UDC 621.643.0685 DEUTSCHE NORM February 1991 Steel butt-welding pipe fittings Reducers for use at full service pressure Formatcke zum EinschwelBen: This otandard, together with February 1991 Reduziersticks; voller Ausnutzungsgrad ‘dition of DIN 2616 Part 1, eupersedae June 1984 edition of DIN 2616. In keoping with current practica in standards published by the International Organization for Standardlzation (ISO), a comma has been used throughout a6 the decimal marker. Dimensions In mm 1 Field of application This standard specifies seamless and walded, concentric and eccentric steel reducers that are intended to be butt walded 10 pipes and that are rated for the same intarmal prassure as pipes having a wall thickness as specified in tables 1 and 2 (cf clause 4), 2 Types, dimensions and designation Table 1. Minimum transition radit Jn case of changes this printout Is not taken into account! Besides this s a copy and only for fhouse purposes of [SMS Schloemann-Slemag AG. (ace. to DN reference sheet 3) Minimum radlus, 7 Nominal size [>— Reducer type oN Concentric Eoeentrie 7510 60 2 65 t0 100 30 125 to 800 20 "350 to 600 : 109 700 oF mora) 120) 1 povason of DM Deuces raat fy Hormeng &V. Bara Dimensions fz and fy are to be caleulsted from the following formulae: icone of doth the Gorran tungage ong shad Be orate! ste arate en Uamin 8081 dew Taman 05 +5 da 83 No bat 0 te stancd maybe repaauced witha Figure 1. Concentric reducer Designation of a welded (W), concentric (K) reducer in accordance with this standard (2), where dy is equal to 1143 mm, 56 ‘equal to 3.6 mm, dy is aquel to 60,3 mm, and sz is equal to 2.9 mm, made trom material belonging to matarial group Bas in DIN 2608 (8) Reducer DIN 2616 -2-K~114,3x3.6- 60.3 x2.9W-B Continued on pages 2 to 13 [gg ray Gr Ooms are icine Tv Gear Bee ONTO DIN 2676 Pan? Engl Price groupTo“PezIprepur}s uasq 10u Sey YeHp 9716 B SETBO;UI X09 e UI USED ¥ Page 2 DIN 2616 Pan 2 T os lel var we | os | or | ez | - eer ov | j oe ios | ze| - | cz | —+—jo8}es|ze|- |ez) ose 8 as | svi ez| - 08 0s an ve [os | ez | - 92 58 z i ov [ze | oz) - Lee @ & i ov | oe | oz | - ver ze 8b 1 { vz] oe fez | - | ez | 0 ve} os tez| - | ez vee 99 fos | ov [ez | - | eer | st | { os |e [ez | - | 08) e |[é | or | ej ez | - ex | or | ee | az | - te es | se | ez | - | oz | o ~ ~{ 9s | s+] oz | - | oz 209 08 ov [ge | oz | - ver Ey a | os | ov | oz | - eer ov z i] j or | ze | ee] - esc o a os | ov jaz | - | oz | | ov | ze | oz | — zee sz o | os|ov}ez| - | oz] ee or ‘ or | 9e | oz | - vp ze |e [ov [ze | oz | - ez st a j ov; ae | ez] - | oz | os [ov | ze | ez] - 02 o [| s |or|se]oz| - |oz| vey ze oy | ve | oz | = ree x |e i or[eeloz|- for) ez st a ' ; ov | ze | sz | - | oz | os ov | zefez| - | oz) cee % ov[zelez - [or] eo Z - | weise|] - | ot - jez[o] - [or Zab a + ee ov | ze | - ee o ec! - | ot Lov | ze} oz} - | ov ele 8 oo[-[ojwel-fec[al- lol ca ob @ | oy | ze = ele a elz[u efelefate | ota ols | z[e a INo 4 ‘| one see exe 208 04 8110810) } oe >| couse 105 Pe