MANUAL FOR MGPS

K.C. LTD.
DRAWING TITLE FINAL DRAWING & OPERATION MANUAL
ITEM ANTI-FOULING SYSTEM (M.G.P.S)
DAEWOO SHIPBUILDING &

SHIPYARD
MARINE ENGINEERING CO.,LTD.
HULL No. H 3603
VESSEL TYPE ODEBRECHT DRILLSHIP NORBE VIII
K.C. LTD. REF. No. 4609
0 ORIGINALLY PREPARED H.J.S. MAR.02,10
REV DESCRIPTION DWN. APP. DATE
K.C. LTD.
1589-6, Songjung-dong, Kangsu-ku, CAUTION
THIS DOCUMENT CONTAINS CONFIDENTIAL
Busan 618-818, Korea AND PROPRIETARY INFORMATION OF
K.C. LTD.
Tel : +82 51 831 7720 THIS DOCUMENT ALWAYS REQUIRES PRIOR
WRITTEN CONSENT OF K.C. LTD.
FOR
Fax : +82 51 831 7726 (1)ITS REPRODUCTION BY ANY MEANS,
(2)ITS DISCLOSURE TO A THIRD PARTY,
E-mail : kcind@iccp-mgps.com (3)ITS USE FOR ANY PURPOSE OTHER THAN
Web : http://www.iccp-mgps.com THOSE FOR WHICH IT IS SUPPLIED

K.C. LTD.
DRAWING TITLE FINAL DRAWING & OPERATION MANUAL
ITEM ANTI-FOULING SYSTEM (M.G.P.S)

DAEWOO SHIPBUILDING
SHIPYARD
MARINE ENGINEERING CO.,LTD.
HULL No. H 3603
Description Page No
List of contents 1
Introduction Sheet 2 2
Instructions for Control Panel Sheet 3 3
Instructions for fitting Anode Sheet 4-6 4-6
Wiring of System Sheet 7 7
Troubleshooting Sheet 8 8
In-service Instructions & current setting Sheet 9-13 9-13
Maintenance instuctions Sheet 14 14
Instruction of anode renewal Sheet 15 15
Specification Sheet 16-25 16-25
System wiring diagram Drg No. MSWD4W-1 26
Detail of Control Panel Drg No. MCKC4W-1/2/3/4 27-30
Detail of Junction box Drg No. MJ04 31
Detail of Anode assembly Drg No. MAKT18/KB14/KA15 32-34
Position of Anodes in Sea chest Drg No. MAPST01/MAPST01-1/2 35-37
Onboard spare list Drg No. MSPR07-1 38
K.C. LTD.
1589-6, Songjung-dong,Kangsu-ku,
Busan 618-818,Korea
Tel : +82 51 831 7720
Fax : +82 51 831 7726
E-mail : kcind@iccp-mgps.com
Web : http://www.iccp-mgps.com
-1-
K.C. LTD. MGPS DOCUMENT
REV(0) : 14/10/05
INTRODUCTION FOR M.G.P.S
The system is based on the electrolytic principle consisting of copper and aluminium anodes which
are fed with a fixed impressed electrical current from control panel.
The System is designed to give continuous protection with the minimum maintenance against
marine growth and corrosion caused by marine growth in seawater service line. It will provide
complete protection through the full designated anode life.
Excessive anode current will result in an excessive rate of consumption of the anodes, and then
reducing their life and possibly leaving the water system unprotected if the anodes are worn out.
SYSTEM PRINCIPLE
The system produces anti-fouling ion using specially alloyed anodes.

There are two types known as the CU(copper) anodes and AL(aluminium) anodes.
CU Anodes are manufactured from copper as major part for system. The copper anode produces
ions which are transported by the seawater and carried into the pipework system to prevent marine
growth.
They release ions during electrolysis as following reactions.
Anodic reaction Cu → Cu2+ + 2e

Cathodic reaction 2H2O + 2e → H2 + 2OH-
AL Anodes are manufactured from aluminium as supplementary part for system. The slow
dissolution of the aluminium anode produces ions which spread throughout the system and produce
an anti-corrosive layer on the internal surface of sea water cooling lines.
They release ions during electrolysis as following reactions.
Anodic reaction Al → Al3+ + 3e

