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ARCHITECTURAL GUIDE

K A R O N A™ D O O R S 1
T H A N K YO U F O R YO U R
INTEREST IN KARONA, INC.
Included in this catalog are standard product • Price competitiveness due to extensive use
designs. A large number of doors are offered in of engineered components
our catalog, but these designs are not the only
• Industry’s widest range of standard door
products Karona can manufacture. The majority
designs and inventoried veneers
of our architectural projects are custom in nature,
which provides you confidence that Karona can • 20, 45, 60 and 90-minute fire doors available
manufacture the unique design that sets your in most door styles and veneers. Glass options
project apart. available in all ratings

Karona manufactures with a variety of wood species • Jambs non-rated and rated
including: Red Oak, Poplar, Maple, White Birch, • Green Products: FSC ® Certified Recycled Wood
Natural Birch, Cherry, Pine, Hickory, Walnut, Alder, and No Added Urea Formaldehyde products,
Knotty Alder, MDF and many more. LEED ® green building program project contributor

Through product innovation and manufacturing • WDMA and AWI custom grade product
flexibility, Karona offers additional value added specifications compliance
products and services.
• Specials/Custom capabilities in terms of door
Karona manufactures its products using Old design and wood species
World craftsmanship, while using today’s most
• Custom color matching
sophisticated technology.
• Water based pre-finish system
Visit JELD-WEN.com for the latest product
information and updates. • Pre-machining for hardware

Thank you again for your interest and we look • Web based product information and design tools
forward to a long, successful relationship.
• Responsive, extensively-knowledgeable
The Karona Team in-house sales support coordinators

D I F F E R E N T I A L A D VA N TA G E
• Made in the USA!

• Limited lifetime warranty on all interior doors

• The industry’s finest “furniture” level quality


backed by today’s most sophisticated machinery

• Web based quote tool with the ability


to quote specials and CAD drawings
for architectural approval

• In-house veneer processing and selection


to ensure uniformity of raw material

• Industry leading lead times, including


quick ship program
K A R O N A™ D O O R S 2
DOORS OF
DISTINCTION
TA B L E O F C O N T E N T S

V EN EER SP ECI E S 6

FAC TO RY F I N I SH I N G 7

S T I CK I N G D E TA I L S 10

D O O R TO P O P T I O N S 17

R A I SED PA N EL D O O R S 18

LO U V ER D O O R S 21

FR EN CH D O O R S 22

BA R N D O O R S 24

V- G RO OV E & P L A N K D O O R S 25

SEC T I O N D E TA I L S 26

D EF I N I T I O N O F T ER MS 32

WA R R A N T Y 34
K 5 8 1 0 WA L N U T, K 5 310 A L D E R ,
8 - PA N E L , S H O W N I N CL E A R F I N I S H S H O W N I N CU S TO M PA I N T

1 3/8" INTERIOR DOORS 1 3 /4 " I N T E R I O R D O O R S


Our door panels provide structural stability with tighter These doors feature a durable stile and rail construction and are
tolerances and superior strength, while eliminating shrinkage. available with one panel or multiple panels to suit your style.

DOOR STILES, RAILS, AND MULLIONS DOOR STILES, RAILS, AND MULLIONS
• Face veneer are “A” grade • Face veneer are “A” grade
• Veneers are glued with type 2 adhesive • Veneers are glued with type 2 adhesive
• Solid edgebands are electronically glued to the inner core • Solid edgebands are electronically glued to the inner core
• Stiles and rails use stable core • Stiles and rails use stable core
• Stiles/rails are glued and doweled • Stiles/rails are glued and doweled

D O O R PA N E L S D O O R PA N E L S
• Stable core, typically MDF or particle board • Stable core, typically MDF or particle board
• Face veneer are “A” grade • Face veneer are “A” grade
• Raised panels are bladder pressed • Raised panels are bladder pressed
• Flat panels are 3/8" thick laminated particle board • Panels are 1 1/8" MDF or Particle Board
• Raised Panels are 5/8” MDF or particle board • Fire doors 20-min, neutral or positive pressure
• A high rated 45, 60, & 90-minute fire door
is available in most designs

K A R O N A™ D O O R S 4
K 5 31 0 R I F T CU T W H I T E OA K K 5 310 R I F T CU T W H I T E OA K
4 - L I T E W I T H CL E A R G L A S S , 4 - L I T E W I T H CL E A R G L A S S ,
S H O W N I N CL E A R F I N I S H S H O W N I N CL E A R F I N I S H

1 3 / 8 " A N D 1 3 /4 " F R E N C H D O O R S
An interior French door consists of stiles, top and bottom rails
and divided glass panels or lites used as singles and pairs.

• Stiles and rails use stable core material


• Stiles/rails are glued and doweled using vertical-grooved
hardwood dowels
• A protective film is applied to most glass prior to assembly. This film
eliminates the need to mask the glass prior to finishing and protects
the pane from scratching during the installation process.
• Muntin bars are solid with a standard 1/2" face, customizable
sizes upon request
• Some doors are compression glazed, which eliminates glazing
compound, squeeze out and nail holes

K A R O N A™ D O O R S 5
VENEER SPECIES

Primed MDF Knotty Pine Pine White Poplar Paint Grade Poplar White Ash Rustic Maple
Poplar

Maple Red Oak Quarter Sawn Rift Cut Red Oak White Oak Rustic White Rift Cut White Quarter Sawn
Red Oak Oak Oak White Oak

White Birch Natural Birch Hickory Cherry Quarter Sawn Alder Knotty Alder Walnut
African Mahogany

Other species available upon request.


Actual colors may vary from samples shown differing monitor calibrations.

Rustic Walnut

D O O R S TA N DA R D D I M E N S I O N S
DESIGNER LINE CONSTRUCTION 1 3/8"

4.063

0.375 1.375

4.063

0.75 1.375

D E S I G N E R L I N E C O N S T R U C T I O N 1 3 /4 "

5.063

0.625 1.750

5.063

1.125 1.750

K A R O N A™ D O O R S 6
FAC TO R Y F I N I S H I N G
Karona’s Factory Finishing utilizes the advanced
technology of 100% water borne stains and
lacquers. Ultraviolet (UV) technologies are employed
in both the coating and process to ensure a durable
yet environmentally conscience finish.

B E N E F I T S O F K A R O N A’ S A D VA N C E D
U V FA C T O RY F I N I S H I N G
• Clarity of Finish
• Cost effective
• Consistency of final finish quality
• Consistent top-coat material thickness
• Flat line processing, eliminates chance
of top coat runs
• Reduced project time, regardless of project size
• Aligns with many project objectives as it relates
to environmental stewardship
• Reduction of job site use of harmful
finishing materials

• No Added Urea Formaldehyde

P E R AW I Q U A L I T Y S TA N D A R D S
SECTION 1500
Referring to AWI Factory Finishing Specialty Finish
(UV Cured, (water-based), and Urethane)
• AWI Custom Grade
• AWI Excellent Rating: #5 UV Urethane
• Water Reducible, Urethane based, Acrylic lacquer

P E R W D M A I . S . 6 A – 0 8 S TA N D A R D S
• WDMA Custom Grade
• WDMA TR-6 Rating
• Water Reducible, Urethane based, Acrylic lacquer
• Meets Extra Heavy Duty Standards

M AT E R I A L T E C H N I C A L D ATA
• Sheen 35 dry, (+ - 5), 40 Sheen wet*
• Effect – Open Pore
• Some cross grain scratches may remain evident
• Does not contain Urea-Formaldehyde

*Customizable sheen upon request


K A R O N A™ D O O R S 7
PANEL OPT
P
PAAN
NEEL
L O
OPPT
T II O
ONNS
S Std Flat (P6)
Profile
P
P rr o
o ff ii ll ee C
Coon
n ss tt rr4100
uu cc tt ii o
Karona on n Caledonia, MI 4
Court,

www.karonadoo
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554
Std Step
Std Raised (P5)
Std Raised (P5)
CO M P O N E N T S TA N DA R D S PA N E L O P T I O N S Std Raised (P5) Mitered
Mitered
Rim-Band
Rim-Band
& S P E C I F I C AT I O N S PROFILE
PANEL OPTIONS
Custom Raised
Std Raised (flat (CS15882)
back) (P5)
Std Raised (flat back) (P5)
Profile Std Raised (flat back) (P5) Construction
PART TYPE MIN/MAX WIDTH HEIGHT MDFMDF
Std Raised (P5) Std Flat (P6)

