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GTZZ18J - Operation Manual
GTZZ18J - Operation Manual
504022100002
Rev: A
Operation
Oct. 2022
Manual
产品说明书
PRODU
CT MAN
UAL
GTZZ18J/AB18J/AB600J
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
APPLICABLE MODELS
Use the following table to identify the specific serial number for models included in this manual. Check
the model of your machine before consulting the manual, and then use the correct manual according to
the serial number of the model. See the nameplate on your machine to identify the model and serial
number. (See Decals/Nameplates Inspection of the Operation Manual for details).
Trade Identification
Models Serial No.
Metric Imperial
NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of products of
different main parameters, and can be classified as metric type and imperial type: The metric trade
identification is applicable to machines for countries/regions using metric system or as specially
required by customers; The imperial trade identification is applicable to the machines for countries/
regions using imperial system or as specially required by customers.
This Page Intentionally Left Blank
STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the
latest product manual information to the website www. sinoboom. com as soon as possible. However,
due to continuous product improvement, the information in this manual is subject to change without prior
notice.
This manual covers the basic parts information of one or more products. Therefore, please use this
manual according to your needs. If you find problems in the manual or have suggestions for improve-
ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as
possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and Parts Manual of the
products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
DIMENSION PARAMETERS
Max platform height 18.3 m 60 ft
Max working height 20.3 m 66 ft 7 in
Max horizontal reach 12.2 m 40 ft
Max up-and-over height 7.8 m 25 ft 7 in
Overall length (stowed) 8.6 m 28 ft 3 in
Overall width (stowed) 2.28 m 7 ft 6 in
Overall height (stowed) 2.56 m 8 ft 5 in
Wheelbase 2.44 m 8 ft
Ground clearance 0.23 m 9.1 ft
Platform dimension (L×W×H) 1.83 m × 0.85 m × 1.1 m 6 ft ×2 ft 9 in ×3 ft 7 in
Options
33×12-20 (solid, non-marking)
Tire size (spec/type) 33×12-20 (solid)
33×12D610 (foam-filled)
33×12D610 (foam-filled, non-marking)
PERFORMANCE PARAMETERS
250 kg (unrestricted/2 persons & 551 lb (unrestricted/2 persons &
Max bearing capacity of platform
tools) tools)
ENVIRONMENT REQUIREMENT
Max allowable wind speed 12.5 m/s 28 mph
WEIGHT
Gross weight (unladen) 10700 kg (4WD) 23589 lb (4WD)
Note:
a) The platform height plus the operator height (taken as 2m [6ft 7in]) is the working height.
b) The ground bearing data is approximate, without factoring different configurations, and should only be used in adequately
safe conditions.
c) In different areas, hydraulic oil, engine oil, coolant, fuel and lubricant should be added in accordance with the environmental
temperature.
d) In cold climates, auxiliary devices are needed to start the machine.
e) The loads of persons, accessories, tools and materials are factored into the rated platform capacity.
f) The total vibration value of the platform does not exceed 2.5m/s², and the maximum root-mean-square value of the weighted
acceleration of the entire machine does not exceed 0.5m/s².
22m
360°
20m
18m
16m
14m
12m
10m
8m
6m
4m
2m
0m
-2m
-4m -2m 0m 2m 4m 6m 8m 10m 12m 14m
GTZZ18J(5°)
8
6
16
9
14
10
13
11
42 4 40 38
39
12
18
2
5
19 3
20
21 1
22 23 27
26
24 37
25
15 36
28
34 35
7 29
41
17
32
30
32
33
31
Figure 2-1
Table 2-1
6. Cable track system 20. Storage battery 34. AC power receptacle (optional)
7. Turntable assembly 21. Hydraulic generator (optional) 35. Manual storage container (optional)
8. Main boom lift cylinder 22. Fuel tank 36. Foot switch
10. Auxiliary leveling cylinder 24. Boom function manifold 38. Height limit device (optional)
11. Articulated boom leveling cylinder 25. Travel motor 39. Platform controller
13. Power unit 27. Rear wheel 41. Closed-circuit variable pump
14. Turntable cover (RH) 28. Turntable cover (LH) 42. Articulated boom
Machine positions
Stowed position:
Articulated boom descends in place, and main boom
descends and retracts in place.
Non-operating position:
Articulated boom descends in place, and main boom
descends and retracts in place.
Operating/raised position:
Articulated boom not descends in place, or main
boom not descends or retracts in place.
• Jobsite inspection
• Functions of all controls and associated knowledge,
including emergency control.
• Personal protection equipment that suits the task, Indicates a hazardous situation that, if not
workplace and environment. avoided, could result in minor or moderate injury.
• Safety operation
• Transporting the machine NOTICE
• Measures against unauthorized use Indicates a situation that can cause damage to the
• Operating instructions engine, personal property and/or the environment, or
cause the equipment to operate improperly.
Understand that as the operator you have the
responsibility and right to shut down the machine in NOTE: Indicates a procedure, practice or condition that
case of failure with the machine or other emergency at should be followed in order for the engine or
your workplace. component to function in the manner intended.
NOTICE
People suffering from heart disease, hypertension, REPORTING ACCIDENTS
epilepsy and other diseases and people who fear
heights must never operate or use this machine.
In case of any accident involving the machinery of
Also, people who have alcohol or drugs in their
Hunan Sinoboom Intelligent Equipment Co., Ltd., notify
system, or experience excessive fatigue or
Hunan Sinoboom Intelligent Equipment Co., Ltd.
depression, are prohibited from operating or using
Immediately, even if no personal injury or property
this machine.
damage occurs during the accident. Contact Hunan
Sinoboom Intelligent Equipment Co., Ltd. by telephone
and provide all necessary details. Failure to notify the
manufacturer within 48 hours of the incident involving
SAFETY DEFINITIONS the machinery of Hunan Sinoboom Intelligent
Equipment Co., Ltd. may void the product's warranty.
