02_req_att_02_06 Scope of Direct work_Piping

Project : Vietnam Yen Binh WtE Project
Scope of Direct Work & Supply Job No. : PE6946

(Piping Work) ITB No. : PE6946-ITB-001
Rev No. : 0
02_req_att_02_06
SCOPE OF DIRECT WORK & SUPPLY
(Piping Work)
Rev No. : 0

(PIPING WORK)
Description Bidder SECL Remarks
0. ENGINEERING
1) Preparation of Layout of Piping drawing X

and Construction Specification
Isometric drawing X
Initial Welding Map
Preparation of Fabrication (Spool or drawing will be provided
2) X(*) X
Piece) Drawing by Contractor
Preparation of Construction Procedure

3) X
and Method Statement
4) WPS and PQR X
*Bidder shall support to
5) As built drawing X(*) X issue as built DWG by
SECL
6) Test and Inspection Records X
7) Preparation of test diagrams (Packages)
- Basic X P&ID Marked up only
- Detail X Detail block wise

package
8) Other documents required by SECL X
A. DIRECT MATERIALS
1. Pipe Materials
1) Pipes X(*) Optional Cost
2) Flanges X(*) Optional Cost
3) Fittings X(*) Optional Cost
4) Valves X(*) Optional Cost
5) Gaskets X(*) Optional Cost
6) Bolt/nuts X(*) Optional Cost

Special piping items such as steam trap,
7) X
strainer, safety valve, safety shower, etc.
Steam tracing materials except for Bidder shall supply
8) X
accessories such as binding wire, band, accessories
Page 1 of 14
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(PIPING WORK)

etc
Firefighting equipment such as fire

hydrants, hose reels, fixed monitors,
F/F Pump to be supplied
9) Sprinkler, portable monitors, hose box, X
by SECL
deluge valve assembly, PIV, extinguisher
& box, extinguisher hook, etc.
10) Reinforcing pads for branch connections X(*) * Note 1
Wrapping and coating materials including On field welded joint
11) X
primer, tape etc I repair for U/G piping
12) Earth bonding lug material X
Chemicals for chemical cleaning and CW * by chemical cleaning
13) X(*)
passivation subcontractor
Temporary pipe materials for Pressure
14) test and Re-instatement such as pipe, X
flange, fitting, etc.
15) U/G Funnel Mesh X
16) Bug / Bird Screen Mesh X

* All permanent materials
except for materials
which is supplied by
2. Pipe Support Materials
SECL for all types of
pipe supports shown on
pipe support drawings
Shape steel
1) X
(angle, channel, beam, plate, etc)
2) Band, tie-rod, turn buckle X
Anchor bolt/nuts, expansion anchor
3) X
bolt/nuts
4) U-bolt/nuts X
5) U-clamp X
6) Dummy support material X(*) * Note1
7) Reinforcing pads X(*) * Note1
8) Stiffener rings X
9) Teflon sliding support material X
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(PIPING WORK)
10) Spring hanger, spring support X
Insulation block(urethane block) for cold

11) X
support
Bolts, nuts, washers for Pipe support

12) X
installation
Any other materials which is not supplied

13) X
by SECL
B. DIRECT LABOR
1) Wages X
2) Overtime Premiums X
3) Camp X
4) Catering X
5) Insurance X
6) Taxes X
7) Transportation X
8) Recruitment X
9) Others X
C. DIRECT CONSTRUCTION EQUIPMENT
1) Construction equipment / operator X

- Mob. & Demob. charge of construction
X
equipment
- Valid construction equipment test
X
certificate to SECL.
(*)Pressure test, holiday
2) Equipment for Test X(*) test, NDE & PWHT test
etc.
3) Maintenance / Repair Work / Spare Parts X
4) Fuel for construction equipment X
5) Equipment for Pressure test and Pre- X

commissioning, Re-instatement
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(PIPING WORK)
D. TOOLS AND CONSUMABLE
1. Tools & Consumables for Piping Work
1) Machinery, hand tools and etc X

