Pinacha PRECISION CENTRE LATHES mod. S-90/260 mod. S-90/310), 2400 instruction manual(MT96004 I INDEX e ocr-99 fe SECTION PAGE Section 1: DESCRIPTION — Functional and dimensional descriptions 4 = Verification sheet 5 — Introduction 6 Section 2: INSTALLATION ~ Foundation and anchorage drawing 8 = General machine measurement drawing 9 f ~ Installations instructions 10 = Lifting, machine unpacking 10 = Initio! cleaning 10 = Lubrication 10 = Lubrication diagram 1" ~ Levelling instructions 12 = Initial, stort up 12 Section 3: OPERATION Visible parts nomenclature 14 a) = Visible parts “drawing 15 =. Hondling instructions 16 = Automatic movements 16 ~ Start and stop 17 ~ Feed ond thread selection LEAD SCREW IN MM. 18 = Threaded dial operation LEAD SCREW IN MM. 18 a — Feed and thread chart LEAD SCREW IN MM. 19 ~ Feed, ond thread selection LEAD SCREW IN T.P.I. 20 — Thread diol operation LEAD SCREW IN T.Pll 20 . + Feed ond thread chart LEAD SCREW IN T. 2 ~ Face plate mounting instructions 22 _ Section 4: MAINTENANCE + = Transmission belt adjustment 25 | = Feed shaft clutch adjustment 25, — Headstock set-over adjustment 25 i = Electric broke adjustment 27 ~ Toilstock set-over 27 ! — Tailstock locking lever adjustment 27 7 = Topslide nut play adjustment 29 : + Crdss slide nut play adjustment 29 ~ Cross slide guide odjustment 29 : —Topsiide guide adjustment 29 = Lead ‘screw nut support adjustment 29 = Spindle nose 30 Section 5: SPARE, PARTS ~ Spare parts ordering procedure 32 ~ Spare parts illustrations ond description index 33 ~ Section A: THE SAFE OPERATION OF YOUR LATHE — Safety devices (mechanisms) 6A ~'Sotety measures 7A Electrical information BA = General safety norms (rules) 15A ~ Hazzards ond accidents 194 24A — Noise levelMre2092011941 FUNCTIONAL AND DIMENSIONAL DESCRIPTIONS 08-280 ENE-00 $-90/260 $-90/310 mm inches mm. inches CAPACITY ‘Centre height. 260 10%" 310 12 Centre distance. 1150-1625 | 45-64") 1150-1625 as vor : 22253180 | a7 4-124" | 2225-9150 | a7 124" Swing over bed... 530 2078 620 236 ‘Swing over gap. 780 30% 880 se ‘Swing over carriage... ed 10 580 Re ‘Swing over cross slide 325 2m 425 16% Bed width. os : 350 BY 350 By Gop length in front of fice plate... oy Bee 20 ase HEADSTOCK Mai spindle bore... 2a 80 sear Main spindle nose Camiock n* 8 | O1N-55027-8 | Camlock ara ‘Main spindle Morse taper... 5 5 5 J2.speed range ... 30-1500 30-1500 30-1500 THREAD AND FEED BOX 55 Longitudinal feeds. 005-15 | 0,0018-0,052"| 0.05.5 | 0,0018-0,052" 55 Cross feeds 0,025.0,75 | 0,0005-0,015" | 0,025-0,75 } 0,0005-0,015" 55 Metric threads... 0545 05-15 0515 05-15 55 Whitworth threads 60-2 60-2 602 60-2 55 Modular threads... 025-75 025-75 0,25-7,5 025-75 35 Pitch Diametral threads... 1204 1204 120-4 1204 * Threads of leed sorew..... 6 anit" 6 anit” ‘SLIDE AND-CARRIAGE (Cross slide travel... 355 1“ 365 t4s0" ‘Tool post stide travel. : 165 ew 165 ex ‘Maximum tool dimensions... 25x25 txt" 2525 x" ) TAILSTOCK Tailstock barrel diameter... 2 2 7 2 ‘Tailstock barrel travel 180 r 180 rT Tailstock taper. 5 5 5 5 MOTORS 55 55 55 55 0,06 0,08 0,08 0,06 ‘Max-min, capacity of fixed steady. 10-185 wT Yt 10-185 38-7 ‘Max-mim, capacity of travelling steady... 15-125 e478 15-125 se-470 * ‘Threads of lead screw, rapid traverse 12mm, aut" 12mm,| MTo1159 bicep Mod...6-99/ #0 [Fs B= N°MOFSS Eracec [Bo 339 GF N°.000603453 Ikw..#:5..Hz.S° 7 0.015 =F P bon 02 —— of) | tile 2 Jooa oetet | 0.01 001s a jo.015 003 [0.04 | 207 p= EL VERIFICADOR se THE TESTER ato: DER PRUFER a LE \VERIFICATEAUR tf ‘ © _VERIFICADORmn ABR 09 FT rare 260 4825 1630 4390‘owos* Nov ISolo versidn con variador Only in version, with voritor Seulement version ovec variateur INur flr Maschinen mit variabler Drehecht 86 verso com variador © _[irse expect rodaintos ISpeciol, grease for bearings DIN. 51825 ¢Graias “+2000 h, : Spezia JCAPACIDAD ENLITROS |CABEZAL [CAJA NORTON | DELANTAL [CAPACITY IN LITRES HEADSTOCK [CC GEARBOX [APRON JGaPaciTé EN LITRES [POUPEE FIXE [TRAN BNADEUR NoRTON|TABLER FOUL MENGE. ISPINDELSTOCK|NORTONKASTEN |SCHLOSSPLAT JCAPACIDADE EMLITROS|CABEGOTE — |CAKA NORTON — |TABBLIER eee 18 9 1.25 /S-90/285-155 : $ |S-90vs/260-310 14 [S-90/200-225 \@ |sP/250 13 4 1.25 § |S-80vS/200-225 I |sP/250 ; B(S4872s0-10s | 10 4 1.25 z 3 /S-90/165—160 1 |SP/185-180-200 7 4 41.25 [2 |s~Sovs/165~180 ak F aiez | Fuchs Mobil ; CEPSA| 7 shell ISO 8743/4 | Hidréulico | Renolin | Nuto ore 25 Ture? Aes) Tellus vy DIN 51524/1| HL 68 | B-20 | H 68 68 oil 68 Super ; Super " ecole waitgedo| Remon | Essoluble | Deiboc | PE, | Helix al 15w50_| 8-20 | 20ws0 | 15w50_| 20ws0__| 20w50 Bh. Premium | Renolin | Esso extra] Mobiloil | Motor oil ]K100 Motor ° oy SAE 30 | 30 or A SAE 30 | Oil 30 ==arz016r91142 1 LEVELLING : oe ENE0 INSTRUCTIONS FOR LEVELLING AND PERIODICAL VERIFICATION [tis essential that the lathe is perfectly levelled, as indicated below, so that the machine can work properly and to obtain the desired quality in the work. ‘The lathe can be positioned in three ways: 4) FREE POSITIONING. "This must be done by laying down x strong base, on each suppert of the levelling points, between the foundation and the ‘mschine leg. ) ANTIVIBRATORY POSITIONING. ~Place the antivibratory pad betwen the foundation and the lef ofthe nthe in every evelling point ©) FIXED POSITIONING. Ona light foundation, make the square holes 200 mm. each side by 250 mm. deep approximately. Fit the three previously prepared flat irons (70x20), inline with the centres of the levelling points. See page 8. Pour concrete into etch of the equare holes and leave to set -Liftthe machine from the floor