1: What is meant by interpolation in NC systems. Enlist the different interpolation methods. (3 marks, CLO 1) {O2:The worktable af a positioning system Is driven by a lead screw whose pitch =6.0mm. The lead screw Is connected {to the output shaft of a stepper motor through a gearbox whose ratio is 5:1(Five turns of the motor to one tum of the lead screw).The stepper motor has 48 step angles, The table must move a distance of 250mm fram its present position at a linear velocity=SOOmm/min, Determine alhow many pulses are required to move the table the specified distance and b)the required motar speed and pulse rate to achieve the desired table velocity.(7 marks, CLO 1)Q1- Write the complete G-code program for the part outline shown in the following figure. 05 Maris [CLO1]QL: Identify any three differences between a route sheet and a process plan. (2 Marks, CLO 3) Q2: Enlist any five main problems associated with manual process planning. (3 Marks, CLO 3)# Nos ¥ Ny, bofp. “na Ny ¢ fe oP ayuem o ponitioas. = 6.0 thm, gear ratio between ‘motor shaft and lead-screw 1g = 5.0, and mumber of sop angles in the stepping motor ns ~ Dawns. (8) Control resolution 2) Accuncy aa fc) Repestaby the pos —- Briefly discuss the NC positioning system. g ‘The table of x positioning systces is driven by « ead-screw hove plich ~ 6.0 mm, The lead-screw is connected to @e 10 through howe ratio is 5:1, The sate tion uensentattae ee jmesy cman Chetertn ae 2) How many pulses ate required to move the ible the specified distance a Ag e¥ ») ‘The required motor speed and pulse ate to achieve the desired be veloity eyse oN ‘. aM WES Ng. ee Ce. Pinte. ie Wo tee: ‘Section B BM Compare the two commen types of structures sed in part coding systems along with their advantages and desmtvantages Develop te frm code inthe Op symen forth prt Usenet te foowing igre OR ‘Thread M20xI.5 (boxh ends)” ote eee - Apply the rank order i technique tothe part-machine incidence matrix in the following table to kkentify ‘aries and machine romp. Fors ee lietod by incurs vad wachees we ened wearily. nS DP 5 ha Ore ¢v ¥ by FREE version of dreFINALYEAR (INDUSTRIAL & MANUFACTURIN ENGINEERING) FALL SEMESTER EXAMINATION, 2021 (Batch 2078) FINITE ELEMENT ANALYSIS IM-405 Max Marks: 60 Time 3 hours Dated: 19-2-2022 Instruction: >» Do not change the sequence of questions. > Attempt all Questions. > Assume missing data with justification. > All the questions are based on CLO-1. Q01 20 1- What is mesh refinement? Show the following refinements; Ty 4 /\/ 2 2 ee ‘ original mesh h-refinement p-refinement 2- Create mesh for the given model using FEM, FDM and BEM. 3 FEM FDM BEM State the type of finite element(s) that are best to use when performing the structural analysis for each of the following situations. 1-The floor of a house loaded with furniture. The floor has wooden joists (beams) and plywood flooring. 2-Thin walled pressure vessels 3-Air craft Components 4-Thick plates 5-Cast iron parts and fittingsA drilling machine is modeled using one-dimensional beam elements as shown below .If 2 degree of freedom are associated with each node, determine Bandwidth for both Fig b and Fig c,also determine the number of zero entries of stiffness matrix in both the cases. @ Show the following : Oy] O}]O Original a) FEMmodel? b) FEM model? CadModel 4 nodal quadrilateral 3 nodal triangular element element Which fem model in above fig(a) and fig (b) gives approximated solution that is more close to the exact one? Justify it. Given the plate with a hole at its center, apply condition of symmetry sketch % part of the given system; also show the mesh using CST. ls the given analysis related to plane stress or plane strain, if L=B=100mm, t=2mm? How can we determine if a body is acted upon by plane stress/plane strain? , THE Litt tt tttom identified | ie to the part-muchine incidence and machine groups. Parts areQ2 Qs what factors do it depends? 7. Complete the following table for the illustration given below. C Element | Aspect Size(in) | Ratio Deflection(in) % Error 2.4%8/3 “1,093 3x2 1.078 4.8x 4/3 1.014 -.B66 al aloly} a -0.500 152 in. a- Plot the Aspect Ratio vs % of Error and discuss the significance of aspect ratio. b- Plot Exact & Approximated Solution (deflection) wrt cases and discuss the convergence of solution. ‘SECTION B Solve for vertical deflection and slopes, at points 2 and 3, using beam element for the structure shown. a) Plot (sketch) the vertical displacement (x) for the entire beam (both elements). 'b) Plot the moment M(x) carried by the beam for the entire beam. ©) In the above questions, will the answers be the exact answers? If your answer is no, what aspect of the problem (@S it So the FEA answer is not fully correct? Consider a network of four pipes with five nodes as shown in Figure fluid of viscosity ) = 2 « 10° Ib-sec /in® and density p = 2.2 slug, flows through the network. If the pressures at the four exterior nades are given by pi = 30 psi, ps = 22 psi, ps = 20 psi, and ps = 25 psi, determine the flow rates through the various pipe segments. For the given condition the flow is Laminar. Also show that the inflow rate (Q1) is equal to the total outflow rate (Q2 +Q3+Q4). 10 10Q-3(fig) @ Write down the statement and expression of Fourier’s Law and (Newton's Law of Cooling, A composite wall consist of three materials as shown, the inside wall temperature is To=200°C and the outside air is Tax=30°C with a convection heat transfer coefficient h=40W/m"'C Determine the temperature distribution along the composite wall. Also determine thermal gradient for each element. k=SOW/m'C ko=20W/m'C kos30W/m'C_a Pea a ee ee kessowimec e=20W/er"C To=200°C ft Given: linear quadrilateral element shown - plane stress formulation a= b=0.010m nodal displacements shown ~ E= 200 GPa and Poisson's ratio = 0.27 Find the displacement at the center. seeseeeiBEST OF LUCKMHAAHeingrama where neceenary Sectivn-A(CLO1) Interpolation js needed iH NC part programming viscuss in detail the OF laf lnlerpolation used is NE past programm application of CADICAM during differs: ofp % ‘the complete part program for the part out! , The machine @7, $ and uid be 4000 ~ hamme ts MilN-01. The end-mill cuner is 1(1 Mim diac tpm and SO mm/min respectively (90.00. F J — ARO / (> 0.18) 1a} 7 gv i Se thy Low Figure 1 n the to convert the coordinate values in NC part program into relative O06 (process: i ‘between the cutting tool and work piece.L=B=100mm, t=2mm? How can we determine if a body is acted upon by plane streee/plane strain? [Recommend] Convert to PDF, Oren oe Eka For @ simply supported beam under UDL the governing differential equation is E1/2 (d"y/dx")- dy/dx+ F=0 BC's i) u(0)=0 ii) u(L)=0 Convert the given differential equation into difference equation using ceniral and backward divided difference approximation. Complete the mesh generation steps using Quad-tree method. Also draw the tree diagram. a ee. Given object enclosed Division into four parts within a square Division of each part Division of each partially occupied into 4parts occupied into 4 parts. ‘Answer the Questions briefly: ‘T-wwrite down the difference between @-Linear and Non-linear analysis bisT vs csT 2:What is the criterion for solution to converge? 3-Why 3 nodal triangular element is called CST and 6 nodal triangular element is called as LST? 4-What are the three types of nonlinearity in finite element anelysis? Briefly explain S-What is shear-locking in FEA? Discuss why it is observed in linear elements? | How can we calculate the computational time for static analysis? On|