Coiled tubing,

pressure pumping and

wireline equipment.

Coiled Tubing / Wireline Products Group

How the Coiled Tubing/Wireline
Products Group of Varco can make
Varco
you more cost-competitive.
The needs of the modern-day oil industry dictate that a
professional and systematic approach is adopted when
planning and carrying out well-intervention operations. This
requires using the latest technology combined with
experienced and dedicated personnel. Varco, having
recognized that the coiled tubing and wireline industries are
vital and growing technologies, has formed the Coiled
Tubing/Wireline Products Group to meet these emerging
industries’ equipment needs.
This has brought together under one grouping six of
the world’s leading companies in the areas of coiled tubing,
completion, pressure control and wireline equipment
technology to enhance your cost-efficiency and make you
more competitive.
These six companies are:
Hydra Rig — The world’s leading manufacturer of
coiled tubing, nitrogen, snubbing and coiled
tubing drilling equipment.
TEM — A technology leader in the design and
manufacture of cementing, fluid-pumping
and stimulation equipment.
Texas Oil Tools — The leading manufacturer of
pressure control equipment for the oil and gas well
service and workover industry.
Elmar — The world leader in wireline wellhead equipment,
wireline and logging units.
PCE — Specializes in the design and manufacture of
precision engineered downhole intervention, completion
tools and associated equipment.
CTES — An engineering company specializing in coiled
tubing and wireline technologies.
The Coiled Tubing/Wireline Products Group is a major force
in the field of coiled tubing and wireline technology. With a
global market presence, we aim to not only meet, but
exceed our customers’ requirements at all times.
In addition to manufacturing facilities in the USA,
UK and Singapore, the CT/WL Products Group has
established regional sales facilities in Dubai, Singapore, and
Moscow.
The CT/WL Products Group is an important player
in the industry today and we look forward to meeting new
and exciting challenges.

A B
Count on Hydra Rig: the world Leader
in Coiled tubing technology
technology..
Based in Fort Worth, Texas since 1973, Hydra Rig’s
products and services are recognized worldwide for quality
and performance. Today Hydra Rig has manufacturing
facilities in the USA, UK and Canada as well as sales and
service centers in the USA, Russia, UK and Dubai. No other
manufacturer can match this commitment to customer
service.
Hydra Rig is the world’s leading manufacturer of
coiled tubing, nitrogen and snubbing equipment. With other
Hydra Rig Products
• Coiled Tubing Units • Nitrogen Pump and Vaporizer Units • Snubbing Units
• Nitrogen Vessels and Transport • Fluid Pumping Equipment • Automated Control Systems
A The Hydra Rig HR580 coiled tubing injector supports
the running of 1-1/2” to 3-1/2” diameter pipe, 80,000
lbs. Continuous pull.
B Trailer-mounted 2” coiled tubing unit, recessed reel
design, 14,000 feet reel capacity, 60,000 lbs. Pull
injector.
500 coiled tubing units, 300 nitrogen units and 200 snubbing
units in use worldwide, Hydra Rig equipment meets the
demand for rugged, dependable operation from the Tropics to
the Artic.
Hydra Rig’s dedication to quality and continued
research and development, along with strong after-sales
support, have kept Hydra Rig in this leadership position for
more than 18 years.
A With hundreds of Hydra Rig coiled tubing systems proving
themselves all over the world every day, we’re meeting - and
anticipating the diverse demands of some of the toughest
operating environments on earth.
B Purpose built coiled tubing injector drilling mast
C The Hydra Rig injector testing facility is where we prove
out many of the advanced technologies that improve your
cost-competitiveness.

A B

Hydra Rig has the advanced coiled tubing

Drilling systems you need to be successful.
Hydra Rig specializes in both conventional coiled
tubing equipment, modified for coiled tubing drilling as well
as equipment designed specifically for coiled tubing drilling
applications.
Our experienced engineers can work closely with you
to develop the optimum equipment solution for your most
difficult drilling needs, and help you get the project done on time
and on budget.

CTD Products
• Injectors • Reels • Power Packs • Control Cabins • Automated Control Systems
• Nitrogen Systems • Cement Systems • BOP’s and Closing Units
• Drilling Support Structures • Solids Control Equipment • Data Acquisition Systems
 A NPS180HR10: 180,000 SCFH/10,000 PSI.
Sound-enclosed engine for reduced db level.
B Combo Unit - LN2 pump and vaporizer system
with high pressure fluid pump system.
C Truck mounted high flow rate nitrogen pump
and vaporizer system.

