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Design of LONG.

GUIDE POT Bearing


Drawing No. - DECG/JCL/BH/2024/03/2021315 Type: Longitudinal Guided R3 28-05-2024

V (max) V (min) HL HT V (max) V (perm) V (min) HL HT


LOAD CASE
kN kN kN kN kN kN kN kN kN
ULS SLS
CASE-1 1390.0 280.0 139.0 590.0 950.0 260.0 200.0 95.0 400.0
CASE-2 1390.0 280.0 139.0 590.0 950.0 260.0 200.0 95.0 400.0
CASE-3 1390.0 280.0 139.0 590.0 950.0 260.0 200.0 95.0 400.0
Reference
o
Maximum temperature 49 C
o
Minimum temperature 1.2 C

Clause No. 5.2.4.7


Coefficient of friction for UHMWPE : 0.02 < mmax. = 1.6/(15 + sp) < 0.08 0.034 OK
sp 32.05 MPa
mmax. (SLS) 0.043
sp 21.90271738 MPa

Long. Trans.
Movement ULS + 40 + 0 mm Clause No. 5.1.9
SLS + 56 + 0 mm
Rotation ULS 0.015
SLS 0.015
Design Rotation θd = 0.0200 radians Clause No. 5.1.7
Grade of material at top conc/steel=1/2 1 Concrete 45 MPa
Grade of material at bottom conc/steel=1/2 1 Concrete 35 MPa
Top dispersion width 800 mm
Height of wedge if any 0 mm
Bottom dispersion width 800 mm
Height of Bearing+Pedestal 500 mm

Permissible Values

Modulus of elasticity for steel, Es = 200000 MPa

Normal Seismic/Wind

Top surface 1 45
Direct comp. strength 20.10 20.10 MPa
Ht. of Wedge 0.00 0.00 mm
Perm. direct comp. strength 60.30 60.30 MPa Clause No. 5.2.1

Bottom surface 1 35
Direct comp. strength 15.63 15.63 MPa
Ht. of pedestal 386.00 386.00 mm
Perm. direct comp. strength 46.90 46.90 MPa Clause No. 5.2.1

Elastomer pressure pad Clause No. 5.2.3


Characteristic contact strength 60 60 MPa
Partial factor 1.3 1.3
Design resistance 46.2 46.2 MPa
Strain 0.15 0.15

UHMWPE
Characteristic comp. strength 144 144 MPa
Partial factor 1.4 1.4
Design resistance 102.9 102.9 MPa

Piston Steel 320.0


Partial factor 1.1 1.1
Design resistance 290.9 290.9 MPa

Cylinder, Top & Bottom Plate Steel 320.0


Design resistance 290.9 290.9 MPa

Anchorage Grade 8.8


Ultimate fu = 800.0 800.0 MPa
Yield fy = 640.0 640.0 MPa

Resultant forces

Friction
V (max) HL HT Hr
Force θr
kN kN kN kN kN rad.
ULS
Normal 1390.0 139.0 590.0 47.3 606.2 0.2 0.2
Seismic 1390.0 139.0 590.0 47.3 606.2 0.2
1390.0 139.0 590.0 47.3 606.2 0.2
SLS
Normal 950.0 95.0 400.0 41.2 411.1

Dimensions

Top Plate Length Lt = 460 mm OK


Width Bt = 381 mm OK
Depth Tt = 28 mm OK

UHMWPE Diameter DUHMWPE = 235 mm OK


Thickness TUHMWPE = 5.00 mm Protrusion 2.20 mm

S.S. Plate Length Lss = 375 mm


Width Bss = 255 mm
Thickness Tss = 1.5 mm
Design of LONG. GUIDE POT Bearing
Drawing No. - DECG/JCL/BH/2024/03/2021315 Type: Longitudinal Guided R3 28-05-2024

Elastomeric pad Diameter di = 215 mm OK


Thickness he = 16 mm OK

Saddle plate Length Lsad Dp = 305 mm


Width Bsad 305 mm
Thickness Tsad Tp = 24 mm OK

Piston Diameter Di = 214 mm


Thickness hp h1 = 26 mm
GAP h1 - h2 = 8 mm
Piston contact height, W h2 = 18 mm

Cylinder Inner diameter Di = 215 mm


Outer diameter Dco = 305 mm OK
Wall thickness Tcw = 45 mm OK
Height of cylinder wall Hc = 34 mm