and fit part (A) into each levelling point with the rod centred in the inner hole of the ‘tightening device (B) and anchor well. Place the machine on the previously fited fat frons and weld. a Proceed to level IMPORTANT: In the antivibratory and fixed positioning ways, the rods must NEVER rub against the inner hole of the tightening device (B). : LEVELLING ‘Once the bases are in place, proceed to level, following our instructions: Fit precision levels (0.05 mm/mt) on the crous slide, as indicated inthe Position the carriage on the centre ofthe bed and by means ofthe 4 end tightening devices (C) obtain a reading of .05 ‘nat onthe levels. Adjust the tighfening devices (D) until they place pressure but do not vary the levelling, -Lock with nuts (E) and check the levelling again, Check that all the tightening devices are supported. “Before starting work with the machine, check the tolerances withthe verification sheet enclosed with this manual, ITIS/ADVISABLE TO MAKE A COMPLETE VERIFICATION FROM TIME TO TIME. ‘ANTIVIBRATORY DETAIL ROD “AY INITIAL STARTUP Electrical connection mast be carried out by qualified people. ‘Connect the motor and the controls to a suitable electricity supply in accordance with all the local codes. Before connecting the ‘notor, make sure that all the voltages and other current requirements ofthe motor adapt to the electrical power supply. When the ‘connection has been made, check that the motor phase (rotation) is corect, checking thatthe rotation of the main shaft or face plate is forwards when the start lever is down. -12-VISIBLE PARTS 31 u.-96 item Description 7 Headstock frame 2 (OC gearbox 3 Headstock 4 Feed control 5 ‘Speed control 6 Feed direction control 7 ‘Speed control 5 Face, plate 3 Oit_tevei_window 10 ‘Splash_guard iW Cross slide : 1% Longitudinal carriage 15 Coolant nozzle support i 14 Tool gost 18 Topside 16: Taiistock lock Ta7 Tailstock barrel lock 78 Tailstock 19 Tailstock hondwhee! 20.__| Bed a Lead screw 22 Feed shaft 23 Tolistock pedestal 24 ‘On switch B Lead nut control 26 ‘Automatic _moverwent control 2 ‘Apron oil level window 28 ‘Apron_handwheel 2 Apron 30 Travelling bor support 3t Front skirt B Shaft support bracket ET QC _gearbax-feed/thread_selection Hu QC gearbox oil level_window % {QC gearbox control 35 Selector Ea (QC _georbox control 38 (QC gearbox contra! 8 Cover plate 40 Headstock pedestal at Electrical box 2 Quadrant=plate doar 45 Coolant nozzle ws Thread dial 6 Pump motor on-off pushbutton 46 Main Motor on-off pushbutton a7 Broke pedal % Bor guard %__[Front guard C € 50__| Plate guard dDMTe6016 a 5 i ceedTe2o19/01168 | HANDLING INSTRUCTIONS om WL ‘tis not the aim of this manual to provide instructions for executing each and every one of the jobs that the aischine can do. It is assumed thatthe operator is trained in the use of this type of machine. The descriptions which are given in the following chapter correspond to the identification of the lathe controls and indicators with their functions. This type of machine is designed to be able to do any type of lathe work sccording tothe capacities described in the characteristics: ‘Before starting the machine up: - Check if the machine has been Iubricated according to the diggram. ~ Check that the start contro! level is in horizontal position. ~ Connect the electrical current. + Select the correct speed for the work to be done by means of the speed change controls situated on the ; headstock. To select any speed, the main spindle or face plate must be stopped. MANUAL MOVEMENT CHOICE ) = The automatic movement control handle situated on the square apron plug must be in the horizontal position. + The longitudinal movement is obtained withthe wheel situated on the apron. + The transversal movement is obtained with the wheel situated on the carriage. With these movements neither the quadrant plate nor the quick-change wearbox operate. AUTOMATIC MOVEMENT CHOICE + FEEDING - Plive the feed direction control handle situated on the headstock in the position which indicates feed to the left. + Select the desired work feed (see section "choice of feeds”). - Place the QC gearbox handle in feeding position. Position the feed movement control handle situated on the apron upwards. With the position iadicated, the carriage moves towards the face plate. - For the carriage to move to the tailstock, change the position of the feed direction control handle, always ‘iaintaining the rotation of the faceplate in the normal working direction. + GRINDING Position the control handles as described in feeding section, except for the feed movement control handle situated ‘on the apron which must be positioned downwards. } THREADING + This operation must always be done in automatic movement. = Choose desired thread interval (see "thread choice" section). - Place the apron nut control handle in the downwards position (mut closed). To do this, the feed movement control handle must be in the neutral position (horizontal). eho oaH8GE to move toward the faceplate or tistock se the fed ection contol situated onthe IMPORTANT To be able to use the feed movement control Aandle situated on the apron, the apron nut control handle must be horzootal (aut open) due to safety mechanism which prevents the feed- bandle from operating when threading or vive versa. ‘The same occurs to activate the nut contro! handle, so the feed movement handle must be in the horizontal _ positon.rg202096017 E ae u80 START UP - The start up handle, situated on the right ofthe apron, start up the machine. STOP = Adjust the control = To start the machine handle (A), situating it in the STOP position. ‘up again, use handle (A) according to start up instructions. Gi ‘NOTE: To regulate the braking time, use the brake timer situated on the left-hand side of the electrical box.cee LATHE WITH LEAD SCREW IN MILLIMETRES asin 8-00 LONGITUDINAL FEED SELECTION, ~ See which feed of those indiceted onthe plat is suitable for the work to be caried out. Position the contol indicator as shown on the chart. ‘Example: Feed 0,1 mm/1 rev. plate = 1/1-B-I-M- W~- ‘VI “Advance change control place in HEADSTOCK. B = Position control (D) QC GEARBOX. 