Min 2 5 Std Flat (P6)


Custom Raised (CS18636) (P1
Std
StdFlat (P6)(P5)
Raised
STILES Std Flat (P6) Mitered
Max 18 120
Std Raised Std Step Rim-Band
4100 Karona Court, Caledonia, MI 49316
Min 4 3 (flat back) (P5) Veneered
www.karonadoor.com Std Step Veneered
RAILS Std
616.554.3551
Raised •(flat
• 1.800.829.9233
back) (P5)
Fax: 616.554.3908 • Sales Fax: 616.554.3902
Custom Raised (CS19010) (P2
4100 KaronaStd Step
Max 96 96 StdCourt,
Step Caledonia, MI 49316
4100 Karona Court, Caledonia, MI 49316

www.karonadoor.com
MDF
www.karonadoor.comCustom Raised
Min 8 5 S T I C K I• Fax:
616.554.3551 • 1.800.829.9233 NG O P T •I•1.800.829.9233
616.554.3908
616.554.3551 O N Fax:
Custom
Sales S Raised
616.554.3902
• Fax: 616.554.3908 • Sales Fax: 616.554.3902
(CS15882) (CS18637) (P3)
Custom Raised (CS15882)
DOOR Profile Construction
Custom
Std FlatRaised
(P6) (CS15882) F Custom Raised (CS18637) (P3)
Max 60 120 Custom Raised (CS15882) F ee aa tt u
u rr ee ss

PANEL OPTIO
PNAS 4100
NEL O PKarona
TIO Court,
NCaledonia,
CustomS RaisedMI 49316 Custom Raised
Veneered
(CS18636) (P1) (CS18638)
Custom (P4)
Raised (CS18636) (P1
www.karonadoor.com
PART TYPE MIN/MAX WIDTH HEIGHT Ovolo Ogee Std
CustomStepFax:
Profile Profile C o n s t r u c t Custom
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • nC Raised
i oSales (CS18636) (P1)
o 616.554.3902
n s (CS18636)
Raised t r u c t i(P1)
on Custom RaisedV-Groove
(CS18638) (P4
V-Groove
Min 4 4 Other custom profiles are available – tooling charge
Edge-Banded
RAISED PANELS Custom Raised may apply.
Max 60 96 (CS19010)
Custom (P2)
Raised (CS15882)
P A N E L OStdPTIONS F e aCustom
t u r eRaised
s (CS19010) (P2
Std Raised (P5) ClassicRaised (P5) Qtr Classic Custom
Custom
Raised (CS19010) (P2)
Raised (CS19010) (P2)
Min 3 3 Mitered Mitered
FLAT PANELSP r o f i l e COther
o ncustom
s t rprofiles
u care Rim-Band
t iavailable. Rim-Band
o n Some profiles only available Molding
as MDF. Molding
Max 60 96
Tooling charges may apply.
MDF
Custom Raised (CS18636) (P1) Custom Raised (CS18637)
V-Groove (P3)
Min Std Raised
5 (flat
5 back) (P5)
Std Raised (flat back) (P5) Custom Raised (CS18637) (P3)
ARC/RADIUS PANELS Custom Raised (CS18637) (P3)
(INCLUDES LAFAYETTE) Mission Cove & Bead
Max Std 60
Raised (P5)
96 MDF
CO N S T R U CMitered
T ION MDF
Min 6 6 Rim-Band
Custom Raised (CS19010) (P2) Custom Raised (CS18638) (P4
MITERED RIM-BAND Std Flat (P6) Std Flat (P6) Custom Raised (CS18638)
Veneered(P4)
Custom Raised (CS18638) (P4)
Max 67 96 Other custom profiles are available – tooling charge
Profile^^
Std Raised (flat back) (P5) Other custom profiles are available – tooling charges Molding
Square Other custom may
profiles are available – tooling
Sq Glass apply.
charges
may apply.
may apply.
MDF
Veneered
F Raised
Custom e a t u r(CS18637)
es Veneered
(P3)
PART TYPE MIN/MAX StdWIDTH
Step HEIGHT Std Step MDF Veneered
8013A53-0
8013A53-0
Std Flat (P6)
Min 3/8 4 Slant Liana^
MUNTIN BARS
Max 3 96 F E AT U R E S Custom Raised (CS18638) (P4)
Custom Raised (CS15882)
Custom Raised Glass
e(CS15882)
FOther
a tcustom
ures profilesVeneered
are F e a t u– rtooling
available e s charges
Min 3 1-1/8
may apply.
SLAT LOUVERS Std Step
Max 48^ 4 Superior^ Huron^

Min 3
Custom Fixed(CS18636) (P1)
Raised Custom Raised (CS18636) (P1) V-Groove 8013A53-0
CHEVRON LOUVERS V-Groove
Custom Raised (CS15882) Applied
Max 96 Fixed FV-Groove
eatures Applied Molding Molding
K-Glaze^
These specifications are Karona standards, consult your sales representative
when deviating from these guidelines.
Custom Raised (CS19010)
^ Available Custom
in 1-3/8 (P2) Raised
thickness only. (CS19010) (P2)
Warranty may be limited based on door or part size.
Custom Raised (CS18636)
^^ Available (P1) ovolo & square sticking only.
in 1-3/8 thickness,
V-Groove
^ Slat louvers 36" and over are recommended to receive an anti-sag bar. Other custom profiles are available – tooling charges may apply. Molding Molding
Customers can select as an option.
8013A53-0516
Custom Raised (CS18637) (P3) Raised (CS18637) (P3)
Custom
Custom Raised (CS19010) (P2)

Molding

Custom Raised (CS18638) (P4) Raised (CS18638) (P4)


Custom
Custom Raised (CS18637) (P3)
Other custom profiles areOther
available – tooling
custom charges
profiles are available – tooling charges
may apply. may apply.

Custom Raised (CS18638) (P4)


8013A53-0516 8013A53-0516
K A R O N A™ D O O R S 8
Other custom profiles are available – tooling charges
4100 Karona Court, Caledonia, MI 49316
4100 Karona
4100 Court,
Karona Caledonia,
Court, MI 493
Caledonia, MI 4
4100 Karona Court, Caledonia, MI 49316
www.karonadoor.com 4100 Karona
4100 Karona
Court,Court,
Caledonia,
Caledonia,
MI 49316
MI 4
www.karonadoor.co
www.karonadoo
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902 www.karonadoor.com
616.554.3551
616.554.3551• 1.800.829.9233 • Fax:
• 1.800.829.9233 616.554.3908
• Fax: • Sales
616.554.3908 Fax:Fax:
• Sales 616.554.39
616.554
www.karonadoor.com
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax:www.karonadoo
616.554.3902
616.554.3551
616.554.3551
• 1.800.829.9233
• 1.800.829.9233
• Fax:•616.554.3908
Fax: 616.554.3908
• Sales• Sales
Fax: 616.554.3902
Fax: 616.554

LO U V E R O P T I O N S S T I C K I N GS TO PTIONS
ICKING OPTIONS
LOUVER OPTIONS S TSI C
T IKCI K
N IGN G
O POTPI O
T INOSN S
S TSI T
C IKCI K
N IGN G
O POTPI T
O INOSN S
PPRr O
o fFi IlLeEs S C o n sPPPtrr roP
r ofr io
u io
oPrf R
P
f lifel iel e
cl O t il eoI LnE
fei F
CCoC
ono
ns n
st rs
turt urc u
ct ic
t oiton
ionn
C oCnosnt s r ut rcut c i ot ino n

Standard 1-1/8” Solid Wood Ovolo


Ovolo
Ovolo Ogee
Ogee
Ogee
Ovolo
Ovolo Ogee
Ogee Ovolo K-Glaze
Edge-Banded
Edge-Banded
Edge-Banded
Edge-Banded
Edge-Banded

