259 QTN SLT 500 X 5 MM

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(O) OI72-5089041

(M) 092164-23270

STAR ENGG.CORP.

Manufacturers & Consultants of:


Precision Tube Mills, Cold Rolling Mills, C.R & H.R Slitting Machines, E.O.T. Cranes, Power Packs, Hydraulics
and Allied Equipments.
OFFICE 272 INDUSTRIAL AREA ,PHASE -1 ,CHANDIGARH (INDIA)
WORKS VILL- KURANWALA BARWALA ROAD DERABASSI (INDIA)

Ref No: SEC/Qtn-259/2016-17


Dated: 03.01.2017

M/. S .

KIND Attn.: Mr. RAJINDER DHAWAN

Dear Sir,

Sub. : Quotation for Slitting line 500 mm

This Has Reference to Your Enquiry through Mail Regarding Requirement of Subject and
We Are Pleased To Submit Our Offer for the Same Which Is As Follows:

Annexure 1: Technical description and price


Annexure 2: Commercial terms and conditions of supply
Annexure 3: Items of exclusion

Validity of Our Offer: 30 Days from the Offered Date.

We Trust You Find Our Proposal Is In Line With Your Requirement.

We Now Look Forward To Further Discussions With You Leading To Finalization Of

The Subject Case. Thanking You and Assuring You Our Best Service At All Times.

Thanking you

For STAR ENGG. CORP.

MADAN LAL DHIMAN


Annexure 1

TECHNICAL SPECIFICATION OF SLITTING LINE

1. SLITTING CAPACITY

Material to slit : mild steel

Strip width : 300 mm to 500 mm.

Strip thickness : 1 to 5 mm for mild steel

2. Coil specification

Coil outside diameter : Dia 1600. max.

Coil inside diameter : dia 510 mm. min.

Coil weight : up to 5000 kg.

3. Line speed : 50 m/min.


SPECIFICATION OF MECHANICAL EQUIPMENT

1. UNCOILER

Type : DRUM TYPE

Capacity : up to 5000 kg.

Drum specification : Dia 510mm min.


Coil width 500 mm max.
Coil OD - dia 1500 mm max.

Collapse : By HYDRO CYLINDER

Shaft : EN-8 (180 mm OD)

BRG. : 22230, 22232

Uncoiler Drum is hydro Expansion Type with Four JAWS. The Unit Consist Of Steel Fabricated Body
Supporting The Uncoiler Shaft Of En-8 Material Duly Hardened. The Bearing Are Spherical Roller
Type Capable Of Taking 5000 Kg Coil. The Breaks Is Provided To Avoid Loosing Of The Coil. The
Complete Assy Is Moveable on the Base with Hydro Cylinder

2 LEVELLER CUM PINCH ROLL ASSY.

Leveler cum pinch rolls Assy. Is Provided Consisting of 5 nos Rolls. Pinch Rolls and leveler Roll Made out Of En-
9 Steel. The Hardness of Roll Is 48-52 RC .Each Roll of Straighter Is Grinded& Ground Finish. The Diameter of
the Roll Is Approximately 100 mm Bottom Rolls Are fixed in a Slide Whereas Top Rolls Are Adjustable With the
help of hydro cylinder. Pinch Rolls And leveler bottom Rolls Are Driven through Pinion and Worm Type Gear
Box of Suitable Capacity. All The Fabrication Is Of Heavy- Duty Type & Suitable For 500 Mm Wide Strips.

ROLL DIA : 100 mm

ROLL HARDNESS : 48 TO 52 RC.WITH GRINDING

BEARING : 22210

TOP PLATE : 38 mm

MOTOR : A.C 10 H.P

NO OF ROLLS : 5 NOS.
3 VERTICAL GUIDE ROLLS.

Capacity : up to 500 mm wide sheet


Vertical guide roll dia. : 100mm
No. Of guide rolls : 2 nos.
Opening/ closing. : Through lead screw

Hardened and ground vertical guide rolls mounted on vertically adjustable saddles with
precisely machined pins and anti-friction bearings. The guide roll saddles are installed in guide
ways of the base plate .to guide the edges of the different stock widths the guide rollers can be
adjusted accordingly by hand operating lead screw.

