Technical Brochure Switch Fuses

DIN and NFC-Standard

Selection Table

Brochure OESA 2DIN GB 99-12

Mallipohja

Low Voltage Products

Powerline OS switch fuses
20...160A, 690 V

Unique patented
design for the
21st century

Total user safety

• Fuse carriers fully IP 20 protected
• Fuse covers cannot be opened
while the switch fuse is in the ON
position
• Patented, operator-independent
quick make/ quick break mecha-
nism
• Fuse links are isolated on both
sides of the fuse
• Fully-protected construction, IP
20, in types OS 20-63 for both
cable terminals and fuses,
optional IP 20 terminal shrouds
in OS 160 types

Auxiliary Contacts
• Compact and costsaving
• Auxiliary contacts with simple
snap-on mounting
• All blocks IP 20 protected
• Test function - easy and
quick commissioning
• N.O. contacts with positive
opening feature

Flexible Mounting
• Easy to adapt for different
applications
 Powerline OESA Switch fuses
250... 800A, 690V

Easy selectivity and

standardisation with
switch fuses

Selectivity is easily achieved with differ-

ent fuses. The low cut-off current and
energy of standard fuses allow for a
minimum size of contactor and overload
relay to be used in type 2 co-ordinated
motor starters. This leads to cost and
space saving as well as better standardi-
sation in large motor starters.

Selectivity is assured, by maintaining a

minimum ratio (1.6:1) of fuse amp. rating
between up the upstream and down-

I ON
O OFF

stream fuse.
S00609A

NO I

I
O OFF

I ON
O

Increased safety and

O OFF

versatility
• Compact size

I ON
O OFF

• Visible contacts
• Mechanical and electrical interlocking
• All live parts are protected with snap-on NO I
I

mounting fuse cover and terminal

O OFF
S00022B

O 42
34

shrouds 54 64
S00595A

• Aluminium cable can also be

connected
directly into the switch terminal by
means of space-saving Al/Cu clamps
• Double break contacts for safe fuse The placement options of the operating mechanism
replacement increase ease of installation and adaptability to
• Remote control by motor operator different switchgear

Patented contact
construction
The contact uses magnetic attraction
forces in an innovative iron circuit in fault
level situations. High breaking and mak-
ing capacity even at 690 V is achieved,
so the derating on motor duty is minimal. 27A
S006
The wiping effect of the contacts guaran-
tees long thermal stability in both the
chemical industry, and tropical climates.
Not only is the switch fuse maintenance
free, it also has a long electrical lifetime,
despite the circumstances.
 Fuse Monitor
• No danger for 2-phase motor
loading, prevents unsafe neutral
voltages
• Operates with all standard fuses;
striker-type fuses are not required,
thus reducing overall costs
• No need for external supply voltage
• Wide voltage ranges, 380-690 VAC
and 100-260 VAC, +/- 10%
• Safe and reliable
• EMC tested
• Fuse monitor is automatically reset
after the blown fuses have been
replaced
• One trip contact, one alarm contact,
and LEDs (red and green)
OFM fuse monitor facility • Full operational ability even with
S01196A

for immediate tripping phase imbalance

14 13 22 21

I under blown fuse condi- • Compact size

tions • Snap on mounting for OS switch
14 13 22 21

t
OTes

fuses

Handles
NO I
O OFF

• External front or side operated IP 65

NO I
NO I
handle with an adjustable shaft.
NO I Available in three colours: black,
S01197A

yellow/red and grey

O OFF

OFF

• Optional switch-mounted handle for

O OFF

OS-types (mounting behind the door)

also enabling the use of switches
padlocked in the OFF position to-
gether with an external handle
• Defeatable door interlocking, even
NO
I
with IP 65 protection class
• The door cannot be opened if switch
O OFF

NO
is padlocked in OFF position
• Handle can be padlocked in OFF
I
S01198A
O OFF

position with three padlocks, thus

S01228A

I
NO
preventing door from opening, and
closing circuit during maintenance
O OFF

• Handle can only be padlocked in OFF

position if all contacts are totally open
Ykkös-Offset Oy, 12/1999

The technical data and dimensions are valid at the

time of printing. We reserve the right to subsequent
alterations.