Cathodic reaction 3H2O + 3e → 3/2H2 + 3OH-
Product of Al(OH)3 Al3+ + 3OH- → Al(OH)3
-2-
REV(E) : 05/12/29
INSTRUCTION FOR CONTROL PANEL

(KCAF/NM TYPE)
DISPLAY
The panel contains digital display according to the quantity of anode. Current setting for each
anode can be easily adjusted by up-down button and is shown in the digital display.
The alarm lamp will be ‘ON’ when improper current to each anode is set and any failure of system
operation. This alarm can be connected to vessel’s alarm system externally.
FIXING
Two mounting bars with four holes for M10 are incorporated on the back plate of the panel.
We recommend a bulkhead mounting in close proximity to the anodes to avoid voltage drop and
cutting cable run costs.
MAIN POWER SUPPLY CABLE
Run cable from available power source .... via gland to terminal marked 'Mains In'.
Be sure to connect correct cable to terminal.
SETTING UP
Once the cables have been run and connected, the System is ready to be switched on.
NOTE - the following procedure can only be carried out with the anodes in seawater.
1. Switch on the main power.
2. Set all anodes currents by pressing the buttons unless the readings of digital display
correspond to each current specified in Operation Manual.
3. Switch off until ship starts engine(s) up and switch on when sea water pumps are running.
-3-
REV(A) : 99/06/18
for Tag No. 723-GP-100-A/B
INSTRUCTION FOR FITTING ANODES

(JIS 5K-150A PAD FLANGE TYPE)
Before works, make sure anode overhaul height by the length of anodes & mounting sleeve over
the sea chest top.
It is important that anodes are mounted in the vertical position unless otherwise stated on the K.C.
drawings for specific vessels.
JIS 5K-150A PAD MATING FLANGE

Drill and tap 8 holes M16 on 230 pitch circle diameter for 8 M16 studs x 65 long complete with
nuts and locknuts.
FITTING
1. If K.C. Ltd have supplied drawings for your specific system.
Burn a hole in the sea chest top plate 180mm diameter in position stated on drawing.
Weld mating flange in position (weld on both sides) and fit 8 studs to mating flange.
2. If K.C. Ltd have not supplied drawings.

Determine the position of the anode mounting flange and burn hole in top plate of sea chest
150mm in diameter. The anodes must be positioned between the inlet grid and main suction
outlet.
Recommended minimum dimensions for anode positioning 300mm between anode center and
anode center and 120mm between anode center and nearest steelwork.
3. Weld mating flange in position on top of the top plate (weld on both sides) and fit 8 studs to
mating flange.
4. Coat both mating flange to same specification as sea chest.
5. Bolt flange mounting complete with anode to mating flange.

Remember to fit gasket between flanges and ensure no mechanical load is applied to cable.
-4-
REV(B) : 06/11/02
for Tag No. 723-GP-200-A/B, C/D, E/F & 400-A/B

(JIS 5K-150A FLANGE WITH PIPE UPSTAND TYPE)
Before works, make sure anode overhaul height by the length of anode & mounting sleeve over the
strainer top.
1. Pipe upstand (150A #40) to be supplied and fitted by client. Pipe to have minimum bore of
145mm inside after coating or lining to ensure clearance of anode mounting assembly.
Flange to be JIS 5K-150A.
If K.C. Ltd. have supplied drawings for specific system.

Burn a hole in the strainer top plate to suit outside diameter of pipe in position stated on
drawing.
If K.C. Ltd. have not supplied drawings.

Determine the position of the pipe upstand and burn a hole in the top plate of the strainer to
suit pipe outside diameter.
anode center and 120mm between anode center and the nearest steelwork.
Weld pipe upstand in position, ensuring:-

1.1 Pipe is welded to the strainer top plate on both top and bottom surfaces.
1.2 Flange top surfaces must be horizontal unless otherwise stated.
1.3 We recommend that any special paint or coating applied to the strainer is also applied to the
pipe upstand.
2. Bolt flange mounting complete with anode to mating flange on pipe upstand.
-5-
REV(B) : 06/11/02
for Tag No. 723-GP-300-A, B, C & 723-GP-500-A

(JIS 5K-100A FLANGE WITH PIPE UPSTAND TYPE)
Before works, make sure anode overhaul height by the length of anode & mounting sleeve over the
sea chest / strainer top.
1. Pipe upstand (100A #80) to be supplied and fitted by client. Pipe to have minimum bore of
95mm inside after coating or lining to ensure clearance of anode mounting assembly.
Flange to be JIS 5K-100A.
If K.C. LTD. have supplied drawings for specific system.

