Professional Documents
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EX2005
EX2005
EX2005
O P E R AT I O N
M A N U A L
© Excell Precision Limited 2007. All rights reserved Worldwide.
The information contained herein is the property of Excell Precision Limited and is supplied
without liability for errors or omissions. No part may be reproduced or used except as
authorised by contract or other written permission. The copyright and the foregoing
restriction on reproduction and use extend to all media in which the information may be
embodied.
EX-2005
EXCELL PRECISION CO. LTD.
SAFETY ................................................................................................................... 3
FEATURES .............................................................................................................. 4
CHAPTER 1 FRONT AND REAR PANEL SPECIFICATIONS.............................. 5
1-1 Front Panel................................................................................................................... 5
1-2 Rear Panel ................................................................................................................... 6
1-3 Keyboard Description................................................................................................... 7
1-4 A/D Conversion ............................................................................................................ 7
1-5 Power Supply............................................................................................................... 7
1-6 Dimensions .................................................................................................................. 8
CHAPTER 2 GENERAL FUNCTION GUIDE........................................................ 9
2-1 Function Setup and Operation Procedures .................................................................. 9
2-2 Function Setting ......................................................................................................... 12
CHAPTER 3 CALIBRATION ............................................................................... 16
3-1 Load Cell Connection................................................................................................. 16
3-2 Parameter Setting and Calibration Flow Chart ........................................................... 17
3-3 MODBUS Calibration ................................................................................................. 19
3-4 Specification Calibration............................................................................................. 20
3-5 General Calibration .................................................................................................... 22
3-6 Linearity Calibration ................................................................................................... 23
3-7 Digital Calibration ....................................................................................................... 25
3-8 Calibration Error Messages........................................................................................ 26
CHAPTER 4 WEIGHT COMPARISON PROCEDURES .................................... 27
4-1 Function Configuration Menu ..................................................................................... 27
4-2 Check Weighing Configuration................................................................................... 30
4-3 Batching Signal Outputs............................................................................................. 33
4-4 Normal Batching Flow Chart (SQ-01=1)..................................................................... 34
4-5 Loss-in Weight Flow Chart ( SQ1 = 2 )....................................................................... 35
4-6 Hi, OK, Lo Output Flow Chart .................................................................................... 36
4-7 Normal Batching (Built-in Program) Flow Chart (SQ-01=4)........................................ 37
4-8 Loss-in Weight (Built in Program) (SQ-01=5) ............................................................. 38
4-9 Hold Mode (SQ-01 = 6) .............................................................................................. 39
4-9-1 Hold Mode Flow Chart ..................................................................................... 40
4-9-2 Hi, OK, Lo Comparison .................................................................................... 41
4-10 Totalizing (ACCU.) Auto / Transmit ........................................................................... 41
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CHAPTER 5 INTERFACE ................................................................................... 42
5-1 Serial Input/Output Interface (Built-in) ........................................................................ 42
5-2 BCD Parallel Output Interface (OP-02) ...................................................................... 50
5-3 Analogue Current Output Interface (OP-03)............................................................... 52
CHAPTER 6 MAINTENANCE ............................................................................. 60
6-1 Restore all Parameters to The Default Factory Values............................................... 60
6-2 Maintenance Function Parameters ............................................................................ 60
6-2-1 Restore the Function Parameter Back to Its Default Value .............................. 60
6-2-1 Restore the Function Parameter Back to Its Default Value .............................. 61
6-2-2 Clear Zero Compensation and Tare Values ..................................................... 61
6-2-3 Clear Batch Setting .......................................................................................... 61
6-2-4 Display Zero Voltage (mV/V)............................................................................ 61
6-2-5 Clear Batch Setting .......................................................................................... 62
6-3 Test Mode................................................................................................................... 63
6-3-1 7 Segment Display Testing .............................................................................. 64
6-3-2 Keypad and Calibration SW Testing................................................................. 64
6-3-3 Display A/D Internal Value Display................................................................... 64
6-3-4 RS-232 Serial Loop Back Testing .................................................................... 64
6-3-5 EEPROM Memory Testing ............................................................................... 64
6-3-6 Option Interface Card Testing .......................................................................... 64
APPENDIX I DESCRIPTION OF 7 SEGMENT CHARACTERS ........................... 66
APPENDIX II FUNCTION TABLE .......................................................................... 67
APPENDIX III MODBUS DATA ADDRESS TABLE I ............................................. 76
APPENDIX VI MODBUS DATA ADDRESS TABLE II............................................ 77
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SAFETY
2 When the instrument is installed, connect an earth bonding conductor
from FG to the earth connection marked “ ”.
2 Before turning the power on ensure the supply voltage is within the
acceptable range, DC12V~DC24V.
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FEATURES
EX2005 has a wide range of applications from batching to simple weighing.
Features:
Stand alone batching mode or connect to PLC for external system control
Key in the signal voltage value (mV/V) directly via the keyboard, no need to apply
any weight to calibrate the system.
Adjustable filter
Interface options:
OP-02-1 BCD parallel output interface (Open collector output)
OP-02-2 BCD parallel output interface (TTL output)
OP-03 16 Bit Analogue current output interface (0 ~ 20 mA)
OP-04 Control I/O (4 In / 4 Out) + Setpoint In (BCD code)
OP-04E Relay Output (4 In / 4 Out)
OP-04C Hi, Lo, OK input interface (BCD code)
OP-04F Setpoint input interface (BCD code)
OP-05 Control I/O (8 In / 8 Out)
OP-05E Relay Output (8 In / 8 Out)
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Display Area
Display
• 6 digits, bright red, 7 segment LED display, character height 16mm (0.63 ”).
Display can be switched between Gross Weight / Net Weight / Totalised Weight /
Number of transactions in the total.
♦ The indicator is supplied with suitable labels to customise the icon displays. Refer to
FNC. 06 ~ FNC.09 for the various options available.
2 Weighing Units
♦ Weighing Units kg / g / t / lb.
