Professional Documents
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Wa 707
Wa 707
Wa 707
Maintenance Manual
WHEEL LOADER
-7
SERIAL NUMBERS H62051 and up
ORIGINAL INSTRUCTIONS
DANGER
Errors in the operation and maintenance may be
dangerous and cause personal injury. Be sure to read
and understand this manual thoroughly before operating
the machine or performing maintenance. Keep this
manual accessible at all times and have all personnel
read it periodically.
NOTE
Komatsu has had this Operation and Maintenance
Manual translated into some other languages used in the
European Union. Please contact your Komatsu
distributor if you need a manual in another language.
© 2016 Komatsu
All Rights Reserved
Printed in Europe 11.2016
Foreword
1. Foreword
1.1 Foreword
This manual provides rules and guidelines to help you use this
machine safely and effectively. The precautions in this manual
must be followed at all times during the operation and mainte-
nance of the machine. The majority of accidents are caused by a
failure to follow fundamental safety rules for the operation and
maintenance of machines. Accidents can be prevented by know-
ing beforehand the conditions that may create hazards during
operation or maintenance.
WARNING
Operators and maintenance personnel must always do as
follows before beginning operation or maintenance.
EU Directives
Machines delivered by Komatsu are compliant with the Machine
Directive 2006/42/EEC and its amendments. If the machine is
used in another country, it is possible that certain safety devices
and specifications may not be compliant with the requirements
applicable in the country of use. For example, warning beacons
may be used in some countries while being prohibited in others.
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
ATTENTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. This word is also used to
indicate unsafe practices that may cause property damage.
WARNING
Engage the work equipment lock lever before leaving the
operator's cab.
NOTICE
This word is used to indicate precautions that must be taken to
avoid actions which could shorten the life of the machine.
REMARK
This word is used for information that is useful to know.
Never perform any type of work or use the machine in any way
that is expressly prohibited in this manual.
1.3 Introduction
This loader is an independently powered machine moving on
wheels. Using the equipment (e.g., a bucket or fork) installed to
its front, the loader can be used to load or dig material while
moving forwards.
Digging
Smoothing
Pushing
Loading
Never perform any type of work or use the machine in any way
that is expressly prohibited in this manual.
The design of the serial no. plate differs depending on the coun-
try.
Under the bellows at the front of the seat, or on the rear lower
frame (arrow mark).
GJ2K4590
1.2 kg
HFC-134a
CO2 eq. 1.72 t
GWP 1430
09971-10121
30449 Hanover
Germany
Dealer name
Address
Service personnel
Phone/fax
Hanomag Straße 9
30449 Hanover
Germany
WA70-7*
1. Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
EU Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Safety labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Position of the safety labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 General view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
4. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
5. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Maintenance guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.1 Tipping up the operator's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.2 Tipping down the operator's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
8. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
9. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
a
d
c
f H
b
E
D F
e B
C A
G0070228A
k
l
h
m
n
g
G0070229A
1.7 Equipment
Equipment
1 2 3 4 5
Hydraulic Weight
Type Part no. Volume, m³
pressure, bar kg
Equipment
1 2 3 4 5
2. Safety
WARNING
Please read and make sure that you fully understand the precautions described
in this manual and the safety labels on the machine. When operating or servicing
the machine, always follow these precautions strictly.
Ensure that the labels are applied correctly and that you
understand the content fully.
1, 2, 3 4 5 6 7,8
18
17
Warning!
42T-93-21A50
4. Precaution
P/N: 42U-93-11A40
(42U-93-11A40)
421-93-H1390
1:1
42T-93-21B30
If you have long hair and it hangs out from your hard hat,
there is a hazard that it may get caught up in the machine.
Tie your hair up.
Always wear a hard hat and safety shoes. If the nature of the
work requires it, wear safety goggles, mask, gloves, hearing
protection, or a safety belt when operating or maintaining the
machine.
Make sure that you know all telephone numbers of the per-
sons that you need to contact in case of an emergency.
Safety features
Be sure that all guards and covers are in their proper posi-
tion. Ensure that guards and covers are repaired immedi-
ately if they are damaged.
GK032034
Never enter or put your hand, arm, or any part of your body
in the movable portion between the work equipment and
machine or between the cylinder and the work equipment. If
someone operates the control levers by mistake, the gap
between the work equipment and machine and between the
cylinder and work equipment will change, and you, your
hand, or arm can be caught which can lead to serious inju-
ries.
Prevention of burns
Hot coolant
GK032042
Hot oil
Fire prevention
Cable fires
Check that all the hose and tube clamps, guards, and pads
are securely fixed in position.
If they are loose, they may vibrate during operation and rub
against other parts. This may lead to damage to the hoses,
and cause high-pressure oil to spurt out, leading to fire dam-
age or serious injury.
When taking the electrical power for the lighting from the
machine itself, follow the instructions in this manual.
Turn the starting switch to the 'A' (OFF) position to stop the
engine. A B
The ROPS is integrated into the cab. The machine may not
be operated without this roll-over protection system.
FOPS
(Attachment for protection against falling objects)
Unauthorised modification
Worksite safety
Inspect the surface of the soil in the working area and deter-
mine the optimum and safest procedure.
To prepare for any possible emergencies, wear rubber over 110 kV up to 220 kV 4m
shoes and gloves. Place a rubber sheet on top of the seat
over 220 kV up to 380 kV 5m
and be careful not to touch the chassis with any exposed
part of your body. in case of unknown nominal voltage 5m
Emergency exit
The door on the right side of the operator's cab can be used as
an emergency exit in case of danger.
Always observe the rules and regulations for the work site
and environmental standards.
Carry out the following checks before starting the engine at the
beginning of the day's work.
2.3.2 Operation
If the engine fails while you are driving, you can still steer the
machine. More force is however necessary for this.
Driving on slopes
uphill: forwards
downhill: backwards
Impermissible work
Emergency lowering
When the engine is not running, the work equipment can still be
lowered with the multi-function lever.
NOTICE
The work equipment cannot be lowered if it is locked with the
work equipment lock lever.
While loading
2. Push the first load over the edge with a second load.
Braking
Only use the brake pedal for braking and not as a footrest.
Working on snow
If the ground sags in such places, the machine may tip over,
fall down, or roll over, causing severe injuries.
Take into account that the soil is wet and soft after heavy
rainfall, or very loose after blasting.
Check the tines of the fork for visible damages every day
before starting the machine (e.g., bends, cracks, heavy
wear).
Lower the boom into the carrying position for carrying work
(see picture).
You may only lift above the stack when lowering or raising
the load.
Lower the work unit entirely to the ground before leaving the
cab.
Lock all points that can be locked and store the key in a safe
place.
2.3.3 Transport
Towing
2.3.4 Battery
Turn the starting switch to the OFF position. Only switch the
battery main switch off once the green pilot lamp on the relay
box has gone out. Remove the key to the battery main
switch before:
Handling batteries
There is a risk that the faulty machine will move when the
power is connected.
Avoid short circuits with the battery poles or the battery ter-
minals by accidentally touching them with metal objects, e.g.
tools.
For details see 4.2 “Starting the engine with booster cables”
(4-6).
Warning tag
Do not start the engine, or touch and operate the work equip-
ment control element while performing service or maintenance.
This could lead to accidents that can cause serious injuries.
NOTICE
These tags are available from your Komatsu distributor.
Tools
You may only use tools suited for the respective task. Using
damaged, low quality, faulty, makeshift tools or improper use of
the tools could cause serious personal injury.
Fuel system:
Fuel hose
Tank cap
Hydraulic system:
Do not leave tools lying around the worksite. Remove grease, oil
and other substances that may cause a slip hazard. Always
keep the worksite tidy and clean to ensure safe completion of
work. If the worksite is not kept tidy and clean there is a risk of
tripping, falling or slipping, which can lead to injury.
Guards
Insert the bolt (2) and secure it with the locking pin.
1
WARNING
Danger of injury! The raised boom may suddenly fall! For safety
reasons, a raised boom must be secured against dropping
before you pass or stand under it.
8. With the engine switched off, lower the boom slowly until it
rests safely on the supporting prop.
G0070233_2
When working near the fan, fan belt or other rotating parts,
there is a risk of being caught in the device. Ensure that you
do not go too close to them.
Never allow tools or other items to fall into the fan or onto the
fan belt or stick tools or other items into other rotating parts.
There is a risk that they will come into contact with the rotat- ,&
ing parts and break or be flung back out.
G0070233_2
Attachments
ATTENTION
Caution – Danger of injury!
Special operations
Do not let oil or fuel seep into the ground or water. Dispose
of meeting environmental standards.
Coolant
Switch off the engine and wait until the coolant system has
cooled down before inspecting the coolant level. Then
inspect the coolant level in the expansion tank.
Application of lighting
High-pressure hoses
You may not bend high-pressure hoses or hit them with hard
objects. Do not use piping or hoses with tears or bends,
because they may burst during operation.
