Scribd Logo
Upload

Welcome to Scribd!

  • 04

    Uploaded by

    J N PATHAK
    3 views47 pages
    tpm

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    tpm

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    3 views47 pages

    04

    Uploaded by

    J N PATHAK
    tpm

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    of 47
    5 Planned Maintenance Pa maitre sod taba ad aint optima equpent sn pot conn shad as be cient and catia Saree teeny ping eanaoce yen [EQUPMENT MANAGEMENT IN PROCESS NOUSTRIES upset mnapict in prc indy profoundly infeed by ses ye foment incon pe es aulpment Character Profan lint in provesndot coe of sat uipmet ch at solu nk nd at xno al once pps ing a tment sch as pump abd compaasors Menu brea a ote {te hap ceales cant rary thom acting 2p Prot ‘pom cniaoan eerie con thd monn poese. aa ‘Spent us tse tomy cin ad eg et oe angie osprey ey ‘nol a cach nd he pact pt, tl lore te ‘ner and yeas, wate ship he al pt Ung the Pros yin ey uel enol fal hs ome Sime epi pre atan wery pan the sd energy fs mena an be ramos Se rotbingepment Boe Hse fete, pants fen operate ta unde coos tha posh ti srs ‘otro tet ha prormance Naming tein ope ‘Binal such sunt a igh vel tee ea Mo of he gupta tnt Sgn an abe septal at insalled on ste Corsequety ts otealBeeed fo ‘Engi propmm of eam! an imponemsnt Unc! deh incision wees fen han operator. Aden many ants ‘ree ted wth ed dg snl pts nm ns Wore bs spurious conte signal Sometimes cause Process Feb ‘Manin etl evar andere aap “ble nates nae he pel tre of promi lp ment Shutdown erst gupta egy Wy igh 0 ‘Shipment wenkncnes shod Wetted yenaicly sy ene ‘fron and prover ans et uty ee ‘ae, chats rot Eade quien Faure ana Process Prob Inagaion eqlpmen problems procs nds ae plague by = cx peas cana cotati nd we sie Pove ingen paso de ach pol ual Poros protons tench eng os ample cmbntn ‘lites Foreaip fhe exursa stpe or mena orion f= ot ‘Syipment may cute lo! ronan inf, iapein temper ‘Se comport or ther prope of te sian tig poem ard ‘rata may proce nad py rhe ange “Egunet are ndproco eons sa) in pre ca ‘ead mov bo gore pct are ore probes ht ase shown Chay teem + Uncommon ners 1 Capt cis 1 Si and emt pbs shes ns st cp a erates A pinta reve hey Bangg equal pssst tel se Reels eth sn len tpn wh epee ‘eae. como etme and Tht Cate Mainnance Personnel in Process Indies ‘Thera of male penton 1 pup general en rans rhe mane departs pcp a epg {Energizing oles ny admit wk snc er tng mos of acta pa an tera work. Canny mance ‘eonoe fin ee ate eating improve le PLANNED MABVTENANCE FOR PROCESS NDUSTRIES In TPM, plano mains stan on te in oun of aso moat mintenuncety the produc depron snd econ! manne ty he mules eps Win plead min ste, ma ‘an penn onda two types af aces {IASI tipo tesco andl “Theat sd evolve tently and ogni. igre 82 warts he rntonhip beeen the fe, A ep stp proce for ‘olin he ater pps ner cape lntennceRegnes ‘gure $3 ss the dies sinners ed iy. An ‘el fed macrance pop cmb tne bn aan TEND, ‘Sablon sod cnace CaND, tnd reskown atone (MD a ‘Steeler poe Tinsel maitonene (HNP, Tee Sed maintenance cons of pe tial open serge ming gulpent nd eplcing at [reve sullen lus and proses problems Tsou be prt of both ‘omousmsnennse nd fled maine at ‘Conton-bred maintains (CBM. Conse mines “epipmentdagnsis tetra dager rong acer conan SEateuatyo inert rng sein a onset apc CSL ‘fhving the ton of ate lpn ae arin i of SN {mete mpectoniqun) Soisae ney ion ok ‘inane gee by al speci er an he pe [Rgotapedetrmied tral nw Brahm intone (BW. Une he pring tens ee own manne ne wating tl equa so rep row ‘inienne ruse when ae dvs no gna oprtn or Prt ‘Seton or ort Sean ower oder han epi. Prevetcemaitoane (PA. Preventive maintenance