WORK ENVIRONMENT
TIPPING HAZARD
HAZARDS
• Do not use the platform or boom
assembly to push other machines
or objects.
• Do not allow the platform or boom UNSAFE JOBSITE HAZARDS
assembly touch nearby
structures. • Do not operate the machine on
surfaces, edges or potholes that
• Do not tie off the platform with cannot bear the weight of the
ropes or other binding materials machine. Raise or extend the
to nearby structures. boom only when the machine is
• Do not place any load outside the on firm, flat ground.
platform. • Never travel on uneven terrain or
• When the platform is caught or unstable surfaces or in other
stuck or when other objects in the dangerous conditions when the
vicinity impede its normal platform is raised.
movement, do not use the • When the machine is on rough
platform controller to lower the ground with gravel or other
platform. If you intend to lower the uneven surfaces, or near holes
platform with the ground and steep slopes, maintain a
controller, first ensure that all minimum distance of 0.6m (2ft)
persons have left the platform. and reduce the speed.
• Do not use the tilt alarm as a level
indicator. The tilt alarm on the
platform will sound only when the
machine is heavily tilted.
• If the tilt alarm sounds when the
machine drives up a slope, lower
the boom as per the following
procedures and move the
machine to firm and level ground.
Make sure not to rotate the boom
while lowering it.
1. Lower the main boom;
2. Lower the articulated boom;
3. Retract the telescopic boom.
• If the tilt alarm sounds when the
machine drives down a slope,
lower the boom as per the
following procedures and move
the machine to firm and level
ground. Make sure not to rotate
the boom while lowering it.
1. Retract the telescopic boom;
2. Lower the articulated boom;
3. Lower the main boom.
• The drive speed should not
exceed 1.1km/h (0.68mph) when
the platform is raised.
• If the machine can be used
outdoors, never operate it in
strong or gusty wind. Do not raise
Table 3-3
2 1.6~3.3 4~7 Light breeze Wind felt on exposed skin. Leaves rustle.
8 17.2~20.7 39~46 Fresh gale Twigs broken from trees. Cars veer on road.
COLLISION HAZARDS
FALL HAZARDS At a minimum, operators must operate and maintain the
machine as stated in the Operation Manual and in the
At a minimum, operators must operate and maintain the Maintenance Manual in addition to following more
machine as stated in the operation manual and in the stringent industry regulations and workplace rules.
maintenance manual in addition to following more
stringent industry regulations and workplace rules.
DAMAGED MACHINE
HAZARDS BODILY INJURY HAZARDS
NOTICE Always follow all operation and maintenance
requirements in this manual and the Maintenance
To avoid machine damage, follow all operation and Manual.
maintenance requirements in the Operation Manual
and the Maintenance Manual.
BATTERY HAZARDS
CHEMICAL BURN HAZARD
ELECTROCUTION HAZARD
HYDRAULIC HAZARDS
WELDING HAZARDS
NOTICE
After using the machine, the main power switch must
be disconnected.
UNSAFE OPERATION HAZARD 6. Before each operation, examine and check the
operational environment, and ensure the safety
protection equipment is properly in place. The
Be sure to follow the instructions and safety equipment may differ according to the
safety rules in this manual. Failure to operational environment.
follow the instructions and safety
rules in this manual may result in 7. Before operating the machine, be sure that all
death or serious injury. control handles are returned to neutral, and all
switches in the OFF position.
Do not operate this machine unless
you have learned and practiced the
rules for safely operating the
machine as stated in this manual.
TIPS FOR CONDUCTING A
• Know and understand the safety
rules before continuing the next PRE-OPERATION
step. INSPECTION
• Avoid dangerous situations.
• Always check the machine before
operating.
• Select appropriate machinery and TIPPING HAZARD
personal protective equipment (-
hard hats, safety belt and gloves, Do not change or modify the aerial
etc.) for the task. work platform without the prior written
permission of the manufacturer. If an
• Always perform a pre-operation additional device is installed on the
function test before using the platform or guardrail for placing tools
machine. or other materials, this will increase
• Check the work site. the platform weight and surface area
or increase the load.
• Check the safety decals/
nameplates on the machine. • The operator is responsible for performing the “pre-
• Only use the machine according operation inspection” and routine maintenance as
to the instructions in this manual stated in this manual.
and for its intended purpose. • Before each shift change, the operator must
conduct a pre-operation inspection to find out
Before operating the machine, please first understand whether the machine has obvious problems before
the tasks to be done and be aware of the following: performing a pre-operation function test.
1. Be familiar with each function of the machine and • The pre-operation inspection also helps the
capable of operating it adeptly. operator determine whether the machine requires
routine maintenance. The operator can only perform
2. Only the person authorized by the management is the routine maintenance items as stated in this
allowed to operate the machine. manual.
3. Obey the safety rules in this manual, and fully • Please refer to Inspecting Parts, page 5-2 and
understand and follow the operating instructions in check each item.
this manual to operate the machine.
• Never use a machine that has damaged or modified
4. The operator should go through a professional parts. Mark the machine and stop using the
training based on this operation manual, and should machine if you discover damage or modifications.
be certified as a qualified operator in operation of
this machine. • Only qualified maintenance technicians can repair
the machine according to the manufacturer's
regulations. After any maintenance, the operator
must perform another pre-operation inspection • Boom wear pads and telescopic boom wear pads
before conducting a pre-operation function test.
• Limit switch and horn
• Qualified maintenance technicians must perform
• Tires and rims
regular maintenance inspections according to the
requirements in the manufacturer’s Maintenance • Engine and its relevant components
Manual.
• Alarms and lighting lamp (if equipped)
• Platform (including rails, floor plate, safety lock,
brackets and entry door)
CONDUCTING A PRE- • Structure and welding cracks
OPERATION INSPECTION • Nuts, bolts and other fasteners
• Personal protection equipment
Before starting the machine, check whether it meets the
following requirements: • Emergency control equipment
• Ensure the Operation Manual and Maintenance • Operation instructions, warning and control signs
Manual are in good condition, legible and stored in
the storage compartment on the platform.
