LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

40 mm

100 mm 50 mm

14 mm

150 mm
30 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 20725.120 LBS 9400.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 62175.360 LBS 28200.000 KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 1.380 INCH 35.052 MM
MAIN PLATE THICKNESS T 1.181 INCH 30.000 MM
PIN HOLE RADIUS ro 0.787 INCH 20.000 MM
LENGTH OF EYE h 5.906 INCH 150.000 MM
HEIGHT OF EYE TO HOLE CENTER b 1.969 INCH 50.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 0.551 INCH 14.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 4795.320 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.181
P/d x Fp, 0.232 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 0.930
P/(2 x Fv) = 0.300 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -654.784 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -3772.030 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -2245.256 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 939.424 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 939.424Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 11.811 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 5.813 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -495.017 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -386.683 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 123.754 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 0.453 INCH
11.500 MM 12.000 MM
7. USED FILLET WELD THICKNESS
TW = 0.551 INCH 14.000 MM
CHECK
TW >TRQ TW = 14.000 MM
TRQ = 12.000 MM Accepted

NOTE : - chequer plate required for each side of pad eye 10 mm

SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

52 mm

100 mm 50 mm

17 mm

200 mm
35 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 41450.240 LBS 18800.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 124350.720 LBS 56400.000 KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 2.000 INCH 50.800 MM
MAIN PLATE THICKNESS T 1.378 INCH 35.000 MM
PIN HOLE RADIUS ro 1.024 INCH 26.000 MM
LENGTH OF EYE h 7.874 INCH 200.000 MM
HEIGHT OF EYE TO HOLE CENTER b 1.969 INCH 50.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 0.669 INCH 17.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 9590.639 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.378
P/d x Fp, 0.320 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 1.411
P/(2 x Fv) = 0.599 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -841.865 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -6466.336 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -3169.773 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 1183.245 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 1183.245Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 15.748 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 10.333 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -556.894 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -580.025 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 185.631 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 0.584 INCH
14.824 MM 15.000 MM
7. USED FILLET WELD THICKNESS
TW = 0.669 INCH 17.000 MM
CHECK
TW >TRQ TW = 17.000 MM
TRQ = 15.000 MM Accepted

NOTE : - chequer plate required for each side of pad eye 15 mm

SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

60 mm

100 mm 50 mm

25 mm

200 mm
40 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 62175.360 LBS 28200.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 186526.080 LBS 84600.000 KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 2.250 INCH 57.150 MM
MAIN PLATE THICKNESS T 1.575 INCH 40.000 MM
PIN HOLE RADIUS ro 1.181 INCH 30.000 MM
LENGTH OF EYE h 7.874 INCH 200.000 MM
HEIGHT OF EYE TO HOLE CENTER b 1.969 INCH 50.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 0.984 INCH 25.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 14385.959 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.575
P/d x Fp, 0.426 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 1.860
P/(2 x Fv) = 0.899 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -1104.947 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -8487.067 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -2829.022 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 772.211 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 772.211Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 15.748 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 10.333 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -835.341 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -870.037 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 278.447 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 0.875 INCH
22.236 MM 23.000 MM
7. USED FILLET WELD THICKNESS
TW = 0.984 INCH 25.000 MM
CHECK
TW >TRQ TW = 25.000 MM
TRQ = 23.000 MM Accepted

NOTE : - chequer plate thickness required for each side of pad eyes 20 mm
SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

72mm

120 mm 60 mm

27 mm

240 mm
45 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 82900.480 LBS 37600.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 248701.440 LBS ### KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 2.750 INCH 69.850 MM
MAIN PLATE THICKNESS T 1.772 INCH 45.000 MM
PIN HOLE RADIUS ro 1.417 INCH 36.000 MM
LENGTH OF EYE h 9.449 INCH 240.000 MM
HEIGHT OF EYE TO HOLE CENTER b 2.362 INCH 60.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 1.063 INCH 27.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 19181.279 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.772
P/d x Fp, 0.465 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 2.511
P/(2 x Fv) = 1.199 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -1091.306 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -8382.288 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -3104.551 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 926.725 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 926.725Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 18.898 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 14.880 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -928.157 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -966.708 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 309.386 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 0.973 INCH
24.707 MM 25.000 MM
7. USED FILLET WELD THICKNESS
TW = 1.063 INCH 27.000 MM
CHECK
TW >TRQ TW = 27.000 MM
TRQ = 25.000 MM Accepted

