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CABP 2021 10October LR Rev
CABP 2021 10October LR Rev
October 2021
Measurement
F ood & B everage P rocessing
& P ackaging M onthly F eature
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EVERY ISSUE
4 From the Editor 48 Advertiser Index 48 The Marketplace | Jobs and Technology
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airbestpractices.com 3
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Production equipment will consume significant portions of a company’s over-all energy and Steve Briscoe President
Compressed Air
Challenge
water-consumption footprint. Our own Mike Grennier was pleased to receive the opportunity to
Tilo Fruth President Beko USA
interview Tetra Pak’s Vice President of Liquid Food, Frederik Wellendorph, and write about their Blackhawk
Chris Gordon President
Compressed Air System Assessments
new portfolio of solutions designed to allow Ultra-Heat Treatment (UHT) milk processors save Equipment
Jan Hoetzel General Manager Airleader USA
energy and water – and reduce their overall carbon footprint by as much as 56%.
Paul Humphreys VP Communications Atlas Copco
Phil Kruger General Manager Harris Equipment
Jasween Jagjit-Webb, from Klüber Lubrication, has sent us an enlightening article about how
Sales & Marketing Parker GSF
the appropriate selection of high-quality air compressor lubricants can indeed contribute to John Lucidi
Manager Division
sustainability efforts. Wayne Perry Sr. Technical Director Kaeser
Total Equipment
Eric Solverson Vice President
Company
Thank you for investing your time
PneuTech
and efforts into Compressed Air Derrick Taylor Manager
Products
Best Practices. Jim Timmersman Senior Auditor
Power Supply
Industries
RODERICK M. SMITH Register at https://cabpexpo.com Jeff Yarnall Auditing Manager Rogers Machinery
Editor
tel: 412-980-9901
rod@airbestpractices.com
SFI-00993
4 airbestpractices.com
The Highest Manufacturing Forward
MNG MDX
Nitrogen Generator Nitrogen Purifier
A Mikropor MNG Series Nitrogen Generator can cut your Nitrogen spending
by 50% or more. Mikropor’s Revolutionary MNG Series with MDX DEOXO
Purification System will further slash N2 spending for high purity applications.
Advantages
• Reduce compressed air usage
• Reduce carbon emissions
• Reduce upfront capital cost
• Dramatically reduce N2 costs compared
to traditional PSA only generation
• Smaller equipment footprint
Applications
• Reduced cost of ownership
Spice Manufacturing
Bakery Process Packaging
Controlled Atmosphere Food Storage
MEMBER OF
Carbonated Beverage & Spirits Bottling
Chips and Confectionary Packaging Preservation
….and more critical food & beverage applications
Signify Achieves Carbon Neutrality so we need more companies to follow Signify’s so by increasing the energy efficiency of our
and Sets Course to Double Its Positive lead in setting their own net zero targets.” portfolio, which will reduce emissions of our
Impact on the Environment and Society customers, and by driving carbon reductions
Eindhoven, the Netherlands, September 8, 2020 “I’m extremely proud of all the Signify at our suppliers.
– Signify (Euronext: LIGHT), the world leader employees and thank them for supporting
in lighting, is proud to announce that it has our carbon neutrality objective. It is a truly We also call upon the world to accelerate
achieved carbon neutrality for all its operations significant achievement for us and we call on the adoption of affordable and clean energy
across the world as well as using 100% renewable many others to join us,” said Eric Rondolat, (SDG7). Our highly energy-efficient LED
electricity1. While the company progresses CEO of Signify. “However, the world is still lighting saves an average of 50% of the
towards its remaining commitments for 2020, it facing demographic change, urbanization, electricity consumed by conventional lighting.
will already embark on a new five-year journey climate change and resource scarcity. This is An additional saving of around 30% is
in which it will focus on doubling its positive not a time to pause and celebrate, but a time achieved by using connectivity and lighting
impact on the environment and society. to become even more ambitious and accelerate control systems. Moreover, we believe that the
our efforts to address these challenges. Growth expansion of solar-powered lighting systems
Signify achieves Carbon Neutrality for sustainability and providing a great place will provide another very effective opportunity
in September 2020 to work are firmly anchored as central parts to reduce carbon emissions.
Signify has reduced its operational emissions of our company strategy. This means that
by more than 70% since 2010, having shifted to when it comes to sustainability, we will go Double our circular revenues to 32%
more energy-efficient technologies at its sites, beyond carbon neutrality and double our – Making our economy more circular has
to more sustainable modes of transport and positive impact on the environment and on become more important than ever. Today
optimized logistics planning, and to less travel society in 2025.” we use 1.6 times the resources our planet
in a more sustainable way. It also uses 100% can sustain and resource scarcity and waste
renewable electricity, supported through two Brighter Lives, Better World 2025: Our have reached worrying proportions. We are
power purchase agreements, one in Texas and new sustainability program beyond committed to responsible consumption and
a second in Poland. The balance of emission carbon neutrality production (SDG12) with products that can be
reductions is achieved through a carbon Today, Signify starts implementing its new reprinted, refurbished, reused or recycled. This
offsetting program with projects aimed at sustainability program and sets course to will help us to achieve our goal of doubling
benefiting the wellbeing of local communities. double its positive impact on the environment our revenues from circular products, systems
and society. The UN Sustainable Development and services to 32% in 2025. This includes
“We would like to congratulate Signify on their Goals will be used as its strategic compass to revenues from 3D printed luminaires, which
fantastic achievement of carbon neutrality work towards the following four goals: we were the first lighting company to develop
across all operations in 2020. We have been at scale, and from streetlights with reusable
working in partnership with Signify for over Double the pace of the Paris Agreement – components and recyclable parts that we
10 years to accelerate the global adoption of As part of our commitment to climate action introduced earlier this year.