WARNING
Danger of injury! Pressure accumulators are filled with highly
pressurised nitrogen. Do not open or damage the pressure
accumulator.
Parts that get caught in the fan or belt can be cut off or flung
away.
Salvage
Waste material
Pressurised air
Check the tyre pressure when the tyres are still cold. Do not
let off pressure if the pressure in a warm tyre has increased.
Do not light a fire and do not carry out welding near the tyre.
The values for tyre pressure and permitted speed given in this
manual correspond to the manufacturers' values and refer to
standard usage. In case of special usage, please refer to your
Komatsu distributor or the tyre manufacturer.
3. Operation
5 6
7
4
2
13
1
10
11
12
14
1. Bucket
2. Tipping lever
3. Front wheel
4. Bucket cylinder
6. Warning beacon
7. ROPS cab
8. Rear wheel
9. Turn signal
10. Headlights
11. Boom
3.1.2 Controls
General view
8
6 7
5
9
4 10
11 12
13
14 16
15
17
1
2 18
19
21
3
20
G0070202a.eps
1. Accelerator pedal
2. Brake pedal
3. Parking brake
5. Monitor
7. Headlight switch
8. Horn
General view
1 2 3 4 5 6 7 8 9 10 11 12 13
G0070400
19 18 17 16 15 14
18. Speedometer
3.1.4 Switches
General view
6
7 17
5 11 16
4 8 10
9 15 19
1
18 20 21
2 21
3 22
23
24
14
12 13
25
28
G0070202a.eps
27 26
G0070417
4. Programming button
5. Save button
C A C A C A A A A C A A C C
G0070400
C B C
A A
A
A
A Pilot lamps
B Gauges
C Caution lamps
Pilot lamps
This group includes the pilot lamps for high beam, glow plugs,
turn indicators, direction selector switch, E.C.S.S. (optional).
Gauges
This group includes the fuel gauge, the service meter, the cool-
ant temperature gauge, and the speedometer.
Caution lamps
Caution lamps
1 2 3 4 5 6
G0070400
If this is the case, you have to drain the water from the water
separator.
For details see “Water separator – draining water and dirt accu-
mulations” (3-55). G0070206
This lamp lights up when the starting switch is turned to the 'B'
(ON) position.
there is a malfunction.
A B
For details see 4.6 “Other troubles” (4-12).
G0070421A
This lamp lights up when the starting switch is turned to the 'B'
(ON) position with the parking brake engaged.
G0070207
You are at risk while driving: always fasten your seat belt.
This lamp lights up if the air cleaner becomes clogged when the
engine is running.
For details see “Changing the filter insert of the air cleaner,
changing the safety filter” (5-36).
G0070211
This lamp lights up when the starting switch is turned to the 'B'
(ON) position. At the same time, the acoustic warning signal
sounds.
After starting the engine, the engine oil pressure builds up and G0070209
the lamp goes out. If the lamp does not go out when the engine
is running, or if it lights up during operation and the acoustic
warning signal sounds, there is a malfunction in the oil pressure A B
circuit.
G0070421A
Pilot lamps
1 2 3 4 5 6 7
G0070400
This lamp lights up when the starting switch is turned to the 'B'
(ON) position and the glow plugs are in operation.
A B
G0070421A
G0070216
REMARK
If the turn indicator circuit is interrupted, the lamp flashes more
quickly.
GK100837
(Option)
G0070214
This lamp is lit when the rear window defroster is switched on.
GK100839
8. Auto-inch function
(Option)
Pressing the switch again turns off the auto-inch function, and
the lamp goes out.
G0070406
This lamp flashes when the hazard warning lights are active.
GK100815
Gauges
G0070400
4 3 2
1. Speedometer
3. Service meter
4. Fuel gauge
1. Fuel gauge
The background light is red when the fuel level is low. Refill fuel.
If only the two bars at the right of the fuel display are lit, there is A B
no electrical contact between the fuel display and the tank level
sensor. In this event, contact your Komatsu distributor.
C
G0070421A
2. Service meter
The service meter indicates the total service hours. The service
meter counts only the service hours when the engine is running,
whether the machine is actually operating or not. The service
meter lamp flashes when the service meter is counting.
G0070220
When the starting switch is set to the 'B' (ON) position, the tem-
perature gauge indicates the coolant temperature.
G0070421A
4. Speedometer
The background light changes from green to red when the set
maximum speed is exceeded. The acoustic warning signal
sounds.
G0070271
The two buttons are for setting the tyre size and changing the
speedometer display from “km/h” to “mph” and vice versa.
NOTICE
Have your Komatsu distributor adjust these settings!
G0070407
3.2.2 Switches
6
7 17
5 11 16
4 8 10
9 15 19
1
18 20 21
2 21
3 22
23
24
14
12 13
25
28
G0070202a.eps
27 26
G0070417
4. Programming button
5. Save button
NOTICE
Only turn on the hazard warning lights in an emergency.
If the hazard warning lights are on, all flashing lights on the
machine are on. At the same time, the pilot lamp in the hazard
warning light switch and the turn signal pilot lamp are flashing. G0070427
Use this switch to turn the windshield wiper and washer on and
off.
Use this switch to turn the rear window wiper and washer on and
off.
4. Programming button
This switch can be used to set the type and dimension of the
tyres.
5. Save button
WARNING
Working lamps may blind incoming traffic! Switch off the working
lamps before travelling on public roads.
Use this switch to turn the rear window defroster on and off.
The pilot lamp on the machine monitor lights up when the rear
window defroster is switched on.
G0070429
(Option)
G0070431
Use the turn signal lever to turn the turn signal on and off.
.
2
G0070269
5
G0070268
GK100822
(Option)
G0070405A
(Option)
Use this switch to turn the sprayer (water supply) on and off.
G0070430
Pull the button's lock (A) in the direction of the arrow to unlock
the button.
Use this rotary switch to control the power of the heater in levels
from 'cold' (heater off) to 'warm'.
(Option)
(Option)
Use button (1) to turn the differential lock on and off. As long as
the button is held, the differentials in the axles are locked 100%.
NOTICE
For details see “Engaging the 100 % differential lock” (3-78).
1
G0070217A
Position F = Forward
Position N = Neutral position
Position R = Reverse
NOTICE
Starting the engine is possible only if the direction selector
switch is in the neutral position 'N'.
(Option)
22. Auto-inch
(Option)
NOTICE
Always turn this switch off when driving on roads.
G0070424
NOTICE
Starting the engine is possible only when the direction selector
switch is in the neutral position, 'N'. G0070422
A few seconds after pushing the button in, it will return to its orig-
inal position. Then you may pull it out and light a cigarette.
GK032135
(Option)
Turn the dial to the right to increase the setting. Turn the dial to
the left to decrease the setting. The conditions for use may differ
G0070225
according to the condition of the road surface.
Before you switch off the battery main switch, you have to switch
off the starting switch and wait until the green pilot lamp on the
relay box has gone out.
NOTICE
Put the battery main switch into the ON position unless
Never switch off the main switch while the engine is running.
This can lead to damage to electrical systems.
The battery main switch is used to switch the power supply from
the battery to the electrical systems in the machine on or off. The
location of the switch is shown in the image to the right.
Position (I): ON
This button in the middle is used to switch the cab light on and
off.
The cab light can also be switched on when the starting switch is
in the 'A' (OFF) position. For this reason, turn off the cab light
before leaving the cab.
G0070417
A B
G0070421A
NOTICE
Only use this switch in emergencies.
This switch is used if the starting switch is off but the engine
does not stop.
2. Pull on the switch in position (a) and the engine will stop.
STOP
1 2
3 4
G0070201.eps
2. Parking brake
3. Brake pedal
4. Accelerator pedal
5. Multi-function lever
6. Accessory control lever (3rd control circuit and electrical quick coupler)
Use lever (2) to tilt the steering column (1) forward and back-
ward continuously. The range of adjustment is 125 mm.
2. Parking brake
NOTICE
The machine will not start with the parking brake engaged. If the
direction selector switch is brought into the forward ('F') or
reverse ('R') position with the parking brake engaged, an acous-
tic warning signal sounds. A B
G0070421A
3. Brake pedal
ATTENTION
When travelling downhill for extended periods of time, the
service brake may overheat and become damaged as a
result!
4. Accelerator pedal
5. Multi-function lever
â
is used for levelling (drawing off).
SW Floating position
In this switching position, the work equipment lowers under its
own weight and moves freely due to external force.
ç
This switch position lowers the boom. When the engine is not run-
S Lower ning, you can lower the work unit by setting the multi-function
lever to this position (in emergencies).
0 Hold
å The boom is held in position.
H Lift
ã The boom is raised.
E Tilt
ä This position causes the bucket to tilt.
A Dump
à This position causes the bucket to dump.