Plantation 2” QtrQtr
Classic
Classic
MDF Classic
Classic
Classic Qtr Classic
Classic
Classic Qtr Qtr
Classic
Classic Ogee K-Glaze
4100 Karona Court, Caledonia, MI 49316

www.karonadoor.com
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902
Plantation 3” MDF
MDF
MDF
MDF
MDF
S T I C K I N GMission
O PTIONS Cove
Mission
Mission Cove & &Bead
Cove Bead
& Bead
Profile Mission
Mission
4100 t r uCove
C o n MIs 49316
Karona Court, Caledonia, c tCove
i o&nBead
& Bead
www.karonadoor.com
Plantation Stagger 616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902
4100 Karona Court, Caledonia, MI 49316 Veneered
Veneered
Veneered
www.karonadoor.com Profile^^
Veneered
Veneered
Profile^^
Profile^^
S T I COvolo
K I N G O P T I O N S Ogee
Square
616.554.3551
Square • 1.800.829.9233 • Fax: 616.554.3908Sq
Sq Glass
• Sales Fax: 616.554.3902
Glass Profile^^
Profile^^
Profile C o n Square
struction Sq Glass
SquareSquare Sq Glass
Sq Glass
Edge-Banded
Chevron Standard STICKING OPTIONS F Fe F
ea ae
t utaurt eu
r esr s
es
F e Fa et u a rt ues res
Profile Construction
4100 Karona Court, Caledonia, MI 49316 4100 Karona Court, Caledonia, MI 49316
Classic Qtr Classic
Ovolo Ogee Slant
Slant Liana^
Liana^
www.karonadoor.com Slant www.karonadoor.com
Liana^
Plantation Chevron
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902 616.554.3551 • 1.800.829.9233 • Slant Slant • Sales Fax: 616.554.3902
Fax: 616.554.3908 Liana^Liana^
Edge-Banded
Ovolo Ogee MDF Glass
Glass
Glass
STICKING OPTIONS Glass
Glass
4100 Karona Court, Caledonia, MI 49316
Profile C o Cove
nNs S
t&
rTuBead
L O UFalse
VER OPTIONS Classic Mission
Qtr Classic CO Rc U
t iC
oTn ION Edge-Banded
www.karonadoor.com
Co nstruction Superior^
Superior^ Huron^
Huron^
1 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902 Superior^ Huron^
Other custom profiles are available.
Superior^
Superior^ Huron^
Huron^
Other charges
custommay
profiles Classic Qtr Classic
Tooling apply.are available – tooling charges may apply. MDF Veneered
Ovolo Ogee Profile^^ Applied
Applied
Applied
IONS Mission Square
Cove & Bead Sq Glass Applied
Applied
Molding
Molding
Molding
C oNnSsTt R
rUuC
c tTiI o MDF Molding
Molding
CO OnN Solid Wood Edge-Banded
K-Glaze^
K-Glaze^
K-Glaze^ Features
Edge-Banded K-Glaze^
K-Glaze^ MDF
Mission Cove & Bead
Veneered
Classic Qtr Classic ^ Available
^ Available
^ Availablein 1-3/8
in 1-3/8thickness
in 1-3/8 thickness
only.
thickness
only.
only.
^^ Available
^^ Available inin1-3/8
in1-3/8
1-3/8 Profile^^
thickness, ovolo
thickness, & square
ovolo sticking
& square only.
sticking only.
Slant ^ Liana^
Available
^ Available
in 1-3/8 thickness
^^ Available in 1-3/8 thickness,thickness
only.
ovoloonly.
& square sticking only.
Square Sq Glass ^^ Available
^^ Available
in 1-3/8in 1-3/8
thickness,
thickness,
ovoloovolo
& square
& square
sticking
sticking
only.only.
Other custom
Other profiles
custom areare
profiles available – tooling
available charges
– tooling may
charges apply.
may apply.
Solid Wood MDF F E AT U R E S
Other custom profiles are available – tooling charges
Fcustom
e acustom
OtherOther t profiles
u r eprofiles
sare available
are available
– tooling
– tooling
charges
may apply.
Veneered
charges
may may
apply.
apply.
Solid Wood MDF Glass Profile^^
MDF 8013A53-05
8013A53-0
Square Sq Glass 8013A53-0516
t 8013A53-051
8013A53-0
Mission Cove & Bead 1.334

Superior^ Huron^ F e ......__....._


a t u r __ e s _l_
Slant Liana^
SECTION B-B
MDF
Glass
Slant 8013A53-0516
Liana^ Veneered Applied
Glass Profile^^Applied Molding Molding
Square Sq Glass
K-Glaze^
Superior^ Huron^ Glass
Features
^ Available in 1-3/8 thickness only. SECTION A-A t1.334
SECTION C-C
Plank Construction
^^ Available in 1-3/8 thickness, ovolo & square sticking only.
Superior^ Huron^ Applied\ "!W4 K«4 _l_ I

B
Other custom profiles are available – tooling charges may apply. Molding
Slant Liana^ SECTION D-D
K-Glaze^ 8013A53-0516
Applied
Glass Molding
^ Available in 1-3/8 thickness only. Other custom profiles are available.
K-Glaze^
^^ Available in 1-3/8 thickness, ovolo & square sticking only.
D Tooling chargesEmay
SECTION -E apply.
Other custom profiles are available – tooling charges may apply.
Superior^ Huron^
E CIPYRmHT i!Di!D JELDWEN INC,
Approvlll

-
THIS DRAWING IS Tl£ PRIPERTY
^ Available in 1-3/8 thickness only. ar JELDWEN INC AND EMBODIES X Do1eo

8013A53-0516
CaNFlDENTIAL INF'DRMATIDN, TRADE D.scrlp1,lan
^^ Available in 1-3/8 thickness, ovolo & square sticking only.
..

SECRET INF'DRMATmN AND/DR KNDW­
HDW WHICH IS THE PROPERTY ar 41111-CT
JELDWEN INC, BY ACCEPTING THIS Vo.rlo.lole TR, BR No Thru Reveal ...._

=�= I
DRAWING, THE RECIPIENT AGREES

Other custom profiles are available – tooling charges may apply. NDT Ta PRDVIDE.. DR OTHERWISE

Applied
MAKE AVAILABLE.. THE DRAWING, DR
ANY INF'DRMATIDN DR KNDW-HDW
Drawn by

Dow
PLS
Thlcknns

Model
1,375
lN.ESS DTHER\IISE
SPEC. TOLERANCES ARE•
QUQmH,y
1
Order
I Species
NIA

EMBODIED THERE-IN, TD ANY THIRD 2/3/2023 8000 , 1132

Molding
PARTY WITHllJT PRIOR WRITTEN ANGLES • I
Scllle S'llcklr,g
N/A
8013A53-0516
S11less,.r-san

K A R O N A™ D O O R S 9
AUTHDRIZATmN F'RDM JELDWEN, INC,
CrQftsMQn

K-Glaze^
S T I C K I N G D E TA I L S
8 /4 OVO LO S T I C K I N G

1.125 0.625

1.125

Raised Panel Flat Panel Step Panel

1/4" Glass 1/2" Glass 5/8" Glass

8 /4 M I S S I O N S T I C K I N G

1.125

Raised Panel Flat Panel 1/4" Glass

8 /4 S Q UA R E S T I C K I N G

1.125 1.125

Raised Panel Flat Panel Step Panel

1/4" Glass
K A R O N A™ D O O R S 10
8 /4 OVO LO S T I C K I N G - LO U V E R S

Louvers Chevron Louvers (non-venting)

1 0/4 OVO LO S T I C K I N G

Raised Panel Louvers

8 /4 C L A S S I C S T I C K I N G

Raised Panel Flat Panel Step Panel

1/4" Glass 1/2" Glass 5/8" Glass

8 /4 V- G R O OV E PA N E L S 8 /4 OVO LO S T I C K I N G
M D F CO N S T R U C T I O N O P T I O N S

Raised Panel

K A R O N A™ D O O R S 11
CS17056 CS16612
4100 Karona Court, Caledonia, MI 49316
4100 Karona Court, Caledonia, MI 49316
www.karonadoor.com
CS17055 CS16189
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902
www.karonadoor.com
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902

CS15310 CS13768
MOULDING OPTIONS
MOLDING OPTIONS
PROFILES M O L D IPNr G
o f iOl ePsT I O NCS14900
S CS13 894 CO
C oNnSsTtRr UuCcTt IiOoNn
Profiles Construction
CS8026 CS17004
CS8026 CS17004 Solid Wood
CS16439 CS13935
Solid Wood
CS15269 (M1) Quirk (M5)
CS15269 (M1) Quirk (M5) CS13090 (M4) CS15055
MDF
CS17445 (M2) MDFCS12932
CS17445 (M2) CS12932
CS16507 CS 14373

CS17328 CS14374
CS17328 CS14374
CS16506 CS14116
CS17056 CS16612
CS17056 CS16612
CS15619 CS17058

CS17055 CS16189
CS17055 CS16189
CS15719 CS15777

CS15310 CS13768
CS15310 CS13768
CS16922 CS15493

CS14900 CS13 894 CS14900 CS13 894


CS15547 CS15550

Other custom profiles are available. Tooling charges may apply. Other custom profiles are available – tooling charges may apply.