NOTICE
• Make sure all labels are legible and appropriately
located. If any part is found to be damaged, improperly
installed or lost, please replace with a new part
• Check the hydraulic oil for leaks and the hydraulic immediately and install it correctly; if any fastener is
oil level. Add oil as needed. See Inspect Hydraulic found detached or loose, please secure it
Oil Level, page 5-2. immediately.
• Check the diesel fuel for leaks and the diesel fuel
level. Add fuel as needed. See Inspecting Diesel
Fuel Level, page 5-3.
• Check the engine oil level. Add engine oil as INSPECTING ENTIRE
needed. See Inspecting Engine Oil Level, page 5-
4. MACHINE
• Check the coolant level. Add coolant as needed.
See Inspecting Coolant Level(water-cooled Inspect the entire machine for:
engine), page 5-5.
• Cracks in a weld joint or structural part
• Check the battery for leaks and the liquid level. Add
distilled water as needed. See Inspecting the • Dents or other damage
Battery, page 5-6. • Severe rust, corrosion or oxidation
• Check whether the protective device in use is • Improper twisting of steel wire ropes, electric
appropriate for the type of work performed and cables, hoses inside the platform
conforms to relevant technical standards.
• Missing or loose structural parts and key
components, including fasteners and pins for
correct positioning and tightness
INSPECTING PARTS • After the inspection, ensure all covers are in place
and securely locked
Before each use or work shift, check the following items
for any damaged, improperly installed, loose or lost
parts and unauthorized changes:
INSPECT HYDRAULIC OIL
• Electrical components, wiring, cables and safety
rope LEVEL
• Hydraulic hoses & fittings, hydraulic cylinder and
manifolds Ensuring the hydraulic oil at an appropriate level is vital
to proper operation of the machine. If hydraulic oil level
• Fuel tank and hydraulic oil tank is too high, the oil will spill out from the oil tank during
• Storage battery pack and its connection machine operation; if hydraulic oil level is too low, the
oil pump will have entrained air and hydraulic
• Drive motor, drive reducer and slewing reducer components will be damaged. Performing daily
40 60
20 80
Figure 5-1
Table 5-1
Figure 5-2
CUSTOMER HYDRAULIC OIL
REQUIREMENTS MARK 2. When the diesel fuel level is lower than or equal to
10%, an alarm will be triggered. Make sure to add
Normal temperature region diesel fuel before continuing work.
0°C to 40°C (32°F to 104°F) L-HM46
3. Ensure the fuel tank and its connections are free of
Low temperature region leaks.
-25°C to 25°C (-13°F to 77° L-HV32 4. Shut off the engine before adding any diesel fuel.
F)
5. Open the cap of fuel tank, and then add fuel as
High temperature region needed. Never overfill the tank, and it is
greater than 40°C (104°F) L-HM68
recommended to add diesel fuel to the level range
of 50%–100% of the tank capacity.
Extremely low temperature
region Special programmes
less than -30°C (-22°F) need to be identified. Table 5-2
DIESEL
RECOMMENDED AMBIENT TEMP
GRADE
NOTICE
5# Lowest temperature 8℃ or higher
Certain hydraulic oil can be added according to
customer requirements upon factory delivery, but 0# Lowest temperature 4℃ or higher
different hydraulic oils cannot be mixed.
DIESEL
RECOMMENDED AMBIENT TEMP
GRADE
-10# Lowest temperature -5℃ or higher DAMAGED MACHINE HAZARD
Table 5-3
INSPECTING COOLANT
LEVEL(WATER-COOLED
ENGINE)
The appropriate coolant level is vital to maintaining the Figure 5-3
engine performance and extending its service life,
otherwise it will damage the engine parts. Through the 3. The coolant level should be at the fill inlet of the
daily check the inspector can know about the changes coolant box.
on coolant level which may indicate a system distress 4. Add coolant as needed. Do not overfill. It is
with the engine. recommended to choose the -18℃ ready-mix
coolant or the ethylene glycol(ethylene and
propene) in ratio mix with water. The water quality
must meet the requirements as listed in the table
below.
Table 5-4
RECOMMENDED
COOLANT TYPE CHEMICAL BURN HAZARD
AMBIENT TEMP
-18℃ ready-mix coolant -18℃ or higher Avoid battery acid spills or contact
with unprotected skin. If battery acid
-37℃ ready-mix coolant -37℃ or higher comes into contact with skin, wash
50% ethylene glycol and the skin immediately with plenty of
-32℃~0℃ water and seek medical attention
50% water mixed coolant
immediately.
650% ethylene glycol and
-54℃~-32℃ If battery acid spills, use water mixed
40% water mixed coolant
with bicarbonate (baking soda) to
neutralize the acid.
• The water added into the coolant must meet the M10 18~23Nm (13.2~17ft-lb)
requirements of calcium and magnesium less
than 170ppm and sulphur less than 100ppm.
Excessive calcium and magnesium can lead to NOTICE
scale formation, and excessive chloride and
sulfate can corrode the cooling system. Improper connection may cause reduced
performance, damaged terminals, fusions and
even fires.
21
1
20
19
18
17
2
OFF ON
16
3
4 15
14
5
13
6 12
8 22 9 10 11
Figure 6-1
Table 6-1
2. Key switch 10. Engine start switch 18. Platform control position
3. Horn 11. Glow plug switch (if equipped) 19. Ground control position
6. Main boom luffing switch 14. Jib luffing switch 22. Articulated boom luffing switch
1 2 3 4 31 30 29 5
D/B DR KG
6
40 60 2 3
20 80 1 4
RPM
X1000
7
E F 0 5
60% 0
8
11.5 H 0011.5 H 9
10
FE
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11
Table 6-2
4. Accumulated work hours 15. Low battery alarm 26. Engine low idle
Flip the glow plug switch and hold it for 6-10s, the
engine should take in air for preheating.