Consumables and miscellaneous steel for
2) X
the work
Consumables for cleaning pipe
3) X
components such as. thinner and etc
4) Abrasive X
5) Threaded compound X
Gasket compound and anti-seizing
6) X
solvent for bolts/nuts
Tools, consumables, test materials for
7) NDE and PWHT work such as film, X
chemical, magnetic particles and etc
8) Welding Rod X
2. Temporary Materials for Piping Work

All the rigging materials such as support
beam, spread beam, wire, shackle, dead
1) X
man and etc. for piping installation,
loading and unloading
Temporary steels such as template,
2) supports, jig and etc. for installation and X
alignment works
3) Sand, timber, sandbag X
4) Threaded compound X
Materials for temporary access road for
5) X
piping work
Materials for welding qualification and
6) X
welder test
7) Test materials for WPS and PQR X(*) * Note 2
3. Tools & Consumables, Temporary Materials for
Pressure Test
Tools and consumables for pressure test
1) X
such as hydro pump, test recorder, etc.
2) Temporary blinds and spacers X
Page 4 of 14
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(PIPING WORK)

Temporary materials for piping, piping
header, spool pieces and valves for
feeding / drain for piping cleaning
3) X
(i.e. Temporary gasket, filters, strainer,
silencer, pressure gauge, manual valve,
safety valve and other instruments, etc)
Pipe spool pieces for protection for
4) special items and in-line instrument X
components
Any other tools, consumables and
5) temporary materials required for the X
pressure test
4. Tools & Consumables, Temporary Materials
for Pre-commissioning
Temporary materials, tools and *Bidder shall submit
1) X(*)
equipments for air Blowing Optional Price
Temporary materials, tools and equipment
2) for chemical cleaning and cooling water X
passivation
Test equipment and test piece for steam *Bidder shall submit
3) X(*)
blowing and Flushing (i.e. Silencer) Optional Price
5. Utilities
1) Filtered water (For Construction & Test) X
2) Demin. Water X
3) Drinking water X
4) Electric power X
5) Air, Gas (I.e. N2, Arc etc.) X
6) Others, if any X
6. Scaffolding
1) Scaffolding Materials including net X
2) Erection / Removal X * Note 6
3) Maintenance & Repair X * Note 6
E. GENERAL WORK
1. Preparation of work permit X If necessary
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(PIPING WORK)
2. Material Handling
Receiving, unpacking, unloading of the
(*) Bidder shall complete
piping material supplied by SECL at
1) X(*) unpacking within 3day
SECL’s warehouse, and/or lay-down area
after SECL request.
and/or prefabrication shop
Loading and transportation from SECL’s
2) warehouse to Jobsite and/or pre- X
fabrication shop
Transportation from the prefabrication
3) shop to jobsite, and loading/unloading at X
prefabrication shop and jobsite
Transportation from SECL’s warehouse
and/or lay down area to painting shop,
4) X
loading/unloading of raw pipe materials
and pipe support
Transportation from painting shop in lay-
5) down area to jobsite, loading/unloading of X
raw pipe materials and pipe support
Transportation between valve test area to
6) jobsite include loading/unloading at valve X
test area and jobsite
Transportation between Safety valve
Popping test area to jobsite include
7) X
loading/unloading at safety valve popping
test area and jobsite
Surplus and scrap materials to be
returned to designated area by SECL (i.e.
8) SECL warehouse) or removed to out of X
jobsite conforming to local regulation, if
requested by SECL
9) Control and handling of received materials X
Material storing, protection and custody in
10) X
BIDDER's warehouse
Cleaning the spool and providing the
11) protection device of opened ends such as X
beveled end, flange and tools
① Capping end of pipe & valve X
② Covering of flange face X
③ Rust prevention X
Page 6 of 14
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(PIPING WORK)
④ Piping material thickness test X(*) X *Supporting only
⑤ Wooden support (if necessary) X
⑥ Internal cleaning of pipe & pipe

spools by air blowing/manual cleaning X
before erection.
12) Material balance checking and reporting X
3. Transportation For Direct Materials Supplied By
Subcontractor
1) Export packing X
Inland transportation inside exporting
2) X
country
Forwarding charge such as acquisition
clearance, preparation of shipping
3) X
documents, warehousing handling and
similar
4) Ocean/Air freight including surcharge X
Unloading, landing, import expense,
5) storage or warehousing charges and X
similar
Inland transportation inside importing
6) X
country including cartage charges
Transportation between subcontractor’s
7) prefabrication yard and the location of X
installation and storage area
8) Others, if any X
4. Piping Fabrication & Installation Work

