06.04.

2023 PINION SU2I RHD MODEL HELIX ANGLE UNDERSIZE PROBLEM

SHIFT MODEL TIME PRODUCTION QTY REJECTION QTY REMARKD

A SU2I RHD 8.00 -9.00 AM 20 SETTING OK

A SU2I RHD 9.00 -10.00 AM 30

A SU2I RHD 9.00 -11.00 AM 40

A SU2I RHD 11.00 -12.00 AM 40

CUTTER CHANGE
A SU2I RHD 12.00 -1.00 PM 30
( 1.15 PM LINE OK )

A SU2I RHD 1.00 -2.00 PM 40

A SU2I RHD 2.00 -3.00 PM 40

B SU2I RHD 4.00 -5.00 PM 40

FIRST OFF CHANGE

B SU2I RHD 5.00 -6.00 PM 40
( 5.15 PM LINE OK )
CHECKING TIME
B SU2I RHD 6.00 -.7.00 PM 25 9
(6.20 PM LINE STOP )

B SU2I RHD 7.00 -8.00 PM -

CUTTER CHANGE
B SU2I RHD 8.00 -9.00 PM 30
( 8.15 PM LINE OK )

B SU2I RHD 9.00 -10.00 PM 42

B SU2I RHD 10.00 -12.00 AM 30 LINE STOP

SUSPECTED QTY 447 9 COMLETED

 PINION AC3 LHD MODEL HELIX ANGLE OVER SIZE PROBLEM
27.04.2023
SPEC : 25°55’00’’ ~26°05’00’’
ACTUAL : 26°56’ 25’’

SHIFT MODEL TIME PRODUCTION QTY REJECTION QTY REMARKS

A AC3 LHD 8.00 -9.00 AM 15 0 FIRST OFF INSPECTION OK, SETTING OK

A AC3 LHD 9.00 -10.00 AM 40 21 OFFSET GIVEN BY OPERATOR

A AC3 LHD 10.00 -11.00 AM 12 12 RECHECKING

A AC3 LHD 11.00 -12.00 AM 0 0 LINE STOP

A AC3 LHD 12.00 -1.00 PM 0 0 LINE STOP

ROOT CAUSE : WRONG OFFSET MACHINE CONTINUEOUSLY RUNNING

SUSPECTED QTY 67 33 COMLETED
 PINION SU2I RHD MODEL HELIX ANGLE UNDERSIZE PROBLEM
SPEC : 34°43’00’’ ~ 34°53’00’’ DATE : 11.08.2023
ACTUAL : 34°39’46’

SHIFT HOBBING MODEL TIME PRODUCTION QTY REJECTION QTY HELIX ANGLE REMARKS
MACHINE ACTUAL

B HOB - 03 - - - - -

B HOB - 03 - - - - -

B HOB - 03 - - - - -

B HOB - 03 - - - - -

B HOB - 03 - - - - -

B HOB - 03 SU2I RHD 1.00 -2.00 PM 20 20 34°49’25'’ SETTING OK

B HOB - 03 SU2I RHD 2.00 -3.00 PM 40 40 34°49’25'’ OK

B HOB - 03 SU2I RHD 3.00 -4.00 PM 40 7 34°39’46'’ NG

SUSPECTED QTY 100 7 SEGREGATION GOING ON

 PINION SU2I LWB RHD MODEL HELIX ANGLE UNDERSIZE PROBLEM
SPEC : 34°55’00’’ ~ 35°05’00’’ DATE : 03.05.2023
ACTUAL : 34°55’49’

SHIFT HOBBING MODEL TIME PRODUCTION QTY REJECTION QTY HELIX ANGLE REMARKS
MACHINE ACTUAL

B HOB - 03 - - - - - KY RHD MODEL RUNNING ( PRE -HOB )

B HOB - 03 - - - - - SETTING CHANGE TO SU2I LWB RHD

B HOB - 03 - - - - - FIRST OFF SETTING OK ( 6.17PM)

B HOB - 03 SU2I LWB RHD 7.00 - 8.00 PM 45 0 35°0’07'’ MIDDLE OFF SAMPLE OK ( 7.32PM)

B HOB - 03 SU2I LWB RHD 8.00 - 9.00 PM 45 0 35°0’27'’ MIDDLE OFF CROSS VERIFICATION OK (7.58PM)

B HOB - 03 SU2I LWB RHD 9.00 - 10.00 PM 45 0 35°0’33'’ MIDDLE OFF CROSS VERIFICATION OK (9.00PM)

B HOB - 03 SU2I LWB RHD 10.00 -11.00 PM 25 2 34°55’49’ LAST OFF CHECKING FOUND NG ( 10.20PM )

B HOB - 03 SU2I LWB RHD 11.00 -12.00 PM 30 0 34°59’10'’ AFTER CUTTER CHANGE OK ( 11.00PM)

SUSPECTED QTY 190 2 SEGREGATION GOING ON

 PINION SU2I RHD MODEL RUNOUT PROBLEM
SPEC : 0.015 mm MAX DATE : 03.06.2023
ACTUAL : 0.025 mm ABOVE

SHIFT HOBBING MODEL TIME PRODUCTION QTY REJECTION QTY RUNOUT REMARKS
MACHINE ACTUAL

B HOB - 05 - 8.00 -9.00 AM - - -

B HOB - 05 - 9.00 -10.00 AM - - -

B HOB - 05 - 10.00 -11.00 AM - - -

B HOB - 05 SU2I RHD 11..30AM 20 0 0.014 SETTING CHANGE TIME

B HOB - 05 SU2I RHD 12.00 PM 40 0 0.014 RECHECKING TIME OK

B HOB - 05 SU2I RHD 1:00 PM 40 18 0.026 RECHECKING TIME RUNOUT FOUND

B HOB - 05 SU2I RHD 2.00- 3.00 PM 20 0 STM MACHINE RUNOUT RECHECK DONE M/C
SEGGREGATION QTY : 120 NOS

SUSPECTED QTY 120 18 SEGREGATION GOING ON

 PINION SU2I RHD MODEL RUNOUT PROBLEM
SPEC : 0.015 mm MAX DATE : 10.06.2023
ACTUAL : 0.025 mm ABOVE

SHIFT HOBBING MODEL TIME PRODUCTION QTY REJECTION QTY RUNOUT REMARKS
MACHINE ACTUAL

C HOB - 03 SU2I RHD 12.00

C HOB - 03 SU2I RHD 12.45 28 0 0.05 COLLECT HYDRAULIC PRESSURE LOW DUE TO
HYDRAULIC HOSE LOOSE CONDITION

C HOB - 03

C HOB - 03

C HOB - 03

C HOB - 03

C HOB - 03 1
STM MACHINE RUNOUT RECHECK DONE M/C
SEGGREGATION QTY : 28 NOS

SUSPECTED QTY 28 21