Multi-purpose bucket
Sweeper, snowblower
NOTICE
Do not move the special equipment control lever to positions '1',
'2' or '3' with no additional equipment attached. This would
cause the work equipment to operate against overpressure and
heat the oil unnecessarily, possibly damaging the hydraulic com-
ponents in the long term.
G0070233_2
Insert the bolt (2) and secure it with the locking pin.
Always secure the bolt of the tow hitch with the locking pin
attached to the chain.
ATTENTION
Danger of accidents!
Electrical devices may interfere with the on-board electron-
ics.
G0070226.eps
3.2.9 Fuses
ATTENTION
Turning fuses off while the ignition is on may cause damage
to components of the electrical system.
The fuses can be seen when the panel on the right side of the
cab is opened.
Fuse allocation
F1.2 10 A KOMTRAX
F2.5 10 A Monitor
F3.6 10 A Radio
F4.8 10 A Option
When the operator's cab is tipped up, the box can be found in
the engine compartment on the right.
1
1. Starter motor relay 92 Ω
2. Battery fuse 100 A 5
3. Intake air pre-heater relay 12 Ω K238
5. Battery relay 32 Ω
2
6. Pilot lamp, controller
K238
F5
4 100A 3
G0070264A
3.2.11 Relays
When the ventilation system is on, air is blown into the cab. If the
cab door is closed, this results in a slight overpressure. This pre-
vents dust from entering the cab.
a a
G0070280A
b
NOTICE
The heating capacity depends on the coolant temperature of the
engine. Full capacity is only achieved when the engine has
warmed up. The cab heats up faster if the air intake nozzles (b)
are open.
To achieve the maximum heating effect inside the cabin, open all
air outlet nozzles (a), set rotary switch 2 to maximum heating
power, and set the fan to its highest speed with rotary switch 1.
To cool down the cab, open all air outlet nozzles and close the
air intake nozzles (b). Then set rotary switch 2 to 'cold', and set
the fan to the highest speed.
NOTICE
Only use the air conditioner when the engine is running. Let the
air conditioner run for about 10 minutes every month to prevent
the compressor shaft seal from drying out.
Do not let the air conditioner run for an extended period of time
at low engine speeds to prevent the battery from discharging.
Keep the cab doors and windows closed when the engine is run-
ning.
NOTICE
If the air intake nozzles are closed (b), the cooling capacity
decreases.
a a
G0070280A
3.3 Operation
Visual inspection
WARNING
Danger of fire! Leaking oil or fuel or accumulations of combusti-
ble material may ignite when making contact with hot compo-
nents such as the exhaust pipe! Check oil and fuel lines for
leakage before starting. Repair leaks immediately. Stow com-
bustible materials safely.
Check the area around the machine for loose nuts and bolts.
Check for leaking oil, fuel, or coolant. Check the condition of the
work equipment and the hydraulic system. Also check for loose
cables and accumulations of dirt. Repair any defects and
remove accumulations of dirt.
Check that the engine does not leak oil and verify that the
coolant and fuel systems do not leak.
Repair defects.
6. Check wheels
7. Check handrails
Check the belt, the belt lock, and the mounting points.
Replace the seat belt if the belt, its lock, or the mounting
points are damaged.
Check the fixing screws of the mounting points for firm seat.
ATTENTION
An improper coolant mixing ratio cause damage to the alu-
minium radiator. The proportion of coolant must always be
between 30% and 60%.
Wait until the engine has cooled down before adding cool-
ant.
NOTICE
Be careful to close the intake opening (2) of the dust pre-
separator before cleaning. Entry of water may cause engine
2
damage.
(Option)
1
WARNING
Danger of accidents! Switch off the engine before installing
or removing the fan grille.
1. Loosen the screws (1), and remove the fan grille to clean the
radiator fins.
NOTICE
Wait for at least 5 minutes after switching off the engine before
checking the engine oil level. The machine must be on level
ground.
1. Pull out the dipstick (1) and wipe off the oil with a clean cloth.
1
2. Fully insert the dipstick and pull out again after a moment. 2
The oil level must be between the (H) and (L) marks on the
dipstick.
3. If the oil level is below the (L) mark, add engine oil through
the oil filler neck (2). See chapter 5.4 “Fuel, lubricants, and
coolants; quantities” (5-18) for recommended oils.
NOTICE
Do not pour an excessive amount of oil into the oil filler neck!
4. Wait for three minutes and check the oil level again. Drain
some oil if the oil level is above the (H) mark. For details see
“Draining engine oil” (3-53).
If too much oil was added, the excessive oil must be drained.
Provide a sufficiently large oil tray.
3. Screw a drain hose (2) onto the drain valve. This opens the
drain valve.
5. Unscrew the drain hose (2) from the drain valve. This closes
the drain valve.
WARNING
Danger of fire! Spilled fuel may ignite!
G0070421
G0070218
(Option)
1. Keep a container ready for collecting the fluid from the water
separator.
3. Release the collar nut (B) and remove the glass container
(C). B
1. Keep a container ready for collecting the fluid from the water
separator.
3. Drain off water and dirt until pure fuel flows out.
ATTENTION 1
NOTICE 2
It is recommended to fill the filter with fuel after draining to pre-
vent problems when starting the engine.
6. Work the pump button (3) on the fuel filter until there are no
more bubbles in the fuel flowing from the bleed screw.
The parking brake caution lamp (2) lights if the parking brake
is engaged. 3 5 2 G0070421 4
The caution lamps for battery charge circuit (3) and engine
oil pressure (4) are lit.
The intake air pre-heater pilot lamp (5) is lit if the intake air
pre-heater is active.
NOTICE
G0070400A
Contact your Komatsu distributor if one of the pilot lamps does 1
not light up.
Do not use only the gauges and indicators for the checks before
starting; also be sure to perfom the tasks specified for regular
maintenance.
ATTENTION
Fire hazard! Combustible material (leaves, twigs, grass, etc.) in
the electrical system may ignite.
Remove combustible material from the electrical system.
NOTICE
Contact your Komatsu distributor if a fuse blows or if there are
signs to indicate a short circuit in the electrical system.
Periodically check the terminals for firm seat and retighten loose
terminals.
G0070421
2. Open all air intake nozzles (b) and air outlet nozzles (a), if
equipped. a a
4. Check if there is enough air flowing from the air outlet noz-
zles to the left and to the right of the steering column. a a
Check gauges.
Model: ISRI
1. Weight adjustment
2. Horizontal adjustment
To do so, pull up and hold lever (3). At the same time, take
the weight off the front part of the seat upholstery to raise the
front of the seat. Apply weight to the front of the seat to lower
it. Release the lever when reaching the desired height. The
seat will lock in this position.
Then pull up and hold lever (4). At the same time, take the
weight off the rear part of the seat upholstery to raise the
rear of the seat. Apply weight to the rear of the seat to lower
it.
Angle adjustment
Adjust the front and rear of the seat differently.
Take load off the backrest to tilt it forward. Press the back-
rest to the rear to tilt it backward.
Model: GRAMMER
1. Weight adjustment
2. Horizontal adjustment
Raise the seat to the desired height until you can hear it
clicking into place. If the seat is raised above the upper stop,
it drops back down to the lowest position. 1 70kg 2
Take load off the backrest to tilt it forward. Press the back-
rest to the rear to tilt it backward. 3
Release lever (3) when the backrest has reached the
desired position.
WARNING
Adjusting the steering column while driving may cause seri-
ous accidents.
Use this lever to adjust the steering column (1) angle. (Range of
adjustment: 125 mm)
Proceed as follows:
2. Adjust the steering column angle so you can use the steer-
ing wheel when sitting comfortably while at the same time
having a good view of the work equipment. Hold the steering
wheel in this position.
WARNING
Danger of injury! A seat belt that has been damaged,
stretched in an accident, or whose mounting points or
screws have not been fastened correctly does not provide
adequate protection in case of an accident.
3. Insert the tongue into the lock until the lock engages.
NOTICE
The belt cannot be pulled out unless it is completely wound up.
Press the orange button to open the seat belt lock, and allow the
belt to wind up.
NOTICE
Starting the engine is possible only when the direction selector
switch is in the neutral position 'N'.
WARNING
Do not start the engine before sitting in the operator's seat.
The intake air pre-heater pilot lamp (5) is lit if the intake
air pre-heater is active.
5. When the intake air pre-heater pilot lamp (5) goes out you
may turn the ignition key to 'START' to start the engine.
NOTICE
Do not keep the starting motor rotating for more than 15 sec-
onds. If the engine does not start during this time, wait for at
least two minutes before trying again.
NOTICE
For details see 3.5 “Operation in cold weather” (3-105).
NOTICE
Do not rev up or load the engine suddenly before it has
warmed up.
1. Slightly depress the accelerator pedal and let the engine run
at medium speed and no load.
NOTICE
These checks also provide for a quicker warming-up of the
hydraulic oil.
1 G0070400A
3. Check that the exhaust colour is normal and that the exhaust
pipe does not vibrate or sound abnormally. Repair any
defects.