Prefabrication of pipe spools and field
1) X
fabrication parts.
2) Prefabrication of pipe supports X
Installation of pipes, prefabricated pipe
spools and non-prefabricated piping
3) X
materials such as valves, gaskets,
bolt/nuts and other special piping parts.
4) Installation of pipe support
- Installation of prefabricated pipe support
X
Including fabrication & installation of
Page 7 of 14
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(PIPING WORK)

insulation support ring.
- Installation of hole-in anchor bolt for pipe

X
supports
- Installation of embedded plate in
X
Concrete for Local Foundation
- Installation of Insulation Block for Cold
X
Support
- Foundation for pipe supports including
X(*) (*) by civil subcontractor
local foundation and paving
Installation and adjustment of spring
5) support and spring hangers for hot and X
cold operation
6) Thread and install the pipes & fittings X
Pre-heating, PWHT(Post Weld Heat
7) X
Treatment) and hardness test
Installation of special items such as
8) strainer, steam trap, eye washer, locked X
key devices of valve, etc
Lug welding and/or plates for Protection of
9) X
static electricity
Installation of firefighting equipment such
as fire hydrants, hose reels, fixed
Including F/F Pump and
10) monitors, portable monitors, hose box, X
others (if any)
deluge valve assembly, PIV, extinguisher
& box, extinguisher hook and similar
Installation of in-line instrument such as
11) X
control valves, MOVs, etc
Installation of steam tracing and hook up
12) X
piping
Cold bending such as water spray
13) X
piping(under 2"), steam tracing, etc.
Hot and cold bolt tightening and hydraulic
14) X
tensioning
Wrapping and coating work for field joint
15) following with approved material & X
method statement.
Tie-in work including hot tapping with
associated demolition and disposal of
16) X
redundant piping/structure at designated
location including stacking
Page 8 of 14
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(PIPING WORK)

Valve leakage test in accordance with
17) X
specification
Hot dip galvanizing of prefabricated
18) X
spools, if required
Modification and removal of existing
19) X
piping, if required
Dismantling of existing piping and/or
20) X
facilities, if required
Installation, removal and maintenance of
21) X * Note 6
scaffolding for piping work.
22) Grating opening X
Chipping & Grouting for “T support” and
23) X If Required
“Base support
Touch up painting of field welded parts for
24) Support installation, includes surface X
preparation
Fabrication & Installation of Flange Safety
25) X
shield
Fabrication & Installation of U/G Funnel
26) X
Mesh
Fabrication & Installation of Bug / Bird
27) X
Screen Mesh
28) Vacuuming insulated work for SIS X If Required
28) Other related piping work: X
5. Civil Works Related to Underground Piping

Excavation and grading the excavated
1) X(*) * by civil subcontractor
trench
2) Construction of valve pits X(*) * by civil subcontractor
* Dewatering to be
executed by civil
subcontractor before
3) Dewatering the excavated trench X(*) X BIDDER takes over the
area.
(Only minor Dewatering
required by Bidder)
4) Backfilling X(*) * by civil subcontractor
Excavation of bell holes for welding and
5) X
inspection purpose
Page 9 of 14
Rev No. : 0

(PIPING WORK)

Field fabrication and installation of pipes,
6) prefabricated pipe spools, valves and X
others for underground piping
6. Revision and Repairing Work
All of revision and repair works due to
1) X
BIDDER`s fault
Repair work due to mishandling of
material, welding etc. caused by
2) X
BIDDER`s fault (Damaged Serration of
any flange face, Touch-up painting)
Repair of hand rails, floors and stages
3) which have been damaged of holed by X
piping work
7. Pressure Test
Hydrostatic or pneumatic test for piping
1) including isolation of equipment by means X
of disconnect or test blind, if necessary
Fabrication of temporary blank off plate to
2) X
be used for pressure test
Fabrication and installation of Temporary
3) spool for control valve, Safety valve and X
pressure test
Demolishing of temporary line and fittings
4) X
after piping pressure test
Removal and Reinstatement work of in-
line instruments, special items and valves
5) X(*) * Note 3
such as control valve, safety valve, check
valve, etc. for pressure test
Water drain & air blowing/dry work after
6) X
hydro test as per project specification
Test water disposal as per local regulation
7) X
and project specification
8. Inspection and Examination
1) Welding procedure qualification test X(*) * Note 4
2) Welder’s qualification test X