Bottom Plate Diameter Db = 305 mm


Thickness Tc = 16 mm OK

Collars Length Lc = 66 mm
Thickness Bottom Tc = 16 mm OK
Top Tc = 28 mm OK

General Gap h4 = 8 mm
Total height Ht = 114.0 mm

Attachments

Top Anchor Bolts Material


Grade 8.8
Diameter 20 mm
Length 65 mm
Number 8 Nos
Factor for net area kn = 0.78

Bottom Anchor Bolts Material


Grade 8.8
Diameter 20 mm
Length 50 mm
Number 8 Nos
Factor for net area kn = 0.78

TENSION ANCHORS
BOTTOM Grade 8.8
Diameter 20 mm
Length 110 mm
Number 4 Nos

TOP (NORMAL BOLTS) Grade 8.8


Diameter 20 mm
Length 110 mm
Number 4 Nos

Stresses in Top Surface

Effective diameter of top plate dt1=DUHMWPE+2.kd.(Tt+Tssp) dt1 = 294.0 mm


Minimum width provided dt2 = 381.0 mm
Design dispersion diameter dt = min(dt1, dt2) dt = 294.0 mm
2 2
Effective area of top plate Ate = π dt / 4 Ate = 67886.7 mm

Normal Seismic/Wind

Vertical load Vr 1390.0 1390.0 kN


Horizontal force Hr 606.2 606.2 kN
Rotation due to dead load θp 0.014 0.014 rad.
Rotation due to variable load θv 0.006 0.006 rad.
Ratio De/He De/He 13.44 13.44
k1 1.95 1.95
k2 74.63 74.63
Induced moment due to rotation Me,d 4.72 4.72 kNm
3
Me,d = De (k1 θp + k2 θv) Clause No. 5.1.5.1

Induced moment due to directional difference of Horizontal force


MR,d = 0.2.C.Hr C 104.64 104.64 mm Clause No. 5.1.5.2
MR,d 12.69 0.00 kNm

Induced moment due to vertical lever arm of Horizontal force


Mhf = Hr.zh zh 72.70 72.70 mm
Mhf 44.07 44.07 kNm

Total Moment MT,d = Me,d + MR,d + Mhf 61.48 48.79 kNm


Eccentricity, e < L/8 44.23 35.10 mm
Provide tension anchor Ok Clause No. 5.2.1.2
Reduction factor 0.65 0.72 ANNEXURE B
2
Reduced effective area 43823.50 48788.94 mm
Direct pressure pa = Vr / Ate pa 31.72 28.49 MPa
Permissible value 60.30 60.30 MPa
Ok Ok
Stresses in Bottom Surface

Effective diameter of bottom plate db1 = De + 2.kd.Tb dt1 = 247.0 mm


Design of LONG. GUIDE POT Bearing
Drawing No. - DECG/JCL/BH/2024/03/2021315 Type: Longitudinal Guided R3 28-05-2024

Minimum width provided dt2 = Dco = 305.0 mm


Design dispersion diameter dt = min(dt1, dt2) dt = 247.0 mm
2 2
Effective area of top plate Ate = π dt / 4 Ate = 47916.4 mm

Normal Seismic/Wind
Vertical load Vr 1390.0 1390.0 kN
Horizontal force Hr 606.2 606.2 kN
Induced moment due to rotation Me,d 4.72 4.72 kNm Clause No. 5.1.5.1

Induced moment due to directional difference of Horizontal force


MR,d 12.69 0.00 kNm Clause No. 5.1.5.2

Induced moment due to vertical lever arm of Horizontal force


Mhf = Hr.zh zh 41 41 mm
Mhf 24.85 24.85 kNm

Total Moment MT,d = Me,d + MR,d + M


MT,d 42.26 29.58 kNm
Eccentricity, e < L/8 30.40 21.28 mm
Ok Ok Clause No. 5.2.1.2
Reduction factor 0.71 0.80 ANNEXURE B
2
Reduced effective area 34019.16 38190.81 mm
Direct pressure pa = Vr / Ate pa 40.86 36.40 MPa
Permissible value 46.90 46.90 MPa
Ok Ok