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1 2 3 4 5 6 7 8 9 10 11 12 13
ON
CAL
2 Calibration Switch set to the left is “OFF” and to the right is “ON”
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1-6 Dimensions
Panel Cutout
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Analogue current /
voltage output interface
Weight comparison
procedures
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⇒ Digital Filter I
Press
⇒ Digital Filter II
⇒ Exit / Escape
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2 FNC Group Function Setting
Setting value
Item Function Default
Parameter Description
0 5 Hz
1 4.17 Hz
2 2.5 Hz
3 2.08 Hz
4 1.25 Hz
FNC-01 Digital Filter I 4
5 1.04 Hz
6 0.63 Hz
7 0.52 Hz
8 0.31 Hz
9 0.26 Hz
0 Disabled
1
Less filter
2
FNC-02 Digital Filter II 2
3
4
Greater
5
Normal The bits and front
000000 0 panel key
(lock disable)
FNC-03 Key – Locked ↓ positions are 000000
111111 1 Close related to each
(lock enable) other.
Parameter ⇒ Description
0 ⇒ Display Net / Gross weight
1 ⇒ Setpoint parameter setting
FNC-04 “F” function setting 2 ⇒ Tare reset 1
3 ⇒ Manual serial, parallel print output.
4 ⇒ Start load
5 ⇒ Stop load
6 ⇒ Start comparison
7 ⇒ Unload command
8 ⇒ Totalise weight and counts
command
9 ⇒ Clear totalised weight and counts
FNC-05 “F1” function setting 0
10 ⇒ Hold mode
11 ⇒ Escape Hold mode(I/O DSP)
12 ⇒ Convert to Gross / Net / totalised
weight / totalised Count
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Setting value
Item Function Default
Parameter Description
Parameter ⇒ Description
Front panel indication “◄” 0 ⇒ Zero
FNC-06 1 ⇒ MD 0
setting (top)
2 ⇒ Gross
3 ⇒ Net
4 ⇒ Totalised weight (Accu. V)
Front panel indication “◄” 5 ⇒ Totalised transactions (Accu. C)
FNC-07 1
setting (next to top) 6 ⇒ SP1
7 ⇒ SP2
8 ⇒ SP3
Front panel indication “◄” 9 ⇒ Hi
FNC-08
setting (next to bottom) 10 ⇒ OK 2
11 ⇒ Lo
12 ⇒ Under
13 ⇒ Over
FNC-09
Front panel indication “◄” 14 ⇒ Discharge 3
setting (bottom) 15 ⇒ Running
16 ⇒ Hold
0 5d
1 10 d
2 20 d
3 40 d
4 60 d
FNC-10 Return to zero band 0
5 80 d
6 100 d
7 150 d
8 200 d
9 250 d
0 Hold
1 Peak hold (positive 1)
FNC-11 Hold 2 Peak hold (negative) 0
3 Peak hold (absolute value)
4 Peak hold (positive 2)
0 No limitation
1 20 times/sec
FNC-12 Rate for display rewrite 2 10 times/sec 0
3 5 times/sec
4 1 time/sec
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Setting value
Item Function Default
Parameter Description
0 Disable
FNC-13 Turn-on zero setting 0
1 Enable
Disable all the functions under
0
stand-by mode
FNC-14 Stand-by mode setting Only turn off display but not 0
1 disable other functions under
stand-by mode
Zero point record not saved into
0
Zero function record EEPROM
FNC-15 0
setting Zero point record saved into
1
EEPROM
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CHAPTER 3 CALIBRATION
3-1 Load Cell Connection
2 When using a 6 wire cable to connect the load cell, the SEN+ and SEN- can
be left unconnected (see below diagram)
7 8 9 10 11 12 13
ON
CAL
SIG+ SIG-
SEN -
EXC -
Shield
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Span Voltage
Weight Calibration Calibration
Calibration Switch
OFF
Calibration
Completed
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2 Calibration process
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Eg:
Zero calibration
Input 01050423FF007CC0 ← zero calibration
Span calibration
Input weight calibration value 3000
Input 0110044C0001020BB8EADE ← Input weight calibration value 3000
Put 3kg on the platter
Span calibration
Input 01050424FF00CD01 ← Span calibration
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⇒ Decimal Point
⇒ Min. Division
Key in calibration
code ⇒ Max. Capacity
⇒ Zero Range
⇒ Exit / Escape
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Setting value
Item Function Paramete Default
Description
r
0 None
1 g
CSP-01 Unit 2 Kg 2
3 t
4 lb
0 None
Decimal 1 1 Decimal Point
CSP-02 0
Point 2 2 Decimal Point
3 3 Decimal Point
1
2
5
CSP-03 Division Division size 1
10
20
50
999999
Max.
CSP-04 ↓ Max. capacity 999999
Capacity
000000
0 =full range Zero range = calibration zero point ± (Max.
CSP-05 Zero range (±1%~30%) 0
capacity×setting value %)
Time of Time and range of zero tracking should be
0.0 ~ 5.0
CSP-06 zero use at the same time. If the time is set to 0.0, 1.0
(sec)
tracking the zero tracking function is disabled.
Range of zero tracking = (setting value×½)D ,
Range of D=min. division
CSP-07 zero 0~9 Range and time of zero tracking should be 2
tracking use at the same time. If the range is set to 0,
the zero tracking function is disabled.
Investigate time and range should be use at
Investigate 0.0 ~ 5.0
CSP-08 time in stable the same time. If the time is set to 0.0, the 1.0
(sec)
investigate time is disabled.
Investigate time and range should be use at
Investigate
CSP-09 range in stable 0~9 the same time. If the range is set to 0, the 2
investigate range is disabled.
Weight
unstable, 0 Action
CSP-10 function ZERO 0
and TARE 1 None
Gross Weight 0 Action
CSP-11 is negative, 0
function TARE 1 None
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kg
Zero Calibration
No weight on the platform or in the hopper
Press the Key
kg
. . . . .
