INDIAN OIL CORPORATION LIMITED

GUWAHATI REFINERY
PROJECT DEPARTMENT
JSA No.: BS VI / JSA / 00 Date: 15th Feb’ 2019
Location: HDT – Near R-02 / HGU – Near FD Fan / PSA Vessel & New Reformer Area
Unit: HGU & HDT Area:
(Drawing Attached)
Job Title: RCC floor breaking with diamond cutter and Pilling work ANALYSIS PERFORMED BY:

Name: Designation
Note* List of participants attached below.
Job to be Executed by: M/s PECO & M/s BTA
Department EPCM Contractor
PECO &
Projects M/s Jacobs Engineering
BTA
JSA Reviewed/ Approved by: Arup Lashkar DGM (PN) Amar Borgohain DGM (PJ)

RECOMMENDED ACTION/ PROCEDURES

S/N ACTIVITIES HAZARDS
REMARKS
1. Mobilization of  Unskilled labor 1.1 Trained and qualified person will be deployed for the work.
Manpower 1.2 Before deploying any worker project safety induction will be provided.
 Unware of existing
1.3 Job related training will be given to all concern workers and supervisors.
hazards
2. Obtaining Permit  Unauthorized 2.1 Permit request for required work will be submitted to IOCL in advance.
working at site 2.2 No work will be allowed to start without a valid work permit issued from IOCL.
2.3 Underground cable/utility diagram and concern dept. clearance to be attached with
the permit.

3. Scaffolding  Fall of person 3.1 Only trained and experienced persons will be engaged for work at height jobs.
erection and 3.2 Ensure strict Supervision during activity.
 Fall of material
sheet 3.3 Ensure the scaffolding is erected on the firm & leveled surface.
barricading  Collapse of
3.4 Sole plate/board will be used while erecting the scaffolding on soil.
scaffolding structure
3.5 Ensure the use of materials in good condition.
 Loose sheet
3.6 Full Body Harness will be used while working on or above 1.8meter height.
3.7 Tool’s tie will be used for the hand tools while working at height.
3.8 Materials will be raised & lowered using PP rope. i.e.; Free fall of materials will not be
allowed.

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 3.9 Sheets will be fixed using J – Hooks.
3.10 Battery operated drill machine will be used to make holes on the sheet.
3.11 Back Tie will be provided at every 3 meter in alternative sides.

4. Mobilization of  Pinching hazard 4.1 Vehicle will be guided by flag man to desired location.
Diamond Cutter 4.2 Mufflers will be inspected before taking the vehicle inside any plant.
 Falling of material
at desired 4.3 Once vehicle is parked at desired location all the 4 wheels should be choked with
location while unloading
wooden blocks.
 Failure of
4.4 Check all the locking arrangement of the vehicle before unloading the machine.
arrangement for
4.5 Provide a track arrangement from where the machine will be unloaded.
lowering the 4.6 Check the alignment of the vehicle and its securing arrangement before proceeding
machine the unloading.
4.7 For unloading of machine manually, machine should be secured with rope from all
ends.
4.8 While lowering the machine keep the entire worker away from the machine.
4.9 At no point any worker or supervisor should stand in front of the machine.
4.10 Once machine is lowered and rested on ground all the tracks should be removed
and area should be cleared.

5. Electric Supply  Short circuit
 Pinching or breaking
of electric wires
 Failure of wires
5.1 Electric assembly should be inspected before erecting
5.2 No handmade connection should be allowed.
5.3 TPI for electric supply inspected.
5.4 Before taking electric supply connection should be verified before start of work.
5.5 Trained person should be engaged for the work.
5.6 Once electric connections done securing arrangement should be provided and
inspection should be done.
5.7 Avoid the joints of wires and if it then joints should be insulated by insulation tape.
5.8 All electrical fitting should meet the OISD standards.

6. UG utility  Un-identified utility 6.1 Underground utility should be check before start of any breaking work.
Clearance 6.2 Clearance for UG utility should be taken in presence of Client/Consultant.
6.3 In case of any UG utility found information to client should be given & change in work
location should be informed immediately.

7. Diamond  Damage of electric 7.1 Before cutting start entire area should be barricaded with GI sheet up till 3-meter
Cutting of height to avoid spark entering inside running unit.
wires while cutting
concrete 7.2 Workers involved in cutting activity should wear all 5 PPE till working hour.
 Parts of machine
7.3 Separate path way for operation staff to enter in R-02 should be provided.
breakdown
7.4 In case of any hydrocarbon smell immediately work should be stopped & inform to area
 Failure of machine
in-charge.
connection 7.5 Plant drain should be barricaded by GI sheet to avoid any kind of material falling inside
 Worker coming in

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 contact with drain.
machine and electric 7.6 All drawing related to Electrical & Instrumentation should be attached with work
currents. permit.
7.7 Once permit is obtained work should be executed in presence of EHS officer.
 Entangle in open
7.8 Vibration should be avoided in case of any vibration observed area in-charge should be
moving parts and
consulted.
electric connections.
 Spark generated due
to shortage of water.
8. Manual  Damaging UD utility 8.1 Once cutting of RCC is completed all debris should be removed from site immediately.
Excavation 8.2 All tools used for manual excavation should be insulated.
 Collapsing of soil
8.3 Excavation should be done with proper slope from all 4 sides.
 Cut injury
8.4 Once pit reached beyond 2-meter-deep either step cutting, slope cutting or hard
 Slip trip
shoring should be maintained.
 Fall of personal
8.5 Removed debris should be kept 2 meter away from edge.
inside pit 8.6 Once pit depth reach beyond 1.2 meter confined space permit should be obtained.
8.7 For access two nos of ladder should be provided all the time.
8.8 Continues de-watering should be done and water should not be left inside plant drain.
8.9 Road drain should be used for draining water.

