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MAJOR PROJECT
MAJOR PROJECT
ON
DUAL-AXEL SOLAR TRACKING DEVICE
This is to certify that the work embodied in this Project entitled"DUAL-AXEL SOLAR TRACKING
DEVICE " has been satisfactorily completed by OMANSHU MANIKPURI(0006me201019)
It is a bonafide piece of work, carried out under our guidance in the Department of
Mechanical Engineering. University polytechnic RGPV, Bhopal for the partial fulfillment of the
Diploma in Mechanical Engineering during the academic year june 2024.
It gives us immense pleasure to express our deepest sense of gratitude and sincere thanks to
our greatly respected guide Lec. Rajendra Ahirwar, of the Department of Diploma in
Mechanical Engineering. University Polytechnic RGPV, Bhopal, for his valuable guidance
encouragement and help for this work
We express our deep sense of gratitude to Miss. Swati Gupta (H.O.D.) , Mechanical
Engineering. University Polytechnic RGPV. Bhopal (M.P.) for her keen interest, continued
encouragement and support.
Apart from above, we would also like to thanks Dr. RAVINDRA RANDA,PRINCIPAL, University
Polytechnic RGPV, Bhopal for his continuous support.
We are also thankful to all the staff members of the Department of Mechanical Engineering.
University Polytechnic RGPV, Bhopal, for their cooperation in our work.
DECLARATION
Abstract----------------------------------------------01
Introduction-----------------------------------------02
Objective---------------------------------------------03
Working----------------------------------------------04
Apparatus Required-------------------------------06
Future Scope ---------------------------------------24
Result& Calculation ------------------------------25
Refrence--------------------------------------------- 27
ABSTRACT
Solar energy is fast becoming a very important means of renewable energy resource. With
solar tracking, it will become possible to generate more energy since the solar panel can
maintain a perpendicular profile to the rays of the sun. Even though the initial cost of
setting up the tracking system is considerably high, there are cheaper options that have been
proposed over time. This project discusses the design and construction of a prototype for
solar tracking system that has a single axis of freedom.
Light Dependent Resistors (LDRs) are used for sunlight detection Silicon solar cells
produced an efficiency of 20% for the first time in 1985. Whereas there has been a steady
increase in the efficiency of solar panels, the level is still not at its best. Most panels still
operate at less than 40%. As a result, most people are forced to either purchase a number of
panels to meet their energy demands or purchase single systems with large outputs. There
are types of solar cells with relatively higher efficiencies but they tend to be very costly.
One of the ways to increase the efficiency of solar panels while reducing costs is to use
tracking. Through tracking, there will be increased exposure of the panel to the sun, making
it have increased power output. The trackers can either be dual or single axis trackers. Dual
trackers are more efficient because they track sunlight from both axes. The microcontroller
used in this device is ATMEGA8 which is a variant of AVR series microcontrollers and
also program by arduino uno board.
INTRODUCTION
Solar energy is clean and available in abundance. Solar technologies use the sun for
provision of heat, light and electricity. These are for industrial and domestic applications.
With the alarming rate of depletion of depletion of major conventional energy sources like
petroleum, coal and natural gas, coupled with environmental caused by the process of
harnessing these energy sources, it has become an urgent necessity to invest in renewable
energy sources that can power the future sufficiently.
The energy potential of the sun is immense. Despite the unlimited resource however,
harvesting it presents a challenge because of the limited efficiency of the array cells.
The best efficiency of the majority of commercially available solar cells ranges between 10
and 20 percent. This shows that there is still room for improvement. This project seeks to
identify a way of improving efficiency of solar panels. Solar tracking is used. The tracking
mechanism moves and positions the solar array such that it is positioned for maximum
power output. Other ways include identifying sources of losses and finding ways to
mitigate them. When it comes to the development of any nation, energy is the main driving
factor. There is an enormous quantity of energy that gets extracted, distributed, converted
and consumed every single day in the global society. Fossil fuels account for around 85
percent of energy that is produced. Fossil fuel resources are limited and using them is
known to cause global warming because of emission of greenhouse gases. There is a
growing need for energy from such sources as solar, wind, ocean tidal waves and
geothermal for the provision of sustainable and power. Solar panels directly convert
radiation from the sun into electrical energy. The panels are mainly manufactured from
semiconductor materials, notably silicon. Their efficiency is 24.5% on the higher side
OBJECTIVE.
