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HIRA WORK SHEET

Blasting and Painting.


Uploaded by Madhu Electricals & Engineering on May 25, 2023

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DOCUMENT:1 REVISION: 1

HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA) SHEET


JOB LOCATION :G-BLOCK

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Inital Risk Ratng Residual Risk Ratng

Sl
Actviy Hazard Risk Whom a Risk Conrol Measures Responsibiliy
No. Probabiliy (P) Severiy (S)
Risk Ratng R=
Risk Classifcaton Probabiliy (P)
Severiy Risk Ratng Risk
PXS (S) R= PXS Classifcaton

GRID BLASTING

Available Formats
1.Inspecton o be done or he equipmen / ool
ha shall be used or griding (such as ai hose
damage, Hoses, pump ec.) prior o work.
Sie
Deectve Tools / 2.The equipmen and ools o be grounded o
moderae supervisor,gride
Equipmen (air Physical injuries. Worker and Sa 2 4 8 preven elecriciy hazards. 1 3 3 Low risk
risk blaser and
hose damage) 3.Mainenance o be done regularly.

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Sie inhcarge.
4. Required PPE ( Helme, Caridge mask, hair cap,
chemical breahable goggles, use and hrough
coverall, ant slipery shoes o be used.

1.STOP he shiing operaton when sar high wind


saey

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blowing more han 35km/hr and dusy climae.
shifting Operation ocer,operaor
Personal Injury workers 3 4 12 High risk 2.Bring he boom down and STOP he engine o he 1 1 1 Low risk
in High wind and sie
Crane.
supervisor

Trap, caught in 1. While crane operaton oher han signal men do


sie incharge,ag

 
between no allow enry o any oher personnel.
Personal Injury, Fatality Helper and rigger 1 4 4 low risk man,and sie 1 2 2 Low risk
due to crane 2. During crane operaton Barricade he operaton
movement
supervisor
area.

1. Enclose he blastng area wih shees and pos


warning notce.
2. Sprinkle waer prior o blastng actviy on nearby

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surace.
3. Ensure adequae and appropriae PPE usage while
enering ino operatonal area.
Abrasive grids
Physical injuries, 4. Ear mus / ear plugs shall be used. sie
exposure wih dus Operaop and he Helper 1 3 3 low risk 1 2 2 Low risk
environmenal issues 5. Mainenance o equipmen o be done regularly. incharge,blaser
and noise
5. Ensure dead Man handle” should be insalled on
he blastng hoses o conrol he ow o gris & is
lever should no be ted wih wire o m ainain
contnuous ow o gris.
6. Ensure all he high p ressure hose ar'n crosses he


pah way.

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1. Suiable fre extnguishers mus be kep ready


nearby he paintng area and sorage area.
2. Isolaton o equipmen o be done rom all source
o energy when no in use.
3. Firefghtng & frs aid raining o be provided o sie
Physical injuries, moderae
Fire & Explosion Worker, Sa and vehicles 2 4 8 minimum number o workers (2). incharge,blaser, 1 2 2 Low risk
1 environmenal issues risk
4. Do no leave unaended he blastng Hose wih saey ocer
on conditon.
5. Ensure here is no naked ame or spark
generatng equipmen in he area where grid
blastng is o be done.

Ergonomical blaser,sie
Operaop and he Helper 2 3 6 modere risk 1. Provide adequae inerval o avoid numbness, 1 1 1 Low risk
Hazard supervisor
Numbness because o while using high pressure blastng gun.
contnues operaton
1.All power cables are roued hrough 30 mA RCCB.
2.Only
compeen elecrician will perorm elecrical repairs
and mainenance.
3.Elecrician will wear adequaed raed rubber hand
glves while working wih elecriciy.
4.Only use power cables wih
good qualiy and adequae raed capaciy.
5.Workers,sa and visiors
are alered on accidens relaed o elecriciry and
precautonary measures.
6.Danger sign borads/demarcatons shall
provided on elecrical appliances and near he
aeced areas.
7. Use always double insuled power ools preerably
having bad conducor maerial body.
8. Avoid meal body hand ools. Ensure proper Sie
Elecrocuton EARTHING arrangemen. Power supply should come supervisor,elecri
Elecriciy Faaliy, Personal Worker, Sa and visior 5 4 20 Exreme risk hrough ELCB or GFCI. 3 2 6 Moderae risk
cian and Sie
injury 9. Elecric power cables should be checked in inhcarge.
10.Regular inervals avoid joins in i. Use indusrial
sockes.
11. • All he lightng cables mus be roued above
head level horough poles wih adequae clamping
arrangemen in order o preven rom damage and
rip.