1 Selector Number QC Gearbox. M _=Positioa control E and F) QC GEARBOX. “W+-'=Position control (G) QC GEARBOX. = CROSS FEED SELECTION See which feed of those indicated on the plate is suitable for the work to be carried out. ~ Position the control indicator as shown of the chart. ‘Example: Feed 0,15 (on chart 0,3/2) maw/I rev, plate = 1/1-C-7-M-vwv- a Advance change control place in HEADSTOCK. = Position controi (BD) QC GEARBOX. 7 = Selector number QC GEARBOX. ‘M_ ~Position control (E and F) QC GEARBOX. q ‘W- = Position control (G) QC GEARBOX. THREAD SELECTION: - Postion the comtrol handles as shown on the chart forthe typeof thread to be cut. 7 Vexfy the position of the QUADRANT PLATE gears, which coesponds tothe chart. ‘Example: §maillimetre metric interval = METRIC-4/1-B-4-M ‘METRIC= METRIC group box. : All= Advance control place in HEADSTOCK, B = Position control (D) GEARBOX. 4 = Selector number QC GEARBOX. M-= Position control (E,F and G) QC GEARBOX. IMPORTANT : The movement of the carriage towards the faceplate or tailstock, is obtained with feed direction control situated ‘on the HEADSTOCK. Position as required. ‘* THREADING DIAL OPERATION - CUT METRIC THREADS USING A LATHE WITH THE LEAD SCREW IN MILLIMETRES. It's advisable to use the threading or tread dial, on the left hand side of the apron. If this method is used, the lead screw nut can be disengaged after finishing each threading rin. Therefore itis ESSENTIAL to engage the lead screw nut again, making the fixed mark (0 line up with the moving mark (1), this moving mark depends on the ‘thread interval which is being made, See chart Thread imenal | osa7s1112515 7 a in mm. 22.25.3456 ) Marks on the dial 12345678 is 1357 "THREADS OF - LEAD SCREW ‘ 6mm. CHART F . eat : S Thread interval 3 225-455-18, inom THREADS OF [_ Marks on the dial VES 7ON 14710 LEAD SCREW 12m, CHART, * CUT TPL THREADS USING A’ LATHE WITH THE LEAD SCREW IN MILLIMETRES ‘To cut this type of threads, itis ESSENTIAL to keep the lead screw nt engaged (closed) whilst the thread is being cut, inverting the direction of rotation of the face plate by means of the start handle, when ending each threading run, atthe same time as the tool is withdrawn or penetrates into the cut, depending on the work. he“260M : ABR-29 METRICO_|WHITWORTH| MODULO _| D.PITCH |#woOn8! M Ww MOD oP. M mm. nt METRICO xXKama WHITWORTH xan 2 LM 7 TM 471 Ww 7 W471 8 tee ort 3 ee cree rfos 2 {4 Te it [60 [30 Tis 17% 13% | “Jo.sea|t.i25[z25 [as [9 | 105s | 28 14 7 T3y Slossshiarewsiare yes te ee 127 lisaley | a —_ loe2sit.25125 [5 [10 {8 152 126 113 [64] 3% ine | Slosslisaiy testi? 4a pe be 3 | WV RO] ei 6 fo.718)1.437/2.87515.75 111516 | 46 [23 [i alsa 1 2% | 7m [is ts {6 fi | s [a4 22 i [eat e% || & 8 _10.812/1.6253.25 [6.5 [13 4 | 40 | 20 | 10 5 12%) 9 Jo.84311.687/5.975/6,75 [1351 3 138 [19 19Al4%| 2%) 1 To jo.s75[t.75 1351 7 [14 | 2 136 tie | 9 [at oul 2 . 11_]o.937/1.875/3.75 17.5 115 | 1 13211618 14 | 2 2 47610. 5 i 6 |. —— = 7 mr ae x MODULAR faKan | D. PITCH nin |P8 ; 3 a a POP a. ait ig ALBTCcrelclOlAys] cl] Bl ¢ im 0.7521 1.5_] 7 fotos 1 | 2 [4 far} ot eo so 1s iy 2 {0.281|0.562/7.125] 2.251 4.5 | 10 | 112] 56 [26] 14 | 7 3 -10.296/0.593]1.18712.575] 4.75 [9 “| 708 [54 [27 113172 [63/4 4 osi2[0.675| 1.25125 | 8 | 8 [104] 5226 | 13 [61/2 (750.342 /0.685/7.375[2.75 [5.5 [7 [96 [48 | 24 [12 1 6 [6 J0.359]0.718/7.437)2.875| 5.751 6 | 92 | 46 | 23 [11'2[5%% Prjosrsto7s tis [3 [6 (5 (a8 [a2 tit i5i4 | [8 10.406|0.812/7,625] 3.25 [6.5 | 4 [30 | 40 [20 | io [5 [79 Jo.47i '0.843/1.687|5.375/6.75| 3 | 76 | 38 | 19 [514 [4% 40 0.437 {0:875) 7.75 | 3.5 7 2 | 72 | 36 [18 | 9 [4a 11 [0.468 ]0.9371 7513.15 (75 | 1 164 [37 ie fe f 4reese LATHE WITH LEAD SCREW IN TPL. . use = LONGITUDINAL FEED SELECTION ‘See which feed of those indicated onthe plate, in suitable forthe work to be caried out, Position the contro! indicator as shown on chart. Example: Feed 0,0036"/1 rev. plate = 1/1-B-1-M--W- 1/1» Advaace change contol place in HEADSTOCK. - B = Position control (D) QC GEARBOX. 1 = Selector Number QC GEARBOX. ‘Me Position controls (E and F) QC GEARBOX. ‘“\v- = Position control @) OC GEARBOX. CROSS FEED SELECTION See which feed of those indicated on the plate, in suitable for the work to be caried out Position the control indicator as shown on char. ‘Example: Feed 0,0030"VI rev. plate = 1/1-C-7-M-Wi- . 1/1 = Avance chaage control place in HEADSTOCK. 2 C = Position control (2) QC GEARBOX. 17. = Selector Numbet QC GEARBOX. ‘M= Position controls (E and F) QC GEARBOX. “W~- = Position control (G) QC GEARBOX. > .THREAD. ION Position the contro! handles as shown on the chart forthe type of thread to be cut. - Verify the postion ofthe END TRAIN gears, which corresponds tothe chat. Example: TPL:S =TPLAI-B-4TPL TPL. = Group box TPL. : 4/1 = Advance control place in HEADSTOCK. . 'B = Position control (D) QC GEARBOX. 