Welcome to Kosh Innovations

Date: 4 Jan 24

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L
O
C
A FACTORIES

T • PUDUCHERRY-1

I • PUDUCHERRY-2
• CHENNAI
O • HOSUR
N • PUNE
• DEHRADUN

HEAD OFFICE
• PONDICHERRY
CORPORATE OFFICE
• PONDICHERRY

Total Injection Moulding Machines 70+ Extruder Machines. Plant Locations – 06. 3
 PROFILE

In business, innovation results

Thesaurus when ideas are applied by the
OR company in order to further
TREMENDOUS COLLECTION satisfy the needs and
expectations of the customers.

KOSH INNOVATIONS, an IATF16949:2016, ISO9001:2015, ISO14001:2015 & ISO 45001:2018 & SQ MARK certified
Company, established in 2008 at Pondicherry.Kosh Innovation was started with the manufacture of PP – Non
Woven Packaging products.
Diversified in the manufacture of corrugated Plastic tubes, pipe, hoses, Sleeves & Precision Injection molded Parts
for OEM’s and Tier 1 in Automobiles Industries, Consumer Durable Industries and Medical Equipment Industries.
We are the largest corrugated tube manufacturer in South India at present.

SERVICE AT KOSH GROUP

Corrugated
High Speed Tubes For Hot foiling
Injection Pad Printing Ultrasonic Non Woven
Extruder-ITIB Wiring Process
Moulding Welding Bag
Harness

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 OUR STRATEGIC ARCHITECTURE

VISION
To continuously create new opportunities for growth in our strategic business.

MISSION
To develop high integrity relationships with our customers, employees and suppliers. Constant
innovations, consistent quality, creative solution are our identity.

QUALITY POLICY
We the team at Kosh Innovations are dedicated to enhance our customer satisfaction by the supply of
Quality products, on time delivery and Competitive prices through continual improvement in processes

VALUES
What it means to What it means to What it means to
Our customer Our co-worker Our-selves

QUALITY TRAINING INTEGRITY EXPERTISE

• Better than we were yesterday. • We teach what we know. • We walk our talk. • We are always
• Better than our competitors today. • We ask when we don’t know. looking to improve.

EFFICIENCY COMMUNICATION RESPECT INNOVATIONS

• The right amount of time and • We speak and write clearly. • For our customers, • We make all decisions with
money to get it done right way. • We listen and read closely. our co-workers and unwavering determination to
ourselves ‘’do the right things”.
 KOSH VALUE FRAME

Firm Infrastructure
* 6 manufacturing plants. Location -Pondicherry, Chennai ,Pune, Dehradun and Hosur
* Total capacity per month(approx.)-2M mts. corrugated tubes, 1 M no’s plastic molded parts and 0.6 M Nonwoven packaging covers.

Human Resources Management

Support Activities

* Employed more than 500 direct employees and 130 approx. contract employees
* Overall Employee Engagement score more than 96%

Technology Development
* Integrated Supply Chain System, Effective Operational Infrastructure, Resource Optimization, Program Evaluation & review
…technique, Finite Capacity Scheduling
* Self sufficient R&D center ,lab facility with more than 55 engineers.
Margin
Procurement
* Long term relationship with supply partners.
* Synchronized supplies for production plan

Inbound Logistics Operations Outbound Logistics Marketing & sales Service

• 1.8 M mts. corrugated
• Standardized Process • KOSH endeavour for
• Inventory data • Warehousing & storage tubes,7M no’s plastic
• Purchase • Product /Quality control Customer loyalty
• Inventory management molded parts and 0.5
• Transportation • Order Fulfillment • Product Validation
• MRP Scheduling M Nonwoven
• Material Handling • Problem Resolution
• Kanban packaging covers.
• Quality control • • Customer Survey
2 Bin system • Strongly believe in
• supply schedule • Speedy service(NPD)
customer relationship

Primary Activities

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 KOSH GROUP ANALYSIS

Strengths Challenges Opportunities Threats

• Different locations
• Price positioning and • Automation
• Multiple segments
profitability • New segment • Fuel price Increase
• Core values and long- term
• No brand • New Geographics-Export • Supply Disruptions
relationships with
• Less market recognition • “Shift of manufacturing • Raw material price
customers and suppliers
• VUCA Export Markets base from China” increase
• Highly skilled workforce
through successful training • Make in India initiative
and learning programs.