2
Preparation
OFF ON 3
Horn button
FALL HAZARD
The platform leveling function is only
used for slight adjustment of the
platform. Improper operation may result
in unintended movement or fall of the
load/occupants. 1. Flip the enable switch and meanwhile move
upward the jib luffing switch, the jib boom shall go
up.
2. Flip the enable switch and meanwhile move
downward the jib luffing switch, the jib boom shall
go down and the buzzer will sound.
Buzzer
The buzzer shall give a sound-light alarm at variable
frequency when any of the following situations occur:
• Main boom or jib boom down
• Machine overloaded
• Machine tilted
TESTING THE PLATFORM
• Length sensor faulted
• Angle sensor faulted
CONTROLLER
• Other faults
NOTICE
All tests on the platform controller must be completed
within the same cycle.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CAUTION
Y
X
30
29
28
36 31
27 35 26 25 24 23 22 21 34 33 20 19 18 17 32
Table 6-3
3. Anti-pinch/soft touch unlock 15. Angle sensor malfunction 27. Main boom luffing/turntable
switch (if equipped) indicator light (not used) rotation proportional control handle
5. Speed adjusting knob indicator 17. Drive/steer proportional control 29. X/Y drive switch
light handle (if equipped)
7. Drive speed select switch 19. Rear position drive switch 31. Drive direction
8. High engine speed indicator light 20. Rear position indicator light 32. Steer button control direction
21. Main boom telescoping 33. Jib boom rotation proportional
9. System distress indicator light
proportional control handle control direction
11. Chassis tilt indicator light 23. Jib boom luffing switch 35. Main boom luffing proportional
control direction
12. Overload indicator light 24. Platform leveling switch 36. Turntable rotation proportional
control direction
NOTICE
Run the engine at low idle for 3–5min to preheat the
engine before applying any loads.
CAU
Flip the glow plug switch and hold it for 6-10s, the 1. Depress the foot switch and move forward the
engine should take in air for preheating. Drive/Steer proportional control handle, the
machine shall drive forward smoothly without
Note: The electrically controlled engine can be noticeable impact in startup; when the handle is
preheated automatically. released, the machine should be held reliably.
1
Emergency stop button 2. Depress the foot switch and move backward the
Drive/Steer proportional control handle, the
machine should drive reverse smoothly without
noticeable impact in startup; when the handle is
2
released, the machine should be held reliably.
3
Note: The drive speed is in direct proportion to the
stroke of control handle.
1. Push in the emergency stop button at the platform Steer function
4 controller to OFF position and flip the engine start
switch. The engine should fail to start and all
5 functions should be inoperative.
2. Pull out the emergency stop button at the platform
controller and ground controller to ON position
and flip the engine start switch. The engine
should start normally. 1. Depress the foot switch and move forward the
Drive/Steer proportional control handle, and press
3. Push in the emergency stop button at the ground the left side of the thumb rocker switch on top of
controller to OFF position and pull out the the drive control handle, the machine should steer
emergency stop button on the platform controller
to ON position, and then flip the engine start
left. CAU
switch, the engine should fail to start and all 2. Depress the foot switch and move forward the
functions should be inoperative. Drive/Steer proportional control handle, and press
the right side of the thumb rocker switch on top of
Engine speed select switch the drive control handle, the machine should steer
right.
Drive function
TIPPING HAZARD
The machine must drive at low speed
when not on a level surface.
OF
FALL HAZARD
The platform leveling function is only 1. Turn the speed adjusting knob to the right and flip
used for slight adjustment of the one function switch/handle, the corresponding
platform. Improper operation may result movement shall speed up.
in unintended movement or fall of the 2. Turn the speed adjusting knob to the left and flip
load/occupants. one function switch/handle, the corresponding
movement shall speed down.
NOTICE
1. Depress the foot switch and move upward the
• The emergency power switch is only used for a
platform leveling switch, the platform should level
short period of time (to fully lower the platform
up.
CAUTION from the maximum angle) when the engine fails.
2. Depress the foot switch and move downward the
• When the emergency power is in use, do not
platform leveling switch, the platform should level
operate two or more functions simultaneously,
down.
otherwise the auxiliary motor and pump will get
overloaded.
Platform rotation switch
Y
X
Depress the foot switch and flip both the emergency
power switch and each function switch/handle, the
1. Depress the foot switch and move the platform
rotation switch to the left, the platform should corresponding function shall operate normally.
rotate clockwise.
Rear position indicator light
2. Depress the foot switch and move the platform
rotation switch to the right, the platform should
CAUTION
rotate counterclockwise.
1. Flip the engine start switch at the platform Operating from the ground:
controller.
1. Turn the Ground/Platform select switch on the
2. Depress the foot switch. ground controller to the ground control position.
3. Slowly push forward the drive/steer proportional 2. Pull out the emergency stop button on the ground
control handle to full drive speed. controller to the ON position.
4. Flip the engine speed select switch at the platform 3. Flip and the hold the emergency power switch on
controller to switch from low speed to high speed. the ground controller.
5. Flip the drive speed select switch at the platform 4. Flip the corresponding boom function switch on the
controller upward to switch from low speed to high ground controller to lower the platform.
speed.
Operating from the platform:
6. The test results should be as shown in the table
below: 1. Turn the Ground/Platform select switch on the
ground controller to the platform control position.
Table 6-4 2. Pull out the emergency stop button on both the
ground and platform controllers to the ON position.
POSITION MAX DRIVE SPEED 3. Depress the foot switch, and flip and hold the
emergency power switch on the platform controller.
Operating 1.1Km/h (0.68mph)
4. Flip the corresponding boom function switch on the
Non-operating 5Km/h (3.1mph) platform controller to lower the platform.
