CASSETTE TYPE AIR CONDITIONER

Operation & Installation Manual

Indoor Unit

HBU-18CA03T3
HBU-24CA03T3
HBU-36CA03T3
HBU-42CA03T3
HBU-50CA03T3
HBU-60CA03T3

No. 0150504303
B
Before using the air conditioner, please read this manual carefully.
Please keep this manual properly for future use.
 Contents

Cautions ..................................................................................................... 1-5

Introduction to Spare Parts ............................................................................ 6

Maintenance ............................................................................................. 7-10

Trouble Shooting ................................................................................... 11-12

When Trouble Happens ......................................................................... 13-14

Customer Need-to-know .............................................................................. 15

Precaution for Installation ........................................................................... 16

Installation Tools.......................................................................................... 17

indoor unit
Installation Procedure.............................................................................. 18-29

outdoor unit
Name of Parts .............................................................................................. 30
Safety Cautions ....................................................................................... 31-32

Installation Procedure ............................................................................. 33-42

 Cautions
Disposal of the old air conditioner
Before disposing an old air conditioner
that goes out of use, please make sure it's
inoperative and safe. Unplug the air
conditioner in order to avoid the risk of
child entrapment.
It must be noticed that air conditioner
system contains refrigerants, which require
specialized waste disposal. The valuable
materials contained in a air conditioner can
be recycled. Contact your local waste
disposal center for proper disposal of an
old air conditioner and contact your local
authority or your dealer if you have any
question. Please ensure that the pipework
of your air conditioner does not get
damaged prior to being picked up by the
relevant waste disposal center, and
contribute to environmental awareness by
insisting on an appropriate, anti-pollution
method of disposal.
Disposal of the packaging of your new
air conditioner
All the packaging materials employed in
the package of your new air conditioner
may be disposed without any danger to the
environment.
The cardboard box may be broken or cut
into smaller pieces and given to a waste
paper disposal service. The wrapping bag
made of polyethylene and the polyethylene
foam pads contain no fluorochloric
hydrocarbon.
All these valuable materials may be taken to
a waste collecting center and used again after
adequate recycling.
Consult your local authorities for the name and
address of the waste materials collecting
centers and waste paper disposal services
nearest to your house.
Safety Instructions and Warnings
Before starting the air conditioner, read the
information given in the User's Guide
carefully. The User's Guide contains very
important observations relating to the
assembly, operation and maintenance of the
air conditioner.
The manufacturer does not accept
responsibility for any damages that may
arise due to non-observation of the following
instruction.
Damaged air conditioners are not to be
put into operation. In case of doubt, consult
your supplier.
Use of the air conditioner is to be carried
out in strict compliance with the relative
instructions set forth in the User's Guide.
Installation shall be done by professional
people, don't install unit by yourself.
For the purpose of safety, the air
conditioner must be properly grounded in
accordance with specifications.
Always remember to unplug the air
conditioner before opening inlet grill. Never
unplug your air conditioner by pulling on the
power cord. Always grip plug firmly and
pull straight out from the outlet.
1
 Cautions
All electrical repairs must be carried out
3. The wiring method should be in line with the
by qualified electricians. Inadequate repairs
local wiring standard.
may result in a major source of danger for
4. The power cable and connecting cable are
the user of the air conditoiner.
self-provided. The requirement of the power
Do not damage any parts of the air cable:
conditioner that carry refrigerant by Power Cable
Model
piercing or perforating the air conditioner's
tubes with sharp or pointed items, crushing HBU-18CA03T3 5G 2.5mm2
or twisting any tubes, or scraping the HBU-24CA03T3
coatings off the surfaces. If the refrigerant HBU-36CA03T3
spurts out and gets into eyes, it may result HBU-42CA03T3
5G 4.0mm2
in serious eye injuries. HBU-50CA03T3
Do not obstruct or cover the ventilation HBU-60CA03T3
grille of the air conditioner. Do not put
fingers or any other things into the All the cables shall have got the European
inlet/outlet and swing louver. authentication certificate.
5. The breaker of the air conditioner should be
Do not allow children to play with the air all-pole switch; and the distance between its two
conditioner. In no case should children be contacts should be no less 3mm. Such means for
allowed to sit on the outdoor unit. disconnection must be incorporation in the fixed
wiring.
Specifications 6. The waste battery shall be disposed properly.
The refrigerating circuit is leak-proof. 7. The indoor unit installation height is at least
The machine is adaptive in following 2.5m.
situation
1. Applicable ambient temperature range:

Rated Maximum Minimum

DB C 29 32 21
Indoor
Cooling WB C 19 23 15
outdoor DB C 46 52 21
WB C 24 31 -

2. If the supply cord is damaged, it must be

replaced by the manufacturer or its service
agentor a similar qualified person.

2
 Cautions

Safety cautions

Carefully read the following information in order to operate the airconditioner correctly.
Below are listed three kinds of Safety Cautions and Suggestions.
WARNING! Incorrect operations may result in severe consequences of death or serious injuries.
CAUTION! Incorrect operations may result in injuries or machine damages; in some cases may
cause serious consequences.
INSTRUCTIONS: These information can ensure the correct operation of the machine.
Be sure to conform with the following important Safety Cautions.
The Safety Cautions should be at hand so that they can be checked at any time when needed.
If the conditioner is transferred to the new user, this manual should be as well transferred to the new user.

WARNING!

Don't blow the human body with the cooling
air too long, and don't let the room tempera-
ture decrease too low
either.
Otherwise the one
will feel unpleasant
or harm ones' health.
If any abnormal phenomena is found (e. g.
smell of firing), please cut off the power
supply immediately, and contact the dealer
to find out the handling method.
In such case, to continue
using the conditioner will
switch
damage the conditioner,
and may cause electrical
shock or fire hazard.
When need maintenance and repairment,
call dealer to handle it.
Incorrect mainten-
ance and repairment
may cause water
leak, electrical shock
and fire hazard.
Please let the dealer be responsible for installing
the conditioner.
Incorrect installation may cause water leak, elec-
trical shock and fire hazard.
Don't put fingers or any other things into the
inlet/outlet and swing louver while the condi-
tioner is in operation.
Because the highspeed
fan is very dangerous
and may cause injuries.
Call the dealer to take measures to prevent the
off
refrigerant from leaking.
If conditioner is installed in a small room be sure
to take every measure in order to prevent suffoca-
tion accident even in case of refrigerant leakage.
When conditioner is deinstalled or reinstalled
dealer should be responsible for them.
Incorrect installation may cause water leaking,
electrical shock and fire hazard.

3
 Cautions

CAUTIONS!

Conditioner should not be used for any other Don't operate the air-con-
purpose other than airconditioning. ditioner with damp hands.
Don't use air-conditioner for any other special Otherwise will be shocked.
purposes, e.g. the preservation and protection
Only use correctly-typed fuse.
of food, animals, plants,
May not use wire or any other
pecision apparatus as well
materials replacing fuse, other-
as work of art, otherwise
wise may cause faults or fire
the qualities of these
accidents.
stuffs may be damaged.
Don't place any burning unit
Don't dismantle the outlet of the outdoor unit.
in the air flow of air-conditioner,
The exposure of fan is
which may cause incomplete
very dangerous which
combustion.
may harm human be-
ings. No inflammable spray fluid
should be permitted to be
When air-conditioner is co-used with other placed or used near to air-
heat-radiator the frequent replacement of conditioner otherwise may
room atmosphere should be required. cause fire accidents.
Inefficient venti-
lation may cause Air-conditioner should be
suffocation. cleaned only after power
supply is cut off to keep
After a long time use of air-conditioner the
from shock or hurt.
base should be checked for any damages.
If the damaged base is
Don't clean air-conditioner
not repaired, the unit
with water.
may fall down and
Otherwise may cause
cause accidents.
shock.
No goods or nobody is permitted to placed on
or stand on outdoor unit. When use the fumigating insecticide don't
The falling of goods and open air-conditioner.
people may cause acci- Otherwise the poisonous chemicals may settle
dents. in air-conditioner which harm the health of
chemical-allergic people.
Pets and plants should not be blowed directly
in the air flow.
Otherwise will suffer
damage.