Five sec. later
Weight Calibration
Use the front panel to key in the
weight value
Place the weight on the platform or
inside the hopper.
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. : no setting value
: with setting value
Select one of five calibration, and
Press the key
Press the Key
. . . . .
When stable, the display area shows
the modified weight value
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2 Display the setting value of linearity calibration
Set CAL switch to ON
⇒ Exit / Escape
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.
Press the Key
.
Input the span voltage
Span voltage calibration
⇒ Exit / Escape
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. ⇒ Setting value 0
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⇒ Exit / Escape
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Functional Parameter Instruction
Setting value
Item Function Default
Parameter Description
1 Normal batch
2 Loss-in weight
3 Comparison mode
SQ- 01 Batching mode 1
4 Normal batch (Built-in program)
5 Loss-in weight (Built-in program)
6 Hold mode (Built-in program)
The built-in auto-program starts the
0.0 ~ 25.5
SQ- 02 Batching start delay time batch comparison procedure after the 0.0
(sec)
input of the batch start signal.
No full flow comparison during this
SP1,SP2
0.0 ~ 25.5 function’s set time period. If the set
SQ- 03 0.0
(sec) value is 0, indicates this function is not
Waiting time comparison
in use.
Batch finish output signal 0.0 ~ 25.5 Output the batch finished signal after
SQ- 04 0.5
delay time (sec) this delay time.
0 Wait until the weight is stabilized
SQ- 05 Batch finish Condition No need to wait until the weight has 0
1
stabilized
Batch finished output signal time.
Batch finish 0.0 ~ 25.5
SQ- 06 If set to 0, the output signal will be off 1.0
Output signal time (sec)
until the next batch start.
OFF SQ 06
Batch finish
SQ- 08 SQ- 08
ON SQ- 09 SQ- 09
OFF
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Setting value
Item Function Default
Parameter Description
Discharge start delay 0.0 ~ 25.5
SQ- 10 Delay time before Discharge signal is ON. 0.0
time (sec)
SQ- 11
0.0 ~ 25.5
SQ- 13 Restart delay time Delay time before Restart signal is ON. 1.0
(sec)
0 ~ 255 Number of batch runs
SQ- 14 Batching counts 0
(times) 0 ⇒ one batch only
Set the zero band in to 0 No setting
SQ- 15 0
final weighing value 1 Setting
0 Comparison anytime
1 To compare at batch finish
SQ- 16 Hi, OK, Lo 2 To compare at external input signal 0
To compare at batching finish and external input
3 signal.
4 Comparison auto
Auto totalise weight / 0 Disabled
SQ- 17 0
counts 1 Enabled
The parameter 0 Key in directly from front keypad
SQ- 18 source in weight 0
comparison 1 Input directly from rear interface
Weight comparison 0.0 ~ 25.5
SQ- 19 Comparison delay time for Hi, OK, Lo 0.5
delay time (sec)
0 Press keypad TARE to TARE
SQ- 20 TARE auto. 0
1 TARE auto
0 Input from external input or keypad
SQ- 21 Discharge auto 0
1 Discharge auto + manual
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4-2 Check Weighing Configuration
1. FNC-04 = 1, SQ-01 = 1,2,4 or 5
Press the Key
.
Display shows the existing Display shows the existing Zero Band.
SP1 value setting, Input new setting. Input new value as required.
value as required. Press the Key
Press the Key . .
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2. FNC-04 = 1, SQ-01 = 3
Press the Key .
In the normal status
⇒ Exit / Escape
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3. FNC-04 = 1, SQ-01 = 6
⇒ Exit / Escape
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4-3 Batching Signal Outputs
2 Normal batching signal outputs
Signal Output condition
SP1 Net ≥ Final - SP1
SP2 Net ≥ Final - SP2
SP3 Net ≥ Final – Free Fall (in-flight)
Under Net < Final – Under
Over Net > Final + Over
Zero Band Gross ≤ Zero Band
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4-4 Normal Batching Flow Chart (SQ-01=1)
Unloading Gate
N
NET ≧ Receiving bin
Final - SP1
Y
Batch finish SQ 5 = 1
condition, instable
SP1 output stabilized or
not (SQ5)
SQ 5 = 0
Stabilized
N N
NET ≧
Final - SP2 Weight stabilized
or not
Y Y
SP2 Output Batch finish
signal output
N
NET ≧ Batch finish SQ6 = 0
output signal
Final -F. Fall time (SQ6)
Y SQ6 = 1 ~ 25.5
SP3 output N
Batch finish
output signal
reach time
Delay time start
after signal
output of
batching finish Y
(SQ 4 Setting )
Closed batch
finish signal
N
Delay time arrived
after batching finish
output signal over
Y
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Supplying bin
Start
SP1
SQ15 = 1 Setting
Receiving bin
N Weight of supplying
Check supplying
hopper enough for
bin reach to zero next batch of loading .
range
Y Y
N SQ5 = 1
Batch finish
Supplying instable
condition ,
hopper gate TARE stabilized or
open not ( SQ 5)
SQ 5 = 0
N stabilized
N
- NET≧ N
GROSS≧ SP1
Final - SP2 Weight stabilized
or not
Y Y
Y
SP1 output SP2 output Batch finish
signal output
Supplying N
Batch finish
hopper gate
- NET≧ output signal
SQ6 =0
closed
FINAL- F. Fall time start
(SQ 6)
Y SQ6 = 1 ~ 25.5
TARE
SP3 output
N
Batch finish
Batch finish output signal
output signal reach time
delay time
start(SQ4)
Y
Closed batch
finish signal
N
Batch finish output
signal delay time
arrived
over
Y
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4-6 Hi, OK, Lo Output Flow Chart
Sta rt
C om paris o n
c o n d itio n
s e lect
(S Q 16 )
SQ 16 = 0 SQ16 = 1 S Q 16 = 2 SQ16 = 3 SQ 16 = 4
W aitin g b atc h fin is h sign al o utp ut W aiting N E T v a lue exceed to
W aiting W aiting sign al inp ut d elay tim e W a itin g ba tch W aiting batc h finis h signal output
C o m p ariso n C o m p ariso n co nd ition W a iting batc h finish s ignal O N to p rocee d co m p ariso n an d finis h an d Com parison F U N 10, auto transm it range and
output com paris o n
external s ignal a rriv ed , to pro ce ed co nd itio n ex tern al s ign al ON and signal delay tim e arriv e d , to
m ode w eig ht stabiliz e d , to proceed
a n ytim e an ytim e a nd o utp ut o utpu t to ba tch finish s ig na l com paris o n proceed condition c o m p a rison once.
c om pa ris o n on c e . c om pa ris on condition c o m p aris o n .