COMPETITIVE ADVANTAGE FOR KOSH

Cost Leadership Differentiation First mover

In all of our products • High quality huge

• Non woven products
achieved through large-scale product Range
• Inlet pipe
production • Different verticals

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KOSH INNOVATIONS-PONDICHERRY
 PLANT OVERVIEW-PONDICHERRY

ESTABLISHED (Yr.) 2008

CAPITAL (Rs.) 300 Million

EMPLOYEES. (Nos.) 540

KOSH CERTIFICATES

IMS CERTIFICATION

IATF 16949 : 2016

ISO 9001 : 2015

ISO 14001 : 2015

ISO 45001: 2018

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 MANUFACTURING FACILITIES

HIGH SPEED EXTRUDER - ITIB 5

HIGH SPEED CORRUGATOR - ITIB 5

EXTRUDER 5

CORRUGATOR 5

PIN HOLE DETECTOR 6

COOLING TOWER / CHILLER 2/2

GENERATOR – 125 KVA 2

AIR COMPRESSOR 3

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PLASTIC CORRUGATED FACILITIES

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HIGH SPEED EXTRUDER - ITIB

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 PRODUCT RANGE : AUTOMOTIVE

CORRUGATED TUBES FOR WIRING HARNESS

EPDM SLEEVES TPE SLEEVES PVC SLEEVES

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INJECTION MOULDING FACILITIES

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INJECTION MOULDING PLANT - PONDICHERRY

RANGE OF the MACHINES

MILACRON 150 T QUANTOM 1

FANUC ALL ELECTRICAL 2

HAITIAN 120 T 3

HAITIAN 160 T 3

HAITIAN 200 T 1

VERTICAL INJECTION M/C 7

Total Machines 17

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APPLIANCES PRODUCTS

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INLET HOSE & DRAIN HOSE : WOIL/ SAMSUNG

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 LINT FILTER INSERT MOULDING :WOIL

SA XL LINT FILTER FA LINT FILTER

Note: Insert moulding parts using 316L SS Grade passing 72 Hrs. salt spray test

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FA INLET HOSE CHILD PARTS : WOIL

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 WATER FILTER ASSEMBLY : B/S/H/

WATER FILTER ASSEMBLY

CONTAINER FILTER LID GASKETS

NOTE:
•USING PA 12 TO MAINTAIN THE TRANSPARENCY OF THE PART UP TO 15 YEARS.
•THE 0.3 SQ mm FILTER USING IN THE ASSEMBLY to maintain the dust free water supply to the washing machine same time it will
increase the life of the machine.

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 DRIVE ASSEMBLY: DIXON

Top cover POM washer Agipeller shaft

Oil Seal Oil Seal Assy POM Washer

Cir clip Water seal

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 SUSPENSION ROD : DIXON

Suspension Damper Holder

Suspension Rod Washer Assy
Rod Crimping Assy

Foam with Grease Cover Damper

Cap Damper Assy Spring Assy
Assy Assy

Cover , Cap Damper

& Foam with
Grease Assy

Collar Suspension Suspension Rod

Assy Bending

Final Assy

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OUT LET HOSE & INLET HOSE: B/S/H/

OUT LET HOSE SUPPLY HOSE

HOSE CLIP

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NON WOVEN PROTECTIVE COVER

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ENGINEERING PRODUCTS

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VESTAS

Container

LID
Web locator

Bracket

Infusion PORT 19 mm Grease Container

¾” Nipple Infusion manifold Assembly

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 BAPL ROTOTECH

Spring Guide FRNT SEAL NOZZLE SUPPORT “O”RING

DIESEL TANK CAP

Filter INNER BODY OUTER BODY OUTER CAP INNER CAP

NOTE :ROV VALVE which is Controlling THE FUEL OVER FLOW for BS 6

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KOSH INNOVATIONS CHENNAI

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PLANT PROFILE - CHENNAI

KOSH INNOVATIONS, an IATF16949:2016,

SQ MARK Company, established
in 2018 at Chennai.
Kosh Innovation was started with in the
manufacture of Plastic Injection molded
products. Diversified in the manufacture
of Precision Injection moulded Parts for
Tier 1 in Automobiles Industries and
Engineering Plastic parts for OEM

ESTABLISHED (Yr.) 2018

CAPITAL (Rs.) 155 Million

EMPLOYEES (Nos.) 90 Nos

AREA OF THE PLANT. (Sq.ft.) 60000

BUILT UP AREA (Sq.ft.) 35000

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KOSH-CHENNAI CERTIFICATE

IMS CERTIFICATION

IATF 16949 : 2016

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MANUFATURING FACILITIES
RANGE OF INJECTION MOULDING MACHINES

ENGEL 45T 1
HAITIAN 120 / 100 T 1/1

ENGEL 130T 1
MILACRON 180 T QUANTOM 1
MILACRON 200 T SERVO 1

ENGEL 180T 3

TOYO ALL ELECTRICAL 1

JSW ELECTRICAL 1

ENGEL 200T 1

HAITIAN Mars 250 G Series 1

400 T Engel 1

750 T Haitian 2

KROSS MUFAI 130T 2

COOLING TOWER / CHILLER 1/1

GENERATOR – 125 KVA 1

AIR COMPRESSOR 1

Total Machines 17
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AUTOMOTIVE PRODUCTS

