Wiring Main Circuit and Peripheral Devices

Wiring Main Circuit

1Typical Main Circuit Wiring Examples

This section shows an example of the typical wiring for the main circuit.

WARNING
High voltage may still remain in the SERVOPACK after the power has been turned OFF. To avoid electric
shocks, do not touch the power supply terminals. Be sure that the remaining voltage has been discharged before
wiring and inspecting.

3
Turn ON the power supplies for the control and for the main circuit at the same time, or first turn ON the control
IMPORTANT power and then the power for the main circuit power. When turning OFF the power, first turn OFF the power for the
main circuit and then control power.
3
Use separate power supplies for the main circuit AC/DC power supply and control AC/DC power supply. Use power
supplies with double or reinforced insulation and that have also been certified for safety standards.
3
Do not connect the following devices to the control power line: motors, solenoids, or other devices with large load
fluctuations, and contactors or other devices that generate surge voltage. If connected, internal elements may
deteriorate or a fuse may melt.

2SERVOPACKs with Analog Voltage Reference/Pulse Train Reference

R T SERVOPACK
SGDV-¡¡¡ES1
SGDV-¡¡¡EP1
1QF

Insulated AC/DC CN4

converter for main U
1FLT V
circuit power supply M
1KM CN3
W
L1
L2

ENC
C1
C2
Insulated AC/DC 1QF : Molded-case circuit breaker
converter for control +24 V
CN1 1Ry 1FLT : Noise filter
power supply 8 ALM 1KM : Magnetic contactor
(for main circuit power supply)
(For servo alarm 1Ry : Relay
1Ry display) 1D 1PL : Indicator lamp
11 COM_SG
0V 1SA : Surge absorber
Main circuit Main circuit 1PL 1D : Flywheel diode
power supply power supply
On Off 1KM
1Ry

1KM 1SA

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 SERVOPACKs with DC Power Input

Wiring Main Circuit and Peripheral Devices

Wiring Main Circuit

2SERVOPACKs with MECHATROLINK-2 or -3 Communications Reference

R T SERVOPACK
SGDV-¡¡¡E11
SGDV-¡¡¡E21
1QF

Insulated AC/DC CN4

converter for main U
1FLT V
circuit power supply M
1KM CN3
W
L1
L2

ENC
C1
C2
Insulated AC/DC 1QF : Molded-case circuit breaker
converter for control +24 V
CN1 1Ry 1FLT : Noise filter
power supply 4 ALM 1KM : Magnetic contactor
(for main circuit power supply)
(For servo alarm 1Ry : Relay
1Ry display) 1D 1PL : Indicator lamp
5 COM_SG
0V 1SA : Surge absorber
Main circuit Main circuit 1PL 1D : Flywheel diode
power supply power supply
On Off 1KM
1Ry

1KM 1SA

1General Precautions for Wiring

3Use a molded-case circuit breaker (1QF) or a fuse to protect the servo system.
IMPORTANT
Always use a molded-case circuit breaker or a fuse to protect the servo system from accidents involving different
power voltages or other accidents.
3Install a ground fault detector.
The SERVOPACK does not have a built-in protective circuit for grounding. For a safer system, install a ground fault
detector to protect against overloads and short circuits, or install a ground fault detector that is combined with a
molded-case circuit breaker.
3
Do not turn the power OFF and ON more than necessary.
•
Do not use the SERVOPACK for applications that require the power to be frequently turned OFF and ON. Such
applications will cause elements in the SERVOPACK to deteriorate.
•
As a guideline, wait at least one hour before restarting the power after turning OFF the power during operation.

DC
To ensure safe, stable application of the servo system, observe the following precautions when wiring.
Observe the following precautions when wiring the main circuit.
Wiring Main Circuit \ Peripheral Devices

• Use shielded twisted-pair wires or shielded, multi-core, twisted-pair wires for I/O signal cables and the encoder cables.
• The maximum wiring length is 3 m for I/O signal cables, 50 m for encoder cables or servomotor main circuit cables, and 10 m
for control power and main circuit power cables.
Observe the following precautions when grounding.
• Use a cable that is as thick as possible.
• Ground the SERVOPACK to a resistance of 100 Ω or less.
• Be sure to ground at only one point.
• Ground the servomotor directly if the servomotor is insulated from the machine.
The signal cable conductors are as thin as 0.2 mm2 or 0.3 mm2. Do not impose excessive bending force or tension.

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 Wiring Main Circuit

1Precautions When Using More Than One SERVOPACK

This section shows an example of wiring and precautions when more than one SERVOPACK is used.

2Wiring Example
Wire the circuit so that each alarm detection relay (1 Ry, 2 Ry, 3 Ry) can be separately activated to issue an alarm.
After a SERVOPACK alarm is activated, the ALM output signal transistor is turned OFF.