CS16439 CS13935 CS16439 CS13935

8013A53-0516
JA M B CS13090
O P T(M4)
I O N SCS15055 CS13090 (M4) CS15055

CS16507 CS 14373 CS16507 CS 14373

CS16506 CS14116 CS16506 CS14116

CS15619 CS17058 CS15619 CS17058

CS15719 CS15777 CS15719 CS15777

CS16922 CS15493 CS16922 CS15493

CS15547 CS15550 CS15547 CS15550

Other custom profiles are available – tooling charges


Other may apply.
custom profiles are available – tooling charges may apply.

8013A53-0516 8013A53-0516

K A R O N A™ D O O R S 12
www.karonadoor.com
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902

FIRE DOOR OPTIONS AND RESTRICTIONS


FIRE DOOR OPTIONS & RESTRICTIONS
20 Minute Neutral 20 Minute Positive 45/60 Minute Positive 90 Minute Positive
All dimensions are in inches unless otherwise indicated.
Min Max Min Max Min Max Min Max
Door Single

Width na 48 na 48 na 48 na 48
(Cat A&B)

Height na 108 na 96 na 96 na 96
Thickness 1.75 na 1.75 na 1.75 na 1.75 na

Width na 96 na 84 na 84 na 84
(Cat A&B)
Door Pair

Height na 108 na 96 na 96 na 96
Thickness 1.75 na 1.75 na 1.75 na 1.75 na

Stiles 4 na 4 na 4 na 5 na
Top Rail 4 na 4 na 4 na 5 na
Stiles & Rails

Bottom Rail 6.625 na 6 na 6 na 6 na


Center Rail & Mullions 2 na 2 na na na na na

Sticking Options Ogee, Ovolo, Mission, Ogee, Ovolo, Mission, Ogee, Ovolo, Mission, Ogee^, Ovolo, Mission,
Square, Classic, Special Square, Classic, Special Square, Classic, Special Square, Classic^, Special
Face Molding Available Available Available Available

Raised Panel Width 6 40 6 40 na na na na


Raised Panel Height 6 85 6 85 na na na na
Flat Panel Width 6 40 6 40 na na na na
Panels

Flat Panel Height 6 85 6 85 na na na na


Raised, Flat, Step, Raised, Flat, Step, Raised, Flat, Step, Raised, Flat, Step,
Panel Options Rim-Band, Arch, Radius, Rim-Band, Arch, Radius, Rim-band, Arch, Radius, Rim-band, Arch, Radius,
Lafeyette Lafeyette Lafeyette Lafeyette
V-Groove Options Raised, Step & Flat Raised, Step & Flat Raised, Step & Flat Raised & Step

Glass Width 4 26 4 26 3 na 3 na
Glass Height 4 40 4 40 3 na 3 na
Glass Area (Sq. Inch) na 1040 na 1040 na 1216 na 1216
Glass

Light to Lock Restriction 5 na 1 na 1.625 na na na


Open for glass, 3/16 Ceramic Radius,
Glass Options Must be 1/4" rated glass, 3/16 Ceramic or 1/4 Arch, & Circle Glass 3/16 Ceramic w/ Listed
Fire clips manditory Pyroswiss Available Vision Kit

Positive latching hardware with a listed closer or spring hinge(a) must be used. Concealed closers
available on 20-90 minute doors.
Concealed verticle rods (CVR) available with up to 60 min
Machining

90 minute double egress pair available up to 2.25" x 8' x 10'


Machining Restrictions & Options
AA or RR tops available with up to 60 min
Wire raceways allowable in most doors
Listed viewers can be used up to 1" in diameter
Surface & Mortise auto bottoms (1 x 1-3/4)
Fire Treated EB-Pair Req'd? Yes No No No No No No
Some combinations of options limit features and require an alternate construction that may include additional charges.
^ Ogee & Classic not available in 1.75" 90 min pair.
(a)
Not available in CC construction.
na - not applicable Rev. 005 12/3/12 8012A31

These specifications are Karona standards, consult your sales representative when deviating from these guidelines.
Warranty may be limited based on door or part size.

8013A53-0516

K A R O N A™ D O O R S 13
4100 Karona Court, Caledonia,
4100 Karona MI Caledonia,
Court, 49316 MI 49316
www.karonadoor.com
www.karonadoor.com
616.554.3551 •616.554.3551
1.800.829.9233 • Fax: 616.554.3908
• 1.800.829.9233 • Fax: •616.554.3908
Sales Fax: 616.554.3902
• Sales Fax: 616.554.3902

F I R E FDIOR O
E RD C
OROO
R SCSR–OS SE SC –T SI O
ENC TEI XOANMEPXLAEMS P L E S. .
FIRE DOOR CROSS SECTION EXAMPLES

4100 Karona Court, Caledonia, MI 49316

www.karonadoor.com
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902

S TC T E S T I N G DATA
STC TESTING DATA
Test STC STC Door Door Seals Test Lab Construction Method
Date Rating Rating Model
(Operable) (Sealed)
1/24/96 NA 32 K4030 Dense Mastic Riverbank Std construction - painted

7/24/07 39 NA K4010 Krieger (422N) Intertek CC 90 minute fire door


Pemko (S88), construction 1.75" thick - laquered
7/24/07 36 NA K4010 Krieger (422N) Intertek Tectonite 90 minute fire door
Pemko (S88), construction 2.25" thick - laquered
2/7/11 31 33 K5610 Pemko (Q102D Stork Std construction with silicone
& 234A) caulk around panels - painted
2/7/11 32 34 K3820 Pemko Stork Std construction with 1/8"
(Q102D3684 & tempered, 1/4" air, 1/4" laminated
234APK36) glass, silicone caulk around
panels - painted
10/15/11 26 33 K5610 Pemko (234A & Stork 8013A53-0516
Standard 8013A53-0516
construction with stave
2005GV + Zero core and weather seals around
sound trap) panels (EPDM bulb) - painted
11/17/11 33 33 K5610 Pemko (234A & Stork Continuous core construction with
Q102D + Zero 5/8" MDF CC core - painted (non-
sound trap) rated door)
Pemko (234A & Extera panel core with weather
102D + Zero striping around panels (EPDM
11/17/11 34 NA K5610 Sound Trap) Stork bulb) - painted
Sound transmission class data was collected using specific seals, hardware, and construction. To obtain similar results, the seals,
hardware and construction must be as close to the tested door as possible.

K A R O N A™ D O O R S 14
GLASS OPTIONS

Clear Beveled Bronze Tint Antique V-Groove Flemish

Glacier Minster Reeded Thin Yacare Glue Chip


Reeded

Rain Austral Cross Obscure Velour White Hue Mirror


Reeded Opaque

More glass options available upon request.