4 PRESSURE PAD ASSY.

A Suitable Pressure Pad Assembly Is Provided To Control And Guide The Strips To The Slitter
Assy. The Operation Is Through Pneumatic Cylinder

5 ARBOR ASSY.

It Consist Of 3 Nos. Fabricated Stands Housings With Bearing Of TAPER Roller Type Supporting The
Slitter Arbor Of 100 Mm Dia Which Is Made Of Carbon Steel Material Duly Ground. Cutter OD Is
Kept At 200 Mm The Front Stand Is Removal With The Help Of HYDRO CYLINDER And Slides On
A Keyed And Machined Bed. The Drives Is Given Through Flexible Propeller Shafts From Pinion
Stands With Double Output Shafts. Pinion Stand Is Connected Through Coupling Mounted On a Gear
Box Being Driven By 15 K.W AC. Motor
Stand : (2nos) FABRICATED
Operator side = 150 mm thick = 1 no.
Drive side = 400 mm thick = 1no.
Cutter shaft : 150 mm. (EN-31) CUTTER SIZE 120 MM

Base frame : fabricated by plates

Motor : 15 K.w AC
6 LOOPING TABLE

Roller diameter : dia 60 mm


Barrel length : 550 mm
Type : hydraulically / controlled (1 no.)

Mild steel fabricated type looping table designed to operate in pull – through, as well as continuous
looping mode, slit. The table is constructed in two halves suitably placed at both of the ends of the
looping pit. The table is equipped with two independent hydraulic cylinders to form a single leveled
platform to carry the strip in pull through mode.

7 SEPARATOR DISK / PRESSURE PAD / TENSIONED ASSY.

These Assy. Guides The Strips Through To The Coiler And Also It Maintains The Equal Tension
Between The Strips For Coiling Which Makes The Coiling Better And Uniform. The Pinch Roll
Removes Any Burr on the Sides of the Strips

8 SCRAP WINDER

Type : split cone over hung mandrel type


Capacity ; up to 150 kg.
Specification of the winding : coil out side dia –350 mm max.
: Drum outside dia – 200 mm: Spool width up to 200mm

The Scrap Winder Consists Of The Fabricated Steel Machined Frame And TAPER WAGES
Type This Unit Is Installed For The Scrap In Form Of Side Trims Of The Narrow Width To Be
Wound On Large Spool, Which Are Quickly Mounted On And Moved Of The Spindles. The
Scrap Always Remains On Tension For Proper Winding Matching With The Line Speed To
Ensure With V.F.D .The Wound Scrap Coil Can Be Removed From The Spool Quickly By
Opening The Side Plate And Bolts.
9. COILER

GEAR BOX : Fabricated Body WITH GEAR


Capacity : up to 7500 kg.

Drum specification s : Collapse dia - 490mm


Expanded dia - 510 mm (max)
Collapse - Hydraulic
Drum length - 550mm

Shaft : EN-8 (180mm OD) BRG. SIZE 160 MM

BEARING. : 22230, 22232

Motor : 40 k.w A.c

Drum is fitted on the gear box shaft. The body of gear box is made out of fabricated steel duly
stress relieved Drum is hydro Expansion. The pusher plate of coiler mounted on top of the body
The pusher plate driven by hydraulic cylinder of suitable capacity and stroke supported by
heavy duty guide bars mounted on gun metal bushes for easily coil removal

10 OVER ARM SEPARATOR

Shaft diameter : 60mm


Barrel length of shaft : 550mm
Separator disk dia : 160mm

The over arm separator device is mounted on the recoiled base the device includes a pair of
pivoting arms witch supports the tooling arbor. Arbor rotates imprecisely machined shaft
supported on a anti-friction bearing located in outboard housings. The tooling consist of
hardened separator disks and spacer with shims the tooling arbor and supports are raised and
lowered hydraulically while counter balancing the tooling arbor as it rises with the coil build –
up.
11 COIL CAR

Capacity : 5000 Kg. Max.


Coil Width : 500 mm Max.
Plate Form : V Notch Pedestal Type
Vertical Uplift : Through Hydraulic Cylinder 1NOS.
Transverse Motion : through electric motor

The Coil Car Is Of Heavy- Duty Fabricated Steel Construction. It Is Constructed In Two
Halves the Lower Half – Base Frame Is Of Rectangular Box Construction with Provision to
Mount Guide Pins and Hydraulic Cylinder for Vertical Movement of the Coil. For Horizontal
Movement Of The Car The Lower Frame Is Fixed With Wheel Mounted On Suitable Axle &
Frame Is Coupled With electric motor To Give The Desired Horizontal Movement To The Car.

The Upper Half Frame Of The Coil Car Is Made Out Of Thick Steel Plates With V- Notched
Polypropylene Liners At Its Top Face. The Upper Frame In Term Is Coupled With V- Notched
Polypropylene Liners At Its Top Face. The Upper Frame In Term Is Coupled With Hydraulic
Cylinder And Guide Pins Suitable Placed In Lower Part Of The Coil Car Body. The Coil Can
Be Hanged To Coiler By Lifting The Hydraulic Placed In Lower Half.