Clearly defined objectives of the project, including:
Optimizing solar panel orientation and tilt angles for various geographical locations.
Developing intelligent control systems for managing solar power distribution and
consumption.
Maximizing solar energy capture by precisely orienting solar panels to follow the
sun's movement.
WORKING
The working principle of a dual-axis solar tracker system involves continuously
adjusting the orientation of solar panels along two axes, azimuth and elevation, to
maximize the amount of sunlight received by the panels throughout the day. Here's a
detailed explanation of how a dual-axis solar tracker system operates:
Azimuth Tracking:
Azimuth Axis Control: The azimuth axis is responsible for tracking the sun's east-
west movement. The control system calculates the sun's azimuth angle, which
represents its horizontal position relative to a reference direction (typically true
north).
Movement Control: Based on the azimuth angle information, the control system
adjusts the azimuth axis of the solar tracker to align the panels perpendicular to the
sun's rays. This adjustment ensures that the panels receive maximum sunlight
exposure throughout the day as the sun moves from east to west.
Elevation Tracking:
Elevation Axis Control: The elevation axis tracks the sun's vertical movement
throughout the day. The control system calculates the sun's elevation angle, which
represents its height above the horizon.
Movement Control: Using the elevation angle information, the control system
adjusts the elevation axis of the solar tracker to tilt the panels at an optimal angle
relative to the sun's position. This adjustment compensates for the sun's changing
altitude, ensuring that the panels maintain an optimal angle of incidence for
maximum solar energy capture.
Tracking Algorithm:
Actuation Mechanism:
The solar tracker system is equipped with mechanical motors responsible for
adjusting the azimuth and elevation axes of the solar panels.
These motors receive control signals from the tracking algorithm and move the
panels accordingly to maintain alignment with the sun.
Real-Time Monitoring:
The system continuously monitors the performance of the solar tracker, including the
positions of the azimuth and elevation axes, sunlight intensity, and tracking
accuracy.
Some dual-axis solar tracker systems may incorporate energy storage solutions, such
as batteries, to store excess energy generated during periods of peak sunlight.
Stored energy can be used to power the actuators and control system, ensuring
continuous operation even during periods of low sunlight or inclement weather
APPARATUS REQUIRED
Solar Pannel - A solar panel is a device that converts sunlight into electricity by
using photovoltaic (PV) cells. PV cells are made of materials that produce
excited electrons when exposed to light. The electrons flow through a circuit and
produce direct current (DC) electricity, which can be used to power various devices
or be stored in batteries. Solar panels are also known as solar cell panels, solar
electric panels, or PV modules
Electrical Resistance-.
An object of uniform cross section has a resistance proportional to its resistivity and
length and inversely proportional to its cross-sectional area. All materials show some
resistance, except for superconductors, which have a resistance of zero.
The resistance (R) of an object is defined as the ratio of voltage across it (V) to current
through it (I), while the conductance (G) is the inverse:
For a wide variety of materials and conditions, V and I are directly proportional to
each other, and therefore R and G are constant (although they can depend on other
factors like temperature or strain). This proportionality is called Ohm's law, and
materials that satisfy it are called "Ohmic" materials.