O F F co m p ariso n
Y Y
N N N N
Y LO / U N D E R B atch fin is h JU D G IN G B atc h fin is h N ET > transm it
NET < LO range (FU N 10 )
o utp ut sign al o utp ut S ign al in pu t s ig na l o utp ut
Y
N Y Y Y
J U D G IN G N N
Y L O / U N D ER
LO ≦ N E T Y O K / F IN AL NET < LO Signal input JU D G IN G W eight is
< H IG H ou tp ut delay tim e
stabilized or not.
o utpu t s ta rt (S Q 19 )
S ign al in pu t
N N
Y Y
N
JU D G IN G J UD G IN G
Y LO ≦ N ET Y O K / F IN AL S ignal in put delay S ig na l inp ut Y
HI / OVER LO / U NDER
NET ≧ H IG H o utpu t
< H IG H ou tpu t tim e arriv e d de la y tim e NET < LO
ou tpu t
s tart (S Q 1 9)
N Y
N
N
Y Y LO / U N D E R
JU D G IN G
H I / O VE R NET < LO S ignal input delay Y
NET ≧ H IG H o utp ut tim e arrived LO ≦ N E T O K / F IN AL
ou tpu t < H IG H ou tpu t
N Y
N
LO ≦ NET Y O K / F IN AL Y LO / U N D E R
< H IG H NET < LO Y
o utpu t o utput H I / O VE R
NET ≧ H IG H
ou tpu t
N N
Y HI / OVER LO ≦ NET Y O K / F IN AL
NET ≧ H IG H < H IG H
o utpu t o utput
Y HI / OVER
NET ≧ H IG H
o utput
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Start A B C
Y SQ5 = 0
SQ14 =0
Y
Y stabilized
Unloading SQ14 =1
Unloading unloading
SQ20 = 0
N N continuously
continuously once
Tare manual Waiting control
TARE auto
open Comparison delay Weight stabilized control
(SQ20) time arrived ( SQ14)
SQ14 =2~255
SQ20 = 1 Unloading
TARE auto Y continuously
control
N Batch finish Y
TARE Unloading times
NET≧ output signal arrived
Final - SP3
N
Start batch Batch finish
signal delay
Y output signal Unloading
time (SQ2) time start control-to
activate delay
SP3 output (SQ6) time start
(SQ13)
OFF
SQ21 = 0
N Discharge
Discharge manual
Start batch delay Batch finish setting auto C
time arrived output signal (SQ 21) Unloading control -
delay time to activate delay
start(SQ4) SQ 21= 1 time arrived
Y Discharge auto
To activate
SP1 , SP 2 , discharge on
SP 3 output ON
N delay time
Reach batch finish ( SQ10) start over
output signal delay
time
N Y N
NET≧ SQ7 = 0 not
To activate supplementar y Discharge delay
Final - SP 1 loading time arrived .
Supplementar y
loading B
( SQ7)
Y SQ7 = 1 ~ 255 Y
supplementary
SP1 output open Discharge
signal output
OFF ON
NET < UNDER
Waiting To activate
time discharge
comparison time
( SQ3) Time of ( SQ12)
Supplementary N
gate open
(SQ8)
N
To reach waiting Discharge time
N ZERO BAND
time comparison signal output ON
SP3 signal arrived
output ON
N Y
Y Y
N To activate
NET ≧ Supplementary N discharge of
Final - SP 2 loading gate open NET < UNDER delay time
(SQ11)
arrived
N
Y Y Y
SP 2 output SP3 signal Discharge of N ZERO BAND
OFF output OFF delay time arrived signal output ON
Y
Supplementary Y
A loading
gate closed time Discharge
start (SQ 9) signal output
OFF
N
Time of
supplementary
C
loading gate
arrived
N Y
To reach times of
supplementary B
loading
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SQ15 = 0
Zero Band not setting Waiting SQ5 = 1
≦ Final Wt
. Batch finish
comparison output is not stabilized
(SQ15) dealy time stabilized or
start (SQ3 ) not (SQ5)
SQ15 =1setting
Y SQ5 = 0
Stabilized
N Supplying bin weight C hec k supply ing bin
N N
is enough for nex t Waiting
is reaching zero range
or not batc h of unloading
comparison delay Weight stabilized
time arrived or not
Y
Y
Y
Suppl ying bin N
gate open N Batc h fi nis h
- NET ≧ si gnal output
Final - F.Fall
N
Batch finish
GROSS≧ SP1 Y output signal
time start
SP3 output (SQ6 )
Y OFF
SQ14 = 0
Unloading SQ14 =1
continuousl y Unloading Unloading
SP 1 output Batch finish , control continuously single
signal output control
delay time ( SQ14)
start (SQ4)
SQ14 = 2~255
Suppl ying bin
Unloading
continuously
gate c losed
control
N To reach N
Batch finish ,signal
unloading times
output delay time
N arrived
TARE
SP3 signal
output ON
N N
Batc h s tart delay
time arri ved
Supplementary N
loading gate open NET < UNDER
Y time arrived
SP2 ,SP3
output ON Y Y
SP3 signal
output OFF
- N ET≧
Final - SP 2
Supplementary
gate closed time
Y start( SQ 9)
SP2 output
OFF
N
Supplementary
loading gate
closed time
arrived
A
Y
N Times of
Y
supplementary B
loading arrived
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4-9 Hold Mode (SQ-01 = 6)
1. General hold mode (FNC-11 = 0)
Peak hold mode with four different states ( FNC-11 = 1,2,3,4 ), positive peak weight(1), negative
peak weight, absolute value of peak weight and positive peak weight(2) . The peak holds of
absolute value and positive peak weight (2) both have no peak ready signal output.