Burn a hole in the sea chest / strainer top plate to suit outside diameter of pipe in position
stated on drawing.
If K.C. LTD. have not supplied drawings.

Determine the position of the pipe upstand and burn a hole in the top plate of the sea chest to
suit pipe outside diameter. The anodes must be positioned between the sea water inlet grid
and suction pipes in the sea chest in case anode are installed in sea chest.
anode center and 120mm between anode center and the nearest steelwork.
Weld pipe upstand in position, ensuring:-

1.1 Pipe is welded to the sea chest / strainer top plate on both top and bottom surfaces.
1.2 Flange top surfaces must be horizontal unless otherwise stated.
1.3 We recommend that any special paint or coating applied to the strainer is also applied to the
pipe upstand.
2. Bolt flange mounting complete with anode to mating flange on pipe upstand.
-6-
REV(D) : 18/11/05
WIRING OF SYSTEM
Client to supply all cables and connection boxes between :-
1. Power isolation switch and control panel.

2. Control panel and anodes including earth return leads.
Minimum Recommended Cable Specification
Marine rubber double insulated. Use one core per anode and one core per earth return.
The minimum core size for all cable is as follows : -
0 - 25 metre cable run Use 2.5 sq mm core.

Each anode is assembled with different cable color for easy identification as follows;
CU (Copper) Anode Cable - Red
AL (Aluminium) Anode Cable - Blue
WIRING UP
An earth (-ve) return must be installed at each separate anode location i.e. if the system supplied is
designed for 2 sea chests/strainers then 2 earth returns must be used. Use a min of 1 earth return for
every 4 Anodes. Ensure that a separate core of a multicore cable or a completely separate cable is
used for this purpose. Use cable as specified above. Connect to the terminals available in the
rear of the control unit marked 'earth returns'.
We suggest the cable connections are made by welding a bolt on to the strainer or sea chest close to
the anodes (but no nearer than 250mm).
Fit junction box close to anodes and wire to control panel using recommended cable as per
attached wiring diagram and control box drawing.
After switching on, check the polarity of the anodes in relation to the hull.
All anodes are to be positive, relative to a negative hull.
-7-
K.C. LTD. M.G.P.S. (HSY)
REV(C)19/03/09
Anti-fouling System (M.G.P.S)

TROUBLE SHOOTING (NEWMO)
NO. FAILURE POSSIBLE REASON REQUIRED ACTION
01 Control panel 1) Main fuse got damaged. 1) Check main fuse.

doesn’t work
2) Main power is not supplied. 2) Check circuit breaker in vessel’s
distribution board.
Check power switch of control
panel.
02 ‘0’ reading or 1) Anodes are not immersed in the 1) Fill sea water.
no display on sea water.
display key pad
2) Anode cable has been severed. 2) Check anode cable and connect
of control panel
tightly.
3) Cable disconnection. 3) Check cable connection tightly

inside junction box or terminal
block of control panel.
Also secure the earth return
inside junction box.
4) Some air pocket inside sea chest / 4) Purge out air pocket.
strainer.
5) Anode has been consumed. 5) Change over two anode cables

(Impossible to adjust current by (one in fault and the other in
the adjusting button) normal operation) of terminal
block inside panel for the
identification of faulty anode.
Replace with new genuine anode.
6) Power module got damaged. 6) Replace with new power module.
(When any one of two led on
power module behind middle
plate of control panel turned
“OFF” or “Orange led”.
See the drawing of control panel.)
03 Alarm led light 1) Current has been set zero or max. 1) Adjust normal current.
(orange) on
2) Anode cable has been severed. 2) Check anode cable connection
tightly.
-8-
REV(A) : 99/06/18
IN-SERVICE INSTRUCTIONS
DESCRIPTION
Once the System has been installed it will perform two functions : -
1. Eliminate marine growth and reduce the corrosion rate in the seawater service lines.
2. The System uses impressed current sacrificial anodes which last to designed life.
Once in service the anodes will require renewal within designed life.
Refer to instruction of anode renewal as specified separately.
Please ensure a reasonable dispatch time when ordering replacement anodes.
-9-
REV(A) : 99/06/18
You will require the following : -
ANODE PART No. Q’TY ANODE LOCATION