NOTICE
If the drive speed exceeds the speed value as shown
above by 10%, please immediately tag the machine
and remove it from service.
Table 6-5
NOTICE
Override operation is an emergency operation in an
TIPPING HAZARD
emergency state. Before conducting any override
While performing override operation on operation, please make sure the surrounding area
the machine, please avoid operation in and the whole machine are in a safe state, try to
a dangerous direction. avoid operation in a dangerous direction and ensure
personal safety.
°
90 ° °
90 90
L
2
°
°
90
90
Backward tilt is a common tilt condition for the 6. Pull out the manual release valve knob next to the
connector. In case of backward tilt, contact Sinoboom hydraulic tank and hold it while lowering the
or a service technician approved by Sinoboom articulated boom.
immediately to reposition the machine.
Tipping hazard
Figure 6-8
Tipping hazard
1. Turntable rotated to the position as shown in the figure, articulated boom fully raised, and telescopic
articulated boom not extended;
2. Main boom kept horizontal;
3. Telescopic boom fully extended;
4. Jib boom kept horizontal;
5. The machine will tip over in the direction as indicated by the arrow if overloaded or operated on a tilted
surface beyond the maximum allowable tilt angle.
1. Turntable rotated to the position as shown in the figure, and articulated boom fully retracted;
2. Main boom raised to the indicated position (boom tube at 75° above the horizontal);
3. Telescopic boom fully retracted;
4. Jib boom fully raised;
5. The machine will tip over in the direction as indicated by the arrow if overloaded or operated on a tilted
surface beyond the maximum allowable tilt angle.
EMERGENCY STOP
• Push in the emergency stop button at the platform
controller to OFF position, and then all functions
controlled by the platform controller will get
inoperative.
• Push in the emergency stop button at the ground
controller to OFF position, and then all functions
controlled by the ground controller and platform
controller will get inoperative.
• Open the right turntable cover, push in the main
power switch on the right side of the chassis to OFF
position, the system power will be disconnected and
all functions will get inoperative. The main power
switch is located as shown in the below figure.
EMERGENCY TOWING/
DRAGGING
When the engine fails, flip the emergency power switch • The machine must on a level
on the ground or platform controller as appropriate for surface or secured before
emergency lowering of the platform. releasing the brake.
• The towing/dragging of the
For the specific operating procedure, please refer to
machine must follow the local
Testing the Emergency Lowering Function, page 6-
laws and traffic rules.
13.
1. Choke wheels securely to prevent motion of the
machine.
EMERGENCY OPERATING 2. Ensure the travel path is free of obstacles and the
main power switch is off.
When the operator is unable to control the 3. Loosen the bolts on each drive hub, then reverse
machine: the cover of drive hub.
4. Tighten the bolts, till now the drive hub is
1. Other personnel should operate the machine from
disengaged and ready for towing/dragging.
the ground controls only as required by the safety
rules.
2. Other qualified personnel on the platform may use
the platform controls. Do not continue operation if
the controls do not function properly.
3. Cranes, forklift trucks or other equipment can be
used to stabilize motion of the machine.
When the platform or boom is caught
overhead:
If the platform or boom becomes jammed or snagged in
overhead structures or equipment, rescue all people in
the platform before freeing the machine.
OPERATION FROM
GROUND
COLLISION HAZARD
When operating the boom, make sure
Figure 7-4 the area around or under the platform
is free of persons or obstacles.
5. After moving the machine, position machine on a
firm level surface.
6. Choke the wheels securely to prevent motion of the Before operation:
machine. 1. Ensure the battery is well connected before
7. Loosen the bolts on each drive hub, then reverse operating the machine.
the cover of drive hub. 2. Turn the Ground/Platform select switch on the
8. Tighten the bolts and engage the drive hub. ground controller to Ground.
9. Remove the chokes as necessary. 3. Pull out the red emergency stop button on the
ground controller to ON position.
4. Turn the key switch on the ground controller to ON
NOTICE position.
The allowable towing speed is 3km/h (1.9mph),the 5. Move the engine start switch (not exceeding 15s)
maximum towing distance is 1km (0.6mile) on the ground controller to start the engine.
NOTICE
• If the engine fails to get started immediately, do
not keep starting the engine for too long; if a
restart still fails, allow the starter to cool down for
2–3min; if the engine still fails to get started after
several attempts, please reference the
Maintenance Manual.
• Before applying any load, warm up the engine by
running it at low speed for 3–5min.
To position platform:
1. Move the enable switch and meanwhile move
upwards/downwards the articulated boom up/down
switch to raise or lower the articulated boom.
Moving upwards the articulated boom up/down
The platform level switch can When operating the boom, ensure
only be used for slight leveling of the area around or under the platform
the platform, improper use may is free of persons or obstacles.
cause the load/occupant to shift
or fall.
Before operation:
6. Move the enable switch and meanwhile move 1. Make sure the battery is well-connected before
upwards/downwards the platform rotate switch to operating the machine.
rotate the platform clockwise or anticlockwise.
2. Turn the Ground/Platform select switch on the
7. Move the enable switch and meanwhile move ground controller to Platform position.
upwards/downwards the jib up/down switch to raise
or lower the jib boom. 3. Pull out the red emergency stop button on both the
ground controller and platform controller to ON
8. Move the enable switch and meanwhile move position.
upwards/downwards the jib rotate switch to rotate
the jib boom anticlockwise or clockwise. To position platform:
To drive: 1. Depress the foot switch and meanwhile push
forward/pull backward the main boom luffing/
The drive function cannot be enabled from the ground turntable rotate proportional control handle to raise
controller. or lower the main boom.
To steer: 2. Depress the foot switch and meanwhile push
The steer function cannot be enabled from the ground forward/pull backward the main boom telescoping
controller. proportional control handle to retract/extend the
main boom.