12 HYDRAULIC POWER PACK UNIT

Type : simplex oil circulation system.


Pressure : 100 to 120 bars.
Hydraulic pump : vane type pump
Control valve : 5 nos. make polyhedron
Oil reservoir : 180 Ltrs capacity

The system mainly consist one motor pump assembly one filter and one oil cooler. A pressure
switch is provided to interlock the main equipment along with this differential switch is also
provided across the filter to sense the choking of filter. The operating fluid is allowed to pass
through non-return valve.

13 SHEARING

Hydraulic shearing for suitable 500 mm wide sheet (1 mm to 5 mm) capacity


Electrical required

MAIN COILER Motor : A C MOTOR 40 KW.


PANEL : digital drive
HYDRAULIC : 5 HP AC INDUCTIONS.
SLITTER Motor : 15 k.w AC
SCRAP WINDER Motor : 3HP AC INDUCTION. 1NO. WITH V.F.D
Leveler motor ; 7.5 H.P AC

THE LINE IS CONSISTS OF THE FOLLOWING ASSEMBLIES

1. UNCOILER = (1 NO.)
2. LEVELLER CUM PINCH ROLL ASSY = (1 NO.)
3. VERTICAL GUIDE ROLLS = (1 NO.)
4. PRESSURE PAD ASSY. = (1 NO.)
5. ARBOR ASSY. = (1 NO.)
6. LOOPING TABLE = (1 NO.)
7. TENSIONED ASSY = (1 NO.)
8. SCRAP WINDER = (1 NO.)
9. COILER = (1 NO.)
11 OVER ARM SEPARATOR = (1 NO.)
12 COIL CAR = (2 NOS.) one for uncoiler, one for coiler
13 HYDRAULIC POWER PACK UNIT = (1 NO.)
14 SHEARING = (1 NO.)
15 MAIN COILER Motor = A C MOTOR 40 KW.
16 PANEL = digital drive
17 HYDRAULIC = 5 HP AC INDUCTIONS.
18 SLITTER Motor = 15 k.w AC
19 SCRAP WINDER Motor = 3HP AC INDUCTION. 1NO. WITH V.F.D
20 Leveler motor = 7.5 H.P AC
Annexure-2

BRIEF SPECIFICATIONS PRICE IN INR

BRIEF SPECIFICATION SUPPLY ERECTION & COMMISSIONING


(Ex Works )

SLITTING LINE WITH ELECTRICAL 37 LAC 80 Thousand

TOOLING (CUTTER 20 NOS.SPACERS = 50 NOS. , 3 lac NIL


OVER ARM DISKS= 20 NOS).

PAYMENT TERMS & CONDITION:

1. 30% Advance
2. Balance against confirm letter of credit

Packing & Forwarding : Packing & forwarding will be CHARGED @ 2 % extra


as per actual.

Taxes & Duties : All taxes and duties shall be charged extra as applicable at the time of
dispatch. excise duty , sales tax@ 2% against form‘C’. C form will be
provided by the buyer before dispatch.
Supervision of Erection
& Commissioning. : We will depute the erection personnel to supervise the erection &
commissioning of the equipment. The number & the skills of personnel will
be decided mutually after the finalization of the order. Their lodging,
boarding , to & fro travel & local conveyance will be borne by the buyer..
provided the civil foundation is ready beforehand & assuming that the
needed services shall be available at site.

DELIVERY

DELIVERY WILL BE GIVEN WITH IN 4 MONTHS

FOR STAR ENGG. CORP

MADAN LAL DHIMAN


Annexure-3

THESE ITEM ARE MAJOR EXCLUSION

1. ALL CIVIL WORKS. ELECTRICAL CABLES

2. ALL MATERIAL HANDLING FACILITIES; CONSUMABLE COTTON WASTE, OIL


LUBRICANTS ETC. UN SKILLED MANPOWER; GAS

3. CUTTING; WELDING; ETC. DURING ERECTION

4. ALL SPARES. FOUNDATION BOLTS & PACKING PLATES ETC.

5. GEAR OIL FIRST FILL FOR GEAR BOXES

6. HYDRAULIC OIL FOR POWER PACK

7. ALL CUTTERS, SPACERS & OVER ARM DISKS

8. DURING INSTALATION BOARDING, LOGDING ETC. WILL BE BEAR BY THE PARTY


9. PACKING LODING & TRANSPOTATION BEAR BY THE PARTY

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