A B

Nitrogen equipment for oilfield and industrial

applications.
Since 1984, Hydra Rig has been a world leader in nitrogen Hydra Rig’s Nitrogen Division in Duncan, OK.
pumping equipment for coiled tubing, fracturing and industrial Provides liquid nitrogen pump and vaporization systems as
applications. well as cryogenic components such as high pressure pumps,
cold ends, boost pumps and vaporizers.
C Innovative technology and dependable equipment,
such as Hydra Rig’s patented “Heat Recovery Nitrogen Pump
and Vaporizer System” and High Flow Rate Fired System with
flow rates up to 1.2 million SCFH have continually placed Hydra
Rig in this position of leadership.

Nitrogen Products
• Non-fired Systems • Fired Systems • Industrial Nitrogen System • LN2 Triplex Pumps
• LN2 Centrifugal Pumps • LN2 Vaporizers • LN2 Storage Tanks and Transports
A Double Pump Cementer with the CAM high-
energy MIXER and continuous recirculating system
delivers a slurry of consistent quality and density
through the job.
B Our Combination Cementer/Acidizer with bulk
storage system is cost effective.
C The cement mixing skid is a high-energy
recirculating mixer. It is ideal for use offshore or
onshore with the customer’s existing pumping
equipment.
D Single Pump “Baby Cementer” (CPT-185S) with
TEM patented recirculation jet mixer.

A B

Tulsa Equipment Manufacturing is the first

name in cement pumping.
TEM, located in Tulsa, Oklahoma is one of the world’s
foremost manufacturers of oilfield high pressure pumping
and cement pumping equipment.
Our goal is to create unique designs that help
reduce your jog costs, as we did with the development of our
Combination Cementer/Acidizer with bulk storage system.
We’re one of the few companies capable of
manufacturing a dependable state-of-the-art Automatic Density
Control System: a patented system that has elevated Tulsa
Equipment Manufacturing into a world leadership position in the
development of cement pumping equipment.

C D

TEM Products
• High Pressure Fluid Pumping Units • Frac Blending Units • Cement Pumping System
• Acid Pumping Units • Combination Cementer/Acidizers • Cement Batch Mixers
• Automatic Density Control System
 A A typical 3.06” 10,000 psi Stack with Quad BOP
and Over/Under Stripper Packer is designed for
exceptional performance.
B Texas Oil Tools’ Type EG Model 7.06” Workover
Blowout Preventer can enhance the safety of any rig.
C Over/Under Stripper Packer

A B c

Texas Oil TTools

ools is the cutting edge in
technology and ser vice.
service.
Since its founding in 1978, Texas Oil Tools (TOT) has established Our product range begins with 1.50” bore and goes up
itself as one of the leading specialty manufacturers and suppliers of to 9.00”. Working pressure up to 20,000 psi and temperature
pressure control equipment. During this period, TOT has expanded its ranges from - 75°F arctic service to 500°F geothermal
range of products to meet the dynamic demands of the industry. applications.
A proven track record of excellence in design, manufacture
and service has gained TOT worldwide recognition as a leader in
pressure control products. We design and manufacture our products to
the most stringent standards. We are a licensed API manufacturer and
we supply our equipment to meet or exceed industry standards.

TOT Coiled Tubing Equipment

• Blowout Preventers Single Dual Triple Quad Quint and Combi Ram Designs • Stripper Packers: Side Door, Sidewinder, Conventional, Tandem Side Door, Over/Under
• Quick Latches: Hydraconn, Injector Connector, Quick Disconnect, Hydraulic Releasing Connector (JHS) • Lubricators, Hand Unions, Flanges, Flow Cross, Tubing Shear,
Tubing Punch, Transport Lift Frames, Safety Valve
A Type “ES” BOP for Coiled Tubing Applications
B Texas Oil Tools 7.06” Safety Head
C Subsea BOP certified depth of 10,000 Ft.