4
 Cautions

Installation
Please ask the dealer or specialist to install, never try by the users themselves. After the installation
please be sure of the following conditions.

WARNING !
Please call dealer to install the air-conditioner.
Incorrect installation may cause water leaking, shock and fire hazard.

CAUTION !
Air-conditioner can't be installed in the envi-
ronment with inflammable gases because the
inflammable gases near to air-conditioner may
cause fire hazard.
Installed electrical-leaking circuit breaker.
It easily cause electrical shock without circuit
breaker.
Connect earthing wire.
Earthing wire should not be con-
nected to the gas pipe, water pipe,
lightning rod or phone line, in-
correct earthing may cause shock. Earthing
Use discharge pipe correctly to ensure efficient
discharge.
Incorrect pipe use may cause water leaking.

[Location]
Air-conditioner should be located in well-vented As required, take measures against heavy snow.
and easily-accessible place.
Air-conditioner should not be located in the [Wiring]
following places:
Air-conditioner should be equipped with special
(a) Places with machine oils or other oil vapours.
power supply wire.
(b) Seaside with high salt content in the air.
(c) Near to hot spring with high content of sulfide
[Operating noise]
gases.
(d) Area with frequent fluctuation of voltage e.g. Chose the following locations:
factory, etc. (a) Capable of supporting air-conditioner weight,
(e) In vehicles or ships. don't increase operating noise and vibration.
(f) Kitchen with heavy oil vapour or humidity. (b) Hot vapour from outdoor unit outlet and ope-
(g) Near to the machine emitting electric-magnetic rating noise don't disturb neighbour.
waves. No obstacles around the outdoor unit outlet.
(h) Places with acid, alkali vapuor.
TV, radio, acoustic appliances etc are at least 1 m
far away to the indoor unit, outdoor unit, power
supply wire, connecting wire, pipes, otherwise
images may be disturbed or noises be created.

5
 Introduction to Spare Parts
Indoor unit
HBU-18CA03T3
Swing louver
HBU-24CA03T3
HBU-36CA03T3 (Air flow direction can be adjusted by using
HBU-42CA03T3 the SWING button on the remote controller)
HBU-50CA03T3

Operating Control Panel

Air Inlet Grille

Air Filter
(Inside of the Inlet Grille)

HBU-60CA03T3
Discharge unit (built in)
In cooling operation, Drain Hose
to discharge the
water from inside the
room.
Swing fender
(located in the outlet)

Refrigerant pipe
Outlet Cable line
Earthing line
Air filter
(located in the suction grill)

Suction grill

6
 Maintenance
[Clean air filter]
NOTE
When having to clean, don't dismantle air-filter,otherwise may cause faults.
In the environment where there is too much dust, air filter should be cleaned for more times.
(about half a year one time)

1. Open inlet grill 3. Clean

Pull the two handles at the same CAUTION!

time, slowly draw them out.

(A) Remove dust with vacuum filter.

(B) Wash with water.

With too much dust, use soft brush and neutral
detergent.
Swing off the water, and then place in cool place.

remove the air inlet grill

¢
¢

2. Dismantle air filter

4. Install air filter
Put filter into protruding parts at the top of the
bottom of filter inlet grill.

clip cpening

frame of air inlet grill

¢
¢ .

7
 Maintenance
5. Close inlet grill [Clean inlet grill]
the reverse sequance of 1. 1. Open inlet grill
6. Open inlet grill Press the elliptical "PUSH" knob, the inlet grill
Press the elliptical "PUSH" knob, the inlet grill will will automatically drop. (the inlet grill is catched
automatically drop. (the inlet grill is catched with with two pothooks)
two pothooks) Press the elliptical knob
Press the elliptical knob the inlet grill will
PUSH

the inlet grill will

PUSH

automatically drop
automatically drop

Open two Pothook

Open two Pothook pothooks
pothooks

7.Open two pothooks 2. Take off airfilter

8. Dismantle air filter
3. Take of inlet grill

Drag the knob of

the grill back lift
the filter and take
Air filter down.

9. Install air filter

(1) Put filter into protruding parts at the top ofthe
inlet grill.
(2) Connect the two pothooks with inlet grill. See 7.
4. Clean
CAUTION!

Connet the two pothooks

with inlet grill

10. Close inlet grill See 6.

11. Press the filter signal return key on the NOTE
controller.
'' '' When the filter too much dust
To spray the special detergent for vent fan or
utensils.

8
 Maintenance
5. Install inlet grill see 3 [Dismantle and install swing plate ]
6. Install air filter see "Clean air filter"
3. Install swing plate
7. Close inlet grill see 1
Lightly rotate swing plate to insert the ridge
at both ends of the outlet into the groove
[Clean outlet and shell] and then screw up.

CAUTION!

Don't use gasoline, benzene, dilutant,

polishing powder, or liquid inseticide.

[Clean outlet and shell]

CAUTION!

Don't use gasoline, benzene, dilutant, polishing

powder, or liquid inseticide.

[Dismantle and install swing plate ]

1. Fix the swing plate at the bottom.
2. Dismantle the swing plate.

CAUTION!

Use water to clean the plate and don't heavily

scrub, otherwise the fine hair may fall off.
Unscrew the screw at both ends of the swing
plate.

9
 Maintenance
Seasonal Reserve
Post-season Care

Operate the unit with FAN mode on a fair day for about half
a day to dry the inside of the unit well.

Stop operation and turn off the power supply switch .Electric
power is consumed even the air conditioner is in stop.

Clean the air filter, indoor unit and outdoor unit,and cover
the unit with dustcoat.

Pre-season Care

See that there is no obstacles blocking the air

inlet and air outlet of both indoor and outdoor
unit to avoid reduce the working efficiency.

Be sure to install the air filter, ensure that the air filter is not dirty. Otherwise may result in
machine damages or cause malfunciton due th dust inside the unit

To prevent compressor when start in HEAT mode,

please cut in the power supply switch 12 hours
before starting run,furthermore, always keep the
power supply switch on during the using senson.

NOTE

1. The inner part of indoor unit must be cleaned. Consult dealer, because clean must be done by
technician.
2. In cooling operation, discharging system discharge water in room.

10
 Trouble Shooting
The followings are not malfunction
Water flowing sound is heard When the air conditoner is started, when the
compressor starts or stops during operation
or when the air conditioner is stopped,it som-
Hua etimes sounds "Bi- Bi-"or "Godo-Godo". It is
Hua the flowing sound of the refrigerant , not a
malfunction.

Cracking sound is heard This is caused by heat expansion or contraction

of plastics.

It smells. Air blown out from the indoor unit sometimes

smells. The smell results from smells of
furniture, paint , tobacco absorbed by indoor
unit.

During operation, white fog comes out of When in COOL or DRY mode, a thin water
indoor unit. fog can be seen blown out of unit ,this is the
condensed fog because the suddenly cooled
indoor air is blown out.

Automatically switch into FAN mode during To prevent frost from being accumulated on the
cooling. indoor unit heat exchanger, it sometimes auto-
matically switched into the FAN mode,but it will
soon back to the cooling mode.