IRONMEN ANAGE
ABB Control Oy NV &
SM
M
TA
CERTIFIED E

EN
RTIF OH
L SYSTEM

T - SYSTEM

P.O. Box 622

IED

CERTIFIED
SFS QUALITY
SYSTEM
FIN-65101 VAASA, Finland
CE

ISO 14001 BS 8800

ISO 9001 SFS SFS

Telephone +358 10 22 4000
Telefax +358 10 22 45708
http://www.abb.fi
Technical Data According to IEC 947 for OS Switch-Fuses and PowerLine OESA
Switch fuse range (DIN and NFC -pattern)
from 25A to 800A, 690V
• Main switches
• Motor circuit switches (AC 23 ratings up to 690 V)
S00433A

• Isolator switches
• Local safety switches
• Special switches NO I
O OFF

Standard switch fuse delivery includes:

• Terminal bolts (sizes 25...63 have protected tunnel terminals) Switch fuse + fuse cover
• Black IP 65 handle with I-O/ON-OFF indication

OS Mini OS 32 OS 50 OS 63 OS 100 OS 125 OS 160 OESA 250 OESA 400 OESA 630 OESA 800
Switch fuse size A 25 32 32 50 63 100 125 160 250 400 630 800
Rated insulation voltage Pollution degree 3 V 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000
Rated thermal current in ambient 40 °C / max. fuse In open air A/W 25 / 3,5 32 / 3,5 32 / 7,5 50 / 7,5 63 / 7,5 125 / 12 125 / 12 160 / 12 250 / 32 400 / 45 630 / 60 800 / 65
power dissipation In enclosure A/W 25 / 3,5 32 / 3,5 32 / 7,5 50 / 7,5 63 / 7,5 125 / 12 125 / 12 160 / 12 250 / 23, 230 / 27 400 / 34, 360 / 37 600 / 45, 570 / 50 720 / 55
Rated operational current, AC-21A / AC-22A / AC-23 A up to 500 V A 25 / 25 / 25 32 / 32 / 32 32 / 32 / 32 50 / 50 / 50 63 / 63 / 63 100 / 100 / 100 125 / 125 / 125 160 / 160 / 160 250 / 250 / 250 400 / 400 / 400 630 / 630 / 630 800 / 800 / 720
690 V A 25 / 25 / 25 32 / 32 / 32 32 / 32 / 32 50 / 50 / 50 63 / 63 / 63 (AC-23B) 100 / 100 / 100 (AC-23B) 125 / 125 / 125 (AC-23B) 160 / 160 / 160 (AC-23B) 250 / 250 / 250 400 / 400 / 400 630 / 630 / 630 800 / 800 / 720
Rated breaking capacity in category AC-23A up to 690 V A 256 256 504 504 504 800 1000 1280 2000 3200 5760 5760
Built-in terminal size or terminal bolt size Cu mm 2 or mm 0,5...10 0,5...10 2,5...25 2,5...25 2,5...25 M6x20 (M8x25) M6x20 (M8x25) M6x20 (M8x25) M10x40 M10x40 M12x40 M12x40
Rated conditional short-circuit current r.m.s. 80 kA, 415 V kA 9 9 17 17 17 22 22 22 40 40 75 75
and corresponding max. allowed cut-off current, peak value. 100 kA, 500 V kA 7,5 7,5 17 17 17 22 22 22 40 40 75 75
-The cut-off currents refer to single phase fuse tests. 50 kA, 690 V kA 6 6 13 13 13 15 15 15 35 35 60 60
Weight without accessories 3-pole kg 0,7 0,7 1,3 1,3 1,3 1,5 1,5 1,5 6,9 7,8 15,5 17,0
4-pole kg 0,9 0,9 1,6 1,6 1,6 1,8 1,8 1,8 7,9 8,8 19,0 21,0
Rated operational power, AC-23A 1) 230 V kW 6 8 9 15 18,5 30 37 45 70 110 180 200
The kW-ratings are accurate for three-phase 1500 R.P.M 400 V kW 11 14 15 25 30 45 60 80 132 210 315 350
standard asynchronous motors. 415 V kW 12 15 15 25 30 55 60 90 140 230 340 380
