Maximum operating temperature is 105 deg.C (221.00 deg.F).
- For E0688:
Without material code:
- Minimum operating temperature is -40 deg.C (- 40.00 deg.F).
- Maximum operating temperature is 105 deg.C (221.00 deg.F).
With code G:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- Maximum operating temperature is 105 deg.C (221.00 deg.F).
- For ABS1144:
- Maximum operating temperature is 130 deg.C (266.00 deg.F).
-© AIRBUS
ForS.A.S.
NSA5527:
ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
- Maximum operating temperature is 130 deg.C (266.00 deg.F) (for PA 6.6 spac
er).
- Maximum operating temperature is 220 deg.C (428.00 deg.F) (for PEEK).
ZONES
ROUTE CATEG
ORIES SWAMP/DANG
HOT FIRE OTHER
EROUS
- PEEK - PEEK
G, X, P - METALLIC - PEEK
- METALLIC - METALLIC
- PEEK - PA 6.6
OTHER - METALLIC - PA 6.6
- METALLIC - METALLIC
(2) Procedure
Ref. Fig. Cable Supports - Separator and Spacer Type Installation - ABS0731, ABS1144 and NSA
5527
Ref. Fig. Cable Supports - Separator and Spacer Type Installation - ABS0054, ABS0731, ABS114
4 and NSA5527
Ref. Fig. Cable Supports - Separator and Spacer Type Installation - ABS1526 and ABS1339
- Select the applicable separator or spacer type.
On spacers ABS0054 ("ladder" type), the cable tie must be on the side opposite the spacer.
On flight control circuits, you must not use spacers or separators.
When you install the cable ties NSA935401 on spacers ABS0054, they must be in the correct pos
ition in the grooves.
- Hold the harnesses on the separator or spacer with cable tie NSA935401 or lacing tape NS
A8420-2 (obey a minimum distance).
You must use spacer NSA5527 with clamps (for example ABS1339, NSA5516) or supports
NSA935504.
You cannot use spacer NSA5527 directly on cables (on A380 and subsequent programs).
MATERIAL CODE
STANDARD P/N A = PA 6.6 (POLYA SIZE CODE STYLE
MIDE)
ABS1668 A 01 D
(b) Characteristics
(c) Temperature
(a) ABS1661
Ref. Fig. Cable Supports - Snap and Click Type ABS1661
1 P/N identification
SIZE CODE
STANDARD P/N MATERIAL CODE 01
02
ABS1661 A 01
2 Characteristics
1_ SIZE CODE
2_ Material code
A = Polyamide (PA 6.6)
3 Temperature
4 Installation procedure
Ref. Fig. Cable Supports - Installation ABS1668
The diameter of the harness must not be more than 25 mm (0.98 in.).
The bracket ABS1661 is used with clamp ABS1668 and cable tie NSA935401 to atta
ch cable harnesses below the crossbeam.
- Attach the bracket to the structure by snaps and click system held in position
by two pins.
(b) ABS2114
Ref. Fig. Cable Supports - Snap and Click Type ABS2114
1 P/N identification
MATERIAL CO
DISTANCE PL
STANDARD DE PART NUMBE
ATE SIZE CO
P/N A = PA 6.6 (P R
DE
OLYAMIDE)
ABS2114 A 01 - 01
2 Characteristics
2 mm (0.08 in.) - 3 mm
01 1
(0.12 in.)
3 mm (0.12 in.) -4 mm
02 1
(0.16 in.)
4 mm (0.16 in.) - 5 mm
03 1
(0.2 in.)
5 mm (0.2 in.) - 6 mm (0.
04 1
24 in.)
01 SINGLE SLOT
6 mm (0.24 in.) - 7 mm
05 1
(0.28 in.)
7 mm (0.28 in.) - 8 mm
06 1
(0.31 in.)
8 mm (0.31 in.) - 9 mm
07 1
(0.35 in.)
1 mm (0.04 in.) - 2 mm
08 1
(0.08 in.)
2 mm (0.08 in.) -3 mm
01 2
(0.12 in.)
3 mm (0.12 in.) - 4 mm
02 2
(0.16 in.)
4 mm (0.16 in.) - 5 mm
03 2
(0.2 in.)
5 mm (0.2 in.) - 6 mm (0.
04 2
24 in.)
02 DOUBLE SLOT
6 mm (0.24 in.) - 7 mm
05 2
(0.28 in.)
7 mm (0.28 in.) - 8 mm
06 2
(0.31 in.)
8 mm (0.31 in.) - 9 mm
07 2
(0.35 in.)
1 mm (0.04 in.) - 2 mm
08 2
(0.08 in.)
2 mm (0.08 in.) - 3 mm
01 1
(0.12 in.)
3 mm (0.12 in.) - 4 mm
02 1
(0.16 in.)
4 mm (0.16 in.) -5 mm
03 1
(0.2 in.)
5 mm (0.2 in.) - 6 mm (0.
04 1
24 in.)
03 LOCK
6 mm (0.24 in.) - 7 mm
05 1
(0.28 in.)
7 mm (0.28 in.) - 8 mm
06 1
(0.31 in.)
8 mm (0.31 in.) - 9 mm
07 1
(0.35 in.)
1 mm (0.04 in.) - 2 mm
08 1
(0.08 in.)
1 mm (0.04 in.) - 2 mm
04 1
(0.08 in.)
2 mm (0.08 in.) - 3 mm
HEIGHT REDU 05 1
(0.12 in.)
05 CED SINGLE S
LOT 3 mm (0.12 in.) - 4 mm
06 1
(0.16 in.)
4 mm (0.16 in.) - 5 mm
07 1
(0.2 in.)
1 mm (0.04 in.) - 2 mm
04 2
(0.08 in.)
2 mm (0.08 in.) - 3 mm
HEIGHT REDU 05 2
(0.12 in.)
06 CED DOUBLE
SLOT 3 mm (0.12 in.) - 4 mm
06 2
(0.16 in.)
4 mm (0.16 in.) - 5 mm
07 2
(0.2 in.)
1 mm (0.04 in.) - 2 mm
04 1
(0.08 in.)
2 mm (0.08 in.) - 3 mm
05 1
HEIGHT REDU (0.12 in.)
07
CED SLOT 3 mm (0.12 in.) - 4 mm
06 1
(0.16 in.)
4 mm (0.16 in.) -5 mm
07 1
(0.2 in.)
3 Temperature
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
4 Installation procedure
Ref. Fig. Cable Supports - Installation ABS1668
NOTE: This bracket is used with clamp ABS1668 and cable tie NSA935401 to atta
ch cable harnesses below the crossbeam.
- Attach the bracket to the structure by a snap and click system held in positio
n by a pin.
STANDARD MATERIAL CO
SIZE CODE STYLE
P/N DE
ABS2202 - A 01 E
ABS2203 A 01 B
2 Characteristics
- Material code:
A = Polyamide (PA 6.6)
3 Temperature
4 Related item
5 Installation procedure
The bracket ABS2202 can hold one electrical harness with a maximum diameter of
25 mm (0.98 in.)
The bracket ABS2203 can hold one electrical harness with a maximum diameter of
50 mm (1.97 in.)
The bracket ABS2203 is used with clamp ABS1668 and cable tie NSA935401 to atta
ch cable harnesses below the crossbeam.
- Attach the bracket to the structure by two pins.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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DATE NUMBER
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ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
H. Specific Cases
This type of cable support has the codes that follow:
- ABS1049-003
- ABS1576.
In some cases, (for example in VUs, interface areas, etc.), the structure (rod) or tubular support is use
d to hold the wiring to make sure that:
- It is not pinched during installation of the VU on the aircraft, or
- Rubbing does not occur during the life of the aircraft.
For a coaxial cable, you must wind tape ASNA5107-B around the coaxial cable and the tubular support
before you tighten with cable tie NSA935401.
For a coaxial harness, you must wind tape ASNA5107-B around the harness only before you tighten wit
h cable tie NSA935401.
You must attach harnesses on tubular supports with:
- Lacing tape NSA8420-7, or
- Cable tie NSA935401 (size code 04 for harness diameter less than 35 mm (1.38 in.) or size code
10 for harness diameter more than or equal to 35 mm (1.38 in.)).
To be approved, the structure or tubular supports that are metallic must have the protection of special
paint (for tubular support) or a heat-shrinkable sleeve (for spacer rod).
(1) Cable Traverse ABS1049-003
Ref. Fig. Cable Supports - P/N Description and Example of Installation - ABS1049-003, ABS1049
-004 and ABS1049-005
You can use this type of cable support when no structural attachment is available in the area of t
he harness routing.
(a) P/N identification
STANDARD P/
TYPE CODE SIZE CODE MATERIAL CODE
N
ABS1049-003 A 01 A
1 Temperature
3 Material code
STANDARD P/
TYPE CODE SIZE CODE MATERIAL CODE
N
ABS1049-004 A 01 A
ABS1049-005 A 01 A
2 P/N characteristics
a Temperature
b Material code
(d) Process
- In relation to the area configuration, assemble the components and attach cable tr
averse ABS1049-003 to the structure. The cable traverse ABS1049-003 is used to f
asten cable harnesses with a maximum diameter of 20 mm (0.79 in.).Ref. Fig. Cab
le Supports - P/N Description and Example of Installation - ABS1049-003, ABS104
9-004 and ABS1049-005
- Each of the cable harnesses must be fasten to the traverse by different cable tie N
SA935401.
(2) ABS1576
Ref. Fig. Cable Supports - Specific cases - Straps Connecting Parts - ABS1576
To do the installation, you must attach all the parts together.
You must use this type of cable support for harnesses with diameter less than 25 mm (0.98 in.)
and in areas where temperature is less than 150 deg.C (302.0 deg.F) and when the installation o
f clamps or "V" supports is not possible.
(a) P/N characteristics
1 P/N identification
2 Type code
A01 = "T" connecting tube
B01 = "L" connecting tube
C01 = "V" connecting tube
D01 = "U" connecting tube
E01 = End tube
F01 and F02 = Intermediate "V" cable support
G10 to G242 = Tube
H01 = Double "V" cable support
H02 = End support tube
J01 and J02 = Insulating support
R01 = Raceway.
(b) Procedure
- In relation to the area configuration, select and assemble the components with Epo
xy Adhesive_Metal to metal - Legacy (Material Ref. 05EJL9) bonding glue. Attach th
e assembly to the structure.
- Install the harness and safety with cable ties NSA935401.
In this example, the wiring is attached with cable ties NSA935401 and with cable supports
ABS0774. No other protection is necessary.
It is not permitted to use PEEK ramp systems ABS1576 in G, P and X routes and in hot an
d fire zones.
- PEEK ramps ABS1576 must be attached with a minimum of two attachment points.
- The metallic parts (unless it is the shank of the attachment bolt) must not touch PE
EK ramps ABS1576.
(3) Example of Wiring with Spacer Rod, Tubular Support or Fused Deposition Modelling (FDM) Ramp
Ref. Fig. Cable Supports - Specific Cases - Spacer Rod, Tubular Support Type Installation
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
Ref. Fig. Cable Supports - Specific Cases - Tying on Tubular Support 1/2
Ref. Fig. Cable Supports - Specific Cases - Tying on Tubular Support 2/2
Ref. Fig. Cable Supports - Position of the Cable Tie On a Ramp
Ref. Fig. Cable Supports - Specific Cases - FDM ramps
Spacer rods are metallic and their protection is a heat-shrinkable sleeve retracted with the applic
able tool.
Tubular supports are metallic and their protection is special paint applied before installation and
wiring attachment.
Cable tie NSA935401 or lacing tape NSA8420 can be used.
The distance between two harness attachments on the tubular support must be a maximum of 7
5 mm (2.95 in.).
When the harness routing goes on a ramp, it must always be possible to see the ramp when all t
he harnesses are installed (this is not necessary in small VUs and VEs where the ramps must be i
n the harness). This is necessary for harness routing along and across the ramp axis.
After harness installation on a ramp, the harness must be as far as possible from the adjacent st
ructure, screws and other harnesses.
When use the cable ties NSA935401 to attach the harness to the ramps, they must be at the two
ends of the ramp.
The harness must be tied and attached at each extremity of the ramp to prevent the end of the r
amp to penetrate into the harness.
If possible, the head of the cable tie must not be between the harness and the ramp.
There must be no movement after the harness installation.
For the A380 program, for harnesses (M and S routes) attached on a ramp for distribution on ma
ximum 5 VT modules, there must be mechanical protection on the last 500 mm (19.69 in.).
Clipped ramps must be installed in special V supports. It is necessary to attach a special tying de
vice (that does not cause damage) at the two ends to hold the ramp.
- Dedicated fasteners for the attachment device (for example: V support) and the ramp, or
J. Related Items
1 P/N identification
2 Temperature
(b) Procedure
Ref. Fig. Cable Supports - Related Items - Installation Procedure - ABS1095
Ref. Fig. Cable Supports - Related Items - Clamp ASNA0033 Installation - ABS1095
When possible, you must install the screw head of the clamp in the bracket area. If not po
ssible, you must install the screw head so that there the clamp tongue does not touch the
protective tape of the structural rod.
It is necessary to use the shortest possible clamp. The tongue of the clamp must be in the
bracket to prevent all damage and all injury to persons.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
(2) ABS1423
ABS1423 is a right-angled bracket used to attach equipment on the aircraft structure.
(a) P/N characteristics
1 P/N identification
2 Temperature
(3) ABS1424
1 P/N identification
Ref. Fig. Cable Supports - P/N Identification - ABS1424
2 Temperature
3 Length code
(4) ABS1545, ABS1546, ABS1717, ABS1718, ABS1719, ABS1759, ABS1761, ABS1785, ABS2210, A
BS2232, ABS2259 and ABS2276
ABS1759 and ABS1761 are a cable tie mounts (bonded onto the structure) to hold the harness.
These have a chamfer or surface to which a harness is attached with a cable tie.
It is necessary to bond this type of bracket on the structure with adhesive.
For ABS1545 and ABS1546, you must use it with all cable supports (V supports and P clamps) th
at have screw attachments.
(a) P/N characteristics
a P/N identification
Ref. Fig. Cable Supports - Related Items - Description - ABS1545, ABS1546 a
nd ABS1717
Ref. Fig. Cable Supports - Related Items - P/N Identification - ABS1759 and A
BS1761
Ref. Fig. Cable Supports - Related Items - Description - ABS1718
Ref. Fig. Cable Supports - Related Items - Description - ABS1719
Ref. Fig. Cable Supports - Related Items - P/N Identification - ABS2276
Ref. Fig. Cable Supports - Related Items - P/N Identification - ABS1785 size 0
1
Ref. Fig. Cable Supports - Related Items - P/N Identification - ABS1785 size 0
2
TYPE CO
MATERI
DE (FOR
AL CODE
ABS154 PITCH C
FOR
MATERI 5) ODE
STAND-
STANDA AL CODE THREAD LENGTH SUPPLY 01 = 1.6
OFF (AB
RD P/N FOR BAS CODE CODE CONDIT 5 mm
S1546)
E-PLATE ION CO (0.06 i
NUT-PL
DE (FOR n.)
ATE (AB
ABS154
S1545)
6)
ABS1545 A 3 C 12 R
ABS1546 A 3 A 12 A 01
PITCH C
ODE
01 = 1.6
MATERI MATERI LENGTH SUPPLY 5 mm
STANDA AL CODE THREAD AL CODE CODE CONDIT (0.06 i
RD P/N FOR BAS CODE FOR STU (see Not ION CO n.)
E-PLATE D e (1)) DE 03 TO 1
3 = 1.97
mm (0.0
8 in.)
ABS1717 A 3 A 12 A 01
Note (1): Length codes 6, 8, 8A, 10, 10A, 12, 14, 16, 18, 20, 22, 24, 26, 2
8, 30 and 32 are applicable for ABS1717.
SIZE CODE
STANDARD P/N MATERIAL CODE
(see Note (1))
ABS1718 A 16
ABS1719 A 8
ABS1759 A 16
ABS1761 A 16
ABS1785 — 01
ABS2276 V 01
Note (1): Size code: 6, 8, 12, 16, 24 for ABS1719, size code 16, 32 for ABS
1759 and 01,02 for ABS1785.
b Temperature
c Type code (for ABS1545) and supply condition code (for ABS1546 and ABS1
717)
SUPPLY C
STANDAR
ONDITIO PITCH CODE SUPPLY CONDITION
D P/N
N CODE
1 off ABS1546 with bonding to
Without Without
ol (applicator)
2 off ABS1546 in paired horizo
A ntal configuration with bonding
tool (applicator)
01
ABS1546 2 off ABS1546 in paired vertica
B l configuration with bonding too
l (applicator)
W
1 off ABS1546 without bonding
(see Note Without
tool (applicator)
(1))
1 off ABS1717 with bonding to
Without Without
ol (applicator)
2 off ABS1717 in paired horizo
A ntal configuration with bonding
tool (applicator)
01
2 off ABS1717 in paired vertica
B l configuration with bonding too
l (applicator)
03
04
05
C 06
Use this su
ABS1717 07 3 off ABS1717 in paired configu
pply conditi
ration (applicable only to lengt
on code onl 08
h codes 8A and 10A) with bond
y for the A
09 ing tool (applicator)
350 fuselag
e. 10
11
12
13
4 off ABS1717 in paired configu
D 01 ration with bonding tool (applic
ator)
W
1 off ABS1717 without bonding
(see Note Without
tool (applicator)
(1))
SUPPLY C
STANDAR
ONDITIO PITCH CODE SUPPLY CONDITION
D P/N
N CODE
Note (1): Only the manufacturing engineering and procurement departmen
t can use the available letters of the supply condition code for the selection
and order of the bonded brackets because of the different handling of the b
onded brackets. The supply condition code is only for the design configurati
on and order of the bonded brackets. The supply condition code is not inclu
ded in the part marking.
d Material code
MATERIAL C
P/N ELEMENT MATERIAL FINISH
ODE
ABS1545 A NATURAL
PEI (POLYETHERIMID
ABS1546
E) GLASS FIBER REI
ABS1718 B
BASE-PLATE NFORCED 40% BY W
ABS1719 PRIMED
EIGHT OF GLASS FIB
ABS1759 C
ER
ABS1761 (see Note (1))
PASSIVATE
ABS1545 NUT-PLATE C CRES
D
PASSIVATE
A CRES
D
PEI (POLYETHERIMID
ABS1546 STAND-OFF B E) GLASS FIBER REI NATURAL
NFORCED 40% BY W
EIGHT OF GLASS FIB
C PRIMED
ER
A PEI (POLYETHERIMID NATURAL
E GLASS FIBER REIN
FORCED 40% BY WEI
BASE-PLATE B
GHT OF GLASS FIBER PRIMED
ABS1717 INJECTED THERMOPL
C ASTIC
PASSIVATE
STUD A CRES
D
PEI (POLYETHERIMID
E) GLASS FIBER REI
ABS1785 - - NFORCED 40% BY W PRIMED
EIGHT OF GLASS FIB
ER
PEI (POLYETHERIMID
STAND-OFF E) GLASS FIBER REI PRIMED
V NFORCED 40% BY W
ABS2276 EIGHT OF GLASS FIB
COLLET -
ER
SILICONE 70 DUROM
SPRING - -
ETER
Note (1): Only for ABS1759 and ABS1761.
2 For ABS2210
a P/N identification
Ref. Fig. Cable Supports - P/N Identification - ABS2210
b Temperature
- For shape 3:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- Maximum operating temperature is 85 deg.C (185.00 deg.F).
- For shape 7:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- Maximum operating temperature is 150 deg.C (302.00 deg.F).
c Material code
MATERIAL
SIZE CODE MATERIAL FINISH
CODE
40% GLASS/P
A 100 TO 250 (SHAPE 3) PRIMED
EI
30% GLASS/P
B 300 TO 302 (SHAPE 7) PRIMED
EI
40% GLASS/P
C 300 TO 302 (SHAPE 7) NONE
PS
3 For ABS2232
a P/N identification
Ref. Fig. Cable Supports - P/N Identification and Characteristics - ABS2232
b Temperature
c Material code
SELF-LOCKING NUT C
SIZE CODE DESCRIPTION
ODE
SELF-LOCKING NUT NA
S1791C3-1 OR EQUIVAL
ENT WITH THREAD AS8
A 01 879 (1900-32 UNJF-3
B). THREAD LOCKED BY
ELLIPTICAL DEFORMATI
ON.
THREAD AS8879 (1900-
32 UNJF-3B). THREAD L
NO CODE 50
OCKED BY SELF-LOCKIN
G NUT NASM25027.
4 For ABS2259
a P/N identification
Ref. Fig. Cable Supports - P/N Identification - ABS2259 1/4
Ref. Fig. Cable Supports - P/N Identification - ABS2259 2/4
Ref. Fig. Cable Supports - P/N Identification - ABS2259 3/4
Ref. Fig. Cable Supports - P/N Identification - ABS2259 4/4
MATERIAL CODE
PART
STANDAR A FOR SIZE CODE
10 ITEM CODE
D P/N 80 TO 96 (SHAPE
20
5)
ABS2259 A 10 - 01
NOTE: For shape 5, the designation for order will be ABS2259A00A, made
of part 10 and part 20 assembled together in a special configuratio
n.
b Temperature
- STAEDLER 311/312/315 or 316 (black ink) to make marks on grey finish pain
t
- PENCIL to make marks on primer
- Abrasive paper (grade 120 or finer, 180-220 and 240)
- Aluminum oxide paper (grade 100 to 180)
- Dual cartridge EA 9394 (Epoxy Adhesive_Bonded bracket Up to 135°C - (Mat
erial Ref. 05EBT1)) or EC-7256 B/A (Epoxy Adhesive_Bonded bracket Up to 8
5°C - (Material Ref. 05EBS1)) or EC-7202 B/A (Epoxy Adhesive_Bonded brac
ket Up to 85°C - (Material Ref. 05EBS1))
- SETE-MIP BONDING GUN (C0200PAMRSA) (F9319) (for 0.2 L (0.05 USgal) d
ual cartridge)
- GLUE DISPENSING PLASTIC GUN (PQ50-P) or equivalent (for 0.05 L (0.01 US
gal) dual cartridge)
- Mixer nozzle MIXPAC MIXER MA6-3-17-S
- ROTAFLEX or RECOULES COUNTERSINK GAUGE (RB406) (U1598), MILLING T
OOL (035) or MILLING TOOL (12L1280-36).
2 Surface preparation
All surfaces that you will bond with adhesive must be clean and without oil, dirt or o
ther unwanted materials. After the cleaning touch the surfaces only with a clean an
d dry cloth or cotton gloves.
Do a check of the cleanliness of the bonding location and the brackets before you d
o the bonding procedure.
a Procedure for the preparation of the mechanical surface:
- Step 1:
- Clean the surfaces that you will bond with a clean cloth soaked in
an applicable cleaning agent Ref. ESPM 20-55-10-02.
- For composite ”thermosetting” and metallic surfaces, you must u
se Non Aqueous Cleaner_General - - (Material Ref. 08BAA9).
- For composite metallic surfaces, you must use Non Aqueous Clea
ner_- Isopropyl Alcohol - (Material Ref. 08BBD1).
- Step 2: Dry with a clean and dry cloth.
- Step 3:
- Lightly sand the areas that you will bond until there is a smooth
and matt surface.
- On metallic surfaces, do the abrading when you rub down lightly
with Scotch Brite (very fine) and on non-metallic surfaces with a
brasive paper grade 180-220.
- Abrade elastomeric materials with abrasive paper grade 120 or fi
ner.
- Abrade components with fiber composite materials in the resin la
yer with abrasive paper grade 240.
NOTE: The fibers can become damaged while you abrade them.
Do a check of the color of the abraded dust:
Light abrasive dust = resin layer.
Dark abrasive dust = fiber.
- Abrade paints with Scotch Brite (very fine).
- Do not abrade coatings and primer up to the base material.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
- Step 4: Do the procedures of step 1 and 2 again to clean and dry the s
urfaces.
- During the visual inspection, the mechanical prepared surfaces must h
ave the same visual condition and must be clean, clear of dust and grit
residues.
NOTE: Make sure that you use a new bonding bracket with adhesive adaptor to d
o this procedure.
If it is not possible to do the bonding on a flat area of the structure, you can bond t
he brackets on a concave area of the structure with a radius of curvature of more th
an 305 mm (12.01 in.).
It is necessary to install the adaptor parallel to the curvature. If this is not possible,
you can install the adaptor perpendicular to the curvature if the radius of curvature
is more than 915 mm (36.02 in.).
a Preparation
CAUTION: AFTER YOU MIX THE RESIN, MAKE SURE THAT YOU USE IT BEF
ORE THE END OF ITS POT LIFE (WORKING LIFE). DISCARD TH
E RESIN IF ITS POT LIFE IS EXPIRED. THE TEMPERATURE OF T
HE MIXTURE HAS AN EFFECT ON THE VISCOSITY AND THE POT
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
- Step 1
- Apply mixed adhesive to the bracket base.
- The quantity must be sufficient to let a light flow of the remainin
g adhesive to do a continuous bead without bubbles around the p
eriphery.
- Step 2
- Remove the adhesive paper from the adaptor bearing points.
- Put the adaptor in position on the bracket.
- Push down on the ends of the adaptor for a multi-part adaptor.
- Push down on the adaptor for a single part adaptor.
- Make sure that the pads of the adaptor bond to the substrate.
- Step 3
- Push down on the inner part of the adaptor with the bracket for a
multi-part adaptor or push down on the bracket for a single-part
adaptor.
- The pressure must be constant until too much adhesive bea
d is seen.
- Make sure that the bracket is in contact with the bonding surfac
e.
NOTE: For more adaptors, you can hear a click when the bracke
t touches the bonding surface.
- Make sure that the bead is continuous and that there is no space
between the bracket and the substrate.
NOTE: Small air bubbles on the bead are allowed if they are not
on the foot/bond line.
- If the bead is not continuous, then:
- Remove the bracket and the adhesive.
- Clean the surface of the substrate.
- Install another bracket.
- Step 4
- You must obey the time (refer to Ref. table title) before you remo
ve the adhesive adaptor () and then, remove the remaining foam
tape from the substrate or/and from the bracket with a non-meta
llic spatula and an applicable approved cleaning agent Ref. ESPM
20-55-40-02.Ref. Fig. Cable Supports - Related Items - Bonding
Procedure - ABS1546 and ABS1717
- You can install a sticker (for example, ) to indicate the time when
the adhesive will be cured. After the curing time, you must remo
ve the sticker and clean the surface with an applicable approved
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
TIME BEFORE
(HOURS):
YOU REMO
VE THE TE
-
MPORARY
POT LIFE (MIN ADAPTOR FULL CURING T
ADHESIVE
UTES) YOU CHEC IME (HOURS)
- K THE BON
DING
YOU LOAD
- THE BRAC
KET.
EA 9394 (Epoxy A 168 HOURS AT 23
dhesive_Bonded +2 deg.C or -2 de
bracket Up to 13 60 12 g.C (73.40 +3.60
5°C - (Material Re deg.F or -3.60 de
f. 05EBT1)) g.F)
EC-7256 B/A (Ep 168 HOURS AT 23
oxy Adhesive_Bo +2 deg.C or -2 de
nded bracket Up t 10 2 g.C (73.40 +3.60
o 85°C - (Material deg.F or -3.60 de
Ref. 05EBS1)) g.F)
EC-7202 B/A (Ep 168 HOURS AT 23
oxy Adhesive_Bo +2 deg.C or -2 de
nded bracket Up t 10 2 g.C (73.40 +3.60
o 85°C - (Material deg.F or -3.60 de
Ref. 05EBS1)) g.F)
NOTE: Make sure that you use a new bonding bracket without adhesive adaptor t
o do this procedure.
a Preparation
- Make sure that the material is the same at the nozzle outlet before you
apply it to the bracket.
- The material must have the same grey color and it must not hav
e air bubbles.
CAUTION: AFTER YOU MIX THE RESIN, MAKE SURE THAT YOU USE IT BEF
ORE THE END OF ITS POT LIFE (WORKING LIFE). DISCARD TH
E RESIN IF ITS POT LIFE IS EXPIRED. THE TEMPERATURE OF T
HE MIXTURE HAS AN EFFECT ON THE VISCOSITY AND THE POT
LIFE (THE POT LIFE INCREASES IN LOWER TEMPERATURES, A
ND DECREASES IN HIGHER TEMPERATURES).
b Installation
- Step 1
- Apply mixed adhesive to the bracket base.
- The quantity must be sufficient to let a light flow of the remainin
g adhesive to do a continuous bead without bubbles around the p
eriphery.
- Step 2
- Put the bracket in position as perpendicularly as possible on the b
onding surface without tilting.
- Push down on the bracket base with a continuous pressure.
- Apply a sufficient pressure force to avoid irregular adhesive layer
thickness.
- Make sure that the bead is continuous and that there is no space
between the bracket and the substrate.
NOTE: Small air bubbles on the bead are allowed if they are not
on the foot/bond line.
- If the bead is not continuous, then:
- Remove the bracket and the adhesive
- Clean the surface of the substrate
- Install another bracket.
- You must obey the time (Refer to Ref. table title) before you load
the bracket.
- You can install a sticker (for example, ) to indicate the time when
the adhesive will be cured. After the curing time, you must remo
ve the sticker and clean the surface with an applicable approved
solvent.Ref. Fig. Cable Supports - Example of Sticker to Manage t
he Traceability
TIME BEFORE
(HOURS):
YOU CHEC
POT LIFE (MIN - K THE BON FULL CURING T
ADHESIVE
UTES) DING IME (HOURS)
YOU LOAD
- THE BRAC
KET.
EC-7202 B/A (Ep 168 HOURS AT 23
oxy Adhesive_Bo +2 deg.C or -2 de
nded bracket Up t 10 2 g.C (73.40 +3.60
o 85°C - (Material deg.F or -3.60 de
Ref. 05EBS1)) g.F)
1 For ABS1545
2 For ABS1546
- Push down on the handle until the tensile-strength tester makes a click.
3 For ABS1717
- Adjust the tensile-strength value to between 355 N (79.81 lbf) and 395 N (8
8.80 lbf).
- Push down on the handle until the tensile-strength tester makes a click.
- Adjust the torque wrench to between 0.5 m.daN (44.25 lbf.in) and 0.6 m.daN
(53.10 lbf.in). If it is not easy to get access use a dynamometer and apply a t
ensile-strength of 50 N (11.24 lbf).
- TORQUE (in a clockwise and counterclockwise direction) the adaptor until the
tester makes a click.
- Use the applicable tool. For this, you must refer to the illustration .Ref. Fig. C
able Supports - Related Items - Tools - ABS2210, ABS2232, ABS2259, ABS17
85 and ABS1842
- Use the applicable template and material to make sure that the adjacent structure i
s protected during removal.
- You can do the rework before the pot life and after a full cure time of the adhe
sive (Refer to Ref. table title and Ref. table title).
- When you complete the curing, you must apply the same or an equivalent treatmen
t, paint or sealant to:
- The surfaces which are bare after the bonding operation.
- The surfaces from which you removed surface treatment.
- You must remove the adhesive from the surface after bracket removal.
- It is permitted to keep a maximum depth of 0.2 mm (0.01 in.) of remaining adhesiv
e. This is to prevent damage to the substrate when you try to remove a small quant
ity of adhesive.
(5) ABS1842
1 P/N identification
Ref. Fig. Cable Supports - Related Items - P/N Identification - ABS1842
2 Temperature
Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
Maximum operating temperature is 85 deg.C (185.00 deg.F).
3 Material code
Figure 20-33-41-0001-0001 SHEET 1/1 - Cable Supports - Description and Installation - NSA935513
Figure 20-33-41-0002-0001 SHEET 1/1 - Cable Supports - Cable Installation - NSA935513
Figure 20-33-41-0003-0001 SHEET 1/1 - Cable Supports - Cable Installation - NSA935514
Figure 20-33-41-0004-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Description - ABS0677, ABS0
354, ABS0795 and E0663
Figure 20-33-41-0005-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Characteristics 1/2
Figure 20-33-41-0006-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Characteristics 2/2
Figure 20-33-41-0007-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Characteristics - ABS0795, A
BS1083 and ABS1092
Figure 20-33-41-0008-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Procedure - ABS0774, ABS10
93 and E0664
Figure 20-33-41-0010-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Procedure - ABS1094, ABS11
27, E0420-01 and NSA935504
Figure 20-33-41-0011-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Procedure - ABS2022 1/2
Figure 20-33-41-0012-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Procedure - ABS2022 2/2
Figure 20-33-41-0013-0001 SHEET 1/1 - Cable Supports - Snap and Click Type ABS0796
Figure 20-33-41-0014-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Description - ABS0355-03
Figure 20-33-41-0015-0001 SHEET 1/1 - Cable Supports - U or V - Shaped Support Procedure - ABS2083
Figure 20-33-41-0016-0001 SHEET 1/1 - Cable Supports - Snap and Click Type ABS2083
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
Figure 20-33-41-0017-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Type - Installation E0663
Figure 20-33-41-0018-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Procedure
Figure 20-33-41-0019-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Installation Procedure ABS10
82
Figure 20-33-41-0020-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Installation Procedure
Figure 20-33-41-0021-0001 SHEET 1/1 - Cable Supports - Small Harnesses Protection with V Supports
Figure 20-33-41-0022-0001 SHEET 1/1 - Cable Supports - U-clamp Type Description - E0435 and NSA935501
Figure 20-33-41-0023-0001 SHEET 1/1 - Cable Supports - U-clamp Type Procedure - NSA935501
Figure 20-33-41-0024-0001 SHEET 1/1 - Cable Supports - Fairlead Guide Type Description - ABS0678, ABS108
8, E0398, E0557, NSA935511 and NSA935512
Figure 20-33-41-0025-0001 SHEET 1/1 - Cable Supports - Fairlead Guide Type Installation - ABS0678 with ABS0
679 and NSA935512
Figure 20-33-41-0026-0001 SHEET 1/1 - Cable Supports - Fairlead Guide Type Installation - ABS1088 with ABS1
089 and NSA5516
Figure 20-33-41-0027-0001 SHEET 1/1 - Cable Supports - Fairlead Guide Type Installation - ABS1088
Figure 20-33-41-0028-0001 SHEET 1/1 - Cable Supports - ABS1088 Installation After Feeder Repair
Figure 20-33-41-0029-0001 SHEET 1/1 - Cable Supports - Fairlead Guide Type - Installation of Clamp ASNA0033
- ABS1088 with ABS1089 1/2
Figure 20-33-41-0030-0001 SHEET 1/1 - Cable Supports - Fairlead Guide Type - Installation of Clamp ASNA0033
- ABS1088 with ABS1089 2/2
Figure 20-33-41-0031-0001 SHEET 1/1 - Cable Supports - Through-Structure Type - Description - ABS1020
Figure 20-33-41-0032-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Description - ABS0731, A
BS1144, E0688 and NSA5527
Figure 20-33-41-0033-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Description - ABS0054 an
d ABS1526
Figure 20-33-41-0034-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Characteristics - ABS005
4, ABS0731, ABS1144, ABS1526 and E0688
Figure 20-33-41-0035-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Characteristics - NSA5527
Figure 20-33-41-0036-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Installation - ABS0731, A
BS1144 and NSA5527
Figure 20-33-41-0037-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Installation - ABS0054, A
BS0731, ABS1144 and NSA5527
Figure 20-33-41-0038-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Installation - ABS1526 an
d ABS1339
Figure 20-33-41-0039-0001 SHEET 1/1 - Cable Supports - Snap and Click Type ABS1668
Figure 20-33-41-0040-0001 SHEET 1/1 - Cable Supports - Installation ABS1668
Figure 20-33-41-0041-0001 SHEET 1/1 - Cable Supports - Snap and Click Type ABS1661
Figure 20-33-41-0042-0001 SHEET 1/1 - Cable Supports - Snap and Click Type ABS2114
Figure 20-33-41-0043-0001 SHEET 1/1 - Cable Supports - Snap and Click Type ABS2203
Figure 20-33-41-0044-0001 SHEET 1/1 - Cable Supports - P/N Description and Example of Installation - ABS10
49-003, ABS1049-004 and ABS1049-005
Figure 20-33-41-0045-0001 SHEET 1/1 - Cable Supports - Specific cases - Straps Connecting Parts - ABS1576
Figure 20-33-41-0046-0001 SHEET 1/1 - Cable Supports - Specific Cases - Spacer Rod, Tubular Support Type In
stallation
Figure 20-33-41-0047-0001 SHEET 1/1 - Cable Supports - Specific Cases - Tying on Tubular Support 1/2
Figure 20-33-41-0048-0001 SHEET 1/1 - Cable Supports - Specific Cases - Tying on Tubular Support 2/2
Figure 20-33-41-0049-0001 SHEET 1/1 - Cable Supports - Related Items - Installation Procedure - ABS1095
Figure 20-33-41-0050-0001 SHEET 1/1 - Cable Supports - Related Items - Clamp ASNA0033 Installation - ABS1
095
Figure 20-33-41-0051-0001 SHEET 1/1 - Cable Supports - Related Items - Description - ABS1545, ABS1546 and
ABS1717
Figure 20-33-41-0052-0001 SHEET 1/1 - Cable Supports - Related Items - P/N Identification - ABS1759 and AB
S1761
Figure 20-33-41-0053-0001 SHEET 1/1 - Cable Supports - Related Items - Description - ABS1718
Figure 20-33-41-0054-0001 SHEET 1/1 - Cable Supports - Related Items - Bonding Procedure - ABS1545, ABS1
546 and ABS1717
Figure 20-33-41-0055-0001 SHEET 1/1 - Cable Supports - Related Items - Bonding Procedure - ABS1546 and A
BS1717
Figure 20-33-41-0056-0001 SHEET 1/1 - Cable Supports - Related Items - Examples of Control Test of Bonding -
ABS1545, ABS1546 and ABS1717
Figure 20-33-41-0057-0001 SHEET 1/1 - Cable Supports - Related Items - Removal Procedure
Figure 20-33-41-0058-0001 SHEET 1/1 - Cable Supports - P/N Identification - ABS1424
Figure 20-33-41-0059-0001 SHEET 1/1 - Cable Supports - P/N Identification ABS1089
Figure 20-33-41-0060-0001 SHEET 1/1 - Cable Supports - U or V-Shaped Support Installation - E0663
Figure 20-33-41-0061-0001 SHEET 1/1 - Cable Supports - Installation of U- or V-shaped Supports - E0664
Figure 20-33-41-0062-0001 SHEET 1/1 - Cable Supports - Position of the Cable Tie On a Ramp
Figure 20-33-41-0063-0001 SHEET 1/1 - Cable Supports - Related Items - Tools - ABS1545, ABS1546, ABS171
7, ABS1718, ABS1719, ABS1759, ABS1761, ABS2277, ABS1105 and ABS2276
Figure 20-33-41-0064-0001 SHEET 1/1 - Cable Supports - Related Items - Re-bonding of Bracket
Figure 20-33-41-0065-0001 SHEET 1/1 - Cable Supports - Related Items - Removal of Bracket Using Hand Scrap
er Tool
Figure 20-33-41-0066-0001 SHEET 1/1 - Cable Supports - Position of V Support for Harness Installation
Figure 20-33-41-0067-0001 SHEET 1/1 - Cable Supports - Separator and Spacer Type Characteristics - NSA9355
10
Figure 20-33-41-0068-0001 SHEET 1/1 - Cable Supports - P/N Identification - ABS2259 1/4
Figure 20-33-41-0069-0001 SHEET 1/1 - Cable Supports - P/N Identification - ABS2259 2/4
Figure 20-33-41-0070-0001 SHEET 1/1 - Cable Supports - P/N Identification - ABS2259 3/4
Figure 20-33-41-0071-0001 SHEET 1/1 - Cable Supports - P/N Identification - ABS2259 4/4
Figure 20-33-41-0072-0001 SHEET 1/1 - Cable Supports - Related Items - Tools - ABS2210, ABS2232, ABS225
9, ABS1785 and ABS1842
Figure 20-33-41-0073-0001 SHEET 1/1 - Cable Supports - P/N Identification - ABS2210
Figure 20-33-41-0074-0001 SHEET 1/1 - Cable Supports - Snap and Click Type ABS2202
Figure 20-33-41-0075-0001 SHEET 1/1 - Cable Supports - P/N Identification and Characteristics - ABS2232
Figure 20-33-41-0076-0001 SHEET 1/1 - Cable Supports - Related Items - Description - ABS1719
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-41-01 - Cable Supports - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:15
STEP1: ENGAGE WEDGE HALF WITH NOTCH IN THE HOLE FIRST (e.g. NSA935513-07)
NOTCH
P_SP_203341_D1_00010001_01_00
CABLES
NSA935513-01
STRUCTURE
WEDGE SUPPORTNSA935513-05
P_SP_203341_D1_00020001_01_00
1 OR 2 CABLE HARNESSES
CABLE HARNESSES
WASHER NSA935514-03
NSA935514-05
NSA935514-04
CABLE TIESNSA935401
INSULATION MAT
P_SP_203341_D1_00030001_01_00
MOUNTING PIN
MULTIPLE-HARNESS FASTENER
e.g. E0663
TWO-HARNESS FASTENER (DOUBLE U)
e.g. ABS0795
BRACKET
MOUNTING PIN
P_SP_203341_D1_00040001_01_00
Figure 20-33-41-0004-0001 (SHEET 1) - Cable Supports - U or V-Shaped Support Description - ABS0677, ABS0354,
ABS0795 and E0663
** ON A/C ALL
P_SP_203341_D1_00660001_01_00
Figure 20-33-41-0066-0001 (SHEET 1) - Cable Supports - Position of V Support for Harness Installation
** ON A/C ALL
01 - 30 (1.1811)
ABS0354 25 (0.9842)
02 - 45 (1.7716)
01 -
02 -
03 -
ABS0355 27 (1.0629) 15 (0.5905)
04 -
05 -
06 -
A 01 25 TO 50
ABS0677 -
B 01 (0.9842 TO 1.9685)
A01 - 25 (0.9842)
B01 -
ABS0774 C01 - -
40 (1.5748)
D01 -
E01 -
A01 -
ABS0795 50 (1.9685) 25 (0.9842)
B01 -
ABS0796 A01 - - 25 (0.9842)
ABS1082 A, B, C, P OR S 01 OR 02* - 25 (0.9842)
ABS1083 A 01 50 (1.9685) 25 (0.9842)
A01 -
ABS1092 - 30 (1.1811)
B01 -
ABS1093 A, B, C OR D 01 - 30 (1.1811)
ABS1094 A 01 - 40 (1.5748)
A, B, C, D, K, 50 (1.9685) 25 (0.9842)
ABS1119 L, M, S OR T 01
65 (2.5590) 20 TO 40
ABS1127 A OR B 01 (0.7874 TO 1.5748)
5 TO 50.8
ABS1688 A - - (0.1968 TO 2)
10 TO 40
ABS2022 A OR B 01 -
(0.3936 TO 1.5748)
P_SP_203341_D1_00050001_01_00
P_SP_203341_D1_00060001_01_00
CLIP-TYPE ATTACHMENT:
STRUCTURE
e.g. ABS0795
ABS1092
HARNESSES
MOUNTING PIN
CLIP
MOUNTING PIN
CLIP
ABS0795
e.g. ABS1083
STRUCTURE
WEDGE CLIP
ABS1083
P_SP_203341_D1_00070001_01_00
CLIP-TYPE ATTACHMENT:
CABLE TIE NSA935401
e.g. ABS0774
MOUNTING PIN HARNESS
ABS0774A01 OR ABS0774B01
CLIP STRUCTURE
CLIPABS1093-A
ABS1093-B
HARNESS
RIVET-TYPE ATTACHMENT: CABLE TIE NSA935401
e.g.E0664 (TYPES 01, 02, 03, 04 AND 05) e.g. E0664 (TYPES 11, 12, 13, 14 AND 15)
RIVET
RIVET
P_SP_203341_D1_00080001_01_00
Figure 20-33-41-0008-0001 (SHEET 1) - Cable Supports - U or V-Shaped Support Procedure - ABS0774, ABS1093 and
E0664
** ON A/C ALL
SCREW-TYPE ATTACHMENT:
STRUCTURE
E0420-04
E0420-03
STRUCTURE
ABS1094
FIXING NOSE STRUCTURE
SCREW
HARNESS
CLIP NUT
ABS1127
CABLE TIE NSA935401
STRUCTURE
HARNESS
SCREW
FIXING NOSE
P_SP_203341_D1_00100001_01_00
Figure 20-33-41-0010-0001 (SHEET 1) - Cable Supports - U or V-Shaped Support Procedure - ABS1094, ABS1127,
E0420-01 and NSA935504
** ON A/C ALL
SCREW-TYPE ATTACHMENT:
STRUCTURE
SCREWSNSA5191
HARNESS
TAPE ASNA5107
ABS2022-B-01
ABS2022-S-01
WASHERSNAS1149
Figure 20-33-41-0011-0001 (SHEET 1) - Cable Supports - U or V-Shaped Support Procedure - ABS2022 1/2
** ON A/C ALL
SCREW-TYPE ATTACHMENT:
STRUCTURE
CLAMPABS1339
SCREW
NSA5191
CLAMP
ABS1339
NUT
EN6131
HARNESS
ABS2022-B-01
SCREW NSA5191
E0343
NUT
EN6131
ABS2022-P-01
SCREW NSA5191
*
ABS2022-A-01 NUT EN6131
Figure 20-33-41-0012-0001 (SHEET 1) - Cable Supports - U or V-Shaped Support Procedure - ABS2022 2/2
** ON A/C ALL
BRACKET ABS0796
P_SP_203341_D1_00130001_01_00
Figure 20-33-41-0013-0001 (SHEET 1) - Cable Supports - Snap and Click Type ABS0796
** ON A/C ALL
STRUCTURE
LOCK PART
SCREW
NUT
ABS0355-01 ABS0355-02
WASHERNSA935514-03
P_SP_203341_D1_00140001_01_00
ABS2083A02A
AIRCRAFT STRUCTURE
ABS2083H01B ABS2083H07B
ABS2083MK02D
HARNESSES ABS2033AX010
P_SP_203341_D1_00150001_01_00
ABS2083H01 ABS2083H01
ABS2083H02 ABS2083H02
ABS2083H03 ABS2083H03
ABS2033AX010
ABS2033AX010
ABS2083H04 ABS2083H04
ABS2083MK01X
ABS2083MK03X
ABS2083H06 ABS2083H06
ABS2083A02
ABS2083H07 ABS2083H07
ABS2033AX010
ABS2083H08
ABS2083MK05X ABS2083H05
ABS2083A02
ABS2083H09
P_SP_203341_D1_00160001_01_00
Figure 20-33-41-0016-0001 (SHEET 1) - Cable Supports - Snap and Click Type ABS2083
** ON A/C ALL
FRAME
E0663
BLANKET
HARNESS
P_SP_203341_D1_00170001_01_00
Figure 20-33-41-0017-0001 (SHEET 1) - Cable Supports - U or V-Shaped Support Type - Installation E0663
** ON A/C ALL
DO NOT MOVE THE SUPPORT BEFORE IT IS INSTALLED ON THE AIRCRAFT, BECAUSE THIS
CAN CAUSE DAMAGE TO THE RACK .YOU MUST INSTALL IT PERPENDICULAR TO THE CHORD
OR THE HEEL OF THE FRAME OR CROSS-BEAM.