energy efficient LED lighting and through (SDG13), we will go beyond carbon neutrality
Signify’s support of RE100 and EV100,” said and reduce carbon emissions over our entire As part of our commitment to a circular
Helen Clarkson, CEO of The Climate Group. value chain. Already in 2025, we will achieve economy, we have also committed to
“The 2020s are the Climate Decade as we need the 2031 target set out for companies in the sustainable packaging, removing plastics from
to halve global emissions by 2030 to get us on Paris agreement to limit temperature rises all our consumer packaging before the end of
track to meet the goals of the Paris agreement, to 1.5˚C over pre-industrial times. We will do 2021, and to sending zero waste to landfill.
1. Cooper Lighting and Klite are not part of Signify’s EHS reporting yet. These two companies are currently being integrated and will be included in Signify’s annual reporting starting in 2021. The company aims to include them in its commitments in 2022.
6 airbestpractices.com
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Double our revenues for brighter lives, sales of EUR 6.2 billion, we have approximately transparently illustrates how the company is
through innovations that benefit society, 36,000 employees and are present in over 70 living up to its corporate responsibility and
to 32% – We are committed to supporting countries. We unlock the extraordinary potential of the progress the company has made towards
good health and wellbeing (SDG3) and light for brighter lives and a better world. We have achieving its goals.
sustainable cities and communities (SDG11). been named Industry Leader in the Dow Jones
We will double the percentage of our revenues Sustainability Index for three years in a row. More “The pandemic is showing us in no uncertain
for brighter lives, which benefit society, to information can be found at https://www.signify.com/ terms that technological progress and the
32%. This includes revenues from lighting global/our-company/investors/news positive force of science create sustainable added
innovations which increase food availability, value for society. At Merck KGaA, Darmstadt,
safety & security or health & wellbeing. Germany, we are also contributing to the efforts
Creating Sustainable Value: to fight the virus,” said Stefan Oschmann,
About Signify Merck Publishes Sustainability Chairman of the Executive Board and CEO.
Signify (Euronext: LIGHT) is the world leader in Report for 2020 “As a science and technology company, we take
lighting for professionals and consumers and lighting Darmstadt, Germany, April 13, 2021 – Merck on responsibility to find answers to the most
for the Internet of Things. Our Philips products, KGaA, Darmstadt, Germany, a leading science pressing challenges of our time. It is clear to us
Interact connected lighting systems and data-enabled and technology company, today published that sustainable entrepreneurship and profitable
services, deliver business value and transform life its Sustainability Report for 2020. The growth are not mutually exclusive, but rather
in homes, buildings and public spaces. With 2019 interactive online report comprehensively and mutually dependent.”
8 airbestpractices.com
WHAT
is Quincy Compressor?
We are innovators that develop solutions. Our philosophy has not changed
in the past 100 years. We were founded on the principals of problem solving.
We are in tune with our customers’ needs because we create products derived
from their problems. Our air systems are innovated in a way to set them apart
from anyone else in our industry.
Count on Quincy
quincycompressor.com
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event for HVACR company is calling on its suppliers to be evaluated using self-reported
information or audits. Evaluation criteria include environmental aspects,
labor and human rights, ethics, and sustainable procurement.
Register now at ahrexpo.com
The online tool DOZN™ makes it possible for the company to evaluate
sustainable alternatives to various chemicals. The tool is also available
to customers and creates new possibilities for sustainable product
design. Users can evaluate their own products and processes and
make more environmentally sustainable decisions regarding their
development processes.
10 airbestpractices.com
Dive into clean, fresh
compressed air
100% oil-free sustainable technology
At Sulzer, our goal is to offer smart technology that supports sustainable development.
Our HSR turbocompressors do just that. Driven by a high-speed, premium efficiency
motor with digitally controlled magnetic bearings, the HSR turbocompressor does not
experience mechanical friction or wear. It helps you reduce energy consumption, lower
your operating and maintenance costs and increase uptime.
Want to experience the best total output for your energy input?