NOTE : - chequer plate thickness required for each side of pad eyes 25 mm
SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

72 mm

140 mm 60 mm

27 mm

280 mm
45 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 103625.600 LBS 47000.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 310876.800 LBS ### KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 2.750 INCH 69.850 MM
MAIN PLATE THICKNESS T 1.772 INCH 45.000 MM
PIN HOLE RADIUS ro 1.417 INCH 36.000 MM
LENGTH OF EYE h 11.024 INCH 280.000 MM
HEIGHT OF EYE TO HOLE CENTER b 2.362 INCH 60.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 1.063 INCH 27.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 23976.599 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.772
P/d x Fp, 0.581 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 2.511
P/(2 x Fv) = 1.499 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -1169.256 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -10477.860 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -3880.689 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 1174.554 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 1174.554Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 22.047 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 20.253 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -852.389 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -1035.759 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 331.485 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 0.977 INCH
24.821 MM 25.000 MM
7. USED FILLET WELD THICKNESS
TW = 1.063 INCH 27.000 MM
CHECK
TW >TRQ TW = 27.000 MM
TRQ = 25.000 MM Accepted

NOTE : - chequer plate thickness required for each side of pad eyes 25 mm
SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

84 mm

140 mm 80 mm

30 mm

320 mm
50 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 124350.720 LBS 56400.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 373052.160 LBS ### KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 3.250 INCH 82.550 MM
MAIN PLATE THICKNESS T 1.969 INCH 50.000 MM
PIN HOLE RADIUS ro 1.654 INCH 42.000 MM
LENGTH OF EYE h 12.598 INCH 320.000 MM
HEIGHT OF EYE TO HOLE CENTER b 3.150 INCH 80.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 1.181 INCH 30.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 28771.918 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.969
P/d x Fp, 0.590 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 3.255
P/(2 x Fv) = 1.798 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -1104.947 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -8487.067 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -3772.030 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 1305.623 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 1305.623Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 25.197 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 26.453 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -1044.176 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -1087.547 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 348.059 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 1.094 INCH
27.795 MM 28.000 MM
7. USED FILLET WELD THICKNESS
TW = 1.181 INCH 30.000 MM
CHECK
TW >TRQ TW = 30.000 MM
TRQ = 28.000 MM Accepted

NOTE : - chequer plate thickness required for each side of pad eyes 35 mm
SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

84 mm

140 mm 100 mm

34 mm

350 mm
50 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 145075.840 LBS 65800.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 435227.520 LBS ### KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 3.250 INCH 82.550 MM
MAIN PLATE THICKNESS T 1.969 INCH 50.000 MM
PIN HOLE RADIUS ro 1.654 INCH 42.000 MM
LENGTH OF EYE h 13.780 INCH 350.000 MM
HEIGHT OF EYE TO HOLE CENTER b 3.937 INCH 100.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 1.339 INCH 34.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 33567.238 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.969
P/d x Fp, 0.689 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 3.255
P/(2 x Fv) = 2.098 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -1178.610 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -7921.262 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -3882.972 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 1431.651 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 1431.651Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 27.559 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 31.646 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -1272.901 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -1160.050 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 371.263 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 1.246 INCH
31.647 MM 32.000 MM
7. USED FILLET WELD THICKNESS
TW = 1.339 INCH 34.000 MM
CHECK
TW >TRQ TW = 34.000 MM
TRQ = 32.000 MM Accepted

NOTE : - chequer plate thickness required for each side of pad eyes 35 mm
SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

84 mm

140 mm 100 mm

34 mm

380 mm
50 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 165800.960 LBS 75200.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 497402.880 LBS ### KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 3.250 INCH 82.550 MM
MAIN PLATE THICKNESS T 1.969 INCH 50.000 MM
PIN HOLE RADIUS ro 1.654 INCH 42.000 MM
LENGTH OF EYE h 14.961 INCH 380.000 MM
HEIGHT OF EYE TO HOLE CENTER b 3.937 INCH 100.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 1.339 INCH 34.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 38362.558 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.969
P/d x Fp, 0.787 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 3.255
P/(2 x Fv) = 2.398 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -1240.643 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -9052.871 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -4437.682 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 1648.986 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 1648.986Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 29.921 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 37.303 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -1234.114 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -1221.105 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 390.803 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 1.259 INCH
31.967 MM 32.000 MM
7. USED FILLET WELD THICKNESS
TW = 1.339 INCH 34.000 MM
CHECK
TW >TRQ TW = 34.000 MM
TRQ = 32.000 MM Accepted