Thickness
Glass Name
(inches)

ANTIQUE 1/4 or 1/8

BEVELED 1/4

BRONZE TINT 1/8

CLEAR 1/4 or 1/8

AUSTRAL CROSS REEDED 5/32

FLEMISH 5/32

GLACIER 5/32

GLUE CHIP 1/8 or 3/16

MINISTER 5/32

OBSCURE 3/16

RAIN 3/16

REEDED 1/4 or 5/32

THIN REEDED 5/32

VELOUR 1/4 or 1/8

V-GROOVE 1/4

WHITE HUE OPAQUE 1/4

YACARE 5/32

K A R O N A™ D O O R S 15
4100 Karona Court, Caledonia, MI 49316

www.karonadoor.com
616.554.3551 • 1.800.829.9233 • Fax: 616.554.3908 • Sales Fax: 616.554.3902

January 2013

LEED CREDIT & LEED CRITERIA STILE & RAIL CONSTRUCTION


Negative Positive Positive Positive Positive
KARONA DOOR NOMENCLATURE Interior Interior Interior Exterior Pressure Pressure Pressure Pressure Pressure
1.375 1.75 2.25 1.75 20 Min. 20 Min. 45 Min. 60 Min. 90 Min.
MR RECYCLED CONTENT: 10%, Yes Yes Yes Yes Yes Yes Yes Yes Yes
4.1 (SUM OF POST-CONSUMER + 1/2 PRE-CONSUMER)
MR RECYCLED CONTENT: 20%, Yes Yes Yes Yes Yes Yes Yes Yes Yes
4.2 (SUM OF POST-CONSUMER + 1/2 PRE-CONSUMER)
MR REGIONAL MATERIALS: 10% Yes Yes Yes Yes Yes Yes Yes Yes Yes
5.1 (EXTRACTED AND MANUFACTURED REGIONALLY)
MR REGIONAL MATERIALS: 20% (EXTRACTED Yes Yes Yes Yes Yes Yes Yes Yes Yes
5.2 AND MANUFACTURED REGIONALLY)
Yes Yes Yes
RAPIDLY RENEWABLE MATERIAL Yes
Call Call Call
Yes Yes Yes Yes
Yes
MR USE RAPIDLY RENEWABLE BUILDING MATERIALS AND PRODUCTS Call Call Call Call Call
Factory Factory Factory Call Factory
6 FOR 2.5% OF THE TOTAL VALUE OF ALL BUILDING MATERIALS AND Factory for Factory Factory Factory Factory for
for for for for Details
PRODUCTS USED IN THE PROJECT. Details for Details for Details for Details Details
Details Details Details
Certified Wood Yes Yes**
Yes** Yes
Yes
USE A MINIMUM OF 70% OF WOOD-BASED MATERIALS AND
MR PRODUCTS, WHICH ARE CERTIFIED IN ACCORDANCE WITH THE Yes Yes Yes Yes
See See
7 FOREST STEWARDSHIP COUNCIL®(FSC)® PRINCIPLES AND CRITERIA, See Door See Door
Door Door
FOR WOOD BUILDING COMPONENTS. List of List of
List of List of
** Extra six-week lead time - Interior 2.25 Models Models
Models Models

INDOOR ENVIRONMENTAL QUALITY


EQ Low Emitting Materials: Yes Yes Yes Yes Yes Yes Yes Yes Yes
4.4 COMPOSITE WOOD

**Extra lead time - Interior 1.375 & 2.25 Call Karona for details

MATERIALS & RESOURCES INTENT


Recycled Content: 10%, Increase demand for building products that incorporate recycled content materials, thereby reducing impacts
4.1
(SUM OF POST-CONSUMER + 1/2 PRE-CONSUMER) resulting from extraction and processing of new virgin materials.

Recycled Content: 20%, Increase demand for building products that incorporate recycled content materials, thereby reducing impacts
4.2
(SUM OF POST-CONSUMER + 1/2 PRE-CONSUMER) resulting from extraction and processing of new virgin materials.
Increase demand for building materials and products that are extracted and manufactured within the region,
Regional Materials: 10%
5.1 (500 miles of project site) thereby supporting the use of indigenous resources and reducing the environmental
(EXTRACTED, PROCESSED AND MANUFACTURED REGIONALLY)
impacts resulting from transportation.
Increase demand for building materials and products that are extracted and manufactured within the region,
Regional Materials: 20%
5.2 (500 miles of project site) thereby supporting the use of indigenous and reducing the environmental impacts
(EXTRACTED, PROCESSED AND MANUFACTURED REGIONALLY)
resulting from transportation.
Reduce the use and depletion of finite raw materials and long-cycle renewable materials by replacing them
6 Rapidly Renewable Material
with rapidly renewable materials.

7 Certified Wood Encourage environmentally responsible forest management.

INDOOR ENVIRONMENTAL QUALITY INTENT

Low Emitting Materials: Reduce the quantity of indoor air contaminants that are odorous, irritating and/or harmful to the comfort and
4.4
COMPOSITE WOOD well being of installers and occupants

8013A53-0516

K A R O N A™ D O O R S 16
D O O R TO P O P T I O N S

K A L R AA RR
Square Top, Square Top, Square Top, Square Top, Arch Top, Radius Top,
Square Panel Arch Panel Lafayette Panel Radius Panel Arch Panel Arch Panel

All doors also available with flat panels or glass. K A R O N A™ D O O R S 17


R A I S E D PA N E L D O O R S

K-6000 K-4010 K-530w0 K-3040 K-3050

All doors also available with flat panels or glass. K A R O N A™ D O O R S 18


K-3056 K-5020 K-5400 K-5660 K-5810

K-3210 K-3220 K-3030 K-3060 K-3090

K-3120 K-5930 K-3180 K-5310 K-5600

All doors also available with flat panels or glass. K A R O N A™ D O O R S 19


K-5500 K-3190 K-3070 K-3080 K-3320

K-5610 K-5320 K-5410

All doors also available with flat panels or glass.

K A R O N A™ D O O R S 20
LO U V E R D O O R S
V E N T I N G LO U V E R S L AT S N O N -V E N T I N G C H E V R O N LO U V E R

K-7300 K-7320 K-7330 K-7300 K-7320 K-7330

Factory requires louver opening to end with 7/8” measurement. Factory requires chevron opening to end with whole number.
Factory recommends anti-sag bar on doors wider than 36”,
included only if requested. K A R O N A™ D O O R S 21
FRENCH DOORS

K-6010 K-6020 K-6080 K-3600 K-3580

Available in clear tempered, beveled, V-groove, white hue opaque and insulated K A R O N A™ D O O R S 22
K-3700 K-3800 K-3820 K-3750 K-3830

K-3840 K-6510 K-6090

Available in clear tempered, beveled, V-groove, white hue opaque and insulated

K A R O N A™ D O O R S 23
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K A R O N A™ D O O R S 25
SECTION 08 1433
STILE AND RAIL WOOD DOORS

PART 1 GENERAL
1.01 SECTION INCLUDES
A. Interior wood doors, stile and rail design.
B. Matching wood panels.
C. Wood door frames.
D. [Factory] [Shop] finishing.
1.02 RELATED REQUIREMENTS

A. Section 06 2000 - Finish Carpentry: Wood door frames.


B. Section 08 1213 - Hollow Metal Frames.
C. Section 08 1416 - Flush Wood Doors.
D. Section 08 7100 - Door Hardware.
E. Section 08 8000 - Glazing.
F. Section 09 9123 - Interior Painting: Field finishing doors.
1.03 REFERENCE STANDARDS
A. 16 CFR 1201 - Safety Standard for Architectural Glazing Materials.
B. ASTM C1048 - Standard Specification for Heat-Strengthened and Fully Tempered Flat Glass.
C. ASTM C1172 - Standard Specification for Laminated Architectural Flat Glass.
D. ICC (IBC) - International Building Code.
E. ITS (DIR) - Directory of Listed Products.
F. NFPA 80 - Standard for Fire Doors and Other Opening Protectives; National Fire Protection Association.
G. NFPA 105 - Standard for Smoke Door Assemblies and Other Opening Protectives.
H. UL (DIR) - Online Certifications Directory.
I. UL 10C - Standard for Positive Pressure Fire Tests of Door Assemblies.
J. UL 1784 - Standard for Air Leakage Tests of Door Assemblies and Other Opening Protectives.
K. WDMA I.S.6A - Interior Architectural Wood Stile and Rail Doors; Window & Door Manufacturers
Association; 2013. (ANSI/WDMA I.S.6A)