Elastomeric Pad

Effective diameter of the pad dep = De = 215 mm


2 2
Area of elastomeric pad Aep = π dep / 4 Aep = 36305.03 mm

Normal Seismic/Wind
Vertical load Vr 1390.0 1390.0 kN Max.-ULS
200.0 - kN Min.-SLS
Horizontal force Hr 606.2 606.2 kN
Induced moment due to rotation Me,d 4.72 4.72 kNm Clause No. 5.1.5.1

Induced moment due to directional difference of Horizontal force


MR,d 12.69 0.00 kNm Clause No. 5.1.5.2

Total Moment MT,d = Me,d 17.41 4.72 kNm


Eccentricity, e < L/8 12.52 3.40 mm
Ok Ok
Reduction factor 0.86 0.96 ANNEXURE B
2
Area of elastomeric pad 31322.45 34953.64 mm
Direct pressure pa = Vr / Aep pa 44.38 39.77 MPa Max.
5.51 - MPa Min.
Permissible direct stress 46.15 46.15 MPa Max.
2.00 - MPa Min.
Ok Ok
Ok -
Maximum strain
εmax = De.tan(θd)/(2.He) 0.13 0.13
Permissible strain 0.15 0.15 Clause No. 5.2.3.4
Ok Ok

Pressue on UHMW PE

Effective diameter DUHMWPE = 235 mm


Area of UHMWPE AUHMWPE = 43373.61357 mm
2

Normal Seismic/Wind
Vertical load Vr 1390.0 1390.0 kN
Horizontal force Hr 606.2 606.2 kN
Horizontal lever arm 43.20 43.20 mm
Moment, Mr = Hr eh Mr 26.19 26.19 kNm
Me,d 43.60 30.91 kNm
Eccentricity, e < L/8 31.36 22.24 mm
Provide tension anchor Ok Clause No. 5.2.1.2
Reduction factor 0.69 0.78
2
Reduce area of UHMWPE 29734.34 33703.31 mm
Direct pressure pa = Vr / AUHMWPEpa 46.75 41.24 MPa
Permissible direct stress 102.86 102.86 MPa
Ok Ok

Stress in Cylinder

Diameter of elastomeric pad De = 215 mm


Thickness of elastomeric pad He = 16 mm
Height of cylinder wall Hc = 34 mm
Thickness of cylinder wall Tcw = 45 mm
Height of horizontal force from cylinder ha = He + h2 /2 = 25 mm
wall above base interface

POT Cylinder

Normal Seismic/Wind
Vertical load Vr 1390.0 1390.0 kN
Horizontal force, Vfxy,sd Hr 606.2 606.2 kN
Force due to fluid pressure
Design of LONG. GUIDE POT Bearing
Drawing No. - DECG/JCL/BH/2024/03/2021315 Type: Longitudinal Guided R3 28-05-2024

Ve,sd = 4 x Nsd x he / (p x di) σce 131.71 131.71 kN Clause No. 5.3.1.2.3

Total tensile force σat, cal 737.91 737.91 kN


Ve,sd + Vfxy,sd
Permissible tensile force ft 890.2 890.2 kN
Ok Ok

POT Interface

Normal Seismic/Wind
Total shear force, (Ve,sd + 1.5 x Vfxy,sd)/di τvm, cal 4.84 4.84 kN/mm Clause No. 5.3.1.2.4
Permissible shear τv, per 7.56 7.56 kN/mm
Ok Ok

Total tensile force on pot base, Ve,sd + Vfxyσbt, cal 737.91 737.91 kN
Permissible tensile force σbt, per 1419.6 1419.6 kN
Ok Ok

Contact width check

Normal Seismic/Wind
Horizontal force Hr 606.2 606.2 kN
Bearing resistance σbr 747.1 747.1 kN Clause No. 5.3.1.4.1
Diameter of piston Dp 214.0 214.0 mm