NOTE : - chequer plate thickness required for each side of pad eyes 35 mm
SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION ( TOP SIDE )

84 mm

140 mm 100 mm

36 mm

400 mm
55 mm

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 186526.080 LBS 84600.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 559578.240 LBS ### KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 3.250 INCH 82.550 MM
MAIN PLATE THICKNESS T 2.165 INCH 55.000 MM
PIN HOLE RADIUS ro 1.654 INCH 42.000 MM
LENGTH OF EYE h 15.748 INCH 400.000 MM
HEIGHT OF EYE TO HOLE CENTER b 3.937 INCH 100.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 1.417 INCH 36.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 43157.877 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 2.165
P/d x Fp, 0.885 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 3.581
P/(2 x Fv) = 2.697 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -1205.397 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -9258.618 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -4286.397 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 1531.653 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 1531.653Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 31.496 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 41.333 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -1253.012 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -1305.056 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 417.671 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 1.313 INCH
33.354 MM 34.000 MM
7. USED FILLET WELD THICKNESS
TW = 1.417 INCH 36.000 MM
CHECK
TW >TRQ TW = 36.000 MM
TRQ = 34.000 MM Accepted

NOTE : - chequer plate thickness required for each side of pad eyes 35 mm
SKETCH : - lifting eye at top side and lower side of casing

- lifting eye complete with lifting gears ( Shackle&Two Legs Wire Rope Sling )
 LIFTING EYE STRENGTH CALCULATION
100 22.45
mm

22.45 60

mm

16.95

90

mm

NOTE : units in ( mm )

LIFTING EYE
DESIGN DATA
SAFE WORKING LOAD SWL 330.720 LBS 150.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 330.720 LBS 150.000 KG
NUMBER OF EYE N 4.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 60.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 30.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 0.884 INCH 22.450 MM
MAIN PLATE THICKNESS T 0.667 INCH 16.950 MM
PIN HOLE RADIUS ro 0.781 INCH 19.850 MM
LENGTH OF EYE h 3.937 INCH 100.000 MM
HEIGHT OF EYE TO HOLE CENTER b 1.181 INCH 30.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 0.118 INCH 3.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= -78.746 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 0.667
P/d x Fp, -0.006 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 0.522
P/(2 x Fv) = -0.005 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -4.623 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = 592.276 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = 987.127 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 1323.756 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = 1323.756Accepted
PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 7.874 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 2.583 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = 35.572 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -1.543 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = -9.881 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 0.026 INCH
0.664 MM 1.000 MM
7. USED FILLET WELD THICKNESS
TW = 0.118 INCH 3.000 MM
CHECK
TW >TRQ TW = 3.000 MM
TRQ = 1.000 MM Accepted

NOTE :
- lifting eye at top of frame
( sketch of manriding basket )

Square pipe 50 x 50 x 6mm

- lifting eye complete with lifting gears ( Shackle & Four Legs Wire Rope Sling )

Manriding Basket ( 900 x 900 x 2000 mm )

Tare 150 Kg
SWL 150 Kg
MGW 300 Kg

Minimum WLL for MGW = 300 Kg basket = 7.00 Tons

Minimum use for sling as per EN 14502 - 1

WLL min/3 cos B = 7.00 / 3 x cos 60
= 4.66 Tons

Minimum use for shackle as per EN 14502 - 1, 3/4" WLL 4.75 Tons
 LIFTING EYE STRENGTH CALCULATION ( LOWER SIDE )

50 mm
40 mm

150 mm
180 mm

16 mm
180 mm

25 mm

LIFTING EYE TOP BEAM

DESIGN DATA
SAFE WORKING LOAD SWL 20725.12 lbs 9400.000 KG
SAFETY FACTOR SF 3.000
TOTAL WEIGHT EMPTY ( DESIGN ) W 62175.360 LBS 28200.000 KG
NUMBER OF EYE N 2.000
ANGLE BETWEEN THE SLING TO VERTICAL LINE A 30.000 DEG
ANGLE BETWEEN THE SLING TO HORIZONTAL L B 60.000 DEG
LIFTING EYE MATERIAL ASTM A36
YIELD STRESS OF MATERIAL Sy 20000.000 PSI
PIN DIAMETER d 1.380 INCH 35.052 MM
MAIN PLATE THICKNESS T 1.500 INCH 38.100 MM
PIN HOLE RADIUS ro 1.575 INCH 40.000 MM
LENGTH OF EYE h 5.906 INCH 150.000 MM
HEIGHT OF EYE TO HOLE CENTER b 1.969 INCH 50.000 MM
FILLET WELD THK BETWEEN EYE & SHELL / PAD TW 0.630 INCH 16.000 MM
MAX ALLOWABLE WELDING STRESS FW 20000.000 PSI
(ASSUME, E 60 xx WELD ARE USED)
CALCULATION