INCORRECT
CORRECT
BLADE BLADE
INCORRECT CORRECT
PUSH THE ANTI-ROTATION BLADE OF THE SUPPORT BACK AGAINST THE STRUCTURE
BEFORE YOU TIGHTEN THE SUPPORT FASTENER SCREW TO TORQUE.
P_SP_203341_D1_00600001_01_00
10 TO 15 mm
(0.39 TO 0.59 in)
TWO TURNS OVER
THE SAME POSITION
COAXIAL CABLE
(E0406WD)
STRUCTURE OR ASNA3565
01-May-2024
OR NSA935403
HARNESS
** ON A/C ALL
WITHOUT PROTECTION:
49
CABLE SUPPORT
CABLE TIE NSA935401
NUMBER
REVISION
HARNESS
P_SP_203341_D1_00180001_01_00
CABLE SUPPORT
(AIRBUS)
ABS1082-C
SUPPORT
P_SP_203341_D1_00190001_01_00
Figure 20-33-41-0019-0001 (SHEET 1) - Cable Supports - U or V-Shaped Support Installation Procedure ABS1082
** ON A/C ALL
CABLE TIE
CABLE TIE
NSA935401
NSA935401
V SUPPORT V SUPPORT
2 LAYERS OF TAPE
ASNA5107
2 LAYERS OF TAPE
CONVOLUTED
ASNA5107 CONDUIT
CABLE TIE CABLE TIE ABS0887
NSA935401 NSA935401
HARNESS WITHOUT
HARNESS PROTECTION
WITHOUT CONVOLUTED
PROTECTION CONDUIT
ABS0887
V SUPPORT V SUPPORT
P_SP_203341_D1_00200001_01_00
NSA935401
BOBBINNSA5539S
NSA935401
NOTE:
SPLIT OF THE BOBBIN MUST NOT BE ALIGNED
WITH CABLE TIE HEAD AND V SUPPORT. P_SP_203341_D1_00210001_01_00
Figure 20-33-41-0021-0001 (SHEET 1) - Cable Supports - Small Harnesses Protection with V Supports
** ON A/C ALL
BRACKET E0664
CLIPPED RAMPABS5147
E0664
P_SP_203341_D1_00610001_01_00
ABS1872 A1 A 01
SIZE CODE
TYPE CODE
MATERIAL CODE
STANDARD P/N
COVER
BRACKET
COVER BRACKET
BRACKET
P_SP_203341_D1_00880001_01_00
LOCKING PLATE
SPONGE RUBBER
U-CLAMP
E0435
OR
NSA935501
P_SP_203341_D1_00220001_01_00
Figure 20-33-41-0022-0001 (SHEET 1) - Cable Supports - U-clamp Type Description - E0435 and NSA935501
** ON A/C ALL
U-CLAMPNSA935501S ORE0435
SPONGE RUBBER
NSA935501P
LACING TAPENSA8420
CABLE TIENSA935401
35 mm 35 mm
DIA. = MAX (1.38 in) DIA. = MAX (1.38 in)
35 mm
DIA. = MAX (1.38 in)
NSA935501S
P_SP_203341_D1_00230001_01_00
NSA935511 NSA935512
E0557
P_SP_203341_D1_00240001_01_00
Figure 20-33-41-0024-0001 (SHEET 1) - Cable Supports - Fairlead Guide Type Description - ABS0678, ABS1088,
E0398, E0557, NSA935511 and NSA935512
** ON A/C ALL
BOBBIN NSA935510
CABLE
FAIRLEAD NSA935512
STRUCTURE
BRACKET ABS0679
ATTACH WITH RIVET OR SCREW
WITH WASHER AND NUT, REF
ASNA0033
ENGINEERING DOCUMENT
FAIRLEAD ABS0678
CABLE
CABLE TIE NSA935401
NOTE: THE FORMED HEAD OF THE RIVET MUST BE ON THE PRIMARY SIDE OF THE STRUCTURE.
THE SCREWS MUST BE HAND TIGHTENED.
P_SP_203341_D1_00250001_01_00
Figure 20-33-41-0025-0001 (SHEET 1) - Cable Supports - Fairlead Guide Type Installation - ABS0678 with ABS0679
and NSA935512
** ON A/C ALL
OR
BRACKET
ABS1089
(TYPE CODE A)
ABS1088
(TYPE CODE A01)
FAIRLEAD
ABS1088
FAIRLEAD
ABS1088 ABS1088
CABLE TIE NSA935401 (TYPE CODE A02)
CLAMP NSA5516XXND
ASNA0033
STRUCTURE
ABS1088
(TYPE CODE B01)
CLAMP NSA5516XXND OR
AS21919WCHXX OR
MS21919WCHXX
ABS1088
(TYPE CODE B02) CABLES
P_SP_203341_D1_00260001_01_00
Figure 20-33-41-0026-0001 (SHEET 1) - Cable Supports - Fairlead Guide Type Installation - ABS1088 with ABS1089
and NSA5516
** ON A/C ALL
ABS1088
(TYPE CODE C01)
NSA5516XXND
NSA935401
ABS1088
(TYPE CODE C02)
ABS1089
(TYPE CODE E)
ABS1088
(TYPE CODE G01)
ASNA0033
(SEE INSTALLATION NOTE)
NSA935401
ABS1088
(TYPE CODE G02)
P_SP_203341_D1_00270001_01_00
Figure 20-33-41-0027-0001 (SHEET 1) - Cable Supports - Fairlead Guide Type Installation - ABS1088
** ON A/C ALL
BOBBIN ABS1088
OVERLENGTH
BOBBIN ABS1088
FEEDER ROUTING AFTER REPAIR: ABS1088 BOBBIN IS NOT ATTACHED TO THE STRUCTURE
P_SP_203341_D1_00280001_01_00
Figure 20-33-41-0028-0001 (SHEET 1) - Cable Supports - ABS1088 Installation After Feeder Repair
** ON A/C ALL
IF THE METALLIC
TONGUE IS LONGER
2 THAN 15 mm (0.59 in), CORRECT INSTALLATION.
ATTACH IT WITH A CABLE TIE
CABLE TIE. NSA935401-03
AS MUCH AS
POSSIBLE, THE HEAD
METALLIC
OF THE SCREW OF CLAMP SCREW
CONTACT BETWEEN A
METALLIC CLAMP
CABLE AND THE TONGUE
3 ASNA0033 MUST BE SPECIAL G
ROUTE OF THE METALLIC CLAMP
POSITIONED ON THE
BRACKET IS NOT PERMITTED.
SPECIAL G ROUTE
BRACKET (e.g.
ABS1089).
IF, IT IS NOT
POSSIBLE TO
POSITION THE HEAD
OF THE METALLIC
CLAMP ON THE
4 BRACKET ABS1089, IT CORRECT INSTALLATION.
IS POSSIBLE TO
POSITION THE HEAD
ON THE EXTERNAL
BOUNDRY OF THE
BOBBIN.
P_SP_203341_D1_00290001_01_00
Figure 20-33-41-0029-0001 (SHEET 1) - Cable Supports - Fairlead Guide Type - Installation of Clamp ASNA0033 -
ABS1088 with ABS1089 1/2
** ON A/C ALL
CORRECTLY POSITION
THE METALLIC CLAMP
5 CORRECT INSTALLATION.
IN RELATION TO THE
BOBBIN.
CORRECT INSTALLATION:
P_SP_203341_D1_00300001_01_00
Figure 20-33-41-0030-0001 (SHEET 1) - Cable Supports - Fairlead Guide Type - Installation of Clamp ASNA0033 -
ABS1088 with ABS1089 2/2
** ON A/C ALL
INCORRECT OPERATION:
PREVENT OPENING THE CABLE COMES TO A
1 THE TAB DIRECTLY STOP AND THE RISK OF
WITH THE CABLE. BREAK OR DAMAGE
IS IMPORTANT.
1) INTRODUCE THE
INSERT FEEDERS CORRECT INSERTION:
CARD UP TO THE END
OF THE CAVITY.
2 INSERT FEEDERS CARD
OREXAD
2) MOVE THE SLEEVE OR CMS OR P/N: ST00209597
THE CABLE ALONG OR SIMILAR.
THE CARD.
INSTALL CORRECTLY
THE CABLE PUSHING
CORRECT
3 IT TO THE END OF
INSTALLATION.
THE CAVITY AND
REMOVE THE CARD.
INCORRECT OPERATION:
THE CABLE MUST BE
MOVEMENT OF THE
REMOVED BEFORE
4 CABLES IN THE BOBBIN
MOVEMENT TO AVOID
IS NOT PERMITTED.
DAMAGE ON THE CABLE OR
BREAK OF THE BOBBIN.
P_SP_203341_D1_00770001_01_00
E ROUTE
P_SP_203341_D1_00770001_02_00
ABS1089 A 01 A
MATERIAL CODE
SIZE CODE
TYPE CODE A, B, C, D, E, F, G, H, J, K
STANDARD P/N
P_SP_203341_D1_00590001_01_00
A B
A A B B
A B
TYPE CODE B
TYPE CODE A
C C
C
TYPE CODE C01
D
E
D D E E
D E
TYPE CODES C02, C03 AND C04 TYPE CODE D
P_SP_203341_D1_00890001_01_00
Figure 20-33-41-0089-0001 (SHEET 1) - Cable Supports - P/N Description and Characteristics - ABS1020
** ON A/C ALL
STRUCTURE
STRUCTURE
CABLE
P_SP_203341_D1_00310001_01_00
ASNA2776 01
ITEM CODE
STANDARD P/N
STRUCTURE
P_SP_203341_D1_00840001_01_00
PUNCHES
PUT THE PUNCH WITH THE DIAMETER NEEDED OVER THE CUT OF THE GROMMET.
P_SP_203341_D1_00850001_01_00
Figure 20-33-41-0085-0001 (SHEET 1/2) - Cable Supports - Method Using Punches to Install Grommet
** ON A/C ALL
P_SP_203341_D1_00850001_02_00
Figure 20-33-41-0085-0001 (SHEET 2/2) - Cable Supports - Method Using Punches to Install Grommet
** ON A/C ALL
REMOVE WITH A SOFT CLOTH THE EXCESS OF ADHESIVE AROUND THE GROMMET.
P_SP_203341_D1_00860001_01_00
SPACER TYPE:
E0688 HARNESS
NSA5527
D
A
D
D
ABS1144
ABS0731
P_SP_203341_D1_00320001_01_00
Figure 20-33-41-0032-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Description - ABS0731,
ABS1144, E0688 and NSA5527
** ON A/C ALL
SPACER TYPE:ABS1526
ADJUSTABLE SPACER
A
40 mm (1.575 in) TO 100 mm (3.937 in)
P_SP_203341_D1_00330001_01_00
Figure 20-33-41-0033-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Description - ABS0054 and
ABS1526
** ON A/C ALL
00 6 (0.2362)
20 (0.7874)
01 8 (0.3149) 5 (0.1968)
E0688 02
20 TO 40 12.5 (0.4921)
03 (0.7874 TO 1.5748) 10 (0.3937)
04 18 (0.7086)
2 77 (3.0314)
3 109 (4.2913)
ABS0054 - 5 (0.1968)
4 141 (5.5511)
5 171 (6.7322)
ABS0731 01 - 25 (0.9842) -
A-25 25 (0.9842)
A-50 16 (0.6299) 50 (1.9685)
A-75 75 (2.9527)
B-25 25 (0.9842)
ABS1144 B-50 45 (1.7716) 50 (1.9685) -
B-75 75 (2.9527)
C-25 16 (0.6299) 25 (2.9842)
C-50 AND 50 (1.9685)
C-75 45 (1.7716) 75 (2.9527)
ABS1526 01 - 28 (1.1023) 4.7 (0.1850)
P_SP_203341_D1_00340001_01_00
Figure 20-33-41-0034-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Characteristics - ABS0054,
ABS0731, ABS1144, ABS1526 and E0688
** ON A/C ALL
02-01 20 (0.7874)
02-02 6.35 (0.245)
03-01 12.7 (0.5)
03-02 15.2 (0.5984)
03-03 6.35 (0.25)
03-04 4.83 (0.1901)
03-05 7.93 (0.3122)
03-06 9.52 (0.3748)
03-07 3.6 (0.1417)
03-08 20 (0.7874)
03-09 22.5 (0.8858)
03-10 46.5 (1.8307)
03-11 23.5 (0.9252)
NSA5527 03-12 - 19 (0.748) -
03-13 21 (0.8267)
03-14 14 (0.5511)
03-15 17 (0.6692)
03-16 11.5 (0.4527)
03-17 26 (1.02)
04-01 12.7 (0.5)
04-02 7.93 (0.3122)
04-03 6 (0.2362)
04-04 8 (0.3149)
04-05 9 (0.3543)
04-06 10 (0.3937)
04-07 11.5 (0.4527)
05-01 4 (0.1574)
06-01 25 (0.9842)
06-02 30 (1.1811)
06-03 42 (1.653)
07-01 5 (0.1968)
08-01 30 (1.1811)
P_SP_203341_D1_00350001_01_00
Figure 20-33-41-0035-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Characteristics - NSA5527
** ON A/C ALL
01 5.4 (0.2125)
02 7 (0.2755)
03 8.8 (0.3464)
04 11 (0.433)
05 13.5 (0.5314)
06 6.3 (0.248) - -
NSA935510
07 7.7 (0.3031)
08 4.4 (0.1732)
09 5.1 (0.2007)
10 5.9 (0.2322)
11 5.6 (0.2204)
12 4.4 (0.1732)
P_SP_203341_D1_00670001_01_00
Figure 20-33-41-0067-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Characteristics - NSA935510
** ON A/C ALL
LACING TAPENSA8420
OR CABLE TIENSA935401
ABS1144
CABLE TIE
NSA935401
ABS0731(RECOMMENDED)
CABLE TIE
NSA935401
P_SP_203341_D1_00360001_01_00
Figure 20-33-41-0036-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Installation - ABS0731,
ABS1144 and NSA5527
** ON A/C ALL
ABS0054
CABLE TIESNSA935401
P_SP_203341_D1_00370001_01_00
Figure 20-33-41-0037-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Installation - ABS0054,
ABS0731, ABS1144 and NSA5527
** ON A/C ALL
ABS1526
CABLE TIESNSA935401-05
HARNESS
ABS1339
ABS1526 (BUTTERFLY CONFIGURATION)
P_SP_203341_D1_00380001_01_00
Figure 20-33-41-0038-0001 (SHEET 1) - Cable Supports - Separator and Spacer Type Installation - ABS1526 and
ABS1339
** ON A/C ALL
1) SINGLE UNIFIED SNAP AND CLICK INTERFACE 2) WITH ABS1576 - RAMP APPLICATION
P_SP_203341_D1_00390001_01_00
Figure 20-33-41-0039-0001 (SHEET 1) - Cable Supports - Snap and Click Type ABS1668
** ON A/C ALL
P_SP_203341_D1_00400001_01_00
ABS1661 A 01
SIZE CODE 01
02
MATERIAL CODE
STANDARD P/N
P_SP_203341_D1_00410001_01_00
Figure 20-33-41-0041-0001 (SHEET 1) - Cable Supports - Snap and Click Type ABS1661
** ON A/C ALL
DISTANCE PLATE
ABS2114A03
ABS2114A01
DISTANCE PLATE
DISTANCE PLATE
ABS2114A03
ABS2114A02
DISTANCE PLATE
P_SP_203341_D1_00420001_01_00
Figure 20-33-41-0042-0001 (SHEET 1) - Cable Supports - Snap and Click Type ABS2114
** ON A/C ALL
ABS2203 A 01 B
STYLE
SIZE CODE
MATERIAL CODE
STANDARD P/N
P_SP_203341_D1_00430001_01_00
Figure 20-33-41-0043-0001 (SHEET 1) - Cable Supports - Snap and Click Type ABS2203
** ON A/C ALL
ABS2202 - A 01 E
STYLE
SIZE CODE
MATERIAL CODE
STANDARD P/N
ABS2202 BRACKET
ABS2202 - A C 01
SIZE CODE
TYPE CODE
MATERIAL CODE
STANDARD P/N
ABS2202 CLIP
P_SP_203341_D1_00740001_01_00
Figure 20-33-41-0074-0001 (SHEET 1) - Cable Supports - Snap and Click Type ABS2202
** ON A/C ALL
1
1 2
2 3
3 4 9
1
2 5
5 8
6
OR 7
10
POSITION DESCRIPTION
1 HEXAGONAL SCREW
2 WASHER
3 CLIP NUT
4 CABLE TRAVERSE ABS1049-003
5 PROTECTION TAB ABS1049-005
6 HEXAGONAL NUT
7 RECEPTACLE CONNECTOR
8 CONNECTOR BRACKET ABS1049-004
9 CABLE
10 PLASTIC SPLIT RIVET
P_SP_203341_D1_00440001_01_01
Figure 20-33-41-0044-0001 (SHEET 1) - Cable Supports - P/N Description and Example of Installation - ABS1049-
003, ABS1049-004 and ABS1049-005
** ON A/C ALL
TYPE CODE A:
ABS1049-003A0XA
MARKING AREA
TYPE CODE B:
ABS1049-003
MARKING AREA
TYPE CODE C:
MARKING AREA
TYPE CODE D:
ABS1049-003A04A
MARKING AREA
P_SP_203341_D1_00970001_01_00
HARNESS
END TUBE
CODE F01 OR F02
CODE A01
CABLE TIES
NSA935401
STRUCTURE
STRAP CONNECTING PARTS:
CODE D01
ABS0774
CODE E01
P_SP_203341_D1_00450001_01_00
Figure 20-33-41-0045-0001 (SHEET 1) - Cable Supports - Specific cases - Straps Connecting Parts - ABS1576
** ON A/C ALL
TUBULAR
SUPPORT WIRING
MAX 75 mm MAX 75 mm
(2.95 in) (2.95 in)
CABLE TIES NSA935401
OR LACING TAPES = = = =
MAX 75 mm
NSA8420 (2.95 in)
HARNESS
TUBULAR
SUPPORT
HARNESS IN VU AND VE
OR SMALLER THAN
5 mm (0.2 in)
MIN 75 mm (2.95 in)
MAX 150 mm (5.9 in)
MIN 75 mm (2.95 in)
MAX 150 mm (5.9 in)
MIN 75 mm (2.95 in)
MAX 150 mm (5.9 in)
P_SP_203341_D1_00460001_01_00
Figure 20-33-41-0046-0001 (SHEET 1) - Cable Supports - Specific Cases - Spacer Rod, Tubular Support Type
Installation
** ON A/C ALL
OTHER ROUTE
HARNESS POSITION OK
STRUCTURE
P_SP_203341_D1_00470001_01_00
Figure 20-33-41-0047-0001 (SHEET 1) - Cable Supports - Specific Cases - Tying on Tubular Support 1/2
** ON A/C ALL
10 TO 20 mm
(0.39 TO 0.79 in)
HARNESS WITHOUT
PROTECTION
TUBULAR SUPPORT
HARNESS WITH
PROTECTIVE CONDUIT
ATTACHMENT DEVICE
P_SP_203341_D1_00480001_01_00
Figure 20-33-41-0048-0001 (SHEET 1) - Cable Supports - Specific Cases - Tying on Tubular Support 2/2
** ON A/C ALL
CORRECT
INCORRECT
P_SP_203341_D1_00620001_01_00
Figure 20-33-41-0062-0001 (SHEET 1) - Cable Supports - Position of the Cable Tie On a Ramp
** ON A/C ALL
- INSTALL THE HARNESS ALONG THE SIDE AND ON TOP OR BELOW THE FDM RAMP.
- ROUTE THE HARNESS ALONG THE RAMP. DO NOT COMPRESS THE CABLES ON THE EDGE OF THE
RAMP TO KEEP MECHANICAL INTEGRITY OF THE CABLES.
WEB
SLOT
HARNESS DERIVATION
ACCEPTED REFUSED
BRACKET ABS1095
2 METALLIC CLAMPS
ASNA0033
CABLE SUPPORT
2 LAYERS OF TAPE (e.g. ABS1339)
ASNA5107
10 TO 15 mm
10 TO 15 mm STRUCTURAL
(0.393 TO 0.59 in)
(0.393 TO 0.59 in) ROD
METALLIC TONGUE IN
BRACKET ABS1095 AREA
ABS1095 P_SP_203341_D1_00490001_01_00
Figure 20-33-41-0049-0001 (SHEET 1) - Cable Supports - Related Items - Installation Procedure - ABS1095
** ON A/C ALL
15 mm
(0.59 in)
STEP1 - INSTALL APPROXIMATELY 40 mm (1.574 in) OF TAPE ASNA5107 BETWEEN THE PROTECTIVE
TAPE OF THE ROD AND THE METALLIC CLAMP AT TONGUE END AREA.
TONGUE
METALLIC CLAMP ASNA0033
FOLDED SIDE
STEP3 - FOLD THE SAME SIDE OF THE TAPE OVER THE TONGUE, AND THEN FOLD THE SECOND SIDE
OVER THE FIRST (IF NECESSARY, CUT THE TAPE OVER LENGTH).
P_SP_203341_D1_00500001_01_00
Figure 20-33-41-0050-0001 (SHEET 1) - Cable Supports - Related Items - Clamp ASNA0033 Installation - ABS1095
** ON A/C ALL
ABS1424 3 4
LENGTH CODE
SIZE CODE
STANDARD P/N
SIZE CODE 5:
P_SP_203341_D1_00580001_01_00
STUD
STAND-OFF
STRUCTURE STRUCTURE
BASE-PLATE
BASE-PLATE
ABS1545
NUT-PLATE
STRUCTURE
BASE-PLATE
P_SP_203341_D1_00510001_01_00
Figure 20-33-41-0051-0001 (SHEET 1) - Cable Supports - Related Items - Description - ABS1545, ABS1546 and
ABS1717
** ON A/C ALL
ABS1759 A 16
ABS1761 A 16
SIZE CODE
MATERIAL CODE
STANDARD P/N
ABS1759
A ABS1761
STRUCTURE
STRUCTURE BASE-PLATE
A
P_SP_203341_D1_00520001_01_00
Figure 20-33-41-0052-0001 (SHEET 1) - Cable Supports - Related Items - P/N Identification - ABS1759 and ABS1761
** ON A/C ALL
ABS1718
STRUCTURE
BASE-PLATE
P_SP_203341_D1_00530001_01_00
ABS1719
HARNESS HARNESS
STRUCTURE
HARNESS
HARNESS
STRUCTURE
P_SP_203341_D1_00760001_01_00
ABS2276 V 01 V
SIZE CODE
STANDARD P/N
A
STAND-OFF
COLLET
SPRINGS
PRIMER SURFACE
THREAD
A
P_SP_203341_D1_00800001_01_00
Figure 20-33-41-0080-0001 (SHEET 1) - Cable Supports - Related Items - P/N Identification - ABS2276
** ON A/C ALL
ABS1785 - 01
SIZE CODE
MATERIAL CODE
STANDARD P/N
PART MARKING
LATCH
P_SP_203341_D1_00810001_01_00
Figure 20-33-41-0081-0001 (SHEET 1) - Cable Supports - Related Items - P/N Identification - ABS1785 size 01
** ON A/C ALL
ABS1785 - 02
SIZE CODE
MATERIAL CODE
STANDARD P/N
LATCH
PART MARKING
P_SP_203341_D1_00820001_01_00
Figure 20-33-41-0082-0001 (SHEET 1) - Cable Supports - Related Items - P/N Identification - ABS1785 size 02
** ON A/C ALL
ABS2210 - A 100 C
SHAPE 3
SHAPE 7
P_SP_203341_D1_00730001_01_00
ABS2232 A 01 A
SCREWS
CLAMPSABS1339
P_SP_203341_D1_00750001_01_00
Figure 20-33-41-0075-0001 (SHEET 1) - Cable Supports - P/N Identification and Characteristics - ABS2232
** ON A/C ALL
ABS2259 A 02
MATERIAL CODE
STANDARD P/N
ABS2259 SHAPE 1
ABS2259 SHAPE 2
P_SP_203341_D1_00680001_01_00
ABS2259 A 40 A
SELF-LOCKING CLIP CODE
SIZE CODE 40 (SHAPE 3)
60 (SHAPE 4)
MATERIAL CODE
STANDARD P/N
ABS2259 SHAPE 3
ABS2259 SHAPE 4
P_SP_203341_D1_00690001_01_00
ABS2259 A 80
ABS2259 SHAPE 5
ABS2259 A 10 - 01
ITEM CODE
PART 10
20
MATERIAL CODE
STANDARD P/N
P_SP_203341_D1_00700001_01_00
ABS2259 SHAPE 6
ABS2259 SHAPE 7
ABS2259 SHAPE 8
P_SP_203341_D1_00710001_01_00
DUAL CARTRIDGE
DIA. D
DIA. D/2
ADHESIVE
BRACKET BASE
P_SP_203341_D1_00540001_01_00
Figure 20-33-41-0054-0001 (SHEET 1) - Cable Supports - Related Items - Bonding Procedure - ABS1545, ABS1546
and ABS1717
** ON A/C ALL
STEP 1:
ADHESIVE PAPER
BRACKET BASE
ADAPTOR
STEP 2:
STEP 3:
CONTINUOUS BEAD
OF ADHESIVE
BRACKET BASE
A
STEP 4:
P_SP_203341_D1_00550001_01_00
Figure 20-33-41-0055-0001 (SHEET 1) - Cable Supports - Related Items - Bonding Procedure - ABS1546 and
ABS1717
** ON A/C ALL
PUSH DOWN ON THE INNER PART OF THE ADAPTOR WITH THE BRACKET FOR A MULTI-PART ADAPTOR
OR PUSH DOWN ON THE BRACKET FOR A SINGLE-PART ADAPTOR. THE PRESSURE MUST BE CONSTANT
UNTIL TOO MUCH ADHESIVE BEAD IS SEEN. MAKE SURE THAT THE BRACKET IS IN CONTACT WITH THE
BONDING SURFACE.
ADHESIVE BEAD
P_SP_203341_D1_00780001_01_01
Figure 20-33-41-0078-0001 (SHEET 1) - Cable Supports - Related Items - Bonding Procedure - Single/Multi-part
Adaptor
** ON A/C ALL
RE-BONDING OF BRACKET
P_SP_203341_D1_00640001_01_00
P_SP_203341_D1_00900001_01_00
Figure 20-33-41-0090-0001 (SHEET 1) - Cable Supports - Example of Sticker to Manage the Traceability
** ON A/C ALL
BRACKET POSITIONING.
STOP APPLYING
PRESSURE WHEN
F + F add
DOES NOT
ENLARGE THE
BEAD
SIGNIFICANTLY
BRACKET INSTALLATION.
P_SP_203341_D1_00790001_01_00
Figure 20-33-41-0079-0001 (SHEET 1) - Cable Supports - Related Items - Bonding Procedure Without Fixture
** ON A/C ALL
ABS1545
TORQUE WRENCH
CB603-2
ADAPTORCB603-1
ABS1717
ADAPTORCB609A3
AXIAL TENSILE
STRENGTH TESTER
CB609
ABS1546*
ADAPTORCB609B3
ADAPTORCB612A3
AXIAL TENSILE
ADAPTOR STRENGTH TESTER
CB609
NOTE:
* NOT APPLICABLE TO ABS1546C3 P_SP_203341_D1_00560001_01_00
Figure 20-33-41-0056-0001 (SHEET 1) - Cable Supports - Related Items - Examples of Control Test of Bonding -
ABS1545, ABS1546 and ABS1717
** ON A/C ALL
CLICKBOND NMC
BRACKET SPECIFIC BRACKET
TEST TOOL ADAPTOR TEST TOOL ADAPTOR
P/N P/N P/N P/N
ABS1545A3CXX
F1046
ABS1545B3CXX CB603-2 OR CB603-2 OR
ABS1545 CB603-1
ABS1545A3CXXR CB633-2 CB633-2
F1047
ABS1545B3CXXR
ABS1546A3AXX
ABS1546A3AXXA01
ABS1546A3AXXB01 TT0102 OR
CB609 CB609B3
ABS1546B3AXX TT0105
ABS1546B3AXXA01
ABS1546B3AXXB01
ABS1546A3BXX
ABS1546 ABS1546A3BXXA01
ABS1546A3BXXB01
ABS1546B3CXX TT0100
TT0102 OR
ABS1546B3CXXA01 CB612 CB612A3 TT0103 OR
TT0104
ABS1546B3CXXB01
ABS1546C3DXX
ABS1546C3DXXA01
ABS1546C3DXXB01
ABS1717 [A, B, C] 3A
[06 TO 24] TT0102 OR
CB609 CB609A3 TT0106 OR
ABS1717 ABS1717 [A, B, C] 3A TT0107 (x2)
[06 TO 24] [A, B, D] 01
ABS1717B3A8AXXX CB673-280 CB673A N/A N/A
ABS1718 F1045
CB603-2 OR
CB633-1
CB633-2
ABS1719 F1047
CB603-2 OR
ALL BRACKETS
CB633-2
ABS1759 F1045
N/A N/A
ABS1761 F1048
ABS2277VV30B CB673C
ABS2277
ABS2277VV40B CB673-280 CB673D
N/A N/A
ABS1105 ABS1105BP140 CB673B
ABS2276 ABS2276V01V CB673-380 CB673E
P_SP_203341_D1_00630001_01_01
Figure 20-33-41-0063-0001 (SHEET 1) - Cable Supports - Related Items - Tools - ABS1545, ABS1546, ABS1717,
ABS1718, ABS1719, ABS1759, ABS1761, ABS2277, ABS1105 and ABS2276
** ON A/C ALL
CLICKBOND NMC
BRACKET SPECIFIC BRACKET
TEST TOOL ADAPTOR TEST TOOL ADAPTOR
ABS2210A100C
ABS2210 ABS2210A101C CB674
ABS2210A102C
ABS2232 ABS2232A01A
ABS2259A02
ABS2259A03
ABS2259A04
ABS2259A05
ABS2259A06
ABS2259A07 CB675
ABS2259A08
ABS2259A09
ABS2259A10
ABS2259A11
ABS2259A20
ABS2259A21
ABS2259A40A
CB674 - N/A -
ABS2259A60A
ABS2259A80
ABS2259 ABS2259A81
ABS2259A82
ABS2259A83
ABS2259A84
ABS2259A85
ABS2259A86
ABS2259A87
CB675
ABS2259A88
ABS2259A89
ABS2259A90
ABS2259A91
ABS2259A92
ABS2259A93
ABS2259A94
ABS2259A95
ABS2259A96
ABS1785 ABS1785-01
ABS1842A01 N/A N/A N/A
ABS1842
ABS1842A02
P_SP_203341_D1_00720001_01_00
Figure 20-33-41-0072-0001 (SHEET 1) - Cable Supports - Related Items - Tools - ABS2210, ABS2232, ABS2259,
ABS1785 and ABS1842
** ON A/C ALL
DYNAMOMETER EXAMPLE
DYNAMOMETER IN USE
P_SP_203341_D1_00960001_01_00
Figure 20-33-41-0096-0001 (SHEET 1) - Cable Supports - Dynamometer Example and Dynamometer in Use
** ON A/C ALL
BRACKET REMOVAL
PLIERS
NEW BRACKET
P_SP_203341_D1_00570001_01_00
P_SP_203341_D1_00650001_01_00
Figure 20-33-41-0065-0001 (SHEET 1) - Cable Supports - Related Items - Removal of Bracket Using Hand Scraper
Tool
** ON A/C ALL
ABS1842 A 01
MATERIAL CODE
STANDARD P/N
P_SP_203341_D1_00830001_01_00
Figure 20-33-41-0083-0001 (SHEET 1) - Cable Supports - Related Items - P/N Identification - ABS1842
** ON A/C ALL
1. Overview
This chapter gives the description and operation of clamps. Clamps are items used to attach the wiring.
A very wide range of clamps and mounts are used.
The main clamps installed on aircraft have the codes that follow:
- ABS0396 cushion clamp with protection
- ABS0645 cushion clamp with protection
- ABS0805 bonding clamp
- ABS1339 plastic clamp with rubber cushion
- ABS2195 cushion clamp
- AS62200 to AS62234 cushion clamps with protection
- NSA5511 clamp
- NSA5515 nylon clamp without protection
- NSA5516 or MS21919 or AS21919 clamps with protection
- NSA5575 bonding clamp
- NSA935807 "P" clamp for convoluted conduit.
NOTE: In pressurized areas and for A380 program only, you can modify the clamp orientation given by the
drawings to observe the harness routing requirements. You can modify the orientation to plus or min
us 90 deg. from the drawing values.
This is not applicable if there is a risk of contact with sharp edges.
NOTE: If an area has more than one constraint (for example SWAMP and Hot area) with different related so
lutions for attachment, the sequence to obey to select the attachment device is as follows:
- P-clamp type C
- P-clamp type B (metallic, for example NSA5516)
- P-clamp type A.
2. P/N Information
Material code w
ith cushion or -
Material code fo
Standard P/N Size code without cushion Type code
r band
(only for type A
and K)
ABS0396 C 32 F A
CUSHION
TEMPERATURE APPLICATION COLOR
CODE MATERIAL
- In high te
mperature
in dry area
s
- In medium
temperatur
e in areas
-54 deg.C (-65. with phosp
2 deg.F) to 204 hate ester
White
deg.C (399.2 de fluid conta
g.F) mination (f
F or S Silicone or example
SKYDROL
5008)
- Not resista
nt to fuels
and synthe
tic oils.
-54 deg.C (-65.
- In high te
2 deg.F) to 316
mperature Brown
deg.C (600.8 de
areas
g.F)
- In areas wi
th phospha
te ester hy
-54 deg.C (-65.
draulic flui
Ethylene 2 deg.F) to 135
J d contamin Purple
Propylene deg.C (275.0 de
ation
g.F)
- Not resista
nt to fuels
and oils
-54 deg.C (-65. - In fuel or o
2 deg.F) to 100 il areas
CR Polychloroprene Black
deg.C (212.0 de - In ozone a
g.F) reas
- In SKYDR
-30 deg.C (-22. OL 50084
0 deg.F) to 100 hydraulic fl
N or K Polyamide Light cream
deg.C (212.0 de uid, fuel a
g.F) nd oil area
s
For cushion:
TYPE CODE
SIZE CODE INTERNAL DIA. D
E G
X 04 0.260 mm (0.01 in.)
0.323 mm (0.013 i
X 05
n.)
0.322 mm (0.013 i
X 06
n.)
X 08 0.510 mm (0.02 in.)
X 12 0.754 mm (0.03 in.)
X X 16 1.010 mm (0.04 in.)
1.510 mm (0.059 i
X 24
n.)
(a) Temperature
For cushion:
(b) Material
Stainless steel.
(a) Temperature
TYPE CODE
Normal clamp Without code
Light clamp L
(3) Process
For a coaxial harness, you must install 2 layers of tape ASNA5107-B to adapt the harness
to the clamp diameter (Only for A300, A300-600, A310, A318, A319, A320, A321, A330 a
nd A340 programs).
For a coaxial cable, no protection is necessary.
If a coaxial cable is given protection with a conduit (for example EN6049), no more protec
tion is necessary.
To close clamp ABS1339 you must tighten cable tie (NSA935401-05 or NSA935401-06 or
NSA935401-08) on harness with a diameter of 1.6 mm (0.06 in.) or more with the tool set
to the minimum tension.
TORQUE VALUES
ATTACHMENT
MIN. NOM. MAX.
0.28 m.daN (24.78 lbf.in) 0.32 m.daN (28.32 lbf.in) 0.37 m.daN (32.74 lbf.in)
(a) Temperature
(3) Process
TORQUE VALUES
ATTACHMENT
MIN. NOM. MAX.
0.370 m.daN (32.743 lbf.in) 0.425 m.daN (37.611 lbf.in) 0.480 m.daN (42.478 lbf.in)
(a) Temperature
In pressurized areas, with clamps without tabs, the harness must be given protection by s
elf-adhesive silicone tape ASNA5107 (F6198) -B.
In non-pressurized areas, with clamps without tabs, the harness must be given protection
by silicone tape NSA935403 (F6198) or equivalent.
When clamp NSA5516 is used on a structural circular metallic or carbon rod, you must inst
all 2 layers of tape ASNA5107-B on the rod to prevent sliding.
The two rubber parts of the clamp must touch when the attachment is mounted (also appli
cable for NSA5515).
Attachment devices NSA5516 must be installed after the final positioning of the harness.
It is permitted to use temporary attachment devices during the installation of the harness.
The isolating part must always be correctly installed on the attachment device after final i
nstallation of the harness.
1 Temperature
The temperature is related to the material of the strip and the elastomer coating ty
pe and operating zone. For this, you must refer to Ref. table title and Ref. table titl
e.
MAXIMUM OPERATING
CODE MATERIAL
TEMPERATURES
-55 deg.C (- 67.00 deg.F)
Without code AG5 or 5086 to 80 deg.C (176.00 deg.