Contact width provided w, pro = h2 18 18 mm


Ok Ok

Curved Contact width check


2 2
Design resistance, VRd = 15 x fu x R x dp /Es x gm 1508.4 1508.4 kN Clause No. 5.3.1.4.2
Ok Ok
fu Ultimate tensile strength of the steel material of the piston 570 MPa
Es Static modulus of elasticity 200000 MPa
R Radius of curvature 350 mm

Additonal geometric conditions for required rotation capacity Clause No. 5.3.1.5
hc - he - (w - we) x 0.5 - (q x 0.5 x di) > = d 10.99 mm Ok
hp - (hc - he) - (q x 0.5 x Dp) > = d 4.95 mm Ok
d 3 mm
Clearence provided 8 mm Ok
we = 3.04 sqrt{(1.5.Vfxy,sd.R)/(Es .dp)} 8.29 8.29
Ok Ok
Check for Anchor Bolts

Top Bolt - Shear check

Normal Seismic/Wind
Diameter of bolt Φt 20 20 mm
No. of bolts N 8 8
Thickness of collar Tcl 28 28 mm
2
Area of bolt As 245.0 245.0 mm

Resistance in shear, mk/gm x Nsd,min + Vpd 892.6 892.6 kN Clause No. 5.3.6.2.1
mk 0.6 0.6
gm 1.2 1.2
mk/gm x Nsd,min 140.0 140.0 kN
Vpd = n x Fv,Rd 752.6 752.6 kN
Fv,Rd = av x fub x A / gm2 94.1 94.1 kN
av 0.6 0.6
gm2 1.25 1.25

Bearing resistance, 1.25 x fu x d x t /gm2 x n 2553.6 2553.6 kN ANNEXURE D


Vc,s,net = N Vc,s
Vc,br,net = N Vc,br
Minimum strength of bolt group Vmin 892.64 892.64 kN
Vmin = min{Vc,s,net, Vc,br,net}
Horizontal force acting on bolt group Hr 606.2 606.2 kN
Ok Ok

C/C distance between bolts 447.0 mm

2
SY^2 799236.00 mm
3
Section modulus of single bolt, ASY^2/Y 438060.00 mm
Normal Seismic/Wind
Moment 61.48 48.79 kNm
Tensile stress in bolt 140.34 111.38 MPa
Tension resistance, F t,Rd = k2 x fub x As / gm2 576.0 576.0 MPa ANNEXURE D
k2 0.9 0.9
Ok Ok

Combined effect of shear & tension 0.85 0.82


Limiting value 1.0 1.0
Ok Ok

Thickness of collar - Bending

Maximum tensile stress on bolt Normal Seismic/Wind


140.34 111.38 MPa
Design of LONG. GUIDE POT Bearing
Drawing No. - DECG/JCL/BH/2024/03/2021315 Type: Longitudinal Guided R3 28-05-2024

Lever arm
33 33 mm
Bending moment
4538641.087 3602091.38 Nmm
Thickness of collar
14.27 12.71 mm

Top plate - Bending

Normal Seismic/Wind
Diameter of bolt Φb 20 20 mm
Number of bolts N 8 8
2
Area of bolt As 245.0 245.0 mm
Effective diameter of top plate 294 294 mm
Max. edge pressure at bottom flange pmax 31.7 28.5 MPa
Dia. of loaded area 235 235 mm
Projection of bottom plate (Db-Di)/2 = L 29.5 29.5 mm
Considering 1mm width
Bending moment Mb, pmax . L^2/2 13801.36 12396.74 Nmm

Thickness of flange required, (Mb . 6/fb)^0.5 16.87 15.99 mm


28 28 mm
Ok Ok

Bottom Bolt - Shear check

Normal Seismic/Wind
Diameter of bolt Φb 20 20 mm
No. of bolts N 8 8
Thickness of collar Tcl 16 16 mm
2
Area of bolt As 245.0 245.0 mm

Resistance in shear, mk/gm x Nsd,min + Vpd 892.6 892.6 kN Clause No. 5.3.6.2.1
mk 0.6 0.6
gm 1.2 1.2
mk/gm x Nsd,min 140.0 140.0 kN
Vpd = n x Fv,Rd 752.6 752.6 kN
Fv,Rd = av x fub x A / gm2 94.1 94.1 kN
av 0.6 0.6
gm2 1.25 1.25