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 QXI Model-HYUNDAI-VENUE

COVER PARKING
BRAKE-STD
COVER PARKING GARNISH BEZEL
BRAKE-DLX

FRONT STORAGE BIN

SHIFT LOCK BUTTON

ARMREST LATCH

GEAR SHIFT BRACKET-

DRVR SIDE LOWER COVER
GEAR SHIFT BRACKET-
PASNGR SIDE

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 BI3 MODEL – HYUNDAI-i20 new

RUBBER MATT

SHROUD SKIRT

CLUSTER SVC /STD

BEZEL

COVER FUSE BOX

PLATE SHROUD SKIRT

PNL CTR FASCIA

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 QY MODEL - KIA- sonet

HOUSING BUTTON

SHROUD UPPR
BRACKET CLUSTER SUPPORT

GARNISH P/SIDE

SIDE DEFROSTER NOZZLE

HUD COWL MODULE BRACKET

GARNISH D/SIDE

FUSE BOX

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 Sp2i MODEL –KIA - seltos

FUSE BOX
NOZZLE DEMISTER

HUD BRACKET

KNOB

PLATE SHROUD SKIRT

ROD

CLUSTER BRACKET

GROMMET HUD COWL MODULE

BEZEL BRACKET

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OLA Electric S1 Parts

Seat Base

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CUSTOMERS

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 PUNE PLANT OVERVIEW

ESTABLISHED (Yr.) 2021

CAPITAL (Rs.) 320 Million

EMPLOYEES (Nos.) 70

AREA OF THE PLANT. (Sq.ft.) 40000

BUILT UP AREA (Sq.ft.) 30000 40

 RANGE OF MACHINES

MILACRON 250 T SERVO 2

MILACRON 200 T QUANTOM 1
HAITIAN Mars 250 G Series 2
HAITIAN Mars 360 G Series 2
HAITIAN 120 1
FANUC ALL ELECTRICAL 100 T 1
MILACRON 450 T 2
MILACRON 660 T 1

PASL 660 T 1

YIZUMI 260 T 1

HAITIAN 160 1

Total Machines 15

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 SK 271 MODEL – SKODA

HAND BRAKE
EXTENSION BASE GUARD
CARRIER REAR

CONSOLE STRUCTURE REAR

SHIFTING COVER

CLUSTER PANEL Model-SLAVIA

SIDE TRIM DRIVER SIDE

SIDE TRIM PASSENGER Decorative Strip (3D structured)

SIDE TRIM PASS UPPER DECO

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CUSTOMERS

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KOSH INNOVATIONS PVT LTD - HOSUR

KOSH INNOVATIONS private limited,

No.47 pt, SIPCOT Industrial Complex, Phase - 2
Hosur – 635109
Krishnagiri District.

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 HOSUR PLANT OVERVIEW

ESTABLISHED (Yr.) 2022

CAPITAL (Rs.) 180 Million

EMPLOYEES (Nos.) 108

AREA OF THE PLANT. (Sq.ft.) 60000

BUILT UP AREA (Sq.ft.) 40000

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 HOSUR PLANT OVERVIEW

ESTABLISHED (Yr.) 2022

CAPITAL (Rs.) 180 Million

EMPLOYEES (Nos.) 108

AREA OF THE PLANT. (Sq.ft.) 60000

BUILT UP AREA (Sq.ft.) 40000

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CERTIFICATIONS

QMS CERTIFICATION

ISO 9001: 2015

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 RANGE OF MACHINES

Tonnage Make No of Machine

125 Engel 01
250 Milacron 02
250 Haitian 01
300 Engel 01
360 Yizumi 01
470 Haitian 01
550 Haitian 04
650 Haitian 01
660 Milacron 03
700 Yizumi 02
Total 17

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PLANT SHOP FLOOR VIEW
 PRODUCTS

INTEGRATED TOP CELL HOLDER

SIDE COVER

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Exide Parts

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 PRODUCTS

42AH LID (PP) 42AH TOP COVER (PP)

 PRODUCTS

7AH LID COVER (ABS)

7AH LID CONTAINER (ABS)