CU (Copper) KTCU 870 2
NO.1/NO.2 FWD MGPS
AL (Aluminium) KFAL 840 2
CU (Copper) KBCU 660 2
NO.1/NO.2 AFT MGPS
AL (Aluminium) KBAL 530 2
NO.3/NO.4 AFT MGPS
NO.5/NO.6 AFT MGPS
CU (Copper) KACU 270 1 NO.1 THRUSTER MGPS
NO.1/NO.2 BALLAST MGPS
CU (Copper) KACU 270 1 EGE MGPS
When ordering, inform of maker's reference number specified on the cover sheet of this drawing.
ADJUSTMENTS
The control panel is fully automatic and therefore does not require any adjustments in service.
CHECKING
We suggest that as a matter of course the Control Panel should be checked every week.
When checking, see that all the digital display ammeters are working, this will determine all is
correct. When the anodes have nearly wasted, the digital display above the corresponding anode
will start to fall. When this happens, turn the anode current knob back to zero and leave it until
the anode renewal.
Reset once again at sea after renewal to current settings given previously.
WARNING (In case anodes are installed in strainer)

When opening the strainer lid for regular check inside strainer, do not fail to remove all anodes
mounted onto the lid. Lifting up strainer lid without anodes removal and lifting it down gives
serious stress to stud and results in anode breakage.
-10-
REV(B) : 08/07/30
UNEVEN WEARING OF COPPER ANODE
When anodes are positioned at strainer (filter box) or independent tank, anodes should be regularly
checked for the wear down.
Regarding uneven wearing (particularly wear down in the middle) of copper anode you may spray
with tar epoxy paint about 3~4 times except 300mm long from the anode bottom after complete
dry up of copper anode surface, which can help anode dissolved from bottom. Refer to the below
drawing.
- 11 -
REV(A) : 99/06/18
IN-SERVICE ADJUSTMENT AND CURRENT SETTINGS
The effective working of the system can only be determined by inspection and it is suggested that
if after some 6 months of operation the opportunity to examine a strainer, length of pipe or heat
exchanger, presents itself, this should be done.
In the event of there being signs of infestation, the current to each anode in this section should be
increased by a maximum of 0.4 amps, but if no fouling is present the current to each anode within
this section may be reduced by a maximum of 0.2 amps.
This routine can be repeated at intervals, the current being adjusted accordingly.
NOTE : The higher the current setting the shorter the anode life.
The lower the current setting the greater the anode life.
- 12 -
REV(A) : 99/06/18
<CURRENT SETTING TABLE>
ANODE REF. CURRENT SETTING ANODE POSITION
CU 1,2 3.0 Amps

NO.1/NO.2 FWD MGPS
AL 1,2 3.2 Amps
CU 1,2 1.4 Amps
NO.1/NO.2 AFT MGPS
AL 1,2 1.6 Amps
CU 1,2 0.6 Amps

NO.3/NO.4 AFT MGPS
AL 1,2 0.8 Amps
CU 1,2 1.4 Amps

NO.5/NO.6 AFT MGPS
AL 1,2 1.6 Amps
CU 1 0.2 Amps No.1 THRUSTER ROOM
CU 1 0.2 Amps No. 2 THRUSTER ROOM
CU 1 0.2 Amps No. 3 THRUSTER ROOM
CU 1,2 1.7 Amps

NO.1/NO.2 BALLAST MGPS
AL 1,2 1.9 Amps
CU 1 0.2 Amps EGE MGPS
CAUTION
Customers are recommended for the purchase of genuine parts from us.
Imitated parts make the system get fatally damaged.
- 13 -
REV(A) : 08/08/28
MAINTENANCE INSTRUCTIONS
▷ For Long Term Preservation
- Control panel : to be Installed in Engine room (dry space)