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4-9-1 Hold Mode Flow Chart
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4-9-2 Hi, OK, Lo Comparison
1. Normal HOLD ( FNC-11 = 0 )
Entering the Hold mode, Hi, OK, Lo comparison output. Escape Hold mode will switch off
the outputs.
4. FNC-11 = 4
When the external input single Judgement is ON, Hi, OK, Lo will refer to Peak value to do
the comparison.
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CHAPTER 5 INTERFACE
5-1 Serial Input/Output Interface (Built-in)
2 Pin location and setting
1. Built-in RS232 or RS485
PIN Function
5 TXD / DA -
6 RXD / DA +
7 SG
1 2 3 4 5 6 7 8 9 10 11 12 13
ON
CAL
SWA1
SWA2
SWA3 RS232 1,2 short
SWA4 RS485 2,3 short
321
EX-2005 42 ZSME300000070
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2 Connection type
RS-485
DA
DB
SG
Host
Host
DA+
DA-
SG
EX-2005
RS1-7=1
DA+
DA-
SG
EX-2005
RS1-7=2
DA+
DA-
SG
EX-2005
RS1-7=10
• Notice:
l The maximum connection is 10 sets of EX-2005.
l When the Host computer has the built-in terminal resist, it is not necessary to have the external one.
l When the host computer has no single (SG), it is acceptable to disconnect that part.
EX-2005 43 ZSME300000070
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2 Function setting
Input desired
Parameter code
⇒ Exit / Escape
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Setting Value
Item Function Default
Para-meter Description
0 As display
1 Gross only
2 Net only
3 As display (simple)
4 Gross (simple)
RS1- 01 Transmit format 5 Net (simple) 0
6 Comparison + As display (simple)
7 Comparison +Gross (simple)
8 Comparison +Net (simple)
9 Tare
10 Totalised (Accu.) Weight and number of transactions
0 Transmit continuous + command mode
1 Auto transmit + command mode
RS1- 02 Transmit mode 2 Manual transmit + command mode 3
3 Command mode
4 MODBUS RTU mode
0 600
1 1200
2 2400
RS1- 03 Transmit speed 2
3 4800
4 9600
5 19200
0 N, 8, 1 No parity, 8 data bits, 1 Stop bit
Parity
RS1- 04 Bit length 1 O, 7, 1 Odd parity, 7 data bits, 1 Stop bit 2
Stop Bit
2 E, 7, 1 Even parity, 7 data bits, 1 Stop bit
0 N, 8, 2 No parity, 8 data bits, 2 Stop bit
MODBUS Parity
RS1- 04 mode: Bit length 1 O, 8, 1 Odd parity, 8 data bits, 1 Stop bit 2
Stop Bit
2 E, 8, 1 Even parity, 8 data bits, 1 Stop bit
0 Open
1 1 time/sec.
RS1- 05 Transmit times 2 2 time/sec. 0
3 5 time/sec.
4 10 time/sec.
000000
0 ⇒ transmit cont.
Transmission
RS1- 06
conditions
Negative (Net Wt.) 1 ⇒ Stop transmit 000000
Weight unstable
Overload (OL)
00
Indicator poling
RS1- 07
address ↓ When set to 0, Indicator addressing is not used. 0
99
EX-2005 45 ZSME300000070
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2 Data format
1. General Format
NET S T , G S , + 0 1 2 3 4 5 6 k g
GROSS S T , N T , + 1 2 3 4 . 5 6 g
TARE S T , T R , + 0 1 2 3 4 5 6 t
CR LF
+ OL O L , G S , + SP SP SP SP SP SP SP SP SP
- OL O L , G S , - SP SP SP SP SP SP SP SP SP
UNSTABLE U S , G S , + 1 2 3 4 . 5 6 k g
3. Simple Format
Gross/Net or
same display + 1 2 3 4 5 6 7
Over load
CR LF
positive + SP SP SP SP SP SP SP
Over load
negative - SP SP SP SP SP SP SP
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Description
Output ASCII Description
OL 4FH, 4CH Over load
Status 1 ST 53H, 54H Weight stable
US 55H, 53H Weight unstable
GS 47H, 53H Gross Weight
NT 45H, 54H Net Weight
Status 2 TR 54H, 52H TARE
TW 54H, 57H Totalised Weight
TN 54H, 4EH Totalised Times
0~9 30H ~ 39H Figure of weight
Symbol (+ or -) of
+, - 2BH, 2DH
Data of Weight weight
Space 20H Over load
. 2EH Decimal
Space, Space 20H, 20H None
kg 6BH, 67H kg
Units
Space t 20H, 74H ton
lb 6CH, 62H lb
Ending code CR, LF 0DH, 0AH Ending code
Separating code , 2CH
EX-2005 47 ZSME300000070
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2 Command mode
1. Command Format A
Host Command <CR>< LF>
Slave Command <CR>< LF>
2. Command Format B
Host Command <CR>< LF>
Slave Data <CR>< LF>
Finish 6 bytes
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3. COMMAND FORMAT C
1, 3, 5, 6, 7, 8 are OFF)
2 Error messages
E1: Format command fault
E2: Setting parameters over range
E3: Command not recognised
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2 Equivalent Circuit
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2 Function setting
Input desired
Parameter code
⇒ Exit / Escape
Setting value
Item Function Default
Parameter Description
0 As display
bCd- 01 Data type 1 Gross 0
2 Net
0 Transmit continuous
bCd- 02 Transmit mode 1 Auto transmit 0
2 Manual transmit
0 Positive logic action
bCd- 03 Output Logic 0
1 Negative logic action
Data ready 0 Positive logic action
bCd- 04 0
Signal logic 1 Negative logic action
0 FFFFFF
bCd- 05 OL output code 0
1 999999
0 BCD Code
bCd- 06 Data code 0
1 Hex. Code
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5-3 Analogue Current Output Interface (OP-03)
2 Location A
(一) B
(二) (三)
C
1. A (+) 2.SP
3. Com. (-) 4. FG
1 2 3 4 SPAN ZERO
+ - + -
1 2 3 4 5 6 7 8 9 10 11 12 13
ON
CAL
A. Terminal (4 way)
1st : 0 ~ 20mA current output, positive
2nd : 0 ~ 10V voltage output, positive (not support)
3rd : Current signal, negative
4th : Ground
Note: For the voltage output, add a proper resistor value between A(+) and Com(-).