F)
-55 deg.C (- 67.00 deg.F)
CRES or AISI 321 or AISI
C to 260 deg.C (500.00 deg.
304
F)
-55 deg.C (- 67.00 deg.F)
CRES or AISI 321 or AISI
T to 260 deg.C (500.00 deg.
304
F)
The packing must bond to the metal strip and bear correctly against the joggle and
the locking lug.
NOTE: The clamps that you use in conduits have no wedge and the clamps that y
ou use with electrical wiring have a wedge.
For a coaxial harness, you must install 2 layers of tape ASNA5107-B to adapt the harness to the
clamp diameter.
For a coaxial cable, no protection is necessary.
If a coaxial cable is given protection with a conduit (for example EN6049), no more protection is
necessary.
(3) MS21919
Tab code
W code = W
ith mandato
ry tab for cl
amp sizes - Clamp mate Coating mat
Standard P/ 2 to -48 rial code (re erial code (r
Size code
N No code = N f. para char ef. para cha
o tab (prohi acteristics) racteristics)
bited) for cl
amp sizes -
1 and -50 to
-66
MS21919 - W D G 8
1 Material code
2 Size code
(4) AS21919
Tab code
W code = W Clamp mate Coating mat
Standard P/ ith mandato rial code (re erial code (r
Size code
N ry tab for cl f. para char ef. para cha
amp sizes 0 acteristics) racteristics)
2 to 48
AS21919 - W D G 08
1 Material code
2 Size code
L. NSA935807 (F6198)
Ref. Fig. Clamps - Description - AS21919, NSA5515, MS21919 and NSA935807
(1) P/N identification
Material code
Standard P/N C = CRES Size code
- (dash) = Aluminum alloy
NSA935807 C 12
You can install clamp NSA5516 (F6198) as an alternative to clamp NSA935807 at the end of con
voluted conduits. Clamp NSA5516 has a cushion that prevents contact between the cables and t
he metal part of the clamp if the conduit moves out of the clamp.
PERMITTED CONDUIT CO
SIZE CODE MAX. DIA. PERMITTED
DE
02 2 3.8 mm (0.15 in.)
03 3 4.2 mm (0.17 in.)
04 4 5.2 mm (0.2 in.)
06 6 8 mm (0.31 in.)
09 9 10.5 mm (0.41 in.)
10 10 11 mm (0.43 in.)
12 12 12.7 mm (0.5 in.)
14 14 14.2 mm (0.56 in.)
16 16 16 mm (0.63 in.)
20 20 19 mm (0.75 in.)
24 24 23 mm (0.91 in.)
28 28 27 mm (1.06 in.)
32 32 30 mm (1.18 in.)
40 40 38 mm (1.5 in.)
3. Procedure
A. Selection
Clamp P/Ns are usually given in the IPC, but use the instructions that follow to do a check of the dimen
sions on installation:
(1) Selection of the type of clamp
- For harnesses with protection, with convoluted conduits E0432 (F6198) , NSA93580
5 (F6198) or NSA935806 (F6198) .
If two or more harnesses protected with EMI split conduit EN4674 (I9005) , ABS241
8 or convoluted conduit NSA935805T are installed in parallel adjacent to each other,
they must be attached together with the same attachment device.
(b) You must use clamps ABS1339 (FAPE3) FXX or NSA5515 (F6198) :
(c) You must use clamp NSA5515 or NSA5516 (F6198) (with silicone tape ASNA5107 (F6198)
-B):
- For harnesses with protection, with textile conduit EN6049 (I9005) -006/007 or wit
h convoluted conduit ABS0887 (FAPE3) .
- For P routes in pressurized areas and all routes in non-pressurized areas but not G r
outes.
(l) You must not use P-clamps type A (for example ABS1339) in the conditions that follow:
- In high mechanical stress areas (for example junction areas, large diameter harnes
ses, bends, etc.)
- For harnesses installed at hinges:
- When harness diameter is more than 25 mm (0.98 in.), you must attach the h
arness with 2 clamps NSA5516CBD on each side
- When harness diameter is less than or equal to 25 mm (0.98 in.), you must at
tach the harness with 1 clamp NSA5516CBD on each side.
- For harnesses with a diameter of more than 48 mm (1.89 in.)
- When harnesses move
- On G routes with bobbin ABS1088 (not the recommended solution)
- In SWAMP areas
- In hydraulic areas.
(o) You must use clamp NSA5516CB with cushion material type D, J or F:
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-42-01 - Clamps - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:50
B. Installation
NOTE: The tool volume to install the cable tie must be taken into account for the installation pr
ocedure.
NOTE: For the A380 program, on a simple harness without external protection (shielded or no
t), use self-adhesive silicone tape ASNA5107-B.
NOTE: If it is not possible to get a clamp of the correct size, use a clamp with a diameter that i
s slightly larger than that of the cable harness to be attached. Wind self-adhesive silico
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-42-01 - Clamps - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:53:50
ne tape ASNA5107-B around the harness to get a normal grip of the clamp.
- Install the clamp around the harness.
NOTE: At hinge points, harness with a diameter of more than15 mm (0.59 in.)must be held in
position at each side of the hinge with two clamps NSA5516 (or equivalent), and protec
ted by tape ASNA5107-B at the location of the clamps.
For NSA5515 (F6198) , additional protection can be given by one or more (3 max.) bushings NS
A5539 (F6198) .
NOTE: The conduit must extend10 mm (0.39 in.)to20 mm (0.79 in.)beyond the last clamp.
NOTE: When the clamps or other cable attachments are held, do not pull the harness to try to
apply the overlength equally.
On V supports, the harness must have a protection of adhesive tape ASNA5107-B or a bobbin NS
A5539:
- For small harnesses, when the harness diameter is less than or equal to 5 mm (0.2 in.).
For harnesses with a diameter of 35 mm (1.38 in.) or more, the cable tie NSA935401 used with
a V support must have a minimum width of 7 mm (0.28 in.) (size code 10 or 12). The harness m
ust also be protected with 2 layers of adhesive tape ASNA5107-B.
Figure 20-33-42-0027-0001 SHEET 1/1 - Clamps - Clamp Installation on the Structure - ABS1339, AS21919, NS
A5515, NSA5516, NSA935807 and MS21919
Figure 20-33-42-0028-0001 SHEET 1/1 - Clamps - Clamp Installation on the Structure - ABS1339
Figure 20-33-42-0029-0001 SHEET 1/1 - Clamps - P/N Identification - ABS2195
Figure 20-33-42-0030-0001 SHEET 1/1 - Clamps - P/N Identification - NSA5511
Figure 20-33-42-0031-0001 SHEET 1/1 - Clamps - Clamp Installation on the Structure - Harness Co-routing
Figure 20-33-42-0033-0001 SHEET 1/1 - Clamps - Co-routing in ABS1339
Figure 20-33-42-0034-0001 SHEET 1/2 - Clamps - P/N Description and Characteristics - NSA5516
Figure 20-33-42-0034-0001 SHEET 2/2 - Clamps - P/N Description and Characteristics - NSA5516
Figure 20-33-42-0035-0001 SHEET 1/1 - Clamps - P/N Description and Characteristics - ABS1339
ABS0396:
CUSHION
DIA 'D'
BAND
CUSHION
P_SP_203342_D1_00170001_01_00
ABS0645:
BAND
CUSHION
P_SP_203342_D1_00180001_01_00
ABS0805 OR NSA5575:
'
'D
IA
D
ATTACHMENT HOLE
P_SP_203342_D1_00190001_01_00
A
OPTIONAL RECESSED HOLE
A A A
A
TYPICAL
B B
HOLE DIAMETER BETWEEN 5.00 mm (0.20 in) WEIGHT SAVING SHAPE
AND 5.04 mm (0.20 in) FOR SCREW AS PER AS PER SUPPLIER
NAS1801-03 AND WASHER NAS1149 DEFINITION
C
B
WEIGHT SAVING SHAPE
AS PER SUPPLIER
DEFINITION B
CO-ROUTING INABS1339
CABLE TIE
TAPEASNA5107
CLAMP
TAPE ASNA5107
ATTACHMENT DEVICE
TAPE ASNA5107
ADDITIONAL BUNDLE
ALREADY PROTECTED
WITH GREEN SLEEVE
ATTACHMENT DEVICE
FIRST BUNDLE INSTALLED
P_SP_203342_D1_00310001_01_00
Figure 20-33-42-0031-0001 (SHEET 1) - Clamps - Clamp Installation on the Structure - Harness Co-routing
** ON A/C ALL
P_SP_203342_D1_00330001_01_00
ABS2195:
CUSHION
DIA
BAND
60°
P_SP_203342_D1_00290001_01_01
CUSHION
C
T
D
A
E
R
A
P_SP_203342_D1_00210001_01_01
NSA5511 6 2 1
STANDARD P/N
CLAMP CODE
COLOR CODE
D CLOSED
INSTALLATION HOLE**
LOCK AXLE
L*
LOCK
CLAMP
NOTE:
* LENGTH L MUST BE CUT TO NECESSARY LENGTH FOR INSTALLATION.
** DIAMETER 8.2 mm (0.323 in) OR 8 mm (0.315 in) P_SP_203342_D1_00300001_01_00
+ 30°
30° - 10°
DIA D
P_SP_203342_D1_00200001_01_02
Figure 20-33-42-0020-0001 (SHEET 1/2) - Clamps - Description - AS21919, NSA5515, MS21919 and NSA935807
** ON A/C ALL
MS21919 OR AS21919:
TAB
DIA D
ATTACHMENT HOLES
45° ± 5°
NOTE:
METALLIC PARTS AND THE INTERNAL SURFACE CONTROLLED BY DIA D
MUST BE FREE FROM BURRS. P_SP_203342_D1_00200001_02_00
Figure 20-33-42-0020-0001 (SHEET 2/2) - Clamps - Description - AS21919, NSA5515, MS21919 and NSA935807
** ON A/C ALL
ACCEPTANCE LOCATION
60 DEGREES MAXIMUM
A A
NOTE:
METALLIC PARTS HAVE NO BURRS.
THE USE OF CLAMP WITH WEDGE IS ONLY FOR ELECTRICAL
WIRING. P_SP_203342_D1_00340001_01_00
Figure 20-33-42-0034-0001 (SHEET 1/2) - Clamps - P/N Description and Characteristics - NSA5516
** ON A/C ALL
90 DEGREES TO
110 DEGREES
P_SP_203342_D1_00340001_02_00
Figure 20-33-42-0034-0001 (SHEET 2/2) - Clamps - P/N Description and Characteristics - NSA5516
** ON A/C ALL
STRUCTURAL ROD
2 LAYERS OF TAPE ASNA5107
5 TO 15 mm 5 TO 15 mm
(0.197 TO 0.591 in) (0.197 TO 0.591 in)
P_SP_203342_D1_00220001_01_01
INCORRECT
CORRECT
NSA935807
CLAMP TYPE ABS1339
CLAMP TYPE
CABLE TIE
NSA935401- 0 5
TAPE ASNA5107
(50% OVERLAP OF EACH WRAP)
SILICONE TAPE
CLAMP
P_SP_203342_D1_00230001_01_00
Figure 20-33-42-0023-0001 (SHEET 1) - Clamps - Clamp Installation on the Harness - ABS1339, AS21919, NSA5515,
NSA5516, NSA935807 and MS21919
** ON A/C ALL
CABLE TIE
INCORRECT INSTALLATION
CLAMP TOO LARGE CLAMP TOO SMALL
THE DISTANCE BETWEEN
THE TWO ENDS OF THE
CLAMP IS TOO LARGE.
THERE IS A DISTORTION
OF THE CABLE TIE.
THE CABLE TIE AND THE
HARNESS TOUCH EACH
OTHER ON A LARGE DISTANCE.
THE TWO ENDS OF THE CLAMP PINCED CABLE THERE IS A RISK OF DAMAGE.
TOUCH EACH OTHER. THE TWO SIDES OF THE CABLE
THE HARNESS MOVES IN THE CLAMP. TIE TOUCH EACH OTHER.
THE LATERAL RETENTION OF THE
HARNESS IS NOT SUFFICIENT.
P_SP_203342_D1_00240001_01_01
LARGE AXIS OF
THE ELLIPSE
LARGE AXIS OF
THE ELLIPSE
P_SP_203342_D1_00250001_01_01
P_SP_203342_D1_00250001_02_00
1. 2.
3. 4.
NOTE:
POSITIONS 1 AND 2 ARE MORE RECOMMENDED THAN POSITIONS 3 AND 4.
P_SP_203342_D1_00260001_01_01
Figure 20-33-42-0026-0001 (SHEET 1) - amps - Clamp Installation on the Structure - AS21919, NSA5515, NSA5516,
NSA935807 and MS21919
** ON A/C ALL
CLAMP
NSA5159- 2 0
SCREW NSA5050
WASHER AN960
STRUT NSA5527
SCREW NSA5050
SECTION
NSA358004/005/006/007
BRACKET ASNA2327
CLAMP
THE CONDUITS MUST EXTEND 10-20 mm (0.3937 - 0.7873 in) BEYOND THE LAST SUPPORT
10 - 20 mm CONDUIT
(0.3937 - 0.7873 in)
CLAMP
P_SP_203342_D1_00270001_01_00
Figure 20-33-42-0027-0001 (SHEET 1) - Clamps - Clamp Installation on the Structure - ABS1339, AS21919,
NSA5515, NSA5516, NSA935807 and MS21919
** ON A/C ALL
1. 2.
3. 4.
NOTE:
- POSITIONS 1 AND 2 ARE RECOMMENDED FOR P ROUTES IN ALL AREAS AND FOR OTHER ROUTES IN
NON-PRESSURIZED AREAS.
- FOR A350 ONLY: POSITIONS 1 AND 2 ARE RECOMMENDED FOR X AND P ROUTES IN ALL AREAS
AND FOR OTHER ROUTES IN NON-PRESSURIZED AREAS.
P_SP_203342_D1_00280001_01_01
1. Overview
This chapter gives the description and operation of raceways assemblies. Raceways are items used to transpo
rt, secure and to provide mechanical and EMC protection of wiring.
The wing raceways do not have standard P/N but are called up by drawing numbers. The cable retainers, fast
eners and anti-chafe protection that are used on wing raceways have the code that follows:
- ABS0127 (only for A320 family)
- ABS0689 (only for A330-A340 family)
- ABS5252 (only for A320 family).
2. P/N Information
A. ABS0127
Note 1: (1)
Retainer B is an optional locking device for use with type 03 and 05 fairleads o
nly.
- Prior to raceway installation, insert harpoon ties into the raceways, first at each end
and then at max. intervals of 150 mm (5.91 in.).
- Push the harpoon tie with your hand until the tie-head is fully locked into its related
hole in the raceway.
- Install the raceways, ensuring that each raceway is not visually damaged and that t
hey are aligned correctly. Make sure the raceways do not touch the structure and th
at the cables cannot chafe the raceway fins.Ref. Fig. Raceway Assemblies - Standar
d Installation ABS0127 (for A318/A319/A320/A321)
- On each raceway that you must bond to the structure during installation, apply seal
ant Material No. Polysulfide Sealant_General Purpose Brushable - (Material Ref. 06A
AA1) to:
- The mating faces of the raceways and the supports
- The bolt heads (but do not apply sealant to the bolts with electrical connection
s attached or those for which sealing is not necessary).
- Make bonding connections. The coating must not be removed. Probe the foot of the
raceway only during bonding checks.
- Over seal joints, the bolt threads must be dipped prior to assy where rear overcoati
ng is impossible.
- All potentially dangerous structural items must be protected prior to the installation
of the harness (if necessary, install cap ends at every raceway fin end).
- Make sure that the harpoons are secure in the raceway. Ref. Fig. Raceway Assembli
es - Standard Installation ABS0127 (for A318/A319/A320/A321)
- Install the cable harness in the applicable raceway channel.
- Make sure that:
- The fill factor is not exceeded (max. 65% in trailing edge or 80% in leading ed
ge).
- All the cable harnesses lie in the raceway channels without being tensioned or
twisted.
- The cables are not snagged in the raceway.
- The cables are equaled out either side of the harpoon ties.
- When all the cable retention devices have been installed, the tails of the ties shall b
e attached using an extended neck tension tool selected to the appropriate tie setti
ng.
- When the retention devices have been attached, remove the tails with cutters.
- Make sure that:
- No foreign objects remain in the raceway (for example cut off residues of harp
oon ties).
- After each channel has been loaded with cables and attached with harpoon tie
s, fairleads and retainers, examine the looms to make sure they remain in pos
ition in the channel throughout their length.
- The fairleads have spaces in each side for the installation of spare cables without th
e need to release the fairleads from the necessary channels.Ref. Fig. Raceway Asse
mblies - Details ABS0127 (for A318/A319/A320/A321)
- Carefully feed the new cables through the fairlead spaces, ensuring that the cables
do not become kinked or entangled at any point.
- Secure the newly installed cables to the main cable using NSA935401 cable ties of t
he appropriate size at the points between the raceway channel ends.
- At deviation level, a mounting bracket must be installed between the retainer and t
he fairlead.Ref. Fig. Raceway Assemblies - Harness Deviation ABS0127 (for A318/A
319/A320/A321)
- End cap ABS0493 must be installed at convoluted conduit NSA935805 end.
- When you install the conduit, the end cap ABS0493 must be adjacent to the retaine
r.
- Each derivative harness must be attached by cable tie at end of cap level.
-01.
NOTE: Great care shall be taken at all times during the replacement of raceway ties.
- This will usually require the removal of an existing tie when the head is sufficiently
accessible.
- When access is impossible, you must remove only the fairlead and the retainer (har
poon tie is re-used).
- Removal will usually require the cutting through of the located harpoon tie he
ad, which is probably best carried out by the use of sidecutters. Since most h
arpoon tie heads are located in generally not easily accessible positions, mak
e sure when the applicable head is being cut that adjacent harpoon heads are
not damaged and that cutting tools do not damage the raceway or other surf
ace treatments.
- When the harpoon tie head is removed, do not try to pull the harpoon ti
e tail from the loom without first parting the cables to assist the passag
e of the tie platform at the base of the tie.
- Maintain the parting of the cables to facilitate the re-entry of the new h
arpoon tie into the loom and the raceway.
- Discard the old retainers and fit new ones.
- If the head of the harpoon tie is sufficiently accessible you can use an applica
ble removal tool to remove the harpoon tail (this method lets you remove the
harpoon tie without cutting the head).
For a more detailed procedure, Ref. ESPM 20-56-57-03.
B. ABS0689
TYPE CODE:
STANDARD P/N B = PRESSURE PAD SIZE CODE DELIVERY CODE
A = RETAINER BRIDGE
ABS0689 - A 01 L
Note 1: (1)
Related to the retainer bridge selected.
- If the raceways are aligned, you must attach them to their supports as follows:
- Apply sealant Material No. Polysulfide Sealant_General Purpose Brushable - (M
aterial Ref. 06AAA1) to the mating faces of raceways and the supports and, if
necessary, to the washers AN960. We recommend that you use a roller to appl
y the sealing compound to the mating faces. The width of the sealing compou
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-43-01 - Raceway Assemblies - Description
ESPM 01-May-2024 49
A321 (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:54:53
NOTE: Because the mating faces are also used as bonding connections, you
must make sure that the faces are cleaned to bare metal and that the
re is no sealing compound on the drill holes for anchor nuts.
- Fasten the raceway assembly in position.
- Apply sealant Material No. Polysulfide Sealant_General Purpose Brushable - (M
aterial Ref. 06AAA1) on the bolt heads (but not on bolts with electrical connect
ions attached or those for which sealing is not necessary) on each raceway th
at you must bond to the structure during installation.
NOTE: You can install the raceways and supports after 8 hours but you must instal
l them before 4 days.
NOTE: You must install supports that you will attach to the structure within the ext
ended processing time of 3 hours.
- If a raceway channel has no cable inside, do not install the pressure pads in th
e channel.
- Take care not to damage the surface protection.
- Make sure that no foreign objects remain in the raceway (for example cut off r
esidues of protruding pressure pads).
- For raceway cable splice repairs, use parallel or butt splices according to chapters R
ef. ESPM 20-43-00-02, Ref. ESPM 20-43-11-01, Ref. ESPM 20-43-12-01 and as deta
iled below.
- In the wing zones, use only high temperature splices according to chapters Ref. ESP
M 20-43-11-01 and Ref. ESPM 20-43-12-01.
- When parallel splices are used, they must be environmentally sealed using special h
eat-shrink sleeve NSA937493 according to Ref. ESPM 20-43-12-01 figure 2. This sle
eve must extend 15 mm (0.59 in.) either side of the splice barrel and must be fully
shrunk onto cable to ensure fluid sealing.
NOTE: The retainer bridge and the pressure pads shall be removed by hand or wit
h a suitable non-metallic tool (for example Plastic screwdriver).
These items are not re-positionable. At each intervention it is necessary to discard a
nd replace them by new ones.
(a) Temperature
LENGTH WIDTH
SIZE CODE ± 0.50 mm ± 0.50 mm THICKNESS MASS COLOR
(0.02 in.) (0.02 in.)
A (see Note 20 mm (0.79 0.63 g (0.00
RED
(1)) in.) 1 lb)
B (see Note 30 mm (1.18 0.95 g (0.00
GREEN
(1)) 60 mm (2.36 in.) 2 lb)
C (see Note in.) 40 mm (1.57 0.25 -0.05 m 1.26 g (0.00
m or +0.05 BLUE
(1)) in.) 3 lb)
mm (0.010 -
D (see Note 0.002 in. or 1.58 g (0.00
YELLOW
(1)) 50 mm (1.97 +0.002 in.) 3 lb)
E (see Note 70 mm (2.76 in.) 2.21 g (0.00
GREY
(1)) in.) 5 lb)
F (see Note 60 mm (2.36 70 mm (2.76 2.22 g (0.00
(1)) in.) in.) 5 lb)
76 mm (2.99 6.60 g (0.01
G
in.) 5 lb)
107.50 mm 9.90 g (0.02
H
(4.23 in.) 60 mm (2.36 2 lb)
125 mm (4.9 in.) 11 g (0.024 l
J
2 in.) b)
140 mm (5.5 0.75 -0.15 m 13.20 g (0.0
K m or +0.15 NATURAL
1 in.) 29 lb)
mm (0.030 -
80 mm (3.15 0.006 in. or 8.50 g (0.01
L
in.) 80 mm (3.15 +0.006 in.) 9 lb)
125 mm (4.9 in.) 15 g (0.033 l
M
2 in.) b)
80 mm (3.15 12.50 g (0.0
N
in.) 100 mm (3.9 28 lb)
125 mm (4.9 4 in.) 18.50 g (0.0
P
2 in.) 41 lb)
Note (1): Inactive for new design.
Figure 20-33-43-0026-0001 SHEET 1/1 - Raceway Assemblies - Details ABS0127 (for A318/A319/A320/A321)
Figure 20-33-43-0027-0001 SHEET 1/1 - Raceway Assemblies - Standard Installation ABS0127 (for A318/A319/
A320/A321)
Figure 20-33-43-0028-0001 SHEET 1/1 - Raceway Assemblies - Harness Deviation ABS0127 (for A318/A319/A3
20/A321)
Figure 20-33-43-0029-0001 SHEET 1/1 - Raceway Assemblies - Details ABS0689 (for A330/A340)
Figure 20-33-43-0030-0001 SHEET 1/1 - Raceway Assemblies - Standard Installation ABS0689 (for A330/A340)
Figure 20-33-43-0062-0001 SHEET 1/1 - Raceway Assemblies - Gap Installation - ABS5252
Figure 20-33-43-0063-0001 SHEET 1/1 - Raceway Assemblies - P/N Description and Characteristics - ABS5252
01 TO 06 = FAIRLEAD
A OR B = RETAINER
T = HARPOON TIE
TYPE 06:
TYPE B:
HARPOON TIE
RETAINER
STANDARD P/N
FAIRLEAD
TYPE A:
ABS0127 - 01
TYPE 03:
TYPE 01 AND 02:
A
A
B
B B
(1) RACEWAY
EXAMPLE OF LOCATION
SPARE CABLE
CHANNEL
CABLES
P_SP_203343_D1_00260001_01_00
0.5 mm MAX
HEIGHT DIFFERENCE (0.02 in)
RACEWAYS MUST
MUST BE LESS THAN 0.5 mm (0.02 in) MAX
BE ALIGNED
A A
CORRECT
ROUTING
INCORRECT
ROUTING
FOR RACEWAYS WITH WIDTHS OF 8.50 mm (0.33 in) AND 9.25 mm (0.36 in)
FAIRLEAD TYPE 01, 02, 04 OR 05 RETAINER TYPE A
HARPOON TIE
RETAINER TYPE A
HARPOON TIE
HARPOON TIE
P_SP_203343_D1_00270001_01_00
ITEMS OFABS5252
RETENTION WINGS
TAB
SLOT
P_SP_203343_D1_00620001_01_00
CABLE TIE
MOUNTING BRACKET
CONVOLUTED
CONDUIT
NSA935805
P_SP_203343_D1_00280001_01_00
EXAMPLE OF LOCATION
B
B
A
A
ABS0689- A 01 L
RACEWAY ASSEMBLY
DELIVERY CODE
SIZE CODE
PRESSURE PAD
C TYPE CODE B = PRESSURE PAD
A = RETAINER BRIDGE
STANDARD P/N
RETAINER BRIDGE
CUT LINE PRESSURE PAD
R A C E WAY
CHANNEL
CABLES
C
RACEWAY
B B
RACEWAY
C C
RETAINER BRIDGE
NOSE
MANUFACTURER'S MARKING TAB
P_SP_203343_D1_00290001_01_00
CABLES
PROTECTIVE CONDUIT
RACEWAY CHANNEL
RACEWAY
BONDING CONNECTION
CA. 75 mm
(2.95 in)
NOTE ZERO-POSITION
CABLE TIE (ALIGNMENT OF RACEWAYS)
Figure 20-33-43-0030-0001 (SHEET 1) - Raceway Assemblies - Standard Installation ABS0689 (for A330/A340)
** ON A/C ALL
MARKING
L
BETWEEN THE DOTTED LINES
P_SP_203343_D1_00630001_01_00
Figure 20-33-43-0063-0001 (SHEET 1) - Raceway Assemblies - P/N Description and Characteristics - ABS5252
** ON A/C ALL
1. Overview
This chapter gives the description and operation for tie-wraps. The tie-wraps (lacing tape or cable ties) are us
ed to attach, tie and bind the wiring.
Tie-wraps must ensure the shape of the harness and the distribution of the mechanical loads over all cables.
The tying devices installed on aircraft have the codes that follow:
- NSA935401
- NSA8420.
The type of tying must be in accordance with the applicable drawing set.
The selection of the type of tie-wrap is related to:
- The type of route of the harness.
- The type of harnesses you will tie (technical or commercial):
In harnesses that include several harnesses, you must attach each one with lacing tape NSA8420. It is n
ot permitted to use enclosed cable ties NSA935401 for technical harnesses.
In harnesses that include 1 technical harness and several commercial harnesses, it is permitted to use c
able ties for the technical harness and lacing tape for the commercial harnesses.
In harnesses that include several technical harnesses and commercial harnesses, you must use lacing ta
pe for all the harnesses.
In harnesses that include several commercial harnesses, it is permitted to use cable ties for all the harn
esses.
NOTE: For separation rules, refer to chapter 20-33-2X. For distances between the tying points on the harne
sses, procedures to tie branches and swelling of harnesses, refer to chapter 20-33-1x.
NOTE: You can use lacing tape NSA8420 or cable tie NSA935401 on coaxial cables.
If you use NSA935401, you must make sure that the wiring tool (gun) is correctly adjusted and calib
rated.
Allowed tolerances applicable in pressurized areas and for A380 programme only:
- You can add cable ties or lacing tape on a harness to make its shape better.
- It is not permitted to use NSA935401 cable ties on the inside of harnesses.
- The form and structure of the harness must not change.
- You must use NSA8420-7 lacing tape on the inside of harnesses or for attachment in hot or confined ar
eas.
2. P/N Information
NOTE: The head of the cable tie NSA935401 must not touch the adjacent structure or harness, inter
mittently or when you remove equipment.
(a) Temperature
HARNESS DIAMETER
DIMENSI WIDTH mm (in) LENGTH mm (in)
mm (in
ON CODE
MIN. MAX. MIN. MAX. MIN. MAX.
2.4 mm (0. 2.5 mm (0. 92 mm (3. 102 mm 1.6 mm (0. 20 mm (0.
03
09 in.) 1 in.) 62 in.) (4.02 in.) 06 in.) 79 in.)
3.4 mm (0. 3.6 mm (0. 137 mm 150 mm 15 mm (0. 35 mm (1.
04
13 in.) 14 in.) (5.39 in.) (5.91 in.) 59 in.) 38 in.)
4.6 mm (0. 4.8 mm (0. 172 mm 204 mm 20 mm (0. 50 mm (1.
05
18 in.) 19 in.) (0.09 in.) (8.03 in.) 79 in.) 97 in.)
4.6 mm (0. 4.8 mm (0. 279 mm (1 302 mm (1 20 mm (0. 50 mm (1.
06
18 in.) 19 in.) 0.98 in.) 1.89 in.) 79 in.) 97 in.)
4.6 mm (0. 4.8 mm (0. 360 mm (1 389 mm (1 20 mm (0. 50 mm (1.
08
18 in.) 19 in.) 4.17 in.) 5.31 in.) 79 in.) 97 in.)
10 (see No 7.5 mm (0. 7.6 mm (0. 338 mm (1 376 mm (1 45 mm (1. 108 mm
te (1)) 3 in.) 3 in.) 3.31 in.) 4.8 in.) 77 in.) (4.25 in.)
7.6 mm (0. 8.9 mm (0. 700 mm (2 780 mm (3 45 mm (1. 230 mm
12
3 in.) 35 in.) 7.56 in.) 0.71 in.) 77 in.) (9.06 in.)
3.4 mm (0. 3.7 mm (0. 279 mm (1 295 mm (1 1.6 mm (0. 77 mm (3.
13
13 in.) 15 in.) 0.98 in.) 1.61 in.) 06 in.) 03 in.)
Note (1): This dimension code is used to attach small diameter harnesses by a double-tu
rn (eight-shaped) method.
BLACK o
r NATUR
NATURA
COLOR AL (see RED BLUE GREEN YELLOW GREY
L
Note
(1))
COLOR C
No Code R B G Y S N
ODE
Note (1): Code no longer procurable.
(3) Procedure
(a) Installation
Ref. Fig. Tie-wraps - Description and Installation NSA935401
Ref. Fig. Tie-wraps - Installation and Check NSA935401
1 Standard installation
- Put the cable tie around the harness with the section of the locking head on t
he outer side.
- Select the applicable wiring tool (guns) (Ref. ESPM 20-56-51-03).
Make sure that the gun adjustment is applicable for the harness diameter you
will attach.
NOTE: In some areas where you cannot use a cable tie installation tool (for exam
ple in areas where access is not easy), you can tighten the cable tie manu
ally. This is not applicable for "V" clamp attachments or for opposite adjac
ent cable harnesses where you have less than10 mm (0.39 in.)clearance.
Tying of branches:
- The cable tie heads must point to the outside.
- Tying devices must not be installed on the bent part of a main harness.
- There must be one tying device or more on each sub-branch.
a Manually installation
- Engage the free end of the cable tie into the locking head and pull tigh
tly with your hand.
- Cut the tail as flush as possible with the cable tie head.
NOTE: You must only use this procedure in special cases when there is no
access for the cable tie installation tool in a specific area (after the
harness is installed on the aircraft).
- Put the gun nose near the cable tie locking head and engage the end o
f the cable tie.
During tightening, make sure that you hold the head of the tool tightly agains
t the head of the cable tie.
- Pull the trigger. The cable tie is tightened and, when you get the neces
sary tension, it is automatically cut and the tail of the cable tie is eject
ed.
- Do a manual check to make sure that the tie is correctly tightened.
- Remove and discard the cable tie tail.
- Make sure that the tail is not on the inside of the head because this ca
n cause opening of the cable tie.
- Make sure that the head of the cable tie does not touch an adjacent ha
rness.
Point the head of the cable tie on the harness at 90 deg. from the vertical axis
of the coaxial cable added.
- Put the cable tie in an eight shape to apply the pressure equally or put silicon
e tape NSA935403 (F6198) or equivalent (wind around 2 times).
Try not to put the cable tie head on the coaxial cable.
- Set the wiring tool (guns) to minimum tension.
- Put the gun nose near the cable tie locking head and engage the end of the c
able tie.
- Pull the trigger. The cable tie is tightened and, when you get the necessary te
nsion, it is automatically cut and the tail of the cable tie is ejected.
Do a visual check to make sure that the tie is correctly tightened.
- Remove and discard the cable tie tail.
NOTE: The position of the cable-tie installation guns must be equivalent to positio
n 3 max. of gun GS2B so as not to change the optical and mechanical prop
erties of the fiber.
It is necessary to use cable tie NSA935401 to tie the optical fiber cable as follows:
- Harness diameters from 1.6 mm (0.06 in.) to 35 mm (1.38 in.), use NSA935
401-04.
- Harness diameters from 20 mm (0.79 in.) to 50 mm (1.97 in.), use NSA9354
01-05 or -06 or -08.
- Harness diameters more than 45 mm (1.77 in.), use NSA935401-10 or -12.
When you tie an optical harness to an electrical harness tied with NSA935401, the h
eads of the ties must not touch the optical harness after installation.
NOTE: For optical cables, it is not permitted to install cable ties without a cable ti
e gun.
4 V Support
When you use a V support, tie the harnesses as follows:
- Diameters from 1.6 mm (0.06 in.) to 20 mm (0.79 in.), use cable tie NSA935
401-04.
- Diameters from 20 mm (0.79 in.) to 50 mm (1.97 in.), use cable tie NSA935
401-05 or -06 or -08.
- Diameter more than 50 mm (1.97 in.), use cable tie NSA935401-10.
5 Backshell
For the harness attached to the backshell, tie the harness as follows:
- Diameters from 1.6 mm (0.06 in.) to 35 mm (1.38 in.), use cable tie NSA935
401-04.
- Diameters from 20 mm (0.79 in.) to 50 mm (1.97 in.), use cable tie NSA935
401-05 or -06 or -08.
- Diameter more than 45 mm (1.77 in.), use cable tie NSA935401-10 or -12.
6 Raceway retainers
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-44-01 - Tie-wraps - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:02
When you use retainers on harnesses with diameter between 1.6 mm (0.06 in.) and
45 mm (1.77 in.), use cable tie NSA935401-05 or -06 or -08 for tying.
7 Ramps
On ramps, tie the harnesses as follows:
- Diameters from 1.6 mm (0.06 in.) to 20 mm (0.79 in.), use cable tie NSA935
401-04.
- Diameters from 20 mm (0.79 in.) to 50 mm (1.97 in.), use cable tie NSA935
401-05 or -06 or -08.
- Diameter more than 50 mm (1.97 in.), use cable tie NSA935401-10.
(b) Removal
Ref. Fig. Tie-wraps - Removal NSA935401
To remove a cable tie with a plastic tab, there are two methods: with or without cutting of
the locking head without damage to the cables (Ref. ESPM 20-56-51-03):
- With cutting of the locking head, you must use the KNIPEX CUTTING PLIERS (79021
25S1) (D1074).
- Without cutting of the locking head, you must use the KNIPEX PLIERS (8605150S0
2) (D1074).
To remove a cable tie with a metallic tab (used before 1991), you must cut the cable
tie with scissors held parallel to the cables so that the metallic tab does not fall into t
he harness between the cables.
Remove and discard the cable tie.
B. NSA8420 (F6198)
In general, you must use cable ties NSA8420-5, -7, -9 or -10 for the tying of harnesses in high temper
ature areas.
In harnesses that include more than one technical harness, you must attach each one with lacing tape
NSA8420. It is not permitted to use enclosed cable ties NSA935401 (F6198) .
(1) P/N Identification
(a) Temperature
DIMENSION mm (i
DIMENSION CODE TEMPERATURE CONDITION
n)
-55 deg.C (-67.0 de
2.5 mm (0.1 in.) (Di
0 g.F) TO 121 deg.C (2 Thread
a.)
49.8 deg.F)
-55 deg.C (-67.0 de
1.55 mm (0.06 in.) x
1 g.F) TO 232 deg.C (4 Tape
0.33 mm (0.01 in.)
49.6 deg.F)
-55 deg.C (-67.0 de
2.67 mm (0.11 in.) x
2 g.F) TO 232 deg.C (4 Tape
0.33 mm (0.01 in.)
49.6 deg.F)
-55 deg.C (-67.0 de
2.28 mm (0.09 in.) x
3 g.F) TO 121 deg.C (2 White Tape
0.3 mm (0.01 in.)
49.8 deg.F)
-55 deg.C (-67.0 de
3.55 mm (0.14 in.) x
4 g.F) TO 121 deg.C (2 White Tape
0.38 mm (0.01 in.)
49.8 deg.F)
-55 deg.C (-67.0 de
3 mm (0.12 in.) (Di
5 g.F) TO 360 deg.C (6 Thread
a.)
80.0 deg.F)
-55 deg.C (-67.0 de
2 mm (0.08 in.) (Di
6 g.F) TO 232 deg.C (4 Braid
a.)
49.6 deg.F)
-55 deg.C (-67.0 de
3.17 mm (0.12 in.) x
7 g.F) TO 427 deg.C (8 Tape
0.40 mm (0.02 in.)
00.6 deg.F)
-55 deg.C (-67.0 de
1.52 mm (0.06 in.) x
8 g.F) TO 175 deg.C (3 Tape
0.30 mm (0.01 in.)
47.0 deg.F)
-55 deg.C (-67.0 de
2.8 mm (0.11 in.) x
9 g.F) TO 1100 deg.C Tape
1.04 mm (0.04 in.)
(2012.0 deg.F)
-55 deg.C (-67.0 de
3.17 mm (0.12 in.) x
10 g.F) TO 427 deg.C (8 Tape
0.40 mm (0.02 in.)
00.6 deg.F)
In the areas that follow, it is necessary to use a special tying device that does not cause d
amage (for example lacing tape NSA8420):
- On the inside of split conduits
- On the inside of raceway channels and special attachment devices
- For G route harnesses
- Between the last attachment point and a connection with a minimum of 5 connector
s at the interface plate (only for the A380 programme).
For A380 and outside equipment, between the last attachment point and the connection,
when 5 connectors or more are connected to an interface plate, lacing tape NSA8420-7 m
ust be applied between the interface plate and the last attachment point of the harness to
the structure.
(3) Procedure
(a) Installation
The installation procedure for the lacing tape is related to the knot type used and the type
of cables you will attach.
NOTE: Lacing tape must not longitudinally slide on the harness. If it slides, it is necessar
y to do the process again.
Only a visual inspection is permitted.
Check visually:
- The quality of the knots and and application of primer and silicone if required.
- That the lacing tape is tight around the cables and at the right position.
NOTE: If a harness has several bundles (with or without open sleeve) the CAF4 (0
6CMD9(Silicone Adhesive Sealant_General Purpose One part legacy)) is on
ly necessary on the peripheral lacing tapes.
a ’American’ knot
Ref. Fig. Tie-wraps - American Knot Installation Procedure for Label E0248
This procedure is the recommended procedure, for which the primer and the
CAF4 (Silicone Adhesive Sealant_General Purpose One part legacy (Material
Ref. 06CMD9)) are not necessary in high temperature or vibration areas (com
pared to the double clove hitch):
- Step 1. Make the first ’American’ knot (see §2.B.3.(6)).
- Step 2. Make a double closing of the first knot.
- Step 3. Do the steps (1) and (2) again for the second and the third kn
ot.
Put the second knot under the annotation of the label.
NOTE: If the lacing tapes NSA8420-7 or NSA8420-9 are used in high temp
erature or vibration areas, secure it with primer and silicone.
Ref. Fig. Tie-wraps - Safetying of the Knots NSA8420-5, NSA8420-7 and NSA
8420-9
3 Crossed tying
Ref. Fig. Tie-wraps - Crossed Tying NSA8420-7
The crossed-tying uses the same procedure as the double clove hitch knot, but the l
acing tape is crossed when you make the knot.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES REVISION DATE REVISION NUMBER TITLE
A318 A320 A319 A321 ESPM 01-May-2024 49 20-33-44-01 - Tie-wraps - Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:02
CAUTION: DO NOT MAKE THE LACING CORD OR THE KNOTS TOO TIGHT. THE CO
RD CAN CUT OR GO THROUGH THE CONDUCTOR JACKET OR THE INS
ULATION OF THE CABLE. THIS CAN CAUSE THE ELECTRICAL CIRCUIT
TO BECOME DEFECTIVE.
4 Hanging knot
You use this type of knot to keep P, G, X and E routes apart in high temperature an
d SWAMP areas with lacing tape NSA8420-X.
a Simple separator knot
Ref. Fig. Tie-wraps - Dimensional Table for Hanging Knot Installation NSA842
0-5
- Step 1: Wind the lacing tape perpendicularly around the cables (or rou
tes) with the necessary number of turns ("A" turns given in the dimens
ional table) to attach the cables (or routes). Make sure that you get th
e distance "d" given in the dimensional table.
- Step 2: With each end of the lacing tape (1 and 2), make the necessar
y number of turns parallel to the cables (or routes). Make sure that yo
u get the distance "d".
Ref. Fig. Tie-wraps - Simple Separator Knot
- Step 3: Make a closing knot and tighten the knot tightly to complete th
e separator knot.
Ref. Fig. Tie-wraps - Simple Separator Knot
- Step 4: Cut each end of the lacing tape approximately 10 mm (0.39 i
n.) from the knot. To do this you can use:
- A heated tool (thermal stripper or soldering iron) Ref. ESPM 20-5
6-12-03. This method prevents the braid of the lacing tape from f
raying without application of CAF4 (Silicone Adhesive Sealant_Ge
neral Purpose One part legacy (Material Ref. 06CMD9)). Or,
- A cutting tool (scissors or cutting pliers) and apply a drop of CAF
4 (Silicone Adhesive Sealant_General Purpose One part legacy (M
aterial Ref. 06CMD9)) or equivalent at each end of the lacing tap
e. This method prevents the braid at the end of the lacing tape fr
om fraying.