The air conditioner cannot be restarted soon This is because of the self-protection function
after it stops. of the system, therefore,it cannot be restarted
Air conditioner does not start? for about three minutes after it stops.

Please wait for

three minutes

11
 Trouble Shooting
Air does not blow or the fan speed cannot be In DRY mode, when room temperature
changed during drying. becomes 2 ¡ higher than temperature setting,
unit rill run intermittently at LO speed regardless
of FAN setting

Water or vapor generated from the outdoor This happens when the frost accumulated on
unit during heating. the outdoor unit is removed (during defrosting
operation).

Defrosting operation

During heating,indoor fan is still running even To get ride of the excess heat, indoor fan will
unit is stopped. continue running for a while after unit autom-
atically stops.

Please check the following things about your air conditioner before making a
service call.

Unit fails to start.

Is the earth leakage breaker

Is the power supply switch on ? Is city supply power normal ? in action ?

**?

ON

OFF

Power supply switch is not in

ON position. Be sure to turn off the power
supply switch immediately and
contact the sales dealer.

12
 When Trouble Happens
Insufficient cooling or heating
The operation controller Air filter too dirty ? Horizontal swing louver
adjusted as required upward ? (in HEAT mode)

Any obstacle exists at the air Door or window left opened ?

inlet or outlet?

Insufficient cooling

Any other heat sources in the Sunlight direct into the Too crowed in the room ?
room? room ?

Cooled air blown out ( when heating)

When the air conditioner does not operate properly after

you have checked the above-mentioned items or when
following phenomenon is observed,stop the operation of
the air conditioner and contact your sales dealer.
1)The fuse or breaker often shuts down.
2)Water drops off during cooling or drying operation.
3)There is an irregularity in operation or abnormal sound that
is audible.

13
 When Trouble Happens
Failure code list
Failure code Power lamp flash
on wired times/LED on failure description Reasons
controller PCB flash times
E0 10 Fault in drain system Float switch is open

1 Indoor ambient Sensor broken down or short circuit for

E1 temp. sensor failure more than 2m continuously

Indoor pipe Sensor broken down or short circuit for more

E2 2
temp. sensor failure than 2m continuously
Outdoor ambient Sensor broken down or short circuit for more
E3 3 temp. sensor failure than 2m continuously
Outdoor pipe or Sensor broken down or short circuit for more than
E4 4 discharge temp. sensor 2m continuously or outdoor discharge temp. over
failure 120¡ for 3 times continuously in 30m
Indicate phase failure when been electrified for
E5 5 overcurrent the first time, indicate overcurrent protection
during working procedure

6 High pressure Outdoor high pressure switch acts

malfunction
E6 Low pressure Outdoor low pressure switch acts or the proctector
16 malfunction on the top of compressor breaks for protection
Communication
failure between Communication abnormal for more than 4m
E8 8 indoor PCB and continuously
panel or wired
controller
Communication
failure between Communication between indoor PCB and outdoor
E9 9
indoor and PCB open for more than 4m
outdoor unit

Temperature cutoff System failure. System cooling or heating

E7 13
protection function abnormal

14
 Customer Need-to-know
Customer Need-to-know
Please install the air conditioner according to the requirements specified in this manual
to ensure the air conditioner work well.
Be careful not to scratch the surface of the case during moving the air conditioner.
Please keep the installation manual for future reference when maintenance and changing
installation place.
After installation ,please use the air conditioner according to the specification in the
operation manual.

Using Directions

Adjust suitable airflow direction Avoid direct sunlight and airflow

Keep the proper indoor temperature. Effectively use timer.

Too cool or hot is not good for your health. Using TIMER mode, you can make the
Furthermore,it will result in excessive room temperature reach a suitable
consumption of electric power. temperature when you wake up or go back
home.

Optimal
temper-
ature

ATTENTION: after finishing installation,confirm no refrigerant leakage.

15
 Precaution For Installation
CAUTIONS:
To ensure proper installation,read"Cautions" carefully before working.After installation,start
the unit correctly and show customers how to operate and maintain the unit.
Meanings of Warning and Cautions:
Warning! Serious injury or even death might happen,if it is not observed.
Caution! Injury to people of damages to machine might happen, if it is not observed.

WARNING!
Installation shall be done by professional people, don't install unit by yourself. Incorrect installation
will cause water leakage, electric shock or fire.
Install unit as per the Manual. Incorrect installation will cause water leakage, electric shock or fire
accident.
Be sure to use specified accessaries and parts. Otherwise, water leakage, electric shock, fire accident
or unit falling down may happen.
Unit should be placed on a place strong enough to hold the unit. Or, unit will fall down causing injuries.
When install the unit, take in consideration of storms, typhoom, earthquake. Incorrect installation
may cause unit to fall down.
All electric work shall be done by experienced people as per eocal code, regulations and this Manual.
Use exclusive wire for the unit. Incorrect installation or undersized electric wire may cause electric
shock or fire accident.
All the wires and circuit shall be safe. Use exclusive wire firmly fixed. Be sure that external force
will not affect terminal bolck and electric wire. Poor contact and installation may cause fire accident.
Arrange wire correctly when connectin indoor and outdoor power supply. Fix terminal cover firmly
to avoid overheat, electric shock or even fire accident.
In case retrigerant leakage occurred during unit installation, keep a good ventilation in the room.
Poisonous gas will occur when meet with fire.
Check the unit upon installation. Be sure there is no leakage. Refrigerant will induce poisonous gas
when meet heat source as heater, oven, etc.
Cut power supply before touching terminal bolck.
CAUTION!
Unit shall be grounded. But grounding shall not be connected to gas pipe water pipe,
telephone line. Poor grounding will cause electric shock. Earthing
Be sure to install a leakage breaker to avoid electric shock.
Arrange water drainage according to this Manual. Cover pipe with insulation materials in case dew may
occur. Unproper installation of water drainage will cause water leakage and wet your furniture.
To maintain good picture or reduce noise, keep at least 1 m from T.V. radio, when install indoor and outdoor
unit, connecting wire and power cable. (If the radio wave is relatively strong, 1 m is not enough to reduce
noise).
Don't install unit in following places:
(a) Oil mist or oil gas exists, such as kitchen, or, plastic parts may get aged, or water leakage.
(b) Where there is corrosive gas. Copper tube and welded part may be damaged due to corrosion,causing
leakage.
(c) Where there is strong radiation. This will affect unit's control system, causing malfunction of the unit.
(d) Where flamable gas, dirt, and volatile matter (thinner, gasoline) exist, These mattermight cause fire
accident.
Refer to paper pattern when installing unit.
Cautions for the installation personnel
Don't fail to show customers how to operate unit.

16
 Installation Tools
Installation tools
The installation tools listed in the following sheet can be used as required.
1. Screw driver
2. Hacksaw
3. Drill with a diameter of 60mm
4. Inner hexagon spanner,shifting spanner
5. Spanner (14, 17, 19,24,27mm)
6. Pipe cutter
7. Pipe expander
8. Knife
9. Pincers
10. Leakage detector or soapy water
11. Band tape
12. Scraper
13. Refrigerant oil

Standard accessories
The following parts mentioned in this manual are the installation accessories we prepared.

Symbol Parts Name

A Adhesive tape

B Pipe clamp

C Connecting hose

D Drainage hose

E Non-hydroscopicheat insulating material

F Gypsum powder

17
 Installation Procedure indoor unit

1 Before installation <Don't discard any accessories until completed>

Determine the way to carry unit to installation place.
Don't remove packing until unit reaches installation place.
If unpacking is unavoidable, protect unit properly.