combines ine ‘ad ahd condoned maths to beep ut toning By em teling equipment componcntysasemblr, mebaemBicyacetsoie, ‘Stenson abe mani the peroneal a SES presen coroston lige snd ter forms of eter rm Saket he Contin maatance (CM. Core mnesnce peo el ‘men snd te tomponcts sont peventemuinnan on Be td oot ‘iy Eup wh don wees mn be edged Rola Planned srenance in qupment Manapemen pnt manatee that gspment anton and poems scape fo plang ogh abet ain, {operon nt al rapping gre 3 spo he poston Pad ‘intrusion em of Pet “These eof most dary equip ota ped wt the gn ape Consume le dtl 0 ye spots Sees yt de conn ptm pres {Sich th pment cnt Te a ef ein lpmet {nd conto vas uy sa bmi by how lng pre ‘Mies dove theneler oe ober mace gn ig Ha nm playa nae To ma spn Joparnent and oer depart therefore, od Condon ised Maintnancen Planned Malrtnaree “The cond pip atvity of planned maton, condoned nites ee aint: * Gaetan a rormaes ca + Bec neon 5D. Tis hp nee the precson of h- ren meno ping pres pat ay ines ks ‘sored sone sdown mcrae spc da glo mers el ot te cata a ‘TEece peu! mun! mol shen mnie as THe ‘Sneha dy inven pt song er per ‘tment nd condoned aires a the contin he sent sabesey tl cmponents that cmp eso iP SESUIAE ona erste ey aed controll hoe components ‘Tone are might no poet rao rat pee (gly der compo kt rar he nee i pt hg ‘Thethnd main acy of planned maitre, renown mean, conta pacing art ot Peroring te par woo ser lpn trea dwn Toate prompt wpa and feveton, make Wey at tert sora he thy Pro hdl ech or ‘ly mont th pen Clos sopentontetoen production apd mattenance Sepurmet ‘hese ot prt nse fr eng ht ned se ed ou efi Elie mainnmce sera erent enn he ‘cine supp ether deren sch os fron manage, rode {on snpinering sty ant evra, ponent ance, Screen tad malting There deprtmets mat die cooper td ‘cornea ih maine “Companies prize he species maintenance fencons deat Sageoting xh oo aes ating sang ot Ny ‘Eco indus toc Caer wha tans wl fe th Neds ‘your pon ‘Pn tan Syne lo | 6 | 6 | oe | 6 reo OA Se =n cI Daca agetn a | = tn cen inne se, manne cae a gd ems to tne er mune a iene epee icteric grout stopcr o rdron eo reed Ta 7 ‘income np sd las wi a mmensnes pce {nae atm, mannan cee ied pera ‘ofr workplace Ths sy coon ne bt oon se ‘Bony opti med n ml nap te taxed eo nechl manent ond Oe ‘Eetined oem reac sa rramenaton matcance Tatar me ens a vag an vonage 3 soma “ne ann syn Gand wh iene Sixd.pbanet peacoat for eumpes pens fila tan ‘Stee. ten qty Ses yma only ar ig he ‘Slatin iain fr tn “ri Aegan Dstt tre tans en = wpnowiNa MANTENANCE EFFECTIVENESS Te improve ntenanceftivene, wat by racing equipment fale si pan i ah aly eth on ‘Emp unpentc,om eyslemsonmetl pln Minbar fo eset ectpat ded by tpt, Fs rst extn eleven ng te ling Enpvere aa an cu ema et eg “ams eal ce NSTI Wein com EML CMM i ps Nota fora rath in lesen ty eng the cos the input the derma fh recig preven nat y opt ing eral F/CBM/RE aston, Now mi eed eaten ‘Shc teh o's maintenance eters ing mens mos comps? A 19 Perey ova tw more oman ein apres empenie (Georigue 7) PELLBAS AGS PEE LEYLA HUY Piga ,U tates ence cy cnt sede Soe “The ga of TPM i to serge company's cnatton bah nga Ses ae an ae ond lating ener i tot The mont prt a a Mot seria aden pct platen thc of spon etre een yoo Fe peat ely nd opr men nor heck he up [kismet pos ets and Fda dec ocr when plans ht don hyn so eng Da ate ‘stray ay oi pt nt cone ope ual ong ee inher wort nhurig ae Dakdowns te gues 0 nts "preven scents and eli, prevent he posit of seis i se thas don ae se Cpe press The hy or Stic oad maltnace st ht combs aos psd ‘Te Six Zro-Sraokdown Mesures ‘adc in Chaplin onto with Im redutn, many ls ‘pat a ulna conn a Iain on ening Bt) tld at omy with cones oe Ege sch