08 1433 - 1
STILE AND RAIL WOOD DOORS 8013A54-0516

K A R O N A™ D O O R S 26
1.04 ADMINISTRATIVE REQUIREMENTS
A. Coordination:
1. Coordinate the work with door opening construction.
2. Coordinate with [door frame and] door hardware installation.
3. Coordinate installation of glazing.
1.05 SUBMITTALS
A. Product Data: Indicate stile and rail core materials and construction[; veneer species, type and
characteristics].
B. Shop Drawings: Illustrate applicable door opening criteria, elevations, sizes, types, swings, undercuts
required, special beveling, special blocking for hardware, factory machining criteria, factory finishing
criteria[, and cutouts for glazing and other openings].
C. Samples: Submit two samples of door construction, minimum 12 by 12 inch in size, cut from typical top
corner of door.
D. Samples: Submit two samples of door veneer, minimum 12 by 12 inch in size, illustrating wood grain, stain
color, and sheen.
E. Manufacturer's Installation Instructions: Indicate special installation instructions.
F. Warranty; executed in Owner's name.
1.06 [LEED] [SUSTAINABLE DESIGN] SUBMITTALS
Retain this article for LEED or other sustainable design projects.
A. Comply with applicable product requirements and volatile organic compound (VOC) content restrictions
specified in Division 01.
B. Report: Submit data for wood products made from sustainably harvested wood and regionally-sourced
wood. Include statement indicating costs for each different wood material made of sustainably harvested
wood[ and regionally-sourced wood].
1. Provide documentation for composite wood products indicating that bonding agents and adhesives
used contain no added urea formaldehyde resins.
2. Provide documentation of VOC content of all interior adhesives actually used.
1.07 QUALITY ASSURANCE
A. Manufacturer Qualifications: Company specializing in manufacturing the products specified in this Section
with minimum 5 years of documented experience.
1. Accredited participant in the specified certification program prior to commencement of fabrication and
throughout duration of the project.
B. Quality Certification: Comply with WDMA I.S.6A quality certification requirements for completed work.
1. Provide labels or certificates indicating that the work complies with specified requirements.
2. Provide labels on each product when required by certification program.
3. Upon completion of installation provide certificate certifying that installations and products meet
specified requirements.
4. Replace, repair, or rework all work for which certification is refused.

08 1433 - 2
STILE AND RAIL WOOD DOORS

K A R O N A™ D O O R S 27
1.08 REGULATORY REQUIREMENTS
A. Conform to applicable Building Code for fire rated assemblies.
1. Fire rated assembly construction to conform to UL 10C, unless otherwise required by applicable
Building Code.
2. Installed Frame and Door Assemblies: Comply with NFPA 80 for fire rated class indicated.
3. Installed Smoke Control Frame and Door Assemblies: Comply with NFPA 105.
1.09 DELIVERY, STORAGE, AND HANDLING
A. Package, deliver, and store doors in accordance with WDMA quality standard specified.
B. Do not deliver or install doors until building is enclosed, wet work is complete, and HVAC system is
operating and maintaining temperature and relative humidity at occupancy levels during remainder of
construction period.
C. Prior to installation, protect doors with resilient packaging. Do not store in damp or wet areas; or in areas
where sunlight might adversely affect door finish. Seal top and bottom edges if stored more than one week.
Break seal on packaging on the site to permit ventilation.
1.10 WARRANTY
5-year warranty is standard. Life of installation warranty requires extra cost.
A. Interior Doors: Provide manufacturer's warranty for [5 years] [the life of the installation] from Date of
Substantial Completion.
B. Warranty: Manufacturer’s standard form, signed by manufacturer, installer, and Contractor, in which
manufacturer agrees to repair or replace doors that are defective in materials or workmanship, and which
have warped (bow, cup or twist) more than 1/4 inch (6.4mm) over any 42 by 84 inch (1067 by 2134 mm)
section of door face.
1. Include coverage for delamination of veneer and telegraphing core construction.

PART 2 PRODUCTS
2.01 MANUFACTURERS
A. Basis of Design Manufacturer:
1. Karona by Jeld-Wen: www.karonadoor.com.
a. Door Style: [Custom as indicated] [(Specify Karona's door model number (ie., K3030 - 3 Raised
Panels))].
2. Substitutions: See Division 01 for substitution procedures, if permitted.
B. Other Acceptable Manufacturers:
1. Karona, Inc.: www.karonadoor.com.
2. Maiman Company: www.maiman.com.
3. Marshfield DoorSystems, Inc.: www.marshfielddoors.com.
4. Oshkosh Door Company: www.oshkoshdoor.com.
5. Substitutions: See Division 01 for substitution procedures, if permitted.
C. Obtain all doors from a single manufacturer to assure uniformity of appearance and construction.
2.02 WOOD-BASED DOOR COMPONENTS
A. Provide all core, lumber, and veneer materials with chain of custody certification provided by the Forest
Stewardship Council® (FSC ®).
B. Provide all core and veneer materials that are defined as regionally sourced according to applicable
sustainable design certification requirements.

08 1433 - 3
STILE AND RAIL WOOD DOORS

K A R O N A™ D O O R S 28
C. Wood doors fabricated from old growth timber are not permitted.
D. Provide doors manufactured with composite wood materials and components using bonding agents that
contain no added urea formaldehyde resins, and that otherwise comply with specified VOC content
restrictions.
2.03 STILE AND RAIL DOORS
A. Quality Level: [Custom] [Premium] Grade, [Standard] [Heavy] [Extra Heavy] Duty performance, in
accordance with WDMA I.S.6A.
B. Interior Doors: [1-3/8 inches] [1-3/4 inches] thick unless otherwise indicated; [solid lumber] [veneer and
lumber stile and rail] construction; [mortise and tenon] [dowel] joints.
C. Door Finishing: Wood veneer facing for field transparent finish at scheduled locations.
D. Door Finishing: Wood veneer facing for field opaque finish at scheduled locations.
2.04 DOORS [ AND PANELS]
Rift cut may only allow limited species selections; verify with manufacturer.

A. Veneer Facing for Transparent Finish: [ (Insert desired species)], veneer grade in accordance with quality
standard indicated, [plain sliced (flat cut)] [quarter cut] [rift cut], with [ book match] [slip match] [random
matched (mis-matched)] [plank match] between leaves of veneer, [ running match] [balance match] [center
balance match] of spliced veneer leaves assembled on door or panel faces.
1. [Transom Panels: [Continuous match to door] [End match to door].]
2. [Pairs: Pair match each pair; set match pairs that are within 10 feet of each other when doors are
closed.]
B. Facing Materials for Opaque Finishes: Manufacturer's standard mill option species and cut for stiles and
rails; panels of same species or wood-based composite materials.
C. Adhesive: WDMA Type II - Water Resistant.
2.05 ACCESSORIES
A. Glazed Openings:
1. Heat-Strengthened and Fully Tempered Glass: ASTM C1048.
2. Laminated Glass: Float glass laminated in accordance with ASTM C1172.
3. Laminated Safety Glass: Comply with 16 CFR 1201 test requirements for Category II.
4. Fire-Protection-Rated Glass: Safety Certification, 16 CFR 1201, Category II.
5. Glazing: Sealed insulating units, 1 inch thick, made of 1/4 inch glass.
6. Glazing: Single vision units, 1/4 inch glass.
7. Tint: [Clear] [Frosted] [Gray] [(Insert description)].
8. Coating: Low-E type, on #2 surface.
-OR-
B. Glazing: As specified in Section 08 8000.
C. Panel or Glass Retention Molding: Wood of same species as door facing, manufacturer's standard molding
profile and style according to specified door style, mitered corners[; prepared for countersink style tamper
proof screws].
D. Louvers: Wood, of same species as door facing; style and configuration as indicated on Drawings.