1. Proper wind up & housekeeping o be done a


worksie.
2. Place each and every ools and ackles in a sie supervisor,
Slip, rip and assored area. Sie inhcarge
Physical injuries Operaop and he Helper 4 4 16 Exreme risk 3. All he placemens o suppors mus be provided 2 2 4 Low risk
alling hazard and saey
wih proper access and egress. ocer

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HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA) SHEET


Inital Risk Ratng Residual Risk Ratng
Sl
Actviy Hazard Risk Whom a Risk Conrol Measures Responsibiliy Risk
No. Probabiliy Severiy Risk Ratng Risk Probabiliy Severiy Risk
Ratng
(P) (S) R= PXS Classifcaton (P) (S) Classifcaton
R= PXS

1.Inspecton o be done or he equipmen / ool ha shall be used or
Deectve Tools / paintng (such as Spray Pain Gun, Hoses, pump ec.) prior o work.
Equipmen (Spray Physical injuries, Moderae 2.The equipmen and ools o be grounded o preven elecriciy hazards. Sie supervisor, painer and
Worker and Sa 2 4 8 1 4 4 Low risk
Pain Gun, Hoses, environmenal issues risk 3.Mainenance o be done regularly. Sie inhcarge.
pump) 4. Required PPE ( Helme, Ca ridge mask, hair cap, chemical breahable
goggles, use and hrough coverall, ant slipery shoes o be used.

1. Obain MSDS or he pain as well as hinner mus be placed in


operatonal area.
Worker, Sa Sie supervisor, painer and
Harmul vapour Healh issues 2 2 4 Low risk 2. Ensure proper ventlaton o he paintng booh or paintng area. 1 2 2 Low risk
and visior Sie inhcarge.
3. Placing barricaton and sign boards regarding paintng is ongoing
auhourized personals only allowed.

1. Suiable fre extnguishers mus be kep ready nearby he paintng area
and sorage area.
2. Isolaton o equipmen o be done rom all source o energy when no in
use.
Physical injuries, Worker, Sa 3. Firefghtng & frs aid raining o be provided o minimum wo workers. sie supervisor,saey
Fire & Explosion 2 4 8 mojor risk 1 2 2 Low risk
environmenal issues and vehicles 3. Sore pain & hinners in sae & designaed locaton away rom source o ocer,nurse.
igniton wih proper humidiy and fre proecton.
4. Do no leave unaended he Spray Pain Gun & Hose wih on conditon.
1 Paintng 5. Ensure here is no naked ame or spark generatng equipmen in he area
where spray paintng is o be done.

1.All power cables are roued hrough 30 mA RCCB.


2.Only compeen elecrician will perorm elecrical
repairs and mainenance.
3.Elecrician will wear adequaed raed rubber hand glves while working
wih elecriciy.
4.Only use power cables wih good qualiy and adequae raed capaciy.
5.Workers,sa and visiors are alered on
sie supervisor, elecrician
Worker, Sa accidens relaed o elecriciry and precautonary measures.
Elecriciy Elecrocuton 5 4 20 Exreme risk and 3 2 6 Moderae risk
and visior 6.Danger sign borads/demarcatons shall provided
on elecrical appliances and near he aeced areas. Sie inhcarge.

Conaminaed Moderae 1.Do no ea or smoke w earing pain soaked coverall / gloves. sie supervisor,
Healh issues Worker 2 3 6 1 2 2 Low risk
Clohing risk 2.Wash hands properly beore consuming any ood. sie incharge

Unsae Sorage o Healh


Moderae 1. Pains & hinners o be sored in sae & designaed locaton away rom
Pain & Thinner and issues,Environmenal Worker and Sa 3 2 6 saey ocer 1 1 1 Low risk
risk source o igniton.
Pain spillage issues

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Doc. No. : DEPL/HIRA/BLASTING & PAINTING/01


DEEPA ERECTORS PRIVATE LIMITED REV. NO. : 01

Dae : 11/18/2022
HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA) SHEET
Inital Risk Ratng Residual Risk Ratng
Sl
Actviy Hazard Risk Whom a Risk Risk Ratng Conrol Measures Responsibiliy Risk Ratng Risk
No. Probabiliy (P) Severiy (S) Risk Classifcaton Probabiliy (P) Severiy (S)
R= PXS R= PXS Classifcaton

1.Tools and ackles should have


calibraed by compenen person
2.Tool and ackles should mainain
Deectve properly.
moderae
ools & major injury Rigger 2 4 8 3.Beore inisiae he work, he w orkmen supervisor 1 4 4 low risk
risk
ackles and supervisor o ensure he good
conditon o ool and ackles
4.Training should provided o he rigger
regarding ool and ackles handling

1.A rigger should have wise k nowledge


in maerial handling.
Unskilled 2.supervisor should only well sie incharge,
Personal Injury Rigger 1 4 4 low risk 1 2 2 low risk
labour experience or loading and unloading supervisor
o plaes.
3.Training should provide or he workmen.

1.Beore sacking plae in he rame or


Uneven moderae blastng and pain, ooring should done sie incharge,
Plae shiing or serious injury Rigger 2 3 6 1 2 2 low risk
1 surace risk properly. supervisor
blastng and paintng 2.Adequae design o rame suiable o hold shells.

1.A rame should have capaciy o hold


Poor rame moderae he plae under he blastng pressure
serious injury rigger 1 3 3 supervisor 1 2 2 low risk
design risk 2. plae holding poin should be welded properly
periodic inspecton should be done.