- Anode ass’y (working): to be installed on the strainer
- Anode ass’y (spare) : to be stored in inner space where free from impact and moisture
▷ For Maintenance System
1) Every Day
- Open the air vent every day to prevent air pocket inside strainer.
2) Every Week
- Record the current of digital display on the log sheets provided.
3) Every Month
- Fill out the log sheet and return to K.C.LTD. for professional diagnosis/comment.
CAUTION
1. Purge air pocket fully before opening strainer lid.
2. Keep wearing gloves and mask during strainer cleaning.
3. When opening the strainer lid for regular check inside strainer, lift up strainer lid without
anodes removal and laying it down as per the below picture for proper treatment.
-14-
REV(B) : 09/12/15
INSTRUCTIONS OF ANODE RENEWAL
Life of anodes is designed on specification and the time of anode exchange will be noticed from
falling down of digital display of each anode on control panel. Exchange of anodes can be
carried out as following procedures.
K.C. Ltd. provides renewal anodes in a complete assembled set including all accessories, flange
and cable. So customer is required to disconnect anode cable and flange bolts only for
replacement.
NOTE
Anode(s) positioned in sea chest : Renewal to be done during dry dock.

Anode(s) positioned in strainer : Renewal to be done while ship is afloat.
Prior to works secure sea valves are firmly closed.
1. Switch off main power supply on the control unit.
2. Disconnect anode cable in junction boxes.
3. Remove anode flange together with used anode from sea chest or strainer.
4. Mark anode kind on counter flange.
5. Install new anodes and connect up anode cables.

Be sure to connect correct anode and to put gaskets between anode flanges.
6. Connect anode cable in junction box at the correct position and switch on control panel when
sea water pumps are running.
7. Ensure current on control panel showing setting value given previously.
- 15 -
K.C. LTD.
SPECIFICATION & SCOPE OF SUPPLY FOR M.G.P.S
Client DSME
Project No H3603 (Drillship)
EQUIP. TAG NO. 723-GP-100-A/B

PART DESCRIPTION NO.1/NO.2 FWD MGPS (IONIZING)
Sea water to be treated 3,100 m3/h from either of 2 strainers
Weight required for CU(Copper) : 2 ppb× 3,100 m3/h×5 years ×24 hours
system ×365 days×10-6 = 271.56 Kg
AL(Aluminium) : 0.5 ppb× 3,100 m3/h×5 years ×24 hours
×365 days ×10-6 = 67.89 Kg
Weight provided CU(Copper) : 870 mm×150ø×2 = 273.64 Kg

by K.C. LTD. AL(Aluminium) : 840 mm×135ø×2 = 68.3 Kg
Anode location 1 CU×1 AL in each of 2 strainers

Anode mounting type JIS 5K-150A flange mounting sleeve
Scope of supply for 2.5 year working

2×KTCU870 (Copper) anodes assembly with 5m cable
2×KFAL840 (Aluminium) anodes assembly with 5m cable
for 2.5 year spare

2×KTCU870 (Copper) anodes
2×KFAL840 (Aluminium) anodes
1×KCAF5040NM control panel

with abnormal alarm, voltage free contact for running
2×Junction box for anode cable connection
1×Set standard spares(fuse)
Painting colour Control panel to Munsell 7.5 BG 7/2

Electric source AC 230V, 60Hz, 1PH
Electric power Max 240 Watt
consumption
Life time of anodes 5 years

(2.5 years with working anodes + 2.5 years with spare anodes)
-16-
K.C. LTD.
PART DESCRIPTION NO.1/NO.2 AFT MGPS (IONIZING)
Weight required for CU(Copper) : 2 ppb× 1,500 m3/h×5 years ×24 hours
system ×365 days×10-6 = 131.4 Kg
×365 days ×10-6 = 32.85 Kg
Weight provided CU(Copper) : 660 mm×120×2 = 132.86 Kg

by K.C. LTD. AL(Aluminium) : 530 mm×120×2 = 34.04 Kg


2×KBCU660 (Copper) anodes assembly with 5m cable
2×KBAL530 (Aluminium) anodes assembly with 5m cable
for 2.5 year spare

2×KBCU660 (Copper) anodes
2×KBAL530 (Aluminium) anodes


consumption
5 years
Life time of anodes
-17-
K.C. LTD.
EQUIP. TAG NO. 723-GP-200-C/D