2 Selection of installation place

(1) Installation place shall meet the following and agreed by customers:
Place where proper air flow can be ensured.
No block to air flow.
Water drainage is smooth.
Place strong enough to support unit .
Place where inclination is not evident on ceiling.
Enough space for maintenance.
Indoor and outdoor unit piping length is within limit. (Refer to Installation Manual for outdoor
unit.)
Indoor and outdoor unit, power cable, inter unit cable are at least 1 m away fromT.V. radio.
This is helpful to avoid picture disturbance and noise. (Even if 1 m is kept, noise can still appear
if radio wave is strong)
(2) Ceiling height
Indoor unit can be installed on ceiling of 2.5-3m in height. (Refer to Field setting and Installation
Manual of ornament panel.)

(3) Install suspending bolt. Check if the installation place is strong enough to hold weight. Take
necessary measures in case it is not safe. (Distance between holes are marked on paper pattern.
Refer to paper pattern for place which need be reinforced)

Installation space 310

H

Air outlet Air outlet

2500 Over

2500 Over

Air outlet Air outlet

Air inlet Air inlet
1500 Over 1500 Over 1500 Over 1500 Over

HBU-18CA03T3(H=260) HBU-36CA03T3
HBU-24CA03T3(H=240) HBU-42CA03T3
HBU-50CA03T3
HBU-60CA03T3

18
 Installation Procedure indoor unit

3 Preparation for the installation

(1) Position of ceiling opening between unit and suspending bolt.
HBU-18CA03T3 HBU-24CA03T3 HBU-36CA03T3
HBU-42CA03T3 HBU-50CA03T3

Ornament panel 700mm

Ceiling opening 650mm
Indoor unit 570mm

890mm(Ceiling opening)

950mm(Ornament panel)
suspending bolts 690mm

840mm(Indoor unit)
Distance between
Distance between
suspending bolts 535mm
Indoor unit 570mm Distance between
suspending bolts 790mm
Ceiling opening 650mm 840mm(Indoor unit)
Ornament panel 700mm 890mm(Ceiling opening)
950mm(Ornament panel)
Overlap between ceiling and
ornament panel shall be 25mm
Suspending bolts Ceiling Suspending bracket

150mm
320mm
150mm

H
Ceiling 25mm
Ornament panel
60mm

Ornament panel
60mm

Type H(mm)
HBU-60CA03T3
HBU-24CA03T3 300
1280mm(Ceiling opening)
HBU-36CA03T3 HBU-42CA03T3
1070mm 370
(Distance between suspending bolts) HBU-50CA03T3
515mm

Note:
(Distance between suspending bolts)

860mm(Ceiling opening)

Dimension of ceiling opening marked with * can

be as large as 910mm, but the matching part of
ceiling with ornament panel shall be over 20mm.
780mm

20mm Over

515mm

19
 Installation Procedure indoor unit

(2) Cut an opening in ceiling for installation if necessary. (when ceiling already exists.)
Refer to paper pattern for dimension of ceiling hole.
Connect all pipings (refrigerant, water drainage), wirings (inter unit cable) to indoor unit, before installation.
Cut a hole in ceiling, may be a frame should be used to ensure a smooth surface and to prevent vibration.
Contact your real estate dealer
(3) Install a suspending bolt.
(Use a M10 bolt)
To support the unit weight, anchor bolt shall be used in the case of already exists ceiling. For
new ceiling, use built-in type bolt or parts prepared in the field.
Before going on installing adjust space between ceiling.
<Installation example>
Anchor bolt
Roof
50~150

Long nut
Suspending bolt
Ceiling Note: All the above mentioned parts shall be prepared in field.

4 Installation of indoor unit

In the case of new ceiling
(1) Install unit temporarily
Put suspending bracket on the suspending bolt. Be sure to use nut and washer at both ends of the bracket.
(2) As for the dimensions of ceiling hole, see paper pattern. Ask your real estate dealer for details.
Center of the hole is marked on the paper pattern.
Center of the unit is marked on the card in the unit and on the paper pattern.
Mount paper pattern 5 onto unit using 3 screws 6 . Fix the corner of the drain pan at piping outlet.
< After installation on the ceiling >
(3) Adjust unit to its right position. (Refer to preparation for the installation-(1))
(4) Check unit's horizontal level.
Watert pump and flating switch is installed inside indoor unit, check four corners of the unit for its level
using horizontal compartor or PVC tube with water. (If unit is tilting against the direction of water
drainage, problem may occur on floating switch, causing water leakage.)
(5) Remove the washer mounlting 2 , and tighten the nut above.
(6) Remove the paper pattern. Nut (Prepare in field)
Washer (Prepared in field)
In the case of ceiling already exists
2
(1) Install unit temporarily
Put suspending bracket on the suspending bolt.
Be sure to use nut and washer at both ends
of the bracket. Fix the bracket firmly.
Suspending bolts
(2) Adjust the height and position of the unit.
(Refer to preparation for the installation (1) ). Fasten (double nuts)
(3) Proceed with (3) and (4) of "In the case of new ceiling".

20
 Installation Procedure indoor unit

Insert

Washer fixing pad

Level (prepared in feild)
Polythene pipe [ secure the washer firmly]

Screws at the piping outlet is fixed at the corner

of drain pan.

Center of ceiling hole Paper pattern Paper pattern 5

Screw (accessory) 6 Screw (accessory) 6

[Fix the paper pattern]

5 Refrigerant piping (As for outdoor piping, please refer to installation Manual of outdoor unit.)
Outdoor is precharged with refrigerant.
Be sure to see the Fig.1, when connecting and removing piping from unit.
For the size of the flare nut, please refer to Table 1.
Apply refrigerant oil at both inside and outside of flare nut. Tighten it band tight 3-4 turns then tighten it.
Use torque specified in Table 1. (Too much force may damage flare nut, causing gas leakage).
Check piping joints for gas leakage. Insulate piping as shown in Fig. below.
Cover joint of gas piping and insulator 7 with seal.
Apple refrigerant oil Medium size seal pad 11 (accessory)
(Cover the piping joint with seal pad.)
Clamp
Torque spanner

Liquid pipe Insulator (accessory) 8

spanner (For liquid pipe)

Gas pipe Insulator (accessory) 7

Piping joing (For gas pipe)
Flare nut

Table 1 Pipe size Tighten torque A(mm) Flare shape

6.35mm 1420~1720N.cm (144~176kgf.cm) 8.3~8.7
9.52mm 3270~3990N.cm (333~407kgf.cm) 12.0~12.4 R0.4 ~ 0.8
2
90 0.5
45

12.7mm 4950~6030N.cm (502~617kgf.cm) 12.0~20.0

A

15.88mm 6180~7540N.cm (630~770kgf.cm) 18.6~19.0

19.05mm 9720~11860N.cm (990~1210kgf.cm) 22.9~23.3

21
 Installation Procedure indoor unit

6 Installation of water drainage pipe

(1) Install water drainage pipe
Pipe dia, shall be equal or larger than that of unit piping.(pipe of polyethylent; size: 25mm; O.D:32mm)
Drain pipe should be short, with a downward slope at least 1/100 to prevent air bag from happening.
If downward slope can't be made, take other measures to lift it up.
Keep a distance of 1-1.5m between suspending brackets, to make water hose straight.

1-1.5m

Slope over 1/100

Use the self-provided stiff pipe and clamp 1 with unit. Insert water pipe into water plug until it reaches
the white tape. Tighten the clip until head of the screw is less than 4mm from hose.
Wind the drain hose to the clip using seal pad 9 .
Insulate drain hose in the room. Large size seal pad 9
Clamp 1 (accessory)
Clamp
(accessory)

Tape (White) Self-provided stiff pipe

4mm below
<Cautions for the drain water lifting pipe>
Installation height shall be less than 280mm.
There should be a right angle with unit, 300mm from unit.

