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SOME EXPERIMENTAL STUDIES OF EXTERNAL CORROSION OF COPPER AND BRASS SERVICE PIPE (Journal - American Water Works Association, vol. 20, issue 3) (1928) (1)
SOME EXPERIMENTAL STUDIES OF EXTERNAL CORROSION OF COPPER AND BRASS SERVICE PIPE (Journal - American Water Works Association, vol. 20, issue 3) (1928) (1)
SOME EXPERIMENTAL STUDIES OF EXTERNAL CORROSION OF COPPER AND BRASS SERVICE PIPE (Journal - American Water Works Association, vol. 20, issue 3) (1928) (1)
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SOME EXPERIMENTAL STUDIES OF EXTERNAL CORRO-
SION OF COPPER AND BRASS SERVICE PIPE1
By K. H. Logan2and S. P. Ewing3
In recentyearsconsiderable has beenmanifested
interest intheuse
ofcopperandbrasspipeforwaterservices.It is hopedbysomethat
thesematerialswillresistthe actionof the waterwhichtheymust
carryand of the soilsto whichtheymaybe exposed. To assistin
answering someof the questionswhichit receivedregarding these
materials,the Bureauof Standardsincludedin itssoil-corrosion in-
vestigationsamplesofa number ofcopper-zincalloycastingsranging
from96 to-approximately 75 per centcopper. Somespecimensof
eachalloywereattachedto lead pipetosimulatethecondition when
ina leadwaterservice. Othersweresimilarly
a brasscockis inserted
connected to galvanizedironpipe,whilea thirdgroupwas connected
to brasspipe containing approximately40 percentzinc. Figure1
showstheinitialappearanceof thespecimens.In all of thesecom-
binations,therefore,therewas introduced the galvaniceffectofthe
contactbetweentwo dissimilarmetals. This effect wouldbe ex-
pectedto protectthebrasscastingsand was theleastin thecase of
thoseattachedto thebrasspipe.
In 1926afterthespecimens had beenburiedin 47 soilsforabout
twoyears,one-fourth ofthemwas removedand theamoiintof cor-
rosiondetermined.The resultsofthisexamination are discussedin
somedetailinTechnologic PaperNo. 368. As a generalsummary of
theresults,itmaybe saidthatthecorrosion lossesofthesespecimens
weretoo smalland too variableto enableus to drawconclusions as
to therelativemeritsof thecast alloys. In mostsoilstheaverage
lossperunitarea ofthecast brassspecimens was roughly a thirdof
thelossesofthebrassnipplesto whichtheywereattached. It is not
1PublicationapprovedbytheDirectoroftheBureauofStandards, U. S.
DepartmentofCommerce.Presented beforetheSan FranciscoConvention,
June12,1928.
2ElectricalEngineer,
Bureauof Standards,U. S. Departmentof Com-
merce,Washington,D. C.
3Assistant ofCommerce,
U. S. Department
BureauofStandards,
Physicist,
Washington,D. C.
390
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EXTERNAL CORROSION OF SERVICE PIPE 391
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392 К. Н. LOGAN AND S. P. EWING
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EXTERNAL CORROSION OF SERVICE PIPE 393
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TABLE 1
Resultson electrolysis
testofnon-ferrous
metals
PERCENTAGE OP CONSTITUENTS RESISTI V-
ITT IN COBFPI-
ELECTRO-
OHMS PBR С0**0" CIBNT °P
VTTMBER
NUMBER LTTiC
LYTIC
yoOT_ SION LOS8 CORRO.
Cu Zn Pb Fe pound LO8S sion
xio-6
grams grams
1 99.96 (phosphorus0.020) 4.15 0.16 1.28* 1.28
1.29 1.30
0.17 5.78t 1.20
5.68 1.23
0.08 3.01J 1.32
3.11
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TABLE 1- Continued
grams grama
6 84.56 15.35 0.03 0.04 8.80 0.20 1.13* 1.13
1.24 1.23
0.19 5.17t 107
5.18 1.07
0.06 2.34Î 1.02
2.39 1.04
395
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396 К. Н. LOGAN AND S. P. EWING
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EXTERNAL CORROSION OF SERVICE PIPE 397
men was placed in the soil near one side of the cylinderand screened
fromthe currentby surroundingit with a cylinderof copperscreen
wireabout 2 inches in diameter. This screen shuntedthe current
around the controlspecimen but allowed free diffusionof the soil
moistureand gases. To reduce the loss of moistureon account of
evaporationthe exposed surfaceof the soil was coveredby a thin
layerof paraffin.
Two specimensof each materialweresubjectedto each electrolytic
test condition,but as two of the soils in the tests wereidentical,one
controlspecimenof each materialwas deemedsufficient foreach cur-
rentdensity. The currentwas regulatedby a resistancein serieswith
the specimensand the total ampere-hoursdeterminedby means of a
coppervoltameter. Figure3 showsthearrangement of theapparatus.
SttlCLÛ
МЯС CAI/ZC 6AUZL 3M£LO
gg£
. 2. 23 2Ф RESISTANCE. I
VARIABLE
• ^®
MRS HLLEO WITH SOIL OR GRAVEL
NEGATIVE ELECTRODE IRON PIPC
. I . POSITIVE ELECTRODE COFFER OR COPFER ALLOY
switch) ¡m^
соррсл voiTAmrc*:
Fig 3. Arrangement op Electrolysis Te«st
Three tests were made, two with moist soil and one with moist
sand. In one of the tests in soil the currentdensityat the surface
of the specimenswas maintainedat approximately3.7 milliamperes
per square footof pipe surface. This is a value which is near the
lowerlimitof currentdensitiesusuallyconsidereddangerousfroman
electrolysisstandpoint.
The voltagedrop across a singlecell was approximately0.75 volt,
a value not infrequently encounteredin electrolysissurveys. This
was opposed by an e.m.f. of about 0.6 volt caused by the galvanic
action betweeniron and copper. The second test in soils was run
at a currentdensityof about 18.5 milliamperesper square foot,a
value whichrepresentssevereelectrolysisconditionsalthoughvalues
severaltimesas greathave been observedunderactual operatingcon-
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398 К. Н. LOGAN AND S. P. EWING
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EXTERNAL CORROSION OF SERVICE PIPE 399
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400 К. Н. LOGAN AND S. P. EWING
sityat thepointsofdischarge
ofcurrent
wasconsiderably than
greater
the averagerate. The specimenappearedspottedwhen cleaned
buttherewasno indication ofpits. The micrograph
showsdezincifi-
cationor selectivecorrosion
similarto thatencountered
in thecorro-
sionof Muntzmetalnot exposedto electrolysis.6Micrographs B,
5See Bureauof StandardsTechnologic
Paper No. 103,TypicalCases of
Deterioration
ofMuntzMetalsbySelectiveCorrosion.
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EXTERNAL CORROSION OF SERVICE PIPE 401
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4Ö2 К. Н. LOGAN AND S. P. EWING
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EXTERNAL CORROSION OF SERVICE PIPE 403
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