Hydraulics Optimization

Bit Run
WELL NAME: SPA-DZ5
DRILLING CONTRACTOR: PDSI D1500/57
OPERATOR: PDSI
PREPARED FOR: COMEN
LOCATION: SOPA
PREPARED BY: DD PDSI/PERTAMINA EP

BIT RUN DATA RECOMMENDED HYDRAULICS

BIT NUMBER........................... 1 NOZZLES........................ 15\15\15\15\15\15\15 32nds
BIT SIZE.................................. 12 1/4 in TOTAL FLOW AREA....... 1.2 in²
BIT TYPE.................................. PDC PUMP PRESSURE........... 2504 psi
DEPTH OUT............................. 1611 m FLOW RATE.................... 800 gpm
TVD OUT ................................ 1588.9 m BIT HSI............................. 1.71
MUD WEIGHT......................... 1.28 sg
PLASTIC VISCOSITY............... 16 cp
YIELD POINT............................ 26 lbs/100 ft²

HYDRAULIC DETAILS
FLOW RATE / HOLE DIAMETER............................................................................. 65.3 gpm/in
SYSTEM PRESSURE LOSS..................................................................................... 2073 psi
BIT NOZZLE PRESSURE DROP.............................................................................. 431 psi
DOWNHOLE MOTOR / MWD PRESSURE DROP................................................... 650 psi
ANNULAR PRESSURE DROP................................................................................. 38 psi
NOZZLE PRESSURE DROP (% OF STANDPIPE PRESSURE).............................. 17.2%
PUMP INPUT HYDRAULIC POWER (M.E.=85%).................................................... 1169 hp
BIT HYDRAULIC HORSEPOWER............................................................................ 202 hp
NOZZLE VELOCITY.................................................................................................. 65 m/sec
JET IMPACT FORCE................................................................................................ 939 lbs
IMPACT FORCE / HOLE AREA................................................................................ 7.97 lbs/in²
HYDROSTATIC HEAD.............................................................................................. 2890 psi
EQUIVALENT CIRCULATING DENSITY.................................................................. 1.3 sg
CUTTINGS SLIP VELOCITY (chip size = .30 inch)................................................. 14.59 m/min
SURFACE EQUIPMENT LENGTH............................................................................ 46 m X 76.2 mm
AVAILABLE BUOYANT COLLAR WEIGHT............................................................ 26028 lbs

DRILL STRING AND ANNULAR VELOCITY DATA

DEPTH OD X ID LENGTH HOLE BORE ANN. ANN EST. CHIP CRIT FLOW
SIZE LOSS LOSS VEL. VEL. VEL. TYPE
m in m in psi psi m/min m/min m/min
0-1329 DP 5 x 4.24 1329 12.615 678.4 30.4 45 30 97 LAM
1329-1414 DP 5 x 4.24 85 12.250 43.4 2.2 48 33 97 LAM
1414-1569 HWDP 5 x 3 155 12.250 419.2 3.9 48 33 97 LAM
1569-1575 DC 6.5 x 2.813 6 12.250 22.1 .2 55 41 98 LAM
1575-1602 HWDP 5 x 3 27 12.250 73.0 .7 48 33 97 LAM
1602-1611 DC 8 x 3 9 12.250 24.3 .6 69 55 100 LAM