Sea water to be treated 700 m3/h from either of 2 strainers
Weight required for CU(Copper) : 2 ppb× 700 m3/h×5 years ×24 hours
system ×365 days×10-6 = 61.32 Kg
AL(Aluminium) : 0.5 ppb× 700 m3/h×5 years ×24 hours
×365 days ×10-6 = 15.33 Kg
Weight provided CU(Copper) : 610 mm×120ø = 61.4 Kg

by K.C. LTD. AL(Aluminium) : 480 mm×120ø = 15.42 Kg

Scope of supply 2×KBCU610 (Copper) anodes assembly with 5m cable


consumption
Life time of anodes 5 years
-18-
K.C. LTD.
EQUIP. TAG NO. 723-GP-200-E/F
Weight required for

CU(Copper) : 2 ppb× 1,500 m3/h×5 years ×24 hours
system
×365 days×10-6 = 131.4 Kg
×365 days ×10-6 = 32.85 Kg
CU(Copper) : 660 mm×120×2 = 132.86 Kg

Weight provided
AL(Aluminium) : 530 mm×120×2 = 34.04 Kg
by K.C. LTD.

for 2.5 year spare



consumption
5 years
Life time of anodes
-19-
K.C. LTD.
EQUIP. TAG NO. 723-GP-300-A
PART DESCRIPTION No. 1 THRUSTER MGPS (IONIZING)
Sea water to be treated 150 m3/h
system ×365 days×10-6 = 13.14 Kg
Weight provided CU(Copper) : 270 mm×82.5ø×2 = 25.8 Kg

by K.C. LTD.
Anode location 1 CU in each of 1 strainer


1×KACU270 (Copper) anode assembly with 5m cable
for 2.5 year spare

1×KACU270 (Copper) anode


consumption
5 years
Life time of anodes
-20-
K.C. LTD.
EQUIP. TAG NO. 723-GP-300-B

system ×365 days×10-6 = 13.14 Kg

by K.C. LTD.


for 2.5 year spare



consumption
5 years
Life time of anodes
-21-
K.C. LTD.
EQUIP. TAG NO. 723-GP-300-C

system ×365 days×10-6 = 13.14 Kg

by K.C. LTD.


for 2.5 year spare



consumption
5 years
Life time of anodes
-22-
K.C. LTD.

PART DESCRIPTION NO.1/NO.2 BALLAST MGPS (IONIZING)
CU(Copper) : 2 ppb×1,800 m3/h×5 years ×24 hours

Weight required for
×365 days×10-6 = 157.68 Kg
system AL(Aluminium) : 0.5 ppb×1,800 m3/h×5 years ×24 hours
×365 days ×10-6 = 39.42 Kg
Weight provided
CU(Copper) : 780 mm×120×2 = 159.02 Kg
by K.C. LTD.
AL(Aluminium) : 620 mm×120×2 = 39.82 Kg

for 2.5 year working

Scope of supply 2×KBAL620 (Aluminium) anodes assembly with 5m cable
for 2.5 year spare



consumption
5 years
Life time of anodes
-23-
K.C. LTD.
EQUIP. TAG NO. 723-GP-500-A

PART DESCRIPTION EGE MGPS (IONIZING)
system ×365 days×10-6 = 13.14 Kg

by K.C. LTD.


for 2.5 year spare



consumption
5 years
Life time of anodes
-24-
K.C. LTD.
SCOPE OF SUPPLY AND WEIGHTS PER HULL
S/N Item Type Q’ty Wt. Each Total weight
1. Cu (Copper) anode ass’y for working KTCU 870 2pc 161.6 kg 323.2 kg
2. Al (Aluminium) anode ass’y for working KFAL 840 2pc 59.3 kg 118.6 kg
3. Cu (Copper) anode ass’y for working KBCU 660 4pc 89.7kg 358.8 kg
4. Al (Aluminium) anode ass’y for working KBAL 530 4pc 39.8 kg 159.2 kg
5. Cu (Copper) anode ass’y for working KBCU 610 2pc 84.6 kg 169.2 kg
7. Cu (Copper) anode ass’y for working KACU 270 4pc 21.2 kg 84.8 kg
8. Cu (Copper) anode ass’y for working KBCU 780 2pc 101.8 kg 203.6 kg
10. Cu (Copper) anode for spare KTCU 870 2pc 136.6 kg 273.2 kg
11. Al (Aluminium) anode for spare KFAL 840 2pc 34.2 kg 68.4 kg
12. Cu (Copper) anode for spare KBCU 660 4pc 66.7 kg 133.4 kg
13. Al (Aluminium) anode for spare KBAL 530 4pc 16.8 kg 33.6 kg
14. Cu (Copper) anode for spare KACU 270 4pc 12.9 kg 51.6 kg
15. Cu (Copper) anode for spare KBCU 780 2pc 78.8 kg 157.6 kg
16. Al (Aluminium) anode for spare KBAL 620 2pc 19.6 kg 39.2 kg
17. Control Panel KCAF 5040NM 1pc 20.0 kg 20.0 kg
21. Junction box MJ04 14pc 2.0 kg 28.0 kg
22. On board spares - 1set
Total net weight of system 2,544.0 kg
ON BOARD SPARES
Refer to the separate spare parts list.