500 V kW 14 18 22 33 37 60 80 110 170 280 400 470
690 V kW 22 25 30 45 60 90 110 132 230 330 540 600
Switch fuse type and ordering information Fuse type NFC 10 x 38 / 25A NFC 14 x 51 / 32 A DIN 000, 00 NFC 14 x 51 / 50 A DIN
DIN 000,
000, 00
00 NFC
NFC 22
22 xx 58
58 // 63
63 AA NFC 22 x 58 / 100 A DIN
DIN00 0, 00
000, 00 NFC 22 x 58 / 125 A DIN 000, 00 DIN 0-1 DIN 0-2 DIN 3 DIN 3
Mechanism at the end of the switch 3-pole - - - - - - OS 100F03 OS
OS 125D03
125D03 OS
OS 125D03
125D03 OS 160D03 OESA 250 D3 PL OESA 400 D3 PL OESA 630 D3 PL OESA 800 D3 PL
4-pole switched neutral - - - - - - OS 100F04N2 OS
OS 125D04N2
125D04N2 OS
OS 125D04N2
125D04N2 OS 160D04N2 OESA 250 D4 PL OESA 400 D4 PL OESA 630 D4 PL OESA 800 D4 PL
4-pole fused neutral - - - - - - OS 100F04F OS
OS 125D04F
125D04F OS
OS 125D04F
125D04F OS 160D04F OESA 250 DF4 PL OESA 400 DF4 PL OESA 630 DF4 PL OESA 800 DF4 PL
Mechanism between the poles 3-pole OS 25 F1210 OS 32 F1214 OS 32D12 OS 50F12 OS 63D12 OS 63F12 OS 100F12 OS
OS 125D12
125D12 OS 125F12 OS 160D12 OESA 250 DV12 PL OESA 400 DV12 PL OESA 630 DV12 PL OESA 800 DV12 PL
4-pole switched neutral OS 25 F2210N1 OS 32 F2214N1 OS 32D22N1 OS 50F22N1 OS 63D22N1 OS 63F22N1 OS 100F22N1 OS
OS 125D22N1
125D22N1 OS 125F22N1 OS 160D22N1 OESA 250 DV22 PL OESA 400 DV22 PL OESA 630 DV22 PL OESA 800 DV22 PL
4-pole fused neutral OS 25 F2210F OS 32 F2214F OS 32D22F OS 50F22F OS 63D22F OS 63F22F OS 100F22F OS
OS 125D22F
125D22F OS 125F22F OS 160D22F - - - -
Side operated 3-pole OS 25 FS3010 OS 32 FS3014 OS 32DS30 OS 50FS30 OS
OS 63DS30
63DS30 OS 63FS30 OS 100FS30 OS
OS 125DS30
125DS30 OS
OS 125FS30
125FS30 OS 160DS30 OESA 250 DM3 PL OESA 400 DM3 PL - -
4-pole switched neutral on left OS 25 FS4010N1 OS 32 FS4014N1 OS 32DS40N1 OS 50FS40N1 OS 63DS40N1 OS 63FS40N1 OS 100FS40N1 OS
OS 125DS40N1
125DS40N1 OS 125FS40N1 OS 160DS40N1 OESA 250 DM4 PL OESA 400 DM4 PL - -
4-pole switched neutral on right - - - - - - OS 100FS40N2 OS
OS 125DS40N2
125DS40N2 OS 125FS40N2 OS 160DS40N2 - - - -
4-pole fused neutral OS 25 FS4010F OS 32 FS4014F OS 32DS40F OS 50FS40F OS 63DS40F OS 63FS40F OS 100FS40F OS
OS 125DS40F
125DS40F OS 125FS40F OS 160DS40F OESA 250 DMF4 PL OESA 400 DMF4 PL - -

Standard delivery includes Black IP 65 handle, indication I-O/ ON-OFF OHB65J5 OHB 65J5 OHB65J6 OHB125J12 OHB145J12
Shaft/length OXP5X150 / 150 mm OXP 6X161 / 161 mm OXP6X161 / 161 mm OXP12X250 / 250 mm OXP 12x250 / 250 mm

Accessories, See brochures OS1GB and OESA1GB Mounting onto side: Max 6 Between poles: Max 2 Mounting onto side: Max 6 Mounting onto side: Max 12 Mounting onto side: Max 2xOZXK3 (8N.O. + 8N.C.) or 2xOZXK6 (16N.O.)
Auxiliary contacts Aux. contact frame needed OSZ4 c/o 1 N.O.- N.C. OA4B1C 1 N.O.: OA1G10 Between poles: Max 2 Between poles: Max 2+1 1 N.O.: OA 1G10
I
ON
1 N.O. + 1 N.C.: OZXK 1 4 N.O. + 4 N.C.: OZXK 3 4 N.O.: OZXK 5