1.A movemen or hydra o clear and


pre-deermined.
2.proper ooring/leveling o be done
or hydra movemen.
Insucien hydra moderae 3.In case o monsoon climae, additonal supervisor,
major injury rigger 2 4 8 1 4 4 low risk
movemen risk care should aken hydra movemen. sie Incharge
4.rame and shed o be prepared based on hydra
boom approach.
5.experiensed and rained person should be operae
hydra.

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1.Every 3 phase equipmens should


grounded properly wih sandard,
capable earhing wire.
2.Only compeen person are allow o
used he heavy equipmens(compressor)
3.Rubber gloves o be used in case o
estng o supplied sysem.
4.All he powe cables are roued hrough 30mA RCC B.
Shock rom aaliy, 5. Proper Working o RCCB o be supervisor,
Elecrican, Exreme
elecrical permanen 3 5 15 ensure and estng Records should elecrician & 2 2 4 low risk
Workmen Risk
Equipmen disabiliy mainain Saey
6.No joins are permied in he power
cables.
7.Elecrical equipmens should proeced or rainall
and sagnaed rain waer.
8.Periodically Every Elecrical Equipmen should
mainain
9. No power cables o be laid on open
ground wihou sand.

2 Blastng

1.The Equipmens should periodically


calibraed.
2.An air reciever should have he nominal
design wall hickness o operae under
pressure and ensure o have valid TC.
3.For every pressure handling Equipmens
should have Saey pressure relie valve.
supervisor,
Unf Permanen disabiliy, Grid Blaser, High 4.Superior should have wise knownledge on all he low
2 5 10 elecrician & 1 3 3
equipmens aaliy supervisor Risk equipmens. risk
Saey
5.periodic Mainainance o be done
or all he Equipmens.
6. Pressure handle hose should be clamp properly,
beore sartng work, a
supervisor is o ensure hose hings.
7.Dead man swich should be provided near he
blastng gun.

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1.Processed Copper slag should be use.


2.To ensure he qualiy o gri, a chemical
composion es o be done or copper
slag.
3. The es resul should no exceed he permied.
componen valves and especially is should no
coinain more han 0.5% o ree silica.
4. A blastng shed should have capaciy o
Respiraory
Grid Blaser, hold he dus wihin i, dus should no expose o
Abrasive Grid disease(silicosis)/ High Supervisor,
supervisor, 3 3 9 exernal amosphere. 2 2 4 low risk
Exposure disorder, risk Saey ocer
workmens 5.In additon o General medical check ups, blasers
environmenal Issue
should ake Pulmanory fness es.
6.workmens should use proper PPE's like blastng
goggles, Blastng sho wih Hood and Oxygen supply is
provided air line mask wih fler.
7. I i is Required, adequae saey raining
Blastng o be conduced o he Blaser/workmens
8.Wased Copper slag should dispose
properly by considering he Environmenal issue.

1.A copper should be in a fne grain size,


which should ree ow hough he hopper
and hoses.
2.A copper slag should no be we and
Chocking on Equipmen damage,
helper, mess o be provided o fler he larger
hopper and permanen 2 5 10 high risk supervisor 1 2 2 low risk
Supervisor size partcles ino Hopper.
hose disabiliy
3.A pressure Relie valve should be
work in proper conditon, in case chocking a pressure
will be release.

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1.A buery spary nozzle should be ree


rom deecs.
2.Air less Spray Machine should Work
Unf moderae properly.
serious injury Painer, Helper 2 3 6 supervisor 1 2 2 low risk
equipmens risk 3.Equipmens mus be calibraed by a
compeen person.
4. The equipmens should mouned on
a surace.

1.While handling pain, one should use


proper PPE's.
2.Additonal Care o aken while paintng
a srong pain which posses high odour.
3.Paintng wases o be colleced in a
proper separae bin and i should no
Respiraory mix wih he oher wases.
Chemicals in disease/ disorder, 4.Disposal o hose wase should be supervisor,saey
Painer, Helper 3 3 9 high risk 2 2 4 low risk
a pain skin allergy handle wih care. ocer
environmenal Issue 5.A supervisor should ensure he pains have a valid
3 Paintng shel lie.
6.Mixing Rato o base, caalys and hinner should be
aken care.
7.Bach certfcaes o he pains and hinner o be
veriy beore paintng.
8. Proper ventlaton should be provided

1.Pains and hinner should sore in a


proper ventlaed area and is should no kep in a
direc sunligh.
2.Flammable iem should no carries near .
he pain and hinner.
Maerial damage, 3.Smoking is srickly prohibied.
Fire & supervisor,saey
aaliy and workmens 2 5 10 high risk 4.Only auhorised persons are allow o 1 4 4 low risk
Explosion ocer
Environmenal Issue ener he sore and working area.
5.Dry chemical fre Extnguisher are o kep
in sorage area as well as working area.
6.Window opening should be provided o ventlae
he pain umes.
7.Periodically checking he LEL level by gas deecor.

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