In other cases, such as a diode or battery, V and I are not directly proportional, or in
other words the I–V curve is not a straight line through the origin, and Ohm's law
does not hold. In this case, resistance and conductance are less useful concepts, and
more difficult to define. The ratio V/I is sometimes still useful, and is referred to as a
"chordal resistance" or "static resistance",[1][2] as it corresponds to the inverse slope of
a chord between the origin and an I–V curve. In other situations, the derivative
may be most useful; this is called the "differential resistance
The p–n junction possesses some interesting properties that have useful applications
in modern electronics. A p-doped semiconductor is relatively conductive. The same
is true of an n-doped semiconductor, but the junction between them can become
depleted of charge carriers, and hence non-conductive, depending on the relative
voltages of the two semiconductor regions. By manipulating this non-conductive
layer, p–n junctions are commonly used as diodes: circuit elements that allow a flow
of electricity in one direction but not in the other (opposite) direction. This property
is explained in terms of forward bias and reverse bias, where the term bias refers to
an application of electric voltage to the p–n junction.
Only majority carriers (electrons in N-type material or holes in P-type) can flow
through a semiconductor for a macroscopic length. With this in mind, consider the
flow of electrons across the junction. The forward bias causes a force on the
electrons pushing them from the N side toward the P side. With forward bias, the
depletion region is narrow enough that electrons can cross the junction and inject
into the P-type material. However, they do not continue to flow through the P-type
material indefinitely, because it is energetically favorable for them to recombine with
holes. The average length an electron travels through the P-type material before
recombining is called the diffusion length, and it is typically on the order of
micrometers.
Although the electrons penetrate only a short distance into the P-type material, the
electric current continues uninterrupted, because holes (the majority carriers) begin
to flow in the opposite direction. The total current (the sum of the electron and hole
currents) is constant in space, because any variation would cause charge buildup over
time (this is Kirchhoff's current law). The flow of holes from the P-type region into
the N-type region is exactly analogous to the flow of electrons from N to P (electrons
and holes swap roles and the signs of all currents and voltages are reversed).
Therefore, the macroscopic picture of the current flow through the diode involves
electrons flowing through the N-type region toward the junction, holes flowing
through the P-type region in the opposite direction toward the junction, and the two
species of carriers constantly recombining in the vicinity of the junction. The
electrons and holes travel in opposite directions, but they also have opposite charges,
so the overall current is in the same direction on both sides of the diode, as required.
Connecting the P-type region to the negative terminal of the battery and theN-
type region to the positive terminal corresponds to reverse bias. If a
diode is reverse-biased, the voltage at the cathode is higher than that at the anode.
Therefore, no current will flow until the diode breaks down. Reverse-bias usually
refers to how a diode is used in a circuit. The connections are illustrated in the
diagram to the right.
Because the p-type material is now connected to the negative terminal of the power
supply, the 'holes' in the P-type material are pulled away from the junction, causing
the width of the depletion zone to increase. Likewise, because the N-type region is
connected to the positive terminal, the electrons will also be pulled away from the
junction. Therefore, the depletion region widens, and does so increasingly with
increasing reverse-bias voltage. This increases the voltage barrier causing a high
resistance to the flow of charge carriers, thus allowing minimal electric current to
cross the p–n junction. The increase in resistance of the p–n junction results in the
junction behaving as an insulator.
The strength of the depletion zone electric field increases as the reverse-bias voltage
increases. Once the electric field intensity increases beyond a critical level, the p–n
junction depletion zone breaks down and current begins to flow, usually by either
the Zener or the avalanche breakdown processes. Both of these breakdown processes
are non-destructive and are reversible, as long as the amount of current flowing does
not reach levels that cause the semiconductor material to overheat and cause thermal
damage.
This effect is used to one's advantage in Zener diode regulator circuits. Zener diodes
have a certain – low – breakdown voltage. A standard value for breakdown voltage is
for instance 5.6 V. This means that the voltage at the cathode can never be more than
5.6 V higher than the voltage at the anode, because the diode will break down – and
therefore conduct – if the voltage gets any higher. This in effect regulates the voltage
over the diode.
VOLTAGE REGULATOR IC
Electronic voltage regulators are found in devices such as computer power supplies
where they stabilize the DC voltages used by the processor and other elements. In
automobile alternators and central power station generator plants, voltage regulators
control the output of the plant. In an electric power distribution system, voltage
regulators may be installed at a substation or along distribution lines so that all
customers receive steady voltage independent of how much power is drawn from the
line.
