TECHNICAL QUERY REQUEST (TQ)

Document Type : TQ Area : Main Jetty Discipline : Civil Date : 27 July 2023
Document Number : TQR-001-EM021-500 Rev : 1

072/LGL/MMP-PP/XI/2022
Project : MMP NICKEL SMELTER Contract No. :
PT MITRA MURNI PERKASA

Issue date : 27 July 2023 Request Type :  Engineering  Site

Originator : Marco Valerian Discipline : Civil
Request : Material Change from Rebar to Steel Plate Priority :  Urgent  Routine
Purpose

Subject : Conversion of Rebar to Steel Plate in Precast Pile Cap & Plank Fender

Request Detail
1. Contractor proposed to change the shear connector from rebar D13 to steel plate, since referring to the standard AWS D1.1 is
not covering welding for rebar to carbon steel. Detail of calculation and sketch are shown in the next following points.
2. Refer to the below calculation for steel plate shear connector
Section Properties
Width of Precast b = 3200 mm
Height of Precast t1 = 330 mm
Length of Precast Lb = 800 mm
Dimension of Steel Profile
H = 200 mm
W = 200 mm
tf = 12 mm
tw = 8 mm
Height of Anchor h = 150 mm
Anchor Dimension t = 5 mm
h = 20 mm
Number of Shear nc = 2
Connector Column
Material Properties
Concrete compressive F’c = 35 MPa
Strength
Anchor yield strength f’y = 250 MPa
Anchor Tensile Strength f’u = 500 MPa
Concrete Young modulus Ec = 27805,57 MPa
Steel Young modulus Es = 200000 MPa
Reduction factor ɸ = 0,85
 TECHNICAL QUERY REQUEST (TQ)

Document Type : TQ Area : Main Jetty Discipline : Civil Date : 27 July 2023
Document Number : TQR-001-EM021-500 Rev : 1

Load Data
Shear Load V = 174,0372 kN
Checking height to thickness ratio
Condition should be fullfiled :

30 > 4 → OK
Nominal Shear Resistance
Section area of anchor
Asc =h·t = 100 mm2
Qn1 = 0,5 · Asc √f’c · Ec = 49325,33 N = 49,325 kN
Qn2 = Asc · Fu = 50000 N = 50 kN
Condition Should be Fulfiled
Qn1 < Qn2
49,325 kN < 50 kN → OK
Nominal Shear Resistance Used
Qn = max (Qn1, Qn2) = 50 kN
Ultimate Shear Resistance Which is Used
Qu = ɸ · Qn = 42,5 kN
Minimum Number of Shear Connector (n)
The minimum number of anchors required for a half span is:
𝐹𝑝
n = 𝑄𝑢
= 4,095 pieces ≈ 5 pieces

The total number of anchors required throughout the span is:

n’ =2·n = 10 pieces
Number of anchor per row
𝑛′
nR = = 5 pieces ≈ 5 pieces
𝑛𝑐

3. Checking of Steel Plate based on the Area

D13 Rebar
Fu = 530 MPa
As = 0,00013 m2
As · Fu = 0,070312
Num. of Bar = 10 pcs
(As · Fu) · n = 0,703120 m2 →Minimum Area to be fulfilled
 TECHNICAL QUERY REQUEST (TQ)

Document Type : TQ Area : Main Jetty Discipline : Civil Date : 27 July 2023
Document Number : TQR-001-EM021-500 Rev : 1

Steel Plate (150x20x5 mm)

Fu = 500 MPa
As = 0,0001 m2
As · Fu = 0,05
Min Number = {D13 Total Area} / {Steel Plate (As · Fu)}
Of Plate
= 0,070312 / 0,05
= 14,062 ≈ 16 Pcs
Num. of Row = 2 Row
Plate / Row = 16 / 2 = 8 Pcs / Row
4. Calculation for steel plate provided to resist the working shear load (Vu) and to fulfilled the replacement minimum area for 16- Rebar
D13 required is 16 pieces using 150x20x5 mm steel plate. Refer to the figure below for the drawing of steel plate shear connector.
Overall this calculation did not change the concept of structure, only conversion from rebar to steel plate for shear connector.
5. The connection between H-Beam and shear connector plate will be referring to AWS D1.1 as it will be using fillet weld
6. Furthermore, the drawing based on this change will be addressed in As Built Drawing that later will be submitted by the contractor

REFERENCE DOCUMENTS / ATTACHMENT LIST

Initial shear connector using D13 rebar in precast pile cap

 TECHNICAL QUERY REQUEST (TQ)

Document Type : TQ Area : Main Jetty Discipline : Civil Date : 27 July 2023
Document Number : TQR-001-EM021-500 Rev : 1

Initial shear connector using D13 rebar in Plank Fender

Shear connector using steel plate for Pile Cap

 TECHNICAL QUERY REQUEST (TQ)

Document Type : TQ Area : Main Jetty Discipline : Civil Date : 27 July 2023
Document Number : TQR-001-EM021-500 Rev : 1

Shear connector using steel plate for plank fender

LIST OF DOCUMENTS AFFECTED

MMP001-CV-DWG-2016 – Main Jetty Plan of Pile Cap

CHANGE FROM EXISTING DOCUMENTS

Shear connector change from 10-D13 to 16 Steel Plate 150x20x5 mm for Precast : PC.15, PC.1A,
PC.6, PC.1B, PC.1, Plank Fender
 TECHNICAL QUERY REQUEST (TQ)

Document Type : TQ Area : Main Jetty Discipline : Civil Date : 27 July 2023
Document Number : TQR-001-EM021-500 Rev : 1

Possibilty to Impact :  Cost  Schedule  None

PT. PP
Originator : Check by : Approved by :

Marco Valerian W. Johannes Andigan Destiar Ultimaswari

Site Civil Engineer Engineering Manager Project Manager
27/7/23 27/7/23 27/7/23

MMP RESPONSE
 Accepted
 Accepted with comment
 Rejected
Date of receipt by Company Doc. Control :  TQ to be revised in DEV

Response MMP :

Completed By: Endorsed By: Approve By:

………………………….. ………………………….. …………………………..

For Company Internal Purpose

Technical Query is Closed?  Yes  No  Derogation
Request
Any Initial TQ linked to this DEV  Yes  No
TQ Document No
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