300mm below 1~1.5m Suspending bracket Self-provided stiff pipe

500 below
220 280 below

Drain hose
75 below

(accessory)
500 below

(accessory) drain water lifting pipe

Clamp Unit:mm
(accessory)
(Note)
The slope of water drain hose (1) shall be within 75mm, don't apply too much force on it.
If several water hoses join together, do as per following proceedures.
Over 100mm

Connect water hoses with a T joint.

Specifieations of the water hoses shall meet the requirements for the unit running.
Check if water drainage is smooth after installation.
Charge, through air outlet or inspecting hole, 1200cc water to see water drainage.

22
 Installation Procedure indoor unit

Wiring
All supplied parts. materials and wiring operation must in appliance with local code and regulations.Use
copper wire only.
When make wiring, please refer to wiring diagram also.All wiring work must be done by qualified electricians.
A circuit breaker must be installed, which can cut power supply to all system.
Connecting of unit
Remove cover of control box , connect wires of correct pole to the terminal block inside,please connect the
wires in right way.
Upon connecting, replace control box cover and inlet grill .

Note:remember to connect the blue terminal of indoor unit with the white terminal of outdoor unit properly using
the connecting wire in the accesory bag(For heat pump model).Otherwise the "Run" light on indoor remote
receiver will flash four times refer to Page.14.

Wiring diagram
For HBU-18CA03T3 For HBU-24CA03T3
Indoor unit terminal block
Indoor unit terminal block
L N 1 2 3 4 Y/G
1 2 3 4 5 Y/G
LN
Power supply
1PH,220-230V~,50Hz 1(L) 2(N) 3 4 Power supply
Y/G
1PH,220- 1 2 3 4 5 Y/G
230V~,50Hz
Outdoor unit terminal block
Outdoor unit terminal block

For HBU-36CA03T3
Indoor unit terminal block For HBU-42/50/60CA03T3
1 2 3 Indoor unit terminal block
Y/G
1 2 3

LN 1 2 3 R S T N 1 2 3
Y/G
Outdoor unit terminal block
Outdoor unit terminal block
Power supply Power supply
1PH,220-230V~,50Hz
1PH,220-240V~,50Hz

<<WARNING>>
Obscrve the following when connecting power supply Connect wires of the Don't connect wires of Don't connect wires
same specifications the same specifications of the different
terminal block: at two sides. at one side. specifications.
Don't connect wires of different specifications to
the same terminal block.
(Loose wire may cause overheating of circuit)
Connect wires of same specifications as shown in
right Fig.

23
 Installation Procedure indoor unit

WIRING EXAMPLE
As for outdoor unit circuit, please see Installation Manual of outdoor unit.
Note: All electric wires have their own poles, poles must match that on terminal block.

INSTALLATION OF ORNAMENT PANEL

Cautions for the installation
Be sure to show customers Operation Manual and guide them how to operate unit correctly. Before installation. read
also the Installation Manual of indoor unit.
With this ornament , 2 or 3 air flow direction is not available.
Suitable height is 3 m.
Installation of ornament panel

Check if the indoor unit is horizontal with level apparatus,and also check if the size of ceiling opening is right.
Remember to take off the level apparatus before installation.
Fix the ornament panel onto the indoor unit temporarily with two screws,make sure that the height difference of the
indoor unit's two sides should be no more than 5mm.
Screw other two screws and tighten all of the four screws to fix up the ornamnet panel.

7 WIRING
All supplied parts. materials and wiring operation must in appliance with local code and regulations.Use copper
wire only.
When make wiring, please refer to wiring diagram also.All wiring work must be done by qualified electricians.
A circuit breaker must be installed, which can cut power supply to all system.
Connecting of unit (Take HBU-24CA03T3 For example).
Remove cover of switch box (1) , drag wires into rubber tube A, then, after proper wiring with other wires,
tighten clamp A. Connect wires of correct pole to the terminal block inside.
Wind seal 12 around wires. (Be sure to do that, or, dew may occur).
Upon connecting, replace control box cover (1) and (2).
Moreover,connect the black terminal of indoor unit with the black terminal of outdoor unit properly using the
connecting wire which has both white terminals in the accesory bag,and connect the blue terminal of indoor
unit with the white terminal of out terminal as the same(For heat pump model).For cooling only unit,just connect
the black terminalof indoor unit with the black terminal
of outdoor unit properly. For HBU-42CA03T3
8 WIRING EXAMPLE
As for outdoor unit circuit, please see Installation Manual of outdoor unit.
Note: All electric wires have their own poles, poles must match that on terminal block.

9 INSTALLATION OF ORNAMENT PANEL

Cautions for the installation
Be sure to show customers Operation Manual and guide them how to operate unit correctly. Before installation. read
also the Installation Manual of indoor unit.
With this ornament , 2 or 3 air flow direction is not available.
Suitable height is 3 m.
1. Prepare ornament panel Handling of ornament panel
Ornament panel shall not be placed face down or against wall, neither on an uneven object.
Don' t bend carelessly the swing flap, or, problem may occur.

For HBU-18/24/36/42/50CA03T3,remove air inlet grill from ornament panel

1 Pull the two handles at the same time,slowly draw them out.(Refer to Fig.1)
2 Lift it up for about 45 degree and remove it from ornament. Tear off adhesive tape fixing air filter on the back of
the air inlet grill. (Refer to Fig. 2)

24
 Installation Procedure indoor unit

Pull the two handles at the same

time, slowly draw them out.

Fig.2 Bar
Fig. 3
Fig.1 remove the air inlet grill
Adbesive tape
45
For HBU-60CA03T3. Remove air inlet grill from ornament panel
1 Push in the bar on inlet grill and lift it up. (Refer to Fig. 3) Fig. 4
2 Lift it up for about 45 degree and remove it from ornament. Tear off adhesive
tape fixing air filter on the back of the air inlet grill. (Refer to Fig. 4)
(2) Remove cover plate at corner Slide
Tear off the adhesive tape, and slide it off. (Refer to Fig. 5)
Fig. 5
7. WIRING
All supplied parts. materials and wiring operation must in appliance with local code and regulations.Use
copper wire only.
When make wiring, please refer to wiring diagram also.All wiring work must be done by qualified electricians.
A circuit breaker must be installed, which can cut power supply to all system.
Connecting of unit (Take HBU-24CA03T3 For example).
Remove cover of switch box (1) , drag wires into rubber tube A, then, after proper wiring with other wires, tighten
clamp A. Connect wires of correct pole to the terminal block inside.
Wind seal 12 around wires. (Be sure to do that, or, dew may occur).
Upon connecting, replace control box cover (1) and (2).
Moreover,connect the black terminal of indoor unit with the black terminal of outdoor unit properly using the
connecting wire which has both white terminals in the accesory bag,and connect the blue terminal of indoor
unit with the white terminal of out terminal as the same(For heat pump model).For cooling only unit,just connect
the black terminalof indoor unit with the black terminal
of outdoor unit properly.
Terminal block
Clip A

Cover of control box(2)

* Don't fail to seal it, or water may come in.
Rubber tube Note: Have it sealed, leaving no space.
Grounding lead Seal pad (small size 12 )
Rubber tube A
(Wind around wire)
Cover of control box(1) In Out
Attach seal pad Field wiring

<<WARNING>> Connect wires of the Don't connect wires of Don't connect wires
Obscrve the following when connecting power supply same specifications the same specifications of the different
terminal block: at two sides. at one side. specifications.
Don't connect wires of different specifications to the same
terminal block.
(Loose wire may cause overheating of circuit)
Connect wires of same specifications as shown in right Fig.