All necessary non-destructive examination * NDE work shall be
- Visual inspection done by a separate party
3) X(*)
- Radiographic Test (RT) specialized in NDE work.
- Liquid Penetration Test (PT)
Page 10 of 14
Rev No. : 0

(PIPING WORK)

- Magnetic Test (MT) * Level 2 or level 3 RT
- Ultrasonic Test (UT) interpreters shall be
- PMI Test assigned to job site.
- Hardness Test
- Thickness Test
- PAUT (Phased Array)
- Ferrite Test
- Etc.
Install Radiation Isotope Storage Pit and
Fence
Popping test as required of safety valves
4) at the jobsite before/after their installation X(*) *As per Contract BOQ
in place
5) Line check & punch clear work X
6) Hot and cold alignment of piping X

All inspection work including installation of
7) access for others shall be performed by X
BIDDER
Pre-commissioning work
will be performed under
9. Pre-commissioning
management by
Contractor.
Install orifice plates after lines are tested,
1) X
and flushed or blown out
Dis-connect flanges, remove control
valves and spool pieces, install temporary
2) blinds, and remove piping connections X
required for flushing of piping and steam
blowing
3) Remove all temporary strainers X
* For obtaining required
velocity permanent
pumps and equipment
Clean all lines of loose materials by water
4) X(*) will be utilized. In this
flushing or air/steam blowing out
case, operation of
equipment shall be
performed by SECL
Air blowing, Manual cleaning after Hydro
5) X
test
Page 11 of 14
Rev No. : 0

(PIPING WORK)

Supply chemical and perform chemical
cleaning for inside surface of suction line
of compressors and the pipe which will be
6) required chemical cleaning from the X
process requirement (including
fabrication, installation and removal of
temporary piping)
Supply pigs / related equipments and
7) X
perform pig cleaning
Oil flushing for oil lines including supply of

N2 and necessary temporary facilities for
8) lube oil system of compressor and X
turbine, and after oil flushing changing
new oil to the tank
① Supply of oil X
② Disposal of oil X
Cleaning of suction pipe of compressor
9) X
and air blower
10) N2 seal after chemical cleaning X
11) Over-all air leak test (system leak test) X
Correct any piping alignment or deficiency

which may be discovered after final
12) X
alignment work and the mechanical
running of rotating machinery
10. Reinstatement X
11. Commissioning X
12. Others
Marking the spool piece number and color
on fabricated piping and supports in
1) accordance with SECL’s instruction X
(Marking the spool piece number and
color material coding)
Mark spools to be galvanized by hard
2) X
stamping
Providing temporary access road for
3) X
piping Work
Page 12 of 14
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(PIPING WORK)
F. SPECIFIC WORK
1) Site cleaning(Housekeeping) X
Other required works for the completion of
2) X
work
Coordination & cooperation for all
3) X
interface works with other subcontractors
Safety scaffolding, safety net and other
4) X
necessary facilities for inspection & test
Any modification during punch work due
5) to BIDDER's fault or not completed by X
BIDDER
Acceleration work to recover delayed
6) X
progress due to BIDDERS's fault
Maintaining & monitoring the quality of
7) test water according to project X
requirement.
8) Water drain & air dry work after hydro test X
Providing temporary road for equipment
9) X
access for piping work
Install scaffolding for piping work at all
10) X
floor of pipe rack
G. FMCS(Field Material Control System)
*Monthly Base of
Operating FMC System for piping Payment shall be
1) X(*) calculated based on
construction management. data entered in FMC
System.
2) Input all Weld Joint, Pipe Spool, and Pipe X
Support data in FMC system
3) Input all Fit-Up, Welding, Welder data in X
FMC System.
All personnel and equipment(PC) for *SECL shall provide
4) X(*) ID/PW for FMC System
Operating system
to Subcontractors.
PC utilized only for FMC in order to
5) X
protect Data and security reasons.
H. Field work Related Module Installation
Tie-in work between modules and * Including edge
1) module-to-stick built, including alignment X(*) preparation, if required
of pre-installed piping inside module * Including pipe support
Page 13 of 14
Rev No. : 0