A B C

Texas Oil TTools

ools is the cutting edge in
technology and ser vice.
service.
“ES” BOP 3.06” and 4.06”: Lightweight high pressure
coiled tubing BOP package. Features include hydraulic ram
change, balanced shear piston and combi shear seal and pipe
slip ram capabilities.
Over/Under Stripper Packer: This new design Stripper
Packer combines a Side Door and Tandem Side Door into one
tool. Two independently controlled pistons activate separate
packers to easily switch from one packer to the next. The
overall height is within inches of a conventional Side Door
Stripper Packer.
Safety Head: The Texas Oil Tools 7.06” Safety Head is
available in working pressures of 10,000 psi or 15,000 psi.
Meeting all of the latest Norsok requirements of D002 for safety
head shear requirements.
Subsea: The latest subsea actuators developed for 5.18”
15,000 psi working pressure has been designed and certified for a
water depth of 10,000’. The rams for this BOP are designed and
tested to the latest grade of QT-1200 coiled tubing.

TOT Well Intervention

• Blowout Preventers for Workover Snubbing and CTD • Annular Blowout Preventers
• Work Windows • Subsea Well Intervention Blowout Preventers
 A The combination grease and hydraulic
control module is designed to operate up to
3 wireline BOP’s, tool trap, tool catcher,
stuffing box, line wiper and grease injection
during wireline intervention operations up to
10,000 psi maximum wellhead pressure.
B The Elmar mast truck is designed for wireline C TCP Gun comprising of carrier
operations on land wells. The mast has DNV lasered loading tube and thread
approval and certification for this purpose. The protector.
mast column consists of three lattice work D Holed, Slotted and Plugged Casing.
sections with the top two hydraulically extendable
to give the mast’s operating height of 95 ft. Two
sets of four hydraulic locking dogs lock the mast
in the fully extended position.

A B C D

Varco WL Products Group is a major supplier of Pressure

Control Equipment to the Wireline Ser vice Industr
Service Industryy.
Incorporating products previously available from Elmar, SSR, In addition to WL products, Elmar has established TCP
EOT and Hydrolex, and with over 50 years of combined experience, the gun manufacturing facilities at each of its 5 facilities. Using the
Varco Wireline Products Group is the global leader in the design and latest CNC machines and with a global capacity of over 1M ft of
manufacture of wireline products for slickline and electric line guns per year, Elmar can offer the client local support in this
applications. demanding market.
Marketed under Elmar, equipment is available for sale or rental A Holing and Slotting of casing service is also
from regional facilities strategically based in Houston, Aberdeen, available from the Aberdeen facility. Casing and tubing can
Dubai, Singapore and Perth, Australia. either be purchased by Elmar or free-issued by the client.
All Elmar products are manufactured to the highest quality
standards under ISO, conforming when necessary to API, British
Standards and NACE. Third party certifying authorities, such as BV
and DNV, are used as required.

Manufactured Products
• Wireline Pressure Control Equipment • Wireline and Electric Line Winches and Trucks • Mast Units and Trucks • Power Packs
• Grease and Hydraulic Control Units • Pressure Test Units • Chemical Injection Unit • Spooling Units • Wellhead Tree, Crown Plugs
• Wireline and TCP Guns • Holed, Slotted and Plugged Casing
A Complete skid comprising of grease and
hydraulic control modules, transport frame and a
full set of pressure control equipment.
B SSR International Logging Truck
C Wireline Pressure Control String

A B

‘ELMAR’ offers the additional innovation of SSR

SSR,, EOT and
Hydrolex with wireline products for sale and rental.
Elmar specializes in the design and manufacture of a
full range of electric line and slickline products, to include
wireline pressure control equipment, hydraulic and grease
control units, test units, injection units, truck and skid
mounted wireline units, mast units, power packs and
compressor units. The introduction of lightweight pressure
control equipment, multi-function wireline units and PC
operated ‘Smart’ control units have established the group as
the market leader in this field.
All Elmar products are manufactured in accordance
with ISO 9001: 1994, API 6A, British Department of Energy SI
913 and verification consultants BV, Lloyds of DNV where
applicable. Elmar also provides important after sales product
support within the regions, to include servicing, spare parts
supply, training and auditing.
C

Manufactured Products
• Wireline Pressure Control Equipment • Wireline and Electric Line Winches and Trucks
• Mast Units and Trucks • Power Packs • Grease and Hydraulic Control Units • Pressure Test Units
• Chemical Injection Units • Spooling Units • Wellhead Tree, Crown Plugs
 A TCP Guns racked for delivery
B Holed, Slotted and Plugged Casing