Starting
ATTENTION
Carelessly starting from a stop may cause accidents! Before
starting to drive, ensure that there are no persons in the area
surrounding the machine, and sound the horn.
G0070233_2
Position F = Forward
Position N = Neutral position
Position R = Reverse
NOTICE
If the direction selector switch is set to the forward or reverse
position while the parking brake is engaged, an acoustic warning
signal sounds.
NOTICE
Depending on the road surface, identical speed regulator set-
tings may result in different speeds.
Starting on an incline
ATTENTION
Carelessly starting from a stop may cause accidents! Before
starting to drive, ensure that there are no persons in the area
surrounding the machine, and sound the horn.
Position F = Forward
Position N = Neutral position
Position R = Reverse
WARNING
Carelessly changing direction may cause severe accidents!
NOTICE
Suddenly reversing the direction when driving at high
speeds may damage the engine.
Position F = Forward
Position N = Neutral position
Position R = Reverse
Driving in reverse
WARNING
Carelessly changing direction may cause severe accidents!
To keep the centre of gravity low, keep the bucket close to the
ground (approx. 20–30 cm) when driving on slopes, ridges or
embankments. In case of an emergency, quickly lower the
bucket on the floor to stabilise the machine.
3.3.6 Brakes
Use the service brake (1) to decelerate the machine when driv-
ing.
After stopping, secure the machine with the parking brake (2). 3
3. Release the lock button. The parking brake pilot lamp lights
up.
4. Release the lock button. The parking brake pilot lamp goes
out.
The service brake (1) may also be used to adapt the ground
speed to the actual driving and working conditions, irrespective
of the accelerator pedal position (3). (This is called inching.)
If you need to fully depress the accelerator pedal to use the full
engine power for the work equipment, you may still use the
brake pedal to lower the ground speed or stop the machine.
Braking on slopes
ATTENTION
When travelling downhill for extended periods of time, the
service brake may overheat and become damaged!
WARNING
Inadvertently operating the multi-function lever or moving the
work equipment may cause accidents!
G0070233_2
Multi-function lever
The multi-function lever controls the work equipment. The multi-
function lever has 6 positions to control the work equipment as
follows:
â
is used for levelling (drawing off).
SW Floating position
In this switching position, the work equipment lowers under its
own weight and moves freely due to external force.
ç
This switch position lowers the boom. When the engine is not run-
S Lower ning, you can lower the work unit by setting the multi-function
lever to this position (in emergencies).
0 Hold
å The boom is held in position.
H Lift
ã The boom is raised.
E Tilt
ä This position causes the bucket to tilt.
A Dump
à This position causes the bucket to dump.
Set the gap between the rod (2) and the sensing surface of
the proximity switch (3) to between 3 and 5 mm.
4. After adjusting, start the engine and raise the boom. Set the 3
bucket control lever to DUMP and then to TILT BACK. The
control lever should lock in a detent.
3–
5
m
m
Keep the ground in the working are level, and remove any
fallen rocks.
Lower the bucket to the ground slowly. If the bucket hits the
ground, the front tyres will come off the ground, and the tyres
will slip.
WARNING
Be sure to disable the differential lock when turning on solid
ground.
Loading
ATTENTION
Danger of accidents! Carrying a load with the bucket raised
high may cause the machine to tip over.
Digging
ATTENTION
Digging with the steering hinge at an angle may damage the
articulated steering and the cardan shaft.
NOTICE
If the bucket hits the ground, the front tyres will come off the
ground, and the tyres will slip.
4. Inch the machine with the service brake while keeping the
accelerator pedal depressed.
5. Depress the accelerator pedal and dig the bucket into the
material. For digging loose material, hold the bucket's cutting
edge level when pushing into the material.
8. If the bucket is too full, quickly tilt, dump, and lower the
bucket to reduce the load and prevent the load from spilling
while carrying.
Excavating
When excavating, be careful not to load the bucket unevenly
since an uneven load distribution may impair the machine's bal-
ance.
2. Inch the machine with the service brake while keeping the
accelerator pedal depressed.
When digging, check that the digging force does not act une-
venly on the bucket.
Levelling
The purpose of levelling is to create an even surface. Use a
straight-edge bucket without teeth. Levelling includes two steps:
filling in and drawing off.
Filling in
NOTICE
For filling, tilt the bucket by a maximum of 15°.
Scoop soil into the bucket. Drive the machine slowly forward
while spreading soil from the bucket little by little. If there are
particularly large holes to be filled in, also place some soil in
front of the bucket to be spread while driving forwards.
Dragging
ATTENTION
Danger of accidents! Carelessly driving in reverse may
cause severe accidents!
Scraping
NOTICE
Scraping with the bucket in the dumping position damages the
bucket and the teeth. Align the bottom of the bucket level with
the ground when scraping.
Carrying
Check that the carrying route is in good condition and that there
are no persons in the way. Remove fallen rocks from the working
area. Keep the bucket tilted in. Lower the boom to the carrying
position.
NOTICE
Set the work equipment to the carrying position before moving it
to the tilting stop.
Loading
Always select the loading method with the lowest turning and
driving effort in order to work as efficiently as possible.
WARNING
Danger of accidents! Suddenly turning or decelerating with a
raised load may result in the load falling from the bucket and
causing accidents. Turn slowly and decelerate cautiously with a
raised load.
ATTENTION
Driving into a stockpile or a pile of rocks at a high speed may
damage the bucket or the machine. Drive slowly when pushing
the bucket into a stockpile or a pile of rocks.
Cross-loading
This is the fastest loading method and reduces cycle times con-
siderably.
V-shape loading
The smaller the turning angle of the machine, the more effi-
ciently you are working.
Stockpiling
WARNING
Danger of accidents! If the load is not in the centre of gravity, the
stability of the machine will be negatively affected. Drive the
forklift attachment under the load until the load contacts the back
of the forklift attachment.
2. Drive the forklift attachment under the load so the load con-
tacts the back of the forklift attachment.
6. Set the load down slowly and from above onto the unloading
location.
7. Slowly lower the boom until it is possible to pull the tines out
from under the load.
Working on snow
Follow the instructions in section “Working on snow” (2-28).
Braking on slopes
The required tyre pressure, the ground speed, and the type
of tyre vary depending on the road conditions. Contact your
Komatsu distributor or your tyre distributor for related infor-
mation.
G0070420
7 5 _ 2 8 0A
6. Push the multi-function lever into position 'E' to tilt back the
quick coupler until the stops of the work equipment contact
the quick coupler.
WARNING
If the work equipment is not locked properly, it may drop sud-
denly and cause serious accidents.
7 5 _ 2 8 0A
WARNING
If the work equipment is not locked properly, it may drop sud-
denly and cause serious accidents.
G0070420
The level indicators inform the operator of the position of the cut-
ting edge when the operator is sitting in the operator's seat.
NOTICE
Turning the engine off immediately after working at heavy load
without letting it cool down first may significantly reduce the
engine's service life. Do not switch off the engine suddenly
unless in an emergency.
4. Turn the starting switch to the 'A' (OFF) position to stop the
engine. 1 G0070400A
G0070421A
3.3.15 Locking
Lock at the following locations:
1 Engine bonnet
2 Cab door
1
NOTICE
The ignition key fits all locks.
Tyre pressure
Check the tyre pressure before starting to work, when the tyres
are cold.
To prevent the tyre from slipping off the rim, make sure the tyre
pressure does not drop below 2 bar.
H = unloaded tyre
h = loaded tyre
Remove fallen rocks from the working area. Clearing the work-
space prolongs the service life of the tyres and increases the
profitability of the machine.
Standard tyres
The specified air pressure values might deviate from the stand-
ard values under special conditions. If this is the case, please
contact an authorised Komatsu distributor.
3.4 Transport
Observe all applicable laws and regulations when transporting
the machine. Be careful to ensure safety.
Note that the specifications for the weights and dimensions for
transport vary according to the type of tyre and the type of
bucket.
WARNING
When loading or unloading the machine, run the engine at
low speed. Drive and work slowly.
Park the trailer on firm and level ground for loading and
unloading the machine. Keep a sufficient distance from the
road shoulder.
Never use the steering on the ramps. There is a risk that the
machine may tip over. If it is necessary to change direction,
return to the ground surface or the trailer platform, correct
the direction, and start again.
2. Apply the parking brake of the trailer and block the wheels
with chocks to ensure that the trailer does not move.
Then fix the ramps in line with the centres of the trailer and
the machine.
Ramp
Check that both sides are of equal height.
Wheel chocks
The ramp's angle of inclination must not exceed 15°. Block
max. 15°
Distance
Set the distance between the ramps to match the centre of between ramps
the tyres. GK032225
DANGER
If the machine is not properly secured, it may slide or fall off the
transport vehicle and cause severe accidents. Always secure
the machine with ropes and wheel chocks or wedges to prevent
it from sliding or falling off.
