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Parameters - and - Perfomance of A High Field Permanente Magnet
Parameters - and - Perfomance of A High Field Permanente Magnet
Parameters - and - Perfomance of A High Field Permanente Magnet
high-field permanent-magnet
synchronous motor for variable-frequency
operation
Prof. B.J. Chalmers, B.Sc, Ph.D., D.Sc, C.Eng., F.I.E.E., S.A. Hamed, M.Sc,
and G.D. Baines, B.Sc.
Indexing terms: Motors, Synchronous motors
Abstract: The paper studies the application of conventional two-axis machine theory to the performance
analysis of modern permanent-magnet synchronous motors. A representative motor with radially-oriented
samarium-cobalt magnets in a rotor of interior type is considered as an example. Full performance data are
measured for the full 360° range of load angles at various supply frequencies. Performance computations using
constant motor parameters show significant discrepancies when compared with measurements, particularly at
low supply frequency. Detailed determinations of parameter values reveal an important variation of
quadrature-axis reactance as a function of quadrature-axis current, owing to magnetic saturation on this axis.
When this variation is included within the analysis, together with temperature variation of stator resistance,
excellent correlation is shown in all respects.
List of symbols
1 Introduction
In recent years, compact and energy-efficient synchronous magnet
motors have been designed (e.g. References 1-5) using nonmagnetic
modern high-field permanent magnets in the rotor. Parti- packing
cular interest has been shown in using these motors with
variable-frequency inverters in variable-speed drives (e.g. lamination
bridge
References 4, 6, 7), taking advantage of increased effi-
ciency x power factor product to reduce VA requirements. Fig. 1 The rotor
An important category of these motors is the 'interior a Schematic rotor layout
type' [8], in which the magnets are embedded within a b Rotor cross-section
rotor core plate. Utilising the B/H properties of materials Dimensions in mm
such as samarium cobalt, each magnet per pole is then
usually of short magnetic path length and has a width having a rotor of this type is studied in this paper and Fig.
comparable to a pole pitch. The layout of a simple and \b shows its cross-section.
representative rotor of interior type [4] with radial magnet Traditionally, synchronous machines are represented by
orientation is shown schematically in Fig. la. A motor a two-axis phasor diagram as in Fig. 2, with parameters
Eo, Xd0, Xq0 and R, for analysis and prediction of steady-
Paper 3782B (PI), received 3rd December 1984 state performance. Here Eo, Xd0 and Xq0 are defined at a
The authors are with the University of Manchester Institute of Science and Tech- reference frequency/ 0 ; for operation with any other supply
nology, PO Box 88, Manchester M60 1QD, United Kingdom frequency /, defined by / = A/ o , these three parameters are
IEE PROCEEDINGS, Vol. 132, Pt. B, No. 3, MA Y 1985
H7
each multiplied by X. This form of representation has com- may be observed [2] under high-current conditions such
monly been used for permanent-magnet motors [8-10], as generating into a short-circuit.
The two-axis theory is basically a constant-parameter
analysis, but it is common to use suitably-adjusted values
of parameters making some allowance for variation of
q-axis saturation conditions. Various authors have noted the
influence of magnetic saturation upon the performance of
permanent-magnet motors, and some motor design pro-
cedures attempt to take saturation into account in the pre-
diction of parameters. Some measurements of saturable
parameters have been reported [2, 8, 10], but these have
mainly been under unrepresentative conditions, such as no
load or short circuit, when the stator current is purely
reactive. Honsinger suggested [8] that measurement of the
three parameters Eo, Xd0 and Xq0 should, if possible, be
made under actual operating conditions with the machine
loaded. An investigation of this type is reported in this
paper. In a sample commercial motor, the variations of
motor parameters are studied over the full 360° range of
load angle, with rated supply voltage. In the tested
example, variations of Eo and Xd0 are found to be small,
but the variation of Xq0, associated with saturation on the
g-axis, is shown to be significant.
The two-axis equations are then used to determine per-
formance under variable-frequency operation, including
full loci of input current phasor and variations of d- and
q-axis components of current. When the calculation pro-
cedure is modified to incorporate the variation of Xq0, this
is shown to have an important influence under the
frequently-required condition of variable-speed operation
d-axis with constant-torque load.
