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Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes Dimension

Dimension Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES


- FLANGE MOUNTED GF 63.2 - GF 125.2 - FOOT MOUNTED GF 63.2 - GF 125.2
- FOOT MOUNTED

Dimensions GF 63.2 GF 80.2 GF 100.2 GF 100/VZ4 GF 125.2 GF 125.2/VZ4

A 63 80 100 125
B 190 225 265 335
C 96 113 149 174
D 130 150 190 210
E 147 156 220 230
F 159 165 203 234
G 110 110 140 200
H 45 50 60 60
I 25 23 25 40
J 15 15 25 30
K 90 100 125 150
L 123 125 150 170
M1 150 150 300 300
M2 200 200 - 350
M3 250 250 400 400
N h11 26 26 30 30
O 82 87.5 100 123
P 53 63 76 81
Q 32 32 40 40
R 118 125 163 - 174 -

R1 - - - 222 - 234
S 10 10 12 18 12
S1 16 16 16 18
U 100 100 100 100
V 28 28 32 32
W - - - 218 - 228
a f7 20 20 20 30 20
b 6 6 6 8 6
c 40 40 43 40 60 40
d M6 M6 M6 M 10 M6
d1 14 18 18 18
d2 H8 22 22 26 26
d3 55 55 55 55
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
d5 125 125 125 175 125
d6 60 60 60 100 60
d7 PCD 102 102 102 140 102
d8 11.5 11.5 11.5 18 11.5
h2 16 16 16 22 16
h3 5 5 4 5 4
m 40 40 40 60 40
t 22.5 22.5 22.5 33 22.5
DIN 3210 G0 G0 G0 G1 2 G0
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Technical Data sheet for Part-turn Worm Gearboxes Dimension Datasheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250


TECHNICAL DATA FOR PART-TURN FOR WORM GEARBOXES DIMENSIONS WORM GEARBOXES
GF 160 - GF 250 GF 160 - GF 250
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS - FOOT MOUNTED Dimensions GS 160 GS 200 GS 250

EN ISO 5211 F25 F30 F30 F35 F35 F40


Output torque for Nm 11250 22500 45000
1) max A 160 200 250
manual operation lbs. ft. 8300 16600 33200
C 248 305 400
Output torque for Nm 8000 16000 32000
TN D 173 215 268
motor operation 2)
lbs. ft. 5900 11800 23600 340 400 490
E
Operator Type GF 160 GF 200 GF 250 F 260 340 420
Reduction Type GZ 14 GZ 16 GZ 25 H 165 194 210 249 266
Reduction ratio GFi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 I 25 27 35
Reduction ratio GZi = __ 4:1 8:1 __ 4:1 8:1 16:1 __ 4:1 8:1 16:1 J 76 105 101 140 134
__ __ __ K 20 25 30
Total reduction ratio GF+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1

Nm 465 138 69 940 276 138 69 1923 560 280 140 L 110 138 140 180 180
Input torque at max.
output torque 1) M 70 70 94 94 105
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104
L1 20 20 20
Input torque at Nm 330 98 49 670 196 98 50 1370 400 200 100
nominal output 2) M1 M10 M12 M16
lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74
ØN 149.2 189 209
3)
Mechanical advantage 24.2 82 164 23.9 82 163 320 23.4 80 160 320
Ø O max 100 125 160
O
Tums for 90 13.5 54 108 13.25 53 106 212 13 52 104 208
Ø O - Pilot bore 40 50 60
kg 175 195 195 320 350 350 350 490 525 525 525 P 1)
28 32 40
Weight
lbs. 385 429 429 704 770 770 770 1078 1155 1155 1155 Q 1)
106.4 132.4 169.4

mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 R 200 260 320
4)
Handwheel diameter S 25 33 37
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16
T M6 X 10 M8 X 15 M10 X 15
Mounting flange for ISO 5210 F 14 F 10 F 10 F 16 F 14 F 10 F 10 F 25 F 14 F 14 F 10
Ø U PCD 185 230 260
multi-turn actuator 5) - - -
DIN 3210 G0 G0 G1 2 G0 G0 G1 2 G1 2 G0
X min 0 0 0
Suitable multi-turn actuator - X max 12 22 22
(with output drive) SA 50 SA 12 SA 6 SA 100 SA 25 SA 12 SA 6 SA 50 SA 25 SA 12
Øa g6 30 40 50
Max. permissible weight kg 100 60 60 160 80 60 60 300 100 80 60 b 8 12 14
of multi-turn actuator lbs. 220 135 135 350 180 135 135 660 220 180 135 Ø d1 300 345 350 415 415 475
16 1/min 51 204 - 50 200 - - 49 196 392 - Ø d2 f8 200 230 230 260 260 300
6)
Operating time in sec. 22 1/min 37 148 296 36 144 288 - 35 140 280 -
O
for 90 at actuator speed Ø d3 254 298 298 356 356 406
32 1/min 25 102 204 25 100 200 - 24 98 196 392
x Operating times Ø d4 M16 M20 M20 M30 M30 M36
45 1/min 18 72 144 18 72 144 288 X 70 140 280
shorter than indicated
63 1/min X 51 102 X 50 100 200 X 49 98 196 Ø d5 175 210 300
(18-25 sec) only after
consultation with 90 1/min X 36 72 X 36 72 144 X 35 70 140
50 Ø d6 H8 100 - -
factory 125 1/min X 25 51 X 25 100 X 24 49 98
180 1/min X 18 36 X 18 36 72 X 17 35 70 Ø d7 140 - -
Ø d8 18 22 18
h 5 5 5 5 5 7
h1 25 30 30 40 40 50
Ambient temperature range
h3 10 - -
O O O O Type of enclosure IP 67 dust proof and water tight
GF - 20 C - +80 C - 4 F - +176 F I - max 120 149 160 199 200
IP 68 enclosure on request
m 50 67 85
DIN 5480 'n' 150 x 3 x 48 190 x 5 x 36 210 x 5 x 40
1) For rare operation, based on a service life of 4) Observing the permissible effort at handwheel
min. 2000 cycles of 90 O
5) Flanges at GF and GZ according to ISO 5210 are standard q M6 X 10 M8 X 13 M10 X 18
2) Nominal torque for frequent operation, based on 6) The operating times mentioned are approximate for service at t 33 43 53.5
a service life of min 15000 operating cycles of 90O 50 Hz, at 60Hz, the speeds increase by 20% and the operating
3) Conversion factor output torque to input torque times reduce to 83% of the stated values

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

15
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Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GF 315
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES with
GF 160 - GF 250 (FOOT MOUNTED) AND PRIMARY REDUCTION GEARS
- FLANGE MOUNTED - FOOT MOUNTED GZ 30
Worm gearboxes GF 315 with primary reduction gearing GZ 30
Type Output torques (Nm) Suitable primary reduction Input torques (Nm) Turns Mechanical Hand wheel Weight
gearing for 90° advantage 3) Diameter 4)
Dimensions GF 160 GF 160 / GZ 14 GF 200 GF 200 / GZ 16 GF 250 GF 250 / GZ 25 Reduction ratio (i)
Output Torque Output Torque Input Torque at Input Torque at
i (GZ) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 for manual for motor max. 1) output nominal 2) output Ø
operation 1) operation 2) GF+ torque torque
A 160 200 250 Max. Nm TN Nm Type GF GZ GZ Nm Nm mm kg lbs.
- 53:1 - 53:1 3766 2640 13.25 23.9 - 800 1763
B 410 500 630
53:1 8:1 424:1 556 388 106 162 800 910 2006
C 250 305 400
GF 315 90000 63000
GZ 30 53:1 16:1 848:1 277 194 212 325 500 /640 910 2006
D 300 375 380
E 340 400 490 53:1 32:1 1696:1 138 97 424 650 400 910 2006