Ref. Fig. Tie-wraps - Simple Separator Knot
Ref. Fig. Examples for Simple Separator Knot
Ref. Fig. Tie-wraps - Safetying of the Knots NSA8420-5, NSA8420-7 an
d NSA8420-9
- Step 5: Safety the knot with CAF4 (Silicone Adhesive Sealant_General
Purpose One part legacy (Material Ref. 06CMD9)).
Ref. Fig. Tie-wraps - Safetying of the Knots NSA8420-5, NSA8420-7 an
d NSA8420-9
- Step 1: Wind end "2" of the lacing tape around the cables. You only us
e end "1" at the end of the procedure to complete the knot.
- Step 2:
- With end ”2”, make the necessary number of turns in the space b
etween the top cable of the G route and the E route. Make sure t
hat you get distance "d".
- Go across the cables of the E route.
- Step 3: With end ”2”, make the necessary number of turns (same as in
step 2) in the space between the bottom cable of the G route and the
E route. Make sure that you get distance "d".
- Step 4: Make a double closing knot with the 2 ends of the lacing tape a
round the cable of the G route. Tighten the knot tightly.
- Step 5: Cut each end of the lacing tape approximately 10 mm (0.39 i
n.) from the knot. To do this you can use:
- A heated tool (thermal stripper or soldering iron) Ref. ESPM 20-5
6-12-03. This method prevents the braid of the lacing tape from f
raying without application of CAF4 (Silicone Adhesive Sealant_Ge
neral Purpose One part legacy (Material Ref. 06CMD9)). Or,
- A cutting tool (scissors or cutting pliers) and apply a drop of CAF
4 (Silicone Adhesive Sealant_General Purpose One part legacy (M
aterial Ref. 06CMD9)) or equivalent at each end of the lacing tap
e. This method prevents the braid at the end of the lacing tape fr
om fraying.
Ref. Fig. Tie-wraps - Safetying of the Knots NSA8420-5, NSA8420-7 an
d NSA8420-9
- Step 6: Safety the knot with CAF4 (Silicone Adhesive Sealant_General
Purpose One part legacy (Material Ref. 06CMD9)).
Ref. Fig. Tie-wraps - Safetying of the Knots NSA8420-5, NSA8420-7 an
d NSA8420-9
6 ’American’ knot
Ref. Fig. Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 1/
5
Ref. Fig. Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 2/
5
Ref. Fig. Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 3/
5
Ref. Fig. Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 4/
5
Ref. Fig. Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 5/
5
You use this type of knot to tie harnesses in small narrow spaces and to attach a la
bel with NSA8420-7.
- Step 1. First cut a piece of a lacing tape and hold this piece in the middle.
- Step 2. Make a double loop.
- Step 3. Fold back each loops on itself.
- Step 4. Put the lacing tape around the harness and put the two tape ends thr
ough the double loop.
- Step 5. Tighten the double loop.
- Step 6. Tighten the knot on the harness and move away each loop.
- Step 7. Pull on each end to tight the knot.
- Step 8. To make the closing knot do two loops in a single step.
- Step 9. Tighten the knot with a turn.
- Step 10. Cut each tape end approximately at length 'B' from the knot with sci
ssors or cutting pliers.
(b) Removal
Ref. Fig. Tie-wraps - Removal of lacing tape NSA8420
To prevent unwanted damage to an electrical conductor, when you use cutting pliers (for e
xample FACOM CUTTING PLIERS (39516) (7C213), KNIPEX CUTTING PLIERS (7902125S1)
(D1074) or equivalent) to cut lacing tape NSA8420, you must obey the precautions that fo
llow:
- Only cut the lacing tape at the head of the knot, so that the tool does not touch the
cables. This is to prevent damage to the cables.
- Do not cut the tape on the circumference of the harness. This can cause damage to
the cable, which can cause other risks.
PLASTIC
TAB
LENGTH WIDTH
STRAIGHT END
STEP1 STEP2
STEP3
P_SP_203344_D1_00110001_01_00
OR
SILICONE TAPE NSA935403
CABLE TIE NSA935401
OR EQUIVALENT - WIND AROUND 2 TIMES
COAXIAL CABLE
HARNESS
MAIN HARNESS TIES NSA935401
CHECK OF TIGHTENING
INCORRECT: CORRECT:
P_SP_203344_D1_00120001_01_00
CUT HERE
P_SP_203344_D1_00130001_01_00
CORRECT INCORRECT
SIZE 10 SIZE 10
SIZE 04 SIZE 04
P_SP_203344_D1_00140001_01_00
TYING DEVICE
STRAIGHT STRAIGHT
PART PART
THE TYING DEVICE IS NOT INSTALLED ON
THE BENT PART OF A SUB-BRANCH.
P_SP_203344_D1_00150001_01_01
INCORRECT: THE CABLE TIES ARE INSTALLED CORRECT: THE LACING TAPES ARE APPLIED
BETWEEN THE INTERFACE PLATE AND THE BETWEEN THE INTERFACE PLATE AND THE
ATTACHMENT POINT OF THE HARNESS ON ATTACHMENT POINT OF THE HARNESS ON
THE RAMP. THE RAMP.
P_SP_203344_D1_00100001_01_00
STEP 4:
STEP 5:
STEP 6:
~
- 10 ± 5 mm
(0.393 ± 0.196 in)
P_SP_203344_D1_00160001_01_01
Figure 20-33-44-0016-0001 (SHEET 1) - Tie-wraps - Double Clove Hitch Installation Procedure NSA8420-7 and
NSA8420-9 1/2
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
P_SP_203344_D1_00170001_01_00
Figure 20-33-44-0017-0001 (SHEET 1) - Tie-wraps - Double Clove Hitch Installation Procedure NSA8420-7 and
NSA8420-9 2/2
** ON A/C ALL
STEP 1: BEFORE YOU USE CAF4 (APPLICATION CODE06CMD9), YOU MUST APPLY A THIN LAYER OF
PRIMERPM820 WITH A SMALL BRUSH. LET THIS PRIMER DRY IN AN AREA WITH
NO DUST FOR A MINIMUM OF 1 MINUTE BEFORE YOU DO THE NEXT STEP.
STEP 2: THEN APPLY A DROP OF CAF4 (APPLICATION CODE 06CMD9) ON THE KNOT.
MAKE SURE THAT THERE IS CAF4 (APPLICATION CODE 06CMD9) ON ALL PARTS OF THE KNOT.
NOTE:
AFTER CUTTING THE LACING TAPE, IF IT HAS A SIGN TO FRAY, THIS PROCEDURE CAN BE
APPLIED AT EACH END OF THE LACING TAPE.
IN THE CASE OF A HARNESS WITH SEVERAL BUNDLES (WITH OR WITHOUT OPEN SLEEVE),
THE CAF4 (APPLICATION CODE 06CMD9) IS ONLY NECESSARY
ON THE PERIPHERAL LACING TAPES.
'AMERICAN' KNOT WITHOUT CAF4 (APPLICATION CODE 06CMD9) OR
DOUBLE CAPSTAN KNOT WITH CAF4 (APPLICATION CODE 06CMD9).
LACING TAPE KNOT WITHOUT CAF4 (APPLICATION CODE 06CMD9)
('AMERICAN' KNOT PREFERRED).
P_SP_203344_D1_00180001_01_02
Figure 20-33-44-0018-0001 (SHEET 1) - Tie-wraps - Safetying of the Knots NSA8420-5, NSA8420-7 and NSA8420-9
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
P_SP_203344_D1_00390001_01_00
Figure 20-33-44-0039-0001 (SHEET 1) - Tie-wraps - American Knot Installation Procedure for Label E0248
** ON A/C ALL
STEP 1:
STEP 2:
P_SP_203344_D1_00190001_01_00
Figure 20-33-44-0019-0001 (SHEET 1) - Tie-wraps - Double Clove Hitch Installation Procedure for E0248 and
NSA8420-7 1/5
** ON A/C ALL
STEP 3:
P_SP_203344_D1_00200001_01_00
Figure 20-33-44-0020-0001 (SHEET 1) - Tie-wraps - Double Clove Hitch Installation Procedure for E0248 and
NSA8420-7 2/5
** ON A/C ALL
STEP 4:
P_SP_203344_D1_00210001_01_00
Figure 20-33-44-0021-0001 (SHEET 1) - Tie-wraps - Double Clove Hitch Installation Procedure for E0248 and
NSA8420-7 3/5
** ON A/C ALL
STEP 5:
P_SP_203344_D1_00220001_01_00
Figure 20-33-44-0022-0001 (SHEET 1) - Tie-wraps - Double Clove Hitch Installation Procedure for E0248 and
NSA8420-7 4/5
** ON A/C ALL
STEP 6:
P_SP_203344_D1_00230001_01_00
Figure 20-33-44-0023-0001 (SHEET 1) - Tie-wraps - Double Clove Hitch Installation Procedure for E0248 and
NSA8420-7 5/5
** ON A/C ALL
CROSSED TYING
FINAL KNOT
P_SP_203344_D1_00240001_01_00
TO SEPARATE
(1 + 1)
FOR THE PARALLEL D = ~ 10 mm
2 ROUTES + LAST
CABLES 3 OR 4
(2 CABLES) CLOSING (0.39 in)**
IN THE SAME
KNOT
ROUTE
D
TURNS A
TO SEPARATE
(3 + 3)
FOR THE PARALLEL D = ~ 25 mm
2 ROUTES + LAST
CABLES 4 TURNS B
(2 CABLES) CLOSING (0.98 in)***
IN DIFFERENT
KNOT
ROUTES
D
TO SEPARATE
(3 + 3)
FOR THE DIFFERENT D = ~ 25 mm
2 ROUTES + LAST
ROUTES THAT 4 (0.98 in)***
(2 CABLES) CLOSING
ARE NOT
KNOT
PARALLEL
D
TO ROUTE AN
EXCITATION (3 + 3)
FOR ROUTE WITH D = ~ 25 mm
2 ROUTES + LAST
A GENERATION 4
(2 CABLES) CLOSING (0.98 in)***
ROUTE KNOT
(IN HARNESS)
D
TO SEPARATE
FOR THE PARALLEL D = ~ 10 mm
2 ROUTES CABLES 4 3+3
(3 CABLES) (0.39 in)**
IN THE SAME D
ROUTE
D
D D1
TO ROUTE AN G ROUTE
EXCITATION
FOR ROUTE WITH D = ~ 25 mm
2 ROUTES 4 3+3 E ROUTE
(3 CABLES) A GENERATION (0.98 in)***
ROUTE
(NOT IN HARNESS)
G ROUTE
* YOU CAN CHANGE THE NUMBER OF TURNS GIVEN IN A RECOMMENDATION WHEN NECESSARY.
BUT YOU MUST GET AND KEEP THE NECESSARY DISTANCE "D".
** THE FEEDER CABLES IN THE SAME ROUTE THAT GO IN THE DIFFERENT (NON PARALLEL) DIRECTIONS
MUST NOT DIRECTLY TOUCH THE OTHER ROUTE. THE SEPARATION DISTANCE MUST AGREE WITH THE
DESIGN OFFICE. WHEN THERE IS NO INFORMATION IN THE DESIGN OFFICE, KEEP A DISTANCE OF
10 mm (0.39 in). KEEP A MINIMUM DISTANCE OF 5 mm (0.20 in) IN SPECIAL CASE.
*** THE SEPARATION DISTANCE MUST AGREE WITH THE DESIGN OFFICE. A MINIMUM DISTANCE "D" IS
NECESSARY FOR THE ROUTES OF DIFFERENT CATEGORIES IS 25 mm (0.98 in). WHEN THERE IS NO
INFORMATION IN THE DESIGN OFFICE AND 25 mm (0.98 in) IS NOT POSSIBLE, YOU MUST KEEP
A DISTANCE "D1" OF 10 mm (0.39 in). KEEP A MINIMUM DISTANCE OF 5 mm (0.20 in) IN SPECIAL CASE.
P_SP_203344_D1_00250001_01_03
Figure 20-33-44-0025-0001 (SHEET 1) - Tie-wraps - Dimensional Table for Hanging Knot Installation NSA8420-5
** ON A/C ALL
STEP 2:
2 d 2
d 1
STEP 3:
STEP 4:
~ 10 mm
(0.39 in)
P_SP_203344_D1_00260001_01_01
~ 25 mm
~ 25 mm
(0.98 in)
(0.98 in)
~ 10 mm
(0.39 in)
P_SP_203344_D1_00400001_01_00
STEP 1:
G ROUTE
E ROUTE
G ROUTE
2 1
2 2
1 1
STEP 2:
d 2
1 1
P_SP_203344_D1_00270001_01_00
Figure 20-33-44-0027-0001 (SHEET 1) - Tie-wraps - Hanging Knot for 2 Routes (3 cables) NSA8420-5 1/2
** ON A/C ALL
STEP 3:
STEP 4:
STEP 5:
~ 10 mm
(0.39 in)
P_SP_203344_D1_00280001_01_01
Figure 20-33-44-0028-0001 (SHEET 1) - Tie-wraps - Special Separator Knot for Routes G and E
** ON A/C ALL
STEP 1:
STEP 2:
1
2
STEP 3:
P_SP_203344_D1_00290001_01_00
Figure 20-33-44-0029-0001 (SHEET 1) - Tie-wraps - Whipping Knot for Overbraiding NSA8420-7 1/2
** ON A/C ALL
KNOT MADE
STEP 5:
STEP 6:
~ 3 mm ~ 3 mm
(0.118 in) (0.118 in)
Figure 20-33-44-0030-0001 (SHEET 1) - Tie-wraps - Whipping Knot for Overbraiding NSA8420-7 2/2
** ON A/C ALL
STEP 1: MAKE A LOOP ALONG THE HARNESS WHICH STARTS 10 mm FROM THE SEPARATION
100 mm 10 mm
(3.937 in) (0.393 in)
SEPARATION
TAPE
HARNESS NSA8420 - 7
STEP 2: WIND THE TAPE FIVE TIMES AROUND THE HARNESS TOWARD THE LOOP.
THEN PUT THE TAPE BETWEEN THE TWO BRANCHES.
BRANCH
BRANCH
P_SP_203344_D1_00310001_01_00
Figure 20-33-44-0031-0001 (SHEET 1) - Tie-wraps - Separation Knot for Overbraiding NSA8420-7 1/2
** ON A/C ALL
STEP 5: PULL THE TWO ENDS OF THE TAPE UNTIL YOU DO NOT SEE THE
KNOT BELOW THE FIVE TURNS OF THE TAPE.
STEP 6: CUT THE TWO ENDS 3mm (0.118in.) FROM THE LACING.
P_SP_203344_D1_00320001_01_00
Figure 20-33-44-0032-0001 (SHEET 1) - Tie-wraps - Separation Knot for Overbraiding NSA8420-7 2/2
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
P_SP_203344_D1_00330001_01_00
Figure 20-33-44-0033-0001 (SHEET 1) - Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 1/5
** ON A/C ALL
STEP 4:
STEP 5:
P_SP_203344_D1_00340001_01_00
Figure 20-33-44-0034-0001 (SHEET 1) - Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 2/5
** ON A/C ALL
STEP 6:
STEP 7:
STEP 8:
P_SP_203344_D1_00350001_01_01
Figure 20-33-44-0035-0001 (SHEET 1) - Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 3/5
** ON A/C ALL
STEP 9:
P_SP_203344_D1_00360001_01_01
Figure 20-33-44-0036-0001 (SHEET 1) - Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 4/5
** ON A/C ALL
STEP 10:
~
- 10 ± 5 mm
(0.393 ± 0.196 in)
P_SP_203344_D1_00370001_01_01
Figure 20-33-44-0037-0001 (SHEET 1) - Tie-wraps - Installation of Lacing Tape Using American Knot NSA8420-7 5/5
** ON A/C ALL
CORRECT
INCORRECT
P_SP_203344_D1_00380001_01_00
1. Overview
This chapter gives the description and installation of the backshells, end pieces and conduit fittings used on ai
rcraft.
These items are divided into 5 sub-families.
Listed by paragraph in the table that follows:
REFER TO PARA. REFER TO PARA. REFER TO PARA. REFER TO PARA. REFER TO PARA.
2.A. 2.B. 2.C. 2.D. 2.E.
ABS0090
ABS0126
ABS0271
ABS0517
ABS0518
ABS0587
ABS0638
ABS0872
ABS1057
ABS1452
ABS1513
ABS1635
ABS0280
ABS1649
ABS0281
ABS1870
ABS0327
ABS1896-003
ABS0581 ABS0519
ABS2133-004
ABS0842 ABS0521
ABS2211
ABS0364 ABS0936 ABS0522
ABS2216
ABS0388 ABS0937 ABS0523
ABS2412
ABS0699 ABS1138-003 ABS0524
E0020
ABS0700 ABS1138-004 ABS0580
E0021
ABS1019-005 ABS1138-005 ABS0582
E0080 (ex NSA9381
ABS1069-003 ABS0591 ABS1138-006 ABS0583
54)
ABS1239-006 E0074 ABS1358 ABS0584 (ex ABS03
E0199
ABS1696-005 E0109 (ex NSA9358 ABS1359 (ex ABS08 34)
E0344
ABS2313-005 20) 93) ABS0585
E0455
E0312 E0115 (ex NSA9358 ABS1360 ABS0693
E0515
E0365 27) ABS1361 ABS0694
E0549
E0393 (ex EN3545- NSA935827 ABS1362 ABS0695
E0580
007SCD) NSA935829 ABS1363 ABS0885
E0617
E0448 ABS1365 ABS0886
E0618
E0699 ABS1366 ABS0932
E0850
EN3545-007 ABS2262 ABS0933
E0851
EN4165 E0075 ABS0934
EN3660-003 (ex E0
NSA938422 E0550 ABS1023
199 AND E0455)
E0740 ABS1603
EN3660-004 (ex E0
E0760 NSA9504
199 AND E0455)
E0761
EN3660-005 (ex E0
E0762
199 AND E0455)
E0763
EN3660-017
EN3660-018
EN3660-019
EN3660-020
EN3660-021
NSA938003
NSA938025
NSA938112
NSA938150
NSA938155
NSA938163
NSA938921
In case of removal and reinstallation of a backshell the original backshell orientation must be respected.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
Marks, notes or pictures can be envisaged to make sure that the original backshell orientation is obeyed.
If the original backshell orientation cannot be insured, you must contact Airbus.
Make sure that the harness bend radii and distances in relation to the structure, the other systems and harne
sses agree with the installation rules.
2. P/N Information
Ref. Fig. Backshell, End Piece and Conduit Fitting - Structure of the Topic
A. Backshells for Circular Connectors or Pressure Seals
This type of backshell has for example the codes that follow:
- By cable tie attachment:
ABS1896-003 backshell for EN2997, EN3646, EN3645 and circular connectors (ABS1054, ABS121
3, ABS1340, ABS1343, ABS1425, ABS1426, ABS1427, ABS2133, ABS2219, ABS2220, ABS2221 a
nd ABS2222).
ABS2216 backshell for EN3645 connectors.
ABS2412 backshell for EN3645 connectors with cavity size 8.
E0080 (ex NSA938154) backshell for NAS1599 (E0039, E0040, E0041, E0052, E0053, E0054) an
d MIL-C-83723 (E0186, E0187, E0579, E0195, E0320, E0321, E0322) connector type and E0073
pressure seal.
ABS0638 backshell for NAS1599 (E0039, E0040, E0041, E0052, E0053, E0054) and MIL-C-83723
(E0320, E0321, E0322) connector type.
NSA938025 backshell for MIL-C-38999 (NSA938026) connector type.
NSA938112 backshell for MIL-C-26500 (E0077, E0079, E0110) connector type.
EN3660-017, EN3660-018 and EN3660-019 backshell for PREN3645.
- By clamp attachment:
E0020 backshell for MIL-C-26482 (E0007) connector type.
NSA938150 backshell for NAS1599 (E0039, E0040, E0041, E0052, E0053, E0054) and E0073 pre
ssure seal.
ABS0872 backshell for MIL-C-26482 connector type.
E0850 and E0851 backshell for MIL-C-26482 and UTE C 93-422 (E0076, E0150, E0151, E0152 an
d E0153) connector type.
NSA938163 backshell for MIL-C-26500 (E0077, E0079, E0110) connector type.
E0344 backshell for MIL-C-5015 (E0093, E0094, NSA938931 and NSA938932) connector type.
NSA938155 backshell for MIL-C-5015 (NSA938931, NSA938932, E0093, E0094) connector type.
NSA938921 backshell for MIL-C-5015 (NSA938925, E0111, E0233) connector type.
E0199 backshell for MIL-C-83723 (E0195, E0197) connector type.
ABS0090, ABS0126 and ABS0587 backshell for PREN2997 (E0452, E0454) connector.
ABS1635 backshell for MIL-DTL-38999 (NSA938026, ABS1555-003, ABS1555-004, ABS1555-005,
E0684) connector type.
ABS1649 backshell for MIL-DTL-38999 connector type.
ABS1667 backshell for MIL-DTL-38999 connector type.
E0455 backshell for PREN2997 (E0451, E0452, E0454) connector type.
E0549 backshell for MIL-C-38999 (E0545) connector type.
E0580 backshell for MIL-C-83723 (E0579) connector type.
E0617 backshell for MIL-C-38999 (E0545, EN3645) connector type.
E0618 backshell for MIL-C-38999 (E0545, E0610, E0611, E0612, EN3645) connector type.
EN3660-004 (ex E0199 and E0455) and EN3660-005 (ex E0199 and E0455) backshell for PREN29
97 and PREN4067 connector type and ABS1425 shunted connector.
EN3660-020 and EN3660-021 backshell for PREN3645.
ABS2211 backshell for EN2997-001 and EN3646-001 connector type.
- Without harness attachment:
E0021 thread protector for MIL-C-26482 (E0007) connector type.
NSA938003 thread protector for NAS1599 (E0052, E0053, E0054) connector type and E0073 pres
sure seal.
ABS0271 backshell for NAS1599 (E0052, E0053, E0054) connector type.
ABS0517 and ABS0518 backshell for NAS1599 (E0052, E0053, E0054) and MIL-C-83723 (E0195,
E0320, E0322) connector types and E0073 pressure seal.
ABS1057 backshell for ABS1054-003 and ABS1054-004 connectors.
ABS1452 and ABS1513 backshell for ABS1340, ABS1343, ABS1426 and ABS1427 connectors.
ABS1870 backshell for ABS1343, ABS1426 and ABS1870XXXKXXXX connectors.
E0515 backshell for NAS1599, MIL-C-83723 and PREN2997 connector type.
EN3660-003 (ex E0199 and E0455) backshell for PREN2997 and PREN4067 connector type.
- For high power connector:
ABS2133-004 backshell for high power connector ABS2133-003.
(1) ABS0638, ABS1896-003, ABS2216, ABS2412, E0080, EN3660-017, EN3660-018, EN3660-019,
NSA938025 and NSA938112 Backshells
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Identifcation ABS1896-003
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2216 and ABS2412
Ref. Fig. Backshell, End Piece and Conduit Fitting - Backshell with EMI Shielding System - ABS22
16 and ABS2412
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - E0080
Ref. Fig. Backshell, End Piece and Conduit Fitting - Example of Installation - E0080, NSA938003
and NSA938150
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description - EN3660-017, EN3660-018,
EN3660-019, EN3660-020 and EN3660-021
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - NSA938
025
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - NSA938
112
(a) P/N identification
BACKSHELL TYPE
BACKSHELL BODY
CODE
ORIENTATION
W = BACKSHELL W
A = STRAIGHT
ITH EMI SHIELDIN
STANDARD P/N B = 45 DEG. ELBO SHELL SIZE CODE
G SYSTEM
WED
P = BACKSHELL W
C = 90 DEG. ELBO
ITHOUT EMI SHIEL
WED
DING SYSTEM
ABS2412 A 09 W
Table - Backshell
Table - Pad
STRAIN RELIE
F ADAPTOR TY
PE
A = WITHOUT
PROTECTIVE P
AD AND GROU
COUPLING NU
ND LUG
T
B = WITH PRO
1 = WITHOUT
TECTIVE PAD
STANDARD P/ MATERIAL CO SELF-LOCKING SHELL SIZE CO
AND GROUND
N DE DEVICE DE
LUG
2 = WITH SELF
C = WITH PRO
-LOCKING DEV
TECTIVE PAD
ICE
AND WITHOUT
GROUND LUG
D = WITHOUT
PROTECTIVE P
AD AND WITH
GROUND LUG
EN3660-017 A 1 A 09
EN3660-018 A 1 A 09
EN3660-019 A 1 A 09
STANDARD P/N PART TYPE CODE SHELL SIZE CODE FINISH CODE
NSA938025 A 14 M
1 Temperature
b For ABS1896-003
e For NSA938025
f For NSA938112
- A = Straight backshell
- B = 45 degree backshell
- C = 90 degree backshell
NUMBER OF TEETH
SHELL SIZE
NO EMI BACKSHELL EMI BACKSHELL
09 4 OR 12 12
11 4 16
13 8 20
15 8 24
17 8 28
19 12 32
21 12 36
23 12 40
25 16 44
a For ABS1896-003
COLOR FINISH
TYPE OF
COLOR C ELECTRICA
BACKSHE
ODE BODY RING NATURE L PROPERT
LL
IES
BLACK
C (see No 01 ANODIC OXI NON-COND
BLACK OR
te (1)) 02 DATION UCTIVE
BLUE
CADMIUM P
OLIVE GRE OLIVE GRE CONDUCTIV
N 02 LATING ON
EN EN E
NICKEL
Note (1): Either black or blue colored protective coatings can be used indiff
erently.
7 Material code
a For NSA938025
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Chara
cteristics - NSA938025
A = Right angle backshell at 90 degrees
B = Straight backshell.
9 Finish code
a For NSA938025
b For NSA938112
- C = Black anodizing.
10 Type code
a For NSA938112
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Chara
cteristics - NSA938112
- No code = Right angle backshell
- 01 = Straight backshell.
NOTE: The installation of composite backshell ABS0638 must be the same as met
al backshells E0080 in almost all aircrafts areas. But this is not applicable t
o hot areas when an important mechanical resistance is necessary (for exa
mple pressure seals) and to connectors for which electrical continuity is ne
cessary.
- Install the backshell on the cables before you connect them to the connector.
- Tighten the backshell, refer to paragraph 2.A.(5).
- On a metal backshell, install a protective pad E0080-CP1 or NSA935404 betw
een the backshell and the harness. (No protective pads are necessary on plas
tic backshells).
- Use self-adhesive tape ASNA5107 or bobbin NSA5539S as an additional prote
ction to the cables at the rear of the plastic backshell (for example ABS0638,
ABS2216, etc.):
- For small harnesses with diameter up to 2.5 mm (0.10 in.) engage all t
he cables inside a bobbin NSA5539S or put the two turn of self-adhesiv
e tape ASNA5107. Then attach the harness on the backshell support wit
h one cable tie NSA935401. The bobbin is closed with another cable tie
NSA935401. Put the bobbin asymmetrically with more space between b
obbin and the grommet of the connector.
- For harnesses with diameter from 2.5 mm (0.10 in.) until maximum dia
meter winded the harness with 2 layers of self-adhesive ASNA5107. Th
en attach the harness on the backshell support with a cable tie NSA935
401.
- Make a red paint line-mark with frangible paint Varnish Polyurethane_- Marki
ng Structure (Material Ref. 04SAB2)Ref. ESPM 20-51-50-02.
NOTE: The backshell nut becomes completely free and can be rotated in bot
h directions without any effort after the ratchet is disengaged.
- Install the EMI sock and backshell on the cables.
- Keep backshell in the correct position and tighten it with hand.
NOTE: It has three inspection holes to make sure a good coupling (teeth ali
gnment) of the backshell with a connector or an adaptor.
- Engage the ratchet locking system to enable the self-locking system as follow
s:
- Hold the rear of the backshell with a hand.
- Push the ratchet back, turn it and lock it in the enabled position.
NOTE: The red indicator on the body must not be visible through the r
atchet inspection hole.
- TORQUE the backshell to the applicable values with the applicable open-end
wrenches.
NOTE: The nut of the backshell has inspection holes to examine the interface bet
ween the backshell or an adaptor and the connector teeth. After mating E
MI backshell with the connector, the adaptor must not move in the nut (Ri
ght teeth position).
It is not permitted to loosen the nut of the backshell after the self-locking system is
enable and ratchet is engaged.
- When an adaptor (ABS1896AXXM) is necessary, it must be installed between
the connector and the backshell.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
- Select the size of cable tie and the setting of gun Ref. ESPM 20-33-44-01 and
Ref. ESPM 20-56-51-03.
- Attach the harness to the backshell with cable tie NSA935401 or lacing tape
NSA8420.
There are two locations on the strain relief for attaching a harness:
- The inner location is applicable for the small size harness, when the diameter
of the harness is smaller than the distance between the notches.
- The outer location is dedicated for the other size harnesses.
The head of the cable tie must be on the opposite side of the strain-relief.
a Installation of backshell with EMI insert
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation of Backshell wi
th EMI Insert
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation of Backshell wi
th EMI Insert
You must install an EMI insert for backshell ABS1896-003 with EN3646 conne
ctor.
- Step 1: Install the backshell and EMI insert on the cables.
- Step 2:
- Install the bonding (pick-up) wire(s) at the rear of the EMI insert.
- If you have more than one bonding wire, install them opposite to
each other on the EMI insert.
- You can strip the bonding wire to overlength and install it tempor
ary on the EMI insert with PTFE tape ABS5330.
- Step 3:
- Install a metallic clamp E0805Ref. ESPM 20-33-49-01.
- Do not position the head of the metallic clamp on the bonding wir
e.
- Remove the PTFE tape ABS5330 and fold back the length of the s
tripped cable.
- Cut the extra length of the cable at the rear of the insert.
- Step 4: Apply two turns of PTFE tape ABS5330 over the metallic clamp
E0805.
- Step 5: Install the EMI insert into the backshell. Align the plastic and
metal teeth.
- Step 6:
- Install the EMI insert with the attached sock into the backshell.
- Make sure the EMI insert is installed in the correct position.
- Installation of open (split) conduit EN4674-003/004 or ABS2418
on the backshell ABS1896-003 with strain relief and strain relief
with bonding wire.
4 Special procedure for ABS2216 with connector EN3645 with cavity size 8
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation of Self-adhesive Tape
ABS5334A01B Bobbin
Ref. Fig. Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
Ref. Fig. Backshell, End Piece and Conduit Fitting - Application of Self-adhesive Tape
ABS5334A01B
Ref. Fig. Backshell, End Piece and Conduit Fitting - Tools for Backshell ABS2216
If ABS2216 is installed on EN3645 connector with more than one contact of size 8:
- Use a bobbin made with self-adhesive tape ABS5334A01B to prevent too muc
h bending of the sealing sleeves and wire kink(s).
- The bobbin diameter must adapt the available space between the sealing slee
ves.
- Make sure the following rules are obeyed for the diameter of the bobbin to pr
event a clash of the sealing sleeves with the backshell:
- Sealing sleeves are straight
- Sealing sleeves are small inside.
NOTE: You can accept the installation of self-adhesive tape bobbin onl
y if there is no clash with the backshell.
- You must be careful during installation of self-adhesive tape ABS5334A01B to
prevent unusual stress and kinks.
- TORQUE the backshell to the applicable values with the applicable open-end
wrenches.
NOTE: The nut of the backshell has inspection holes to examine the interface bet
ween the backshell or an adaptor and the connector teeth. After mating E
MI backshell with the connector, the adaptor must not move in the nut (Ri
ght teeth position).
Make a red paint line-mark with frangible paint Varnish Polyurethane_- Marking Str
ucture (Material Ref. 04SAB2)Ref. ESPM 20-51-50-02.
- Slide the backshell then the sealing sleeve on the cable.Ref. Fig. Backshell, E
nd Piece and Conduit Fitting - Special Installation Procedure - ABS2412
- Crimp the contact on the cable with the related contact.
- Engage the contact in the cavity of connector.
- Install the sealing sleeve into the cavity.
- TORQUE the backshell to the applicable values with the applicable open-end
wrenches.
NOTE: The nut of the backshell has inspection holes to examine the interfac
e between the backshell or an adaptor and the connector teeth. After
mating EMI backshell with the connector, the adaptor must not move
in the nut (Right teeth position).
1 ABS0638
TORQUE VALUES
SHELL SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.15 m.daN (13.27 0.20 m.daN (17.70 0.25 m.daN (22.12
08
lbf.in) lbf.in) lbf.in)
0.15 m.daN (13.27 0.20 m.daN (17.70 0.25 m.daN (22.12
10
lbf.in) lbf.in) lbf.in)
0.23 m.daN (20.35 0.30 m.daN (26.55 0.37 m.daN (32.74
12
lbf.in) lbf.in) lbf.in)
0.23 m.daN (20.35 0.30 m.daN (26.55 0.37 m.daN (32.74
14
lbf.in) lbf.in) lbf.in)
0.23 m.daN (20.35 0.30 m.daN (26.55 0.37 m.daN (32.74
16
lbf.in) lbf.in) lbf.in)
0.30 m.daN (26.55 0.40 m.daN (35.40 0.50 m.daN (44.25
18
lbf.in) lbf.in) lbf.in)
0.30 m.daN (26.55 0.40 m.daN (35.40 0.50 m.daN (44.25
20
lbf.in) lbf.in) lbf.in)
0.56 m.daN (49.56 0.75 m.daN (66.37 0.93 m.daN (82.30
22
lbf.in) lbf.in) lbf.in)
0.56 m.daN (49.56 0.75 m.daN (66.37 0.93 m.daN (82.30
24
lbf.in) lbf.in) lbf.in)
2 ABS1896-003
TORQUE VALUES
SHELL SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.25 m.daN (22.12 0.28 m.daN (24.78 0.30 m.daN (26.55
08
lbf.in) lbf.in) lbf.in)
0.25 m.daN (22.12 0.28 m.daN (24.78 0.30 m.daN (26.55
09
lbf.in) lbf.in) lbf.in)
0.25 m.daN (22.12 0.28 m.daN (24.78 0.30 m.daN (26.55
10
lbf.in) lbf.in) lbf.in)
0.25 m.daN (22.12 0.28 m.daN (24.78 0.30 m.daN (26.55
11
lbf.in) lbf.in) lbf.in)
0.25 m.daN (22.12 0.30 m.daN (26.55 0.35 m.daN (30.97
12
lbf.in) lbf.in) lbf.in)
0.25 m.daN (22.12 0.30 m.daN (26.55 0.35 m.daN (30.97
13
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
14
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
15
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
16
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
17
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
18
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
19
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
20
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
21
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
22
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
23
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
24
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
25
lbf.in) lbf.in) lbf.in)
0.90 m.daN (79.65 0.95 m.daN (84.07 1.00 m.daN (88.50
28
lbf.in) lbf.in) lbf.in)
3 ABS2216
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
TORQUE VALUES
SHELL SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.25 m.daN (22.12 0.28 m.daN (24.78 0.30 m.daN (26.55
09
lbf.in) lbf.in) lbf.in)
0.25 m.daN (22.12 0.28 m.daN (24.78 0.30 m.daN (26.55
11
lbf.in) lbf.in) lbf.in)
0.25 m.daN (22.12 0.30 m.daN (26.55 0.35 m.daN (30.97
13
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
15
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
17
lbf.in) lbf.in) lbf.in)
0.45 m.daN (39.82 0.50 m.daN (44.25 0.55 m.daN (48.67
19
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
21
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
23
lbf.in) lbf.in) lbf.in)
0.65 m.daN (57.52 0.70 m.daN (61.95 0.75 m.daN (66.37
25
lbf.in) lbf.in) lbf.in)
4 ABS2412
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
0.25 m.daN (22.12 lbf.in) 0.28 m.daN (24.78 lbf.in) 0.30 m.daN (26.55 lbf.in)
5 E0080
TORQUE VALUES
BACKSHELL SIZE
ASSEMBLY LOCKING
CODE
MIN. NOM. MAX.
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
08
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
10
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
12
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
14
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
16
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
18
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
20
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
22
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
24
4 lbf.in) 0 lbf.in) 4 lbf.in)
6 NSA938025
TORQUE VALUES
SHELL SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
08
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
10
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
12
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
14
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
16
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
18
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
20
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
22
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
24
4 lbf.in) 0 lbf.in) 4 lbf.in)
7 NSA938112
TORQUE VALUES
SHELL SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.395 m.daN (34.9 0.598 m.daN (52.9 0.621 m.daN (54.9
08
6 lbf.in) 2 lbf.in) 6 lbf.in)
0.395 m.daN (34.9 0.598 m.daN (52.9 0.621 m.daN (54.9
10
6 lbf.in) 2 lbf.in) 6 lbf.in)
0.452 m.daN (40.0 0.565 m.daN (50.0 0.678 m.daN (60.0
12
0 lbf.in) 0 lbf.in) 0 lbf.in)
0.452 m.daN (40.0 0.565 m.daN (50.0 0.678 m.daN (60.0
14
0 lbf.in) 0 lbf.in) 0 lbf.in)
0.452 m.daN (40.0 0.565 m.daN (50.0 0.678 m.daN (60.0
16
0 lbf.in) 0 lbf.in) 0 lbf.in)
0.452 m.daN (40.0 0.565 m.daN (50.0 0.678 m.daN (60.0
18
0 lbf.in) 0 lbf.in) 0 lbf.in)
0.452 m.daN (40.0 0.565 m.daN (50.0 0.678 m.daN (60.0
20
0 lbf.in) 0 lbf.in) 0 lbf.in)
0.904 m.daN (80.0 1.017 m.daN (90.0 1.130 m.daN (100.
22
0 lbf.in) 0 lbf.in) 00 lbf.in)
0.904 m.daN (80.0 1.017 m.daN (90.0 1.130 m.daN (100.
24
0 lbf.in) 0 lbf.in) 00 lbf.in)
(2) ABS0090, ABS0126, ABS0587, ABS0872, ABS1635, ABS1649, ABS2211, E0020, E0199, E0344,
E0455, E0549, E0580, E0617, E0618, E0850, E0851, EN3660-004, EN3660-005, EN3660-020, E
N3660-021, NSA938150, NSA938155, NSA938163 and NSA938921 Backshells
NOTE: E0199 is inactive for new design and procurement after November 2006. E0199 is supe
rseded by EN3660-003, EN3660-004, and EN3660-005.
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - ABS163
5
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - ABS164
9
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2211
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - E0199
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - E0580
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - E0617
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - E0618
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description - EN3660-017, EN3660-018,
EN3660-019, EN3660-020 and EN3660-021
Ref. Fig. Backshell, End Piece and Conduit Fitting - Example of Installation - E0080, NSA938003
and NSA938150
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - NSA938
163
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description - NSA938921
(a) P/N identification
MATERIAL - PROTECT
STANDARD P/N VARIANT BACKSHELL NUMBER
ION
E0617 A 13 N
E0618 A 13 N
1 = NO NUT W
ITH 3 HOLES F
MATERIAL CLA VARIANT COD
STANDARD P/ SHELL SIZE CO OR LOCKWIRE
SS CODE (A, K, E (A, B, C OR
N DE 2 = 1 NUT WIT
N OR W) D)
H 4 HOLES FO
R TORQUE
EN3660-004 N 08 A 1
1 Temperature
c For ABS1635
d For E0580
h For NSA938150
2 Type code
a For NSA938163
a For ABS1635
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Chara
cteristics - ABS1635
b For E0199
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Chara
cteristics - E0199
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
a For E0199
DESCRIPTION
BACKSHELL VER
CODE (MATERIAL - PR TYPE
SION
OTECTION)
PASSIVATED STAI
K STAINLESS STEEL 01-02-03
NLESS STEEL
PASSIVATED STAI
NLESS STEEL
HYBRID AND 02-03
NONE (see Note NICKEL-PLATED A
(1)) LUMINUM ALLOY
PASSIVATED STAI
STAINLESS STEEL 02-03
NLESS STEEL
PASSIVATED STAI
NLESS STEEL
H HYBRID AND 02-03
NICKEL-PLATED A
LUMINUM ALLOY
Note (1): It is permitted to use the hybrid backshells if the stainless steel b
ackshells are not easy to procure.
5 Material code
a For ABS1635
b For ABS2211
c For E0580
- K = Stainless Steel/Passivated
- N = Aluminum/Electroless nickel plated
- W = Aluminum/Olive drab cadmium plated.
a For ABS1649
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Chara
cteristics - ABS1649
DIAMETER F
DIAMETER E ± 0.30 mm (0.0 DIAMETER G
SHELL 1 in.)
TYPE C
SIZE C
ODE ENTRY ENTRY ENTRY ENTRY ENTRY ENTRY
ODE
SIZE 0 SIZE 0 SIZE 0 SIZE 0 SIZE 0 SIZE 0
1 2 1 2 1 2
8.90 m 6.40 m 10.00 m
08 - m (0.35 - m (0.25 - m (0.39
in.) in.) in.)
10.50 m 7.90 m 11.60 m
10 - m (0.41 - m (0.31 - m (0.46
in.) in.) in.)
10.50 m 13.70 m 7.90 m 11.10 m 11.60 m 14.80 m
12 m (0.41 m (0.54 m (0.31 m (0.44 m (0.46 m (0.58
in.) in.) in.) in.) in.) in.)
13.70 m 16.80 m 11.10 m 14.30 m 14.80 m 18.00 m
A = ST
14 m (0.54 m (0.66 m (0.44 m (0.56 m (0.58 m (0.71
RAIGH
in.) in.) in.) in.) in.) in.)
T
B = 45 15.20 m 18.40 m 12.70 m 15.90 m 16.40 m 19.60 m
DEGRE 16 m (0.60 m (0.72 m (0.50 m (0.63 m (0.65 m (0.77
ES in.) in.) in.) in.) in.) in.)