* Formula for the resistor value
Voltage output (max. value)
=
Resistor value Current output (max. value)
Example: Convert 0~20mA current output into 0~10V voltage
10 V
Resistor value = = 500 Ω
0.02 A
B. SPAN adjustment
Current / voltage Span adjustment to increase value turn clockwise, decrease value turn
anticlockwise.
C. ZERO adjustment
Current / voltage Zero adjustment to increase value turn clockwise, decrease value turn
anticlockwise.
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2 Function setting
Input desired
Parameter code
⇒ Exit / Escape
Continue to another function setting
or press key to escape
Setting value
Item Function Default
Parameter Description
0 As display
AnL- 01 Data type 1 Gross 0
2 Net
AnL- 02 Signal output 0 Current output 0
When the weight reaches the value of
AnL- 03 Weight in Lo 000000 ~ 999999 that in AnL-03, the current / voltage 0
output is changed to that configured in
AnL- 04 Current in Lo 0.0 mA ~ 20.0 mA AnL-04. 4.0
AnL- 05 Weight in Hi 000000 ~ 999999 When the weight reaches the value of 300000
that in AnL-05, the current / voltage
output is changed to that configured in
AnL- 06 Current in Hi 0.0 mA ~ 20.0 mA AnL-06. 20.0
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2 Analogue output notes
1. The current output, load resistor should not exceed 550 Ω. It is recommended
that a resistor with a low temperature coefficient and a power rating above 0.2
W be used.
2. Avoid short circuits between the positive and negative analogue output
terminals as the interface this may cause damage.
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5-4 External Parallel Input /Output Interface
2 PIN location
D-Sub 37PIN
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2 Input signal configuration
Input desired
Parameter code
⇒ Exit / Escape
Continue to another function setting
or press key to escape
Setting value
Item Function Default
Parameter ⇒ Description
IN - 01 Input 1 0 ⇒ None 1
1 ⇒ Zero
IN - 02 Input 2 2 ⇒ Tare 2
3 ⇒ Tare reset
IN - 03 Input 3 4 ⇒ Start batching 3
5 ⇒ Stop batching
IN - 04 Input 4 6 ⇒ Discharge Command 4
7 ⇒ Hold
IN - 05 Input 5 8 ⇒ Hold display & I/O reset 5
9 ⇒ Totalise (Accu) Command
IN - 06 Input 6 10 ⇒ Clear totaliser (Accu)
6
11 ⇒ Clear previous total (Accu) Value.
IN - 07 Input 7 7
12 ⇒ Start to compare
13 ⇒ Serial and parallel printer manual output
IN - 08 Input 8 8
14 ⇒ Net / Gross
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2 Output signal setting
Input desired
Parameter code
⇒ Exit / Escape
Setting value
Item Function Default
Parameter Description
0 ⇒ None
OUT- 01 Output 1 1
1 ⇒ Zero band
OUT- 02 Output 2 2 ⇒ SP1 2
3 ⇒ SP2
OUT- 03 Output 3 4 ⇒ SP3 3
OUT- 04 Output 4 5 ⇒ Batching completed 4
6 ⇒ Discharge
OUT- 05 Output 5 7 ⇒ Peak ready 5
8 ⇒ Stable
OUT- 06 Output 6 6
9 ⇒ Internal batching process running
OUT- 07 Output 7 10 ⇒ Under 7
11 ⇒ Over
12 ⇒ Hi
OUT- 08 Output 8 13 ⇒ OK 8
14 ⇒ Lo
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2 Equivalent Circuits
Input EX2005
EX2002
inside
VS
Ic ≅ 5mA
IN 1 ~ IN 8
COM 1
4 Warning: Don’t use external power (AC or DC) to connect to the input
terminals.
Output EX2005
EX2002
inside
Vex(30 Vmax)
Relay
Vex
Spark killer
Vs Diode
DC/IN
AC/IN
COM2
Load
Vex
Photo-coupler
EX-2005 58 ZSME300000070
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2 Thumbwheel Switches (for OP-04)
The interface can connect to external thumbwheel switches or a PLC to input various
parameters depending on
the configuration of SQ-01. The input variables are:-
• Final (5 digits), SP2 (4 digits) & Free Fall (3 digits)
or ‚ Hi (6 digits), Lo (6 digits)
When using external thumbwheel Switches, SQ-18 should be set to 1.
Connection data
SQ-01 = 1, 2, 4 or 5
1011(25)
1010(6) 10 6 (3)
109(24) 105(22) 102 (2)
10 8(5) 10 4 (3) 101(20)
10 7(23) 103(21) 100 (1)
C C C C C C C C C C C C
5 4 3 2 1 4 3 2 1 3 2 1
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1
1 (36)
2 (18)
4 (37)
8 (19)
SQ-01 = 3 or 6
1011(25) 105(22)
10 4
10 (6) 10 (3)
9 3
10 (24) 10 (21)
8 2
10 (5) 10 (2)
7 1
10 (23) 10 (20)
6 0
10 (4) 10 (1)
C C C C C C C C C C C C
6 5 4 3 2 1 6 5 4 3 2 1
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 21 8 4 2 1 8 4 2 1
1 (36)
2 (18)
4 (37)
8 (19)
Hi Lo
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CHAPTER 6 MAINTENANCE
.