4= Selector number QC GEARBOX. ‘TPA. = Position controls (E,F and G) QC GEARBOX. IMPORTANT: The movement of the crriage towards the fate plate or tailstock, is obtained with inverter control situated on the HEADSTOCK. Position as required. "THREADING DIAL OPERATION - CUT TP A. THREADS USING A LATHE WITH LEAD SCREW IN TP. tis advisable to use the treading or thread dial, on the left hand side ofthe apron. If this method is used, the lead serew nut can be disengaged after finishing each threading run. Therefore it is ESSENTIAL to engage the lead screw nut agnin, making the fixed mark (0) line up with the moving mark (1), this moving mark depends on the thread interval which is being made. See chart ) Thread interval Sia ee. re in TPL (odd) (oalves) Marks on the dial 135-7-9-11 1-5-9 CHART \ : ‘e % * CUT METRIC THREADS USING A LATHE WITH LEAD SCREW INTL. ‘To cut this type of threads, itis ESSENTIAL to keep the lead screw nut engaged (closed) whilst the thread is being ou, inverting the direction of retation of the faceplate by means ofthe start handle, when ending cach threading run, atthe same timc as the tool is withdrawn or penetrates into the ext, depending on the work. rieMreize7 fl +2508 ENE92 | nace: eames] oe] | | Annan Q T.PI 4:7 D.P. 4:7 oO (a | BIC i 3%) A [107 3% 71" 9 SH 9 6H 8 3%] 8 64 i 3 7 6 6 2% 6 Su] | 5. 2% 5. 5%) 4 % 4 | 3 o% xT 4u1 | 2 r2% 2172136 Tie 9 [4%] alesZ tes tsztiel st 4): m. mmr | METRIC xkthax MODULE AAA 3 M. :1 | M. 4:7 3 MOD. 1:1 [MOD 4:1 AlTBi ci BTC A|[BI Ci] BIC Tl stit2:4|s ifs sli1t2 4 (oper isla 254s 1 92 [28i1-56211.125/2.251 4. ([37 5931-187 /2.37514.751 9.5 [3 1.2961 .593511.18717.57514.75 4 f625/1.2512.5 | 5 [10 | 4 [.312/.625|1.2512,5 [ 5 (7572685 /1.375|2,75) 5.5 [11 | 5 |.342].685/1.375/2.75] 5.5 ("67718 /1.437/2.87515.75111.5] 6 [.3591.71811.457/2.87515,75| (71.75 [15. Ye [iz {7 1575].75/157 5 {6 (871812 17.625/3.251 6.5113 [8 |.406].81211.625/5.25| 6.5. ‘9 |:845/1.687(5.57516.75|15.5| 9 |.421|.845|1.68715.5/516.75 10-1875!1.751 3.51 7 | 14 [10 [.4371.87511,751 3.5 | 7. 11 [.95711.875]3.7517.5| 15 | 11 |.4681.935711.875]3.751 7.5 Tl2[s{[4[5[6[7] 8] 9] 10/11 .0005 100055 !0006 | 0006510007 |0007210007510008 |00085|,0009 [00095 001 [0011 10012 10013 Lo014 10014510015 10016 1001710018 |on19 002 [0022 10024 0026 |0028 1.0029 |.0030 0032 ,0054 |.0036 .0038 004 [0044 10048 |,0052 |0056 1.0058 1.0060 10064 ,0068 |.0072 .0076 008 10088 [0096 Lo104 [0112 10116 | 012 10128 Lo136 0144 Lo152, Rae Se) oaloja]> 1[2713[4[5]6/7{8]/9[10]11 | |” [A foots l.o02 Toa T0022 Looze Loozs [0027 fo028 005 Loos Looss | 1:1 [Biloo36].004 lo042 [0044 [004s Loos f00s4 [0058 |.006 [0062 [0066 |__©__[¢ 10072008 [oo84 10088 10096 101020108 10116 |.012 [0724 10132 M_ [Boras |.016 [0168 10176 [0192 [0204 10216 [0232 |.024 Loz4s [0264 | {4:1 [Coes /.032 [0336 [0352 10584 [pas [0432 lo464 |.048 10496 [0528 ot eit!pemeoures FACE PLATE MOUNTING INSTRUCTIONS vs 1.98 * DINS5027* - Insert al the bolts (B) into the chuck back of the face plate. Ft the ts and washers inthe bots (B). + Tum th bayonet disc (A) in a clockwise direction, uni the stop. (Once turned, the hole (C) of the bayonet disc must line up withthe hole ofthe shaft nose. = Tum the bayonet dise (A) again in an anticlockwise direction unt the stop, and tighten the muts propety. *CAMLLOCK* Tnsert all the bots inthe pate chuck back, uni the circular reference line (F) is inline withthe wall of the chuck back (fg 2) and the semicirculay _Tooves ae inline withthe holes of the lock or scoentrc spindles. Fite Jock screws (E) nto each bolt (D) and tighten. ‘Make sure thatthe two contact sides (plate and shaf}) are well ctaned of impurities. -NOW YOUR FACE PLATE CAN BE MOUNTED- 3efore coupling the face pate tothe shat nose, check that the reference line ofthe eccentric coincides withthe reference line of each housing in ‘be nose ofthe sft (unlocked positon). TInthese housings there are also two marks (V}, one at 90° and another at 180", from the reference line (1). "The area between ("and 90° is for atechmcat and the aa fm 90° to 180° is the safety area. ee the face pate in position and tighten the eoentric by turning in a clockwise direction withthe wrench supplied fortis purpose. afte reference line onthe eccentric is nt inthe 90°10 180" area the face place must be withdrawn and the faceplate bolt must be adjusted again| }.- HOWTO ADJUST THE CAM-LOCK BOLT = Slacken abd wir the locking serew (E). ~ Give te bolt (D) one conplete turn inwards or outwards as necessary. Fite locking srew (E) on aguin at its housing and resighten DONOTFIT ANY FACE PLATE FROM ANOTHER MACHINE BEFORE VERIFYING BEFOREHAND THE CORRECT ‘ADJUSTMENT OF EACH OF THE BOLTS WITH THEIR ECCENTRICS. > FIG.3 - 22-oe suL-09 TRANSMISSION BELT ADJUSTMENT ‘The belts leave the factory with the tension adjusted. ‘After few bours operation, the belts must be tightened again because they stretch as they are new. ‘We leave the correct tension of the belt or belts tothe operator's own criterion, due to his experience. ‘As.a guide, we advise starting the lathe up t maximum speed, the tension being correct if on stating up the bets donot slide or make noise. The tetsion is adjusted by tightening nut (G) until the correct tension is reached. CLUTCH ADJUSTMENT FOR TURNING 7) ~ STANDARD | ‘The machines leave the factory withthe clutch adjusted at the corect tension, Asa guide, the machine must support, when tuning, a pass depth of Imm. per 1 HP motor power. I, due to wear of the fibre washer (A), it should not take the pass, the tension must be increased by tightening nut (B) in a clockwise direction, having previously taken off the 3 screws which secure it. ‘fon the contrary it takes more pass, the tension will have