S01160B
O

S01162B
OFF

1 N.O.: OA1G10 1 N.O. OA4B10 1 N.C.: OA3G01 2 N.O. + 2 N.C.: OZXK 2 2 N.O.: OZXK 4 8 N.O.: OZXK 6
S01161B

1 N.C.: OA 3G10

S00536A
I 13
I 21
O 33
O 41
O

1 N.C.: OA3G01 1 N.C. OA4B01

S00490A
Terminal shrouds 3-pole / 4-pole not required OSS 63 G1 only needed for < 10 mm2 wires OESAZX 119 (single pole) OESAZX 102 (single pole)
OSS160T1 (single pole)
Fuse cover 3-pole / 4-pole not required Not required Not required Type code OESA_PL1 includes fuse covers
Fuse monitor / rated voltage (includes auxiliary contacts 1 N.O. + 1 N.C.) 3-pole OFM 260/100…260V, OFM 690/380…690V OFM 260/100…260V, OFM 690/380…690V OFM 260/100…260V, OFM 690/380…690V OFM 260/100…260V, OFM 690/380…690V
Mounting accessories for fuse monitor OFMZX 2 + OSZ 4 OFMZX2 OFMZX2 OFMZX4
Optional handles, IP 65 For front operated switches OHY 65J5 Yellow/red (I-O/ON-OFF) OHY 65J6 Yellow-red (I-O, ON-OFF) OHB 65J6T Black (TEST/I-O/ON-OFF) FF
OO
FF
OO
FF
OO
OHB 4 Panel board handle Length 125 mm Length 145 mm Length 175 mm Metallic
OHG 65J5 Grey (I-O) OHG 65J6 Grey (I-O) OHY 65J6T Yellow/red (TEST/I-O/ON-OFF) OHY 125J12 Yellow-red (I-O/ON-OFF) OHB 145J12 Black (I-O/ON-OFF) OHB 175J12 Black (I-O/ON-OFF) YASDA 7 220 mm (I-O)
OHB 65J5T Black, indication (TEST/I-O/ON-OFF) OHG 65J6T Grey (TEST/I-O) OHG 125J12 Grey (I-O) OHY 145J12 Yellow-red (I-O/ON-OFF) OHY 175J12 Yellow-red (I-O/ON-OFF) YASDA 8 220mm (ON-OFF)
OHY 65J5T Yellow/red, indication (TEST/I-O/ON-OFF) OHG 145J12 Grey (I-O) OHG 175J12 Grey (I-O) YASDA 21 220 mm(I-O-II)
OHG 65J5T Grey, indication (TEST/I-O) YASDA 6 320 mm (I-O-II)
OHB5 Panel board handle (I-O/ON-OFF/TEST)
For side operated switches OHB 65J5TE00S Black (TEST/I-O/ON-OFF) OHB 65J6TE001S Black (TEST/I-O/ON-OFF) OHB 145J12E002S Black (I-O/ON-OFF) OETLZX 74 145 mm (ON-OFF/I-O)
OHY 65J5TE00S Yellow/red (TEST/I-O/ON-OFF) OHY 65J6TE001S Red/yellow (TEST/I-O/ON-OFF) OHY 145J12E002S Red/yellow (I-O/ON-OFF)
OHG 65J5TE00S Grey (TEST/I-O) OHG 65J6TE001S Grey (TEST/I-O) OHG 145J12E002S Grey (I-O)

Extended shafts OXP5X265 / 265 mm OXP6X150 / 150 mm OXP6X290 / 290 mm OXP6X430 / 430 mm OXP12X185 / 185 mm OXP12X280 / 280 mm OXP12X395 / 395 mm OXP12X535 / 535 mm
OXP5X170 / 170 mm OXP5X400 / 400 mm OXP6X210 / 210 mm OXP6X360 / 360 mm OXP12X250 / 250 mm OXP12X350 / 350 mm OXP12X465 / 465 mm
1)
Remarks: Some fuse links limit these figures further. Starting current characteristics must be considered separately.

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