C = 90
18.40 m 21.60 m 15.90 m 19.10 m 19.60 m 22.70 m
DEGRE
18 m (0.72 m (0.85 m (0.63 m (0.75 m (0.77 m (0.77
ES
in.) in.) in.) in.) in.) in.)
18.40 m 23.20 m 15.90 m 20.60 m 19.60 m 24.30 m
20 m (0.72 m (0.91 m (0.63 m (0.81 m (0.77 m (0.96
in.) in.) in.) in.) in.) in.)
20.00 m 26.40 m 17.50 m 23.80 m 21.10 m 27.50 m
22 m (0.79 m (1.04 m (0.69 m (0.94 m (0.83 m (1.08
in.) in.) in.) in.) in.) in.)
21.60 m 27.90 m 19.10 m 25.40 m 22.70 m 29.10 m
24 m (0.85 m (1.10 m (0.75 m (1.00 m (0.89 m (1.15
in.) in.) in.) in.) in.) in.)
7 Treatment code
a For ABS1649
8 Backshell number
a For E0580
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Chara
cteristics - E0580
1.57 mm (0.06 i
01 3.18 mm (0.13 in.) 10
n.)
3.16 mm (0.12 i
02 6.35 mm (0.25 in.) 12
n.)
6.35 mm (0.25 i
03 9.53 mm (0.38 in.) 14
n.)
6.35 mm (0.25 i
04 12.70 mm (0.50 in.) 16
n.)
9.52 mm (0.37 i
05 15.88 mm (0.63 in.) 18
n.)
12.70 mm (0.50 i
06 19.05 mm (0.75 in.) 20
n.)
15.88 mm (0.63 i
07 22.23 mm (0.88 in.) 22
n.)
15.88 mm (0.63 i
08 25.40 mm (1.00 in.) 24
n.)
19.05 mm (0.75 i
09 28.58 mm (1.13 in.) 28
n.)
22.23 mm (0.88 i
10 31.75 mm (1.25 in.) 32
n.)
10 Lockwire code
a For E0580
11 Variant
12 Material - protection
a For E0617
b For E0618
c For NSA938163
The shell size codes are 08, 10, 12, 14, 16, 18, 20, 22 and 24.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
a For NSA938921
- Install the backshell on the cables before you connect them to the connector.
- If necessary, safety the connector Ref. ESPM 20-51-12-02.
- When the clamp diameter is larger than the diameter of the harness you will attach,
wind:
- Silicone tape NSA935403 (but not in fuel areas), or
- Self-adhesive tape ASNA5107 (for pressurized and not pressurized areas) aro
und the harness so the clamp holds the harness correctly.
- Attach the harness to the backshell with the clamp.
NOTE: The clamp must touch and be held on the backshell by two screws.
- Screw the backshell on the connector.
- Tighten the backshell, refer to paragraph 2.A.(5).
- TORQUE the backshell attachment and assembly to the applicable values.
- Strip the cable to the correct length in relation to the type of backshell you will insta
ll.
(e) Special procedure for E0199, E0455 and EN3660 backshells installed with pressure seals
Ref. Fig. Backshell, End Piece and Conduit Fitting - Special Installation Procedure - E0199,
E0455 and EN3660
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
1 When the diameter of the harness is smaller than the diameter of the backshell:
- You must install silicone tape NSA935403 (thick tape) or ASNA5107 (thin tap
e) around the cable harness for mechanical protection and padding.
2 When the diameter of the harness is larger than the diameter of the backshell:
NOTE: When a backshell does the electrical continuity, you must not use sp
acers. The half-clamp(s) must directly touch the backshell body.
(f) Special procedure for EN3660 (or similar) with open sleeve EN6049–006/007
1 ABS0872
TORQUE VALUES
SHELL SI
ATTACHMENT ASSEMBLY LOCKING
ZE CODE
MIN. NOM. MAX. MIN. NOM. MAX.
12
14
18 TORQUE VALUES, AS APPLICABLE
TO THE CONFIGURATION OF THE TIGHTEN WITH STRAP WRENCH O
20
SCREW/NUT/WASHER, ARE USED R WITH SOFT JAW PLIERS.
20L FOR ITS/THEIR INSTALLATION.
22
22L
2 ABS1635
TORQUE VALUES
SHELL SIZE C
ATTACHMENT ASSEMBLY LOCKING
ODE
MIN. NOM. MAX. MIN. NOM. MAX.
0.056 m. 0.068 m. 0.079 m. 0.339 m.d 0.395 m. 0.452 m.
08 daN (4.9 daN (6.0 daN (6.9 aN (30.00 daN (34. daN (40.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 96 lbf.in) 00 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.339 m.d 0.395 m. 0.452 m.
10 daN (4.9 daN (6.0 daN (6.9 aN (30.00 daN (34. daN (40.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 96 lbf.in) 00 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.400 m.d 0.455 m. 0.510 m.
12 daN (4.9 daN (6.0 daN (6.9 aN (35.40 daN (40. daN (45.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 27 lbf.in) 13 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.400 m.d 0.455 m. 0.510 m.
14 daN (4.9 daN (6.0 daN (6.9 aN (35.40 daN (40. daN (45.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 27 lbf.in) 13 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.400 m.d 0.455 m. 0.510 m.
16 daN (4.9 daN (6.0 daN (6.9 aN (35.40 daN (40. daN (45.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 27 lbf.in) 13 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.400 m.d 0.455 m. 0.510 m.
18 daN (4.9 daN (6.0 daN (6.9 aN (35.40 daN (40. daN (45.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 27 lbf.in) 13 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.850 m.d 0.905 m. 0.960 m.
20 daN (4.9 daN (6.0 daN (6.9 aN (75.22 daN (80. daN (84.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 09 lbf.in) 96 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.850 m.d 0.905 m. 0.960 m.
22 daN (4.9 daN (6.0 daN (6.9 aN (75.22 daN (80. daN (84.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 09 lbf.in) 96 lbf.in)
0.056 m. 0.068 m. 0.079 m. 0.850 m.d 0.905 m. 0.960 m.
24 daN (4.9 daN (6.0 daN (6.9 aN (75.22 daN (80. daN (84.
6 lbf.in) 2 lbf.in) 9 lbf.in) lbf.in) 09 lbf.in) 96 lbf.in)
3 ABS1649
TORQUE VALUES
SHELL SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.34 m.daN (30.09 0.40 m.daN (35.40 0.45 m.daN (39.82
08
lbf.in) lbf.in) lbf.in)
0.34 m.daN (30.09 0.40 m.daN (35.40 0.45 m.daN (39.82
10
lbf.in) lbf.in) lbf.in)
0.40 m.daN (35.40 0.46 m.daN (40.71 0.51 m.daN (45.13
12
lbf.in) lbf.in) lbf.in)
0.40 m.daN (35.40 0.46 m.daN (40.71 0.51 m.daN (45.13
14
lbf.in) lbf.in) lbf.in)
0.40 m.daN (35.40 0.46 m.daN (40.71 0.51 m.daN (45.13
16
lbf.in) lbf.in) lbf.in)
0.40 m.daN (35.40 0.46 m.daN (40.71 0.51 m.daN (45.13
18
lbf.in) lbf.in) lbf.in)
0.85 m.daN (75.22 0.90 m.daN (79.65 0.96 m.daN (84.96
20
lbf.in) lbf.in) lbf.in)
0.85 m.daN (75.22 0.90 m.daN (79.65 0.96 m.daN (84.96
22
lbf.in) lbf.in) lbf.in)
0.85 m.daN (75.22 0.90 m.daN (79.65 0.96 m.daN (84.96
24
lbf.in) lbf.in) lbf.in)
4 ABS2211
TORQUE VALUES
SHELL SI
ATTACHMENT ASSEMBLY LOCKING
ZE CODE
MIN. NOM. MAX. MIN. NOM. MAX.
0.08 m.da 0.09 m.da 0.10 m.da
TIGHTEN WITH STRAP WRENCH O
28 N (7.08 lb N (7.96 lb N (8.85 lb
R WITH SOFT JAW PLIERS.
f.in) f.in) f.in)
5 E0199
TORQUE VALUES
DESIGNATIO
ATTACHMENT ASSEMBLY LOCKING
N
MIN. NOM. MAX. MIN. NOM. MAX.
TIGHTEN WITH STRAP WRENCH OR
BACKSHELL - - -
WITH SOFT JAW PLIERS.
0.08 m. 0.09 m.
0.10 m.
BACKSHELL C daN (7. daN (7.
daN (8.8 - - -
LAMP SCREWS 08 lbf.i 96 lbf.i
5 lbf.in)
n) n)
6 E0455
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
TORQUE VALUES
ATTACHMENT ASSEMBLY LOCKING
MIN. NOM. MAX. MIN. NOM. MAX.
0.08 m.daN 0.09 m.daN 0.10 m.daN TIGHTEN WITH STRAP WRENCH OR WIT
(7.08 lbf.in) (7.96 lbf.in) (8.85 lbf.in) H SOFT JAW PLIERS.
7 E0549
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
TIGHTEN WITH STRAP WRENCH OR WITH SOFT JAW PLIERS.
8 E0580
TORQUE VALUES
BACKSHE END-FITT
DESIGNA ASSEMBLY LOCKIN
LL NUMBE ING CODE ATTACHMENT
TION G
R NUMBER
MIN. NOM. MAX. MIN. NOM. MAX.
0.050 0.053 0.056 0.848 0.904 0.961
m.da m.da m.da m.da m.da m.da
BACKSHEL
20 04 N (4.4 N (4.6 N (4.9 N (75. N (80. N (85.
L
2 lbf.i 9 lbf.i 6 lbf.i 04 lbf. 00 lbf. 04 lbf.
n) n) n) in) in) in)
0.450 0.565 0.680
BACKSHEL
m.da m.da m.da
L END-FITT
20 04 - - - N (39. N (50. N (60.
ING TYPE
82 lbf. 00 lbf. 18 lbf.
CODE
in) in) in)
TORQUE VALUES
BACKSHE
LL NUMB ATTACHMENT ASSEMBLY LOCKING
ER
MIN. NOM. MAX. MIN. NOM. MAX.
0.08 m.da 0.09 m.da 0.10 m.da 0.34 m.da 0.40 m.da 0.45 m.da
9 N (7.08 lb N (7.96 lb N (8.85 lb N (30.09 l N (35.40 l N (39.82 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.34 m.da 0.40 m.da 0.45 m.da
11 N (7.08 lb N (7.96 lb N (8.85 lb N (30.09 l N (35.40 l N (39.82 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.40 m.da 0.46 m.da 0.51 m.da
13 N (7.08 lb N (7.96 lb N (8.85 lb N (35.40 l N (40.71 l N (45.13 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.40 m.da 0.46 m.da 0.51 m.da
15 N (7.08 lb N (7.96 lb N (8.85 lb N (35.40 l N (40.71 l N (45.13 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.40 m.da 0.46 m.da 0.51 m.da
17 N (7.08 lb N (7.96 lb N (8.85 lb N (35.40 l N (40.71 l N (45.13 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.40 m.da 0.46 m.da 0.51 m.da
19 N (7.08 lb N (7.96 lb N (8.85 lb N (35.40 l N (40.71 l N (45.13 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.85 m.da 0.90 m.da 0.96 m.da
21 N (7.08 lb N (7.96 lb N (8.85 lb N (75.22 l N (79.65 l N (84.96 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.85 m.da 0.90 m.da 0.96 m.da
23 N (7.08 lb N (7.96 lb N (8.85 lb N (75.22 l N (79.65 l N (84.96 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
0.08 m.da 0.09 m.da 0.10 m.da 0.85 m.da 0.90 m.da 0.96 m.da
25 N (7.08 lb N (7.96 lb N (8.85 lb N (75.22 l N (79.65 l N (84.96 l
f.in) f.in) f.in) bf.in) bf.in) bf.in)
TORQUE VALUES
SHELL S MATERIA
IZE COD L CLASS C ATTACHMENT ASSEMBLY LOCKING
E ODE
MIN. NOM. MAX. MIN. NOM. MAX.
0.40 m. 0.45 m. 0.50 m.
0.08 m. 0.09 m. 0.10 m.
daN (35. daN (39. daN (44.
08 N daN (7.0 daN (7.9 daN (8.8
40 lbf.i 82 lbf.i 25 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.40 m. 0.45 m. 0.50 m.
0.08 m. 0.09 m. 0.10 m.
daN (35. daN (39. daN (44.
10 N daN (7.0 daN (7.9 daN (8.8
40 lbf.i 82 lbf.i 25 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.40 m. 0.45 m. 0.50 m.
0.08 m. 0.09 m. 0.10 m.
daN (35. daN (39. daN (44.
12 N daN (7.0 daN (7.9 daN (8.8
40 lbf.i 82 lbf.i 25 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.40 m. 0.45 m. 0.50 m.
0.08 m. 0.09 m. 0.10 m.
daN (35. daN (39. daN (44.
14 N daN (7.0 daN (7.9 daN (8.8
40 lbf.i 82 lbf.i 25 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.40 m. 0.45 m. 0.50 m.
0.08 m. 0.09 m. 0.10 m.
daN (35. daN (39. daN (44.
16 N daN (7.0 daN (7.9 daN (8.8
40 lbf.i 82 lbf.i 25 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.40 m. 0.45 m. 0.50 m.
0.08 m. 0.09 m. 0.10 m.
daN (35. daN (39. daN (44.
18 N daN (7.0 daN (7.9 daN (8.8
40 lbf.i 82 lbf.i 25 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.85 m. 0.90 m. 0.95 m.
0.08 m. 0.09 m. 0.10 m.
daN (75. daN (79. daN (84.
20 N daN (7.0 daN (7.9 daN (8.8
22 lbf.i 65 lbf.i 07 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.85 m. 0.90 m. 0.95 m.
0.08 m. 0.09 m. 0.10 m.
daN (75. daN (79. daN (84.
22 N daN (7.0 daN (7.9 daN (8.8
22 lbf.i 65 lbf.i 07 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
0.85 m. 0.90 m. 0.95 m.
0.08 m. 0.09 m. 0.10 m.
daN (75. daN (79. daN (84.
24 N daN (7.0 daN (7.9 daN (8.8
22 lbf.i 65 lbf.i 07 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
1.31 m. 1.36 m. 1.41 m.
0.08 m. 0.09 m. 0.10 m.
daN (11 daN (12 daN (12
28 N daN (7.0 daN (7.9 daN (8.8
5.93 lbf. 0.35 lbf. 4.78 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
0.58 m. 0.63 m. 0.68 m.
0.08 m. 0.09 m. 0.10 m.
daN (51. daN (55. daN (60.
08 K daN (7.0 daN (7.9 daN (8.8
33 lbf.i 75 lbf.i 18 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
TORQUE VALUES
SHELL S MATERIA
IZE COD L CLASS C ATTACHMENT ASSEMBLY LOCKING
E ODE
MIN. NOM. MAX. MIN. NOM. MAX.
0.81 m. 0.86 m. 0.91 m.
0.08 m. 0.09 m. 0.10 m.
daN (71. daN (76. daN (80.
10 K daN (7.0 daN (7.9 daN (8.8
68 lbf.i 11 lbf.i 53 lbf.i
8 lbf.in) 6 lbf.in) 5 lbf.in)
n) n) n)
1.17 m. 1.22 m. 1.27 m.
0.08 m. 0.09 m. 0.10 m.
daN (10 daN (10 daN (11
12 K daN (7.0 daN (7.9 daN (8.8
3.54 lbf. 7.96 lbf. 2.39 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
1.26 m. 1.31 m. 1.36 m.
0.08 m. 0.09 m. 0.10 m.
daN (11 daN (11 daN (12
14 K daN (7.0 daN (7.9 daN (8.8
1.50 lbf. 5.93 lbf. 0.35 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
1.26 m. 1.31 m. 1.36 m.
0.08 m. 0.09 m. 0.10 m.
daN (11 daN (11 daN (12
16 K daN (7.0 daN (7.9 daN (8.8
1.50 lbf. 5.93 lbf. 0.35 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
1.26 m. 1.31 m. 1.36 m.
0.08 m. 0.09 m. 0.10 m.
daN (11 daN (11 daN (12
18 K daN (7.0 daN (7.9 daN (8.8
1.50 lbf. 5.93 lbf. 0.35 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
1.49 m. 1.54 m. 1.59 m.
0.08 m. 0.09 m. 0.10 m.
daN (13 daN (13 daN (14
20 K daN (7.0 daN (7.9 daN (8.8
1.86 lbf. 6.28 lbf. 0.71 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
1.49 m. 1.54 m. 1.59 m.
0.08 m. 0.09 m. 0.10 m.
daN (13 daN (13 daN (14
22 K daN (7.0 daN (7.9 daN (8.8
1.86 lbf. 6.28 lbf. 0.71 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
1.49 m. 1.54 m. 1.59 m.
0.08 m. 0.09 m. 0.10 m.
daN (13 daN (13 daN (14
24 K daN (7.0 daN (7.9 daN (8.8
1.86 lbf. 6.28 lbf. 0.71 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
1.62 m. 1.67 m. 1.72 m.
0.08 m. 0.09 m. 0.10 m.
daN (14 daN (14 daN (15
28 K daN (7.0 daN (7.9 daN (8.8
3.36 lbf. 7.79 lbf. 2.21 lbf.
8 lbf.in) 6 lbf.in) 5 lbf.in)
in) in) in)
TORQUE VALUES
BACKSHELL CLA
MP SCREWS ATTACHMENT
SIZE CODE
MIN. NOM. MAX.
0.08 m.daN (7.08 l 0.09 m.daN (7.96 l 0.10 m.daN (8.85 l
004
bf.in) bf.in) bf.in)
0.08 m.daN (7.08 l 0.09 m.daN (7.96 l 0.10 m.daN (8.85 l
005
bf.in) bf.in) bf.in)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
TORQUE VALUES
DESIGNATION ATTACHMENT ASSEMBLY LOCKING
MIN. NOM. MAX. MIN. NOM. MAX.
TIGHTEN WITH STRAP WRENC
BACKSHELL - - -
H OR WITH SOFT JAW PLIERS.
0.08 m.d 0.09 m.d 0.10 m.d
BACKSHELL CLAM
aN (7.08 aN (7.96 aN (8.85 - - -
P SCREWS
lbf.in) lbf.in) lbf.in)
12 NSA938163
TORQUE VALUES
SHELL SIZ DESIGNAT
ATTACHMENT ASSEMBLY LOCKING
E CODE ION
MIN. NOM. MAX. MIN. NOM. MAX.
0.040 0.045 0.395 0.598 0.621
0.050 m.
m.daN m.daN m.daN m.daN m.daN
08 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (34.96 l (52.92 l (54.96 l
2 lbf.in)
f.in) f.in) bf.in) bf.in) bf.in)
0.040 0.045 0.395 0.598 0.621
0.050 m.
m.daN m.daN m.daN m.daN m.daN
10 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (34.96 l (52.92 l (54.96 l
2 lbf.in)
f.in) f.in) bf.in) bf.in) bf.in)
0.040 0.045 0.452 0.565 0.678
0.050 m.
m.daN m.daN m.daN m.daN m.daN
12 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (40.00 l (50.00 l (60.00 l
2 lbf.in)
f.in) f.in) bf.in) bf.in) bf.in)
0.040 0.045 0.452 0.565 0.678
0.050 m.
m.daN m.daN m.daN m.daN m.daN
14 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (40.00 l (50.00 l (60.00 l
2 lbf.in)
f.in) f.in) bf.in) bf.in) bf.in)
0.040 0.045 0.452 0.565 0.678
0.050 m.
m.daN m.daN m.daN m.daN m.daN
16 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (40.00 l (50.00 l (60.00 l
2 lbf.in)
f.in) f.in) bf.in) bf.in) bf.in)
0.040 0.045 0.452 0.565 0.678
0.050 m.
m.daN m.daN m.daN m.daN m.daN
18 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (40.00 l (50.00 l (60.00 l
2 lbf.in)
f.in) f.in) bf.in) bf.in) bf.in)
0.040 0.045 0.452 0.565 0.678
0.050 m.
m.daN m.daN m.daN m.daN m.daN
20 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (40.00 l (50.00 l (60.00 l
2 lbf.in)
f.in) f.in) bf.in) bf.in) bf.in)
0.040 0.045 0.904 1.017 1.130
0.050 m.
m.daN m.daN m.daN m.daN m.daN
22 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (80.00 l (90.00 l (100.00
2 lbf.in)
f.in) f.in) bf.in) bf.in) lbf.in)
0.040 0.045 0.904 1.017 1.130
0.050 m.
m.daN m.daN m.daN m.daN m.daN
24 BACKSHELL daN (4.4
(3.54 lb (3.98 lb (80.00 l (90.00 l (100.00
2 lbf.in)
f.in) f.in) bf.in) bf.in) lbf.in)
0.040 0.045
BACKSHELL 0.050 m.
m.daN m.daN
- CLAMP SCR daN (4.4 - - -
(3.54 lb (3.98 lb
EWS 2 lbf.in)
f.in) f.in)
13 NSA938921
TORQUE VALUES
SIZE CODE
ATTACHMENT ASSEMBLY LOCKING
NUMBER
MIN. NOM. MAX. MIN. NOM. MAX.
0.08 m.d 0.09 m.d 0.10 m.d 0.58 m.d 0.63 m.d 0.68 m.d
8A aN (7.08 l aN (7.96 l aN (8.85 l aN (51.33 aN (55.75 aN (60.18
bf.in) bf.in) bf.in) lbf.in) lbf.in) lbf.in)
0.08 m.d 0.09 m.d 0.10 m.d 1.17 m.d 1.22 m.d 1.27 m.d
12A aN (7.08 l aN (7.96 l aN (8.85 l aN (103.5 aN (107.9 aN (112.3
bf.in) bf.in) bf.in) 4 lbf.in) 6 lbf.in) 9 lbf.in)
0.08 m.d 0.09 m.d 0.10 m.d 1.25 m.d 1.30 m.d 1.35 m.d
16A aN (7.08 l aN (7.96 l aN (8.85 l aN (110.6 aN (115.0 aN (119.4
bf.in) bf.in) bf.in) 2 lbf.in) 4 lbf.in) 7 lbf.in)
(3) ABS0271, ABS0517, ABS0518, ABS1057, ABS1452, ABS1513, ABS1870, E0021, E0515, EN3660
-003 and NSA938003
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description - ABS0271
Ref. Fig. Backshell, End Piece and Conduit Fitting - Layout - ABS1452
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Identification - ABS1870
Ref. Fig. Backshell, End Piece and Conduit Fitting - Example of Installation - E0080, NSA938003
and NSA938150
(a) P/N identification
MATERIAL CO
DE
F = SHELLS OF
CONNECTOR A TYPE CODE
STANDARD P/ SHELL SIZE CO
ND BACKSHEL B = BACKSHEL LAYOUT CODE
N DE
L L
NO CODE = BA
CKSHELL INSE
RT
ABS1870 F 20 B 04
1 = NO NUT W
ITH 3 HOLES F
MATERIAL CO VARIANT COD
STANDARD P/ SHELL SIZE CO OR LOCKWIRE
DE E (A, B, C OR
N DE 2 = 1 NUT WIT
A, K, N OR W D)
H 4 HOLES FO
R TORQUE
EN3660-003 N 08 A 1
1 Temperature
a For ABS0271
c For ABS1057
d For ABS1452
e For ABS1870
f For EN3660-003
NOTE: The insert is a part of the backshell. You cannot use the insert independen
tly.
(c) Shell size codes and installation procedure for EN3660-003 backshell
NOTE: The removal of the backshell (for example, ABS1452 or ABS1513) protecti
on ring is necessary when the backshell is installed with a spacer.
- Slide the cables, without the contacts, through the shell and the thermoplasti
c insert. Use the correct side of the backshell assembly.
Ref. Fig. Backshell, End Piece and Conduit Fitting - Layout - ABS1452
If necessary, slide the sealing sleeves ABS0992 onto the cables.
- Install the contacts on the cable (strip the cable, crimp the contacts).
- Engage the contacts on the connector.
- Engage the sealing sleeves in the grommet of the connector.
- Slide the insert onto the sealing sleeves ABS0992 until it covers the gromme
t.
- Install the metallic shell on the insert.
- TORQUE the backshell to the applicable values.
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation of Backshell - ABS18
70
- Configuration 1
- Wind 4 turns of black self-adhesive tape ASNA5107 below the backshell
clamp to increase the harness diameter and get a better retention.
- TORQUE the two screws with a screwdriver with a PHILIPS PH1 tip to th
e applicable values.
- Configuration 2
- TORQUE the two screws with a screwdriver with a PHILIPS PH1 tip to th
e applicable values.
- TORQUE the backshell to the applicable values.
1 ABS0271
TORQUE VALUES
SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
08
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
10
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
12
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
14
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
16
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
18
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
20
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
22
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
24
4 lbf.in) 0 lbf.in) 4 lbf.in)
2 ABS1057
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
0.339 m.daN (30.00 lbf.i 0.395 m.daN (34.96 lbf.i 0.452 m.daN (40.00 lbf.i
n) n) n)
3 ABS1452
TORQUE VALUES
SIZE CODE TYPE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
08 A
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
18 A
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.85 m.daN (7 0.90 m.daN (7 0.95 m.daN (8
20 A
5.22 lbf.in) 9.65 lbf.in) 4.07 lbf.in)
TIGHTEN WITH STRAP WRENCH OR WITH SOFT
20 B
JAW PLIERS.
0.85 m.daN (7 0.90 m.daN (7 0.95 m.daN (8
24 A
5.22 lbf.in) 9.65 lbf.in) 4.07 lbf.in)
0.95 m.daN (8 1.00 m.daN (8 1.05 m.daN (9
28 A
4.07 lbf.in) 8.50 lbf.in) 2.92 lbf.in)
TIGHTEN WITH STRAP WRENCH OR WITH SOFT
28 B
JAW PLIERS.
4 ABS1870
For the applicable torque values Ref. ESPM 20-44-16-01.
5 EN3660-003
TORQUE VALUES
SHELL SIZE C MATERIAL CO
ASSEMBLY LOCKING
ODE DE
MIN. NOM. MAX.
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
08 A AND N
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
10 A AND N
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
12 A AND N
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
14 A AND N
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
16 A AND N
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.40 m.daN (3 0.45 m.daN (3 0.50 m.daN (4
18 A AND N
5.40 lbf.in) 9.82 lbf.in) 4.25 lbf.in)
0.85 m.daN (7 0.90 m.daN (7 0.95 m.daN (8
20 A AND N
5.22 lbf.in) 9.65 lbf.in) 4.07 lbf.in)
0.85 m.daN (7 0.90 m.daN (7 0.95 m.daN (8
22 A AND N
5.22 lbf.in) 9.65 lbf.in) 4.07 lbf.in)
0.85 m.daN (7 0.90 m.daN (7 0.95 m.daN (8
24 A AND N
5.22 lbf.in) 9.65 lbf.in) 4.07 lbf.in)
1.31 m.daN (1 1.36 m.daN (1 1.41 m.daN (1
28 A AND N
15.93 lbf.in) 20.35 lbf.in) 24.78 lbf.in)
0.58 m.daN (5 0.63 m.daN (5 0.68 m.daN (6
08 K
1.33 lbf.in) 5.75 lbf.in) 0.18 lbf.in)
0.81 m.daN (7 0.86 m.daN (7 0.91 m.daN (8
10 K
1.68 lbf.in) 6.11 lbf.in) 0.53 lbf.in)
1.17 m.daN (1 1.22 m.daN (1 1.27 m.daN (1
12 K
03.54 lbf.in) 07.96 lbf.in) 12.39 lbf.in)
1.26 m.daN (1 1.31 m.daN (1 1.36 m.daN (1
14 K
11.50 lbf.in) 15.93 lbf.in) 20.35 lbf.in)
1.26 m.daN (1 1.31 m.daN (1 1.36 m.daN (1
16 K
11.50 lbf.in) 15.93 lbf.in) 20.35 lbf.in)
1.26 m.daN (1 1.31 m.daN (1 1.36 m.daN (1
18 K
11.50 lbf.in) 15.93 lbf.in) 20.35 lbf.in)
1.49 m.daN (1 1.54 m.daN (1 1.59 m.daN (1
20 K
31.86 lbf.in) 36.28 lbf.in) 40.71 lbf.in)
1.49 m.daN (1 1.54 m.daN (1 1.59 m.daN (1
22 K
31.86 lbf.in) 36.28 lbf.in) 40.71 lbf.in)
1.49 m.daN (1 1.54 m.daN (1 1.59 m.daN (1
24 K
31.86 lbf.in) 36.28 lbf.in) 40.71 lbf.in)
1.62 m.daN (1 1.67 m.daN (1 1.72 m.daN (1
28 K
43.36 lbf.in) 47.79 lbf.in) 52.21 lbf.in)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
6 NSA938003
TORQUE VALUES
SHELL CODE NUM
ASSEMBLY LOCKING
BER
MIN. NOM. MAX.
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
08
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.339 m.daN (30.0 0.395 m.daN (34.9 0.452 m.daN (40.0
10
0 lbf.in) 6 lbf.in) 0 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
12
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
14
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
16
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.396 m.daN (35.0 0.452 m.daN (40.0 0.509 m.daN (45.0
18
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
20
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
22
4 lbf.in) 0 lbf.in) 4 lbf.in)
0.848 m.daN (75.0 0.904 m.daN (80.0 0.961 m.daN (85.0
24
4 lbf.in) 0 lbf.in) 4 lbf.in)
1 Temperature
2 Type code
- A and B.
- Step 1:Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure AB
S2133-004
- Slide the sleeve adaptor, sealing grommet and backshell body on the cables.
- Install the contacts ABS2133-005 on the cables and crimp them Ref. ESPM 20
-48-24-01.
- Install a sealing plug E0616BB2000 in the sealing grommet with the head of t
he plug on the connector side for unused cavities.
- Step 2: Install the wired contacts into the connector cavities.
- Step 3: Screw the backshell body to the connector.
- Step 4: Push the sealing grommet into the backshell body and take care to not dam
age the cable size 20.
- Step 5:
- Install the sleeve adaptor on the backshell body.
- Tighten the backshell ABS2133-004 on connector ABS2133-003. For connectio
n procedure of ABS2133-003 Ref. ESPM 20-44-17-01.
TORQUE VALUES
ATTACHMENT ASSEMBLY LOCKING
MIN. NOM. MAX. MIN. NOM. MAX.
TORQUE VALUES, AS APPLICABLE TO THE C
ONFIGURATION OF THE SCREW/NUT/WASH TIGHTEN WITH STRAP WRENCH OR WITH S
ER, ARE USED FOR ITS/THEIR INSTALLATI OFT JAW PLIERS.
ON.
CAUTION: MAKE SURE THAT YOU CORRECTLY TIGHTEN THE BACKSHELL. INCORRECTLY TIG
HTENED BACKSHELL WILL BECOME LOOSE.
(5) Tightening of Circular Backshell
- If the backshell can be tighten on connector side tighten it with a strap wrench and
a dynamometric tool on connector side.
- If the backshell can’t be tighten on connector tighten the backshell with strap wrenc
h and dynamometric tool on backshell side.
- Make sure that the tightening is correct in the direction of the tightening.
NOTE: The circular ring pliers DMC DRP-XX can be used, when the dynamometric tool is
on connector side.
For more informations Ref. ESPM 20-56-54-03.
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation of Cables on Backshells - EN3545-
007SCE and EN3545-007SCG
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Identification ABS2313-005
(a) P/N identification
STANDARD P/ MATERIAL CO
TYPE CODE SIZE CODE FORM CODE
N DE
ABS1239 D 01 A A
1 Temperature
For ABS1696-005:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F) and -65 deg.C
(- 85.00 deg.F).
For ABS1239D:
- Maximum operating temperature is 125 deg.C (257.00 deg.F) and 175 deg.C
(347.00 deg.F).
For ABS2313-005:
- Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
- Maximum operating temperature is 175 deg.C (347.00 deg.F).
2 Material code
a For ABS2313-005
- M = Thermoplastic resin.
NOTE: For rectangular backshell EN3545-007, it is necessary to use cable tie NSA93540
1-03 for the tying of harnesses of diameters1.6 mm (0.06 in.)and20 mm (0.79 i
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
n.).
NOTE: When the contacts are locked into the connector, black self-adhesive tape ASNA5
1072503B is applicable.
- Install the backshell on the cables before you connect them to the connector.
- Install the backshell on the connector in the correct position and direction.
- If there is more than one strain relief on the backshell, the distance between them
must be equal.
- For harness diameter less than 5 mm (0.20 in.) you must install self-adhesive tape
ASNA5107-B or bobbin NSA5539 at the attachment point.
- For EN3545-007 only:
Ref. Fig. Backshell, End Piece and Conduit Fitting - Attachment of Cables on Backshel
l - EN3545-007
- For ABS1696-005 only:
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1696-
005
NOTE: Do not use the bobbin NSA5539 to increase the diameter with cables exter
nally.
- For harness diameter less than 2.5 mm (0.10 in.) you must install a bobbin NSA553
9S for the protection of the cables before you tighten the harness on the backshell
with cable tie NSA935401-03.
- For harness diameter greater than 2.5 mm (0.10 in.) and less than 5 mm (0.20 i
n.), you must wind 2 layers of self-adhesive tape ASNA5107-B around the cable bef
ore you tighten the harness on the backshell with cable tie NSA935401-03.
- For E0393 and EN3545-007 only, for pin contacts, make sure that:
- In the vertical position, the No.1 contact is at the bottom right and the backsh
ell is on the right (view from the front connector).
- In the horizontal position, the No.1 contact is at the top left and the backshell
is on the bottom (view from the front connector).
- For E0393 and EN3545-007 only, for socket contacts, make sure that:
- In the vertical position, the No.1 contact is at the bottom right and the backsh
ell is on the left (view from the front connector).
- In the horizontal position, the No.1 contact is at the top right and the backshel
l is on the bottom (view from the front connector).
- For ABS0364-C and ABS1019-005 only:
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Installatio
n - ABS0364-C and ABS1019-005
- When this type of connector is assembled, you must be very careful when you
install the backshell.
- If installed correctly, the strain relief is easily pushed into the groove and you
can feel it engage at the end.
- If not installed correctly, you can feel a light resistance along the full insertion
length. Also, the cables are pushed to the side, away from the connector axis.
- Attach the harness to the backshell with a cable tie NSA935401.
NOTE: Make sure that the cable tie is at the opposite side of the backshell strain r
elief.
1 ABS1239
TORQUE VALUES
ATTACHMENT
MIN. NOM. MAX.
0.047 m.daN (4.16 lbf.in) 0.050 m.daN (4.42 lbf.in) 0.053 m.daN (4.69 lbf.in)
(2) Backshell Assembly with Screws (ABS0388, ABS0699, ABS0700, ABS1069-003, E0365, E0448 a
nd NSA938422)
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Installation - ABS038
8
(a) P/N identification
PROVISIONING CO
TYPE CODE DE
A = 15 DEG. ANGL SIZE CODE (09 TO A = WITH CABLE T
STANDARD P/N
E 50) IE
B = STRAIGHT NO CODE = WITHO
UT CABLE TIE
ABS0388 A 15 A
TYPE CODE
A = FULL BACKSHELL (SH
STANDARD P/N ELL + COVER) SIZE CODE
B = SHELL
C = COVER
ABS1069-003 A 15
1 Temperature
NOTE: For ABS0699 and ABS0700, before you install the rear cover, it is necessar
y to cut the tab flush with the cable outlet. To do this, it is necessary to us
e the tool AMP726894-1 or equivalent.
- Install the backshell on the cables before you connect them to the connector
(for ABS0388, E0448 and NSA938422 only).
- Install the backshell on the connector.
- Attach the backshell onto the connector with the screws.
- Put silicone tape NSA935403 or equivalent (for example, ASNA5107) on the
harness to give it protection. You can also use glass-fabric adhesive tape ASN
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
2 For ABS1069-003
NOTE: For cables VNC22, VNC24 and WF24, you must first install one
more 30 mm (1.18 in.) shrinkable sleeve E0126-03B or ABS09
16B03 to increase the diameter of the cable.
- Slide the crimp sleeve (3) onto the cable.
- Strip the cable to the length ”A”.
NOTE: The length "A" is related to the installation of the cable in the
backshell. We recommend that you install the cable straight o
nto the backshell (cable exit in front of cable entry). It can be
installed with many shifts to the right or left side. In these cas
es, the stripping length must be longer (see stripping length t
able).
NOTE: With VNC22 and VNC24, a larger length of unstripped cable is
necessary to extract the contacts with the extraction tool with
out damage to the connector.
To keep the longer cable in the backshell, do not use the first output in
a straight line. Use an output with a gap of at least two outputs.
When this exit is already used and a further displacement of the cable e
xit is necessary, strip VNC22 and VNC24 cables to 40 mm (1.57 in.). Ot
herwise, for aluminum cables VNC22 and VNC24, the minimum strippin
g length is 58 mm (2.28 in.).
- Step 2:
- Unwind the braid, comb and bring them to one side of the cable
(for VNC22 and VNC24 only).
- Cut the braid (4) to the length "B" which must be less than 7 mm
(0.28 in.).
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
b Pre-assembly for KB24 or KD24 with a bonding lead, gauges 24, 22 and 20
Ref. Fig. Backshell, End Piece and Conduit Fitting - Cable Stripping and Crimp
ing Tool - ABS1069-003
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - A
BS1069-003 3/15
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - A
BS1069-003 4/15
- Step 1:
Slide a 30 mm (1.18 in.) shrinkable sleeve (1) E0126-04B or ABS0916B
05 (or equivalent) onto the cable (2) and bonding lead (3).
- Slide the crimp sleeve (4) on the cable (2) and bonding lead (3).
- Strip the cable to the length "A".
- Slide the end piece (8) against the expanded braid (5). The braid
must not go on the stop of the end piece.
- Strip the bonding lead to the length "C" which must be the same
as the width of the end piece.
- Step 5: Stretch the braid (5) and the stripped end of the bonding lead
(3) along the end piece (8).
- Step 6: Fully slide the crimp sleeve (4) to the stop of the end piece
(8). The end piece must not move in relation to the braid until the end
of the crimping.
Make sure that the bonding lead is in the correct position.
The braid and the end of the conductor of the bonding lead must be flus
h with the stop of the end piece. If necessary, decrease their length.
Crimp the crimp sleeve with the bonding lead and the braid with crimpi
ng tool CRIMPING TOOL - POSITIONER (M22520-5-01) (81349) and DI
E (M22520-5-07) (81349).
- Step 7: Fully slide the shrinkable sleeve (1) on the crimp sleeve (4) an
d shrink. Start on the end piece side.
- Step 8: Strip the insulation of the conductors and crimp contacts on th
e conductors.
- Step 5: Fully slide the crimp sleeve (3) on the end piece to the stop an
d crimp with M22520-5-01 and M22520-5-07.
The end piece must not move in relation to the braid until the end of th
e crimping.
- Step 6: Fully slide the shrinkable sleeve (1) on the crimp sleeve (3) an
d shrink. Start on the end piece side.
- Step 7: Strip the insulation of the conductors of the two WF24 cables a
nd crimp contacts on the conductors.
NOTE: You can only use WX26 and TK26 cables if two or three cables are c
onnected for one ferrule ABS1069-004.
- Step 1:
Slide a 30 mm (1.18 in.) heat shrinkable sleeve E0718-04 and the crim
p sleeve onto the cables.
- Strip the cables to the length "A".
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - A
BS1069-003 8/15
- Step 1:
Slide a 30 mm (1.18 in.) shrinkable sleeve (1) ABS0916B05 (or equival
ent) onto the two cables.
- Slide the crimp sleeve (2) on the cables.
- Strip the cables to a length of 58 mm (2.28 in.).
- Distress the strands, comb them and move them to one side of t
he cable.
- Cut the strands to a length of 7 mm (0.28 in.).
- If installed, remove the cable protection and cut the filler.
- Fully slide a 15 mm (0.59 in.) shrinkable sleeve (3) E0718-02 on
to the two cables against the expanded braid and shrink.
- Step 2:
- Slide the end piece (4) against the expanded braid.
- Align the braid and make sure it is parallel with the sleeve of the
end piece. Put it in position regularly around its circumference.
The braid must not protrude more than the stop of the end piece.
Cut it, if necessary.
- Fully slide the crimp sleeve on the end piece to the stop of the en
d piece and crimp with crimping tool CRIMPING TOOL - POSITIO
NER (M22520-5-01) (81349) and DIE (M22520-5-07) (81349).
The end piece must not move in relation to the braid until the end
of crimping.
- Step 3: Fully slide the shrinkable sleeve on the crimp sleeve and shrin
k. Start on the end piece side.
- Step 4: Strip the conductors and install contacts on the conductors.
rink.
- Step 7: Slide the end piece (2) ABS1069-004 against the expanded br
aids. The braid must not go on the stop of the crimp sleeve. Cut it, if n
ecessary.
- Step 8: Fully slide the crimp sleeve (3) on the end piece to the stop.
- Step 9: Crimp with the M22520-5-01 and M22520-5-07.
The end piece must not move in relation to the braid until the end of cri
mping.
- Step 10:
- Fully slide the smaller shrinkable sleeve (4) ABS0916B04 at the e
nd of the cable insulation and shrink. Start on the end piece side.
- Fully slide the other shrinkable sleeve (5) ABS0916B05 on the cri
mp sleeve and shrink. Start on the end piece side.
- Strip the insulation of the conductors and crimp the contacts on t
he conductors.
i Final assembly
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - A
BS1069-003 14/15
- Step 1:
For standard cables
- Install each cable as straight as possible on the backshell. When
not specified by drawings, define the cable exits. Define the lengt
h and the bend radii of the cables. If necessary, bending is possib
le but you must cut the cables, in relation to the cable exit used.
NOTE: You must not bend coaxial cables but install them straigh
t into the backshell.
- Strip the cable end and crimp contacts.
- Install a sleeve on all cables that go through one cable exit.
- Then put the wired contacts in a shrinkable sleeve ABS0916 and
shrink it.
- Make sure that the sleeve must not be crimped by the geometry
of the cable exit.