08 1433 - 4
STILE AND RAIL WOOD DOORS

K A R O N A™ D O O R S 29
2.06 DOOR CONSTRUCTION
A. Vertical Exposed Edge of Stiles: Of same species as veneer facing.
1. Fit door edge trim to edge of stiles after applying veneer facing.
2. Bond edge banding to cores.
B. Door Fabrication:
1. Factory machine doors for finish hardware in accordance with hardware requirements and dimensions.
Do not machine for surface hardware.
2. Fabricate stile and rail wood doors in sizes indicated for Project site fitting.
3. Factory fit doors to suit frame opening sizes indicated. Comply with clearance requirements of
referenced quality standard for fitting and edge clearances.
4. Transom and Side Panels: Fabricate panels to match adjoining doors in materials, finish, and quality
of construction.
C. Glazed Openings: Factory glaze doors with glass of type and thickness specified.
1. Non-Rated and 20 Minute Rated Doors: Solid wood moldings.
2. 45 and 60 minute Rated Doors: Compression glazed construction with applied wood stops.
D. Exterior Doors:
1. Provide aluminum flashing at the top and bottom rail for full thickness and width of door.
2. Cut and configure door edges to receive recessed weather stripping devices. Provide edge clearances
in accordance with referenced quality standards.
E. Fire Rated Doors: Mineral core type, with fire resistant composite core (FD), plies and faces; with core
blocking as required to provide adequate anchorage of hardware without through-bolting.
-OR-
F. Fire Rated Doors: Tested to ratings indicated on Drawings in accordance with ICC (IBC) - Positive
Pressure; listed in UL (DIR) or ITS (DIR) and without any visible seals when door is open.
G. Smoke and Draft Control Doors: In addition to required fire rating, provide stile and rail door assemblies
tested in accordance with UL 1784 with maximum air leakage of 3.0 cfm per sq. ft. of door opening at 0.10
inch w.g. pressure at both ambient and elevated temperatures for "S" label; if necessary, provide additional
gasketing or edge sealing.
-OR-
H. Smoke and Draft Control Doors: In addition to required fire rating, provide stile and rail door assemblies in
compliance with WDMA I.S.6A requirements for "S" label; if necessary, provide additional gasketing or
edge sealing.
2.07 FACTORY FINISHING
A. Finish work in accordance with WDMA I.S.6A for Grade specified and as follows:
1. Transparent:
a. Manufacturers standard, in compliance with performance duty level indicated.
b. Stain: As selected by Architect.
c. Sheen: [Satin] [Semi-gloss].
2. Opaque:
a. Manufacturers standard, in compliance with performance duty level indicated.
b. Color: As selected by Architect.
c. Sheen: [Satin] [Semi-gloss].

08 1433 - 5
STILE AND RAIL WOOD DOORS

K A R O N A™ D O O R S 30
B. Factory finish doors in accordance with approved sample.
C. Exterior Doors: Seal door top edge with[ color] sealer to match door facing.

PART 3 EXECUTION
3.01 EXAMINATION
A. Verify existing conditions before starting work.
B. Verify that opening sizes and tolerances are acceptable to door manufacturer.
C. Do not install doors in frame openings that are not plumb or are out of tolerance for size or alignment.
3.02 INSTALLATION
A. Install doors in accordance with manufacturer's instructions and specified quality standards.
1. Install fire-rated doors in accordance with NFPA 80, Intertek/Warnock Hersey (WHI), and UL
requirements as applicable.
2. Install smoke and draft control doors in accordance with NFPA 105 requirements.
B. Factory-Finished Doors: Do not field cut or trim; if fit or clearance is not correct, replace door.
C. Field-Finished Doors: Trimming to fit is acceptable, subject to approval of door manufacturer.
D. Adjust width of non-rated doors by cutting equally on both jamb edges.
E. Trim door height by cutting bottom edges to a maximum of 3/4 inch.
F. Trim fire-rated doors in strict compliance with fire rating limitations.
G. Machine cut and prepare doors[ and frames] for specified hardware.
3.03 TOLERANCES
A. Conform to specified quality standard for fit, clearance, and joinery tolerances.
B. Maximum Width Distortion (Cup): 1/4 inch measured with straight edge or taut string, edge to edge, over
any 42 by 84 inch (1067 by 2134 mm) section of door face.
3.04 ADJUSTING
A. Adjust doors for smooth and balanced door movement.
B. Adjust closers for full closure.
3.05 SCHEDULE
A. Refer to Door and Frame Schedule on the Drawings.
END OF SECTION

08 1433 - 6
STILE AND RAIL WOOD DOORS

K A R O N A™ D O O R S 31
DEFINITION OF TERMS
Bar: A narrow rabbeted horizontal or vertical sash or F. Rim Door: Consists of stiles and top and
door member extending the total length or width of bottom rails and usually containing a single or
the glass opening; extends from rail to rail or stile to divided glass light(s); “store” door; French door.
stile; also called “light bar” or “glass bar’. Diagonal G. Flat Panel Door: A door in which panels have
bars may extend from stile to rail or vice versa. no bevel or hip raise.
Bead, Glass: A small wood moulding applied
Door Bevel: The bevel on the stile edge (lock
to sash door openings to secure the glass,
edge) or a door, usually 1/16" for doors and 2"
hence “glass bead.”
in thickness, so that the door may swing free of
Bedding: Glazing whereby a thin layer (aprox. the door frame; bevel is approximately 3 degrees
3/16”) of putty or bedding compound is placed in toward door.
the glass rabbet, the glass inserted and pressed into
Door Clearance: The space between the edge
this bed, glazier’s points driven, or beading placed.
of a door and the door frame which enables the
Back Bedding: Glazing whereby a thin layer of door to properly operate.
putty or bedding compound is placed on both
Door Frame: A group of wood parts machined
sides of the glass perimeter.
and assembled to form an enclosure and support
Check - (Season Check): A lengthwise separation for a door; door frames are classified as exterior
of the wood that usually extends across the annual and interior door frames.
growth rings and commonly results from stresses
Door Jamb: The part of a door frame which
set up in wood during seasoning.
surrounds and contacts the edges of the stiles
Cope: To cut or shape the end of a moulded wood and top rail of a door.
member so that it will cover and fit the contour
Door Panels: A sheet of thin lumber, plywood
of an adjoining moulded wood member.
or composition material inserted into the frame
Door: A millwork assembly of stiles, rails and panels formed by the stiles, rails and mullions of a door.
which swings, slides, tilts up or folds in order to
A. Composition Door Panel: A panel of material
close an opening in a wall or cabinet; may be
other than solid wood or plywood.
exterior or interior, flush or panel type.
B. Flat Door Panel: A panel consisting of a flat
A. Dutch Door: A door, usually exterior, with
piece of plywood, solid wood or other material;
an upper and lower section that can be
contrasted to “raised door panel”.
opened separately.
B. Entrance Door: A door on the front entrance Dowel: A wood peg or pin used to strengthen
of a structure; also “front” of“main” entrance a wood joint; doweled construction.
door; may be single or pairs. Eased Edge: A corner rounded or shaped to a
C. Fire Door: A door certified and labeled by a slight radius to lessen splintering and paint failure;
recognized testing agency to pass defined fire is not machined from an appearance standpoint,
resistance tests for a specified length of time. but rather from a utility standpoint.
D. French Door: An interior or exterior door Glass:
consisting of stiles, top and bottom rail A. Diffused Glass: Glass that is figured,
and divided glass panels or lights; often Florentine, hammered, obscure opaque.
used in pairs.
B. Insulating Glass: Two or three (generally two)
E. Panel Door: Consists of stiles, rails and one pieces, lights or panes of glass separated by
or more panels, the stiles and rails forming the a hermetically sealed air space 3/16 to 1-inch
frame around the panel; “stile and rail” door. in thickness.
K A R O N A™ D O O R S 32
C. Safety Glass: Glass so constructed, treated or A. Stile - Solid: A door stile of solid lumber (one
combined with other materials as to minimize piece or edge glued).
the likelihood of cutting and piercing injuries B. Stile - Veneered: A door stile of composite
resulting from human contact with this glazing core and face veneers.
material. Safety glazing material must conform
to ANST Z 97.1. Warp: Any variation from a true plane surface
and includes bow, crook, cup and twist or any
D. Tempered Glass: Consists of a single sheet or
combination.
specially heat or chemically treated plate glass.
It cannot be cut, drilled, ground or polished after Veneer: A thin layer of fine wood used in covering
treatment. When broken at any point, the entire the surface of a lesser grade or composite material.
piece immediately breaks into innumerable small
granular pieces.

Glazing: Inserting glass into sash and doors.