11 WIRING EXAMPLE
As for outdoor unit circuit, please see Installation Manual of outdoor unit.
Note: All electric wires have their own poles, poles must match that on terminal block.

25
 Installation Procedure indoor unit

2. Mounting on high ceiling

(1) Ornament panel can be mounted on ceiling as high as 3 m.
(2) Please install pad as accessary.
1 Cut open the pad along cutting ling. Use part a only and discard part b . (Refer to Fig. 6)
2 Install part a of the pad on the place shown in Fig. 7. Refer to Fig. 8. Leave no space.
Cutting line Place it on the frame.

Fig. 6 b
a 50 100

Part a of the pad Part a of the pad

Swing flap motor

Fig. 8
Fig. 7
(3)Wiring on ornament panel
Connecting of wiring of the swing flap motor on ornament panel.
(Refer to Fig. 9 and Fig.10)
If connecting is not made, error code(A7) will appear on remote Side of ornament panel
controller. So,please make proper connecting.

Side of ornament panel

Side of indoor unit

Side of indoor unit Fig. 9

Wiring diagram Fig. 10 Swing motor

3. Install ornament panel on indoor unit (HBU-60CA03T3)

For indoor unit installation, please refer to Installation Manual.

Be sure to show customers Operation Manual and guide them how to operate unit
correctly. Before installation. read also the Installation Manual of indoor unit. Bar
With this ornament , 2 or 3 air flow direction is not available. Fig. 11
Suitable height is 3 m. Accessory Pad
Pad

Prepare ornament panel Handling of ornament panel

Ornament panel shall not be placed face down or against wall, Adhesive tape
45
neither on an uneven object.
Don' t bend carelessly the swing flap, or, problem may occur.
Fig. 12
(1) Remove air inlet grill from ornament panel
1 Push in the bar on inlet grill and lift it up. (Refer to Fig. 11)
2 Lift it up for about 45 degree and remove it from ornament. Tear off adhesive
tape fixing air filter on the back of the air inlet grill. (Refer to Fig. 12)
Slide
(2) Remove cover plate at corner
Tear off the adhesive tape, and slide it off. (Refer to Fig. 13)
Fig. 13
HBU-60CA03T3
26
 Installation Procedure indoor unit

Hook
(3) As shown in Fig.14, match the position of swing Holding ring 1
flap motor with that of the indoor unit piping hole ,
2 Piping hole position
so that ormament panel can be placed on to indoor
unit.
(4) Installation of ornament panel
2
1 Place the holding ring on swing flao motor side
teporarily on hooks of the indoor unit. (2 pcs)
Swing flap motor
2 Put the other two holding rings on the hooks at both
side of the indoor unit. (Care should be taken not to 3
push wiring of swing flap motor into seals).
3 Screw in all 4 screws under holding ring for about
15mm. (Pancl will rise). 4
4 Adjust the ornament panel as per Fig. 14 to cover Fig. 14
Indoor unit Seal
opening on the ceiling.
5 Tighten screws to redrce the thickness of seals Ceiling material

between ornament and indoor unit to 5-8mm. 5 _ 8mm

Ornament panel

If screws are not tighten tight,
problems in Fig.15 might occur.
Tighten screws properly.
Gas leakage
from roof.
HBU-60CA03T3
Caution
If there are still space after tightening If indoor unit is at horizontal level and
of screws, please readjust the water drainage is smooth, then, indoor
heightof indoor unit. unit height can be adjusted throrgh holes
(Refer to Fig. 16) at corners of ornament panel.

Contamination Mist exists and drop down. Leave no space.

Fig. 16
Fig. 15

4. Installation of inlet grill and cover plate

(1) Installation of inlet grill
Install in reversed order of "Prepare ornament pandl".
Inlet grill can be adjusted into four directions by turning inlet grill. Inlet grill position can be adjusted as per customers
request.

When installing inlet grill, take care not to twist wiring of swing flap motor.

(2) Install cover plate on the corner

1 As shown in Fig. 17 tie the cover plate
onto the bolt on ornament plate.
2 Install cover plate onto ornament plate.
(Refer to Fig. 18)
Slide all five hold rings
to let them drop in holes
on ornament plate,
Fig. 17 Fig. 18

27
 Installation Procedure indoor unit

5. Install ornament panel on indoor unit (For HBU-18/24/36/42/50CA03T3).

For indoor unit installation, please refer to Installation Manual.

Check whether indoor unit is horizontal with leveler or polythene pipe filled with water , and check that the dimension of the
ceiling opening is correct. Take off the lever gauge before install the ornament panel.
Fasten the screws to make the height difference between the two sides of
indoor unit less than 5mm.
First fix it with screws temporally.
where the swing motor locates in the figure of
panle just is the location of liquide pipe.
Fasten the two temporally fixing screws Electric control box
and other two, and tighten the four screws.
Connect the wires of synchro-motor.
Connect the wire of signal.
If no response of remote controller,
check whether the wiring is correct,
restart remote controller 10 seconds
after shut off power supply.
Tighten screws to redrce the thickness of seals
between ornament and indoor unit to 5-8mm. Indoor unit Seal
Ceiling material
If connecting is not made, error code 5 _ 8mm
(A7) appears on remote controller. So, Ornament panel
make proper connecting.

If screws are not tighten tight,
problems in Fig.19 might occur.
Tighten screws properly.
Gas leakage
from roof.
Caution
If there are still space after tightening If indoor unit is at horizontal level and
of screws, please readjust the water drainage is smooth, then, indoor
heightof indoor unit. unit height can be adjusted throrgh holes at
(Refer to Fig. 20) corners of ornament panel.

Contamination Mist exists and drop down. Leave no space.

Fig. 19 Fig. 20

28
 Installation Procedure indoor unit

Pay special care to the following and check after installation

Item to the checked Unproper installation may cause Check

Is indoor unit firmly installed? Unit might fall down, make vibration or noise.
Is gas leakage check performed? This may lead to gas shortage.
Is unit properly insulated? Dew or water drop may occur.
Is water drainage smooth? Dew or water drop may occur.
Is power voltage meet that stipulated on the nameplate? Problem may occur or parts got burned.
Is wiring and piping correctly arranged? Problem may occur or parts got burned.
Is unit safely grounded? There might be a danger of electric shock.
Is wire size correct? Problem may occur or parts got burned.
Are there any obstacles on air inlet and outlet grill of This may cause poor cooling.
indoor and outdoor unit?
Is record made for piping length and refrigerant It is hard to control refrigerant charging
charging amount? amount.

Connect the wires of swing flap motor on the

ornament panel.
Connect the signal wires.
Check if the remote controlling is avalible,
if not,please check if all the connecting of
wires is right.Turn off the power for ten Electrical box
seconds,and then try it again.

remote receiver Emergency switch

29
 Name of Parts Outdoor unit

Air inlet
HBU-18CA03T3
HBU-24CA03T3

Air outlet

Compressor
(Inside of the unit)

HBU-36CA03T3 Air inlet

Air outlet

Compressor
(Inside of the unit)

HBU-42CA03T3
HBU-50CA03T3 Air inlet
HBU-60CA03T3

Air outlet

Compressor
(Inside of the unit)

30
 Safety Cautions Outdoor unit

Carefully read the following information in order to operate the air

conditioner correctly.

Below are listed three kinds of Safety Cautions and Suggestions.

WARNING! Incorrect operations may result in severe consequences of death or serious
injuries.

CAUTION! Incorrect operations may result in injuries or machine damages; in some cases
maycause serious consequences.
INSTRUCTIONS: These information can ensure the correct operation of the machine.
Be sure to conform with the following important Safety Cautions.
The Safety Cautions should be at hand so that they can be checked at any time
when needed.
If the conditioner is transferred to the new user, this manual should be as well transferred
to the new user.