G0070233_2
5. Lock the articulated steering with the locking bolt (right side: 1).
ATTENTION
Incorrectly attached ropes may damage the machine! Attach
the hooks of the fastening ropes to the marked attachment
points only.
2. Apply the parking brake of the trailer and block the wheels
with chocks to ensure that the trailer does not move.
Then fix the ramps in line with the centres of the trailer and
the machine.
Ramp
Check that both sides are of equal height.
Wheel chocks
The ramp's angle of inclination must not exceed 15°. Block
max. 15°
Distance
Set the distance between the ramps to match the centre of between ramps
the tyres. GK032225
G0070233_2
WARNING
Lifting operations using a crane must be carried out by a
qualified operator.
The lifting point of the traverse must lie above the center of
gravity.
ATTENTION
Incorrectly attached ropes may damage the machine! Attach
the hooks to the marked attachment points only.
NOTICE
This lifting procedure applies to machines with standard specifi-
cations. The method of lifting differs according to the attach-
ments and options actually installed. In such cases, please
contact your Komatsu distributor for information.
For details on the weight please see 6.1 “Technical data” (6-2).
Standard machines
max.10° max.10°
max.10
G0070241C
GK032227
WARNING
Antifreeze is toxic. Be careful to avoid contact with eyes or
skin. If antifreeze should contact your eyes or skin, wash it
off with a large amount of fresh water and see a doctor at
once.
NOTICE
Please use the original Komatsu antifreeze, Supercoolant
(AF-NAC). We recommend using Komatsu genuine Super-
coolant exclusively.
Open the drain valve and drain any water collected in the
fuel system to prevent it from freezing solid.
Change the fuel. Replace the oil for all components with oil of
the specified viscosity.
Clean and dry all parts and store the machine indoors. If the
machine has to be stored outdoors, park it on level ground
and cover with a tarp.
Switch off the engine. Turn the starting switch to the OFF
position.
Only switch the battery main switch off once the green pilot
lamp on the relay box has gone out.
Remove the key to the battery main switch. Keep the battery
covered in storage.
WARNING
Risk of poisoning when engine is running indoors! Open doors
and windows before starting the engine indoors.
Wipe off all the grease from the hydraulic cylinder rod before
operating the work equipment.
NOTICE
If a machine has to be used although the monthly corrosion pro-
tection measures have not been carried out, please contact your
Komatsu distributor.
WARNING
Never disassemble, repair, modify, or move the communica-
tions terminal, the antenna, or the cables. Non-compliance
may cause failure or fire at the KOMTRAX unit or at the
machine itself. (KOMTRAX may be installed and removed by
your Komatsu distributor.)
NOTICE
Even when the key in the starting switch of machine
equipped with the the KOMTRAX system is in the (OFF)
position, a small amount of electric power is consumed. If
the machine is being stored for one or more months, follow
the instructions under 3.6.1 “Before storage” (3-107).
REMARK
KOMTRAX uses wireless communications, so it cannot be used
inside tunnels, underground, inside buildings, or in mountainous
areas without radio reception. Even when the machine is out-
side, it may not be usable in areas with limited radio reception or
outside the wireless communication service area.
The KOMTRAX communications terminal does not need inspec-
tion or maintenance. Consult your Komatsu distributor in case of
anomalies.
4. Troubleshooting
WARNING
Towing with a too light tractor can cause accidents! For towing
purposes, use a machine that is at least as heavy as the
machine you intend to tow.
ATTENTION
The hydrostatic drive could be damaged during the towing pro-
cess! Do not start the machine by towing it. The engine cannot
be started by towing, but the drive can be damaged.
ATTENTION
Connecting towing equipment to the wrong point on a machine
may damage the machine. Use the intended towing points for
the connection of the towing device.
Before towing:
NOTICE
Observe the types of the valves: Version A or B
1
G0070307
Version A
Retighten the lock nut (2). Perform this task on both valves. 1
Version B
Retighten the lock nut (2). Perform this task on both valves. 1
For details see 5.1.2 “Tipping down the operator's cab” (5-5).
After towing:
NOTICE
Observe the types of the valves: Version A or B
Version A
Retighten the lock nut (2). Perform this task on both valves.
1
Version B
Retighten the lock nut (2). Perform this task on both valves. 1
For details see 5.1.2 “Tipping down the operator's cab” (5-5).
NOTICE
When the engine is not running, the power steering is inactive.
If lifting the rear axle of the machine with a crane lorry, the
machine can be towed over longer distances at speeds higher
than 2 km/h. However, remove the cardan shaft of the front axle
first. Furthermore, secure the articulated steering with the safety
bar as during the transport of the machine on a trailer or a rail-
way carriage.
WARNING
If the machine to be towed has defective brakes, it may collide
with the towing machine! Always use two machines to tow a
machine with defective brakes. Connect the three machines with
appropriate towing devices.
WARNING
Never touch the positive (+) terminal with the negative (-) ter-
WRONG
minal when connecting the cables.
NOTICE
The cross section of the jumper cable and the cable termi-
nals have to be selected according to the battery size.
Ensure that the cables and cable terminals are securely fas-
tened.
Only switch the battery main switch of the faulty machine (S)
off once the green pilot lamp on the relay box has gone 3
out. battery battery
loaded B discharged
Switch the starting switch of the functioning machine off.
4
Frame of the
Connect the booster cable as follows in the sequence of the discharged battery GK100876A
numbers in the illustration.
ATTENTION
Ensure that the cable terminals are securely fastened to the bat-
tery terminals.
When the engine has started, remove the booster cables in the
opposite order of connecting. A
3 4
1. Disconnect the terminals of the booster cable (B) from the
frame of the defective machine.
NOTICE
All repairs of the brake system have to be performed by a
Komatsu distributor.
2. Stop the machine with the service brake and hold the service
brake.
4. Set the direction selector switch (1) into the neutral position
“N”.
6. Engage the parking brake (2) and slowly release the brake
pedal. 2 1
The machine must remain steady.
NOTICE
All repairs of the brake system have to be performed by a
Komatsu workshop.
NOTICE
If you have locked the work hydraulics (multi-function lever) by
means of the lock lever, you cannot lower the work unit.
G0070233_2
ELECTRIC SYSTEM
Battery main switch is in OFF Turn the starting switch to the 'B' (ON)
position position.
Starter motor does not turn
Charge battery
Insufficient battery charge
Check the function of the battery;
replace the battery if it is defective *)
4.6.2 Engine
If errors or causes of errors occur that are not listed here, have
the repair performed by your Komatsu distributor.
ENGINE
Engine oil filter (filter cartridge) Replace engine oil filter (filter car-
clogged tridge)
Pressure is escaping from the pres- Coolant level in the radiator too Add coolant (observe the correct mix-
sure valve of the radiator cap low ing ratio)
ENGINE (continued)
Fuel tank empty Add fuel and bleed the fuel system
Oil level in the engine is too high Correct the oil level
Exhaust has a white or blue colour
Wrong fuel Use prescribed fuel
Abnormal mechanical noises Valve clearance too large Adjust the valve clearance *)
The engine will not start or switches Clean the fuel prefilter or replace the
Fuel filter or fuel prefilter blocked
off during operation fuel filter
Machine only travels very slowly Required pilot pressure not reached Check the pilot pressure, adjust if
and is not operating at full power necessary *)
Required charge pressure not Check the supply pressure, adjust if
reached necessary *)
Check the high pressure, adjust if
Required high pressure not reached necessary *)
Check the high pressure valve,
adjust if necessary *)
Check the pressure separation,
adjust if necessary *)
Check the pilot device, adjust if nec-
essary *)
Hydraulic oil cooler (cooling sur- Clean the hydraulic oil cooler
faces, fins) is dirty (cooling surfaces, fins)
Hydrostatic drive unit overheated The fan is not working properly Check the fan drive *)
The oil level in the hydraulic tank is Correct the oil level in the hydraulic
too low or too high tank
WORK EQUIPMENT
4.6.4 Brakes
If errors or causes of errors occur that are not listed here, have
the repair performed by your Komatsu distributor.
BRAKES
PARKING BRAKE
4.6.5 Steering
If errors or causes of errors occur that are not listed here, have
the repair performed by your Komatsu distributor.
STEERING
4.6.6 Axles
If errors or causes of errors occur that are not listed here, have
the repair performed by your Komatsu distributor.
AXLES
OPERATOR'S CAB
Blower: Air flow rate low Blower filter clogged Clean or replace the filter
5. Maintenance
G0070233_2
2. Lower the work equipment to the ground and switch off the
engine.
NOTICE
The machine has to be positioned as for driving in a straight line,
and the articulated steering has to be secured with the locking
bolt! If the operator's cab is tipped up while the machine is bent,
the front frame may damage the windscreen!
6. Remove locking pins (1) and loosen the retaining screws (2)
for the cab on both sides.