Glazing Compound: A plastic substance of such
consistency that it tends to remain soft and rubbery
when used in glazing sash and doors; unlike putty,
it resists hardening, cracking and eventual failure;
sometimes refers to putty.
Glass Bead: A small wood moulding applied to sash
door openings to secure the glass.
Mullion: The upright or vertical member dividing
the panel in a door; the vertical member of a sash,
window or door frame between openings in a
multiple opening frame; the mullion is known
as the “mullion center”.
Muntin: A short “bar” horizontal or vertical
extending from a bar to a stile, rail or another bar.
Ovolo: A convex profile; usually a quarter section of
a circle and similar to the profile of “quarter round”.
Rail: The cross or horizontal members of the
framework of a sash, door, blind or other
panel assembly.
A. Bottom Rail: The bottom rail of a sash, door,
blind or other panel assembly.
B. Diagonal Rail: A diagonal rail of crossbuck
or sawbuck of a panel or sash door.
C. Intermediate Rail: A rail of a door located
between the top and bottom rails.
D. Lock Rail: The intermediate rail of the door
at lock height.
E. Top Rail: The top rail of a sash, door, blind
or other similar panel.
Stile: Upright or vertical outside pieces of a sash,
door, blind or screen.

K A R O N A™ D O O R S 33
WARRANTY COVERAGE
All doors manufactured by Karona, Inc. (“Karona”) (except those doors specifically excluded below from
the warranty) are warranted by Karona to the Original Purchaser to be free from defects that would
render those doors unserviceable or unfit for the ordinary purposes for which doors of that kind are
recommended. The term “Original Purchaser” as used in this warranty means the individual or entity
that purchases the door from Karona or the owner(s) of the residential dwelling or commercial structure
in which the door was originally installed.

LIMITED LIFETIME COVERAGE. EXCLUSIVE REMEDY

Commercial and residential interior doors If warranted doors contain defects covered under
are covered under this limited warranty beginning this limited warranty, Karona’s obligation shall be
on the date that the doors are originally purchased limited to repairing or replacing the doors (not
and continuing for as long as the doors remain including labor costs to re-finish or re-hang the
in use at the residential dwelling or commercial doors) or to refunding the purchase price Karona
structure where, and as, originally installed. received for the doors to the Original Purchaser at
Karona’s option. THIS LIMITED WARRANTY IS THE
SOLE AND EXCLUSIVE REMEDY OF ANY PURCHASER
CLAIM PROCEDURES AGAINST KARONA, INC.

Since Karona cannot control the handling or EXCLUSIONS FROM COVERAGE


exposure of doors after shipment, the Original
Purchaser must inspect the doors when received.
If, at the time a door shipment is received, a door This limited warranty does not apply to any
has a defect that can be reasonably discovered of the following:
by inspection of that door, the Original Purchaser
A. Any condition or appearance caused by a failure
must, prior to hanging or fitting the door and
to follow Karona’s written Handling, Installation
within 30 days of the date shipment is received,
send written notice of the defect to Karona, Inc. and Finishing Instructions.
P.O. Box 888410, Grand Rapids, Michigan B. Any exterior door in a non-single
49588-8410. family dwelling.
If a defect is discovered or occurs after a door is
C. Any interior door used as an exterior door.
hung, written notice of the defect must be sent by
the Original Purchaser to Karona, at the address D. Natural variations in the color or texture
listed above, within 30 days of discovery of the of wood.
defect. The Original Purchaser shall not return any
goods to Karona until Karona has been provided a E. Warp which does not exceed 1/4 inch in the
reasonable opportunity to inspect the goods at the plane of the door. Warp is any distortion in the
Original Purchaser’s premises to determine whether door itself and does not refer to the relationship
a defect exists. Karona shall not be liable for any of the door to the frame or jamb in which it
doors repaired, returned, or replaced without its is hung. The term “warp” shall include bow,
written consent. cup, and twist. In measuring the amount of
warp in a door, the following method shall be
used: Bow, cup, and twist shall be measured
by placing a straightedge on the suspected
concave face of the door at any angle (i.e.,
K A R O N A™ D O O R S 34
A. horizontally, vertically, or diagonally) with the H. All doors with face veneers of different species.
door in its installed position. The measurement (E.g., oak interior / maple exterior).
of bow, cup, and twist shall be made at the
point of maximum distance between the bottom I. Doors prefinished at the factory and meeting
of the straightedge and the face of the door. the criteria of the approved finish sample
prior to hanging. Installation of prefinished
. If the claimed defect is warp, Karona may defer doors shall constitute acceptance of finishing
repairing or replacing the door for a period of (including color and feel) of the door.
up to twelve (12) months from the date of
claim or the date when the door was installed, J. Normal wear and tear or deterioration for
in order to permit conditioning and equalizing reasons other than material and workmanship
to humidity and temperature conditions. of the door.

B. Small checks and surface imperfections that K. Incompatibility of hardware with a particular
may appear over time. Karona’s products are door construction.
produced with hardwood veneers. However, L. Any condition or work completed on the door
because of the nature of wood, small checks that results in the stripping of hinge screws.
and surface imperfections may appear over
time, especially those subjected to severe M. Trimming of cross rails by more than twenty
climatic conditions such as exposure to percent (20%) of their width. Pre-fitting width
sunlight or extreme variations in moisture, of Designer Series doors by more than 3/16”
humidity, and dryness. These small checks and width. Pre-fitting width of Builders series doors
surface imperfections as well as the shrinking by more than 1/16” width.
or swelling of the wood surfaces are not
N. Any field modification of a door (removal
considered defects. They are part of the natural
of panels, glass, etc.).
weathering process of wood. These occurrences
may best be minimized by proper finishing and
adequate climatic conditions. (See Karona’s
Handling, Installation and Finishing Instructions NOTWITHSTANDING ANY OTHER PROVISION
for more detail). IN THIS LIMITED WARRANTY, KARONA, INC.
EXPRESSLY DISCLAIMS AND EXCLUDES
C. Any condition arising from any purchaser’s ALL OTHER WARRANTIES, EXPRESS OR
neglect or failure to properly maintain the door. IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A
D. Any leakage around a glazed portion of a door
PARTICULAR PURPOSE, AND ALSO DISCLAIMS
that has been glazed by someone other
AND EXCLUDES ALL LIABILITY FOR INCIDENTAL,
than Karona.
CONSEQUENTIAL, INDIRECT, OR ANY OTHER
E. The appearance of any field-finished door SPECIAL DAMAGES OF ANY PURCHASER,
(except for specific manufacturing defects). INCLUDING LOST PROFITS, FOR BREACH OF
Certain species of wood, particularly oak, WARRANTY OR OF CONTRACT OR OTHERWISE.
contain chemicals that react unfavorably
with certain finishes. Where possible,
the surface should be tested for such
an unfavorable reaction.

F. All doors 1-1/4” and under in thickness

G. All doors that are wider than 3’0”, higher


than 8’0”, or thicker than 1-3/4”

K A R O N A™ D O O R S 35
NOTE: SOME STATES DO NOT ALLOW THE YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO
EXCLUSION OR LIMITATION OF INCIDENTAL HAVE OTHER RIGHTS WHICH VARY FROM STATE TO
OR CONSEQUENTIAL DAMAGES, SO THE ABOVE STATE. IN CALIFORNIA, FOR EXAMPLE, BUYERS OF
LIMITATION OR EXCLUSION MAY NOT APPLY DOORS USED PRIMARILY FOR PERSONAL, FAMILY,
TO YOU. SOME STATES ALSO DO NOT ALLOW OR HOUSEHOLD PURPOSES HAVE SPECIFIC RIGHTS
LIMITATIONS ON HOW LONG AN IMPLIED TO RETURN DEFECTIVE DOORS TO THEIR SELLER.
WARRANTY LASTS, SO THE ABOVE LIMITATION
MAY NOT APPLY TO YOU. THIS WARRANTY GIVES

KARONA is proud to be part of the JELD-WEN global family of product brands and companies
© 2024 JELD-WEN, Inc. All rights reserved. | KARONA is a trademark of JELD-WEN, Inc. JELD-WEN, the JELD-WEN Logo, and the JW Logo
are registered trademarks of JELD-WEN, Inc.
10-98697 01/24 K A R O N A™ D O O R S 36

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