3. Depress the foot switch and meanwhile move
upward/downward the articulated boom luffing
switch to raise or lower the articulated boom.
4. Depress the foot switch and meanwhile move
upward/downward the articulated boom telescoping
switch to extend/retract the articulated boom.
5. Depress the foot switch and meanwhile move the
main boom luffing/turntable rotate proportional
control handle to the left/right to rotate the turntable
clockwise or anticlockwise.
NOTICE
Gradeability refers to the maximum permissible
percentage of the slope (or called slope grade as
below) when the machine is on solid ground with
sufficient traction and the platform is carrying only
one person. As the weight of the machine’s platform
increases, the machine’s gradeability will be reduced.
Figure 7-5
NOTICE
The machine must not run on the maximum
permissible slope grade for over 2min to prevent the
tires running suspended.
Figure 8-1
5. Lift the machine as shown in the figure below.
Figure 8-2
6. Connect the rigging to the lifting point specified on
the machine. Adjust the rigging to avoid damage to
the machine and to keep the machine horizontal.
Figure 8-3
Failure to follow proper maintenance • After any major change or maintenance that may
procedures may result in death, affect the stability, strength or performance of the
serious injury or damage to the entire machine or its parts, the machine must be
machine. inspected and verified.
• Unless otherwise specified, the maintenance
Follow these general rules: procedures must be performed according the
following terms and conditions:
• Preventive maintenance procedure should be
established by the user according to the – Park the machine on flat, level and solid ground.
manufacturer’s recommendations, machine
operational environment and intensity of use, which – Place the machine in non-operating position.
should include both the regular inspection and the – Turn the key switch on ground controller to OFF
annual inspection. position and remove the key to prevent
• Only professionally trained, qualified personnel can unauthorized use of the machine.
conduct routine maintenance inspections on this – Push in the red emergency stop buttons on
machine. ground and platform controllers to OFF position
• Daily routine maintenance inspections must be to avoid unintended start-up of the operating
performed during normal operation of the machine. system.
Maintenance inspectors must carry out inspection – Turn off the main power switch.
and maintenance according to the repair &
inspection report and must complete the repair & – Disconnect all DC power from the machine.
inspection report. – Lock all wheels to prevent movement of the
• Regular maintenance inspections must be machine.
performed at quarterly, biannual and annual – Before unscrewing or removing the hydraulic
intervals. Qualified, trained personnel must check components, release the hydraulic oil pressure
and maintain the machine according to the repair & in the hydraulic circuit, particularly with the
inspection report and must complete the repair & counterbalance valve on the cylinder.
inspection report.
• Immediately remove a damaged or malfunctioning
machine from service, mark and stop using it.
• Repair any damaged or malfunctioning machine
CONDUCTING A PRE-
before operating it. DELIVERY INSPECTION
• Keep all machine inspection records for at least 10
years or until the machine is no longer in use or as When the machine owner/company changes, in
required by machine owner/company/custodian. addition to conducting a pre-delivery inspection, the
• The inspection and maintenance intervals depend corresponding inspection shall be carried out according
on the manufacturer’s recommendations, and to the maintenance schedule requirement and repair &
should also be appropriate to the operational inspection report. When conducting a pre-delivery
conditions and environment. inspection, comply with the following requirements:
• Conduct a quarterly inspection on machines that 1. It is the responsibility of the machine owner/
have been out of service for more than three company to perform a pre-delivery inspection.
months. 2. Follow this procedure each time before delivery.
Performing a pre-delivery inspection could reveal
potential problems with the machine before you Before delivering the machine, complete the following
begin putting the machine into service. record using these instructions:
3. Never use a damaged or malfunctioning machine. 1. Prepare the machine before delivery, which
Tag the machine and do not use it. includes performing a pre-delivery inspection,
following maintenance procedures and performing
4. Only professionally trained, qualified personnel may
functional inspections.
repair the machine and must follow the procedures
as stated in operation manual and maintenance 2. Use the following table to note the results. After
manual. each section is complete, mark the appropriate box.
5. A competent operator must conduct daily 3. Record the inspection results. If any inspection
maintenance on this machine as stated in operation results are "NO", the machine must be stopped and
manual and maintenance manual. re-inspected after repair is completed and marked
in the box marked "inspection".
Table 9-1
Pre-operational Inspection
Maintenance Procedure
Functional Inspection
Inspector Signature
Inspector Title
Inspector Company
3. Duplicate the Repair & Inspection Report template 5. If any inspection item is marked as “NO”, the
for each inspection. Store the completed forms for machine must be stopped, and after the repair is
10 years or until the machine is no longer in use or completed, the machine shall be re-inspected and
as required by machine owner/company/custodian. the box marked “REPAIRED” shall be checked.
Select the appropriate inspection procedure based
4. Use the following form to record the results. After on the inspection type.
one item is complete, check the appropriate box.
Table 9-3
Checklist B Procedures
Checklist C Procedures
YES/Machine is NO/Machine Has REPAIRED/
Problem
Items in Good Condition Damage or Machine Has
Description
Malfunction Been Repaired
Checklist D Procedures
YES/Machine is NO/Machine Has REPAIRED/
Problem
Items in Good Condition Damage or Machine Has
Description
Malfunction Been Repaired
User
Inspector Signature
Inspection Date
Inspector Title
Inspector Company
Table 9-4
Serial No.