SOU EH He 25 e8OUO NG TEM we tee “As ‘S800 eA eee ‘suoqeusuIp seonpe: aquEruED z 9IG0)DIN 2616 Part 2 Page 3 “peziplepuBis useq you Sey Jey) Ee ® SeqeaIpUl x0q ® UI USED ‘oor | OOF os |e oF sa) (oF | ‘oat | oor as | oe 7 os | se os |ez| sez coe 0 coz | ot |oo| vz | 99 | 6z | 9 ose | a zn [ee | eo [os re oe ‘cor t | zn | se | 28 | os | oe oF sat i 4 - zn|oe | eo |osiez| oss ose | > ost zn | ee | co | os | ez ! i ee 002 T | ze 08 | 9e ‘ot : sti|oe | es | sy | ez : se |os | ev) sr) ez | veiw 007 ; ; oF sa | I } ar ost a | vz [os | oz 39 ie oe | os | ze 08 @ i on| ve | sv | ov | sz | on oulre | sv | ov | oz | cao ost ee | eo | oe oo | Bt oot | ee | ov sa |e i os | sr | oe os ve +z | os | ee 59 = ojo | or | - | oz | zz oor |eo | or | - foz| cece su | oe | os | ze 08 gj t ve | eo | oe Coe Yos | ov | 92 ov ie { as | ov | 6c os % es [ee | oe | - | 92 | cot - —-—}-—j8e [es | oe | - | oz] eit oot ( 1 (ve os [ec - | ee | ve so 8 oe jes| ee - [ee] eee 08 eh slrtelele sirlelel+| mo |™letrlelel: | ha 4 18 2p ozs seu0s 0} sous 105 he - 2 s0u9e 10} le a “$5 OUFON HOH 5 seu HORN HEA Berets 3s BOLAND FM, Poe Seeeee {penuguan) Z SEL,Page 4 DIN 2616 Part 2 sy [ez] vei oe] & ose oe osz | we @[e[ [me fe + 082 | OL ot) eo | OF; Osos 00s ay | ot veiw os | e% osu [ee | oe en |om|er!cr| cm | om oo [ee [rr oF | 9% ee9) 7 os | 6% Ob sti |a@e | eo | ze voor oF wf [we oy | o@ eget se | ez!) rez = ol joe | os | ze esse ose os | 6z oes | as | 6% eeze 0g 2 i ees 2 | 2 SA “Ypanuyuco) z age,ose | Str DIN 2616 Port 2 Page 5 oo] cle] vor | a le 7 | r | o | om | ez [oor | v9 eo | ov | ous cor | oe j eo | oy | ceos woe | se ove oor | ose | oz | oor; eo | one 008 doe [si [sei [eo | os | cor owe | ox | szi | oo | 9 = | vz | ous oo | st oe one oe | oF vez [sui [ow | os 98 e350 we | se 80" oor | ce | ousr ow | ; ao ove | zz | sz: joe | os | one 008 zz|sa|oe | os 808 os | oe | oor O08 ! I owe oo eee oe | | | osee ose | 0 | 907 oor & ove |szi [rz | 08 | a9 Jove | ooz | sz |r | os | one oat | our | om | | oes 008 | oo oe sai | st [ee | vs cea oe eee oe |e ease oe ! | 0 ove | sa|ezi ee | os! oo 008 sulsules | os er or |e ; ; ous or | a i 008 oe | oF ypelele s[+lelzls Ps tua | =| ® zt twa ia eid 2610 os | iz exe i 3 SSO IPH wea | men | et 8 S0UROIE IRM fen “{panunuod} z ee,Page 6 DIN 2616 Part 2 "POZIPIEPURIE Uosd OU sBy TEI} a7 © sOIROIPUY xOq B UI USED'Y =] [ee] ~T- oo | om lo] ] T — fa [eee TT. Tos] om [om we : He) = gs ols 008 0% | = a sz | ) oz! - | - Jory ee = [= co! one | oe |e = [= | [ool es | os | coor bor | Sy | ose | sz | zor] re zzz) zt! oo les | ov ousy osy se | Tose [os |oules | or | owe cos | oe ove [sz |szi] eo | os | ooo oe | sz ; jo osy | ov | sar | oo | e9 | o9ior oy | oez | sz | oo | eo oze oor! sz | re | o's Oe OE 0% ogs | zzz | sz jos | os one 008 sh | oor | osz | szi | oor | oo 1 Ore 006. oO here sTvlelel+| » 1 2g atte ? " sae es 1 81s retin eesmmentiem | wre | muwon | > “5 sneo 14 a {papnioues) Z ageDIN 2616 Part 2 Pago 7 Detail ¥ Detail Z Dimensions 2 ards ar tobe calculated