9. Paver block  Collision with other 9.1 Ensure Spark arrestor is provided for the exhaust of the construction equipment’s.
removal using 9.2 Ensure the inspected earth moving equipment are in use with current months’ color
vehicle
Back hoe loader code.
 Collision with
9.3 Ensure availability of reverse horn and indicator for the mobile construction
Equipment &
equipment’s.
Structure
9.4 Flag man will be engaged to control vehicle movement.
 Run over
9.5 Wheel choke will be provided during loading of the vehicle.
 Fire / Explosion
10. Mobilizing &  Hitting Hazzard 10.1 Vehicle will be guided with flagman.
Positioning of 10.2 Speed limit of vehicle will not exceed 25KM/Hr.
 Over speeding
TMR (Truck 10.3 Once all the valid document, PUC, Insurance & Driving license is verified from gate
Mounted Rig)  Hydraulic failure
than only vehicle will be escorted inside plant.
 Toppling of vehicle
10.4 Once vehicle reaches desired location all 4 tires should be locked with choker
before leaving the vehicle.
10.5 Working area of vehicle should be barricade with caution tape.
10.6 Before raising the tripod, above area clearance should be verified.
10.7 All the hydraulic connection of tripod should be checked before raising the tripod.
10.8 Tripod should be raised slowly and in-case any suspicious things are noticed
immediately raising should be stopped.

11. Drilling of bore  UG utility damage 11.1 UG utility clearance should take before drilling any bore.
(25 Meter Deep) 11.2 Area should be barricaded before start of drilling activity.
 Failure of rig

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  Hydraulic failure 11.3 Worker involved in pilling activity should be trained and should be inducted.
11.4 In case of any cable detection during pre-inspection than 2-meter manual digging
should be done to identify the cable.
11.5 Once all clearance is done daily inspection of rig is completed than pilling can be
started.
11.6 While pilling in progress unauthorized entry should be avoided.
11.7 During pilling activity mug should be removed immediately.
11.8 Circulation pit should be barricaded with hard barricading.
11.9 On daily basis housekeeping should be done after completion of pilling activity.

12. Lowering of  Hitting hazard
cage inside pit
 Failure of lifting tools
 Collapsing of cage
while lifting
 Falling of cage
 Fire & Explosion
12.1 Once drilling is completed cage can be lifted.
12.2 Before lifting the cage, lifting capacity of the TMR should be verified, all tools &
Tackles should be verified and TPI should be checked.
12.3 Weight of the cage will be approx. 400 KG.
12.4 Before start of lifting cage should be physically checked by civil engineer and
should be approved for lowering.
12.5 While lifting the cage area should be cordon off.
12.6 Guide rope should be used to control the cage.
12.7 Once cage is lowered than only person related to work activity should go near to
the cage area.
12.8 Cage joints will be done by clamping.

13. Poring of  Hitting hazard 13.1 Once cage is lowered concreting can be performed.
concrete 13.2 Concrete RMC should be guided with flagman inside plant premises.
 Toppling of RMC
13.3 Speed limit should not exceed 25 KM/Hr.
 Failure of lifting tools
13.4 Proper access to poring location should be provided to RMC.
 Failure in Tremie
13.5 All lifting tools and tackles should be checked before poring.
13.6 Conical funnel & Tremie pipe should be checked before start of work.
13.7 Once concreting activity starts no un-authorized entry to pilling location should be
allowed.
13.8 Pouring of concrete should be done slowly and with proper care.

14. Housekeeping of  Cut injury 14.1 Once pilling activity is completed entire area should be cleaned and should be
area handed back to production area.
 Slip & Trip hazard
14.2 Circulation pit should be cleared and all the Mug left inside pit should be disposed
 Falling of personal
as per Environmental norms.
14.3 Circulation pit should be backfilled with mud and compaction should be done.
14.4 PCC & RCC of the area should be completed after closing of circulation pit.
14.5 Before handing the area back to production joint visit with production should be
done for the acceptance.

15. Area clearance  Unwanted material 15.1 Once work is completed all the material and excavated soil should be removed

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 after completion obstructing the from work area.
of work production work 15.2 Excavated location should be backfilled and should be handed back to area
manager officially.

Signatures of JSA Team Members –

Prepared By - Reviewed By -

Ranveer Thakur (JE HSE) Victor Babu (PNM)

Azat Shatru (PJE) A.K.Dewadi M (F&S)

Shrikant Tambulwadikar (JE RCM) U.K Gosh (PJM)

E Muralikrishnan (JE CE) Gautam Pal (ELE)

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