(PIPING WORK)

welding, if required
Removal of temporary support for piping

2) X
inside module
All of revision and repair works on module
3) X
during transportation and installation
Installation of loose part, In-line
4) components such as control valve, on-off X
valve, PSV and instruments
Pressure test including module-to-module
5) connection, module-to-ship loose, and X
module-to-stick built connection
All the Other field activity above
mentioned from A to G for module-to-
6) X(*) * Including scaffolding
module connection, module-to-ship loose,
and module-to-stick built connection
I. NOTE
BIDDER could utilize surplus dummy pipe which is supplied by SECL. to make reinforcing pad and
1.
pipe support.
BIDDER Shall supply carbon steel, stainless steel and alloy steel material for WPS & PQR.
2.
In-line components such as control valve, on-off valve, PSV and instruments shall be installed two(2)
times for hydro-testing and Water flushing / Air blowing. For hydro-testing and water flushing / air
3.
blowing, the installed in-line components shall be replaced with temporary pipe spools and after hydro-
testing and water flushing / air blowing, the in-line components shall be re-installed.
Welding procedure qualification test shall be performed under applicable standards and regulation,
4.
and the BIDDER shall submit the procedure to SECL for approval prior to test
The BIDDER shall understand above scope of work completely, and comply that the cost incurred by
5. above items shall be included in BIDDER's quotation and/or contract amount irrespective of being not
shown as line items (work items) on BOQ in ITB and/or indirect scope of work.
The BIDDER shall consider for the preservation of foundation after receiving the foundation from other
6.
Subcontractor until handover to Contractor.
Page 14 of 14

02_req_att_02_06 Scope of Direct work_Piping

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Project : Vietnam Yen Binh WtE Project

Scope of Direct Work & Supply Job No. : PE6946

SCOPE OF DIRECT WORK & SUPPLY

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

1) Preparation of Layout of Piping drawing X

Preparation of Construction Procedure

7) Preparation of test diagrams (Packages)

- Basic X P&ID Marked up only

- Detail X Detail block wise

8) Other documents required by SECL X

1) Pipes X(*) Optional Cost

2) Flanges X(*) Optional Cost

3) Fittings X(*) Optional Cost

4) Valves X(*) Optional Cost

5) Gaskets X(*) Optional Cost

6) Bolt/nuts X(*) Optional Cost

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

Firefighting equipment such as fire

16) Bug / Bird Screen Mesh X

6) Dummy support material X(*) * Note1

7) Reinforcing pads X(*) * Note1

9) Teflon sliding support material X

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

10) Spring hanger, spring support X

Insulation block(urethane block) for cold

Bolts, nuts, washers for Pipe support

Any other materials which is not supplied

C. DIRECT CONSTRUCTION EQUIPMENT

1) Construction equipment / operator X

4) Fuel for construction equipment X

5) Equipment for Pressure test and Pre- X

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

D. TOOLS AND CONSUMABLE

1. Tools & Consumables for Piping Work

1) Machinery, hand tools and etc X

2. Temporary Materials for Piping Work

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

1) Filtered water (For Construction & Test) X

5) Air, Gas (I.e. N2, Arc etc.) X

1) Scaffolding Materials including net X

2) Erection / Removal X * Note 6

3) Maintenance & Repair X * Note 6

1. Preparation of work permit X If necessary

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

② Covering of flange face X

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

④ Piping material thickness test X(*) X *Supporting only

⑤ Wooden support (if necessary) X

⑥ Internal cleaning of pipe & pipe

4. Piping Fabrication & Installation Work

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

- Installation of hole-in anchor bolt for pipe

SCOPE OF DIRECT WORK & SUPPLY

Description Bidder SECL Remarks

28) Other related piping work: X

5. Civil Works Related to Underground Piping

6) Dummy support material X() Note1

7) Reinforcing pads X() Note1

④ Piping material thickness test X() X Supporting only

1) Welding procedure qualification test X() Note 4