fom the following formulae: ay- te ety OMe lemin= 08-1E oH n= O85 -f tata Figure 2. Eccantric reducer Designation ofa seames (S), accantric (€) reducer in accordance with tha standard (2), where d; is equal to 114.3 mm, si equal 10.3.6 mm, d's qual to 60.3 mn, and $2 18 equal to 2.9 mm, mace from material belonging to material group D asin DIN 26090): Reducer DIN 2616 - 2~E- 114, 3x3,6-60,3x295-DPage 8 DIN 2618 Part 2 "Poineaues useq 20u sey 12y) ae SeIBO}PUI xOa e UL USEP ¥ vs [eo [ve | - [ez oF = [oz] ve ze | os oe [ov | oe - | oz) os = [ez |” ew ol ! oa 08 os|ss ze) - [ez] eve 8 oe see] - | sz os = jez | eo oe | ve ; oe | es [ee | = | vz ve = [ez] te so |e! : ve es |e] - 1 9 oF - [oz ! ee a |e vz [vs joe | - | ve ov [se [ez] - [oz] va ze | ve os + velos fez] - |e] ve 9 ve [vs [oe l= | ve os for [ez] = [oz] eer oe z!vs [oo] - | vz ss [ov lez | - oz] coe o | st os | ov [re] - ov[ee, ez] - [or] oo oe | ae! gs | ov | oe | - ov | ze| oz! - [oz] cee % oz + os |er fez] - | oz | cco os 99 | 9 | oe | - ov [se [ez] - [oz] ver ze | 0 oe | ev [oe | - os [or [ez] - [oz] cor ol et os |or|ez - ov zelez| - for] ex | ors os | ee] - ov [ee loz | - [oz] cee sz |e jos }or| oz) -joz, cer or os | ev [ez | - ov|oej oz! - [oz ! vz zw fe i ov | ve [oe | = | ve ov|zeloz, - for) cz st aw ov |e | oz | - [oz | os [orl elec] - [or | coz | lor|ec'oz| -|oz] ver we ov [ve [eet - [oe ov; veloc] - oz] ce sz | a i ev | ze [oz] - ov | ze oe | = for] ew s ] os ze|oz|- | oz) cee % oy j ve [az | - oy |zelez; - [or sv a |e = [ee Pee [- ~feete y= [eT ca [— ee ov | ze | ez ez ca ov | ve [ve | - ov | ze | oz | - ele i ! - leefiz> - ve | - | ez : zu ot ov | ze | 0% ei sh sTolelels sTelelals ap wa [mi s.r le p ‘no a “aie ons ee eas seus 10} 50495 10) beet de 3 we ‘Fe SEOUNEIU HEA 5 "ss8U. 18 EAA PEPE EE EUnet [ae ane ‘SuojsuaWUyp seonped o1que2og © 2/g2LDIN 2616 Part 2 Page 9 ‘pozeepueys uesg you sey ou} az78 B EaBOIPLY xOg BU! YSeD ¥ voi [oz | 96 | #8 o% | feeb st | O8 7 or | 90:| se | or oz | cee on | 3 ost | on] ve | es | oz | eee oe za fee | oe | ve ez | vere oo | vor [ve | 63 | ve ez | on ox |e L em | sor | va | vs az | evn oo | } | zi [es | sz | sv ez | Zeer sr | 38 j en|ee | eo | os! ez] ove ose, en [ze | 99 | oe oz | ceo on | er es fox | vs | ze az | vez oo | ee oer [ro | oz [1s ez | 6ee @ 8 | eu|rs | so | ¥> az | ern ss | sz|oe |ee|sy| ez! vez 002 ze | ce | 93 | ze az | Zee Vor | oe | ae | or | ze oz | _ceot e i ze fos | vs | oe ez! ree zs ze [es | vs [ve ez | 688 a - on} re | sv | ov | oz | evar ost oz [av | o> | ez az | ern ve ez [ow | ev | cz az | cece 8 es | - | se oz e098 is zy | - [ve ez; te | er . oor |es for | - | oz] veer su ve | - [ee ez | 688 oe se ve | - [ee ez | een on | a es | - [ee oz | eer oF oe es {sz [ov | - [ee| [es [sr] ez] - [oz] coe o o Le oo we jee [oe] - | ov] evn oo ee {zo [ee | - | 62 ve [os {ez| - [ez| te 9 ag ve [so [ce | - | ae oe [os |e] - [ez | ene oe |e stylelze,e sTrlefels tp ’na i strlelzfe ” tna 4 va ozs ‘1a1e ans seu98 205 2108 10) ie ey |e sues 105 : "Se “SeoUOH eM "25 S8OUyOHE IEA ema emf "18 “S8BUOIN IRA me eePage 10 DIN 2616 Part 2 8 sai[oe feo [ev |ez| vee | om | o [ | er tr | ee | es os | se oe | ose OF | 0g osc | o9) | OF | e's | OF o'e0s 0S er oe gg | ve gssc ose a i Uy 8s e9 | ve v20r oor ab est | oot] itt | oo a ool so | oF OLsr ‘ Osr a coz |en lez | ce | vs salons |ee |sr|ez| vex co | oe ve] vor fous | re | oy fen|ee jes | os | ez | oe oz | ir | ‘Te ost | zo. | eo | or | lee | gl | oOE YE be ss | 6z eee 00s ve | tz} er | oo | eo j or ‘Ousr ose ezz | av: | ear | 09 | er sulonlos fas | ze} esse ose | ve €7z | eb | vor) ve ie oz | sz | ve ee | te ¥'90r cor Ab ose | eo | ver] oe | ze ole [se | ov | oz] coo ost ss cee ewe} er | ool) zz | ov sti | oe jeg civ | 6z vel 00% or voz | ser | ze j oz | oe | ose | ere} ae | eg | o's | oz eee ose ge | oot) sziles {eo | ze v'00r cop ooz [ez | re | se | ve coo loo liz | os | ez | cee | os | ve vei [ez |ee | ee | oF e | ov} oz | coo ost | ay val | otk |} 8s ze} 9 sti}oe | eo sy | 6% Vez 00% Le sul[eujee | es | re ze} ee tes | os | ez oes ose, 4 | vleteyay Jetrterals ~ | tna m/s frle}ee p ‘no ere tasied te eee) see | esa |) wtmo |i (penuaven) € eraeLDIN 2616 Part 2. Page tt 368 | Fee | 902 | oes | ZOD co [sz [ee | ee | ce] peor or [ese] | vee | woe | ze | est | 66 za [en [oo | eo} ov | ousr os | 96 | oes | ve [oat © ovz [os |u| ee | o> | ome on | 6s ‘ ois | — no oor | ose fszi|oor| ee | ove 006, eu | ove | ws | zz1 | ve Voor [sa [ez | eo | os | cove oe | sr oe | vz | om | en | ez oe [ove [ser | rz [os | one oo | ve zor | ssz | eat | €or | 50 ove | vez [sz | 08 | os | ome oe | a | wos | ree [eer | ot | 06 sulon[oe [os |e} ose oa |e j zur | soe | ez | ou | ze coz |ezi foe | ce | ce | Poor om fe] | er | oz | oer | ov | oz zzz jars [oo | es | oF | o2sr ost | 08 os ove | zzz | sz] os | 9s | oer 008 ez | oe | ost | zor | ze oz [ost [ou | eo | ov | 080s oo | Sb a0 | vz | ots | ce | ¥0 ove [sai [oz | eo | os | coe oo | ve ove | zzz [os | ze | 9 ove | doz fez | vz | os | one con | at Zor | eee | es | oor] vz oo [oor | rz | os | oz | cece oe | ze sec | sez [ow | ve | eo sti [on|oe | os |e] sss oe | ze | rv | visi | 06 | #9 ove foe [ee | ee | ve | voor cor | ot as ove |ooe foes | sz fos | ote oot ssc laze fon | ve | oo zzz [eri [oa | eo | ov | our ow | oF i ove | ez [eer | oe | vs oa foes | or | €9 | oF | eos oe | ve | gee | vox twa | ex | 2s ove [sui | sz | ce | os | coro oo | at vie | oe fom | ce | ox zi [ee [eo | os | ez | oe oz [ts vee [viz [ost | re [so vai | oor | ve | os | oz | see oe | a zee | ¥oe [ow | cz [50 su fouloe | es | ze | ose oe | 208 ove} sa foc feo | os | ome 009 ove | ze [eel jr | ce oo |szi| ee | eo | ze | veor cov | a aoe | ea [ze | zo | ve zzz [zn | oo | ce for | ose os! az voe [en [ra [ oe | vs os [ow fou] es for | cas | os | a stylelele stylelzlil] wo mo f@}eletelel+ | » twa 4 sete eas “350 ore s0u08 14 0188 1} os | oy 0408 15 “5 SSO. 10 FPA, “es S800 TEA wed | MUON | “a As ase HOM Sec ere “(Penunuos) g orgeL‘pozprepusys uaeq YOU Sey YU) 9zIs @ SOTEAIDUI xO F UI YEP Y Page 12 DIN 2616 Part 2 >] - | - [ewfen a ee oe | ~[-|-feefoo) | - | - | - [re |os] om | oo | as i ~b-[-Jealee jie - | - [= foe | os | one oe | ev | - | - } - |oz| eo] ooze | ove - | - | - [est [ ee ~ | - [= Joo} ee | one 03 | tr ~ | - | - [ee foe f= | - | - foo] es] oem | oom | oe ; szz | cis | ve | ser | oa ze [ zn [oor] es | oF | ovr ov | | A eu | sor [oz {ea | rn ose | om ov | ome | oe | zo | age | et | ost | 96 ove sa [sz feo | os | ove oo - os | joa |osz! sz: |oo| co | coir | oot ges | vve | ost | ozi | ze ove | aoe | ser | vz | os | one ou | oF ser | ave for: | ent | ze Four | zzz | ser {oa | os | ove ove | ve taal esr [ove [ex [eo ]eo | [oor] ox | sz | om | eo | one 006 | ot sielelzls elelel | = ma p@lstrlel ety » he 4 “ye as | “29 ozs ‘x semi ea Ls set aa | mon |e 5 ser 1 pee ‘(apniouoa) € sya3 Tolerances Table 4. Lower timtt deviations for wall thicknass (Gee DIN 2608 for upper limit deviations) Nominal eize ‘Lower iit Ba Wall thickness | Lowe fit Up to 600) ‘Al sizes = 125% Up to 19 = 035 mm ‘Above 600 Above 10 Table 5._Limt deviations for dimension |, Nominal eze Tit deviations for oN ‘émonsion or 25 ft 80 to 100 +7 £30 125 to 200 es 250 240 300 10 4850 50 500 to 800 in +60 [ 900 or more : +80 ‘Standards and other documents referred to DIN 2616 Part 2 Page 13 4 Design assumptions ‘The wall thicknesses of reducers have bean dosigned 90 that the reducers can accommodate the same pressure as the connecting pipe having a wal thickness, s;, as in tables 2 and 8, Inaccordance with AD-Merkblat (AD Inetruction sheat)B 2, the following assumptions also having been made: 4) lower limit deviations for pipe and reducer dimenalons, as ‘ivon in tabie 4; ) identical material: ©) Identical welding factor for longitudinal welde; 4) Identical outside diamotor; ©) no allowance for corrosion, 5 Other wall thicknesses Reducers with wall thicknesses other than those specified in table 2 of 9 may also be ordered In accordance with this standard provided the corresponding value of sy is either taken from the next highest series column or that the ade- quacy of the wal thickness is otherwise verified, 6 Welding end preparation Where required, the inaide of welding endo may be beveliad to.an angle of 15° to 18°, ofthe outside to an angle of 27° to 90°, rolative to the fitting axis, 7 Technical delivsry conditions ‘S00 DIN 2609 or technical delivery conditions for reducers as covered here. DIN 2609 Steel butt-weiding fitings: technical dolvery conditions AD-Merkblatt 8 2") Kegelérmige Mantel unter innerem und auBerem Obercruck (Conical shells subject to internal and ‘external pressure) Previous edition DIN 2616: 08.64, ‘Amendments n comparison witht ‘) DIN 2616 has been divided into Parts 1 and 2 ') The standard has been editorially revised, Intemational Patent Classification B23K F 16. 55/00 F168 1700 June 1964 ecition of DIN 2616, the folowing amendments have bacn made, *) Obtainable trom Seuth Veriag GmbH, Burggrafenstrage 6, 0-1000 Berlin 20,