Machine
Repairman’s Repair-
Status
Date Problem Description Modification/Repair Item Company and man
af-
Position Signature
ter Change
© Oct. 2022
K
LWA
82dB 104011100008
104011100018
7
104011100013 104011100005
104011100006
104011100007
104011100011
200001110401
200001110401
104011100001 104011100001
销售热线
: 0731-87116222
Max.=6280kg
Max.=830kPa
104025103000
服务热线
: 400-608-1289 Max.=6280kg
Max.=830kPa
104025103000
B 32
(16) (16)
8 15 9 10 14 13 12 (5) 11 10 9 (16) 8
(16) (4) (5) 19 14 20 13 15
DECALS/NAMEPLATES-GB
7
DECALS/NAMEPLATES INSPECTION
104011100020 104011100014
Q
104011100013 104011100006
104011100007
104011100011
10-2
Q
中国•湖南星邦重工有限公司
产品型号 外形尺寸 m× m× m
出厂编号 最大平台高度 m
出厂日期 最大水平延伸 m
检验日期 爬坡能力 %
环保信息代码打刻在此位置
200001110401
200001110401
额定承载(受限) kg( 人及工具) 系统电压(DC) V
额定承载(不受限) kg( 人及工具) 液压系统压力 MPa
旋转角度 ° IP等级
整机重量 kg 最大允许风速 m/s
最大允许侧向力 N 底盘最大允许倾斜度 °
发动机功率 kW 产品符合标准 GB 25849
地址:湖南省长沙市宁乡高新技术产业园区金洲大道东128号
104011100001 104011100001
Max.=6280kg Max.=6280kg
Max.=830kPa Max.=830kPa
104025103000 104025103000
8 9 10 18 17 39 10 9 8 38 (16) 16
K 35
将放水阀
旋松放水
Unscrew To
Drain Water
104009100020
210001110401
6000
37
柴油
104009100019
ON
OFF
104011100016
36
21
22 28
104011100009
105021100003
104011100009
101016100030 101016100030
105021100003
19 101016100030 101016100030
104011100010
70 C
0 C
104010100021
104011100003
液压油
104009100018
020001110401
31
020001110401
OFF
ON
104011100017
OFF
400N 250kg ON
400N 250kg
104011100019
12.5m/sec MAX= + <=250kg
103007103002
34 33 28mph 90LB 104010100014
104011100019
30
29
22 27 26 25 24 23 (19)
5 104022103003 Decal-AB18J 3
17 105001100057 Nameplate-GB 1
K
LWA
82dB104011100008
104011100018
7
104011100013 104011100006 104011100005
104011100007
104011100011
(16) (16)
8 15 9 10 14 13 12 11 10 9 (5) 8 (16)
(16) (4) (5) 22 14 19 13 15
DECALS/NAMEPLATES-CE
104011100020 104011100014
Q
104011100013 104011100006
104011100007
104011100011
10-5
Hunan Sinoboom Intelligent Equipment Co.
,Ltd.
Q
No.128, East Jinzhou Avenue, Ningxiang High-tech
IndustrialPark, Changsha, Hunan, China
Mobile Elevating Work Platform Articulating Boom Lift
Model Figure Dimension m× m× m
Serial Number Max.Platform Height m
Manufacture Date Max.Horizontal Reach
( ) m
Voltage V Max.Gradeability-Stowed %
200001110401
200001110401
Hydraulic Pressure kg( persons Rated
MPa and tools)Load( Restricted) kg ( persons and kg tools)
Rotation ° Rated Load(Non-Restricted) kg ( persons and kg tools)
Unladen Weight kg Max.Allowable Wind Speed m/s
Max.Manual Force N IP Class
Engine Power kW
Max.Inclination °
Type and Group Of The Chassis
This machine complies with EN 280:2013+A1:2015 & BS EN280:2013+A1:2015 This machine is not electrically insulated
104011100001 104011100001
Max.=6280kg Max.=6280kg
Max.=830kPa Max.=830kPa
104025103000 104025103000
38
K
将放水阀
旋松放水
Unscrew To
Drain Water
104009100020
210001110401
37
6000
8 9 10 18 17 10 9 8 28 (16) 16
Diesel oil
104009100021
104011100010
70 C
0 C
104010100021
ON
104011100003
OFF
104011100016
31 36
35
30 29
B B
20 32
21
104011100009
105021100003
101016100030 101016100030
22
104011100009
105021100003
101016100030 101016100030
020001110401
OFF
ON
104011100017
400N 250kg
12.5m/sec MAX= + <=250kg
103007103002
28mph 90LB 104010100014
020001110401
104011100019
OFF
ON
104011100017
400N 250kg
12.5m/sec MAX= + <=250kg
103007103002
28mph 90LB 104010100014
104011100019
34 33
21 27 26 25 24 23
(22)
© Oct. 2022
DECALS/NAMEPLATES INSPECTION
DECALS/NAMEPLATES INSPECTION
5 104022103003 Decal-AB18J 3
© Oct. 2022
K
LWA
82dB104011100008
104011100018
7
104011100013 104011100005
104011100006
104011100007
104011100011
200001110401
200001110401
104011100001
Tel:0086-731-87116222 104011100001
32
www.sinoboom.com
Max.=6040kg Max.=6040kg
104011100004 104011100004
(16) (16)
8 15 9 10 14 13 12 11 10 9 (5) 8 (16)
(16) (4) (5) 22 14 19 13 15
DECALS/NAMEPLATES-AS
7
DECALS/NAMEPLATES INSPECTION
104011100020 104011100014
Q
104011100013 104011100006
104011100007
104011100011
10-8
Hunan Sinoboom Intelligent Equipment Co.
,Ltd.