pune ect {0 cert dean ling ce top, and mine tale ree, ‘ndtv iii p tempts cy ou pre “pve mainte nsec ston "he mamtenanceSeparment aot ahi 2 bso gh ‘Panne maintenance oe Ro ca he prouon depart aches ‘iy tough stoners maitnance, thn hee sign el ower by cmning plnaed snd sutonamsus maintenance tn Fle {Stn implementing the sxe esse dead ner The For Paes to Zero Breskdown ‘The a er bake meas nad eer nse menus werk itamening al at he satin sg pee el pin lt tone, you wo if wn te yy ey ‘peo uneane on ity laa qlpna enone roe ‘se deriationFaupnnt tha aks doen Et sheet soe oe fers yout st Hous shor sare irl cc cepa ‘bene a Pate mannan esate san as Nose tech god yur dinoosic ets pal se Wels ma [iced nan ements fares rss Roe nal and {ts oprtr errs ano ‘ny prodctionpants have und ht the mat fete way of su {uty inplenening ts stron rar So dae So ‘png rp nd ya ee Poses ey. oe SSechaddienpe mt Chpees ta) 3 Four Paseo re Beskdowns fo State Equipment amon in proces inst ae the many feo i ont Soot nef ie ea te nd ors, ae rehdows actin ps nse ast oa ‘thse characterise nh shows an eat he far pases seed ‘achieve so aes sta gupent Cass ue neve "et sae rogram your om urinates Implemening Halnenace Actes Spy Sip ‘hn perature minteance pret sow fo pla and sysctl implement the varus plnsedentenance een ove Une. The genic and sept Spt fe! blo da he Pica sperm of many scl TR company emp, ‘The gone the asa department inn Pac mn ‘ance foun tc as Tr sn aera meme ed ‘heer oct ze ales dob Caper ae a ect ba Eel sili i il ' i i i f iia Hu ee ae ri Py i ft / \ for ay sept program. Tbe shows how 3 acatepprogeam for ‘Ssloping teats doparent is odie WA he oer {cup appro to 2 beaks an he ttaarur maine Progam dete n Caper The goal of is propa oo Bul 9 [rdeecive pane inne tem, “Te arantages of te step by ep aporoac eth conte sls ac nua Ie aco da hy ach a enced ne [lp oth progam Toe tee nova ally. he ing a ‘ate ou det what obs dan at ace. Te 6 ae pea st prema ch eps ae 57 show a se no se seiner | peo. | ao Sec |r | Re i The cvs ected wl pend on te esl feupratmaltnance ‘ne purr pt. Ps wis we manent sd quest ‘tue mt implement evry ep Peat ay ae say ang temo fas on he eps Jeng wo ue als se pare Pee ‘nce yliniaig weak “Tho ky to the seas a tep-y op apr 1 ck Improve ‘ment by ating mo open of ach ep When preparing ut ‘hes cay whats dane what wis ated at ‘chatep. be 54 prones simple ac abe Sp 1. nip {en fo cred vou be program nn coal wy, declaring ‘Seendotanc nop anh epning fhe ee “pclae menance aor ep haope ade tee ‘or ore cl than atoomous mince nod Tay 0 aa ‘ating epprtiieshrever ov er mages te epetinnt red ‘awe oul ated ho, Sting upa aed mlnemance stem mules ful epraton an hat wor Tying do ering tone sere Develo esas Inte ion snqunc, wh a cant parimet oopersng a oe ‘Step Evans egupentond undead caret cnn ‘Step 2: Resta dtrton nd cie wkne. ‘Sty 3: Bald an norton angen Step Bid ead inane te, Step 5: Bid a pret aintnance stn Step atthe planned mates ste, ‘ie 1 ge Pe rn ae Pn, Jo] = 11 fit] Al Th i =e Ha HI uh ee ill il il Ha ill iif ‘ae 8. Spe ht ht or Peta Sp ‘Step 1 Evaluate Equant an Understand Curent Cnations ‘rc plants se many lw ype of gape Ben epmen snr oth ame ype can ern impr depending oi Fc inthe proce To de wich epost retier pated mattnance, pez nd pi ene adc wh quent Lage Shoud Prove te for Equipment Easton ppment sae mt dt or evltig pent. They mas give pt aw th gun = peti me inane ey Te ‘Spe lgin Table = uggs eso ne ‘ae. Enspmet ton Forma vate and Prize te Eaupment alt each pe of gupnit of con ay ly peal stitinaity sd wo. Rank sgupoent (a AB (Rep th ptr pnd manera on nea &o Ba el ‘Sth ih se al gl ert ankng ter el ry Rank Fatree an irs tm to mine depending on tfc oe ppm err ad termed ares