Total No. of Questions : 8] SEAT No.

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P1581 [Total No. of Pages : 2

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S.E. (Mechanical/Automobile)(Automation & Robotics)

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MANUFACTURING PROCESSES

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(2019 Pattern) (Semester-IV) (202050)

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Time : 2½ Hours] [Max. Marks : 70
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Instructions to the candidates:
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1) All question are compulsory i.e. Solve Q.1 or Q.2, Q.3 or Q.4, Q.5 or Q.6,
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Q.7 or Q.8.
2) Neat diagrams must be drawn wherever necessary.
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3) Figures to the right indicate full marks.
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4) Assume Suitable data if necessary.

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Q1) a) Differentiate between a compound die and a combination die. [4]
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b) Explain the method of reducing cutting forces in sheet metal work. [4]
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c) Find center of pressure of the component as shown in fig. [10]
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Q2) a) What is strip layout? Explain with proper sketch. [4]

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b) Washer with 12 mm internal hole and 25 mm outside diameter is to be

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made from a strip of 1 .5 mm thickness. Considering elastic recovery of

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the material, find [10]

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i) Clearance
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ii) Blanking die opening size

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iii) Blanking punch size

iv) Piercing punch size
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v) Piercing die opening size. Assume clearance to be 5% of the stock

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thickness.
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c) Explain with neat sketch-Metal spinning [4]

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Q3) a) Explain principle of resistance welding with neat sketch. State its

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advantages and limitations. [5]

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b) Explain different types of flames with neat sketches in gas welding

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process. [6]

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c) Explain any three welding defects with their causes and remedies. [6]

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Q4) a) Differentiate between TIG welding and MIG welding. [5]
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b) Explain submerged arc welding process with neat sketch. [6]
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c) What are the functions of coating in coated electrode? [6]

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Q5) a) Explain blow moulding with suitable sketch. State its advantages,
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limitations and applications. [6]

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b) Explain with neat sketch pressure thermoforming. State its advantages
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and disadvantages. [6]
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c) Explain extrusion process for thermoplastic plastics. [6]
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Q6) a) With neat sketch describe injection molding process with its advantages.
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limitations and applications. [6]

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b) Compare between Thermosetting plastic and Thermoplastic plastic. [6]

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c) Describe screw type injection moulding with neat sketch. [6]

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Q7) a) What are composites? State its advantages. limitations and applications.[6]
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b) Explain fiber reinforced composites and particle reinforced composites.
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[5]
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c) Differentiate between open mould and closed mould process. [6]

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Q8) a) Explain compression moulding process of composite manufacturing.[6]

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b) Write a short note on-polymer matrix composites (PMC) [5]

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c) Explain hand lay-up process of composite manufacturing. [6]

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