Q
No.128, East Jinzhou Avenue, Ningxiang High-tech industrial park, Changsha, Hunan, China
200001110401
200001110401
Rated Load( Restricted) kg( persons and tools) Voltage V
Rated Load( Non-Restricted) kg( persons and tools) Hydraulic Pressure MPa
Rotation ° Max.Allowable Wind Speed m/s
Unladen Weight kg IP Class
Max.Manual Force N Max.Inclination °
Engine Power kW Of The Chassis
This machine complies with AS/NZS 1418.10:2011 This machine is not electrically insulated
104011100001 104011100001
Max.=6040kg Max.=6040kg
104011100004 104011100004
8 9 10 18 17 10 9 8 (16) 16
6000
38
K Diesel
104009100021
ON
将放水阀 OFF
旋松放水
Unscrew To
104011100016
Drain Water
104009100020
210001110401
36
37 35
20
28
105021100003
104011100009
21
101016100030 101016100030 104011100009
104011100010
105021100003
70 C
0 C
104010100021
101016100030 101016100030
104011100003
22
Hydraulic oil 104009100022
31
020001110401
020001110401
OFF
ON
104011100017
OFF
400N 250kg ON
12.5m/sec MAX= 104011100017
28mph 103007103002
90LB + <=250kg
104010100014
400N 250kg
104011100019
12.5m/sec MAX= + <=250kg
103007103002
28mph 90LB 104010100014
30 29 104011100019
34 33
(22)
21 27 26 25 24 23
5 104011000002 GTZZ18J 3
17 105018100005 AS Nameplate 1
Read maintenance Anchor point allows Wind speed Chemical burns Wedge the wheel
manual only 1 person to tie hazards
Read operation Add lubricant Crushing hazard- Danger of hot, high Wind
manual Please wear work pressure fluids
shoes
Noise level Burns hazards Keep a safe distance Pull out-open Alarm sounds
from high Press-close
temperatures
Step-open Hydraulic oil level - low Hydraulic oil level - Temperature Replace with tires of
Release-close level high level the same specification
Only trained Electrocution hazards Electrocution hazards Tip-over hazards-Avoid Tip-over hazards-Avoid
maintenance on platform on the ground and uneven ground uneven ground
personnel can access platform
the bulkhead
Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards-
Never use machine Never use machine Never push or pull Never suspend objects Never place ladders
during strong, gusty during strong, gusty objects outside from platform and scaffolding on the
wind wind platform platform
Collision hazards- Collision hazards- Crushing hazards- Fall hazards-Never Fall hazards-Never
Never lower platform Never raise platform Keep hands away form climb on guardrails of climb on boom
without checking for without checking for nearby obstacles when platform
nearby obstacles overhead obstacles raising platform
Keep away from Engine preheat No ether or other start Fuel explosion hazard Wear protective
platform in rotation explosion hazard additives to machine clothing and glasses
with glow plug
No smoking Lifting point Lashing points Tire to ground load Hydraulic oil filler
Horn
Pre-operational Inspection
Maintenance Procedure
Functional Inspection
Inspector Signature
Inspector Title
Inspector Company
NOTE:
1. Prepare the machine before delivery, which includes performing a pre-delivery inspection, following
maintenance procedures and performing functional inspections.
2. Use the table to record the results. After each section is complete, mark the appropriate box.
3. Record the inspection results. If any inspection result is “NO”, the machine must be stopped, and then re-
inspected after repair is completed, and the box marked “REPAIRED” shall be checked.
Checklist B Procedures
Checklist C Procedures
YES/Machine is NO/Machine Has REPAIRED/
Problem
Items in Good Condition Damage or Machine Has
Description
Malfunction Been Repaired
Checklist D Procedures
YES/Machine is NO/Machine Has REPAIRED/
Problem
Items in Good Condition Damage or Machine Has
Description
Malfunction Been Repaired
User
Inspector Signature
Inspection Date
Inspector Title
Note:
1. The Repair & Inspection Report shall include the inspection form of each regular inspection.
2. Duplicate the Repair & Inspection Report template for each inspection. Store the completed forms for 10 years
or until the machine is no longer in use or as required by machine owner/company/custodian.
3. Use the following form to record the results. After one item is complete, check the appropriate box.
4. If any inspection item is marked as “NO”, the machine must be stopped, and after the repair is completed, the
machine shall be re-inspected and the box marked “REPAIRED” shall be checked.
Select the appropriate inspection procedure based on the inspection type.
Serial No.
Machine
Repairman’s Repair-
Status
Date Problem Description Modification/Repair Item Company and man
af-
Position Signature
ter Change
Note:
1. A major modification/repair is a modification/repair made to all or part of a machine that affects the stability,
strength or performance of the machine.
2. Use this form to record major modifications/repairs made to the machine. Keep the form properly until the ma-
chine is taken out of service, or as requested by the machine owner/company.
3. The machine must be inspected and verified after major modifications/repairs, with the inspection items includ-
ing but not limited to all items in the maintenance and inspection report.
4. If the inspection result of each item in the Maintenance and Inspection Report is “YES”, the “Machine Status
after Modification/Repair” in the form will be “Good” and the machine can be used. If either inspection result is
“NO”, the machine must be re-inspected after the repair is completed until the machine is in “Good” condition
before continuing to use the machine.
AS/NZS
Hunan Sinoboom Intelligent Equipment Co., Ltd.
长沙市宁乡高新技术产业园区金洲大道东
No.128, East Jinzhou Avenue, Ningxiang High-tech 128 Industrial
号 Park, Changsha, Hunan, China
市宁乡高新技术产业园区金洲大道东 128 号
0086-0731-87116222
金洲大道东 128 号 (Sales) & 0086-0731-87116333
. com. cn ww (Service)
w.sinoboom. com. cn
长沙市宁乡高新技术产业园区金洲大道东
sales@sinoboom.com
. com. cn ww 128
w.sinoboom. com. cn 号
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom . com. cn ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
m
North American Subsidiary Europe Subsidiary Korea Subsidiary
Sinoboom North American LLC Sinoboom B.V. Sinoboom Korea Co., Ltd.
310 Mason Creek Drive Nikkelstraat 26, NL-2984 AM Ridderkerk, 95, Docheong-ro, Yeongtong-gu, Suwon-
unit #100 The Netherlands si, Gyeonggi-do, Republic of Korea
Katy, TX 77450, US Tel: +31 180 225 666 Tel: 010–8310–8026
Tel: (281) 729–5425 E-mail: info@sinoboom.eu E-mail: ka1@sinoboom.com
E-mail: info@sinoboom.us