Fig. 2 Phasor diagram
2 Two-axis theory
although a recent review [11] has stated that these linear
models give rise to poor predictions of performance. Binns Using the phasor diagram of Fig. 2, a set of equations is
et al. [12] have indicated that, owing to the special method obtained describing machine performance in terms of the
of excitation of permanent-magnet synchronous motors, load angle 3. Equating voltage components on the d and q
nonclassical methods are required to determine their most axes,
important characteristics. These problems have stimulated V sin 3 = XXq0Iq-RId (1)
detailed computational approaches (e.g. References 13-15)
to obtain complete solutions of the motor field equations. V cos 3 = XXd0Id + XE0 + RIq (2)
These methods yield much information relating field dis- Hence d- and q-axis current components are:
tribution to rotor design, but require extensive input data
and computation. V(XXq0 cos3-R sin 3) - X2E0 X qO
(3)
In the present paper, attention is directed towards the R X Xd0d0 XXqq0
possibility of making appropriate modifications to the
classic two-axis theory with the objectives of achieving V{XXd0 sin 3 + R cos 3) - XE0 R
',= (4)
satisfactory accuracy by incorporating all major effects R -\- X XdQ X q0
while, at the same time, retaining a relatively efficient cal- Air-gap power per phase Pg is produced by interactions
culation procedure. between components of current and air-gap EMF which
The synchronous reactances of some permanent-magnet are in phase with each other. Thus, for m phases,
synchronous motors, as distinct from wound-rotor syn-
chronous machines, have a close relationship with reluc- Pg = m[(XE0 + XXd0 Id)Iq - (XXq0 lq)ld-\
tance motors having nonmagnetic flux barriers [16-18]. = mlXE0Iq + XIdIq(Xd0-Xq0)-] (5)
Thus, with a rotor geometry such as that shown in Fig. 1,
the low permeability (near unity) of the magnets, which lie Torque Te is given by
across the path of d-axis flux, leads to a relatively low
Te = PJ<om = Pg/Xcom0 (6)
value of Xd0 in a permanent-magnet motor in the same
way as flux barriers produce a low value of Xq0 in a where
modern reluctance motor. This produces the condition
wm = 2nf/p and com0 = 2nfo/p
Xd0 <^ Xq0 in the permanent-magnet motor, which is the
reverse of the situation in other synchronous machines. Again from the phasor diagram, input current can be
The similarities between the d-axis flux distribution due to resolved into components Ip and lr, where lp is the input
stator currents in this type of permanent-magnet motor power component and Ir is the lagging reactive component
and that on the q-axis in reluctance motors with flux bar- of input current. Resolving Id and Iq onto the p and r axes,
riers has been shown [2, 8]. In the permanent-magnet
machine, this type of distorted distribution of net air-gap Ip = Iq cos 3 — ld sin 3 (7)
flux, including flux reversal near the ends of the magnets, Ir = Iq sin 3 + Id cos 3 (8)
118 IEE PROCEEDINGS, Vol. 132, Pt. B, No. 3, MAY 1985
The inverse forms of the relations between Ip, Ir and Id, For measurement of output torque, separate tests were
is performed using a dynamometer.
In both test arrangements, the load angle was measured
Iq = Ip cos 3 + Ir sin 3 (9) using a stroboscope triggered by the motor phase voltage.
Id = Ir cos 3 — Ip sin 3 (10) All tests were conducted with a sinusoidal supply. Using a
commutator frequency changer, the supply frequency was
We also have varied down to 7.5 Hz, at which frequency motor resist-
/ 2 = / 2 + /r2 = /d2 + / 2 (11) ance became a significant parameter. The upper limit of
test frequency was 50 Hz, owing to the speed limitations of
Thus Ip, Ir and Id, Iq may be found from measurements of the coupled loading machines. At this frequency, motor
input current, voltage and power together with load resistance was small compared with its reactances. Results
angle 3. are presented in Section 5 for the following three supply
conditions which were initially estimated, on the basis of a
constant-parameter prediction, to give a constant value of
3 Experimental equipment and tests maximum motoring torque:
(i) 100 V, 50 Hz (A = 1.0)
3.1 Test machine (ii) 45 V, 15 Hz (A = 0.3)
The machine tested was a three-phase, star-connected, (iii) 33 V, 7.5 Hz (2 = 0.15)
four-pole, permanent-magnet synchronous motor with
samarium cobalt magnets [4], frame size 80L. It was
designed for operation at up to 6000 rev/min in an appli- 3.3 Measuremen t of parameters
cation with high inertia load but low torque. For the Initial measurements of some parameters were made by
experimental work, a fan was fitted and load and tem- conventional tests. The stator resistance R at ambient tem-
perature tests were conducted with 100 V, 50 Hz supply to perature was measured by passing direct current. The exci-
determine a rating. This exercise yielded the following tation EMF XE0 and the position of the zero load angle
figures: were measured when driving the test machine as a gener-
ator on open circuit.