R T

1QF

1FLT

Insulated AC/DC converter

for main circuit power supply
1KM

Relay terminal CN3 SERVOPACK

Servomotor
L1
Relay M
terminal L2
Insulated AC/DC converter
for control power supply +24 V
C1 CN1 1Ry
C2 8 ALM

(For servo alarm display)

1Ry 11 COM_SG 1D
Relay
2Ry 1PL terminal 0V
CN3 SERVOPACK
Servomotor
3Ry L1
Relay M
terminal L2
Main circuit Main circuit
power supply power supply
On Off 1KM C1 +24 V
CN1 2Ry
1Ry 2Ry 3Ry
C2 8 ALM

1SA 2D
1KM 11 COM_SG

0V
CN3 SERVOPACK
Servomotor
L1
L2 M

1QF : Molded-case circuit breaker 1PL : Indicator lamp

C1 +24 V
1FLT : Noise filter 1SA : Surge absorber CN1 3Ry
1KM : Magnetic contactor 1D : Flywheel diode C2 8 ALM
(for main circuit power supply) 2D : Flywheel diode
1Ry : Relay 3D : Flywheel diode
2Ry : Relay 11 COM_SG 3D
3Ry : Relay
0V

2Precautions
1. Multiple SERVOPACKs can share a single molded-case circuit breaker (1QF) and a single noise filter. Always
select a molded-case circuit breaker and a noise filter that have a large enough capacity to handle all
SERVOPACKs used. When selecting a breaker and a filter, also consider load conditions.
2. W hen using SERVOPACKs with DC power, four signals for the sequencing of one SERVOPACK are connected
at only one location (COM_SG) for common signal grounding. If alarm signals for multiple SERVOPACKs are
connected in series, an alarm signal may not be received correctly when an alarm is issued.

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 SERVOPACKs with DC Power Input

Wiring Main Circuit and Peripheral Devices

SERVOPACK Main Circuit Wire

1For 48 VDC and 24 VDC

SERVOPACK Model SGDV-
Cables Terminal Symbol Remarks
1R7E 2R9E
For details, refer to Selecting Cables for
Power Supply Cable L1, L2, C1, C2, JZSP-CF1G00-¡¡-E
SERVOPACKs with DC Power Input on page13.
JZSP-CF1M00-¡¡-E (For motors without brakes)
JZSP-CF1M10-¡¡-E (For motors with brakes)
Servomotor Main Circuit JZSP-CF1M20-¡¡-E (Flexible type cable for motors For details, refer to Selecting Cables on page
U, V, W,
Cable without brakes) 415, page 425, and page 435.
JZSP-CF1M30-¡¡-E (Flexible type cable for motors
with brakes)

If assembling a main circuit cable for the SERVOPACK, observe the following conditions.

3
The specified wire sizes are for use when the three lead cables are bundled and when the rated electric current is
IMPORTANT applied with a surrounding air temperature of 40˚C
3Use a wire with a minimum withstand voltage of 100 V.
Use insulated wire with an outer diameter of 1.85 mm or smaller. The wire size is restricted due to the specifications
3
of the contact used.
3
If cables are bundled in PVC pipes or metal ducts, remember to consider resulting reduction of the allowable
current.
3
Use heat-resistant wire for high surrounding air or panel temperatures.
Use a cable with a maximum length of 10 m for the main circuit’s power and one with a maximum length of 50 m
3
for the motor’s main circuit.

SERVOPACK Model SGDV-

Cables Remarks
1R7E 2R9E
Connector 43025-0600 (by Molex Japan Co., Ltd.) 6 poles
Contact 43030-0001 (by Molex Japan Co., Ltd.) -
CN3
Wire for Main Circuit Power Rated voltage: 300 V; rated
For Main Circuit UL1007, AWG20
(L1, L2, ) temperature: 80˚C
Power
Wire for Control Power Rated voltage: 300 V; rated
UL1007, AWG20-24
(C1, C2, ) temperature: 80˚C
Connector
43025-0400 (by Molex Japan Co., Ltd.) 4 poles
(SERVOPACK End)

Contact
43030-0001 (by Molex Japan Co., Ltd.) -
(SERVOPACK End)
Connector DC
CN4 43020-0401 (by Molex Japan Co., Ltd.) 4 poles
(for a servomotor without brake)
For Motor Main
Connector
Circuit 43020-0601 (by Molex Japan Co., Ltd.) 6 poles
Wiring Main Circuit \ Peripheral Devices
(for a servomotor with brake)

Contact
43031-0001 (by Molex Japan Co., Ltd.) -
(Servomotor End)
Wire for Servomotor Main Circuit Rated voltage: 300 V; rated
UL1007, AWG20
(U, V, W, brake power, ) temperature: 80˚C

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 Molded-case Circuit Breaker and Fuse Capacity

1Input Power Capacity

Main Circuit Input Current Capacity
Applicable
SERVOPACK Power Supply Main Circuit Main Circuit
Main Circuit Servomotor Max.
Model Capacity per Continuous Instantaneous Control Circuit
Power Supply Capacity
SGDV- SERVOPACK Rated Current Maximum Current
W
W A A A
11 1R7E 108 2.0 5.5
24 VDC
30 2R9E 165 3.5 8.5
0.3
11 1R7E 169 1.0 4.5
48 VDC
30 2R9E 411 2.0 10.5

Note: The power supply capacities indicated in the table are values at an instantaneous maximum load. The main circuit’s power supply capacity and the input
current capacity are indicated in net values.