7AH LID COVER (ABS)

LAB FACILITIES

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 LAB FACILITIES

Sl.No Instrument Name MMD Code Range

1 Height Gauge VH-001 0-300mm

2 Height Gauge VH-002 0-600mm

3 Height Gauge VH - 003 0-600mm

4 Vernier Calliper VC-005 0-300 mm

5 Vernier Calliper VC-003 0-600 mm

6 Dial Indicator DI - 01 0-10 mm

7 Micrometer MC-002 0-25 mm

8 Micrometer MC - 003 25 - 50 mm

9 Dial Thickness TK - 001 0 - 10 mm

10 Moister Tester MT - 001

11 PIN GAUGE RF -001

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 LAB TESTING EQUIPMENTS
VERNIER WEIGHING
MACHINE
PIN GAUGE MOISTURE TESTER

DIGITAL
THERMOMETER

MOISTURE
TESTER

COLOUR MATCHING CABINET MFI TESTER

LUX METER

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 LAB TESTING EQUIPMENTS

MFI TESTER MOISTURE TESTER

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LAB TESTING EQUIPMENTS

XRF METAL ANALIZER

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MILE STONES

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 MILE STONES

Year Activity
2008 Purchase of Premises
2008 Machine Erection
2008 Non woven Production started
2010 ISO 9001:2008 CERTIFICATION
2014 Corrugated tube production commenced
2015 Commercial production started
2016 TS 16949 certification done
2017 Added 2 Lines of TPE
2018 Chennai Plant Commissioned

2019 ISO 9001 : 2015,ISO 14001 : 2015 & ISO 45001: 2018

2020 Chennai Plant Construction started in 60000 sq ft

2021 Pune Plant Commissioned
2022 Hosur Plant Commissioned

For Hosur Plant March 23 won business from Seoyon E wa for Battery Pack parts

July 23 won business from OLA Electric Direct suply for Battery Pack Parts

Aug 23 Capacity building & machine addition started

2023
Sept 23 Expansion of Plant with another plant in Hosur

Oct 23 Expansion of Existing building premises in Hosur

First of the kind In India - Vertical Injection Moulding Machine with 650 T
for Automotive application.
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VALUED CUSTOMERS

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VALUED CUSTOMERS

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 ROAD MAP

1. ADDITION OF 10 INJECTION
MOULDING MACHINES
2. ADDITION OF 1 EXTRUDER
CORRUGATED LINE (ITIB) BY Q2\
2025 3. BASED ON CUSTOMER
REQUIREMENT TO ADD FURTHER
CAPACITY.

1. WEARABLES ASSEMBLY PLANT – Q1

2. ADD PCB ASSEMBLY LINE – Q3
3. PAINT SHOP - Q2
2024 4. ADDITION OF 10 INJECTION MOULDING MACHINES
5. ADDITION OF 1 EXTRUDER CORRUGATED LINE (ITIB) BY Q2
6. TOOL ROOM FACILITY @PONDICHERRY.

1. ADDITION OF 15 INJECTION MOULDING MACHINES.

2. VERTICAL INJECTION MOULDING MC 650 T.
3. ADDITION OF 1 EXTRUDER CORRUGATED LINE (ITIB)
BY Q2
4. FASTNERS UNIT Q 2
5. ADDITION OF AUTOMOTIVE CUSTOMERS & BLOW
2023 6.
MOLDING PROCESS FOR CHEMICAL INDUSTRIES.
INTRODUCE OF SHEET METAL PROCESS

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SMT LINE LAYOUT
OUR PRODUCTS
KKEYPAD PCB - A

KEYPAD PCB - B
OUR PRODUCTS
KEYPAD PCB - C

LED PCB
OUR PRODUCTS

BLDC MOTOR
PCB ASSY
OUR PRODUCTS

IEDGE MOTOR
PCB ASSY
 OUR VALUABLE CUSTOMERS

VITALCORE
 LED PCB ASSEMBLY AND MOLDING COVER
LED PCB ASSY & MOULDING
CAB LED PCB & COVER PPCB
LEDASSY
PCB ASSY

In our industries We are doing PCB Assembly and Molding.

THT ASSEMBLY AND MANUAL SOLDERING STATION
THT ASSEMBLY LINE BZGPCB MANUAL SOLDERING LINE
SMT LINES SETUP
 FINANCIAL HIGHLIGHTS

Planning in Lacs

2023 ~ 2024 120.00

2024 ~ 2025 300.00

2025 ~ 2026 500.00

 KOSH TEAM

TEAM KOSH LOOK FORWARD TO SERVE YOU

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Finally…..

the journey continue……….

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