to be reduced by slackening nut (B) in an anticlockwise direction. - RAPID FEED ‘Machines are manufactured in our works withthe electromagnetic clutch regulated with «tolerance of 0,2 -0,3 mm. ‘These electromagnetic clutches do not accept any regulation. HEADSTOCK SET-OVER ADJUSTMENT The set-over ofthe headstock or lack of parallelism of the headstock withthe bed, is corrected by adjusting screw (J) in one direction "| or another, as necessary. ‘To do this, the four attachment screws of the headstock or bed must be slackened beforehand. IMPORTANT. Before adjusting the set-over ofthe headstock, due tothe tper turning, MAKE SURE THAT THE LEVELLING IS CORRECT as indicated on page 12. - 24 -2m! ese [ANUSTE TENSION CORAEA MOTOR MOTOR BELT ADJUSTMENT REGLAGE DE LA TENSION DE LA COURROIE DU MOTEUR. [ENSTELLUNG DES ZAHNRUEMENS, HAUPTANTRIES AAISTE DA TENSKO DA CORREIA D0 MOTOR REGOLAZIONE TENSIONE C#NGHA MOTORE AJUSTE EMBRAGUE BARRA DE CLNDRAR. SUP CLUTCH ADIUSTIMENT FREGLAGE DE LA BARRE O'EMBRAYAGE ET DE LA BARRE A CHARRIOTER _ENNSTELLUNG DER RUTECHKUPPLUNG ‘AJUSTE DA EMBREAGEM E DA BARRA CLINDRICA STANDARO FAR AUR LTE a c a5 -MOVMIENTOS RAPIDOS CMOUVENENTS RAPIOES "'SCHNELLE BEWEGUNGER “MOMMENTOS RAPIOOS (CORRECCION DESCENTRAMIENTO CABEZAL HEADSTOCK OFF-CENTRE ADJUSTMENT ‘CORRECTION DESALIGNEMENT POUPEE ‘SPINDELSTOCK JUSTIERUNG ‘CORRECGAO OA DESCENTRALIZAGKO 00 CABEGOTE. [REGOUAZIONE ALLINEAMENTO DELLA TESTAELECTRIC BRAKE ADJUSTMENT Allthemischine lave te factory wit the brake adjusted with play of 0.3 005 mm. ‘To adja take off crew (B), dismount pulley (C) and grind on the sidewall (A) atthe play indicated it obtained. ‘Todjst the braking time, adjust the tier stated on the left-hand area ofthe eletcal panel. ‘TAILSTOCK SIDE MOVEMENT Unlock the ast by moving the handle (K) backwards. = Slucken the pub serews ©). = Slicken gu sew (G2) and tighten grub serew (G1), you wit to move th silstock towards the ‘operator’ side, ~ Slacken grub sew (GI) and tighten grub serew (G2), if you wish a move the tistock towards the ther side, Tighten grb screws (F) agin to leave the talltonk secured withthe necessary side movement. ~Lock he stock by moving he handle forwards (L) ‘The alignment mars (H) onthe righ-bnd side can be used as reference to move te tilstock back 1 is ‘original poston again. ‘TAILSTOCK LOCKING LEVER ADJUSTMENT The angular locking postion ofthe lock lever can be ajusted with the alloc Joc release, tuning mat (3) to thesight (more locking pressure) orth et ess locking presse), — 26 -mreaoan91781 200280 | TOPSLIDE NUT PLAY ADJUSTMENT To correct the play inthe topside nut: ~ Take off aus (C) from the spindle support. ~ Move the topside slide (D) by baad. ~ Sticken set mus), - Tighten screw (F) litle by little, whilst turing the wheel a quarter way round tothe left_and right, until the comet play is obtained, + Tighten the set mus (E) again, + Check by turing the wheel whether the screw moves smoothly and evenly. ~ Move the topside slide (D) tits intial position, Fit screws (C) and tighten. ‘CROSS SLIDE NUT PLAY ADJUSTMENT , To comect the play inthe cross slide nut | "Loosen serew (A) situated on the upper part ofthe cross side. - Tighten the grub screw (B) slightly, whilst tuning the wheel 90°to the left and right, until corect play is obtained. + Tighten serew (A) again to lock. + Check by curing the wheel by band ifthe carriage moves smoothly and evenly. CROSS SLIDE GUIDE ADJUSTMENT The play in te cross slide guides is corrected by means of the tapered gi, situated onthe right hand side ofthe cross slide. : ‘To correct, adjust serew (G) situated on the rear part ofthe carriage loosening it ‘Then, tighten screw (E) situated on the front part ofthe cariage until the correct adjustment is obtained, (Once the correct adjustment has been obtained, tighten screw (@) again to fx the gib ints proper position, ‘TOPSLIDE CARRIAGE GUIDE ADJUSTMENT ‘The play inthe topslide guides is corected by means of the tapered gib, situated on the right-hand side, To correct this, adjust screw (J), situated on the opposite side ofthe verner, slackening it “Then tighten screw (K), situated on the part where the verner is until itis suitably adjusted. Once the correct adjustaient has been obtained, tighten screw (J) again to fasten the gib back in place, LEAD SCREW NUT SUPPORT ADJUSTMENT ‘The play inte mut support housing guides is corrected by: - Loosening lock nut 1), + Tightening grub screw (M) until correctly adjusted. + Tighten the lock nuts (L) again. — 28 -pic.o0 (ore » [TAPER ADSTIENT BORE ‘Nore waren SCHRAIBE 2M VERSTELENDES RETTSTOCYES WARKOERUNG ZUM ADSRIGHTEN PARAPUSO De DESLOCATAOLATERA. aneas ox suneiMeeNTO ITE OLSSOSTAMENTO LATERAL Rowo aunensero — 27 -ABR229/97 182 | PROCEDURE FOR REQUESTING SPARE PARTS JuL-98 Me INDICATE MACHINE MODEL * INDICATE MACHINE SERIAL NUMBER This is engraved on the end of the bed in the guide free area. (see drawing). ‘+ MAKING REFERENCE 10 THE ASSEMBLY DESIRED Indicate: = Page no. of manual. = Part number and description, Once the part has been located on the iliustrative drawing (right hand page), on the previous page or left-hand ‘page you wall see the part no. and its denomination, = Indicate Qty, to be supplied. * When requesting spare parts which might vary in length, indicate the distance between centres ofthe machine. * When requesting lead screw or lead screw nut spare, indicate ifit is MM or T.P.L Machine N* aseMT91238 | SPARE PARTS INDEX 08-260 ASSEMBLY - HEADSTOCK, Main shaft HEADSTOCK. Shaft and pinions - HEADSTOCK. Controls ~ QUICK-CHANGE GEARBOX, Shafts and pinions “ QUICK-CHANGE GEARBOX, Controls ~ QUADRANT PLATE. Lead screw in MILLIMETRES. = QUADRANT PLATE. Lead sorew TPL thread + APRON, Right-hand = APRON. Left-hand CARRIAGES AND TOPSLIDE 260 = CARRIAGES AND TOPSLIDE 310 - FEED AND THREADING SHAFT = TAILSTOCK - BEDS - PEDESTALS - BRAKE. . ~ BEDS - PEDESTALS - BRAKE (Mod, 3150) - STEADIES - THREAD DIAL AND START CONTROL. - STOPS - REAR TURRET TOOLPOST “TAPER TURNER - FRONT AND REAR GUARD - CHUCK AND TOP SLIDE GUARD ~ RAPID FEED NORTON BOX, Shat's and pinions - RAPID FEED NORTON BOX, Controls ~ CYLINDER BAR CLUTCH-RAPID TRAVERSE ~ CYLINDAR AND THREADING BAR-RAPID TRAVERSE ~ RAPID FEED APRON, Right-hand = RAPID FEED APRON. Left-hand JUL-99 6A 63 65 67 8 71 yo TDA 81 83 85. 