F 260 - 340 - 420 -


G 220 360 400
H 120 180 125
Possible combinations with multi-turn actuators
I 114 141 90 Gearbox Primary Flange 5) for mounting Suitable Max. p erm issible actuator Operating times for Sec. 6)
reduction of actuator AUMA weight for 90º at actuator speed in x Operating times shor ter
J 60 50 45 gearing multi-turn than indicated (18-25 sce) only after consultation with
300 260 actuator factory
K 250
Type Type EN ISO 5210 DIN 3210 (with output drive) Kg Lbs. 16 22 32 45 63 90 125 180
L 202 278 257
- F30 - - 400 880 50 36 25 - - - - -
M1 400 500 600
GZ30 (8:1) F14 G½ SA50 100 220 - 288 200 144 100 72 50 36
M2 500 600 800 GF 315
GZ30 (16:1) F14 G½ SA25 80 180 - - - 288 200 144 100 72
N h11 30 40 42
GZ30 (32:1) F10 G0 SA12 60 135 - - - - - 288 200 144
O 143 198 211
P 90 110 132
R 210 405 274 485 336 567 Ambient temperature range
Type of enclosure IP 67 dust proof and watertight IP 68
S 10 12 14 17 12 16 17 12 GF -20°C - +80°C -4°F - +176°F enclosure on request
S1 20 30 30
U 100 130 130
V 32 43 43
c 53 43 79 60 43 105 60 43 1) For rare operation, based on a service life of m in. 2000 cycles of 90°.
2) Nominal torque for frequent operation, based on a service life of min. 15000 operating cycles of 90°.
d M8 M6 M 16 M8 M6 M 16 M8 M6 3) Conversion factor output torques to input torqu.e
4) Observing the permissible effort at hand wheel.
d1 26 33 33 5) Flanges at GF and GZ according to ISO 5210 are standard.
6) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the speeds increase by 20% and the operating times reduce to 83% of the stated
d2 H8 26 38.5 38 values.

d3 55 65 65
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
h2 16 12 32 16 12 32 16 12

Mounting dimensions for multi-turn actuator


Weight
ISO 5210 DIN 3210 a g6 b d5 d6 d7 d8 h3 m t
kg lbs

F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2


- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
F 14 G1 2 30 8 175 100 140 18 5 50 33 2.3 5
F 16 G3 40 12 210 130 165 22 6 80 43 5 11
F 25 - 50 14 300 200 254 18 6 100 53.5 11 24
- G4 50 14 300 160 254 18 6 100 53.5 11 24 We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES


DIMENSIONS WORM GEARBOXES GF 315 TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES GS 160 – GS 250/GZ
GSD 40.2 - GSD 125.2 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
- FOOT MOUNTED GF 315 + GZ 30 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
Features and functions
Version Standard: clockwise rotation LR, counterclockwise rotation RL, option: R or L
Nm 420 850 1400 2800 5600
Output torque for manual operation max 1) Self-locking The gearboxes are self-locking when at stand-still under normal service conditions; strong vibrations may
lbs. ft. 310 625 1030 2060 4120 cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used
2)
Nm 300 600 1000 2000 4000 End stops Positive for both end positions by trave ling nut, sensitive adjustment
Output torque for motor operation TN
lbs. ft. GS - Swing angle Fixed swing angle up to max. 135º; set in the factory to 90º unless ordered otherwise
220 440 750 1500 3000
Mechanical position indicator Standard: Pointer cover for continuous position indication
Operator Type GSD 40.2 GSD 63.2 GSD 80.2 GSD 100.2 GSD 125.2 Option: Protection cover for buried service instead of pointer cover
__ __ __ __ __ Input shaft Cylindrical with parallel key according to IS 2048. (refer to table page1)
Reduction Type VZ 4 VZ 4
Operation
Total reduction ratio GSD(+VZ4) i= 21:1 39:1 40:1 40:1 157:1 52:1 204:1 Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ
Flanges for mounting of multi-turn actuator (refer to table page 1)
Nm 47 51 81 162 48 250 74
Input torque at max. output torque
1) Type of duty Short-time duty S2-15 min (open-close duty)
lbs. ft 35 38 60 120 35 184 54 Manual operation Via handwheel, directly or through primary reduction gearing GZ
Available handwheel diameters, selection according to the max. output torque:
2)
Nm 33 36 58 116 34 178 53
Input torque at nominal output torque Type GS 160 GS 200 GS 250
lbs. ft. 24 26 43 85 25 131 39
Primary red. gearing - GZ 14 - GZ 16 - GZ 25
3) 640/ 500/ 500/
Mechanical advantage 9 16.7 17.3 17.3 58.5 22.5 75.5 Handwheel Ø mm 400 300 - 400 300 - 800 400
800 640 640
O
Tums for 90 5.25 9.75 10 10 39 13 51 Primary reduction gearing
Standard F07 F10 F12 F14 F16 Primary reduction gearing - Spur gear with various reduction ratios for reducing the input torques (refer to tables page 12).
Valve mounting flange - Combination with GK bevel gearbox directly on GS with GZ possible.
4) 8)
Dimensions according to ISO 5211 F05 Valve attachment
Special F10 F12 F14 F16 F25 Valve attachment Dimensions according to EN ISO 5211 (refer to table page12)
max. mm. 25 36 48 60 80 Standard: GS 160 – GS 250: with spigot
Valve shaft diameter GS 160 – GS 250: without spigot
max. inch 1 1716 17 8 23 8 31 8 Splined coupling for connection to Standard: With pilot bore
the valve shaft Worm gearbox can be repositioned 4 x 90º on coupling
max. mm. 22 27 41 50 65 Including grub screw for fixing to valve shaft
Valve shaft square
max. inch 7
8 1 15 6 2 21 2 Option: Machined with bore and keyway or square bore
Service conditions
mm 20 20 20 20 20 30 20
Input shaft diameter Mounting position Any position
inch 0.787 0.787 0.787 0.787 0.787 1.181 0.787 Enclosure protection according to Standard: IP 67, Totally enclosed protection against short time immersion in water
IS/IEC 60529 Option: IP 68, Enclosure can be provided on request
mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400 Corrosion protection Standard: Suitable for installation in industrial units, in water or power plants with a low pollution
5)
Hand wheel diameter concentration
inch 10/12 10/12 12/16 12/16 10/12 16/20 12/16
Paint Standard: Epoxy primer + Epoxy finish paint
6)
kg 3.5 9 13.5 30 34 43 47 Option: Other paints on request
Weight (without hand wheel) Colour Standard: Smoke Grey Code 692 as per IS: 5
lbs. 8 20 30 66 75 95 104 Option: Other colours on request
ISO 5210 F07/F10 F07/F10 F07/F10 F10 F10 F14 F10 Ambient temperature Standard: –20 ºC to +80 ºC
Mounting flange for multi-turn actuator Option: Others temperature requirements on request.
DIN 3210 G0 G0 G0 G0 G0 G1 2 G0 Lifetime Lifetime for 90° rotary movement
Gearbox size GS160/GZ GS200/GZ GS250/GZ
Suitable multi-turn actuator (with output drive type E) SA 6 SA 6 SA 6 SA 12 SA 6 SA 25 SA 6 6)
No. of cycles for
2500 2500 1000
kg 30 30 30 40 30 70 30 max. torque
Max. permissible weight of multi-turn
actuator lbs. 66 66 66 88 66 155 66

O 8 1/min 40 73 75 75 296 98 384 Lever gearboxes - type GF Refer to Pages 24 - 31


Operating time in sec. for 90 at actuator
speed 7) 11 1/min 28 53 55 55 216 70 274
Operating times shorter than indicated 16 1/min 20 36 38 38 148 49 192
(13-17 sec) only after consultation with 22 1/min 14 27 27 27 108 35 137
factory 32 1/min 18 19 19 74 24 99
45 1/min 13 14 14 54 17 69
63 1/min 37 48
90 1/min 27 35
Preferred output speeds/operating times

1) For rare operation, based on a service life of min. 2000 cycles of 90


O
5) Observing the permissible effort at handwheel
2) Nominal torque for frequent operation, based on a service life of 6) With centre hole in coupling and grease filling
min. 15000 operating cycles of 90
O
7) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the
3) Conversion factor output torque to input torque speeds increase by 20% and the operating times reduce to 83% of the stated values
4) On request, other sizes can be supplied 8) Without spigot

NOTE: For dimesional details, refer GS 40.2 - GS 125.2 Gearboxes suitable for IP67 enclosure. IP68 enclosure can
dimension sheet. be provided on request. 6) Number of cycles according to standard EN 157142
-

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

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