2
7. Take the hand pump lever from its holder on the radiator (3)
and insert it into the receptacle of the pump (4). 3
8. Set the lever at the pump to “pump up” and pump the cab
upward until it reaches the limit stop.
G0070267
9. Fold out the safety rod on the right side over the retaining
pin.
10. Set the lever at the pump to “pump down” and pump the cab
downward until the safety rod is secure against the right side
of the cab floor.
G0070278
G0070267
2. Fold in the safety rod on the right side and secure it in the
folded position (arrow).
3. Set the lever to “pump down” and pump the cab downward
until the cylinder is entirely retracted (the resistance at the
lever increases markedly).
G0070278
4. Remove the lever from the pump and fasten it to the radiator.
6. Insert and tighten the retaining screws (2) for the cab (1 left, 2
1 right). Secure the screws with the retaining pins (1).
Use Komatsu genuine oils and grease. Choose oils and grease
with proper viscosities specified for ambient temperature.
Use clean oils and lubricants. Also, keep the oil and lubricant
reservoirs clean. Prevent contamination of oils and greases by
foreign materials.
After changing the oil and filter, check the drained oil and the fil-
ters for metal particles and foreign materials. If large quantities
of metal particles or foreign materials are found, always report to
the person in charge and perform the necessary measures.
Fuel strainer:
Do not remove the strainer from the filler neck when refilling the
fuel tank.
Welding instructions:
Only switch the battery main switch off once the green
pilot lamp on the relay box has gone out.
If such objects are dropped into the machine, they will dam-
age the machine and cause malfunctions leading to machine
failure. If you drop anything inside the machine, always
remove it immediately.
Dusty worksites:
This will cause damage to the hose and markedly reduce its
service life.
Increase the engine speed to check for fuel and oil leak-
age.
Component Type
Oil
Oil is used in the engine and in the work equipment under
extremely severe conditions (high temperature, high pres-
sure) and deteriorates with use.
Both too much and too little oil may cause problems.
Fuel
The fuel pump is a precision instrument. It does not work
properly if the fuel contains water or dirt.
If the engine runs out of fuel, or after the filters have been
replaced, it is necessary to bleed the air from the circuit.
If there is any foreign material in the fuel tank, flush the tank
and the fuel system.
NOTICE
Exclusively use diesel fuel. Never use any other fuel. Using low-
viscosity fuel with poor lubricating characteristics will cause a
marked reduction in the durability of the engine.
Coolant
The coolant has the important function of preventing corro-
sion and freezing.
Use distilled water or tap water (soft water) for diluting the
antifreeze coolant.
Grease
Grease is used to prevent wear and noise at the joints.
Always wipe off all of the old grease that is pushed out when
greasing.
When storing drum cans for a long period, put the drum on
its side so that the filler port of the drum can is at the side to
prevent moisture from being sucked in.
Filters
Filters are extremely important safety components. They
prevent impurities in the fuel and air circuits from entering
important equipment and causing problems.
R e p l a c e a l l f i l t e r s p e r i o d i c a l l y. F o r d e t a i l s s e e
5.7 “Maintenance schedule” (5-24).
Never try to clean filters (cartridge type) and use them again.
Always replace with new filters.
When replacing oil filters, check if the old filter contains any
metal particles. If any metal particles are found, please con-
tact your Komatsu distributor.
Do not open packs of spare filters until just before they are to
be used.
*: Order numbers for the parts: See the Parts Book (Komatsu).
(Option)
Additional water
* Filter insert 1 When required
separator (Fuel
prefilter)
Filter insert 1
Air cleaner * When required
Safety filter 1
Filter insert 1
Hydraulic oil filter * (O-ring) (1) Initial maintenance after 50 service hours
(O-ring) (1)
Engine: Gasket 1
* Initial maintenance after 250 service hours
Valve cover O-ring 3
Filter insert 1
Hydraulic oil filter * (O-ring) (1) Maintenance every 1000 service hours
(O-ring) (1)
Engine: Gasket 1
* Maintenance every 2000 service hours
Valve cover O-ring 3
G0070230
Transmission 1.3
Hydraulic system 50
Differential: 7.0
Brakes 1.2
5.5 Tools
Spanner widths
42T-09-H0450 8/10 mm
Double-ended ring span-
1 42T-09-H0460 13/15 mm
ner kit
42T-09-H0470 17/19 mm
42T-09-H0440 24/27 mm
2 Screwdriver 421-98-H1120 –
3 Screwdriver 421-98-H1110 –
9 Hammer 421-98-H1140 –
10 Bag 421-98-H1130 –
Check gauges.
1. Keep a container ready for collecting the fluid from the water
separator.
3. Release the collar nut (2) and remove the glass container
(3).
4
3
A = Filter dryer
B = Condenser A
NOTICE
Do not wash the condenser with a steam cleaner. The con-
denser may overheat and fail.
If the water pressure is too high, the fins may warp. Keep a suffi-
cient distance when cleaning with a high-pressure washing
machine.
WARNING
The refrigerant in the air conditioner may cause blindness or
frostbite if it comes into contact with your eyes or hands. Do
not touch the refrigerant.
In this case, check the sight glass (2) of the filter dryer (1). The
sight glass is installed at the side of the condenser, on the con-
tainer.
If the condition of sight glass (2) is “correct” as shown in the dia- Refrigerant Status at the sight glass
gram on the right, the condition is normal. (When the air condi-
tioner is switched on, you will see a few bubbles. After this, the Correct
liquid takes on a translucent, milky white colour.) Level
Even during the off-season, operate the air conditioner for 3–5
minutes once a month to maintain the oil film at all parts of the
compressor.
Battery overheats
NOTICE
Do not use a high-pressure cleaner to clean the air grilles.
WARNING
When using compressed air, there is a danger of flying dirt caus-
ing injuries. Always wear protective equipment such as protec-
tive goggles and a dust mask.
NOTICE
Dirt can get into the engine if inspection, cleaning or mainte-
nance work is carried out with the engine running; this can
cause damage to the engine. Make sure to stop the engine
before you carry out such interventions.
If the air cleaner is not sufficiently clean, the air cleaner cau-
tion lamp (1) on the main screen will indicate a malfunction.
The engine power will decrease.
The air cleaner is made up of the air cleaner housing, the dust
eject valve, the filter insert, and the safety filter.
Required maintenance
1
NOTICE
Do not clean the air cleaner element before the air cleaner cau-
tion lamp (1) on the main screen lights up.
If the air cleaner caution lamp (1) lights up, the air cleaner insert
is clogged. Clean or replace it immediately.
WARNING
While the engine is running, moving parts in the engine compart-
ment may cause severe injuries. Do not work in the engine com-
partment while the engine is running.
NOTICE
If the air cleaner pilot lamp lights up again a short time after
cleaning, replace the filter insert.
For details see “Changing the filter insert of the air cleaner,
changing the safety filter” (5-36).
ATTENTION
Flying dust particles may cause injury to the eyes. Wear
safety goggles when cleaning the filter inserts with pressur-
ised air.
Blow out the air cleaner insert with dry pressurised air (max.
6 bar) from the inside to the outside. Move the air jet up and
down at minimum distance of 3 cm to the paper. The clean-
ing process ends when no more dust is ejected.
Do not knock the insert for cleaning, and do not knock the
insert against other objects.
To clean off oil, grease, soot, etc., the filter insert may be
washed in warm water (max. 50 °C) with a mild detergent GK032241
after blowing out. Move the insert back and forth in the solu-
tion.
Then flush the filter insert from the inside to the outside with
clean water (max. 3 bar) and dry at a maximum temperature
of 50 °C.
Always check the filter insert before installing. Hold a lamp into
the insert and carefully inspect the filter paper with the light shin-
ing through. If there are small holes or thin places, the insert is
defective and should be replaced.
NOTICE
Also check any new filter inserts before installing.
GK032242
2. Insert the filter insert into the housing so that the seal of the
insert rests firmly on the binding at the rear of the housing.
NOTICE
If the air cleaner caution lamp lights up again after a short time,
replace both the filter insert and the safety filter.
For details see “Changing the filter insert of the air cleaner,
changing the safety filter” (5-36).
Changing the filter insert of the air cleaner, changing the safety filter
Changing the filter insert
NOTICE
Replace the safety filter every third time the filter insert is
changed.
For details see “Air cleaner – check, clean the filter insert”
(5-32). 1
GK032242
NOTICE
Do not clean the safety filter. Replace it every third time the filter
insert is changed.
For details see “Air cleaner – check, clean the filter insert”
(5-32).
2. Clean the air cleaner housing from the inside and remove
the cloth from the air intake.
WARNING
Loose wheel nuts may cause severe accidents.
Periodically check and retighten the wheel nuts.
Loose wheel nuts (1) increase tyre wear and may cause acci-
dents.
When checking for loose nuts, always turn the nuts in the
direction of tightening.
Torque: 450–500 Nm 1
2. If any stud bolt is broken, replace all the stud bolts for that
wheel.
