SWCC

Ras Al Khair Power Plant Training

Gas Turbine Introduction

SEPCOIII Electric Power Construction Corp RKPP EPC Project

Gas Turbine Introduction

SEPCOIII Electric Power Construction Corp. RKPP EPC Project

Gas Turbine Introduction

Content

1 Introduction 3 Major assemblies

2 Outages Type Intervals 4 Auxiliary packages

SEPCOIII Electric Power Construction Corp. . RKPP EPC Project

Gas Turbine Introduction

1 Introduction

Gas Turbine
The SGT6-5000F(5) gas turbine is the prime mover for the GT generator,
which produces the electrical output, and the heat source for the Heat
Recovery Steam Generator. The GT is a single flow, heat-type engine that
operates on the basis of a typical Brayton cycle. The GT design consists
essentially of a 13-stage axial compressor, a 16 can-annular Ultra Low NOx
(ULN) combustor system for gas and oil firing and a 4-stage axial turbine. The
combustion turbine is directly coupled to the generator at the compressor
inlet end.

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Gas Turbine Introduction
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1 Introduction

What is Brayton cycle

1-2: The air is compressed by the compressor

2-3: Mix the air and fuel gas and burning to supply the heat
3-4: The flue gas be expanded and drives the rotor for rotating

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1 Introduction

The compressor takes air from the surrounding atmosphere through an inlet
manifold and inlet casing, pressurizes and feeds it to the combustors. The
fuel is fed into the combustors and burned with the compressed air. The
resulting hot, compressed combustion gas flows from the combustion
chamber into the turbine. The gas expands and drives the turbine.

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1 Introduction

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1 Introduction

The mechanical power generated in the turbine shaft drives the generator and
the compressor. The output of the generator is electrically connected to the
step-up transformer by bus bars. Output from the high side of the step-up
transformer is connected to the grid. The exhaust energy of the GT is
converted into steam in a single pressure HRSG in each combined cycle
block (20 to 60).

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1 Introduction

Video: Gas Turbine Work Folow

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2 Outages Type and Intervals

Outage Name Combustor Inspection Turbine Inspection Compressor Inspection

Combustor Inspection (CI) P

Hot Gas Path Inspection(HGP) P P

Major Inspection (MI) P P P

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2 Outages Type and Intervals

Inspection Type Intervals

Combustor 12,500 EBH or 900 ES
Hot Gas Path 25,000 EBH or 900 ES
Major 50,000 EBH or 1800 ES

Note: How to calculate the EBH/ES, Reference the Volume 03-Part3

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3 Major assemblies

Inlet Casing Section

Compressor and Combustor Section
Variable Inlet Guide Vane
Turbine Cylinder Section
Exhaust Cylinder Section
Exhaust Manifold Section
Compressor and Turbine Rotor Assembly

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3 Major assemblies

3.1 Inlet Casing Section

The inlet casing acts as a smooth boundary passage for air flowing into the
compressor and provides housing for the journal bearing. The journal
bearing housing is machined into the inlet casing with close concentricity
tolerances; no bearing adjustment is required. Variable inlet guide vanes
(IGV) are installed in the casing to modulate atmospheric airflow during the
starting cycle.

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1 Introduction

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3 Major assemblies

Variable inlet guide vanes (IGV)

These vanes are located in front of the 1st stage compressor blades. During
shutdown, the vanes are closed to 47º (angle) at full speed no load (FSNL).
Once this sequence is completed and the unit is being brought down to
turning gear speed, the IGVs are completely shut down to 53º (angle).
When the turbine starts up, they are repositioned to an intermediate angle
of 47º (angle). The IGVs are to remain at the 47º (angle) position up until
GT starts to 376.99 rad / s [3600 rpm] and synchronizes

To limit the airflow and control pressures

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3 Major assemblies

3.2 Compressor and Combustor Section

The compressor cylinder and compressor combustor cylinder are bolted
together at a vertical joint to form a compression chamber. This combined
casing houses the stationary diaphragms of the 13-stage compressor. It
additionally incorporates the 5th and 8th stage bleed air manifolds as well as
a manifold for air extracted at the 11th stage.

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3 Major assemblies

Compressor and Combustor Section

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3 Major assemblies

3.2 Compressor and Combustor Section

This manifold supplies cooling air to 2nd stage turbine vanes. High-pressure
bleed air from the 8th stage manifold is diverted in the piping to provide
cooling air to the 3rd stage turbine vanes. Low pressure bleed air is diverted
in the same way to cool 4th stage turbine vanes.

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3 Major assemblies

3.3 Variable Guide Vane (VGV)

To improve acceleration and compressor surge margin, or stall, during startup

and shutdown, the gas turbine is equipped with compressor bleed valves and
variable guide vanes upstream the compressor stages 1, 2, 3 and 4.
Compressor bleed valves and variable guide vanes function together to limit
the airflow and control pressures in the compressor during startup and
shutdown.

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Gas Turbine Introduction
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Gas Turbine Introduction
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3 Major assemblies

Combustor

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3 Major assemblies

3.4 Turbine Cylinder Section

The turbine cylinder is fabricated from 2.25 Cr - 1.0 Mo steel alloy. It encloses the
combustion chamber and provides housing for the stationary vanes of the four
stage turbine.

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3 Major assemblies

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3 Major assemblies

3.5 Exhaust cylinder Section

Exhaust cylinder fabrication consists of the bearing housing, inner
and outer cones of the exhaust diffuser, and outer case. Collectively,
these components are joined together through the use of a strut
system.

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Gas Turbine Introduction
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Gas Turbine Introduction
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3 Major assemblies

3.6 Exhaust manifold section

The exhaust manifold section consists of the exhaust manifold
itself. This manifold serves as an extension of the exhaust
diffuser. Flow is reduced without becoming excessively
turbulent. Stabilization of exhaust flow further improves gas
turbine performance and serves as an aerodynamic transition
to the exhaust system.

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3 Major assemblies

3.7 Compressor and Turbine Rotor Assembly

The gas turbine rotor assembly consists of 13 compressor wheel assemblies, 1 dummy disk, 1 torque tube, 1 seal disk and 4
turbine wheel assemblies. These disks are stacked using a single centre tie bolt. The joints between the disks have hirth
serrations. The hirth serration is a toothed connection member of the disk with teeth arrayed around each coupling face. Each
tooth is angled to a centre point to the centre of the disk. This aligns, and centres each disk to the other disk to ensure proper
alignment.

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Gas Turbine Introduction
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3 Major assemblies

TEST: What parts does the Gas Turbine consist of?

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Gas Turbine Introduction
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4 Auxiliary packages

Electrical package
Lube oil system package
Instrumentation air system
Hydraulic oil system
Fuel gas system
Fuel oil system/water injection system
Air inlet and exhaust gas systems
Compressor water wash package
Cooling systems
1. Lube oil cooler
2. Rotor air cooler
Fire protection system

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Gas Turbine Introduction
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4 Auxiliary packages

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Gas Turbine Introduction
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4 Auxiliary packages

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3 Major assemblies

TEST: What auxiliary system does the gas turbine have?

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Gas Turbine Introduction

Thank you !

SEPCOIII Electric Power Construction Corp RKPP EPC PROJECT