Restore all parameters to their
default factory values. See for details
6-2-1.
.
Clear zero compensation and tare
value. See for details 6-2-2.
.
Clear batch setting value. See
for details 6-2-3.
.
Display zero voltage (mV/V)
See for details 6-2-4
.
Display span voltage (mV/V)
See for details 6-2-5
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6-2-1 Restore the Function Parameter Back to Its Default
Value
(1) During the indicator count back to zero, press
(3) Press key the display shows the zero voltage (mV/V). e.g. .
(4) Press key or switch the power off.
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6-2-5 Clear Batch Setting
(1) During the indicator count back to zero, press
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6-3 Test Mode
During the indicator count back to zero
Press
. ⇒ 7 segment display testing.
See for details 6-3-1
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6-3-1 7 Segment Display Testing
The display will show ~ , then display “.” and all of the icons. To exit press
. ⇒ 4mA
. ⇒ 12mA
. ⇒ 20mA
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2 OP-04 Control I/O (4I/4O) testing
1) .
Press key
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0 A N
1 B O
2 C P
3 D Q
4 E R
5 F S
6 G T
7 H U
8 I V
9 J W
K X
L Y
M Z
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2 FNC Group Function Setting
Setting value
Item Function Default
Parameter Description
0 5 Hz
1 4.17 Hz
2 2.5 Hz
3 2.08 Hz
4 1.25 Hz
FNC-01 Digital Filter I 4
5 1.04 Hz
6 0.63 Hz
7 0.52 Hz
8 0.31 Hz
9 0.26 Hz
0 Disabled
1
Less filter
2
FNC-02 Digital Filter II 2
3
4
Greater
5
000000 0 Normal The bits and front
(lock disable) panel key positions
FNC-03 Key – Locked ↓ are related to each
000000
111111 1 Close
(lock enable) other.
Parameter ⇒ Description
0 ⇒ Display Net / Gross weight
1 ⇒ Setpoint parameter setting
FNC-04 “F” function setting 2 ⇒ Tare reset 1
3 ⇒ Manual serial, parallel print output.
4 ⇒ Start load
5 ⇒ Stop load
6 ⇒ Start comparison
7 ⇒ Unload command
8 ⇒ Totalise weight and counts
command
9 ⇒ Clear totalised weight and counts
FNC-05 “F1” function setting 0
10 ⇒ Hold mode
11 ⇒ Escape Hold mode (I/O DSP)
12 ⇒ Convert to Gross / Net / totalised
weight / totalised Count
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Setting value
Item Function Default
Parameter Description
Parameter ⇒ Description
Front panel indication “◄” 0 ⇒ Zero
FNC-06 1 ⇒ MD 0
setting (top)
2 ⇒ Gross
3 ⇒ Net
4 ⇒ Totalised weight (Accu. V)
Front panel indication “◄” 5 ⇒ Totalised transactions (Accu. C)
FNC-07 1
setting (next to top) 6 ⇒ SP1
7 ⇒ SP2
8 ⇒ SP3
Front panel indication “◄” 9 ⇒ Hi
FNC-08
setting (next to bottom) 10 ⇒ OK 2
11 ⇒ Lo
12 ⇒ Under
13 ⇒ Over
FNC-09
Front panel indication “◄” 14 ⇒ Discharge 3
setting (bottom) 15 ⇒ Running
16 ⇒ Hold
0 5d
1 10 d
2 20 d
3 40 d
4 60 d
FNC-10 Return to zero band 0
5 80 d
6 100 d
7 150 d
8 200 d
9 250 d
0 Hold
1 Peak hold (positive 1)
FNC-11 Hold 2 Peak hold (negative) 0
3 Peak hold (absolute value)
4 Peak hold (positive 2)
0 No limitation
1 20 times/sec
FNC-12 Rate for display rewrite 2 10 times/sec 0
3 5 times/sec
4 1 time/sec
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0 Disable
FNC-13 Turn-on zero setting 0
1 Enable
Disable all the functions under
0
stand-by mode
FNC-14 Stand-by mode setting Only turn off display but not 0
1 disable other functions under
stand-by mode
Zero point record not saved into
0
Zero function record EEPROM
FNC-15 0
setting Zero point record saved into
1
EEPROM
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Serial Input/Output Interface (Build in)
Setting Value
Item Function Default
Para-
meter Description
0 As display
1 Gross only
2 Net only
3 As display (simple)
4 Gross (simple)
RS1- 01 Transmit format 5 Net (simple) 0
6 Comparison + As display (simple)
7 Comparison +Gross (simple)
8 Comparison +Net (simple)
9 Tare
10 Totalised (Accu.) Weight and number of transactions
0 Transmit continuous + command mode
1 Auto transmit + command mode
RS1- 02 Transmit mode 2 Manual transmit + command mode 3
3 Command mode
4 MODBUS RTU mode
0 600
1 1200
2 2400
RS1- 03 Transmit speed 2
3 4800
4 9600
5 19200
Parity 0 N, 8, 1 No parity, 8 data bits, 1 Stop bit
RS1- 04 Bit length 1 O, 7, 1 Odd parity, 7 data bits, 1 Stop bit 2
Stop Bit 2 E, 7, 1 Even parity, 7 data bits, 1 Stop bit
MODBUS mode: 0 N, 8, 2 No parity, 8 data bits, 2 Stop bit
Parity 1 O, 8, 1 Odd parity, 8 data bits, 1 Stop bit
RS1- 04 2
Bit length
Stop Bit 2 E, 8, 1 Even parity, 8 data bits, 1 Stop bit
0 Open
1 1 time/sec.
RS1- 05 Transmit times 2 2 time/sec. 0
3 5 time/sec.
4 10 time/sec.
00
When set to 0, Indicator addressing is not
RS1- 07 Indicator poling address ↓ 0
99
used.