1. LOAD OF SLING
P = W/ N x COS A P= 4795.320 LBS
2. BEARING STRESS
Fp = 0.75 x Sy Fp = 15000.000 PSI
CHECK
T > P/ d x Fp T 1.500
P/d x Fp, 0.232 Accepted
3. ALLOW. SHEAR STRESS
Fv = 0.4 x Sy Fv = 8000.000 PSI
CHECK
(T x ro ) > P/(2 x Fv)
( T x ro ) = 2.362
P/(2 x Fv) = 0.300 Accepted
4. AXIAL STRESS ON EYE
Fa = P x COS B / ( T x h ) Fa = -515.578 PSI
5. BENDING STRESS
Fb = 6 x P x SIN (B) x b / (Tx h^2) Fb = -2970.102 PSI
6. SHEAR STRESS
Fs = P x SIN (B) / (T x h) Fs = -1546.928 PSI
7. MAXIMUM STRESS
Smax = (Fa + Fb) / 2 + (((Fa + Fb) /2)^2 + Fs^2)^0.5
Smax= 587.499 PSI
8. MAX. ALLOWABLE STRESS
Sa = 0.6 x Sy Sa = 12000.000 PSI
CHECK
Sa > Smax Sa = 12000.000 PSI
Smax = Accepted
587.499 PSI
WELDING THICKNESS CALCULATIONS

1. WELDING BETWEEN MAIN PLATE (EYE) AND SHELL / PAD LENGTH ON WELD
AW = 2 X h AW = 11.811 INCH

2. SECTION MODULUS OF WELD

SW = h^2 / 6 SW = 5.813 INCH

3. BENDING FORCE
WB = P X SIN (B) X b/SW WB = -495.017 INCH

4. TENSION FORCE
WT = P X COS (B) / AW WT = -386.683 INCH

5. SHEAR FORCE
WS = P X SIN (B) / AW WS = 123.754 INCH
6. MIN. REQUIRED FILLET WELD THICKNESS
TRQ = (WB ^2 + WT^2 + WS^2)^0.5 / FW/0TRQ = 0.453 INCH
11.500 MM 12.000 MM
7. USED FILLET WELD THICKNESS
TW = 0.630 INCH 16.000 MM
CHECK
TW >TRQ TW = 16.000 MM
TRQ = 12.000 MM Accepted

NOTE : - yield strength for pad eyes taken from ASTM A36 σ ASTM A36 = 20 ksi
σ API 5L X52 = 52 ksi
- angle between sling to horizontal line 60°
- chequer plate thickness required for each side of pad eyes 10 mm
- minimum requirement for shackle is 1 1/4" WLL 12.0 tons
- minimum requirement for sling 14.5 tons
 RECOMENDATION TO SHACKLES AND SLINGS

1. SHACKLE

Size WLL Dimension

Brand Model No.
( Inch ) ( tons ) (dxDxWxL)
Crosby G - 2130 3/4 4.75 20.25 x 22.45 x 31.45 x 71.35

2 2
L
D
5

4 3

Note : 1. Crown 4. Bolt

2. Body 5. Splin Pin
3. Pin

2. WIRE ROPE SLINGS

DESCRIPTION WLL (tons)

Four Legs Wire Rope Sling EE, TH, MS c/w Link Ass'y 7.00
 LIFTING CLAMP DESIGN

1. Diameter for R1 and R2 refer to

R1 for bolting ( ø = 24 mm )
R2 for shackle ( ø = 28 mm )

2. Plate thickness for lifting clamp wings 16 mm

Material specification for plate are SS 41
Pipe for clamp fabrication
- OD 4.5" Sch 60 = ( 114.3 mm )
- Thickness 0.531" = ( 13.49 mm )
Material specification for pipe are API grade B

LIFTING CLAMP DRAWING

R2 R1 R1 R2

R1 R1

R1 R1

100.000

R2 R1 R1 R2