ingle eases 1 Pe ‘tr cure sls fo prevent na aes cig ‘her pet Understand te Fare Suton ond Set Hatenance Goa “a gemp he carats, tin dale ae ruler nguencs, an seve, st on MTB an ine tn fe), MITRE Ge Tso wpa maintenance ona and soon Then et ono ee ther tngh pm nme ate S1 gg te planes ts ce ‘step 2: estore Deterlormton na Coreet Weskneeses Unis leases osmous manne, upment xpos sles Seoraon fr may yar can fal mene Wola “eprint en have Fes nt pas since gum shee pope ‘hiveobous mainte acs Wy tering stented Seaton, ‘ng deuga metas nestor lpn cnn “Beco Sept though 3 of fe krone menace pop, sp per dan Ate eine ene Tent gupmentepevent dare crea nd dae procs tink Eh nti cd i owe etal ane lp Opertore Restore Detarston lp oper unt an overcome he tec of detention In th pment ne allowing ay Dal romp with any deter oars hat pets i ‘er canto th me + pa ne it eon she ach pera aout the ste + Ghehaniosn gute option cop, ting pment ‘Suimaling nl mpc “Tosa crim al promt ceed dean: + Adie opto how re etna us nl hab Meno pce + Bima i contin sources, mtb sc equipment conditions: Prepare vial central nda lp pes implement sem, {hates in preprng pws ay chaching sda. 1 isch opt sau akan an sine hat pe ‘Comet Wehnesss and Lenten Equipment Lite 1m adtion 1 cert eeroraton, opt may ho ser om Inherent weskses genertl ring dig itiao,s atston ‘ass yale become sparen then pnt pea ue design condone Tame sould eho shox PEA tar oe Snes ana aed PM anasto aloe ie dt ach we ‘sus a thn ort He Oe umespte aae eie {hy bes planed maitre mig oxpcal Ne ‘Prevent Recurenceo Fale Cri et tn neta Sone ees someone pee ee er Sesion acai eae Process Fares Proc area nlc by cmbintin f equipment and po ewtctn hes + Cron cing oss scan gn surest iocking of pipes pertain of a ‘schon be + Ghangng proper aw mtr and asbiiary material di sien npn ca ro te Pes nc pcs i a iin i en on Sen etn err hi here saya et ls ier Sees afeatetpeemmeeetnaacnpooe concatenate ae srs pe pip hs es sna ean eed ay met ni ‘eae ay a as _ Ses nyt tt omar Hija on moteemmte ee “EEE tp nt Ee arene es sas Races retreat cca saicenentoeasrieene arpa rng ets ead att it i epoca mene tial reee meet ages SS ae ‘step 8: Bud an formation Management yee 1 procs dui, menos arly of aime eds mane san fn ile cee se eet unas ree Mag ipl alana sar of morta mani np The company ‘SEs cp ecompulesand din pceing ete Cons the owing ey poinmaketoepteriation Before commiting oa sytem, evaluate and improve the eng aur yt and dea hh data te ey «Duin the ge cmpaterston ee. {Bosses tne meds er hse spose formats, {Set wih permnat computer Aste feel of data management ‘jue ts cnalde Seignng» comprenensiv ta amet plemberasonsminiane compu + Acompatrs maintenance management syste OHMS) ano en the aiey Wao lintels erat: Constre {ae data management, ud te equ! ae ‘anagemen stem only when major and irate fae mo iengr cor _skig Fare te Managemen yer) {sted nah nak Dr ined sunspot nee ‘aes hia teeny a au be oa ‘See Er ethos Sec ene cee as Seu ieathameaoeeel meio ea The guen allo pec pew eit me tin ech or Ss wna ge ea i Senki fell ttnne mente mitpestereeen z= “Snr a and mae sale muri n im ee smi pe ie SSrasiae sii contme eerie eee peace ei ne ar npn Saja neta By be ao nema ra SS a Side oe Si the an eno spe de emma gs ston ineanpesdnqapnen ee coe 6:1:A Smal Conputersd Matenance Management yatn) han manage ta erin company nll ne compe, shy ec panty toy ne att sam fo ncenseieefcivens of stants sd specalied ne Shyam te gee ime manne nt aan Te sn See ‘Shnopertr os prosucton orcs dt ng rsa compre “te paar isl hese we «To ase li of mar and termed asin nero pe gu 2 shows the sac o te compro menue mange wir cre anton _ Etienne ie = - Bint pen id ton ome i —> => ><

    You might also like