87 AikoTe200791115 1 MAIN ieee SPINDLE 2400 “ nas ‘SIZE NUMBER 6 (260) ‘SIZE NUMBER 8 (310) iter] Part N" Description s item Port Nv Description g 1 [08.07.0079 [Wain spindle 1 [1 [08.07.0019 [Main spindle 1 2[DN S13 fcrub screw Wi2xi2, 3 [2 [ON 913 Grub screw Mi2x12 [3 | ‘3 | 01.01.00131 [Adjustment nut plug 3 [_3[01.01.00131 [Adjustment _nut plug 3 € 01.01.0027 Adjustment nut main spindle | 1 | 4[01.01.00127 [Adjustment nut main spindle | 1 S|0IN 812 [Allen Screw MBx15 6 S|ON 912 [Allen screw W@x15 6 6 [ 01.01.00028 [Rear ‘céver main spindle 1 [6 [01.01.00128 |Rear cover main spindle 1 7 [DIN 3770 [O-ring 173x179x3 1 [7 [ON 370 [O-ring 17341 79x3 i | | 01.01.00026 }Rear oil slinger 18 [07.01.0126 {Rear oil singer 1 9 [DIN 720 [Bearing 32217-A 1 [3 [ow 720 Bearing 32020-X 1 | 10 08.01.0161 Joi ‘slinger washer 1 [10] 01.01.0087 [Oil stinger washer 1 11 | 08.01.0025 [Main spindle geor 1[11f08.01.00203 [Main spindle gear it 12[0IN471___ [Spring ring 690x3 1 [12 ON 471 Spring ring #105x4 1 T3| ON 6885 [Key A~12x7K115 1 [13] DIN 6885 [Key A-12x6°5x115 1 14] 07.01.00023 [Main spindle gear 1 [14 [08.01.00202 [Main spindle gear 1 15| 01.01.0002 |Main spindle gear 1 [15] 08.01.00201 [Main spindle gear 7 6] 61.01.0002 |Separatar bushing 1] 16[[01.01.00121 [Separator bushing t 17 |0IN 720 | [Bearing 32218-A 1/17 [DIN 720 [Bearing 32021-x aE 18 | 01.01.0074 [Front oi! slinger 1 [18] 01.01.00174 Front oil siinger L 19 [DIN 3770 [Oring 183x189x3 1 [49] 0IN 3770 [O-ring 183x189%3 . 20'01,01.00029. [Front cover main spindle 1 | 26[01.01.00129 {Front cover main spindle 1 21 | 01.01.0067 [Bayonet disc bu 2 [21] 01.01.00167_|Boyonet disc bushing 2 22 | 01.01,00054 |Bayonet disc 1_|22[01.07.00154 [Bayonet aise L| 23 | 0IN-6885_—_|Key A—12x7%80 1 [23) DIN 6885 [Key A-12x6'5x80 i 24[0N912 [Allen screw M&x30 2 [24[oN $12 [Allen screw W10x35 2 25 01.01.00055 [Main “spindle nose bushing 1 [25[01.01.00785 [Main spindle nose bushing 1 26 | 01.01.0030 [Main spindle toper bushing 1 | 26 01.01.00130_|Main spindle taper bushing 1 27] ON 912 [Allen screw MBx15 + [27[0N 912 [Alen screw MBx20 1] 28 | 01.01.0042 |Fixed centre Morse 5 taper 1 [28 [01.01.0042 [Fixed centre Morse 5 taper | 1 29 | 01.01,00188 [Main spindle 1 [28 [61.01.0008 [Main spindle 1 '30'01.01.00102 [Eccentric Carlock 6 [30] 07.01.00096 [Eccentric Cam—lock 6 31 | 01.01.0098, |Ecceniric grub screw 6 | 31|01.01,00094 [Eccentric grub screw 6 F32[01.01.103-106 [Eccentric cock 1_[32]01.01.97-106 |Eccentric_cock 1 '33[ 01.01.0135 [Eccentric spring 6 | 33|07.01,00735 _|Eccentric spring 6 34 [08.01.0206 |Counterweight bushing 1_| 34]08.01.00207_|Counterweight_ bushing 1 35[ DN 914 [Tapered point grub screw MB |? (35[0IN 914 _|Topered point grub screw MB _| 1 — 34 -‘MT92086001117 | PINIONS AND SHAFTS 08-260-01/2 . 5 JUL-98. ter. Part Nt Description Elite) Port N° Description £ £ ; [0820.80058 [Headstock frame §-80/260 1 | 51 [08:01.00050| Medium shaft 1 [08,07,00185 | Headstock frame §=80/310 [1 [52 |77.07.00084 | Washer 1 DIN: 934 Nut M20, 1 |53 |11,01.00051 | Medium shaft gear 272 1 DIN 6786 [Spring ring A-21 1 {54 |11.01.00065|Medium shaft gear 54z 1 }01.01,00072| Pulley washer 1 [55 |11.01.00052|Medium shaft gear 602 1 1 [56 [ON 471 [Spring ring 32x1.5 [2 | 57 [01.01.0002 | Washer ‘58 [DIN 3760 _[Retoiner 32x45x10 59 |DIN6885__|Key A-Gx6x20 60 [08.01.0061 | Output shaft 61 [17.01.0057 Output shoft gear 542 62 |17.01.00062|Output_shoft geor 272 63 Spring ring S8—42 64 [01.01.0082 | Washer 65 [IN 3770 [O=ring 3138035 66 |10.01.02017| Cover DIN. 3760 [Retoiner 32x45x10 Bearing RNA 69/28 DIN 6885 |Key A Bx12442 9 {07.01.00001 | nput shaft TOON 471 [Spring ring 48x1.75 11 |08.01.00005 [input shaft gear 262 12]08.01.09004[input shaft gear 36z 13 [08.01.0003] input shaft geor Itz 14 |08.01.09002|input ‘shaft gear 16z 15 J03.07,00076 [Washer s Bearing RNA 6904 17 |04.01.00073| Washer 48 |07.07.00064 |Lubrication pump 39 |DIN 6788 [Spring pin A105 20|DIN 833 [Hexagonal screw MiOx45 21 |0N'S12 [Alen screw WEx12 22|01.01.00013 Pinion shaft cover 23 |DIN 370 [O-ring 39x44.5x2.75, 24 (01.01.0008 [Pinion shoft gear 332 2501.01.000i0| Pinion shaft gear. 252 26 |01,07.00008| Separator bushing 27(01.01.00012| Pinion shaft gear’ 282 26 |07.01.00007 | Pinion shaft gear tz 29|0IN 471 [Spring ring 42x4.75, 30|01,07.00006|Gear shoft 182 “31 [07.01.00081 |Washer z 3 4 5 [08.01.0035 [Headstock pulley 6 7 a —(=(=A2I2 21-75) wl=|=l-}l=|2|-lol]=|-lel-lel=)sl-l=|-|=|-[=}=]=|-}e1>| 32 Bearing NK 30/30 [ 33]0IN 3770 [O-ring 411483.5 M E 35 07. [Cover 36 |01.01.01095 | Screw 37 08.01.00048 |Feed reverse shaft 38|DIN 5405 |Beoring K-25x30x20 [[38|11.07.00049 Feed reverse double gear 40 [DIN 933, ‘Hexagonal screw M10x15 4f ‘Spring ring S8-35 42|DIN 5405 [Bearing K-30x35x27 43|0IN 6865 [Key A-Bx7x16 44 /08:01.00017| Plain’ shaft_gear 20-202 : Spring fing SB-55 46 |01.01,00018|Plain