WARNING!
If any abnormal phenomena is Don't dismantle the outlet of the
found (e. g.smell of firing), please outdoor unit.
cut off the power supply The exposure of fan is very dangerous
immediately, and contact the dealer whichmay harm human beings.
to find out the handling method.
In such case, to continue using the
conditioner will damage the
conditioner, and may cause electrical
shock or fire hazard.

switch
off
When need maintenance and
repairment, call dealer to handle it.
After a long time use of air
conditioner the base should be Incorrect maintenance and repairment
checked for any damages. may cause water leak, electrical shock
and fire hazard.
If the damaged base is not repaired,
the unit may fall down and cause
accidents.

31
 Safety Cautions Outdoor unit

WARNING!
Installed electrical-leaking circuit No goods or nobody is permitted to
breaker. placed on or stand on outdoor unit.
It easily cause electrical shock without The falling of goods and people may
circuit breaker. cause accidents.

Air conditioner can't be installed in

the environment with inflammable
gases because the inflammable gases
near to air conditioner may cause
fire hazard.

Please let the dealer be responsible

for installing the conditioner. Don't operate the air conditioner
Incorrect installation may cause water with damp hands.
leak, electrical shock and fire hazard. Otherwise will be shocked.

Call the dealer to take measures to

prevent the refrigerant from leaking.
If conditioner is installed in a small
room be sure to take every measure
in order to prevent suffocation accident
even in case of refrigerant leakage.
Only use correctly-typed fuse.
When conditioner is deinstalled or May not use wire or any other
reinstalleddealer should be materials replacing fuse, otherwise
responsible for them. may cause faults or fire accidents.
Incorrect installation may cause water
leaking, electrical shock and fire hazard.

Connect earthing wire.

Earthing wire should not be connected
to the gas pipe, water pipe, lightning
rod or phone line, incorrect earthing
may cause shock.
Use discharge pipe correctly to
ensure efficient discharge.
Incorrect pipe use may cause water
leaking.
Earthing

32
 Installation Procedure Outdoor unit

1. Accessories Edging

"Edging" for protection of electric wires from an

opening edge.

2. Selection of the place of installation

Select the place of installation satisfying the following conditions and, at the same time,
obtain a consent from the client or user.
Place where air circulates.
Place free from heat radiation from other heat sources.
Place where drain water may be discharged.
Place where noise and hot air may not disturb the neighborhood.
Place where there is not heavy snowfall in the winter time.
Place where obstacles do not exist near the air inlet and air outlet .
Place where the air outlet may not be exposed to a strong wind.
Place surrounded at four sides are not suitable for installation. A 1m or more of overhead
space is needed for the unit.
Mount guide-louvers to place where short-circuit is a possibility.
When installing several units, secure sufficient suction space to avoid short circuiting.

(1) Site for single unit

back front back and side

over 200

obstacle is
over 150
over 150

shorter than
outdoor

over 150 over 300

front and back obstacle at upside

1000 over over 150

over 1000
over 500

over 150

over 1000

unit: mm

Upside and the two sides should be open; obstacle at least on either of front side and back side should be
shorter than outdoor.

33
 Installation Procedure Outdoor unit

(2) Site for multiple units

unit: mm

back and side

over 200
over 150 over 300 over 300 over 300

Obstacle is shorter than outdoor.

front and back

over 200
over 1000

over 300 over 300

Standard layout for site of front and rear

over 1500 over 2000

over 1000 over 300 over 200

Upside and the two sides should be open; obstacle at least on either of front side and back side should
be shorter than outdoor.

(3) Installation where the area with strong winds.

Install the unit so that the air outlet section of the unit must NOT be faced toward wind direction.

34
 Installation Procedure Outdoor unit

3. Installation of outdoor unit

(1) Installation
Fix the unit in a proper way according to the condition of a place where it is installed
by referring to the following .
(a) Concrete foundation (b) Foundation anchor
Unit
Unit
Anchor bolt
Concrete
foundation
Concrete
foundation
To fix by bolts Anchor bolt
(a) Concrete foundation (b) Foundation anchor

Unit Unit

Concrete
Anchor bolt foundation
Concrete
foundation
Anchor bolt
Note:
To fix by bolts
Note: (1) Place the concrete foundation deep
(1) Give enough room for the concrete enough.
foundation to fix by anchor bolts.
Install the unit so that the angle of inclination must be less than 3 degrees.
(2) Installation sketch of outdoor unit
unit: mm 810 Power Wiring Terminal

Power Wiring
Distribution Hole
680

HBU-18CA03T3

580
315
288

35
 Installation Procedure Outdoor unit

HBU-24CA03T3
860
Power Wiring
Terminal
630
Power Wiring
Distribution

308
335
730 Hole

HBU-36CA03T3
1008 Power Wiring Terminal

Power Wiring
Distribution Hole

447
410
830

180 648 180

25

HBU-42CA03T3 HBU-50CA03T3 HBU-60CA03T3

948

580
1250

380

340
25

36
 Installation Procedure Outdoor unit

4.Installation instruction for airconditioner connecting pipe

(applys to 15.88mm-38.1mm gas connecting pipe)
1.When hight gap between indoor and outdoor unit is zero,connecting pipe is installed according to
below figure.
Outdoor unit Pitch requiment of connecting pipe:
indoor unit If the indoor unit and outdoor unit is almost
Liquid pipe
the same height,make sure the gas pipe rake
15mm by 5m (pitch outdoor unit side) to ensure
the compressor oil return.
Gas pipe

2.When indoor unit is installed below outdoor unit,connecting pipe is installed as below figure.
(an oil return bending mut be set for gas pipe)
Outdoor unit
Requiments of setting oil return bending:
Set an oil returen bending every10m hight gap,if height
Liquid pipe gap is less than 20m set an oil return between at the
midle position of the height gap.Detailed requiments
of setting oil return bending is as follows:

Gas pipe Dimeter of pipe Minimum value

(mm) of R L(mm)
(mm)
Enlarged drawing of 15.88 40 80
indoor unit
oil return bending
19.05 40 80
25.4 40 80
R

31.8 60 90
L

38.1 60 100
R

Oil return bending 150~300mm

3.When indoor unit is installe above the outdoor unit, indoor unit
installation of connecting pipe is as follows.
(an bending mut be set for gas pipe)

Requirements of setting bending:

Set the bending on the gas pipe to avoid liquid refrigerant
flowing back to compressor directly from the evaporator
and destroy the compressor. Liquid pipe oil return bending

Outdoor unit Gas pipe

Note:
Please strictly act according to
this installation requirement

37
 Installation Procedure Outdoor unit

5. Refrigerant piping
(1) Piping diagram Flare connection Stop valve
Gas pipe

Indoor Outdoor
unit unit

Liquid pipe Stop valve

(2) Piping size
Liquid pipe 9.52x0.8mm
HBU-18CA03T3
Gas pipe 12.7x0.8mm
90+0.5
Liquid pipe 9.52x0.8mm
HBU-24CA03T3
Gas pipe 15.88x1.0mm
Liquid pipe
Install the removed flare nuts
HBU-36CA03T3 HBU-42CA03T3 9.52x0.8mm to the pipes to be connected,
HBU-50CA03T3 HBU-60CA03T3 Gas pipe 19.05x1.0mm then flare the pipes.