A B

ELMAR provides regional client suppor

supportt for
TCP gun manufacture.
With machining facilities in Houston, Aberdeen, Dubai, Singapore achieve the most demanding delivery requirements.
and Perth, Elmar is able to offer clients WL and TCP guns to their own Gun body material can be either free issued by the
particular design and material specification. Modern CNC machines, to client or purchased by Elmar from client approved mills. All
include laser machines, ensure the accurate manufacture of guns at a guns are manufactured in accordance with ISO 9001: 1994.
competitive price. With 5 regional facilities and a global manufacturing
capacity of over 1 M ft of guns per year, Elmar is well positioned to

Holing and Slotting of tubulars now available at Elmar

Elmar..
A dedicated facility at Elmar Aberdeen houses 5 specialized
machine tools that pre-hole or pre-slot oil industry casing and liner. First
established in 1992, this facility has successfully managed individual
projects in Europe and Africa requiring over 100,000 Ft. slotted casing.
Hole size can be from .375” to 1” and slot widths from .012” to
.25”. A full deburring service is available prior to inspection
and delivery. This service is offered in accordance with
ISO 9001: 1994.

Manufactured Products
• Gun Carriers • Loading Tubes • Adapters • Holed Casing • Plugged Casing
• Straight and Keystone Slotted Casing
A This is a detailed view of a lateral junction showing
a PCE MLR diverter in place in the main bore,
deflecting a CT run plug into a lateral.
B This shows the patented Torconnect which is the
latest evolution torque resistant CT connector. Due to
the unique design, this tool is easily disassembled
after use and is therefore re-usable.
C The industry-standard CARSAC connector
(a dedicated, self-aligning tool string connector
originally invented by PCE) has just been
redeveloped for use in CT drilling applications. It can
now withstand higher degrees of torque in both
directions, which allows it to match most CT drilling
thread connections.

A B C

For precision engineered downhole tools and

completion equipment, the name PCE says it all.
Based in Dorset (UK), Pressure Control Engineering (PCE), is
an innovative oilfield company specializing in the design and
manufacture or precision engineered downhole intervention and
completion equipment for the worldwide oil and gas industries.
Founded in 1985, PCE is accredited with ISO-9001
certification, is QUASCO appraised by leading major oil companies
and is a VAM licensee. PCE is also approved by the majority of
leading operation and service companies to design, manufacture
and supply a complete range of downhole intervention equipment.
PCE’s comprehensive range of over 100 slickline/
electricline downhole service tools has a worldwide reputation for
quality and reliability. PCE has the perfect tools for every slickline
operation.
For the past eight years PCE has been at the leading edge
of world coiled tubing tool technology. Many of PCE’s pioneering
flow-activated tool designs have now become the coiled tubing
industry standard tools. With over 70 field-proven coiled tubing
tools, PCE has one of the most comprehensive CT tool ranges
available.
PCE’s award winning Mult-Lateral Re-Entry Completion
System (MLRä) is currently setting new standards in downhole
intervention technology. In 1996 PCE was the first company in the
world to design, manufacture and install a multi-lateral system
which facilitates controlled thru tubing lateral branch re-entry using
coiled tubing. Today PCE leads the world in this new and innovative
technology, having successfully deployed 16 systems by mid-1998.

PCE Products
• Coiled Tubing Service, Completion and Fishing Tools • Thru Tubing Multi-Lateral Re-Entry Systems
• Wireline Service, Fishing and Mono Conductor Tools • ESP Bypass Systems
• CT Velocity String Systems • CT Plugs and Nipples for Horizontal Well Bores
 A Orion is a low-cost-data-acquisition system, using Proven
industrial hardware and CTES software. Real-time monitoring of data
such as depth, weight, pressures and flowrates helps ensure
maximum efficiency and safety for your coiled tubing, wireline or
pumping operations. While providing seamless input to the Cerberus
modeling software.
B Cable Injector - Install and removes cable while the coiled tubing
is on the reel.
C DMS (Depth Measuring System) employs two large diameter
friction wheels with independent encoders, plus software controlled
slippage compensation to give you a significantly more accurate
measurement of the length of the pipe spooled.
D Cerberus, the only program covering all intervention techniques in
one package, is based on proven technical principals, has been
thoroughly validated against field data, and is used by operators and
service companies worldwide.