shoft gear 47z 47 [DIN 3770 [O-ring 25x30x2.5 48 |01.01.00015/Piain shaft 49 }11.01.00053 | Cover 50 Bearing NK 38/30 el-|-|-|-l=|=I-[s/5/s|—)s]=]-1— - 36 -aI 3 8-9 DOTWVO - 35 -MrBaoeame11161 26-250-0188 HEADSTOCKS CONTROLS ENE-09| Item) Port N° Description Ite Port N Description [08.07,00036 Headstock cover 32 DIN 5407 Boll 06.35 [07.02,00081 Oii_plug 3/8” gos 33 (08.01.00137| Control iSo_7380 ‘Allen screw WBx50 34 [01.01.001241 Handle knob IN 912, ‘Allen screw M8x15, 3 [08.01.00167 Connecting rod Lubrication tray =[8[+[=[=[amo. 36 '17.01,00078 Fork 37 [08.01.00153| Shaft control 38 108.07.00053) Separator bushing DIN 913 ‘Alien screw M16x50 58, [01.07.00543; Connecting rod 7 2 3 4 {5 |08.07.00065 é a a 3 DIN 125 Washer A-16.5, 60, DIN S12 Allen screw M6x25 Speed plate DIN 934 Nut M6 11 [01.07.0551 Handle knob '11.01.00045| Fork 12 [DIN 7343 Spring pin 6x60 a 2 6 [08.01.00209, Headstock cover 13 [DIN 912 ‘Allen screw MSx10 4 [GIN 7991 [Allen screw MBx40 14 |01.01.00583, Tipper screw eye 6 (it plug Handle knob 66 [07,01.00778 (Cover [15 ]o7.07.00120 "5 [01.01.0047 Handle Gl UTL oil level window 1/2 Gas =|=|=TF=|=|/=FGIGIEIZISIST samo, 17 [01.01.0069 Spring 18 [DIN 5401 Ball ei2 19 [07.01.0010 (Control washer 20 |OIN 370 JO=ring 18x26x3.5 (21 /01.01.00547 [Stop flange 22,[0IN 912 [Allen screw MBx25 723 [08.01.00162, [Control shaft 24 [01.01.0052 Change gear 182 25 |0N 934 Nut M12, 26 [DIN 8798 [Stor washer A-12 27 (01.01.0570 Semicircular_pin 28 [DIN 370 (O=ring 15x20x2.5 =|=lelefal=[=Jefalel=fs[nl=[sfelais|s|=|sho 29 [01.07,00111 Control cover 30 [DIN 912 fAllen screw M6xi2 31 [03.07.00350, Control grooved shaft 2 [DIN 3770 jO=ring 20x25%2.5 ('33]08-07.00146 [Chonge fork 34 [02.07.03206| [Brushed bushing 35 [DIN 933 [Hexagonal screw MBxi5, 36 [07.07.00865) Wosher 37 |01.07.00051 Control gear 30z 38 /01.07.00114 Die 39 [07.07.00113, Connecting rod 40 [DIN 7343 Spring pin x48 41 [07-07-00172) Connecting rod 42|DN 913 (Grub screw M6x8 43 [08.07.00165. Control picin shaft 44 [01.07.0016 Control_wosher 45 [08.07.06031 Control- shaft % [08.01.00168, ‘Supplement bushing 47 [01.01.00044 Connecting rod 48 |01.07.00043 Fork 49[DIN 912, [alien screw M10x35 ‘50 [DIN 913 (Grub screw MBxB efels|=|=|=[-]-l>fsl=]=]-[e]= 121 1-}o hel (51 Jov.o1.o1787 Spring 38 -JUN or gL i ss '§ t x r _. 1010 ; . Fe oes ag Override, \ 85 Us 9g bp Het ots | ig1088 098-280-0112 - 37 -- 39 -roz204/911821 -asobir QC GEARBOX SHAFTS AND GEARS. fantoal Item] Port Description g tem] Port Description é 7 |08:02,00083| GC gearbox costing 1 [52 [08.02,00072| Siding gear T6z 7 2 [08.02,00041|Medium shaft cover 1, [53 [08.02.0013] Siding gear i6z 7 3 JOIN 618 [Bearing HK 2076 1 [54 [08.02.0014 Siding gear T6z 1 {4 [08.062.00008| Gear S62 [55 [08.02,00098| Clutch spring screw eye 1 & Spring ring SO-42 1/56 6 [08.02.0006 | Gear 482 1 [57 Washer AS~i2xi6xi3 7 7 }08.02.00011| Medium shaft 1 [58 [DIN 5408 [Bearing K-12x16x13 2 '_|08.02.00009| Clutch gecr 342 1 [59 [08.02.0086] Output grooved shaft T [08.02.0010] Gear 202 2 [60 |08.02.00029| Clutch gecr S0z 1 TO|DN 618 [Bering HK S016 4161 11 [08.02.00007|Wedium shaft gear 242 1 [62 [DIN 618 | Bearing NK 7420 7 12 [08.02.00016| Gear S02 1 [63 [08.02.00083| Cylinder output gear 182 1 15 |08.02.00017| Geer 262 1 [64 [DIN 471___|Spring ring E 40x1.75 3 “14 [08.02.00018| Gear 272 1 [65 ]08.02,00084] Washer T 15 [08,02.00019] Cear 262 1 [66 |DIN 618 [Bearing HK 4020 t 116 [08.02.0020] Geor 242 1 67 [DIN 5405 [Bearing AXK 4060 t ]08.02.00021| Gear 232 + [es Jon 471 [Spring ring © 37xi.75 1 1 [08,02.00022| Gear, 222 7 [es [08.02.00101| Gear 36 Z 1 19 [08,02.00023|Geor 202 1 [70 [08.02,00100| Geer 22 Z 1 20 | 08.02.0024] Gear 192 + [71 [08.02.00099| Brake spring bushing 7 “[21,[08.02.00025| Gear 182 1 [72 [DIN 2093 _[Plote spring 2 22, |[08.02.00026| Gear 16z [73 [08.02.00063| Cylinder bor attachment T 23 |08.02.00015| Block gear shaft 1 |74 [01.02.0049] Friction washer t 24 [08.02.00043| Separator bushing 1175 [01.02.00050| Clutch adjustment nut T 25 [08.02.00028| Gear 422 1 ]76 [DIN 912 [Allen screw MBxi5 6 26 |08.02.00040| Brushed, busking 1 ]77 [DIN 6885 [Key A-6x6x20 3 27,|01.02.00081[ 07 plug 378” gos 2 [7a [DIN 7991 [Allen screw 6x20 3 26 [DIN 6885 [Key A-6x6x30 7 [80 [ON 618 [Bearing HK 2516 1 29 [08.02.0033] Thread output gecr 36z 7 '30 |08.02.00032| Thread output gear 14z i ‘31 [08.02.00087| Output thread shaft 1 /32 DIN 618 [Bearing HK 4012 2 B]DIN 3760 [Retainer G—a0xa Tae 2 34 [01.02.00073| Washer z asT, 36 y 37 [38 |DIN 3760. i 39]DIN 618 {Bearing AK 2520 1 40 [08.02.46 [Input shaft cover tT "[1 [01.02.0075 | Washer 7 "Fa [08.02.00085| Gear 36z input shaft 1 “43 [08.02.0003] Gear 242 input shaft 7 “44, |08.02.00084|Gear 48z input shaft 1 45 [08.02.0004] input shoft 1 46 [DIN 5405 [Bearing K-16.20.17 2 47 [08.02.0005] Geer 302 1 “8 |0N 618 |Beorng HK 3020 T 48 108.02,00039] Brushed bushing T SO [OWN 471 [Spring ting E 25xi.2 3 51, |08.02.00036|Sliding gear shaft 1 aowr97031 - 41QC GEARBOX SELECTOR AND CONTROL rpzanartisA 200-00 Jus Item, pot we Description Ame. 1 [ow 12 Alen screw Wax10 a 2 TUT Oil level window 172° Gos 1 3_[or91.00720"—|Handle knob fl + Selector plate In S| ow giz ‘Mlen screw N60 + 6 | 01.02.0052 [Selector lever support 1 7 [01.02.0054 | Selector lever ni 8 [/01.02.00069 ~ [Spring : th 3. | 04.02.00053 [Boll adjustment washer 1 to {ow 912 INlen screw MBx15 6 | 11 | 01.02.00085 _|Selector fever ball 1 12 13__[/91.0200051 [Selector F 14 [on 914 ‘Mien grub screw MKB 9 15_-| 01.02.0070" [Spring 5 ~ 16" 5401 Ball 06,35 9 17 [701.02.00086 | Ferk plate 2 [18 [01.02.0066 "| Separation plate 2 19 [01.02.0067 | Stop plate 2 20 [OW 7343 Spring pin 5x25 3 21 | 08.02.0006 [Selector fork 2 22 |'08,02.00097___| Selector fork 1 23 | ow 912 ‘Allen screw 6x25 3 24 25 | oN 912 Alen screw MBxi2 | 26. | pw 912 [Alen screw M10x20 3 27__| 01.04.0035 | Spring =| 26 | 01.01.0047" [Handle 5 £29 [o1.01.000124 [Control knob 3 30 [08.02.0065 [Control 3 31 | ow 3770 O=ring washer 1520005 3 (32 | 08.62,00076 [Controt_ shatt 3 13 | on 7343, Spring pin 5x36 3 | '34__[08,02.00070 [Connecting rod i [ 35.