Bearing resistance, 1.25 x fu x d x t /gm2 x n 1459.2 1459.2 kN ANNEXURE D


Minimum strength of bolt group Vmin 892.6 892.6 kN
Horizontal force acting on bolt group Hr 606.2 606.2 kN
Ok Ok

Angular distance between bolts Bottom 45.00 deg


PCD of bolts 371 mm
OK

2
SY^2 412923.00 mm
3
Section modulus of single bolt, ASY^2/Y 272685.00 mm
Normal Seismic/Wind
Moment 42.26 29.58 kNm
Tensile stress in bolt 154.98 108.46 MPa
Tension resistance, F t,Rd = k2 x fub x As / gm2 576.0 576.0 MPa ANNEXURE D
k2 0.9 0.9
Ok Ok

Combined effect of shear & tension 0.87 0.81


Limiting value 1.0 1.00
Ok Ok

Thickness of collar - Bending

Normal Seismic/Wind
Maximum tensile stress on bolt 154.98 108.46 MPa

Lever arm 33 33 mm

Bending moment 1253034 876899 Nmm

Thickness of collar 13.32 11.14 mm

Bottom plate - Bending

Normal Seismic/Wind
Diameter of bolt Φb 20 20 mm
Number of bolts N 8 8
2
Area of bolt As 245.0 245.0 mm
Effective diameter of base plate 247 247 mm
Max. edge pressure at bottom flange pmax 40.9 36.4 MPa
Dia. of cylinder 305 305 mm
Projection of bottom plate (Db-Di)/2 = L 0.0 0.0 mm
Considering 1mm width
Bending moment Mb, pmax . L^2/2 0.00 0.00 Nmm

Thickness of flange required, (Mb . 6/fb)^0.5 0.00 0.00 mm


16 16 mm
Ok Ok
Design of LONG. GUIDE POT Bearing
Drawing No. - DECG/JCL/BH/2024/03/2021315 Type: Longitudinal Guided R3 28-05-2024

Bottom Plate - Anchor Bolt Sleeve

Normal Seismic/Wind
Diameter of sleeve Φsl 50 50 mm OK Clause No. 5.3.6.4.1
Length of sleeve Lsl 170 170 mm OK Clause No. 5.3.6.4.1
Number of sleeves N 8 8 OK
Maximum Horizontal force per sleeve Hsl = Vc,s 94.1 94.1 kN
Resistance offered by Concretein ULS FRdu 102.0 102.0 kN Clause No. 5.3.6.4.2
OK OK

Top Plate - Anchor Bolt Sleeve


Normal Seismic/Wind
Diameter of sleeve Φsl 50 50 mm OK Clause No. 5.3.6.4.1
Length of sleeve Lsl 170 170 mm OK Clause No. 5.3.6.4.1
Number of sleeves N 8 8 OK
Maximum Horizontal force per sleeve Hsl = Vc,s 94.1 94.1 kN
Resistance offered by Concretein ULS FRdu 131.2 131.2 kN Clause No. 5.3.6.4.2
OK OK

Design of Guide Bar

Length of CM1 285 mm


Width of CM1 18 mm OK

Shape factor, S = Ap/(u x h) x (tp - h)/h 12.70 Ok Clause No. 5.2.4.3


2
Ap 5130 mm
u 606 mm
tp 2.5 mm
h 1 mm
Normal Seismic/Wind
Horizontal force on CM1 590.0 590.0 kN
Pressure on CM1 115.01 115.01 MPa
Char. Comp. strength of sliding material 200 200 MPa
Permissible value cm1 142.86 142.86 MPa
Ok Ok

Thickness of SS 1.5 mm
Width of SS 21 mm
Length of Stainless steel plate 415 mm Ok
Length of Guide Bar 460 mm
Height of Guide Bar 31 mm
Thickness of Guide Bar, Ku 22 mm
height of application of line of action of Horizontal-force,ha 16 mm
Shear resistance, VRd = ku x Leff x fy / 3^0.5/gm 1171.33 kN Ok ANNEXURE C- C.1.1
Leff is the effective length of guide 317 mm
Normal Seismic/Wind
Bending moment on guide bar 9440.00 9440.00 kNmm
Ok Ok
2
Bending resistance, MRd = ku x Leff xfy' / 4 /gm 11157.79 11157.79 kNmm
fy' = (1-r)fy 320.0 320.0
r = 0, if Vsd < 0.5 VRd 0 0
2
r = (2 x Vsd/VRd - 1) 0.00 0.00