- Engage the contacts in the connector and install the connector in
the backshell.
- Before you attach the cables, make sure that the bend radii are c
orrect inside the backshell.
- Make sure that the cables are tied with cable ties NSA935401.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
- Make sure that the head of the cable tie is on the outer side and i
n the recess of the backshell.
- When you install the end piece on the backshell, make sure that t
he pin of the end piece is on the top. Also make sure that the spr
ing is there and in the correct condition.
- You must close the cable exits that you do not use with cap ABS1
069-005.
- Put the cover on the backshell and tighten the screws.
- Step 2: For pre-assembly cables:
- Install coaxial cables straight into the backshell or as straight as
possible.
- Install each cable as straight as possible into the backshell. If the
subsequent output is already used (for example by a coaxial cabl
e), use the other adjacent outputs.
NOTE: You must close the cable exits that you do not use with c
ap ABS1069-005.
- Put the cover on the backshell.
- TORQUE the assembly to the applicable values.
- Make sure that when you attach the harness and the label, this d
oes not cause damage in the area where cables are crimped or t
wisted.
- Step 2:
Assembly with protective sleeve EN6049
- The branched harness must be divided into many branches.
- The cables related to a cable exit must make a branch. You can p
ut the cables from two adjacent cable exits together in the same
branch.
1 ABS0388
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
0.040 m.daN (3.54 lbf.in) 0.045 m.daN (3.98 lbf.in) 0.050 m.daN (4.42 lbf.in)
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
0.045 m.daN (3.98 lbf.in) 0.050 m.daN (4.42 lbf.in) 0.055 m.daN (4.87 lbf.in)
3 ABS1069
TORQUE VALUES
ASSEMBLY LOCKING
DIAMETER MIN. NOM. MAX.
0.040 m.daN (3.54 0.045 m.daN (3.98 0.050 m.daN (4.42
4-40 UNC
lbf.in) lbf.in) lbf.in)
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
0.036 m.daN (3.19 lbf.in) 0.040 m.daN (3.54 lbf.in) 0.044 m.daN (3.89 lbf.in)
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
0.11 m.daN (9.73 lbf.in) 0.12 m.daN (10.62 lbf.in) 0.13 m.daN (11.50 lbf.in)
NUT TYPE C
ODE (ONLY NUT LOCKI
FOR E0115) CONDUI BACKSHEL NG TYPE (3 MATERIAL TYP
STANDAR
A = WITH R T SIZE C L SIZE CO = HOLES F E (ONLY FOR E
D P/N
ING ODE DE OR LOCKWI 0109)
B = WITHOU RE)
T RING
E0074 - 06 - 08 - 3
E0109 - 06 - 08 - 3 S
E0115 A 06 - 08 - 3
MATERIAL CODE
NO CODE = 2024
BACKSHELL SIZE
STANDARD P/N A = PTFE
CODE
B = NYLON
C = PTFE NATURAL (WHITE)
NSA935829 - 14 A
(b) Conduit size code for ABS0591, E0074, E0109 and E0115
BACKSHE LENGTH
LL SIZE C
ODE A B C D E
9 mm (0.35 4.8 mm (0.19 6.4 mm (0.25 7.4 mm (0.29
6
in.) in.) in.) in.)
11.5 mm 7.2 mm (0.28 8.7 mm (0.34 10 mm (0.39 i
9
(0.45 in.) in.) in.) n.)
12.2 mm 8 mm (0.31 i 9.4 mm (0.37 10.6 mm (0.4
10
11.2 mm (0.48 in.) n.) in.) 2 in.)
(0.44 in.) 14 mm (0.5 9.5 mm (0.37 11 mm (0.43 12.5 mm (0.4
12
5 in.) in.) in.) 9 in.)
15.4 mm 11.1 mm (0.4 12.6 mm (0.5 13.9 mm (0.5
14
(0.61 in.) 4 in.) 0 in.) 5 in.)
17.3 mm 12.7 mm (0.5 14.3 mm (0.5 15.8 mm (0.6
16
(0.68 in.) 0 in.) 6 in.) 2 in.)
12.7 mm 20.7 mm 15.9 mm (0.6 17.7 mm (0.7 19.2 mm (0.7
20
(0.50 in.) (0.81 in.) 3 in.) 0 in.) 6 in.)
14.3 mm 24.3 mm 19 mm (0.75 21 mm (0.83 22.7 mm (0.8
24
(0.56 in.) (0.08 ft.) in.) in.) 9 in.)
27.7 mm 22.2 mm (0.8 24.5 mm (0.9 26.2 mm (1.0
28
(1.09 in.) 7 in.) 6 in.) 3 in.)
31.2 mm 25.4 mm (1.0 28 mm (1.10 29.7 mm (0.0
32
20.5 mm (0.10 ft.) 0 in.) in.) 3 m)
(0.81 in.) 37.7 mm 31.8 mm (1.2 34.3 mm (1.3 36.2 mm (1.4
40
(1.48 in.) 5 in.) 5 in.) 3 in.)
44.4 mm 38.1 mm (1.5 40.7 mm (1.6 42.5 mm (1.6
48
(1.75 in.) 0 in.) 0 in.) 7 in.)
26.5 mm 56.7 mm 50.8 mm (2.0 53.3 mm (2.1 55.3 mm (2.1
64
(1.04 in.) (2.23 in.) 0 in.) 0 in.) 8 in.)
2 Code C
(a) E0115
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
TIGHTEN WITH STRAP WRENCH OR WITH SOFT JAW PLIERS.
D. Backshells for Screened and Overbraided Conduits with Circular Connectors or Pressure Seals
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - ABS0327, ABS
0581 and E0075
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - ABS0280, ABS
0936, E0760 and E0761
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - ABS0281, ABS
0937, E0762 and E0763
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - ABS0841 and
ABS0842
Ref. Fig. Backshell, End Piece and Conduit Fitting - Overview of EMI Backshell - ABS1138
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
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DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
Ref. Fig. Backshell, End Piece and Conduit Fitting- P/N Description and Characteristics - ABS1138-003
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - ABS1138-004
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristics - ABS1138-005
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description - ABS1138-006
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - ABS1358, ABS
1359 and ABS1360
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358, ABS1359, ABS13
60, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358, ABS1359, ABS13
60, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358, ABS1359, ABS13
60, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - ABS1361, ABS
1362 and ABS1363
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - ABS1365 and
ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2262
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - E0550 and E07
40
Ref. Fig. Backshell, End Piece and Conduit Fitting - Strain Relief Adaptor - E0550
This type of backshell has for example the codes that follow:
- ABS0280, ABS0281, ABS0581 and ABS2262 backshells for NAS1599 connector type (EN3646-00
8 (ex E0052), EN3646-003 (ex E0053), EN3646-004 (ex E0054), EN2997-003 and EN2997-008.
- ABS0281 backshell for MIL-C-5015 (AS34561(MS3456)) connector type.
- ABS0936 and ABS0937 backshell for ABS0122 pressure seal.
- ABS0327 backshell for NAS1599 connector type for EN3646-008 (ex E0052), EN3646-003 (ex E0
053) and EN3646-004 (ex E0054) connectors.
- E0075 backshell for NAS1599 connector type (E0039, E0040, E0041, EN3646-008 (ex E0052), E
N3646-003 (ex E0053) and EN3646-004 (ex E0054)).
- E0550 backshell for MIL-C-38999 (E0545, E0610, E0611, E0612) connector type.
- E0740 backshell for MIL-C-38999 (E0545) connector type.
- E0760 and E0762 backshell for EN3645-001 and MIL-C-38999 connectors.
- E0761 and E0763 backshell for EN2997 connectors.
- ABS0841 and ABS0842 backshell for EN3646-008 (ex E0052), EN3646-003 (ex E0053) and EN3
646-004 (ex E0054) connectors.
- ABS1138-003 strain relief for ABS1138-004 and ABS1138-005 backshell.
- ABS1138-004 and ABS1138-005 backshell for MIL-DTL-38999 connector type.
- ABS1138-006 backshell for EN2997 and EN3646 connectors.
- ABS1358, ABS1359 (ex ABS0893), ABS1360, ABS1361, ABS1362 and ABS1363 backshell for EN
3646 and EN2997 connectors.
- ABS1359 and ABS1360 for ABS1378 and ABS1571 pressure seals.
- ABS1365 and ABS1366 backshell for ABS0122 and ABS1378 pressure seals.
- ABS1358, ABS1359 and ABS1360 backshell for MIL-C-38999 connector (E0545, E0611 and E061
2).
- ABS1358, ABS1359 and ABS1360 EMI backshell for ABS1425 shunted connector.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
LOCKWIRIN
CONDUIT TY G CONDUIT SI MATERIAL T
STANDARD BACKSHELL
PE TYPE CODE ZE YPE
P/N SIZE CODE
CODE (FOR CODE CODE
ABS0581)
ABS0327 V 08 - 06
ABS0581 V 08 - 06 A
ABS0841 A 08 - 06 P
ABS0842 A 14 - 14 P
CONDUIT SI
STANDARD BACKSHELL LOCKWIRING
ZE
P/N SIZE CODE TYPE CODE
CODE
E0075 - 06 - 08 - 3
ABBREVIATION OF
STANDARD P/N STANDARD SUB-NU SHELL SIZE CODE TYPE CODE
MBER
ABS1138 D 08 A
HARNESS
CONDUIT SI
STANDARD BACKSHELL PROTECTION
ZE
P/N SIZE CODE CODE
CODE
B OR C
ABS1358 - 10 - 14 C
ABS1359 - 12 - 16 C
ABS1360 - 10 - 14 C
ABS1361 - 10 - 20 C
ABS1362 - 10 - 20 C
ABS1363 - 19 - 20 C
HARNESS
CONDUI
PROTECTIO PRESSURE
STANDARD BACKSHELL T
N SEAL TYPE
P/N SIZE CODE SIZE CO
CODE CODE
DE
B OR C
ABS1365 - 22 - 20 B 1
ABS1366 - 22 - 24 B 1
STRAIN RELIEF
SHELL SIZE CO
ADAPTOR
DE
SIZE CODE
FOR E0550 = 1 STRAIN RELIEF
MATERIAL COD FOR E0550 = 0
STANDARD P/N 1, ADAPTOR TYPE
E 4,
17, 25 CODE
12, 20
FOR E0740 = 11
FOR E0740 = 04
TO 25
TO 20
E0550 M 25 20 A
E0740 Z 25 20 H
LINING CO
STRAIN RE
DE
LIEF
STANDAR CLASS CO SHELL DIAMETER BACKSHELL NO CODE =
ADAPTOR S
D P/N DE SIZE CODE LENGTH WITHOUT L
IZE
AYER
CODE
L = PTFE
E0760 W 13 - 08 C L
STRAIN RELI
EF
STANDARD BACKSHELL BACKSHELL
CLASS CODE ADAPTOR SI
P/N SIZE CODE LENGTH
ZE
CODE
E0761 K 08 - 04 B
STANDARD END-FITTING
CLASS CODE SHELL SIZE CODE LINING CODE
P/N SIZE CODE
E0762 K 09 - 04 L
(a) Temperature
2 For ABS0327
3 For ABS0581
8 For ABS2262
9 For E0740
7 For ABS2262
1 For ABS1138-004
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristi
cs - ABS1138-004
COMPLETE STR
TYPE COD SIZE CO CONNECTOR SH
AIGHT BACKSH DESCRIPTION
E DE ELL SIZE CODE
ELL
ABS1138B01AA0
01 13 STRAIGHT BACKS
1A
A HELL WITH STRAI
ABS1138B03AA0 N RELIEF
03 17
3A
2 For ABS1138-005
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Description and Characteristi
cs - ABS1138-005
1 For ABS1138-006
Ref. Fig. Backshell, End Piece and Conduit Fitting - Overview of EMI Backshell - ABS
1138
CONNECTOR BACKSHELL S
BACKSHELL A
TYPE CODE SIDE (SHELL IDE (SHELL S BACKSHELL
DAPTOR
SIZE CODE) IZE CODE)
ABS0638A12 O
08 ABS1138D08A 12
R ABS0638B12
ABS0638A14 O
10 ABS1138D10A 14
R ABS0638B14
ABS0638A16 O
12 ABS1138D12A 16
R ABS0638B16
ABS0638A20 O
A 14 ABS1138D14A 20
R ABS0638B20
16 ABS1138D16A
18 ABS1138D18A
ABS0638A22 O
20 ABS1138D20A 22
R ABS0638B22
22 ABS1138D22A
24 ABS1138D24A
1 For E0550
- M = Aluminum.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
2 For E0740
- N = Aluminum
- Z = Stainless steel.
3 For E0760
- F = Aluminum alloy
- K = Stainless steel
- W = Aluminum alloy.
SURFACE TREAT
MATERIAL CODE COMPONENT MATERIAL
MENT
BACKSHELL ELECTROLESS NIC
A ALUMINUM ALLOY
STRAIN RELIEF KEL
1 For E0762
RESISTANCE TO SALT S
CLASS CODE FINISH DESIGNATION
PRAY
CONDUCTIVE CHEMICAL
F NICKEL-PLATING 48 HOURS
(ASTM-B-733)
CONDUCTIVE OLIVE-GREE
W N CADMIUM-PLATING 500 HOURS
(QQ-P-416)
PASSIVATION
K 500 HOURS
(ASTM-A-967)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
1 For E0762
1 For E0762
1 For E0762
- The metal parts of the closed backshell must not touch the cables.
- If the backshell pipe has an internal lining, it is not necessary to protect the harness
with tape or conduit below the backshell pipe.
- If the backshell pipe does not have an internal lining, it is necessary to protect the h
arness with open (split) conduit ABS2413 or EN6049-006 or self-adhesive silicone ta
pe ASNA5107 below the backshell pipe Ref. ESPM 20-33-32-01.
(a) For ABS0280, ABS0281, ABS0327, ABS0581, ABS0841, ABS0842, ABS0936, ABS0937, AB
S2262 and E0075
Ref. Fig. Backshell, End Piece and Conduit Fitting - Tools for Backshells - ABS0280, ABS02
81 and ABS2262
Tighten the backshell ABS0280-16 with FACOM OPEN-END WRENCH (20-27) (7C213).
For Circular backshell ABS0280, ABS0281 and ABS2262:
- Make sure that the backshell is correctly safetied with a lock wire directly on the fra
me of the rear accessory.
a Install all the parts (1), (2), (3) and (4) of the backshell on the cables before
you connect them to the connector.
Slide a heat-shrinkable sleeve (5) (E0126 or ABS0916) on the cables.
b Strip the insulation (6) 60 mm (2.36 in.) from the end of the cables (7).
c Comb, divide and twist the braid (8), make several braids.
Cut the cables (7) 35 mm (1.38 in.) from the end of the insulation (6).
Strip each cable and crimp the contacts (9).
NOTE: We recommend that you put only one braid in a same cutout. If this
is not possible, put the twisted braids so that they give equal cross-
sections in the cutouts.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
g Make sure that the braids in the backshell are not under mechanical stress. T
o do this, lightly push the braids down with a blunt tool (an adjustment screw
driver for example).
h Slide the shrinkable sleeve 10 mm (0.39 in.) from the end of the cable and s
hrink it.
i Cut the twisted braids (8) and bend them back over the nut. The braid may n
ot protrude from the nut (2) more than 2 mm (0.08 in.). Distribute the braid
around the nut (2).
j Screw the adaptor (3) on the backshell (1) and secure with adhesive Threadl
ocking Adhesive_- High strength - (Material Ref. 05BAJ1) or applicable lockwi
re.
k Screw the backshell ABS0638 (4) on the adaptor (3) and secure with adhesiv
e (Threadlocking Adhesive_- High strength - (Material Ref. 05BAJ1)) or applic
able lockwire.
Attach the harness on the backshell ABS0638 (4) with NSA935401 cable tie o
r equivalent.
CAUTION: MAKE SURE THAT THE BACKSHELL ABS1138-006 DOES NOT TURN AT
THE SAME TIME AS THE ADAPTOR. THIS WILL PREVENT SHEARING O
F CABLE SHIELDS AND DAMAGE TO THE CONNECTOR TEETH.
2 Removal procedure with ABS1138-006 and screened conduit
Ref. Fig. Backshell, End Piece and Conduit Fitting - Removal Procedure - ABS1138
Ref. Fig. Backshell, End Piece and Conduit Fitting - Removal Procedure - ABS1138
a To release the harness from the backshell ABS0638 (4), cut and remove the c
able tie NSA935401 or equivalent. To disengage the backshell ABS0638 (4) fr
om the adaptor (3), hold the adaptor (3) stable with the first jaw pliers (GLE
NAIR RUBBER JAWS PLIERS (TG69) (06324) or equivalent) while you turn th
e backshell ABS0638 (4) counterclockwise with the second jaw pliers (GLENA
IR TG69 or equivalent).
b To disengage the adaptor (3) from the backshell ABS1138-006 (1), hold the
backshell ABS1138-006 (1) stable with the first jaw pliers (GLENAIR TG69 or
equivalent) while you turn the adaptor (3) counterclockwise with the second j
aw pliers (GLENAIR TG69 or equivalent).
e Clean all signs of grease, oil or contamination from the threaded areas of the
connector (10) and the backshells (1) and (4) with cleaning agent and a lint-f
ree cloth Ref. ESPM 20-55-50-02.
Make sure that the bonding connection teeth on the threaded area of the con
nector (10) are still intact.
If any teeth on the connector (10) are broken, you must replace the connect
or with a new connector.
(c) For ABS1358, ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358, ABS
1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358, ABS
1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358, ABS
1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Ref. Fig. Backshell, End Piece and Conduit Fitting - Tools for Backshells - ABS1358, ABS13
59, ABS1360, ABS1361, ABS1362, ABS1363, ABS1364, ABS1365 and ABS1366
1 With screened convoluted conduit without halar sheath
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS135
8, ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
a Select the backshell size in relation to the size of the screened convoluted co
nduit.
Slide the braid back over the convoluted conduit.
b Fully screw the convoluted conduit into the backshell and slide the braid over
the end of the backshell up to the stop of the backshell.
c Install the metallic clamping strip E0805-02 2 mm (0.08 in.) minimum from t
he end of the braid.
d Wrap the metallic clamping area with self-welding tape ABS5334 (5 layers mi
nimum).
c Install the metallic clamping strip E0805-02 2 mm (0.08 in.) minimum from t
he end of the braid.
d Slide the E-CTFE BRAID (HALAR) over the clamping strip E0805-02 and tie wi
th lacing tape NSA8420-07.
e Wrap the end of the conduit with self-welding tape ABS5334 (5 layers minim
um).
3 With split conduit to give protection to optical-fiber cables (for ABS1358 and ABS13
59 only)
Ref. Fig. Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358
and ABS1359
a Select the backshell size in relation to the size of the split conduit.
c Tighten the split conduit on the backshell with cable tie NSA935401 or metalli
c clamping strip E0805.
NOTE: Use a strap wrench or soft jaw pliers to untighten a backshell with n
otched hex nut to prevent damage to the nut.
(a) ABS0280
TORQUE VALUES
SHELL SIZE CODE ASSEMBLY LOCKING
MIN. NOM. MAX.
0.102 m.daN (9.03 l 0.230 m.daN (20.35 0.350 m.daN (30.97
08
bf.in) lbf.in) lbf.in)
0.113 m.daN (10.00 0.260 m.daN (23.01 0.400 m.daN (35.40
10
lbf.in) lbf.in) lbf.in)
0.158 m.daN (13.98 0.330 m.daN (29.20 0.500 m.daN (44.25
12
lbf.in) lbf.in) lbf.in)
0.198 m.daN (17.52 0.400 m.daN (35.40 0.600 m.daN (53.10
14
lbf.in) lbf.in) lbf.in)
0.260 m.daN (23.01 0.460 m.daN (40.71 0.650 m.daN (57.52
16
lbf.in) lbf.in) lbf.in)
0.294 m.daN (26.02 0.500 m.daN (44.25 0.700 m.daN (61.95
18
lbf.in) lbf.in) lbf.in)
0.350 m.daN (30.97 0.550 m.daN (48.67 0.750 m.daN (66.37
20
lbf.in) lbf.in) lbf.in)
0.430 m.daN (38.05 0.620 m.daN (54.87 0.800 m.daN (70.80
22
lbf.in) lbf.in) lbf.in)
0.520 m.daN (46.02 0.710 m.daN (62.83 0.900 m.daN (79.65
24
lbf.in) lbf.in) lbf.in)
0.560 m.daN (49.56 0.780 m.daN (69.03 1.000 m.daN (88.50
28
lbf.in) lbf.in) lbf.in)
TORQUE VALUES
BACKSHELL SIZE C
ASSEMBLY LOCKING
ODE
MIN. NOM. MAX.
0.102 m.daN (9.03 l 0.230 m.daN (20.35 0.350 m.daN (30.97
08
bf.in) lbf.in) lbf.in)
0.113 m.daN (10.00 0.260 m.daN (23.01 0.400 m.daN (35.40
10
lbf.in) lbf.in) lbf.in)
0.158 m.daN (13.98 0.330 m.daN (29.20 0.500 m.daN (44.25
12
lbf.in) lbf.in) lbf.in)
0.198 m.daN (17.52 0.400 m.daN (35.40 0.600 m.daN (53.10
14
lbf.in) lbf.in) lbf.in)
0.260 m.daN (23.01 0.460 m.daN (40.71 0.650 m.daN (57.52
16
lbf.in) lbf.in) lbf.in)
0.294 m.daN (26.02 0.500 m.daN (44.25 0.700 m.daN (61.95
18
lbf.in) lbf.in) lbf.in)
0.350 m.daN (30.97 0.550 m.daN (48.67 0.750 m.daN (66.37
20
lbf.in) lbf.in) lbf.in)
0.430 m.daN (38.05 0.620 m.daN (54.87 0.800 m.daN (70.80
22
lbf.in) lbf.in) lbf.in)
0.520 m.daN (46.02 0.710 m.daN (62.83 0.900 m.daN (79.65
24
lbf.in) lbf.in) lbf.in)
0.560 m.daN (49.56 0.780 m.daN (69.03 1.000 m.daN (88.50
28
lbf.in) lbf.in) lbf.in)
(c) ABS0581
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
TIGHTEN WITH STRAP WRENCH OR WITH SOFT JAW PLIERS.
(d) ABS1138-003
TORQUE VALUES
ATTACHMENT
MIN. NOM. MAX.
TORQUE VALUES, AS APPLICABLE TO THE CONFIGURATION OF THE SCREW/NUT/WASHE
R, ARE USED FOR ITS/THEIR INSTALLATION.
TORQUE VALUES
ASSEMBLY LOCKING
MIN. NOM. MAX.
TIGHTEN WITH STRAP WRENCH OR WITH SOFT JAW PLIERS.
(f) ABS1138-006
TORQUE VALUES
BACKSHELL SIZE C
ASSEMBLY LOCKING
ODE
MIN. NOM. MAX.
0.575 m.daN (50.88 0.630 m.daN (55.75 0.685 m.daN (60.62
8
lbf.in) lbf.in) lbf.in)
0.575 m.daN (50.88 0.630 m.daN (55.75 0.685 m.daN (60.62
9
lbf.in) lbf.in) lbf.in)
0.805 m.daN (71.24 0.860 m.daN (76.11 0.915 m.daN (80.97
10
lbf.in) lbf.in) lbf.in)
0.805 m.daN (71.24 0.860 m.daN (76.11 0.915 m.daN (80.97
11
lbf.in) lbf.in) lbf.in)
1.165 m.daN (103.1 1.220 m.daN (107.9 1.275 m.daN (112.8
12
0 lbf.in) 6 lbf.in) 3 lbf.in)
1.165 m.daN (103.1 1.220 m.daN (107.9 1.275 m.daN (112.8
13
0 lbf.in) 6 lbf.in) 3 lbf.in)
1.255 m.daN (111.0 1.310 m.daN (115.9 1.365 m.daN (120.8
14
6 lbf.in) 3 lbf.in) 0 lbf.in)
1.255 m.daN (111.0 1.310 m.daN (115.9 1.365 m.daN (120.8
19
6 lbf.in) 3 lbf.in) 0 lbf.in)
1.475 m.daN (130.5 1.530 m.daN (135.4 1.585 m.daN (140.2
20
3 lbf.in) 0 lbf.in) 7 lbf.in)
1.475 m.daN (130.5 1.530 m.daN (135.4 1.585 m.daN (140.2
25
3 lbf.in) 0 lbf.in) 7 lbf.in)
TORQUE VALUES
MOUNTING NUT SI
ASSEMBLY LOCKING
ZE CODE
MIN. NOM. MAX.
0.115 m.daN (10.18 0.132 m.daN (11.68 0.150 m.daN (13.27
8
lbf.in) lbf.in) lbf.in)
0.115 m.daN (10.18 0.170 m.daN (15.04 0.225 m.daN (19.91
9
lbf.in) lbf.in) lbf.in)
0.115 m.daN (10.18 0.170 m.daN (15.04 0.225 m.daN (19.91
10
lbf.in) lbf.in) lbf.in)
0.135 m.daN (11.95 0.195 m.daN (17.26 0.250 m.daN (22.12
12
lbf.in) lbf.in) lbf.in)
0.135 m.daN (11.95 0.195 m.daN (17.26 0.250 m.daN (22.12
14
lbf.in) lbf.in) lbf.in)
0.170 m.daN (15.04 0.225 m.daN (19.91 0.280 m.daN (24.78
16
lbf.in) lbf.in) lbf.in)
0.170 m.daN (15.04 0.225 m.daN (19.91 0.280 m.daN (24.78
24
lbf.in) lbf.in) lbf.in)
TORQUE VALUES
BACKSHELL SIZE C
ASSEMBLY LOCKING
ODE
MIN. NOM. MAX.
0.30 m.daN (26.55 l 0.32 m.daN (28.32 l 0.34 m.daN (30.09 l
08
bf.in) bf.in) bf.in)
0.32 m.daN (28.32 l 0.35 m.daN (30.97 l 0.38 m.daN (33.63 l
10
bf.in) bf.in) bf.in)
0.42 m.daN (37.17 l 0.45 m.daN (39.82 l 0.48 m.daN (42.48 l
12
bf.in) bf.in) bf.in)
0.50 m.daN (44.25 l 0.53 m.daN (46.90 l 0.56 m.daN (49.56 l
14
bf.in) bf.in) bf.in)
0.55 m.daN (48.67 l 0.59 m.daN (52.21 l 0.62 m.daN (54.87 l
16
bf.in) bf.in) bf.in)
0.60 m.daN (53.10 l 0.64 m.daN (56.64 l 0.68 m.daN (60.18 l
18
bf.in) bf.in) bf.in)
0.65 m.daN (57.52 l 0.70 m.daN (61.95 l 0.75 m.daN (66.37 l
20
bf.in) bf.in) bf.in)
0.70 m.daN (61.95 l 0.75 m.daN (66.37 l 0.80 m.daN (70.80 l
22
bf.in) bf.in) bf.in)
0.80 m.daN (70.80 l 0.85 m.daN (75.22 l 0.90 m.daN (79.65 l
24
bf.in) bf.in) bf.in)
0.90 m.daN (79.65 l 0.95 m.daN (84.07 l 1.00 m.daN (88.50 l
28
bf.in) bf.in) bf.in)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
TORQUE VALUES
BACKSHELL SIZE C
ASSEMBLY LOCKING
ODE
MIN. NOM. MAX.
0.32 m.daN (28.32 l 0.34 m.daN (30.09 l 0.35 m.daN (30.97 l
06
bf.in) bf.in) bf.in)
0.32 m.daN (28.32 l 0.34 m.daN (30.09 l 0.35 m.daN (30.97 l
07
bf.in) bf.in) bf.in)
0.17 m.daN (15.04 l 0.20 m.daN (17.70 l 0.23 m.daN (20.35 l
07 (see Note (1))
bf.in) (see Note (1)) bf.in) (see Note (1)) bf.in) (see Note (1))
0.46 m.daN (40.71 l 0.48 m.daN (42.48 l 0.50 m.daN (44.25 l
10
bf.in) bf.in) bf.in)
0.46 m.daN (40.71 l 0.48 m.daN (42.48 l 0.50 m.daN (44.25 l
13
bf.in) bf.in) bf.in)
0.46 m.daN (40.71 l 0.48 m.daN (42.48 l 0.50 m.daN (44.25 l
15
bf.in) bf.in) bf.in)
0.46 m.daN (40.71 l 0.48 m.daN (42.48 l 0.50 m.daN (44.25 l
19
bf.in) bf.in) bf.in)
Note (1): For A320 CEO only, when ABS1361–07 or ABS1362–07 or ABS1363–07 or ABS
1364–07 is used in conjunction with strain relief ABS0513, apply the limited torque value
s (second line).
TORQUE VALUES
BACKSHELL SIZE C
ASSEMBLY LOCKING
ODE
MIN. NOM. MAX.
0.80 m.daN (70.80 l 0.85 m.daN (75.22 l 0.90 m.daN (79.65 l
24
bf.in) bf.in) bf.in)
0.90 m.daN (79.65 l 0.95 m.daN (84.07 l 1.00 m.daN (88.50 l
28
bf.in) bf.in) bf.in)
0.95 m.daN (84.07 l 1.00 m.daN (88.50 l 1.05 m.daN (92.92 l
36
bf.in) bf.in) bf.in)
(j) E0550
TORQUE VALUES
TERMINATION NU
CONNECTION
MBER CODE
MIN. NOM. MAX.
0.772 m.daN (68.32 0.858 m.daN (75.93 0.943 m.daN (83.45
04
lbf.in) lbf.in) lbf.in)
1.383 m.daN (122.3 1.537 m.daN (136.0 1.691 m.daN (149.6
12
9 lbf.in) 2 lbf.in) 5 lbf.in)
1.505 m.daN (133.1 1.672 m.daN (147.9 1.839 m.daN (162.7
20
9 lbf.in) 6 lbf.in) 4 lbf.in)
TORQUE VALUES
ATTACHMENT
TERMINATION SCR
MIN. NOM. MAX.
EW DIAMETER
0.039 m.daN (3.45 l 0.045 m.daN (3.98 l 0.051 m.daN (4.51 l
4-40
bf.in) bf.in) bf.in)
0.057 m.daN (5.04 l 0.068 m.daN (6.02 l 0.079 m.daN (6.99 l
6-32
bf.in) bf.in) bf.in)
0.079 m.daN (6.99 l 0.090 m.daN (7.96 l 0.101 m.daN (8.94 l
8-32
bf.in) bf.in) bf.in)
TORQUE VALUES
BACKSHELL NUMB
ASSEMBLY LOCKING
ER CODE
MIN. NOM. MAX.
0.774 m.daN (68.50 0.860 m.daN (76.11 0.946 m.daN (83.72
11
lbf.in) lbf.in) lbf.in)
1.179 m.daN (104.3 1.310 m.daN (115.9 1.441 m.daN (127.5
17
4 lbf.in) 3 lbf.in) 2 lbf.in)
1.386 m.daN (122.6 1.540 m.daN (136.2 1.694 m.daN (149.9
25
5 lbf.in) 8 lbf.in) 1 lbf.in)
(k) E0740
TORQUE VALUES
NUMBER CODE OF
CONNECTION
TERMINATION
MIN. NOM. MAX.
0.772 m.daN (68.32 0.858 m.daN (75.93 0.943 m.daN (83.45
04
lbf.in) lbf.in) lbf.in)
1.098 m.daN (97.17 1.220 m.daN (107.9 1.342 m.daN (118.7
06
lbf.in) 6 lbf.in) 6 lbf.in)
1.180 m.daN (104.4 1.311 m.daN (116.0 1.442 m.daN (127.6
10
2 lbf.in) 2 lbf.in) 1 lbf.in)
1.383 m.daN (122.3 1.537 m.daN (136.0 1.691 m.daN (149.6
12
9 lbf.in) 2 lbf.in) 5 lbf.in)
1.383 m.daN (122.3 1.537 m.daN (136.0 1.691 m.daN (149.6
16
9 lbf.in) 2 lbf.in) 5 lbf.in)
1.505 m.daN (133.1 1.672 m.daN (147.9 1.839 m.daN (162.7
20
9 lbf.in) 6 lbf.in) 4 lbf.in)
TORQUE VALUES
ATTACHMENT
TERMINATION SCR
MIN. NOM. MAX.
EW DIAMETER
0.039 m.daN (3.45 l 0.045 m.daN (3.98 l 0.051 m.daN (4.51 l
4-40
bf.in) bf.in) bf.in)
0.057 m.daN (5.04 l 0.068 m.daN (6.02 l 0.079 m.daN (6.99 l
6-32
bf.in) bf.in) bf.in)
0.079 m.daN (6.99 l 0.090 m.daN (7.96 l 0.101 m.daN (8.94 l
8-32
bf.in) bf.in) bf.in)
TORQUE VALUES
NUMBER CODE OF
ASSEMBLY LOCKING
BACKSHELL
MIN. NOM. MAX.
0.774 m.daN (68.50 0.860 m.daN (76.11 0.946 m.daN (83.72
11
lbf.in) lbf.in) lbf.in)
1.098 m.daN (97.17 1.220 m.daN (107.9 1.342 m.daN (118.7
13
lbf.in) 6 lbf.in) 6 lbf.in)
1.179 m.daN (104.3 1.310 m.daN (115.9 1.441 m.daN (127.5
15
4 lbf.in) 3 lbf.in) 2 lbf.in)
1.179 m.daN (104.3 1.310 m.daN (115.9 1.441 m.daN (127.5
17
4 lbf.in) 3 lbf.in) 2 lbf.in)
1.179 m.daN (104.3 1.310 m.daN (115.9 1.441 m.daN (127.5
19
4 lbf.in) 3 lbf.in) 2 lbf.in)
1.386 m.daN (122.6 1.540 m.daN (136.2 1.694 m.daN (149.9
21
5 lbf.in) 8 lbf.in) 1 lbf.in)
1.386 m.daN (122.6 1.540 m.daN (136.2 1.694 m.daN (149.9
23
5 lbf.in) 8 lbf.in) 1 lbf.in)
1.396 m.daN (123.5 1.540 m.daN (136.2 1.694 m.daN (149.9
25
4 lbf.in) 8 lbf.in) 1 lbf.in)
TORQUE VALUES
SHELL SIZE CO CLASS COD
ASSEMBLY LOCKING
DE E
MIN. NOM. MAX.
0.394 m.daN (34. 0.450 m.daN (39. 0.506 m.daN (44.
9 F AND W
87 lbf.in) 82 lbf.in) 78 lbf.in)
0.574 m.daN (50. 0.630 m.daN (55. 0.686 m.daN (60.
9 K
80 lbf.in) 75 lbf.in) 71 lbf.in)
0.804 m.daN (71. 0.860 m.daN (76. 0.916 m.daN (81.
11 K
15 lbf.in) 11 lbf.in) 06 lbf.in)
0.394 m.daN (34. 0.450 m.daN (39. 0.506 m.daN (44.
11 F AND W
87 lbf.in) 82 lbf.in) 78 lbf.in)
1.164 m.daN (10 1.220 m.daN (10 1.276 m.daN (11
13 K
3.01 lbf.in) 7.96 lbf.in) 2.92 lbf.in)
0.394 m.daN (34. 0.450 m.daN (39. 0.506 m.daN (44.
13 F AND W
87 lbf.in) 82 lbf.in) 78 lbf.in)
1.254 m.daN (11 1.310 m.daN (11 1.366 m.daN (12
15 K
0.97 lbf.in) 5.93 lbf.in) 0.88 lbf.in)
0.394 m.daN (34. 0.450 m.daN (39. 0.506 m.daN (44.
15 F AND W
87 lbf.in) 82 lbf.in) 78 lbf.in)
0.394 m.daN (34. 0.450 m.daN (39. 0.506 m.daN (44.
17 F AND W
87 lbf.in) 82 lbf.in) 78 lbf.in)
1.254 m.daN (11 1.310 m.daN (11 1.366 m.daN (12
17 K
0.97 lbf.in) 5.93 lbf.in) 0.88 lbf.in)
0.394 m.daN (34. 0.450 m.daN (39. 0.506 m.daN (44.
19 F AND W
87 lbf.in) 82 lbf.in) 78 lbf.in)
1.254 m.daN (11 1.310 m.daN (11 1.366 m.daN (12
19 K
0.97 lbf.in) 5.93 lbf.in) 0.88 lbf.in)
1.484 m.daN (13 1.540 m.daN (13 1.596 m.daN (14
21 K
1.33 lbf.in) 6.28 lbf.in) 1.24 lbf.in)
0.844 m.daN (74. 0.900 m.daN (79. 0.956 m.daN (84.
21 F AND W
69 lbf.in) 65 lbf.in) 60 lbf.in)
0.844 m.daN (74. 0.900 m.daN (79. 0.956 m.daN (84.
23 F AND W
69 lbf.in) 65 lbf.in) 60 lbf.in)
1.484 m.daN (13 1.540 m.daN (13 1.596 m.daN (14
23 K
1.33 lbf.in) 6.28 lbf.in) 1.24 lbf.in)
0.844 m.daN (74. 0.900 m.daN (79. 0.956 m.daN (84.
25 F AND W
69 lbf.in) 65 lbf.in) 60 lbf.in)
1.484 m.daN (13 1.540 m.daN (13 1.596 m.daN (14
25 K
1.33 lbf.in) 6.28 lbf.in) 1.24 lbf.in)
(1) Definition
Other conduit fittings are divided into 3 sub-families:
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
- Adaptors
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0580 and ABS0583
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0521, ABS0524, ABS0694 and ABS0695
This type of conduit fitting is used to connect miscellaneous items together (backshell/adap
tor/end piece etc.).
- Conduit junction items
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0585, ABS0693, ABS0932, ABS0933 and ABS0934
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0585
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0885
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0886
This type of conduit fitting is used to join the same or different types of conduits.
- End pieces
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0585, ABS0693, ABS0932, ABS0933 and ABS0934
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0585
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - AB
S0523, ABS0582, ABS0584 and ABS1023
This type of conduit fitting is used at the end of a conduit.
(a) ABS0885
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
This type of backshell is a split conduit junction item used to join ABS0887 PEEK conduits
or overbraided harnesses together.
1 P/N identification
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Descripti
on - ABS0885
COND
ENTRY EXIT A BRANC
COND UIT
ADAPT ENTRY DAPTO EXIT A H ADA BRANC
UIT JUNCT
OR ADAPT R DAPTO PTOR H ADA
JUNCT ION IT
STAND TYPE C OR TYPE C R TYPE C PTOR
ION IT EM
ARD ODE (1 SIZE C ODE (1 SIZE C ODE (1 SIZE C
EM SIZE C
P/N OR 2) ODE (s OR 2) ODE (s OR 2) ODE (s
TYPE C ODE
(see N ee Not (see N ee Not (see N ee Not
ODE (T (D,
ote e (1)) ote e (1)) ote e (1))
OR Y) G OR
(1)) (1)) (1))
K)
ABS088
T G 2 K 1 B 1 A
5
Note (1): Only applicable if an adaptor is used with the conduit.
2 P/N characteristics
a Temperature
Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
Maximum operating temperature is 175 deg.C (347.00 deg.F).
3 Installation procedure
- Step 1: Install the adaptor type 2 over the internal protection of the ov
erbraided harness.
- Step 2: Position the adaptors on the half conduit junction body, makin
g sure their adaptation is correct.
Install the second half conduit junction body carefully.
- Step 3: Temporarily attach the conduit junction body, crossing two tur
ns of self-welding tape ABS5334.
Attach the adaptor, overlapping with self-welding tape ABS5334 (start t
he overlap, internal protection side).
- Step 4: Slide the overbraid over the ends of the conduit junction body.
Remove the crossed self-welding tape ABS5334 from the conduit juncti
on body.
Clamp the overbraid on the conduit junction item with metallic clamping
strip E0805-02.
- Step 5: Do 5 layers of self-welding tape ABS5334 above the cutting ed
ge of the metallic clamping strip.
- Step 6: If installed, slide the E-CTFE (halar) on the conduit junction en
d, over the clamped overbraiding.
Attach with lacing tape NSA8420-07.
- Step 7: Wrap with self-welding tape ABS5334 over the end harness co
nnection area.
(b) ABS0886
This type of backshell is a conduit junction item used to join ABS0887 PEEK conduits or ov
erbraided harnesses together.
1 P/N identification
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Descripti
on - ABS0886
2 P/N characteristics
a Temperature
Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
Maximum operating temperature is 175 deg.C (347.00 deg.F).
3 Related items
TORQUE VALUES
SHELL SIZE CO
ATTACHMENT
DE
MIN. NOM. MAX.
0.27 m.daN (23.8 0.30 m.daN (26.5 0.33 m.daN (29.2
06
9 lbf.in) 5 lbf.in) 0 lbf.in)
0.26 m.daN (23.0 0.38 m.daN (33.6 0.42 m.daN (37.1
07
1 lbf.in) 3 lbf.in) 7 lbf.in)
0.54 m.daN (47.7 0.60 m.daN (53.1 0.66 m.daN (58.4
10
9 lbf.in) 0 lbf.in) 1 lbf.in)
0.81 m.daN (71.6 0.90 m.daN (79.6 0.99 m.daN (87.6
13
8 lbf.in) 5 lbf.in) 1 lbf.in)
0.99 m.daN (87.6 1.10 m.daN (97.3 1.21 m.daN (107.
15
1 lbf.in) 5 lbf.in) 08 lbf.in)
1.35 m.daN (119. 1.50 m.daN (132. 1.65 m.daN (146.