The 78xx (sometimes L78xx, LM78xx, MC78xx...) is a family of self-contained fixed linear
voltage regulator integrated circuits. The 78xx family is commonly used in electronic circuits
requiring a regulated power supply due to their ease-of-use and low cost. For ICs within the family,
the xx is replaced with two digits, indicating the output voltage (for example, the 7805 has a 5 volt
output, while the 7812 produces 12 volts). The 78xx line are positive voltage regulators: they
produce a voltage that is positive relative to a common ground. There is a related line
of 79xx devices which are complementary negative voltage regulators. 78xx and 79xx ICs can be
used in combination to provide positive and negative supply voltages in the same circuit.
78xx ICs have three terminals and are commonly found in the TO220 form factor,
although smaller surface-mount and larger TO3 packages are available. These
devices support an input voltage anywhere from a couple of volts over the intended
output voltage, up to a maximum of 35 to 40 volts depending on the make, and
typically provide 1 or 1.5 amperes of current (though smaller or larger packages may
have a lower or higher current rating).
Light-emitting diode
A light-emitting diode (LED) is a two-lead semiconductor light source that
resembles a basic pn-junction diode, except that an LED also emits light. When an
LED's anode lead has a voltage that is more positive than its cathode lead by at least
the LED's forward voltage drop, current flows. Electrons are able to recombine
with holes within the device, releasing energy in the form of photons. This effect is
called electroluminescence, and the color of the light (corresponding to the energy of
the photon) is determined by the energy band gap of the semiconductor.
An LED is often small in area (less than 1 mm2), and integrated optical components
may be used to shape its radiation pattern.
Early LEDs were often used as indicator lamps for electronic devices, replacing
small incandescent bulbs. They were soon packaged into numeric readouts in the
form of seven-segment displays, and were commonly seen in digital clocks.
LEDs have allowed new text, video displays, and sensors to be developed, while
their high switching rates are also useful in advanced communications technology.
Technology
The inner workings of an LED, showing circuit (top) and band diagram (bottom)
Transistor
The transistor is the fundamental building block of modern electronic devices, and is
ubiquitous in modern electronic systems. Following its development in 1947 by John
Bardeen, Walter Brattain, and William Shockley, the transistor revolutionized the
field of electronics, and paved
Simplified operation
The essential usefulness of a transistor comes from its ability to use a small signal
applied between one pair of its terminals to control a much larger signal at another
pair of terminals. This property is called gain. A transistor can control its output in
proportion to the input signal; that is, it can act as an amplifier. Alternatively, the
transistor can be used to turn current on or off in a circuit as an electrically
controlled switch, where the amount of current is determined by other circuit
elements.
There are two types of transistors, which have slight differences in how they are used
in a circuit. A bipolar transistor has terminals labeled base, collector, and emitter. A
small current at the base terminal (that is, flowing between the base and the emitter)
can control or switch a much larger current between the collector and emitter
terminals. For a field-effect transistor, the terminals are labeled gate, source,
and drain, and a voltage at the gate can control a current between source and drain.
The image to the right represents a typical bipolar transistor in a circuit. Charge will
flow between emitter and collector terminals depending on the current in the base.
Because internally the base and emitter connections behave like a semiconductor
diode, a voltage drop develops between base and emitter while the base current
exists. The amount of this voltage depends on the material the transistor is made
from, and is referred to as VBE.
Transistor as a switch
DC motor:-
DC motors were the first type widely used, since they could be powered from
existing direct-current lighting power distribution systems. A DC motor's speed can
be controlled over a wide range, using either a variable supply voltage or by
changing the strength of current in its field windings. Small DC motors are used in
tools, toys, and appliances. The universal motor can operate on direct current but is a
lightweight motor used for portable power tools and appliances. Larger DC motors
are used in propulsion of electric vehicles, elevator and hoists, or in drives for steel
rolling mills. The advent of power electronics has made replacement of DC motors
with AC motors possible in many applications.
Battery
Pin
Function Name
No.