W elding check for guide Bar Annex-C

Maximum Horizontal force on Guide bar 606.20 KN


length of weld 460.00 mm
shear force per unit length of weld (Vw) 0.66 KN/mm
tension force per unit length of weld ((Tw) 1.39 KN/mm
Force per unit length (Fw,Ed) 1.54 KN/mm
Design shear strength of the weld (fvw,d) 251.47 N/mm^2
weld size (S) 10.00 mm
throat thickness (a) 7.07 mm
ultimate tensile strenght of weaker part joined (fu) 490.00 N/mm^2
β 0.90
γ 1.25
Design weld resistance per unit length (Fw,Rd) 1.78 KN/mm
Fw,Ed <= Fw,Rd OK Annex-E

Design of tension anchors according to ACI 349- 2R FOR BOTTOM

Total uplift force P 212.58 KN


No of bolts 4 OK
tension force on one bolt Pu 53.5 KN
shear force on one bolt 0 KN
compressive strength of concrete fc' 35 Mpa
grade of bolt 8.8
fu 800 Mpa
fy 640 Mpa
internal design strength in tension = ɸAst fy = 0.9Ast fy Clause No. B.6.5.1
calculating tension steel area (Ast) by equating external and internal design strength 92.88 mm^2
internal design strength in shear = ɸAsv fy = 0.85 (0.7fy) Asv Clause No. B.6.5.2.1
calculating shear steel area (Ast) by equating external and internal design strength 0 mm^2
total area of steel required As 92.88 mm^2
selecting dia of bolt 20 mm
area of bolt 314.16 mm^2
OK
Design of LONG. GUIDE POT Bearing
Drawing No. - DECG/JCL/BH/2024/03/2021315 Type: Longitudinal Guided R3 28-05-2024

Dia of bolt head 32 mm


Adh/Ad 2.56 OK Clause No. B.4.5.2
thickness of head 6 mm

Calculation of required embeded length of bolt to prevent concrete cone failure


pull out strength of concrete Pd = ɸ*4*(fc)^0.5*Acp 304.68 KN Clause No. B.5.1.1
Acp = pi* [(Ld +(Dh/2)^2)- (Dh/2)^2] 19807.74 mm^2
Embeded length = Ld 65 mm
Minimum specified tensile strength of tensile stress component = As*fu 251.33 KN Clause No. B.4.2
OK
length of the bolt required L 110 mm

Design of tension anchors according to ACI 349 FOR top

Total uplift force P 212.58 KN


No of bolts 4 OK
tension force on one bolt Pu 53.5 KN
shear force on one bolt 0 KN
compressive strength of concrete fc' 45 Mpa
grade of bolt 8.8
fu 800 Mpa
fy 640 Mpa
internal design strength in tension = ɸAst fy = 0.9Ast fy Clause No. B.6.5.1
calculating tension steel area (Ast) by equating external and internal design strength 92.88 mm^2
internal design strength in shear = ɸAsv fy = 0.85 (0.7fy) Asv Clause No. B.6.5.2.1
calculating shear steel area (Ast) by equating external and internal design strength 0 mm^2
total area of steel required As 92.88 mm^2
selecting dia of bolt 20 mm
area of bolt 314.16 mm^2
OK

Dia of bolt head 32 mm


Adh/Ad 2.56 OK Clause No. B.4.5.2
thickness of head 6 mm

Calculation of required embeded length of bolt to prevent concrete cone failure


pull out strength of concrete Pd = ɸ*4*(fc)^0.5*Acp 345.473364 KN Clause No. B.5.1.1
Acp = pi* [(Ld +(Dh/2)^2)- (Dh/2)^2] 19807.7417 mm^2
Embeded length = Ld 65 mm
Minimum specified tensile strength of tensile stress component = As*fu 251.327412 KN Clause No. B.4.2
OK
length of the bolt required L 110 mm

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