1Molded-case Circuit Breaker and Fuse Capacity

Current Capacity of MCCB or Fuse
(Main + Control Circuit)
SERVOPACK
Power Supply Power Supply
Power Supply Output Voltage Model
Voltage Voltage
SGDV-
at 100 VAC at 200 VAC
Arms Arms
Main Circuit 24 VDC 5.5 2.9
Power Supply 48 VDC 1R7E 9.0 4.8
Control Circuit 2R9E
24 VDC – –
Power Supply

Note: S
 elect an MCCB or a fuse that satisfies the following braking characteristics.
•No braking at the inrush current value of the used power supply for 20 ms.

1
AC/DC Power Supply
Use an AC/DC power supply that is appropriate for the voltage of the main circuit and the model of the SERVOPACK and
servomotor. The recommended AC/DC power supplies are shown in the following table.

Main Circuit Power Recommended AC/DC Power Supply*

SERVOPACK Model Servomotor Model
Supply Model Manufacturer
SGMMV-B3E2A¡¡
SGDV-1R7E¡1A SGMMV-B5E2A¡¡ HWS150-24
SGMMV-B9E2A¡¡
24 VDC
SGMMV-A1E2A¡¡
SGDV-2R9E¡1A SGMMV-A2E2A¡¡ HWS300-24
SGMMV-A3E2A¡¡
TDK-Lambda Corp.
SGMMV-B3E2A¡¡
SGDV-1R7E¡1A SGMMV-B5E2A¡¡
HWS300-48
SGMMV-B9E2A¡¡
48 VDC
SGMMV-A1E2A¡¡
SGDV-2R9E¡1A SGMMV-A2E2A¡¡
HWS300P-48
SGMMV-A3E2A¡¡

*: Use double-insulated power supplies certified for the following international safety standards: UL60950 or EN60950.

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 SERVOPACKs with DC Power Input

Wiring Main Circuit and Peripheral Devices

Noise Filters

1Noise Filter Selection

Use of the following noise filter is recommended for the AC side.

Power Supply AC SERVOPACK Model Recommended Noise Filter

Side Voltage SGDV- Model Specifications Leakage Current
100 VAC/ 0.734 mA
1R7E, 2R9E FN2070-6/07 Single-phase 250V 6A
200 VAC 230 VAC/50 Hz

Note: RoHS-compliant models are not available. Contact the manufactures when in need of an RoHS-compliant model.

Some noise filters have large amounts of leakage current. The grounding measures taken also affect the extent of
IMPORTANT the leakage current. If necessary, select an appropriate leakage current detector or leakage current breaker taking
into account the grounding measures that are used and leakage current from the noise filter. Contact the manufacturer
of the noise filter for details.

1External Dimensions (Units: mm)

FN Type (by Schaffner EMC, Inc.)

Model FN2070-6/07

Top View Side View

113.5±1
32.4±0.5
38±0.5

103±0.3
94±1 0.9±0.1
57.5±1

25±0.2
4.4±0.1

Dimensional 6±0.1 8.4±0.5

Drawings 45.4±1.2

Connection Lead P/N/E

140 −05
+

DC

Wiring Main Circuit \ Peripheral Devices

378
 Magnetic Contactors

1Magnetic Contactor Selection

A magnetic contactor is required when external sequence circuit is used to turn the power of a SERVOPACK OFF and ON.
The magnetic contactor shown in the following table is recommended on the AC side of the main circuit’s power supply.
Be sure to attach a surge absorber (surge absorber unit etc.) to the excitation coil of the magnetic contactor.

Power Supply AC SERVOPACK Model Magnetic Contactor

Side Voltage SGDV- Model Specifications
100 VAC/
1R7E, 2R9E SC-03 (RoHS)
200 VAC

Note: Contact Fuji Electric FA Components & Systems Co., Ltd.

3External Dimensions (Units: mm)

• SC-03
Mounting Hole Dimensions
90 (Mounting Rail Height: 15) 43
80 (28) 34
Coil Terminal Aux. Terminal
61 Main Terminal M3.5 M3.5 30
8.5 M3.5
Aux. Contact Structure

14.5
(20.5)
18.5 1a 1/L1 3/L2 5/L3 13
23

A1 A2
(48 Mounting ①
is available.) ②
81

2/T1 4/T2 6/T3 14

52
43

60
1/L1 3/L2 5/L3 21
1b
③ A1 A2

2/T1 4/T2 6/T3 22

For front mounting,
aux. contact blocks 7.7 10 35
are attached.

3Mounting methods: The following methods 1, 2, 3 are available.

1…34 × 48 to 52
2…30 × 48
3…35 × 60
3Mounting screw: 2-M4
Use the two mounting holes on the diagonal line to mount a contactor.

Approx. Mass : 0.32 kg

379