19
47 lbf.in) 74 lbf.in) 02 lbf.in)
4 Installation procedure
(c) ABS0519, ABS0521, ABS0522, ABS0523, ABS0524, ABS0580, ABS0582, ABS0583, ABS05
84 (ex ABS0334), ABS0585, ABS0693, ABS0694, ABS0695, ABS0932, ABS0933, ABS093
4, ABS1023, ABS1603
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS0580 and ABS0583
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS0521, ABS0524, ABS0694 and ABS0695
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS0585, ABS0693, ABS0932, ABS0933 and ABS0934
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS0585
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS0523, ABS0582, ABS0584 and ABS1023
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS0519
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS1603
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Description - A
BS0522
1 P/N identification
END PIECE
STANDARD CONDUIT T END PIECE CONDUIT S
MATERIAL
P/N YPE CODE SIZE CODE IZE CODE
CODE
ABS0519 V 06 - 06 P
ABS0582 V 08 - 06 P
ABS0584 V 12 - 06 P
ABS0693 V 14 - 14 P
- 19 - 16
ABS0933 - 19 - 16
ABS0934 - 19 - 16
ABS1023 V 12 - 06
END PIECE T
YPE CODE
STANDARD END PIECE SI MATERIAL CO 1 = ROUND N
P/N ZE CODE DE UT
2 = HEXAGON
AL NUT
ABS0523 - 09 A 1
- For adaptors
ADAPTOR TY
PE CODE
STANDARD ADAPTOR SIZ MATERIAL CO 1 = ROUND N
P/N E CODE DE UT
2 = HEXAGON
AL NUT
ABS0521 - 01 P
ABS0524 - 29 A
ADAPTOR SIZE C
STANDARD P/N MATERIAL CODE
ODE
ABS0522 - 08 P
Elbow adaptor ABS0522 connects end piece ABS0582 to connectors E0052, E0053,
E0054, E0195, E0320 and E0322.
ADAPTOR TYPE C
ODE ADAPTOR SIZE C MATERIAL CODE
STANDARD P/N
A = ”T” TYPE ODE (A OR P)
B = ”X” TYPE
ABS0580 A 09 A
ADAPTOR TY MATERIAL CO
STANDARD ADAPTOR SIZ
PE CODE DE
P/N E CODE
A OR B (A OR P)
ABS0583 - 09 A A
ADAPTOR ADAPTOR
STANDARD MATERIAL
SIZE CODE SIZE CODE
P/N CODE
DIA. A DIA. A
ABS0694 - 10 - 10 P
ABS0695 - 09 - 10 P
CONDUIT
CONDUIT T CONDUIT S
STANDARD JUNCTION MATERIAL
YPE IZE
P/N ITEM CODE
CODE CODE
SIZE CODE
ABS0585 V 12 - 12 P
2 P/N characteristics
a Temperature
b Material code
- For ABS1603:
d Size code
3 Installation procedure
For detailed procedure: Metallic conduit Ref. ESPM 20-33-32-01.
Ref. Fig. Backshell, End Piece and Conduit Fitting - Tools for End Piece - ABS0932, A
BS0933, ABS0934 and ABS0935
a For ABS0522
- Tighten elbow adaptor ABS0522 with a strap wrench or soft jaw pliers.
4 Torque values
TORQUE VALUES
END PIECE SIZE
ATTACHMENT
CODE
MIN. NOM. MAX.
0.20 m.daN (17.7 0.23 m.daN (20.3 0.26 m.daN (23.0
06
0 lbf.in) 5 lbf.in) 1 lbf.in)
0.34 m.daN (30.0 0.37 m.daN (32.7 0.40 m.daN (35.4
07
9 lbf.in) 4 lbf.in) 0 lbf.in)
0.34 m.daN (30.0 0.37 m.daN (32.7 0.40 m.daN (35.4
08
9 lbf.in) 4 lbf.in) 0 lbf.in)
0.40 m.daN (35.4 0.43 m.daN (38.0 0.45 m.daN (39.8
09
0 lbf.in) 5 lbf.in) 2 lbf.in)
0.40 m.daN (35.4 0.43 m.daN (38.0 0.45 m.daN (39.8
10
0 lbf.in) 5 lbf.in) 2 lbf.in)
0.45 m.daN (39.8 0.48 m.daN (42.4 0.51 m.daN (45.1
11
2 lbf.in) 8 lbf.in) 3 lbf.in)
0.51 m.daN (45.1 0.57 m.daN (50.4 0.62 m.daN (54.8
13
3 lbf.in) 4 lbf.in) 7 lbf.in)
0.73 m.daN (64.6 0.76 m.daN (67.2 0.79 m.daN (69.9
15
0 lbf.in) 6 lbf.in) 1 lbf.in)
0.79 m.daN (69.9 0.82 m.daN (72.5 0.85 m.daN (75.2
17
1 lbf.in) 7 lbf.in) 2 lbf.in)
0.85 m.daN (75.2 0.91 m.daN (80.5 0.96 m.daN (84.9
19
2 lbf.in) 3 lbf.in) 6 lbf.in)
b ABS0932
TORQUE VALUES
SHELL SIZE CO
ATTACHMENT
DE
MIN. NOM. MAX.
0.27 m.daN (23.8 0.30 m.daN (26.5 0.33 m.daN (29.2
06
9 lbf.in) 5 lbf.in) 0 lbf.in)
0.34 m.daN (30.0 0.38 m.daN (33.6 0.42 m.daN (37.1
07
9 lbf.in) 3 lbf.in) 7 lbf.in)
0.54 m.daN (47.7 0.60 m.daN (53.1 0.66 m.daN (58.4
10
9 lbf.in) 0 lbf.in) 1 lbf.in)
0.81 m.daN (71.6 0.90 m.daN (79.6 0.99 m.daN (87.6
13
8 lbf.in) 5 lbf.in) 1 lbf.in)
0.99 m.daN (87.6 1.10 m.daN (97.3 1.21 m.daN (107.
15
1 lbf.in) 5 lbf.in) 08 lbf.in)
1.35 m.daN (119. 1.50 m.daN (132. 1.65 m.daN (146.
19
47 lbf.in) 74 lbf.in) 02 lbf.in)
c ABS0933
TORQUE VALUES
END PIECE SIZE
ATTACHMENT
CODE
MIN. NOM. MAX.
0.27 m.daN (23.8 0.30 m.daN (26.5 0.33 m.daN (29.2
06
9 lbf.in) 5 lbf.in) 0 lbf.in)
0.34 m.daN (30.0 0.38 m.daN (33.6 0.42 m.daN (37.1
07
9 lbf.in) 3 lbf.in) 7 lbf.in)
0.54 m.daN (47.7 0.60 m.daN (53.1 0.66 m.daN (58.4
10
9 lbf.in) 0 lbf.in) 1 lbf.in)
0.81 m.daN (71.6 0.90 m.daN (79.6 0.99 m.daN (87.6
13
8 lbf.in) 5 lbf.in) 1 lbf.in)
0.99 m.daN (87.6 1.10 m.daN (97.3 1.21 m.daN (107.
15
1 lbf.in) 5 lbf.in) 08 lbf.in)
1.35 m.daN (119. 1.50 m.daN (132. 1.65 m.daN (146.
19
47 lbf.in) 74 lbf.in) 02 lbf.in)
d ABS0934
TORQUE VALUES
END PIECE SIZE
ATTACHMENT
CODE
MIN. NOM. MAX.
0.27 m.daN (23.8 0.30 m.daN (26.5 0.33 m.daN (29.2
06
9 lbf.in) 5 lbf.in) 0 lbf.in)
0.26 m.daN (23.0 0.38 m.daN (33.6 0.42 m.daN (37.1
07
1 lbf.in) 3 lbf.in) 7 lbf.in)
0.54 m.daN (47.7 0.60 m.daN (53.1 0.66 m.daN (58.4
10
9 lbf.in) 0 lbf.in) 1 lbf.in)
0.81 m.daN (71.6 0.90 m.daN (79.6 0.99 m.daN (87.6
13
8 lbf.in) 5 lbf.in) 1 lbf.in)
0.99 m.daN (87.6 1.10 m.daN (97.3 1.21 m.daN (107.
15
1 lbf.in) 5 lbf.in) 08 lbf.in)
1.35 m.daN (119. 1.50 m.daN (132. 1.65 m.daN (146.
19
47 lbf.in) 74 lbf.in) 02 lbf.in)
e ABS1603
TORQUE VALUES
ITEM COD DIAMETE TORQUE WR
ASSEMBLY LOCKING
E NUMBER R ENCH
MIN. NOM. MAX.
AMDP TORQU
E WRENCH (T
BN-OE-14-5
0.11 m.da 0.18 m.da 0.25 m.da
12 mm (0. 0)
01 N (9.73 lb N (15.93 l N (22.12 l
47 in.) SNAP-ON TO
f.in) bf.in) bf.in)
RQUE WRENC
H (FC018A)
(C7127)
SNAP-ON TO
0.12 m.da 0.19 m.da 0.26 m.da
15 mm (0. RQUE WRENC
02 N (10.62 l N (16.81 l N (23.01 l
59 in.) H (FC22B) (C
bf.in) bf.in) bf.in)
7127)
SNAP-ON TO
0.16 m.da 0.23 m.da 0.30 m.da
18 mm (0. RQUE WRENC
03 N (14.16 l N (20.35 l N (26.55 l
71 in.) H (FC26B) (C
bf.in) bf.in) bf.in)
7127)
SNAP-ON TO
0.20 m.da 0.27 m.da 0.34 m.da
22 mm (0. RQUE WRENC
04 N (17.70 l N (23.89 l N (30.09 l
87 in.) H (FC30B) (C
bf.in) bf.in) bf.in)
7127)
SNAP-ON TO
0.26 m.da 0.33 m.da 0.40 m.da
25 mm (0. RQUE WRENC
05 N (23.01 l N (29.20 l N (35.40 l
98 in.) H (FC32B) (C
bf.in) bf.in) bf.in)
7127)
SNAP-ON TO
0.30 m.da 0.37 m.da 0.44 m.da
28 mm (1. RQUE WRENC
06 N (26.55 l N (32.74 l N (38.94 l
10 in.) H (FC36A) (C
bf.in) bf.in) bf.in)
7127)
SNAP-ON TO
0.35 m.da 0.42 m.da 0.49 m.da
31 mm (1. RQUE WRENC
07 N (30.97 l N (37.17 l N (43.36 l
22 in.) H (FC40A) (C
bf.in) bf.in) bf.in)
7127)
SNAP-ON TO
0.43 m.da 0.50 m.da 0.57 m.da
34 mm (1. RQUE WRENC
08 N (38.05 l N (44.25 l N (50.44 l
34 in.) H (FC44A) (C
bf.in) bf.in) bf.in)
7127)
SNAP-ON TO
0.52 m.da 0.59 m.da 0.66 m.da
37 mm (1. RQUE WRENC
09 N (46.02 l N (52.21 l N (58.41 l
46 in.) H (FC54A) (C
bf.in) bf.in) bf.in)
7127)
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and De
scription - ABS0519
For shielded conduits fastened directly on the structure by a screw nut devic
e, only the locking nut is secured by lockwire.
- P/N identification
- P/N characteristics
1. Material code, temperature and type code
OPERATING TEM
PERATURE TYP
MATERIA MATERIA DESIGNATI
FINISH EC
L CODE L MINIM MAXIMU ODE ON
UM M
-55 deg.
250 deg.
STAINLES PTFE COAT C (- 67.
C C (482.0
S STEEL ED 00 deg.
0 deg.F)
F)
- SUPPORT
-55 deg.
100 deg.
ALUMINU PTFE COAT C (- 67.
- C (212.0
M ED 00 deg.
0 deg.F)
F)
okay-65
200 deg.
ALUMINU deg.C (-
B ANODISED C (392.0 A SUPPORT
M 85.00 d
0 deg.F)
eg.F)
-65 deg.
200 deg.
SILICON C (- 85.
S - C (392.0 G GROMMET
RUBBER 00 deg.
0 deg.F)
F)
2. Size code
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and De
scription - ABS0519
Ref. Fig. Backshell, End Piece and Conduit Fitting - Related Item for ABS0519
- ABS0513
- Type -
SIZE
COD 06 09 10 12 14 16 20 24 32 40
E
14.6 16.2 17.8 24.1 30.5 36.8
9.90 11.50 13 m 21 m
DIAM 0m 0m 0m 0m 0m 0m
mm mm m (0. m (0.
ETER m (0. m (0. m (0. m (0. m (1. m (1.
(0.39 (0.45 i 51 i 83 i
”A” 57 i 64 i 70 i 95 i 20 i 45 i
in.) n.) n.) n.)
n.) n.) n.) n.) n.) n.)
13.5 20.5 25.5
4.50 7.50 8.50 9.50 10 m 15 m
LENG 6.50 m 0m 0m 0m
mm mm mm mm m (0. m (0.
TH m (0.2 m (0. m (0. m (1.
(0.18 (0.30 (0.33 (0.37 39 i 59 i
”B” 6 in.) 53 i 81 i 00 i
in.) in.) in.) in.) n.) n.)
n.) n.) n.)
- Type A
SIZE COD
06 09 10 12 14
E
DIAMETER 9.90 mm 11.50 mm 13 mm (0. 14.60 mm 16.20 mm
”A” (0.39 in.) (0.45 in.) 51 in.) (0.57 in.) (0.64 in.)
DIAMETER 4.50 mm 6.50 mm 7.50 mm 8.50 mm 9.00 mm
”B” (0.18 in.) (0.26 in.) (0.30 in.) (0.33 in.) (0.35 in.)
- Type G
SIZE COD
06 09 10 12 14
E
DIAMETER 4.20 mm 6.50 mm 7.20 mm 8.80 mm 10.30 mm
”A” (0.17 in.) (0.26 in.) (0.28 in.) (0.35 in.) (0.41 in.)
DIAMETER 2.60 mm 4.90 mm 5.60 mm 7.20 mm 8.70 mm
”B” (0.10 in.) (0.19 in.) (0.22 in.) (0.28 in.) (0.34 in.)
- Installation procedure
- ABS0513 type
- Install the backshell on the cables before you connect them
to the connector.Ref. Fig. Backshell, End Piece and Conduit
Fitting - Screened, Cable Protection at Conduit End
- Install the nut, tighten and safety.
TORQUE VALUES
NUT REFERENC
ATTACHMENT
E NUMBER
MIN. NOM. MAX.
0.20 m.daN (17.7 0.23 m.daN (20.3 0.26 m.daN (23.0
06
0 lbf.in) 5 lbf.in) 1 lbf.in)
0.34 m.daN (30.0 0.37 m.daN (32.7 0.40 m.daN (35.4
07
9 lbf.in) 4 lbf.in) 0 lbf.in)
0.34 m.daN (30.0 0.37 m.daN (32.7 0.40 m.daN (35.4
08
9 lbf.in) 4 lbf.in) 0 lbf.in)
0.40 m.daN (35.4 0.43 m.daN (38.0 0.45 m.daN (39.8
09
0 lbf.in) 5 lbf.in) 2 lbf.in)
0.40 m.daN (35.4 0.43 m.daN (38.0 0.45 m.daN (39.8
10
0 lbf.in) 5 lbf.in) 2 lbf.in)
0.45 m.daN (39.8 0.48 m.daN (42.4 0.51 m.daN (45.1
11
2 lbf.in) 8 lbf.in) 3 lbf.in)
0.51 m.daN (45.1 0.57 m.daN (50.4 0.62 m.daN (54.8
13
3 lbf.in) 4 lbf.in) 7 lbf.in)
0.73 m.daN (64.6 0.76 m.daN (67.2 0.79 m.daN (69.9
15
0 lbf.in) 6 lbf.in) 1 lbf.in)
0.79 m.daN (69.9 0.82 m.daN (72.5 0.85 m.daN (75.2
17
1 lbf.in) 7 lbf.in) 2 lbf.in)
0.85 m.daN (75.2 0.91 m.daN (80.5 0.96 m.daN (84.9
19
2 lbf.in) 3 lbf.in) 6 lbf.in)
(d) NSA9504
Ref. Fig. Backshell, End Piece and Conduit Fitting - P/N Characteristics and Installation - N
SA9504
This type of boot must be installed to protect the antenna connection under the cargo floo
r.
1 P/N identification
COMPRESSION
STANDARD P/N TYPE CODE NONE - 25%
C - 60%
NSA9504 - 01 C
2 P/N characteristics
Minimum operating temperature is -55 deg.C (- 67.00 deg.F).
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
3. Procedure
A. Permitted Tolerances
Tolerances configuration not given in this paragraph must be agreed by Airbus.
This "permitted tolerances on electrical installation" does not change the electrical routing architecture
and does not change the shape of the harness.
For more information related to the permitted tolerances, you must Ref. ESPM 20-33-10-02.
(1) VC Backshell Orientation
PERMITTED TOLERANCES
You can adjust the orientation of the backshell (given in the defi
nition dossier) between +45 degrees and -45 degrees to safety
Description the bundle routing.
Ref. Fig. Backshell, End Piece and Conduit Fitting - Permitted Tol
erances for the VC Backshell Orientation
- After the modification, the harness must not be too tense
or must not be too loose.
Requirements / precautions - Obey the distances between the bundles and the structure
or the other systems as given in Ref. ESPM 20-33-10-02.
- The bundle drip loop must be respected.
- The permitted tolerances of the backshell orientation is no
Technical limitations t applicable for the backshell type shielded with ring (for e
xample, ABS1138-006).
4. Acceptance/Rejection Criteria
Ref. Fig. Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
Ref. Fig. Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
Ref. Fig. Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
Ref. Fig. Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
After installation, you must make sure that the installation of the cables on the backshell is correct.
Figure 20-33-45-0001-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Structure of the Topic
Figure 20-33-45-0002-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Example of Installation - E00
80, NSA938003 and NSA938150
Figure 20-33-45-0003-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description - EN3660-01
7, EN3660-018, EN3660-019, EN3660-020 and EN3660-021
Figure 20-33-45-0004-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Backshell Orientation and In
stallation of Protective Pad - ABS0638
Figure 20-33-45-0005-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - E0618
Figure 20-33-45-0006-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2211
Figure 20-33-45-0007-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Special Installation Procedur
e - E0199, E0455 and EN3660
Figure 20-33-45-0008-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Layout - ABS1452
Figure 20-33-45-0009-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1452
Figure 20-33-45-0010-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identification - E0393 an
d EN3545-007
Figure 20-33-45-0011-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Description and Installation -
E0393 and EN3545-007
Figure 20-33-45-0012-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Insta
llation - ABS0364-C and ABS1019-005
Figure 20-33-45-0013-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Insta
llation - E0312
Figure 20-33-45-0014-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Attachment of Cables on Bac
kshell - EN3545-007
Figure 20-33-45-0015-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Insta
llation - ABS0388
Figure 20-33-45-0016-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Insta
llation - ABS0699 and ABS0700
Figure 20-33-45-0017-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Insta
llation - NSA938422
Figure 20-33-45-0018-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 1/15
Figure 20-33-45-0019-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 2/15
Figure 20-33-45-0020-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Cable Stripping and Crimpin
g Tool - ABS1069-003
Figure 20-33-45-0021-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 3/15
Figure 20-33-45-0022-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 4/15
Figure 20-33-45-0023-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 5/15
Figure 20-33-45-0024-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 6/15
Figure 20-33-45-0025-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 7/15
Figure 20-33-45-0026-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 8/15
Figure 20-33-45-0027-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 9/15
Figure 20-33-45-0028-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 10/15
Figure 20-33-45-0029-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 11/15
Figure 20-33-45-0030-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 12/15
Figure 20-33-45-0031-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 13/15
Figure 20-33-45-0032-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 14/15
Figure 20-33-45-0033-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-003 15/15
Figure 20-33-45-0034-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-004
Figure 20-33-45-0035-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1069-004
Figure 20-33-45-0036-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - E0074 and E0115
Figure 20-33-45-0037-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - E0109
Figure 20-33-45-0038-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0591 and NSA935829
Figure 20-33-45-0039-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0327, ABS0581 and E0075
Figure 20-33-45-0040-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0280, ABS0936, E0760 and E0761
Figure 20-33-45-0041-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - ABS0281, ABS0937, E0762 and E0763
Figure 20-33-45-0042-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Overview of EMI Backshell -
ABS1138
Figure 20-33-45-0043-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0841 and ABS0842
Figure 20-33-45-0044-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS1358, ABS1359 and ABS1360
Figure 20-33-45-0045-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS1361, ABS1362 and ABS1363
Figure 20-33-45-0046-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS1365 and ABS1366
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
Figure 20-33-45-0047-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1358, ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Figure 20-33-45-0048-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1358, ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Figure 20-33-45-0049-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1358, ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
Figure 20-33-45-0050-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - E0550 and E0740
Figure 20-33-45-0051-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Strain Relief Adaptor - E055
0
Figure 20-33-45-0052-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Tools for Backshells - ABS02
80, ABS0281 and ABS2262
Figure 20-33-45-0053-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1138
Figure 20-33-45-0054-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1138
Figure 20-33-45-0055-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1138
Figure 20-33-45-0056-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Removal Procedure - ABS11
38
Figure 20-33-45-0057-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Removal Procedure - ABS11
38
Figure 20-33-45-0058-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Tools for Backshells - ABS13
58, ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1364, ABS1365 and ABS1366
Figure 20-33-45-0059-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1358 and ABS1359
Figure 20-33-45-0060-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - E076
0, E0761, E0762 and E0763
Figure 20-33-45-0061-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0580 and ABS0583
Figure 20-33-45-0062-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0521, ABS0524, ABS0694 and ABS0695
Figure 20-33-45-0063-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0585, ABS0693, ABS0932, ABS0933 and ABS0934
Figure 20-33-45-0064-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0585
Figure 20-33-45-0065-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0885
Figure 20-33-45-0066-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0886
Figure 20-33-45-0067-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0523, ABS0582, ABS0584 and ABS1023
Figure 20-33-45-0068-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Overbraided
Conduits - ABS0885
Figure 20-33-45-0069-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Overbraided
Conduits - ABS0885
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-45-01 - Backshell, End Piece and Conduit Fitting -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:22
Figure 20-33-45-0070-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Screened C
onvoluted Conduits - ABS0885
Figure 20-33-45-0071-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Screened C
onvoluted Conduits - ABS0885
Figure 20-33-45-0072-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Overbraided
Conduits - ABS0886-A
Figure 20-33-45-0073-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Screened C
onvoluted Conduits - ABS0886-A
Figure 20-33-45-0074-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Screened C
onvoluted Conduits - ABS0886-B
Figure 20-33-45-0075-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Screened C
onvoluted Conduits - ABS0886-B
Figure 20-33-45-0076-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation with Screened C
onvoluted Conduits - ABS0886-B
Figure 20-33-45-0077-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Tools for End Piece - ABS093
2, ABS0933, ABS0934 and ABS0935
Figure 20-33-45-0078-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0519
Figure 20-33-45-0079-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS1603
Figure 20-33-45-0080-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Related Item for ABS0519 -
ABS0513
Figure 20-33-45-0081-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Sealing of the Backshell
Figure 20-33-45-0082-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteri
a
Figure 20-33-45-0083-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteri
a
Figure 20-33-45-0084-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteri
a
Figure 20-33-45-0085-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS
1696-005
Figure 20-33-45-0086-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Backshell Type Code A - E06
99
Figure 20-33-45-0087-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Backshell Type Code B - E06
99
Figure 20-33-45-0088-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2262
Figure 20-33-45-0089-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Screened, Cable Protection a
t Conduit End
Figure 20-33-45-0093-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2216
and ABS2412
Figure 20-33-45-0094-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Backshell with EMI Shielding
System - ABS2216 and ABS2412
Figure 20-33-45-0095-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS1870
Figure 20-33-45-0096-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Backshell Insert - ABS1870
Figure 20-33-45-0097-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Backshell - AB
S1870
Figure 20-33-45-0098-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Backshell - AB
S1870
Figure 20-33-45-0099-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2133
-004
Figure 20-33-45-0100-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Desc
ription - ABS0522
Figure 20-33-45-0101-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of an Open Sleev
e on an Open Backshell
Figure 20-33-45-0102-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Two Open Sle
eves on an Open Backshell
Figure 20-33-45-0103-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Two Open Sle
eves on an Open Backshell
Figure 20-33-45-0104-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Cables on Bac
kshells - EN3545-007SCE and EN3545-007SCG
Figure 20-33-45-0105-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Special Installation Procedur
e - ABS2412
Figure 20-33-45-0106-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Tightening of Circular Backs
hells
Figure 20-33-45-0107-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Additional Protection for Circ
ular Plastic Backshell
Figure 20-33-45-0109-0001 SHEET 1/3 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - ABS1649
Figure 20-33-45-0109-0001 SHEET 2/3 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - ABS1649
Figure 20-33-45-0109-0001 SHEET 3/3 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - ABS1649
Figure 20-33-45-0110-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteri
a
Figure 20-33-45-0111-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Tightening verification
Figure 20-33-45-0112-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Characteristics and Insta
llation - NSA9504
Figure 20-33-45-0113-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation Procedure ABS21
33-004
Figure 20-33-45-0114-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Compensation of the Harnes
s Diameter and Bending Radius
Figure 20-33-45-0117-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Application of Self-adhesive
Tape ABS5334A01B
Figure 20-33-45-0118-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Self-adhesive
Tape ABS5334A01B Bobbin
Figure 20-33-45-0119-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteri
a
Figure 20-33-45-0120-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Tools for Backshell ABS1896-
003
Figure 20-33-45-0121-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Backshell ABS2313-005 Orie
ntation and Recommended Offset Between Cables Ties
Figure 20-33-45-0122-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identifcation ABS1896-0
03
Figure 20-33-45-0123-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Backshell ABS
1896-003
Figure 20-33-45-0124-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Adaptor in Bac
kshell ABS1896-003
Figure 20-33-45-0125-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Backshell with
EMI Insert
Figure 20-33-45-0126-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Backshell with
EMI Insert
Figure 20-33-45-0127-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Tools for Backshell ABS2216
Figure 20-33-45-0128-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Identification ABS2313-
005
Figure 20-33-45-0129-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Installation of Backshell ABS
2313-005 with and without open (split) Conduit
Figure 20-33-45-0130-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Self-locking System for Back
shell ABS1896-003
Figure 20-33-45-0174-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - NSA938025
Figure 20-33-45-0175-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - ABS1138-005
Figure 20-33-45-0176-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - E0080
Figure 20-33-45-0177-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - ABS1138-004
Figure 20-33-45-0178-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description - NSA93892
1
Figure 20-33-45-0180-0001 SHEET 1/2 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - E0580
Figure 20-33-45-0180-0001 SHEET 2/2 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - E0580
Figure 20-33-45-0182-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - ABS1635
Figure 20-33-45-0183-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting- P/N Description and Characte
ristics - ABS1138-003
Figure 20-33-45-0184-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description - ABS1138-0
06
Figure 20-33-45-0185-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - NSA938112
Figure 20-33-45-0187-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - E0617
Figure 20-33-45-0188-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description - ABS0271
Figure 20-33-45-0189-0001 SHEET 1/2 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - E0199
Figure 20-33-45-0189-0001 SHEET 2/2 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - E0199
Figure 20-33-45-0190-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - P/N Description and Charact
eristics - NSA938163
Figure 20-33-45-0191-0001 SHEET 1/1 - Backshell, End Piece and Conduit Fitting - Permitted Tolerances for the
VC Backshell Orientation
EXAMPLE: PANEL
E0073 PRESSURE SEAL
CABLES CABLES
CABLES
E0039 CONNECTOR E0080 E0080
BACKSHELL BACKSHELL
E0080
BACKSHELLS FOR RECTANGULAR CONNECTORS (REFER TO PARA B): BACKSHELL
EXAMPLE:
CABLES
E0312 BACKSHELL
BACKSHELLS FOR CONVOLUTED CONDUITS WITH CIRCULAR CONNECTORS (REFER TO PARA C):
EXAMPLE:
E0109 BACKSHELL
CONVOLUTED CONDUIT
BACKSHELLS FOR SCREENED AND OVERBRAIDED CONDUITS WITH CIRCULAR CONNECTORS
OR PRESSURE SEALS (REFER TO PARA D):
EXAMPLE:
PANEL ABS1378 PRESSURE SEAL
ABS0280 BACKSHELL
ABS1365 BACKSHELL ABS1365 BACKSHELL
E0052
CONNECTOR
SCREENED OR SCREENED OR
ABS0521 ADAPTOR OVERBRAIDED CONDUIT OVERBRAIDED CONDUIT
ABS0585
CONDUIT
ABS0584 JUNCTION
END PIECE ITEM
P_SP_203345_D1_00010001_01_00
Figure 20-33-45-0001-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Structure of the Topic
** ON A/C ALL
ABS1896 A 12 P
STANDARD P/N
P_SP_203345_D1_01220001_01_00
Figure 20-33-45-0122-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identifcation ABS1896-003
** ON A/C ALL
ABS2216 A 19 P
ABS2412 A 09 W
STANDARD P/N
SOCK OF ABS2216
SOCK OF ABS2216
P_SP_203345_D1_00930001_01_02
Figure 20-33-45-0093-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2216 and
ABS2412
** ON A/C ALL
ADAPTOR
SOCK OF ABS2216
METALLIC CLAMP
P_SP_203345_D1_00940001_01_00
Figure 20-33-45-0094-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Backshell with EMI Shielding
System - ABS2216 and ABS2412
** ON A/C ALL
BACKSHELLE0080
PROTECTIVE
PAD
PROTECTIVE PAD
PROTECTIVE PAD
P_SP_203345_D1_01760001_01_00
Figure 20-33-45-0176-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - E0080
** ON A/C ALL
PROTECTIVE PAD
E0080CP1 OR
NSA935404
BY CABLE TIE ATTACHMENT
HARNESS
CABLE TIENSA935401
CONNECTOR E0080 E0080
(E0039) BACKSHELL BACKSHELL
BY CLAMPS ATTACHMENT
SILICONE TAPE
NSA935403
OR
SELF-ADHESIVE
TAPE ASNA5107
OR
EQUIVALENT
NSA938150
BACKSHELL
CONNECTOR
(E0039)
NSA938150
BACKSHELL
CLAMP
CONNECTOR CONNECTOR
(E0039) (E0039)
NSA938003
NSA938003
BACKSHELL
BACKSHELL
P_SP_203345_D1_00020001_01_01
Figure 20-33-45-0002-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Example of Installation - E0080,
NSA938003 and NSA938150
** ON A/C ALL
EN3660-020 EN3660-021
P_SP_203345_D1_00030001_01_01
Figure 20-33-45-0003-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description - EN3660-017,
EN3660-018, EN3660-019, EN3660-020 and EN3660-021
** ON A/C ALL
PROTECTIVE PAD AS
PER E0080CP1
PROTECTIVE PAD AS
PER E0080CP1
P_SP_203345_D1_01740001_01_00
Figure 20-33-45-0174-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - NSA938025
** ON A/C ALL
P_SP_203345_D1_01850001_01_00
Figure 20-33-45-0185-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - NSA938112
** ON A/C ALL
BOBBIN MADE OF
SELF-ADHESIVE TAPE
STEP 1:
METALLIC BRAID
WIRE PROTECTION
BUNDLE
STEP 2: STEP 3:
P_SP_203345_D1_01140001_01_01
Figure 20-33-45-0114-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Compensation of the Harness
Diameter and Bending Radius
** ON A/C ALL
RECOMMENDED POSITION
OF THE BACKSHELL
PLASTIC BACKSHELL
P_SP_203345_D1_00040001_01_00
Figure 20-33-45-0004-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Backshell Orientation and
Installation of Protective Pad - ABS0638
** ON A/C ALL
SPACE
5 mm ± 1 mm
(0.2 in ± 0.04 in)
SPACE
5 mm ± 1 mm
(0.2 in ± 0.04 in)
SPACE SPACE
P_SP_203345_D1_01070001_01_00
Figure 20-33-45-0107-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Additional Protection for Circular
Plastic Backshell
** ON A/C ALL
INSTALLATION OF BACKSHELLABS1896-003
NUT
STRAIN RELIEF
INSPECTION
HOLES (x3)
P_SP_203345_D1_01230001_01_00
Figure 20-33-45-0123-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Backshell
ABS1896-003
** ON A/C ALL
- YOU CAN TIGHTEN OR LOOSEN THE BACKSHELL WITH YOUR HAND UNTIL
ITS LOCKING POSITION. YOU CAN SEE THAT THE RATCHET MOVES FREELY.
- MAKE SURE THAT THE SELF-LOCKING SYSTEM IS DISABLED AND THE
RATCHET IS DISENGAGED.
- YOU MUST NOT TIGHTEN THE BACKSHELL WITH YOUR HAND WHEN YOU
DO THE SELF-LOCKING AND THE RED INDICATOR COMES ON.
- TIGHTEN THE BACKSHELL WITH YOUR HAND AND THEN TORQUE THE
BACKSHELL WITH A DYNAMOMETRIC TOOL TO THE APPLICABLE TORQUE
VALUES.
- MAKE SURE THAT YOU DO NOT ROTATE THE BACKSHELL RATCHET IN
THE OPPOSITE DIRECTION, IF THE SELF-LOCKING IS ENABLED.
- YOU CAN FIND RATCHET IS ENGAGED AND RED INDICATOR IS NOT IN VIEW.
P_SP_203345_D1_01300001_01_00
Figure 20-33-45-0130-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Self-locking System for Backshell
ABS1896-003
** ON A/C ALL
INNER LOCATION:
LACING TAPE NSA8420
OR
CABLE TIE NSA935401-03
P_SP_203345_D1_01240001_01_00
Figure 20-33-45-0124-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Adaptor in
Backshell ABS1896-003
** ON A/C ALL
NUT DIAMETER
NUT SIZE OPEN-END WRENCH SIZE (in)
(BETWEEN FLATS (0/-0.2) - mm)
12/13 25.4 1
18/19 35 1 3/8
28 50.8 2
P_SP_203345_D1_01200001_01_00
Figure 20-33-45-0120-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Tools for Backshell ABS1896-003
** ON A/C ALL
STEP 2:
USEFULL
OVERLENGTH PART OF
PART CABLE
ACCEPTED REJECTED
EMI INSERT
PICK-UP WIRE
ABS5330
PTFE TAPE
STEP 3:
P_SP_203345_D1_01250001_01_00
Figure 20-33-45-0125-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Backshell with EMI
Insert
** ON A/C ALL
PTFE TAPEABS5330
STEP5:
ACCEPTED REJECTED
STEP6:
P_SP_203345_D1_01260001_01_00
Figure 20-33-45-0126-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Backshell with EMI
Insert
** ON A/C ALL
CABLES INTEGRATED
INTO THE BOBBIN
LAYOUT EXAMPLE
SEALING SLEEVE
BOBBIN MADE WITH
SELF-ADHESIVE TAPE
ABS5334A01B
WIRE PROTECTION
CONNECTOR
LAYOUT EXAMPLE
CONNECTOR
P_SP_203345_D1_01180001_01_00
Figure 20-33-45-0118-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Self-adhesive Tape
ABS5334A01B Bobbin
** ON A/C ALL
ACCEPTED
ACCEPTED
ACCEPTED
ACCEPTED
REJECTED
ACCEPTED
P_SP_203345_D1_01190001_01_00
Figure 20-33-45-0119-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
** ON A/C ALL
WIRE PROTECTION
CONNECTOR
SEALING SLEEVE
ABS5334A01B
ABS5334A01B
WIRE
ABS5334A01B
WIRE PROTECTION
CONNECTOR
P_SP_203345_D1_01170001_01_00
Figure 20-33-45-0117-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Application of Self-adhesive Tape
ABS5334A01B
** ON A/C ALL
NUT DIAMETER
NUT SIZE OPEN-END WRENCH SIZE (in)
(BETWEEN FLATS (0/-0.2) - mm)
9 19.1 3/4
11 22.3 7/8
13 25.4 1
15 28.6 1 1/8
17 31.8 1 1/4
19 35 1 3/8
21 38.1 1 1/2
23 41.3 1 5/8
25 44.5 1 3/4
P_SP_203345_D1_01270001_01_00
Figure 20-33-45-0127-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Tools for Backshell ABS2216
** ON A/C ALL
P_SP_203345_D1_01050001_01_00
Figure 20-33-45-0105-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Special Installation Procedure -
ABS2412
** ON A/C ALL
SCREW LOCKWIRE
HOLES AND
LOCKWASHER
P_SP_203345_D1_01820001_01_00
Figure 20-33-45-0182-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - ABS1635
** ON A/C ALL
CABLE ENTRY
DIAMETER G
DIAMETER F
DIAMETER E
MARKING:
- MANUFACTURER'S NAME OR MONOGRAM
- AIRBUS PART NUMBER
- DATE CODE.
P_SP_203345_D1_01090001_01_01
Figure 20-33-45-0109-0001 (SHEET 1/3) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - ABS1649
** ON A/C ALL
MARKING:
- MANUFACTURER'S NAME OR MONOGRAM
- AIRBUS PART NUMBER
- DATE CODE.
DIAMETER E
CABLE ENTRY
DIAMETER F
DIAMETER G
P_SP_203345_D1_01090001_02_00
Figure 20-33-45-0109-0001 (SHEET 2/3) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - ABS1649
** ON A/C ALL
A 01
MARKING:
- MANUFACTURER'S NAME OR MONOGRAM
- AIRBUS PART NUMBER
- DATE CODE.
DIAMETER E
CABLE ENTRY
DIAMETER F
DIAMETER G
A
NOTE:
01 OPTIONAL SHAPE P_SP_203345_D1_01090001_03_00
Figure 20-33-45-0109-0001 (SHEET 3/3) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - ABS1649
** ON A/C ALL
ABS2211 A 28
MATERIAL CODE
STANDARD P/N
ANTI-ROTATION DEVICE
INSPECTION HOLE
SCREW
DRAIN HOLE
LOCKNUT
P_SP_203345_D1_00060001_01_00
Figure 20-33-45-0006-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2211
** ON A/C ALL
TYPE 01
STANDARD RING
MARKING:
-MANUFACTURER'S OR STANDARD
PART NUMBER.
TYPE 02
STRAIGHT STRAIN
THREE HOLES AT AN EQUAL DISTANCE RELIEF CLAMP
WITH A DIAMETER OF 0.51 mm (0.02 in) MAXIMUM
MARKING:
-MANUFACTURER'S OR STANDARD
PART NUMBER.
P_SP_203345_D1_01890001_01_00
Figure 20-33-45-0189-0001 (SHEET 1/2) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - E0199
** ON A/C ALL
TYPE 03
90 DEGREES STRAIN
RELIEF CLAMP
DRAIN HOLES
(SEE NOTE)
MARKING:
-MANUFACTURER'S OR STANDARD
PART NUMBER.
NOTE:
THE BACKSHELL CAN OR CANNOT HAVE DRAIN HOLES, DEPENDING ON THE MANUFACTURER.
P_SP_203345_D1_01890001_02_00
Figure 20-33-45-0189-0001 (SHEET 2/2) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - E0199
** ON A/C ALL
TYPE G TYPE F
P_SP_203345_D1_01800001_01_00
Figure 20-33-45-0180-0001 (SHEET 1/2) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - E0580
** ON A/C ALL
DIAMETER A
DIAMETER D
MARKING:
- MANUFACTURER'S
NAME OR LOGO
- AIRBUS P/N OF THE PRODUCT
- DATE CODE (YEAR, WEEK) OR
BATCH CODE OF MANUFACTURED
PART.
DIAMETER D
MARKING:
- MANUFACTURER'S
NAME OR LOGO
- AIRBUS P/N OF THE PRODUCT
- DATE CODE (YEAR, WEEK) OR
BATCH CODE OF MANUFACTURED
PART.
P_SP_203345_D1_01800001_02_00
Figure 20-33-45-0180-0001 (SHEET 2/2) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - E0580
** ON A/C ALL
VARIANT B VARIANT A
SCREW HEADS ON
SCREW HEADS ON THREE HOLES FOR LOCKWIRE THE OPPOSITE SIDE
THE SAME SIDE OF DIAMETER 0.50 mm (0.02 in)
SCREW AND
SCREW AND LOCKWASHER
LOCKWASHER
NUMBER OF TEETH
MARKING
P_SP_203345_D1_01870001_01_00
Figure 20-33-45-0187-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - E0617
** ON A/C ALL
NUMBER OF TEETH
MARKING
P_SP_203345_D1_00050001_01_01
Figure 20-33-45-0005-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - E0618
** ON A/C ALL
P_SP_203345_D1_01900001_01_00
Figure 20-33-45-0190-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - NSA938163
** ON A/C ALL
CONFIGURATION OF BACKSHELLNSA938921
SLEEVE
P_SP_203345_D1_01780001_01_00
Figure 20-33-45-0178-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description - NSA938921
** ON A/C ALL
HALF-SHELL
SPACERS
SPACER
NSA937903 (F02 OR F04)
OR
NSA937905 (F OR F01)
P_SP_203345_D1_00070001_01_00
Figure 20-33-45-0007-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Special Installation Procedure -
E0199, E0455 and EN3660
** ON A/C ALL
YES
DRAWING 1:
HARNESS
DRAWING 2:
TAPE ASNA5107
OR NSA935403
P_SP_203345_D1_01010001_01_00
Figure 20-33-45-0101-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of an Open Sleeve on
an Open Backshell
** ON A/C ALL
NO
YES
DRAWING 3:
DRAWING 4:
TAPE ASNA5107
OR NSA935403
P_SP_203345_D1_01020001_01_00
Figure 20-33-45-0102-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Two Open Sleeves
on an Open Backshell
** ON A/C ALL
INSTALLATION OF TWO OPEN SLEEVES ON AN OPEN BACKSHELL WITH A STRAIN RELIEF CLAMP
DRAWING 5*:
HEAT-SHRINK SLEEVE
HARNESS
ABS0916
70 mm MIN
(2.76 in)
EXAMPLE OF SIZE 8
P_SP_203345_D1_01030001_01_00
Figure 20-33-45-0103-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Two Open Sleeves
on an Open Backshell
** ON A/C ALL
BACKNUT -ABS0271
P_SP_203345_D1_01880001_01_00
Figure 20-33-45-0188-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description - ABS0271
** ON A/C ALL
TYPE A:
BACKSHELLABS1452 TYPE A
INCLUDED WITH CONNECTOR
SEALING SLEEVE
ABS0992
CONNECTOR THERMOPLASTIC
INSERT
3 HOLES, 120° ANGLE APART
TYPE B:
ADDITIONAL
BACKSHELL
P_SP_203345_D1_00080001_01_00
Figure 20-33-45-0008-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Layout - ABS1452
** ON A/C ALL
ABS1870 F 20 B 04
LAYOUT CODE
P_SP_203345_D1_00950001_01_00
Figure 20-33-45-0095-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS1870
** ON A/C ALL
BACKSHELL INSERT
AA
DD
BB
CC
SHELL SIZE 20
LAYOUT CODE 04
P_SP_203345_D1_00960001_01_00
Figure 20-33-45-0096-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Backshell Insert - ABS1870
** ON A/C ALL
CONNECTOR
GROMMET ABS0992
CABLES
- SLIDE THE INSERT ON THE SEALING SLEEVES ABS0992 UNTIL IT COVERS THE GROMMET.