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BCD Parallel Output Interface (OP – 02)
Setting value
Item Function Default
Parameter Description
0 As display
bCd- 01 Data type 1 Gross 0
2 Net
0 Transmit continuous
bCd- 02 Transmit mode 1 Auto transmit 0
2 Manual transmit
0 Positive logic action
bCd- 03 Output Logic 0
1 Negative logic action
Data ready 0 Positive logic action
bCd- 04 0
Signal logic 1 Negative logic action
0 FFFFFF
bCd- 05 OL output code 0
1 999999
0 BCD Code
bCd- 06 Data code 0
1 Hex. Code
AnL- 05 Weight in Hi 000000 ~ 999999 When the weight reaches the value of 300000
that in AnL-05, the current / voltage
Current / Voltage output is changed to that configured in
AnL- 06 0.0 mA ~ 20.0 mA AnL-06. 20.0
in Hi
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External Parallel Input/Output Interface (Op-04 & Op-05)
Setting value
Item Function Default
Parameter ⇒ Description
IN - 01 Input 1 0 ⇒ None 1
1 ⇒ Zero
IN - 02 Input 2 2 ⇒ Tare 2
3 ⇒ Tare reset
IN - 03 Input 3 4 ⇒ Start batching 3
5 ⇒ Stop batching
IN - 04 Input 4 6 ⇒ Discharge Command 4
7 ⇒ Hold
IN - 05 Input 5 8 ⇒ Hold display & I/O reset 5
9 ⇒ Totalise (Accu) Command
IN - 06 Input 6 10 ⇒ Clear totaliser (Accu) 6
11 ⇒ Clear previous total (Accu) Value.
IN - 07 Input 7 12 ⇒ Start to compare 7
13 ⇒ Serial and parallel printer manual output
IN - 08 Input 8 14 ⇒ Net / Gross 8
Setting value
Item Function Default
Parameter Description
OUT- 01 Output 1 0 ⇒ None 1
1 ⇒ Zero band
OUT- 02 Output 2 2 ⇒ SP1 2
3 ⇒ SP2
OUT- 03 Output 3 4 ⇒ SP3 3
5 ⇒ Batching completed
OUT- 04 Output 4 6 ⇒ Discharge 4
7 ⇒ Peak ready
OUT- 05 Output 5 8 ⇒ Stable 5
9 ⇒ Internal batching process running
10 ⇒ Under
OUT- 06 Output 6 6
11 ⇒ Over
12 ⇒ Hi
OUT- 07 Output 7 7
13 ⇒ OK
OUT- 08 Output 8 14 ⇒ Lo 8
The output logics of 0000 à positive logic
OUT- 09 0000
OUT-04~OUT-01 1111 à negative logic
The output logics of 0000 à positive logic
OUT- 10 0000
OUT-08~OUT-05 1111 à negative logic
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Setting value
Item Function Default
Parameter Description
1 Normal batch
2 Loss-in weight
3 Comparison mode
SQ- 01 Batching mode 1
4 Normal batch (Built-in program)
5 Loss-in weight (Built-in program)
6 Hold mode (Built-in program)
The built-in auto-program starts the
0.0 ~ 25.5
SQ- 02 Batching start delay time batch comparison procedure after the 0.0
(sec)
input of the batch start signal.
No full flow comparison during this
SP1,SP2
0.0 ~ 25.5 function’s set time period. If the set
SQ- 03 0.0
(sec) value is 0, indicates this function is not
Waiting time comparison
in use.
Batch finish output signal 0.0 ~ 25.5 Output the batch finished signal after
SQ- 04 0.5
delay time (sec) this delay time.
0 Wait until the weight is stabilized
SQ- 05 Batch finish Condition No need to wait until the weight has 0
1
stabilized
Batch finished output signal time.
Batch finish 0.0 ~ 25.5
SQ- 06 If set to 0, the output signal will be off 1.0
Output signal time (sec)
until the next batch start.
Batch finish
Number of Times the
If the set value is 0, this function is not in
SQ- 07 supplementary loading 0 ~ 255 0
use.
function operates
Supplementary loading 0.0 ~ 25.5 Must be coordinate with times of
SQ- 08 0.1
gate open time (sec) supplementary loading, (SQ- 07)
Supplementary loading 0.0 ~ 25.5 Must be coordinate with times of
SQ- 09 1.0
gate close time (sec) supplementary loading, (SQ- 07)
SQ- 08 SQ- 08
ON SQ- 09 SQ- 09
OFF
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Function Configuration Menu
Setting value
Item Function Default
Parameter Description
Discharge start delay 0.0 ~ 25.5
SQ- 10 Delay time before Discharge signal is ON. 0.0
time (sec)
Discharge stop delay 0.0 ~ 25.5
SQ- 11 Delay time before Discharge signal is OFF. 0.0
time (sec)
SQ- 10
Discharge output signal
SQ- 11
0.0 ~ 25.5
SQ- 13 Restart delay time Delay time before Restart signal is ON. 1.0
(sec)
0 ~ 255 Number of batch runs
SQ- 14 Batching counts 0
(times) 0 ⇒ one batch only
Set the zero band in to 0 No setting
SQ- 15 0
final weighing value 1 Setting
0 Comparison anytime
1 To compare at batch finish
SQ- 16 Hi, OK, Lo 2 To compare at external input signal 0
3 To compare at batching finish and external input signal.
4 Comparison auto
Auto accu. weight / 0 Disabled
SQ- 17 0
counts 1 Enabled
The parameter 0 Key in directly from front keypad
SQ- 18 source in weight 0
comparison 1 Input directly from rear interface
Weight comparison 0.0 ~ 25.5
SQ- 19 Comparison delay time for Hi, OK, Lo 0.5
delay time (sec)
0 Press keypad TARE to TARE
SQ- 20 TARE auto. 0
1 TARE auto
0 Input from external input or keypad
SQ- 21 Discharge auto 0
1 Discharge auto + manual
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SPAN calibration
41100 ~ 41101
value
4 The settings marked in grey are not available.
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SPAN calibration
41101 ~ 41102
value
4 The settings marked in grey are not available.
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