(3) Limitations for one way piping length and vertical height difference.
One way piping Vertical height difference
Model length (between indoor and outdoor)
HBU-18CA03T3 HBU-24CA03T3 less than 20 m less than 10 m

HBU-36CA03T3 less than 30 m less than 15 m

HBU-42CA03T3 HBU-50CA03T3 HBU-60CA03T3 less than 50 m less than 30 m

Precautions for refrigerant piping

Spanner
Do not twist or crush piping.
Be sure that no dust is mixed in piping.
Joint
Bend piping with as wide angle as possible.
Keep insulating both gas and liquid piping.
Check flare-connected area for gas leakage.
Spanner Nut
(4) Piping connection
Connecting method (indoor unit)
Apply refrigerant oil at half union as large and flare nut.
To bend a pipe, give the roundness as possible not to crush the pipe.
When connecting pipe, hold the pipe centre to centre then screw nut on by hand, refer to Fig.
Be careful not to let foreign matters, such as sands enter the pipe.
Pipe dia Fastening torque
Forced fastening without centering Liquid pipe 9.52mm 32.7-39.9N.m
may damage the threads and cause a Gas pipe 12.7mm 49.5-60.3N.m
gas leakage.
Gas pipe 15.88mm 61.8-75.4N.m
Gas pipe 19.05mm 97.2-118.6N.m

38
 Installation Procedure Outdoor unit

Air discharging method

After finishing connection of refrigerant pipe, it shall perform air tightness test.
The air tightness test adopts nitrogen tank to give pressure according to the pipe connection mode as
the following figure shown.
The gas and liquid valve are all in close state. In order to prevent the nitrogen entering the circulation
system of outdoor unit, tighten the valve rod before giving pressure (both gas and liquid valve rods).
Low pressure peizometer

3-way valve totally High pressure peizometer

closed
Indoor Outdoor (Gas side) VL VH
Meter separator

Completely tightened Flare part

Discharging valve
Dropping valve

Completely tightened
Manhole
Flare part
Indoor units
Outdoor units Nitrogen tank
2-way or 3-way valve totally closed
(Liquid side)
Cylinder
Line pressure gauge pressure
gauge
First step: 0.3MPa (3.0kg/cm2g)
pressurize over 3 minutes. Tubing bring brazed
Second step: 1.5Mpa (15kg/cm2g)
pressurize over 3 minutes. Large
leakage will be found.
Sweat joint
Third step: 3.0 MPa (30kg/cm2g)
pressurize about 24 hours. Little Large slip-on
leakage will be found. connector
Service house
Check if the pressure drops Cylinder of nitrogen
The pressure does not drop-passed.
The pressure drops-check the leaking point.
From pressurizing to 24 hours later, each 1 difference of ambient temperature will make
0.01MPa (0.1kg/cm2g) pressure change. It shall be corrected during test.
Checking the leaking point
In the first to third test steps, if the pressure drops, check the leakage in each joint use
sense of hearing, feeling and soap water, etc. methods to find the leaking point.
After confirming the leaking point, welding it again or tighten the nut tightly again.

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 Installation Procedure Outdoor unit

Piping and indoor unit vacuumizing

Use vacuum pump to perform vacuumizing. It is strictly forbidden to use the refrigerant to remove
the air inside the system.
After air tightness test and discharging all the nitrogen, connect the vacuum pump as the following
figure shown. Low pressure peizometer
High pressure peizometer
3-way valve totally closed
Indoor Outdoor (Gas side)
L Meter separator
V VH

Completely tightened Flare part

Discharging valve
P
Completely tightened Flare part Vacuum pump

Indoor units
Outdoor units
2-wayor 3-way valve totally closed
(Liquid side)
It shall use the vacuum pump of (lower than -755mmHg)high vacuum degree and large air
discharging (over 40l/min).
The vacuumizing time depends on the length of the connecting pipe, generally is 1~2 hours.
When vacuumizing, it shall be confirmed both gas and liquid side valves are closed.
If after 2 hours vacuumizing, it cannot reach the vacuum degree below -755mmHg, it can be
vacuumized for other 1 hour.
If after 3 hours vacuumizing, it still cannot reach the vacuum degree below -755mmHg, check
if there is any leaking point and repair the them.
If after over 2 hours vacuumizing, the vacuum degree is below -755mmHg, close the VL and
VH on the meter separator and stop vacuumizing. 1 hour later to confirm if the vacuum degree
changes. If changes, it indicates there is leaking point in the system. Check the leaking point
and repair.
After finishing the above vacuumizing, change the vacuum pump into refrigerant pump to charge
the refrigerant.

Charging amount of refrigerant

When the total length (L) of the two units' connecting pipe is less than 5m, it is unnecessary to
charge additional refrigerant.
If the connecting pipe (L) exceeds 5m, it shall charge Mg additional refrigerant per meter.
That is: Refrigerant charging amount = (L-5) ¡` M (g)
For HBU-18CA03T3£”M=30; HBU-24CA03T3¡¢HBU-36CA03T3£”M=65
HBU-42CA03T3¡¢HBU-50CA03T3¡¢HBU-60CA03T3£”M=65
Only in COOLING operation can charge the additional refrigerant.
When charging, the refrigerant shall be charged from the charging nozzle of low pressure vavle.
Be carefull when charging refrigerant, do not let the air mix into the system,and must charge the
additional refrigerant in liquid condition.

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 Installation Procedure Electric wiring

5. Electric wiring
WARNING
DANGER OF BODILY INJURY OR DEATH
TURN OFF ELECTRIC POWER AT CIRCUIT BREAKER OR POWER SOURCE BEFORE
MAKING ANY ELECTRIC CONNECTIONS.
GROUND CONNECTIONS MUST BE COMPLETED BEFORE MAKING
LINE VOLTAGE CONNECTIONS.
(1) Selection of size of power supply and interconnecting wires.
Precautions for Electric wiring
Electric wiring work should be conducted only by authorized personnel.
Do not connect more than three wires to the terminal block. Always use round type
crimped terminal lugs with insulated grip on the ends of the wires.
Use copper conductor only.

Select wire sizes and circuit protection from table below. (This table shows 20m length
wires with less than 2% voltage drop.)

Item Circuit breaker Earth leakage breaker

Power source
Phase Switch breaker Overcurrent protector wire size Switch Leak
Model (A) rated capacity (A) (minimum) breaker current

HBU-18CA03T3 2 20 20 2.5mm2 20 30mA

HBU-24CA03T3
HBU-36CA03T3 2 20 20 4.0mm2 20 30mA

HBU-42CA03T3
HBU-50CA03T3 3 30 30 4.0mm2 30 30mA
HBU-60CA03T3

(2) Wiring connection

For the detailed wiring connection with the indoor units, see the corresponding indoor operation and
instruction manual.
(3) Wiring procedure
1) Remove set screws on the side before taking off the front panel toward the direction shown in figure.
2) Connect wires to the terminal block correctly and fix the wires with a wire clamp equipped nearby
the terminal block.
3) Route the wires in a proper way and penetrate the wires through the opening for electric wiring on
the side panel.

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 Installation Procedure Outdoor unit

6. Test run
CAUTION
THIS UNIT WILL BE STARTED INSTANTLY WITHOUT "ON" OPERATION WHEN
ELECTRIC POWER IS SUPPLIED.BE SURE TO EXECUTE "OFF" OPERATION BEFORE
ELECTRIC POWER IS DISCONNECTED FOR SERVICING.
This unit has a function of automatic restart system after recovering power stoppage.

(1) Before starting test run (for Heat pump models)

Confirm whether the power source breaker (main switch) of the unit has been
turned on for over 12 hrs to energize the crankcase heater in advance of operation.
(2) Test run
Run the unit continuously for about 30 minutes, and check the following.
Suction pressure at check joint of service valve for gas pipe.
Discharge pressure at check joint on the compressor discharge pipe.
Temperature difference between return air and supply air for indoor unit.

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