A B C D

CTES Sof tware delivers unrivaled exper

Software tise and field-proven
expertise
sof tware to the coiled tubing and wireline industries.
software
CTES, L.C. is an engineering company focused on the coiled services offered. Our engineers have the expertise and resources
tubing, wireline and drilling industries. Its team consists of to design field operations for optimal performance, analyze field
experienced industry specialists - including engineers, data, investigate hardware failures and assist in research and
programmers, technical writers and trainers - who can supply you testing projects. In addition, we offer in-depth training in coiled
with the most comprehensive technical support along with state-of- tubing theory, operations and risk management. Our technical
the-art-soft-ware and equipment. writers can create technical documentation, including operations
Modeling and monitoring software, field equipment, manuals, handbooks, Web sites and brochures.
operations support and technical evaluations are just some of the

Products and services

• Operations Support • Specialized Coiled Tubing Equipment Development
• Engineering and Marketing Feasibility Studies • Coiled Tubing Software and Job Monitoring Systems
• Coiled Tubing Training • Technical Writing Services
Manufacturing
Locations:

Hydra Rig Elmar Pressure Control Engineering

Hydra Rig - Ft. Worth Elmar - UK Holton Road
6000 East Berry Street Enterprise Drive Holton Heath Trading Estate
Ft. Worth, Texas 76119 U.S.A. Westhill Industrial Estate Poole, Dorset
Phone: 817.457.3825 Aberdeen BH16 6LT
Fax: 817.457.3897/5237 AB32 6TQ United Kingdom
E-mail: hrisales@varco.com Scotland Phone: 44.1202.631817
Website: www.hydrarig.com Phone: 44.1224.740261 Fax: 44.1202.631708
Fax: 44.1224.743138 E-mail: sales@pce.co.uk
Hydra Rig UK E-mail: sales@elmar.co.uk Website: www.pce.co.uk
Great Yarmouth, UK Website: www.elmar.co.uk
Phone: 44.1493.748979 CTES
Fax: 44.1493.748218 SSR Division 9870 Pozos Lane
E-mail: hruksales@varco.com Dyce, Aberdeen Conroe, Texas 77303 U.S.A.
Phone: 44.1224.725462 Phone: 936.521.2200
Hydra Rig Canada Fax: 44.1224.771606 Fax: 936.521.2275
Calgary E-mail: sales@ssr-elmar.co.uk E-mail: info@ctes.com
Phone: 403-279-6430 Website: www.ctes.com
Fax: 403-279-7234 Elmar – USA
E-mail: hrcsales@varco.com Houston, Texas
Phone: 713.983.9281
Nitrogen Operations Fax: 713.983.9282 Regional Sales &
Duncan, Oklahoma E-mail: sales@elmar-houston.com Service Locations
Phone: 580.255.4433 Calgary, Canada
Fax: 580.252.6664 Phone: 780.485.1490
Dubai
E-mail: hrnsales@varco.com Fax: 780.485.1493
Phone: 971.4.3472468
E-mail: elmarca@telusplanet.net
Fax: 971.4.3472340
Texas Oil Tools E-mail: tbidubai@emirates.net.ae
P.O. Box 2327 Elmar – Middle East
Conroe, Texas 77305-2327 U.S.A. Dubai, UAE
Phone: 971.4.8835910 Louisiana
Phone: 936.756.2700
Fax: 971.4.8837087 Phone: 337.235.5935
Fax: 936.756.8102
E-mail: sales@elmar.co.ae Fax: 337.235.3739
E-mail: totsales@varco.com
E-mail: fgauthier@varco.com
Website: www.tot.com
Elmar – Far East
Singapore Russia
Tulsa Equipment Phone: 7095-4314520 / 7095-4328118
Phone: 65.861.6664
Manufacturing Fax: 65.861.7493 Fax: 7095-9372152
4045 N. Garnett E-mail: elmar-singapore@varco.com E-mail: g.polonsky@varco.com
Tulsa, Oklahoma 74116 U.S.A. Perth, Australia
Phone: 918.234.4466 Phone: 61.8.9456.0999
Fax: 918.234.4471 Fax: 61.8.9455.3663
E-mail: tem@varco.com E-mail: elmar-perth@varco.com

You can also visit us at http://www.varco.com

Copyright 2002 Varco International, Inc. All Rights Reserved. TEM, Texas Oil Tools are trademarks of Varco I/P Inc. reg. & U.S. pat & TM office; Hydra Rig, SSR, PCE, Orion,
Cerberus are trademarks of Varco International, Inc. or its subsidiaries; CTES is a trademark of CTES, L.C.