THERMOPLASTIC INSERT
CONNECTOR
- INSTALL THE METALLIC SHELL ON THE INSERT AND TORQUE ONTO THE CONNECTOR
TO THE CORRECT VALUES.
BACKSHELL
CONNECTOR
P_SP_203345_D1_00090001_01_00
Figure 20-33-45-0009-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1452
** ON A/C ALL
CONNECTOR
ABS1343
BACKSHELL NUT
P_SP_203345_D1_00970001_01_01
Figure 20-33-45-0097-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Backshell -
ABS1870
** ON A/C ALL
CONFIGURATION 1
BACKSHELL CLAMP
CABLE TIE NSA935401
SCREW
BLACK SELF-ADHESIVE
TAPE ASNA5107
HARNESS OPEN
=
= CONDUIT EN6049
CONFIGURATION 2
BACKSHELL CLAMP
CABLE TIE NSA935401
SCREW
HARNESS
OPEN
CONDUIT EN6049
P_SP_203345_D1_00980001_01_00
Figure 20-33-45-0098-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Backshell -
ABS1870
** ON A/C ALL
ABS2133 A J
TYPE CODE A
GROMMET
O - RING
TYPE CODE B
GROMMET
O - RING
P_SP_203345_D1_00990001_01_00
Figure 20-33-45-0099-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2133-004
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
STEP 4:
STEP 5:
P_SP_203345_D1_01130001_01_00
Figure 20-33-45-0113-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure ABS2133-
004
** ON A/C ALL
FOR A CORRECT TIGHTENING OF BACKSHELL, THE TEETH OF THE BACKSHELL MUST BE SLOTTED
IN THE TEETH OF THE CONNECTOR AS SHOWN IN THE EXAMPLES BELOW.
TEETH SLOTTED
BACKSHELL
= GOOD RESISTANCE
CONNECTOR
P_SP_203345_D1_01060001_01_00
Figure 20-33-45-0106-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Tightening of Circular Backshells
** ON A/C ALL
P_SP_203345_D1_01110001_01_00
Figure 20-33-45-0111-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Tightening verification
** ON A/C ALL
E0393 D 01 EN3545- 0 0 7 S CD
P_SP_203345_D1_00100001_01_01
Figure 20-33-45-0010-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identification - E0393 and
EN3545-007
** ON A/C ALL
HARNESSES
BACKSHELL E0393
OR EN3545-007SCD
CABLE TIE
NSA935401
PANEL
E0390
CONNECTOR
B
A
1 1 WIRING ATTACHED
MALE CONTACT FEMALE CONTACT TO BACKSHELL
EN3545-P EN3545-S
1 1
A
MALE CONTACT FEMALE CONTACT
EN3545-P EN3545-S
B
P_SP_203345_D1_00110001_01_00
Figure 20-33-45-0011-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Description and Installation -
E0393 and EN3545-007
** ON A/C ALL
BLACK SELF-ADHESIVE
TAPE ASNA51072503B
CABLE TIE
NSA935401
P_SP_203345_D1_01040001_01_00
Figure 20-33-45-0104-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Cables on
Backshells - EN3545-007SCE and EN3545-007SCG
** ON A/C ALL
ABS2313 M 01 C
BACKSHELL
VARIANT CODE
MATERIAL CODE
STANDARD P/N
P_SP_203345_D1_01280001_01_00
Figure 20-33-45-0128-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identification ABS2313-005
** ON A/C ALL
TYPE CODE
STANDARD P/N
- CONNECTOR ASSEMBLY:
PLUG RECEPTACLE PLUG
ABS0364-B ABS1019-004 ABS1019-003
RECEPTACLE BACKSHELL
ABS0364-A ABS1019-005
BACKSHELL PANEL
ABS0364-C BACKSHELL
ABS1019-005
CABLES
CABLE TIE
NSA935401
RIGHT ANGLE
ATTACHMENTS
- INCORRECT POSITION:
P_SP_203345_D1_00120001_01_00
Figure 20-33-45-0012-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Installation - ABS0364-C and ABS1019-005
** ON A/C ALL
MATERIAL CODE
SIZE CODE
STANDARD P/N
CONNECTOR
(E0237 OR E0362)
E0312 BACKSHELL
HARNESS
P_SP_203345_D1_00130001_01_00
Figure 20-33-45-0013-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Installation - E0312
** ON A/C ALL
BOBBIN NSA5539S
CABLES CONNECTOR
SELF-ADHESIVE
TAPE ASNA5107- B
BACKSHELL EN3545- 0 0 7
P_SP_203345_D1_00140001_01_00
Figure 20-33-45-0014-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Attachment of Cables on
Backshell - EN3545-007
** ON A/C ALL
- CLOSE THE BACKSHELL ABS1696-005 AND MAKE SURE THAT THE OPTICAL FIBER
IS NOT COMPRESSED (IT CAN MOVE FREELY IN THE CABLE CLAMP).
P_SP_203345_D1_00850001_01_00
Figure 20-33-45-0085-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1696-
005
** ON A/C ALL
BACKSHELLABS2313-005 ORIENTATION
OFFSET
ILLUSTRATION DECISION
ACCEPTED
RISK OF CLASH
REJECTED
P_SP_203345_D1_01210001_01_00
Figure 20-33-45-0121-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Backshell ABS2313-005
Orientation and Recommended Offset Between Cables Ties
** ON A/C ALL
CABLE TIE
NSA935401-03
CABLE TIE
NSA935401-03
P_SP_203345_D1_01290001_01_00
Figure 20-33-45-0129-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation of Backshell
ABS2313-005 with and without open (split) Conduit
** ON A/C ALL
ABS0388 A 15 A
STANDARD P/N
HARNESS
BACKSHELL
ABS0388 CABLE TIE NSA935401
ABS0667
ABS0666
PLUG E0237
SNAP-ON PLATE
ABS0656
ABS0665
LOCKING CLIP
ABS0655
STRUCTURE
ABS0666
ABS0667
RECEPTACLE (E0237)
P_SP_203345_D1_00150001_01_00
Figure 20-33-45-0015-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Installation - ABS0388
** ON A/C ALL
SIZE CODE
TYPE CODE
STANDARD P/N
ABS0699
OR
ABS0700
BACKSHELL
CABLES
CONNECTOR (E0237)
SNAP-ON PLATE
ABS0656
ABS0665
LOCATING FRAME
ABS0701A50
LOCKING CLIP 1 2
ABS0655
STRUCTURE
P_SP_203345_D1_00160001_01_00
Figure 20-33-45-0016-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Installation - ABS0699 and ABS0700
** ON A/C ALL
STANDARD P/N
HARNESS
CLAMP
NSA938422
BACKSHELL
NSA938421- 0 3 NSA938421-03
NSA938421-02 NSA938421-02
PLUG (E0237)
STRUCTURE
SILICONE TAPE
NSA935403 OR
EQUIVALENT
STRUCTURE
RECEPTACLE
P_SP_203345_D1_00170001_01_00
Figure 20-33-45-0017-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Installation - NSA938422
** ON A/C ALL
30 mm
STEP 1: (1.18 in)
A
CRIMP SHRINKABLE CABLE (2)
SLEEVE (3) SLEEVE (1)
ABS1069- 0 0 4 E0126- 0 4 B
OR
ABS0916B05
BRAID (4)
STEP 2:
STEP 3:
EXPANDED
SHRINKABLE (5) BRAID (4)
SLEEVE E0718- 0 2
CABLES (6)
15 mm
(0.59 in)
E0718-02-15 (5)
STEP 4:
ONLY FOR VNC22 OR
VNC24 CABLES
P_SP_203345_D1_00180001_01_00
Figure 20-33-45-0018-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 1/15
** ON A/C ALL
P_SP_203345_D1_00190001_01_00
Figure 20-33-45-0019-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 2/15
** ON A/C ALL
ABS1069- 0 0 3 A 15
SIZE CODE
ABS1069-003
ABS1069-004
ABS1069-005
CAP
CRIMP SLEEVE
ABS1069-003
COVER (CODE C)
END PIECE
ABS1069-003
SHELL (CODE B) SPRING RING
ABS1069-003
ABS1069-003
P_SP_203345_D1_00200001_01_00
Figure 20-33-45-0020-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Cable Stripping and Crimping Tool
- ABS1069-003
** ON A/C ALL
A
CRIMP SHRINKABLE KB24 OR KD24
SLEEVE (4) SLEEVE (1) CABLE (2)
ABS1069- 0 0 4 E0126- 0 4 B
OR
ABS0916B05
STEP 3:
EXPANDED
BRAID (5)
SHRINKABLE (6)
SLEEVE E0718- 0 2
CABLES (7)
15 mm
(0.59 in)
STEP 4:
Figure 20-33-45-0021-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 3/15
** ON A/C ALL
STEP 6:
STOP OF THE END PIECE
STEP 7:
P_SP_203345_D1_00220001_01_00
Figure 20-33-45-0022-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 4/15
** ON A/C ALL
30 mm
STEP 1: (1.18 in)
A
CRIMP SHRINKABLE WF24 CABLES (2)
SLEEVE (3) SLEEVE (1)
ABS1069- 0 0 4 E0126- 0 4 B
OR
ABS0916B05
STEP 2: BRAID (4)
STEP 3:
EXPANDED
BRAID (4)
SHRINKABLE (5)
S L E E V EE0718- 0 2
CABLES (6)
15 mm
(0.59 in)
STEP 4:
STEP 5:
BRAID (4)
Figure 20-33-45-0023-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 5/15
** ON A/C ALL
STEP 6:
SHRINKABLE SLEEVEABS0916B 0 5
L = 30 mm (1.18 in)
STEP 7:
SHRUNK SLEEVE (1)
END PIECE (7)
P_SP_203345_D1_00240001_01_00
Figure 20-33-45-0024-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 6/15
** ON A/C ALL
STEP 1:
STEP 2:
STEP 3:
STEP 4:
STEP 5:
P_SP_203345_D1_00250001_01_00
Figure 20-33-45-0025-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 7/15
** ON A/C ALL
STEP 1:
SHRINKABLE SLEEVE (1)
SHRINKABLE SLEEVE (3)
ABS0916B05
E0718- 0 2
LENGTH = 30 mm (1.18 in)
STEP 2:
STEP 3:
P_SP_203345_D1_00260001_01_00
Figure 20-33-45-0026-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 8/15
** ON A/C ALL
STEP 2:
14 mm
(0.55 in)
STEP 3:
SHRINKABLE SLEEVE
E0718-02-15 (4)
STEP 4:
P_SP_203345_D1_00270001_01_00
Figure 20-33-45-0027-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 9/15
** ON A/C ALL
STEP 1:
STEP 2:
INNER INSULATOR
STEP 3: FILLERS
STEP 4:
P_SP_203345_D1_00280001_01_00
Figure 20-33-45-0028-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 10/15
** ON A/C ALL
STEP 5:
9 mm
(0.35 in)
15 mm
(0.59 in)
P_SP_203345_D1_00290001_01_00
Figure 20-33-45-0029-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 11/15
** ON A/C ALL
STEP 8:
P_SP_203345_D1_00300001_01_00
Figure 20-33-45-0030-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 12/15
** ON A/C ALL
CABLE TIENSA935401
CABLE WZ
P_SP_203345_D1_00310001_01_00
Figure 20-33-45-0031-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 13/15
** ON A/C ALL
CABLE TIENSA935401
CONNECTOR
0 1 2 3 4 5
REAR SIDE OF
CABLE EXIT THE BACKSHELL
BACKSHELL
CABLE ENTRY
CONNECTOR
P_SP_203345_D1_00320001_01_00
Figure 20-33-45-0032-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 14/15
** ON A/C ALL
BRANCHED HARNESS
UNSHIELDED CABLES
PROTECTED BY A SHRINKABLE SLEEVE
SHIELDING CONNECTION
(CRIMPING AREA)
FIRST ATTACHMENT
LABEL FOR ALL BRANCHES
P_SP_203345_D1_00330001_01_00
Figure 20-33-45-0033-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
003 15/15
** ON A/C ALL
D 30 mm (1.18 in)
P_SP_203345_D1_00340001_01_00
Figure 20-33-45-0034-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
004
** ON A/C ALL
NO KINK
ACCEPTED
NO KINK
NO KINK
ACCEPTED
KINK
40°
20°
ACCEPTED
P_SP_203345_D1_00350001_01_00
Figure 20-33-45-0035-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1069-
004
** ON A/C ALL
E0699 A 01 N
FINISH CODE
HARNESS-ATTACHMENT TYPE CODE
SHELL TYPE CODE A = SIMPLE SHELL
B = DOUBLE SHELL
STANDARD P/N
P_SP_203345_D1_00860001_01_00
Figure 20-33-45-0086-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Backshell Type Code A - E0699
** ON A/C ALL
P_SP_203345_D1_00870001_01_00
Figure 20-33-45-0087-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Backshell Type Code B - E0699
** ON A/C ALL
E0074 - 06 - 08 - 3
E0115 A 06 - 08 - 3
E0074
HARNESS
E0115
CONVOLUTED CONDUIT
NSA935805 ORNSA935806
NAS1599
CONNECTOR TYPE
P_SP_203345_D1_00360001_01_00
Figure 20-33-45-0036-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - E0074 and E0115
** ON A/C ALL
E0109 - 06 - 08 - 3 S
MATERIAL TYPE
NUT LOCKING TYPE (3 = HOLES FOR LOCKWIRE)
BACKSHELL SIZE CODE
CONDUIT SIZE CODE
STANDARD P/N
BACKSHELL
CONVOLUTED CONDUIT
VITON INNER SLEEVE NSA935805 ORNSA935806
E0109
P_SP_203345_D1_00370001_01_00
Figure 20-33-45-0037-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - E0109
** ON A/C ALL
ABS0591 - 01
BACKSHELL SIZE CODE
STANDARD P/N
CONVOLUTED CONDUIT
NSA935829 NSA935805 ORNSA935806
P_SP_203345_D1_00380001_01_00
Figure 20-33-45-0038-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0591 and NSA935829
** ON A/C ALL
ABS0327 V 08 - 06
ABS0581 V 08 - 06 A
E0075 - 06 - 08 - 3
ABS0327
CONVOLUTED OR
SCREENED CONDUIT
Figure 20-33-45-0039-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0327, ABS0581 and E0075
** ON A/C ALL
CLAMPING
METALLIC
STRAIN RELIEF ADAPTOR
STRIP
E0805
L = PTFE
BACKSHELL LENGTH
BACKSHELL LENGTH
STANDARD P/N
STANDARD P/N
LINING CODE
CLASS CODE
CLASS CODE
SCREENED CONDUIT
SIZE CODE
L
C
B
13 - 08
08 - 04
STANDARD P/N
E0761
E0760
OR
DIA A
CLAMPING
METALLIC
STRIP
E0805
ABS0280 - 10 - 14
ABS0936 - 22 - 16
ABS0280
ABS0936
OR
P_SP_203345_D1_00400001_01_00
Figure 20-33-45-0040-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0280, ABS0936, E0760 and E0761
** ON A/C ALL
STANDARD P/N
CLASS CODE
SIZE CODE
08 - 04
CLAMPING
STRIP
E0805
METALLIC
E0763 K
SCREENED CONDUIT
ABS0281 OR ABS0937
E0762
E0763
OR
BACKSHELL SIZE CODE
CONDUIT SIZE CODE
STANDARD P/N
P_SP_203345_D1_00410001_01_01
Figure 20-33-45-0041-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - ABS0281, ABS0937, E0762 and E0763
** ON A/C ALL
ABS0841 A 08 - 06 P
ABS0842 A 14 - 14 P
MATERIAL CODE
CONDUIT SIZE CODE
BACKSHELL SIZE CODE
CONDUIT TYPE CODE
STANDARD P/N
ABS0842:
ABS0841:
CONVOLUTED OR SCREENED CONDUIT
P_SP_203345_D1_00430001_01_00
Figure 20-33-45-0043-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0841 and ABS0842
** ON A/C ALL
BACKSHELL
ABS1138-004
CONNECTOR INTERFACE
DIMENSIONS FOR
ACCESSORY PER
MIL-DTL-38999, SERIES 3
BACKSHELL
ABS1138-005
STRAIN RELIEF
ABS1138-003
BACKSHELL
ABS0638 TYPE A OR B
CONNECTOR INTERFACE BACKSHELL ADAPTOR
DIMENSIONS FOR ABS1138-006
ACCESSORY IN ACCORDANCE
WITH EN2997 OR EN3646
P_SP_203345_D1_00420001_01_01
Figure 20-33-45-0042-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Overview of EMI Backshell -
ABS1138
** ON A/C ALL
CABLE HARNESS
GROUNDING SPRING
WASHER
P_SP_203345_D1_01830001_01_00
Figure 20-33-45-0183-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting- P/N Description and
Characteristics - ABS1138-003
** ON A/C ALL
INTERFACE DIMENSIONS
MUST CONFORM WITH
MIL-DTL-38999, SERIES 3.
P_SP_203345_D1_01770001_01_00
Figure 20-33-45-0177-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - ABS1138-004
** ON A/C ALL
INTERFACE DIMENSIONS
MUST CONFORM WITH SCREW
MIL-DTL-38999, SERIES 3.
BACKSHELL
MARKING
STRAIN RELIEF
P_SP_203345_D1_01750001_01_00
Figure 20-33-45-0175-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description and
Characteristics - ABS1138-005
** ON A/C ALL
GROUNDING RING
A SPRING
WASHER
ADAPTER A
FERRULE
BACKSHELL
ABS1138-006 EMI BACKSHELL COMPONENTS
DESIGNATION PICTURES
EMI BACKSHELL
MOUNTING NUT
ADAPTER SLEEVE
P_SP_203345_D1_01840001_01_00
Figure 20-33-45-0184-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Description - ABS1138-006
** ON A/C ALL
ABS1358 - 10 - 14 C
ABS1359 - 12 - 16 C
ABS1360 - 10 - 14 C
HARNESS PROTECTION CODE B OR C
CONDUIT SIZE CODE
BACKSHELL SIZE CODE
STANDARD P/N
ABS1359:
CONVOLUTED CONDUIT
ABS0887
ABS1358:
CODE C
CODE B
ABS1360:
ADAPTOR
P_SP_203345_D1_00440001_01_00
Figure 20-33-45-0044-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS1358, ABS1359 and ABS1360
** ON A/C ALL
BRAID SHOULDER
b_
SELF-WELDING
TAPE ABS5334
d_
P_SP_203345_D1_00470001_01_00
Figure 20-33-45-0047-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358,
ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
** ON A/C ALL
BRAID SHOULDER
b_
P_SP_203345_D1_00480001_01_00
Figure 20-33-45-0048-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358,
ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
** ON A/C ALL
BACKSHELL
d_
SELF-WELDING
e_
TAPE ABS5334
P_SP_203345_D1_00490001_01_00
Figure 20-33-45-0049-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358,
ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1365 and ABS1366
** ON A/C ALL
ABS1361 - 10 - 20 C
ABS1362 - 10 - 20 C
ABS1363 - 19 - 20 C
HARNESS PROTECTION CODE B OR C
CONDUIT SIZE CODE
BACKSHELL SIZE CODE
STANDARD P/N
ABS1361:
CONVOLUTED CONDUIT
ABS0887
N U TABS1364
ABS1362: CODE C
CODE B
NUT ABS1364
ABS1363:
ADAPTOR
NUT ABS1364
P_SP_203345_D1_00450001_01_00
Figure 20-33-45-0045-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS1361, ABS1362 and ABS1363
** ON A/C ALL
ABS1365 - 22 - 20 B 1
ABS1366 - 22 - 24 B 1
ABS1365:
CONVOLUTED CONDUIT
ABS0887
CODE C
ABS1366:
CODE B
ADAPTOR
P_SP_203345_D1_00460001_01_00
Figure 20-33-45-0046-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS1365 and ABS1366
** ON A/C ALL
ABS2262 - 10 - 12
STANDARD P/N
P_SP_203345_D1_00880001_01_00
Figure 20-33-45-0088-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Identification - ABS2262
** ON A/C ALL
E0550 M 25 20 A
E0740 Z 25 20 H
MATERIAL CODE
STANDARD P/N
E0740:
DIA A
E0740 OR E0550:
DIA A
P_SP_203345_D1_00500001_01_00
Figure 20-33-45-0050-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - E0550 and E0740
** ON A/C ALL
E0550:
TYPE A:
TYPE M:
P_SP_203345_D1_00510001_01_00
Figure 20-33-45-0051-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Strain Relief Adaptor - E0550
** ON A/C ALL
Figure 20-33-45-0058-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Tools for Backshells - ABS1358,
ABS1359, ABS1360, ABS1361, ABS1362, ABS1363, ABS1364, ABS1365 and ABS1366
** ON A/C ALL
* mm
P_SP_203345_D1_00520001_01_01
Figure 20-33-45-0052-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Tools for Backshells - ABS0280,
ABS0281 and ABS2262
** ON A/C ALL
CABLES (7) 60 TO 70 mm
(2.36 TO 2.76 in)
60 mm
(2.36 in)
c_
35 mm
CONTACTS (9) (1.38 in)
P_SP_203345_D1_00530001_01_00
Figure 20-33-45-0053-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1138
** ON A/C ALL
SHRUNK SLEEVE
f_ E0126 OR ABS0916
NUT (2)
2 mm
(0.08 in) NUT (2)
g_
P_SP_203345_D1_00540001_01_00
Figure 20-33-45-0054-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1138
** ON A/C ALL
h_ SHRUNK SLEEVE
CONNECTOR (10) ADAPTOR (3) E0126 OR ABS0916
BACKSHELL (4)
i_ ABS0638
P_SP_203345_D1_00550001_01_00
Figure 20-33-45-0055-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1138
** ON A/C ALL
ROTATING
INDICATION
(BODYRING)
CAUTION:
BACKSHELL
ABS1138-006
MUST NO ROTATE
Figure 20-33-45-0056-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Removal Procedure - ABS1138
** ON A/C ALL
BACKSHELL (1)
ABS1138- 0 0 6
CONNECTOR (10)
d_
CONNECTOR (10)
TEETH
ADAPTOR (3)
P_SP_203345_D1_00570001_01_00
Figure 20-33-45-0057-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Removal Procedure - ABS1138
** ON A/C ALL
ADAPTOR BACKSHELL
ABS1603 ABS1359
OPTICAL
CONNECTOR CABLE TIE
ABS1213 NSA935401
SPLIT CONDUIT
EN6049
OPTICAL-FIBER
CABLES
P_SP_203345_D1_00590001_01_00
Figure 20-33-45-0059-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - ABS1358
and ABS1359
** ON A/C ALL
INDIVIDUAL CONNECTOR
CONNECTOR
LOCKING TOOL
DMC 837RB-10
BACKSHELLE0760,E0761
E0760, E0761
E0762,E0763
P_SP_203345_D1_00600001_01_00
Figure 20-33-45-0060-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation Procedure - E0760,
E0761, E0762 and E0763
** ON A/C ALL
ADAPTORS
ABS0580 A 09 A ABS0583 - 09 A A
ABS0583:
DIA A DIA A
DIA A DIA A
DIA A
ABS0580:
TYPE A TYPE B
DIA A DIA A
DIA A
P_SP_203345_D1_00610001_01_00
Figure 20-33-45-0061-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0580 and ABS0583
** ON A/C ALL
ADAPTORS
ABS0521 - 01 P ABS0694 - 10 - 10 P
ABS0524 - 29 A ABS0695 - 09 - 10 P
ABS0524: ABS0521:
DIA A
DIA A DIA B
DIA B
ABS0694: ABS0695:
P_SP_203345_D1_00620001_01_00
Figure 20-33-45-0062-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0521, ABS0524, ABS0694 and ABS0695
** ON A/C ALL
END PIECES
ABS0693 V 14 - 14 P ABS0932 - 19 - 16
ABS0933 - 19 - 16
END PIECE MATERIAL CODE ABS0934 - 19 - 16
CONDUIT SIZE CODE
END PIECE SIZE CODE
CONDUIT SIZE CODE
CONDUIT TYPE CODE
END PIECE SIZE CODE
STANDARD P/N STANDARD P/N
CONDUIT
P_SP_203345_D1_00630001_01_00
Figure 20-33-45-0063-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0585, ABS0693, ABS0932, ABS0933 and ABS0934
** ON A/C ALL
ABS0585 V 12 - 12 P
MATERIAL CODE
CONDUIT SIZE CODE
CONDUIT JUNCTION ITEM SIZE CODE
CONDUIT TYPE CODE
STANDARD P/N
ABS0585:
OPTIONAL MARKING
P_SP_203345_D1_00640001_01_00
Figure 20-33-45-0064-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0585
** ON A/C ALL
ABS0885 T G 2 K 1 B 1 A
ENTRY EXIT
C E
CONDUIT JUNCTION ITEM TYPE Y
ENTRY EXIT
BRANCH
P_SP_203345_D1_00650001_01_00
Figure 20-33-45-0065-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0885
** ON A/C ALL
ABS0886 A 06 - 06
ENTRY EXIT
ENTRY EXIT
DIA E DIA F
P_SP_203345_D1_00660001_01_00
Figure 20-33-45-0066-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0886
** ON A/C ALL
END PIECES
ABS0523 - 09 A 1 ABS0582 V 08 - 06 P
END PIECE 1 = ROUND NUT ABS0584 V 12 - 06 P
TYPE CODE 2 = HEXAGONAL NUT ABS1023 V 12 - 19
MATERIAL CODE END PIECE MATERIAL
END PIECE SIZE CODE CODE
STANDARD P/N CONDUIT SIZE CODE
END PIECE SIZE CODE
CONDUIT TYPE CODE
ABS0523: END PIECE STANDARD P/N
DIA A
NUT
STRUCTURE
ABS1023:
P_SP_203345_D1_00670001_01_00
Figure 20-33-45-0067-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0523, ABS0582, ABS0584 and ABS1023
** ON A/C ALL
HARNESS
INTERNAL PROTECTION
STEP 2:
FIRST HALF CONDUIT JUNCTION BODY ABS0885
STEP 3:
SELF-WELDING TAPE ABS5334
P_SP_203345_D1_00680001_01_00
Figure 20-33-45-0068-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Overbraided
Conduits - ABS0885
** ON A/C ALL
STEP 4:
2 mm MIN OVERBRAID
CONDUIT JUNCTION (0.08 in)
BODY ABS0885
METALLIC CLAMPING STRIP E0805- 0 2
STEP 5:
OVERBRAID
OVERBRAID
HALAR (E-CTFE)
OVERBRAID
HALAR (E-CTFE)
CONDUIT JUNCTION SELF-WELDING TAPE ABS5334
BODY ABS0885
P_SP_203345_D1_00690001_01_00
Figure 20-33-45-0069-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Overbraided
Conduits - ABS0885
** ON A/C ALL
STEP 1:
ADAPTOR ABS0885 TYPE 1
CABLES
HARNESS
CONVOLUTED CONDUIT
STEP 2:
METALLIC BRAID
CONVOLUTED CONDUIT
2 mm MIN
(0.08 in)
P_SP_203345_D1_00700001_01_00
Figure 20-33-45-0070-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Screened
Convoluted Conduits - ABS0885
** ON A/C ALL
CONVOLUTED CONDUIT
CONDUIT JUNCTION
BODY ABS0885 METALLIC BRAID
HALAR (E-CTFE)
STEP 6:
Figure 20-33-45-0071-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Screened
Convoluted Conduits - ABS0885
** ON A/C ALL
P_SP_203345_D1_00770001_01_00
Figure 20-33-45-0077-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Tools for End Piece - ABS0932,
ABS0933, ABS0934 and ABS0935
** ON A/C ALL
STEP 3:
SELF-WELDING TAPEABS5334
P_SP_203345_D1_00720001_01_00
Figure 20-33-45-0072-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Overbraided
Conduits - ABS0886-A
** ON A/C ALL
STEP 4:
SELF-WELDING TAPE ABS5334
OVERBRAID
CONDUIT JUNCTION
E-CTFE (HALAR) ITEM ABS0886- A
STEP 5:
INTERNAL PROTECTION
OVERBRAID
E-CTFE (HALAR) LACING TAPE NSA8420- 0 7
STEP 6:
Figure 20-33-45-0073-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Screened
Convoluted Conduits - ABS0886-A
** ON A/C ALL
STEP 1:
CABLES
BRAID STOP
STEP 2:
STEP 3:
Figure 20-33-45-0074-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Screened
Convoluted Conduits - ABS0886-B
** ON A/C ALL
STEP 4:
METALLIC BRAID
CONDUIT JUNCTION ITEM ABS0886- B
E-CTFE (HALAR)
STEP 5:
STEP 6:
Figure 20-33-45-0075-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Screened
Convoluted Conduits - ABS0886-B
** ON A/C ALL
BACKSHELL
SELF-WELDING
T A P EABS5334
(FOR EXAMPLE E0126)
SOLDER SLEEVE
BONDING LEAD
SPLIT CONDUIT
EN6049- 0 0 8
CABLES
SELF-WELDING
TAPE ABS5334
E0805- 0 2
ABS0886- B
STEP 7:
STEP 8:
STEP 9:
P_SP_203345_D1_00760001_01_00
Figure 20-33-45-0076-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Installation with Screened
Convoluted Conduits - ABS0886-B
** ON A/C ALL
S L E E V EE0484
ABS0513 CABLE SUPPORT TYPE -
30 mm MIN
(1.18 in)
SLEEVE NSA937210MB,
ABS5330 , ABS0294 OR
ASNA5107- B
5 mm MIN 10 mm
(0.20 in) (0.39 in)
P_SP_203345_D1_00780001_01_00
Figure 20-33-45-0078-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0519
** ON A/C ALL
ADAPTOR:
ABS1603 C 01
SHELL SIZES 09 TO 23
CONNECTOR BACKSHELL
MIL-C-38999 EN2997
SHELL SIZE 25
P_SP_203345_D1_00790001_01_00
Figure 20-33-45-0079-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS1603
** ON A/C ALL
ABS0522 - 0 8 P
MATERIAL CODE
ADAPTOR SIZE CODE
STANDARD P/N
LOCKWIRE HOLES
DIA A
END A
LOCKWIRE HOLE
END B
DIA A
P_SP_203345_D1_01000001_01_00
Figure 20-33-45-0100-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Description - ABS0522
** ON A/C ALL
ABS0519 B
ABS0519
CRIMP SLEEVE END PIECE
DIA A
AREA TO BE
SLEEVED
STRUCTURE
ABS0513
CABLE SUPPORT
B
ABS0519 CRIMP SLEEVE
STRUCTURE
B
A
P_SP_203345_D1_00800001_01_00
Figure 20-33-45-0080-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Related Item for ABS0519 -
ABS0513
** ON A/C ALL
LOCKWIRE
STRUCTURE
ATTACHMENT DEVICE
(FOR EXAMPLE NSA5516B D O RABS1339)
5 mm MIN
(0.20 in)
SHIELDED HARNESS
SPLIT TUBINGNSA937210MB
O R TA P E- ABS5334
- NSA935403
- ASNA5107
30 mm 10 mm MIN
(1.18 in) (0.39 in)
MECHANICAL
ATTACHMENT AREA
OF THE HARNESS
P_SP_203345_D1_00890001_01_00
Figure 20-33-45-0089-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Screened, Cable Protection at
Conduit End
** ON A/C ALL
BOOT
CABLE TIE
BOBBINNSA935510 ORNSA5539
OR BLACK TAPEASNA5107-B.
NO SEALING SHRINK SLEEVEABS0916
(ONLY ON THE MOBILE PART
OF THE CONNECTOR)
ATTACHMENT POINT
STRUCTURE PROVISION
STRINGER A/C SKIN
P_SP_203345_D1_01120001_01_00
Figure 20-33-45-0112-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - P/N Characteristics and
Installation - NSA9504
** ON A/C ALL
BEFORE:
AFTER: RISK OF CHAFFING WITH THE
BACKSHELL ORIENTATION AFTER BACKSHELL ORIENTATION GIVEN
THE TOLERANCES ARE APPLIED. IN THE DEFINITION DOSSIER.
45°
45°
P_SP_203345_D1_01910001_01_01
Figure 20-33-45-0191-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Permitted Tolerances for the VC
Backshell Orientation
** ON A/C ALL
HARNESS
HARNESS
ADHESIVE SEALING
COMPOUND
P_SP_203345_D1_00810001_01_00
Figure 20-33-45-0081-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Sealing of the Backshell
** ON A/C ALL
P_SP_203345_D1_00820001_01_00
Figure 20-33-45-0082-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
** ON A/C ALL
P_SP_203345_D1_00830001_01_00
Figure 20-33-45-0083-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
** ON A/C ALL
P_SP_203345_D1_00840001_01_01
Figure 20-33-45-0084-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
** ON A/C ALL
CONTACT REJECTED
CABLE TIE NSA935401
OR LACING TAPE NSA8420 *
CHECK THE POSSIBLE MOVEMENT OF THE
ATTACHMENT DEVICE ON THE STRAIN RELIEF.
ROTATION ACCEPTED
TRANSLATION REJECTED
SOFT REJECTED
* IT IS RECOMMENDED TO USE CABLE TIE NSA935401. YOU CAN ALSO USE LACING TAPE NSA8420
ASPER DESIGN OFFICE. P_SP_203345_D1_01100001_01_01
Figure 20-33-45-0110-0001 (SHEET 1) - Backshell, End Piece and Conduit Fitting - Acceptance/Rejection Criteria
** ON A/C ALL
1. Overview
This chapter gives the description and operation of miscellaneous attachment items.
Miscellaneous attachment items installed on aircraft have the codes that follow:
- E0805 metallic clamp
- EN3660-033 banding band.
2. P/N Information
SIZE CODE A B
01 206 mm (8.11 in.) 3.05 mm (0.12 in.)
02 362 mm (14.25 in.) 6.10 mm (0.24 in.)
03 457 mm (17.99 in.) 6.10 mm (0.24 in.)
(b) Find the correct size of the clamp to be used. To do this, measure the diameter of the part
where you will install the metallic clamp.
MORE THAN OR EQ
MORE THAN OR EQ
LESS THAN 10 mm UAL TO 10 mm (0.
DIAMETER UAL TO 46 mm (1.
(0.39 in.) 39 in.) LESS THAN
81 in.)
46 mm (1.81 in.)
SIZE CODE 01 02 03
NOTE: Make sure that the head of the metallic clamp is identified with the name of the
manufacturer (for example "BAND IT") and that a triangle (length control mark) i
s engraved near the opposite end of the clamp (52 mm (2.05 in.)).
(c) Make two turns around the backshell and make sure that you slide the clamp through the
clamp head for each turn.
(d) Before you use pliers, make sure that the length control mark is in the correct position.
(e) On an oval surface, make sure that the head of the metallic clamp is in the correct positio
n.
TOOLS
METALLIC CLAM
MANUAL PLIERS AUTOMATIC PLIERS
P
NORM P/N NORM P/N
MECHANICAL PL
BAND-IT IERS (A30199)
(70847) PNEUMATIC PLIE
E0805–01 RS (A35599) (7
HARNESS ATTAC 0847)
GLENAIR HMENT (600-06
1) (06324)
PNEUMATIC PLIE BAND-IT
BAND-IT RS (A40199) (7
0847)
PNEUMATIC PLIE
E0805–02 HAND BANDING RS (A35199) (7
E0805–03 TOOL - STANDA 0847)
GLENAIR RD CLAMPING B
AND (600-058)
(06324)
NOTE: It is not permitted to put the routing clamps on metallic clamps E0805.
The metallic clamp must be aligned to get a maximum clamping strip area to increase friction res
istance and thus the strength of the E0805 on the backshell.
Make sure that:
- The second turn of the band is fully on the first turn.
- No strands of the metallic braid are caught between the two turns of the metallic clamp.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
REVISION REVISION
CUSTOMIZATION AIRCRAFT TYPES DOCTYPES TITLE
DATE NUMBER
A318 A320 A319 20-33-49-01 - Miscellaneous Attachment Items -
ESPM 01-May-2024 49
A321 Description (AIRBUS)
TAIL NUMBER - MSN - FSN:
Print date: 2024-06-30 18:55:56
- The metallic clamp is in the center of the crimping surface and the metallic braid protrudes
from the clamp.
- The lock tab must be cut straight and protrudes above the crimping head by less than 2 m
m (0.08 in.) or three times the thickness of the metallic clamp.
- The metallic clamp must not turn around the backshell. To easily calculate the mechanical
strength of the metallic clamp, put a self-adhesive tape on its head to get maximum grip a
nd try to turn it. The metallic clamp must not turn.
If one of these points is not in conformity, remove and replace the metallic clamp.
NOTE: Use black ABS5334 for a new wiring installation and red ABS5334 for repairs.
- Lift the head of the metallic clamp with the cutting pliers.Ref. Fig. Miscellaneous Attachme
nt Items - Removal Procedure - E0805
- Disengage the metallic clamping strip from the head of the metallic clamp.
- Remove the clamping strip and put it into the applicable bin.
- Make sure that there is no damage on the component below the clamp after removal of th
e clamp.
NOTE: You can replace the metallic clamping strip only five times. After this, you must replace
the component (shielded sleeve, overbraiding, etc.).
VARIANTS A (MINIMUM) B
6.22 +0.25 mm or -0.25 m
A 361.00 mm (14.21 in.) m (0.24 +0.01 in. or -0.01 i
n.)
6.22 +0.25 mm or -0.25 m
B 442.00 mm (17.40 in.) m (0.24 +0.01 in. or -0.01 i
n.)
2.92 +0.25 mm or -0.25 m
C 205.00 mm (8.07 in.) m (0.11 +0.01 in. or -0.01 i
n.)
2.92 +0.25 mm or -0.25 m
D 361.00 mm (14.21 in.) m (0.11 +0.01 in. or -0.01 i
n.)
6.22 +0.25 mm or -0.25 m
E 361.00 mm (14.21 in.) m (0.24 +0.01 in. or -0.01 i
n.)
3.00 +0.25 mm or -0.25 m
F 239.00 mm (9.41 in.) m (0.12 +0.01 in. or -0.01 i
n.)
- F = Flat
- C = Pre-coiled (the bands are put through the buckle two times in the pre-coiled co
ndition).
Figure 20-33-49-0001-0001 SHEET 1/1 - Miscellaneous Attachment Items - P/N Characteristics and Description -
E0805
Figure 20-33-49-0002-0001 SHEET 1/1 - Miscellaneous Attachment Items - Installation Procedure - E0805
Figure 20-33-49-0003-0001 SHEET 1/1 - Miscellaneous Attachment Items - Installation Procedure - E0805
Figure 20-33-49-0004-0001 SHEET 1/1 - Miscellaneous Attachment Items - Installation Procedure - E0805
Figure 20-33-49-0005-0001 SHEET 1/1 - Miscellaneous Attachment Items - Installation Procedure - E0805
Figure 20-33-49-0006-0001 SHEET 1/1 - Miscellaneous Attachment Items - Removal Procedure - E0805
Figure 20-33-49-0007-0001 SHEET 1/2 - Miscellaneous Attachment Items - P/N Description and Characteristics -
EN3660-033
Figure 20-33-49-0007-0001 SHEET 2/2 - Miscellaneous Attachment Items - P/N Description and Characteristics -
EN3660-033
E0805 - 01
SIZE CODE
STANDARD P/N
P_SP_203349_D1_00010001_01_02
Figure 20-33-49-0001-0001 (SHEET 1) - Miscellaneous Attachment Items - P/N Characteristics and Description -
E0805
** ON A/C ALL
E0805
CLAMP
E0805
CLAMP
METALLIC BRAID
HARNESS
BONDING CABLES
OR BONDING PIGTAILS
LO CK TA B
2 TURNS
MAKE SURE THAT THE LENGTH CONTROL MARK IS IN THE CORRECT POSITION:
CORRECT INCORRECT
METALLIC CLAMP CORRECTLY DIMENSIONED METALLIC CLAMP TOO SHORT FOR THE DIAMETER
(THE LENGTH CONTROL MARK IS BEFORE OF THE COMPONENT (THE LENGTH CONTROL
THE CRIMPING HEAD) MARK IS OVER THE CRIMPING HEAD)
P_SP_203349_D1_00020001_01_01
INCORRECT
CORRECT
= =
THE METALLIC CLAMP MUST BE PERPENDICULAR TO THE AXIS OF THE CRIMPING SURFACE:
INCORRECT
CORRECT
90°
P_SP_203349_D1_00030001_01_00
THE SECOND TURN OF THE BAND MUST BE FULLY ON THE FIRST TURN :
INCORRECT INCORRECT
THE LOCK TAB MUST BE CUT STRAIGHT AND THE HEAD MUST NOT BE DAMAGED OR DISTORTED:
CORRECT INCORRECT
P_SP_203349_D1_00040001_01_00
P_SP_203349_D1_00050001_01_01
P_SP_203349_D1_00060001_01_00
VARIANTS A, B, C AND D
FLAT CONDITION
52 mm (2.05 in)
PRE-COILED CONDITION
P_SP_203349_D1_00070001_01_00
Figure 20-33-49-0007-0001 (SHEET 1/2) - Miscellaneous Attachment Items - P/N Description and Characteristics -
EN3660-033
** ON A/C ALL
VARIANTS E AND F
FLAT CONDITION
PRE-COILED CONDITION
P_SP_203349_D1_00070001_02_00
Figure 20-33-49-0007-0001 (SHEET 2/2) - Miscellaneous Attachment Items - P/N Description and Characteristics -
EN3660-033
** ON A/C ALL