maximum torque = 2.62 Nm; rated torque = 1.75 Nm; Three slightly different values of Xd0 were obtained by
rated current = 2.0 A; output at 50 Hz = 275 W 50 Hz measurements with:
(a) 3 = 0
3.2 Loading and performance measurements (b)5= 180°
To determine performance over the full range of load (c) generating into a short circuit
angles, the test machine was coupled to a larger synchro- Honsinger [8] has suggested that Xq0 may be calculated
nous machine, having the same supply frequency and from a test at 3 = 90°, using Xq0 = V/Ir under this condi-
number of poles, so that the two machines had the same tion. This equation neglects stator resistance. Manipula-
synchronous speed. A phase shifter was connected in the tions of eqns. 1, 2, 7 and 8 yields the more accurate forms
lines to the test machine as indicated in Fig. 3, to provide a
phase shift between the supplies to the two machines, and = (V-IpR)/Ir
enabled stable operation of the test machine to be (12)
obtained at any value of load angle. or
2
= (VXd0-IrR -E0R)/IrXd0
40
30
20
10
R=3.5n 3.Or
2.0
1 .0
8=180° -1-0
A =0.15, V=33V
-2.0 . A = 0 . 3 , V=A5V
A =1. 0,V=100V
1 .0 -3.0
6.0 0.5
at X = 0.15. Constant Xq0 gave a reasonably correct value Detailed measurements over the full 360° range of load
of maximum torque but load angle at low torque was quite angles, and their analysis by the identification method,
in error. yielded the variation of each two-axis parameter with
Overall motoring performance measured at variable fre- operating condition. A new method for measuring the
quency is summarised in Table 2. variation of q-axis reactance Xq0 was also developed,
which is rather simpler than the identification method.
Both methods require the availability of a suitable syn-
chronous loading machine and a phase shifter. For
variable-frequency fed motors, the tests should be con-
2 .5
ducted with a sinusoidal supply, at any convenient supply
frequency (e.g. 50 Hz).
Results showed that the excitation EMF Eo and the
2 .0
direct-axis reactance Xd0 were substantially constant. This
is expected to be generally the case with high-coercivity
1 .5
(effectively low-permeability) magnets, located either on
the surface or within a rotor. Variations of stator resist-
ance R were mainly due to temperature changes. A sub-
1 .0 stantial variation of Xq0, as a function of q-axis current Iq,
was revealed. This is attributed to magnetic saturation on
the g-axis, and such a variation may be expected to occur
0 .5 generally in permanent-magnet motors having small
air-gap length on the quadrature axis. Accordingly, it is
recommended that this variation should be included in
0 machine design calculations.
10 20 30 40 50 60 70 In a manner similar to that in which a variable d-axis
B , degrees synchronous reactance is often used for excited-rotor syn-
Fig. 11 Torque/load angle characteristics with 33 V, 7.5 Hz supply
chronous machines, the use of variable Xq0, as a function
computed with saturation of Xq0
computed with constant Xq0
of Iq or q-axis MMF, was explored. Results showed excel-
x x measured lent agreement between calculations and tests, over wide
1EE PROCEEDINGS, Vol. 132, Pt. B, No. 3, MAY 1985 123
ranges of load angle and frequency. This indicates that 4 BERMOND, G., and FLYNN, J.B.: 'The Isosyn motor, a new gener-
conventional two-axis theory, with suitably-modified par- ation of permanent-magnet synchronous motors', IEE Conf. Publ.
202,1981, pp. 119-124
ameters, may be applied to modern permanent-magnet 5 HESMONDHALGH, D.E., and TIPPING, D.: 'Slotless construction
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7 DEMERDASH, N.A., MILLER, R.H., NEHL, T.W., OVERTON,
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speed applications. formance characteristics of 15 H.P. samarium cobalt and ferrite based
Variation of stator resistance owing to temperature rise brushless d.c. motors operated by same power conditioner', IEEE
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11 RAHMAN, M.A.: 'Permanent-magnet synchronous motors—a
It is concluded that, for satisfactory modelling of review of the state of design art'. International conference on Electri-
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more knowledge of parameters than is usually sufficient for 12 BINNS, K.J., SNEYERS, B., MAGETTO, G., and LATAIRE, P.:
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13 BINNS, K.J., JABBAR, M.A., and BARNARD, W.R.: 'Computation
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7 Acknowledgments 14 ASHEN, R.A.: 'Linear scalar-potential models for permanent-magnet
circuits', ibid., 1978,125, (12), pp. 1403-1409
15 WEH, H., and BOULER, N.: 'Field analysis for a high-speed
The authors are grateful to the University of Manchester permanent-magnet synchronous machine of the disc construction
Institute of Science and Technology for facilities provided. type', Electric Mach. & Electromech., 1980, 5, (1), pp. 25-37
E. M. M. Shamoug assisted with the identification method. 16 FONG, W., and HTSIU, J.S.C.: 'New type of reluctance motor', Proc.
IEE, 1970,117, (3), pp. 545-551
17 HONSINGER, V.B.: 'The inductance Ld and Lq of reluctance
8 References machines', AIEE Trans., 1971, PAS-90, (1), pp. 298-304
18 CHALMERS, B.J., and MULKI, A.S.: 'Design and performance of
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pp. 203-208 19 EYKHOFF, P.: 'System identification, parameters and state estima-
2 MIYASHITA, K., YAMASHITA, S., TANABE, S., SHIMOZU, T , tion' (Wiley, 1974)
and SENTO, H.: 'Development of a high-speed 2-pole permanent- 20 CHALMERS, B.J., and ONBILGIN, G.: 'Analysis of a variable-
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3 BINNS, K.J., and JABBAR, M.A.: 'High-field self-starting 345-354
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