NOTICE
Shorten the maintenance intervals if working continuously in wet
or salty environments.
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
NOTICE
Shorten the maintenance intervals if working continuously in wet
or salty environments.
WARNING
Danger of injury! The battery contains extremely corrosive
battery acid that may spurt out and burn the eyes.
NOTICE
In cold weather, add distilled water only immediately before
operation. This allows the water to mix with the battery acid and
prevents it from freezing.
Temperature
Battery
20 °C 5 °C -10 °C -25 °C
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
WA70-7
1
G0070248
5
6
G0070247
The basic function of the pilot device and the system compo-
nents can be checked by activating intermediate lubrication.
NOTICE
Only refill using clean lubricant and a suitable filling device (A or
B). Contaminated lubricant can lead to serious system malfunc- 1, 2
tions.
A
Permitted lubricants
B
Grease of NLGI class 2 with EP additives, compatible with plas- 1 M20X1,5
tics, NBR elastomers, copper and copper alloys and a max. flow
pressure of 700 mbar.
2. Filling attachment
3. Filling cylinder
If the container has been emptied to below the “MIN” mark, the
entire system must be bled. Consult your Komatsu distributor to
have the system bled.
WARNING
Danger of accidents! If the brake oil level is too low, the service
brake might fail.
ATTENTION
Danger of accidents! Using commercially available brake
fluid may reduce the performance of the brake system.
Only fill with the specified oil. Do not use brake fluid! Keep
extremely clean!
2. Check brake disc and brake pads for wear and damages.
DANGER
Danger of injury! While the engine is running, moving parts in the
engine compartment may cause severe injuries. Do not work in
the engine compartment while the engine is running.
10-15mm
NOTICE
Shorten the maintenance intervals if working continuously in wet
or salty environments.
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
NOTICE
Shorten the maintenance intervals if working continuously in wet
or salty environments.
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
3. The oil level should be at the lower edge of the filling hole
(arrow).
5. Insert the screw plug into the filling hole and fasten finger-
tight.
G0070267
Service brake – check brake pads and brake disc, check oil level
WARNING
Danger of accidents! If the oil level is too low, the service brake
might fail.
ATTENTION
Danger of accidents! Using commercially available brake
fluid may reduce the performance of the brake system.
Only fill with the specified oil. Do not use brake fluid! Keep
extremely clean!
2. Check the brake fluid level at the expansion tank. The oil
level should be between the “MIN” and “MAX” marks.
3. If the oil level is too low, have the brake system inspected.
4. Check brake disc and brake pads for wear and damages.
WARNING
As soon as the engine has stopped, its parts and oil are still
very hot and can cause injuries through burning. Wait until
they have cooled down before starting work.
Wear rubber gloves and hold the oil drain tray underneath
the drain in a way that prevents the oil from making contact
with your body.
ATTENTION
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
NOTICE
Change the oil only with the engine off and at operating temper-
ature.
4. Screw a drain hose (2) onto the drain valve. This opens the
drain valve.
4. After changing the filter cartridge, fill clean engine oil through
the oil filler neck (2) until the oil level has reached the (H)
mark on the dipstick.
6. Let the engine run at idle for approx. five minutes and check
for engine oil leakage.
8. Re-check the oil level approx. ten minutes after switching off
the engine. The oil level must be between the 'H' and 'L'
marks on the dipstick.
For details see “Check engine oil level – add engine oil”
(3-52).
DANGER
Danger of fire! Fuel may ignite when making contact with hot
surfaces!
Wait until the engine has cooled down before you exchange
the filter cartridge. Keep open flames and sparks away from
fuel. Do not smoke.
5. Unscrew and remove the sensor (3) and o-ring (4) from the 1
fuel filter.
6. Screw the sensor (3) and with a new o-ring (4) onto the new
fuel filter.
10. Apply a thin layer of oil to the sealing surfaces of the fuel fil-
ter.
11. When re-installing, hand-tighten the fuel filter until the seal
makes contact. Then tighten the filter cartridge by hand
(observe the instructions of the filter manufacturer).
DANGER
The fuel in the injection system is pressurised! Ejected fuel may
puncture the skin and cause blood poisoning. Wear safety gog-
gles and rubber gloves when working on the injection pump. In
the event of being hit by a high-pressure fuel jet, immediately
consult a doctor.
WA70-7
2. Move the pump button (2) on the fuel filter until there are no
more bubbles in the fuel flowing from the bleed screw.
NOTICE
Replace the filter cloth if it is excessively dirty.
3. Clean the filter cloth in warm water (30–40 °C) added with a
mild detergent.
5. Insert the dry filter cloth (2) into the heater (3).
NOTICE
All air outlet nozzles (a) and air intake nozzles (b) must be open!
a a
7. Replace the filter cloth if the airflow is low.
a a
G0070280A
b
NOTICE
Do not wash the condenser with a steam cleaner. The con-
denser may overheat and fail.
If the water pressure is too high, the fins may warp. Keep a suffi-
cient distance when cleaning with a high-pressure washing
machine.
Checking the gas pressure in the pressure accumulator for the multi-function lever
Have the gas pressure in the pressure accumulator checked by
your Komatsu distributor every 500 service hours (gas pressure:
20 bar).
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
Epicyclic gearing
1. Start the engine, raise the work equipment, and move the
machine until the oil level mark of the epicyclic gearing on
the wheel to be checked is horizontal.
Switch off the engine, lower the work equipment, and apply
the parking brake.
3. Check the oil level. The oil level should be at the lower edge
of the check bore.
2
4. If the oil level is too low, add oil through the check bore of the
screw plug.
6. Torque (1) = 60 Nm
7. Check the oil level at the other wheels on the front and rear
axles as described in items 1. to 5. above.
Differential
3
1. Remove the screw plug (2) of the check bore at the front
axle. Check the oil level as described under “epicyclic gear-
ing” in items 3. to 5.
2. Remove the screw plug (3) of the check bore at the rear
axle. Check the oil level as described under “epicyclic gear-
ing” in items 3. to 5.
NOTICE
When the engine is off, the oil level in the transmission may rise
considerably. Therefore, check the transmission oil level only
with the engine at idle and the transmission at operating temper-
ature. The direction selector switch must be in the neutral posi-
tion, 'N'.
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
4. Check the oil level. The oil level should be at the lower edge
of the screw plug check bore.
5. If the oil level is too low, add oil through the check bore of the
screw plug (1).
Torque (1) = 60 Nm
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
WARNING
Danger of accidents! If the oil level is too low, the service brake
might fail.
ATTENTION
Danger of accidents! Using commercially available brake
fluid may reduce the performance of the brake system.
Only fill with the specified oil. Do not use brake fluid! Keep
extremely clean!
Check brake disc and brake pads for wear and damages.
WARNING
Repeated skin contact with used hydraulic oil can cause skin
damage and other bodily harm!
WARNING
Repeated skin contact with used hydraulic oil can cause skin
damage and other bodily harm!
WARNING
1
Danger of injury caused by boom! It is only permitted to step into
the area below the boom if the boom is supported.
5. With the engine switched off, lower the boom slowly until it
rests safely on the supporting prop.
6. Loosen the venting filter (1) a few turns to let the pressure
escape.
10. Pull the filter insert off its handle and discard it.
11. Clean the inside of the filter. Check for foreign materials
before cleaning.
WARNING
Repeated skin contact with used hydraulic oil can cause skin
damage and other bodily harm!
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
Epicyclic gearing
1. Start the engine, raise the work equipment, and move the
machine until the screw plug (1) of the epicyclic gearing on
the wheel to be checked is at the lowest point. Switch off the
engine, lower the work equipment, and apply the parking
brake.
4. Move the machine until the plug bore (1) of the epicyclic
gearing is horizontal.
5. Fill the epicyclic gearing with oil until the oil level reaches the
lower edge of the plug bore (1).
Torque (1) = 60 Nm
8. Change the oil on the other wheels at the front and rear axle
as described in items 1. to 7.
Differential
2. Remove the three screw plugs of the drain holes (2) and the
two screw plugs of the filling and check bores (1). Drain the
oil.
WARNING
Repeated skin contact with used hydraulic oil can cause skin
damage and other bodily harm!
DANGER
Performing maintenance on a machine that is not properly
parked and secured may cause severe accidents!
6. Fill in oil through the check bore (1) until the oil has reached
the lower edge of the check bore.
WARNING
Danger of scalding! The coolant is pressurised while the
engine is hot. Hot coolant may spurt out when the cooling
system is opened.
Wait until the engine has cooled down before checking the
coolant level. Slowly unscrew the cap (arrow) to let the pres-
sure escape.
DANGER
Danger of fire! Antifreeze may ignite when making contact with
the hot engine. Wait until the engine has cooled down before
adding antifreeze.
Clean the inside of the cooling system, change the coolant and
the anti-corrosive according to the table below.
Operating precautions
Even in the areas where freezing is not an issue, the use of anti-
freeze coolant is essential.