1 Ground (0V) Ground
2 Supply voltage; 5V (4.7V – 5.3V) Vcc
Contrast adjustment; the best way is to use a variable resistor
such as a potentiometer. The output of the potentiometer is
3 Vo / VEE
connected to this pin. Rotate the potentiometer knob forward
and backwards to adjust the LCD contrast.
Selects command register when low, and data register when RS (Register Select
4
high )
5 Low to write to the register; High to read from the register Read/write
Sends data to data pins when a high to low pulse is given;
Extra voltage push is required to execute the instruction and
EN(enable) signal is used for this purpose. Usually, we make it
6 Enable
en=0 and when we want to execute the instruction we make it
high en=1 for some milliseconds. After this we again make it
ground that is, en=0.
7 DB0
8 DB1
9 DB2
10 DB3
8-bit data pins
11 DB4
12 DB5
13 DB6
14 DB7
15 Backlight VCC (5V) Led+
16 Backlight Ground (0V) Led-
RS (Register select)
A 16X2 LCD has two registers, namely, command and data. The register select is
used to switch from one register to other. RS=0 for command register, whereas RS=1
for data register.
Command Register: The command register stores the command instructions given
to the LCD. A command is an instruction given to LCD to do a predefined task.
Examples like initializing it, clearing its screen, setting the cursor position,
controlling display etc. Processing for commands happens in the command register.
Data Register: The data register stores the data to be displayed on the LCD. The
data is the ASCII value of the character to be displayed on the LCD. When we send
data to LCD it goes to the data register and is processed there. When RS=1, data
register is selected.
Generating custom characters on LCD is not very hard. It requires the knowledge
about custom generated random access memory (CG-RAM) of LCD and the
LCD chip controller. Most LCDs contain Hitachi HD4478 controller.
CG-RAM is the main component in making custom characters. It stores the custom
characters once declared in the code. CG-RAM size is 64 byte providing the option
of creating eight characters at a time. Each character is eight byte in size.
In the table BELOW you can see starting addresses for each character with their
printing commands. The first character is generated at address 0x40 to 0x47 and is
printed on LCD by just sending simple command 0 to the LCD. The second
character is generated at address 0x48 to 0x55 and is printed by sending 1 to LCD.
Future Scope and Applications
Solar Energy is one of the most popular renewable sources nowadays. It is being widely used also,
and within some more years it will be very popular that it will be used for many purposes, in
industries and household as well.
So it is most important fact to utilize the maximum energy of the sun so that maximum power can
be generated. The thought behind this project is also derived from this fact. In many places
experiment is being done on this fact how it is possible to make full use of the day light. In many
places application of this project can be seen also. This project has got a bright future scope further.
Accuracy of this solar panel can be increased further and number of steps can be increased as well
to get more accurate desired output. Timer circuit can also be integrated with this so that this
system responses more accurately. Even in a cloudy day when intensity of sunlight may vary at
different time of a day, the timer circuit can be more that handy to drive the solar panel correctly in
that low light. As per energy concerned solar energy is one of the most promising energy which is
going to be a main source of energy in near future
Results and Conclusion
In conclusion, the Solar tracking system was successfully able to increase the
efficiency of the solar panel. A threshold condition of 400 lux was set above which
the system would turn on, and motor would be rotated in the direction of the sun
accordingly. When the device is turned on, reading displayed on the LCD screen is
the voltage generated by the solar panel without tracking. After the initialization of
the device, it starts showing the voltage readings on the LCD screen when the sun is
being tracked. As the intensity of light decreases to zero (i.e. dark) since the
threshold condition is not being met, motor rotates to its original position and
remains in it until the threshold gets crossed again. After examining the information
obtained by the real time testing of the prototype, it can be said that the proposed
way of a dynamic solar tracking system, is a practicable method of maximizing the
mean intensity of sunlight received by a solar energy system. The location of the sun
was successfully tracked down and thus increasing the efficiency of the solar panel.
4. http://www.solar-facts.com/panels/panel-types.php
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