| 0802.00072 | Fork 1 —36__|08,02.00088 [Connecting rod 1 37__{"08.02.00091" {Fork WI 38 | 08.02.0092 | Fork tr] 3__ {08.02.0089 | Controi_shaft ; 40 | 01,02.00061__ | Control shaft 7 41 {-08.02.00062 [Connecting rod 1 42, | 08.02.0061 [Fork 1 83 QC gearbox plate 7 44_| on 3770 O-ring washer 343382 1 45 [o8.02.00105 [Fork plate 1poems QUADRANT PLATE MM seo ub-99 tem Port Nt Description £ 1__[0803.00087 | Pulley 20-&N—20 1 2 [On 912 Alien screw MEx20 2 3__[08.03.00007_ [Washer _ 2 4 JON 7753/0N 2215| Beit HTD 600-€M20 (mod. 310) 1 4 ]oN 7753/0N 2215] Belt HTD 480—8N20 (mod. 260-285) 1 5 [ON 471 Spring ring 32x1,5 1 6 _[01.01.00020 [Headstock shaft washer 1 7__.|0IN 3760 Retainer 32x47x10 1 8 "Tearing RNA 69/28 2 9 Headstock output shaft 1 i |e ‘Allen _serew M14x75 1 11] 08.08.00081 [Bearing holder bush 1 12 [08.03.0089 intermediate pulley 34-850 (Tod. 310) v 12 [08.03.0080 intermediate pulley 30-8M50 (mod. 260-285) 1 | 13 [ON 625 Ball bearing 6004—2RS 2 14 [08.03.0002 [Bearing spacer bu 1 ; B__[08.03.00085 [Washer 1 16 [08.03.0008 [Pulley 60-20 1 17 [DN 3760 [Retainer G 25x32x4 1 (18 [ON 618 Bearing HK 2520, 1 19 [ON 616 Bearing HK 2516 o 20 |-08.02.00046 » QC gearbox input spindle cover 1 [21 [01.02.0075 | Washer 1 22° | 08.02.0001. [QC gearbox input shaft 1 23 [DIN 6885 Key A-6x6x20 2 [247 [own 912 Allen screw MBxi5 3] '25" [OWN Allen “screw MBx120 2) 26 [ON 912 Allen screw MBx150 2 27 [DIN 933 Hexagonal screw Mi6x60 = 2 28 [ON 125” Washer A-17 2 29 {01.06.0015 [Adjusting block 1 [30 |01.06.00028 [Dowel pin [2 ~ Ji__[0%.06.00017 [Headstock adjusting block 1 32 [08.03.0083 {Tightening connecting rod T 2 [733 "]08.03.00086 | Stop bush 2 34 [08.03.0008 [Tightening roller 2 35. [On 625 Ball_ bearing 6202-285 2 36 [08.03.0085 [Bearing holder bush z| 37__ [ON 912 [Alen screw M10xS5 2 38 [ON 912 [Alen screw M12x40 2 39 [OIN 7753/0IN 2215| Belt HTD 880-8M20 1 I =- 45 - Gs sassesssniss ©Q/, 7 / \ 12 in ) Toro {280 )mre7015 rr 260.0972 Siaae » RIGHT APRON *.200-04r ENE-00 em| Port Description — litem] Part N° Description é 1 [98:04.00128 Apron framework 1 [47 DN 914 [Allen grub screw W@xa 2 2 {08.04.01123|Pivot nut ‘screw DIN 219 Mxi6 | 4 | 48 [01.04,00010| Automatic change handle 1 ‘5 [98.04.00122 Open nut slide 2 | 48 [01,04.00008| Change gear 162 i 01.04.0039 [Rule tightener grub screw 2 | 50 [08.04.0192] Rack and pinion shaft 1 5 [pin 934" |Nut M8 2[51 JOIN 6885 [Key A 6x6x20 1 & |08.04.07130|/Side adjustment nut 1 [52 [08.04.01098| Rack and pinion bushing i 7 [08:04.00124|mm. Lead screw rut 1 | 53 [08.04.07093| Gear 702 1 7 [08.04.0132 |TP1. Lead screw nut 1 {84 [08.04.07094 Handwheel_gear shaft g ‘8 |08.04.00125|Bar bushing 1 [55 [01.04.00515|Handwheel_support 7 7 JOIN 3760 [Retainer G3Sx42x4 [2 [6 |0IN 012 [Allen screw MBx35, 3 GOIN 5405 Beating AXK 3552 2 [57 ]01.05.00060| Vernier band spring 4 Washer LS 3552 4 [5 [01.04.00517| mm. Vernier 1 [Bearing NK 45/20 2 | 58 [07.04.00576|TPI Vernier ae __ 2 |08.04.00130\vertical axis 1 way warm screw | 1 | 59 |01,04,00516|Honwheel_washer 1 75 ]08.04.00050| Bor cover 1 | 60 [08.04.0596] Apron_handwheel 7 FON 912 [alien screw MBx20 6 | 61 |01.04.00020 | Contact finger 1 DIN-912 [Allen screw M4x12 2[62|0IN 912 [Alen screw Mi2x25 1 Ft for.04.60087yorm key 1 [63 [08.04.0701 |Handwheel bushing 1 7 [DN 5405" |Wosher LS 1528 1 [64 [DIN 7343 [Spring pin 4x15 1 a7 [Bearing AXK 1528 [65 |01.04.00062|Handwhee!_bushing 1 7, Washer AS 1528 1 [86 [01.04.0061 |Handwheel for double vernier | 1 \3 (Bearing NK_20/20 Ga "0" Indicator 7] | 719 ]08.08.01776| Ring gear 1 [e6/1[0¥.04.00065] Vernier m/m 1 70) Bearing AXK 2035 3 [s8/2|01.04.00064 | Verrier h/m 7 | 9 Washer AS 2035 6 | 69 [08.04.01120|Shaft control nut 1 Bi /ON 618 [Bearing HK 2020 2 [70 |01.04.00024| Control handle 1 [*2 [DIN 3770 | O-ring, 37532x2,.5 1 ]71 [DIN 912 [Allen screw M10x25 1 3[06.0¢.01117[Ring gear cover 1 [72 |01.04.00046 |Contact finger lever + [24 [DIN 3770 [O-ring 16e11k2.5, 2 [73 ]01.01.00120| Contact finger 1 “5 |08.04.01115 | Gear 37 z 4 [74 JOIN 7891 [Countersunk Allen screw M6xi0 | 4 [_6|0N 616° [Bearing HK 1616 3175 |08.04.00047|Sheet_metal_guord i 27 [DIN 3770__| O-ring 30x25x2,5, 4 [76 |08.04.01126 [Sheet metol_quard i \"_08.04.01112 [Shaft cover 2.|77 [08.04.01127 | Safety rod 1 DIN 912 [Allen screw 6x15 8)78 ‘Aaron plate 1 30 ]08.04.01114] intext. gear 18-30 2 1 [79 LIL oll level window 1/2 Gos 2 1 [08.04.01113| Gear 18 z + [80 ‘Apron plate 1 [2 ON 61¢ [Bearing AK Z0i8-RS aC Ot cover 10 3/8 Gos H 33 [DIN 471 [Cir clip 20x1,2 3/82 [DIN 7343 [Spring pin @6x15 2 4 [08.04.01091| Double gear 68/282 + 185 lon-t5-c0t-§ Us| Lubrication pump 1 35 ]01.04.00044] Bronze bushing 1 [84 [08.04.01133/Supplementary pump iy 76 [DIN 6885 [Key A GxBx15 7 [85 JOIN 912 [Allen screw M4x25 3 7 [08.04.01111 | Circular rack 1 | 36 |01.04.01007 | Square plug 1 7G |DIN 933 “|Hexagonal screw WExi5, 1 0 [07.04.0033] washer i JOIN 912 [Allen, serew Wax90 4 2 DIN 7343 [Spring pin 06450 i 3 [07.04.0059] Lever spring needle t] “44 |07.04.00035] Spring 4 le Soin S401 [Boll 06.35 2 +6 [01.04.0056 | Spring 2 Tye