After 5 years working, replacement anodes required (see list above).
Replacement anode or guarantee work if required contact :

K.C. LTD. (see first page)
- 25 -

MANUAL FOR MGPS

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K.C. LTD.

DRAWING TITLE FINAL DRAWING & OPERATION MANUAL

ITEM ANTI-FOULING SYSTEM (M.G.P.S)

DAEWOO SHIPBUILDING &

HULL No. H 3603

VESSEL TYPE ODEBRECHT DRILLSHIP NORBE VIII

K.C. LTD. REF. No. 4609

0 ORIGINALLY PREPARED H.J.S. MAR.02,10

REV DESCRIPTION DWN. APP. DATE

Web : http://www.iccp-mgps.com THOSE FOR WHICH IT IS SUPPLIED

ITEM ANTI-FOULING SYSTEM (M.G.P.S)

HULL No. H 3603

INTRODUCTION FOR M.G.P.S

The system produces anti-fouling ion using specially alloyed anodes.

Anodic reaction Cu → Cu2+ + 2e

Anodic reaction Al → Al3+ + 3e

INSTRUCTION FOR CONTROL PANEL

MAIN POWER SUPPLY CABLE

1. Switch on the main power.

for Tag No. 723-GP-100-A/B

INSTRUCTION FOR FITTING ANODES

JIS 5K-150A PAD MATING FLANGE

2. If K.C. Ltd have not supplied drawings.

4. Coat both mating flange to same specification as sea chest.

5. Bolt flange mounting complete with anode to mating flange.

for Tag No. 723-GP-200-A/B, C/D, E/F & 400-A/B

INSTRUCTION FOR FITTING ANODES

If K.C. Ltd. have supplied drawings for specific system.

If K.C. Ltd. have not supplied drawings.

Weld pipe upstand in position, ensuring:-

for Tag No. 723-GP-300-A, B, C & 723-GP-500-A

INSTRUCTION FOR FITTING ANODES

If K.C. LTD. have supplied drawings for specific system.

If K.C. LTD. have not supplied drawings.

Weld pipe upstand in position, ensuring:-

Client to supply all cables and connection boxes between :-

1. Power isolation switch and control panel.

Minimum Recommended Cable Specification

0 - 25 metre cable run Use 2.5 sq mm core.

CU (Copper) Anode Cable - Red

AL (Aluminium) Anode Cable - Blue

Anti-fouling System (M.G.P.S)

NO. FAILURE POSSIBLE REASON REQUIRED ACTION

01 Control panel 1) Main fuse got damaged. 1) Check main fuse.

3) Cable disconnection. 3) Check cable connection tightly

5) Anode has been consumed. 5) Change over two anode cables

You will require the following : -

ANODE PART No. Q’TY ANODE LOCATION

WARNING (In case anodes are installed in strainer)

UNEVEN WEARING OF COPPER ANODE

IN-SERVICE ADJUSTMENT AND CURRENT SETTINGS

exchanger, presents itself, this should be done.

this section may be reduced by a maximum of 0.2 amps.

<CURRENT SETTING TABLE>

ANODE REF. CURRENT SETTING ANODE POSITION

CU 1,2 3.0 Amps

CU 1,2 0.6 Amps

CU 1,2 1.4 Amps

CU 1 0.2 Amps No.1 THRUSTER ROOM

CU 1 0.2 Amps No. 2 THRUSTER ROOM

CU 1 0.2 Amps No. 3 THRUSTER ROOM

CU 1,2 1.7 Amps

CU 1 0.2 Amps EGE MGPS

▷ For Long Term Preservation