2. Slowly turn the radiator cap (arrow) to the first stop and let
the pressure escape. Then push the cap down and continue
turning until it can be removed.
3. Install a hose to the outlet (1) of the drain valve and route the
end of the hose to the drain tray.
NOTICE
Fill the cooling system slowly. Otherwise the enclosed air may
not be able to escape fully. After filling, wait for three more min-
utes and top off fluid if required.
2. Let the engine run with an open radiator cap for 5 minutes at
a coolant temperature of about 80 °C.
3. After cleaning, switch off the engine and open the drain
valve (1) to drain the cooling system completely.
1
Close the drain valve (1), and fill the cooling system slowly
with clean water.
Filling coolant
4. To bleed the cooling system, remove the radiator cap and let
the engine run at low idle for five minutes, then for another
five minutes at high idle. If the coolant level in the radiator
drops, add coolant.
5. Switch off the engine, wait for about three minutes and add
coolant up to the spillover of the radiator. Close the radiator.
MIN
WARNING
Repeated skin contact with used hydraulic oil can cause skin
damage and other bodily harm!
Wear rubber gloves when changing the filter. Carefully wash
off hydraulic oil that has come into contact with the skin.
5. Loosen the venting filter (1) a few turns to let the pressure
escape.
9. Tighten the screw plugs. Make sure the seals are in proper
working order.
11. Fill with oil until the oil level is between the centre and the
upper edge of the sight glass. 3
14. Repeatedly raise and lower the work equipment while tilting
and dumping the bucket.
15. Lower the bucket to the ground and set it to the scraping
position.
16. Check the oil level while the engine is running at low idle.
NOTICE
Do not overfill with hydraulic oil! The pressure in the hydraulic oil
reservoir could become excessively high and cause leakage.
6. Technical data
6.1.1 WA70-7
Power
Alternator 12 V – 90 A
Battery 100 Ah
Driving speed forward and reverse: Standard 1nd speed range 0–7 km/h
version 2nd speed range 0–20 km/h
WA70-7
A 2,5
WA70-7
B 0,92
The effective acceleration value for the upper limbs is less than
2.5 m/s². The margin for this value is C m/s² in accordance with C D
EN 12096:1997.
0.62 0.46
The effective acceleration value for the body is less than 0.5 m/s².
The margin for this value is D m/s² in accordance with EN
12096:1997.
Operating conditions
Tyre pressures
4. Use a seat that meets ISO 7096, and keep the seat main-
tained and adjusted.
Adjust the seat and suspension for the weight and size
of the operator.
WA70-7
A Uphill 35°
B Downhill 35°
C Sideways 35°
Standard tyres
Counterweight
WA70-7
Uphill with operating load 57°
A
Uphill without operating load 40°
Downhill with operating load 44°
B
Downhill without operating load 59°
Lateral with operating load 39°
C
Lateral without operating load 38°
7. Special equipment,
attachments
7.1 E.C.S.S.
Read this section carefully prior to use in order to ensure using
the E.C.S.S. safely and effectively.
WARNING
If, while the machine is moving with the attachment raised, the
E.C.S.S. is automatically activated based on the speed, the
attachment could possibly move up or down, depending on the
load. Therefore proceed only with utmost caution when the
E.C.S.S. is on.
For inspection and maintenance tasks, lower the work unit to the
ground, switch off the E.C.S.S. and depressurise the pressure
accumulator before starting with the maintenance tasks.
NOTICE
The E.C.S.S. activates if the transmission is at speed range 2
and the machine travels at a speed greater than 5 km/h.
NOTICE
When carrying a load, do not tilt the bucket back completely
to allow the E.C.S.S. to work.
B A
NOTICE
When the quick coupler is dismounted, the clamp at the piston
rod (C) and indicator rod (D) have to be dismounted as well. D
Else the cylinder seal could be damaged.
The settings have been preset in the factory for delivery as fol-
lows:
NOTICE
To adjust lubrication times under greater loads, please contact
your Komatsu distributor.
LED display
1
Three-digit LED display
1.
Values and operational condition
2
2. Intermission sequence
3
3. Pump operation
5. Non-functioning
6. Fault indication 5
6
G0070304
Buttons
1
Switch on the display
1. Display values and parameters
Set values and parameters
2
Switch between programming and display mode
2.
Confirm values
C = Cycle
Display of the start of the menu
O = OFF
“Monitoring settings”
P = Pressure
Fault Hour Meter The values displayed are the fault hours. Time during which the machine
Fault hour meter was operated in the FAULT operating mode.
Missing signal from cycle switch. The pilot device is still within the
Block operation monitoring process, which is different from normal operation. If the fault
persists over 3 pump running times, a fault indication is issued.
8. Index
8.1 Index
A D
accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 digging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
adjust steering column . . . . . . . . . . . . . . . . . . . . . 3-33 dimensions, machine . . . . . . . . . . . . . . . . . . . . . . 1-22
adjusting operator's seat . . . . . . . . . . . . . . . . . . . 3-59 direction selector lever . . . . . . . . . . . . . . . . . . . . . 3-70
adjusting seat belt . . . . . . . . . . . . . . . . . . . . . . . . 3-63 door release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
adjusting the steering column . . . . . . . . . . . . . . . 3-62 driving the machine . . . . . . . . . . . . . . . . . . . . . . . 3-67
air cleaner, filter insert . . . . . . . . . . . . . . . . . . . . . 5-32
air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45 E
E.C.S.S.
B design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
battery main switch . . . . . . . . . . . . . . . . . . . . . . . 3-30 precautions . . . . . . . . . . . . . . . . . . . . . . . . 7-2, 7-3
bleeding the fuel system . . . . . . . . . . . . . . . . . . . 5-55 switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
booster cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
brake emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
checking the parking brake . . . . . . . . . . . . . . . . 4-9 emergency lowering . . . . . . . . . . . . . . . . . . 2-26, 4-11
checking the service brake . . . . . . . . . . . . . . . . 4-9 emergency steering . . . . . . . . . . . . . . . . . . . . . . . 4-10
insufficient brake power . . . . . . . . . . . . . . . . . . 4-9 engine
brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33 starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
brakes starting with booster cables . . . . . . . . . . . . . . . . 4-6
with the service brake . . . . . . . . . . . . . . . . . . . 3-72 switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94
bucket equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
level indicator . . . . . . . . . . . . . . . . . . . . . . . . . 3-93 EU directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
manual lowering . . . . . . . . . . . . . . . . . . . . . . . 2-26 excavating
bucket positioner . . . . . . . . . . . . . . . . . . . . . . . . . 3-76 using the machine
excavating . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
C
carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83 F
caution lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
caution lamps, overview . . . . . . . . . . . . . . . . . . . . . 3-6 fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
CE-conforming . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 first aid kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
CE-conforming equipment . . . . . . . . . . . . . . . . . . 1-24 FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
central lubrication system . . . . . . . . . . . . . . . . . . . . 7-5 fuel, coolant and lubricant, general . . . . . . . . . . . 5-11
changing the lubrication intervals and duration . 7-5 fuel, fuel gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
display and operating unit . . . . . . . . . . . . . . . . . 7-7 fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
changing direction . . . . . . . . . . . . . . . . . . . . . . . . 3-70 G
check, before starting . . . . . . . . . . . . . . . . . . . . . . 3-46
checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94 gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 coolant temperature gauge . . . . . . . . . . . . . . . 3-19
control lever fuel gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
additional functions . . . . . . . . . . . . . . . . . . . . . 3-77 service meter . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
control levers general view
special equipment . . . . . . . . . . . . . . . . . . . . . . 3-35 controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
caution lamps . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
control levers . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 H
gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
general view . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 hydraulic system, changing filter insert . . . . . . . . 5-37
pilot lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
cooling system change coolant and clean
I
cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-67 intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
U
using the machine
carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83
forklift attachment . . . . . . . . . . . . . . . . . . . . . . 3-85
levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
near high-voltage cables . . . . . . . . . . . . . . . . 2-17
on snow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
saving the tyres . . . . . . . . . . . . . . . . . . . . . . . 3-77
V
vibration levels . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
W
wear parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
weights, machine . . . . . . . . . . . . . . . . . . . . . . . . 1-22
window washer fluid . . . . . . . . . . . . . . . . . . . . . . 5-30
work conditions
material containing asbestos . . . . . . . . . . . . . 2-20
work equipment
adjusting . . . . . . . . . . . . . . . . . . . . . . . . . 3-89, 3-94
attaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89
control with multi-function lever . . . . . . . . . . . 3-75
manual lowering . . . . . . . . . . . . . . . . . . . . . . . 2-26
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89
work equipment lock lever . . . . . . . . . . . . . . . . . 3-36
work equipment, lock lever . . . . . . . . . . . . . . . . . 3-36
work place, safety . . . . . . . . . . . . . . . . . . . . . . . . 2-28
9. Notes