Explore the HSR range at www.sulzer.com/hsr.
| 1 0 / 2 1
greenhouse gas emissions (Scope 1 and 2) by projects were carried out in 96 countries PepsiCo Announces Strategic
25% relative to the 2006 baseline. A reduction around the world. As part of this, Merck End-To-End Transformation: pep+
of 20% was planned. Merck KGaA, Darmstadt, KGaA, Darmstadt, Germany, supports people (PepsiCo Positive)
Germany, cut its water consumption at sites in in need in the vicinity of its sites and provides PURCHASE, N.Y., Sept. 15, 2021: PepsiCo,
water-stressed areas by 27% relative to the 2014 disaster relief. Last year, community outreach Inc. (NASDAQ:PEP) today introduced pep+
baseline; a reduction of 10% was planned. With activities by Merck KGaA, Darmstadt, Germany, (pep Positive), a strategic end-to-end
respect to waste disposal, the company believes encompassed projects worth approximately € transformation with sustainability at the
that it is well on track to lowering its key waste 54 million in total. In the fight against Covid- center of how the company will create growth
management indicator, the “Waste Score”, by 19, the company donated 2 million protective and value by operating within planetary
5% by 2025. At the end of 2020, Merck KGaA, face masks to healthcare providers. In more boundaries and inspiring positive change for
Darmstadt, Germany, had already achieved a than 30 countries, Merck KGaA, Darmstadt, the planet and people. pep+ will guide how
reduction of 4.6%. Germany, teams initiated numerous donation PepsiCo will transform its business operations:
campaigns, which collected several million from sourcing ingredients and making and
Community outreach: 274 projects euros in cash and goods. selling its products in a more sustainable
in 96 countries way, to leveraging its more than one billion
Merck KGaA, Darmstadt, Germany, clusters The Sustainability Report 2020 can be viewed at connections with consumers each day to take
its community outreach activities under the https://www.emdgroup.com/en/news/sustainability- sustainability mainstream and engage people
heading “Our Good Deeds”. In 2020, 274 report-2020-04-13.html to make choices that are better for themselves
and the planet.
LIQUID NITROGEN?
interested in the future of the planet and
society,” said Ramon Laguarta, PepsiCo’s
Chairman and CEO. “pep+ will change our
brands and how they win in the market. For
Generate your own supply of example, imagine Lay’s will start with a potato
FOOD GRADE NITROGEN GAS grown sustainably on a regenerative field, and
for all of your packaging requirements. then be cooked and delivered from a Net-Zero
and Net Water Positive supply chain, sold in a
bio-compostable bag, with the lowest sodium
levels in the market. That’s a positive choice.
ROI
RELIABLE EASY 6-24
That’s the best tasting, #1 potato chip of the
DELIVERY INSTALL MONTHS future. That’s how pep+ will be better for
people, for the planet, and for our business.
Now, imagine the scale and impact when
applied to all 23 of our billion-dollar brands.”
www.n-psi.com
704.897.2182
inquiry@n-psi.com
12 airbestpractices.com
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N , O I L - F REE
CLEA S E D AIR
COM P R E S
1 SS-0
CLA
ISO 8573-
pep+ drives action and progress across three key pillars, bringing
together a number of industry-leading 2030 goals under a
comprehensive framework:
hertz-kompressoren.us
airbestpractices.com 13
| 1 0 / 2 1
` The company will also progress its positions in Mexico, China and “pep+ directly links the future of our business
more than $570 million diversity, several Western European markets; with the future of our planet, for the benefit
equity and inclusion journey; and of both – from how we source ingredients and
` Accelerating its reduction make and sell our products; to how we inspire
` Today introduced a new global of added sugars and sodium consumers through our iconic brands to make
workforce volunteering through the use of science-based better choices for themselves and the planet;
program, One Smile at a Time, to targets across its portfolio and to how we support communities and improve
encourage, support and empower cooking its food offerings with livelihoods throughout our supply chain,”
each one of its 291,000 employees to healthier oils; and said Jim Andrew, Chief Sustainability Officer,
make positive impacts in their local PepsiCo. “Take SodaStream, for example. By
communities. ` Continuing to scale new business rapidly expanding the SodaStream ecosystem,
models that require little or no we are meeting the needs of consumers at
p Positive Choices: PepsiCo continues to single-use packaging, including home, away from home, and on-the-go. At the
evolve its portfolio of food & beverage its global SodaStream business – an same time, we are also offering consumers
products so that they are better for the icon of a Positive Choice and the positive choices that use less plastic, create
planet and people, including by: largest sparkling water brand in fewer emissions, and are better for people.
the world by volume. SodaStream, pep+ is our roadmap to create the food and
` Incorporating more diverse already sold in more than 40 drinks people love in a way that helps build the
ingredients in both new and countries, is bringing PepsiCo sustainable future we all must have.”
existing food products that are flavor options like Pepsi Zero Sugar,
better for the planet and/or deliver Lipton and bubly to 23 markets, and The company’s brands across its food &
nutritional benefits, prioritizing its new SodaStream Professional beverage portfolio are accelerating their efforts
chickpeas, plant-based proteins and platform will expand into to realize PepsiCo’s sustainable packaging
whole grains; functional beverages and vision and leveraging their influence to educate
reach more than 10 additional consumers on recycling and the planetary
` Expanding its position in the markets by the end of 2022, part of impacts of their choices.
nuts & seeds category, where the brand’s effort to help consumers
PepsiCo is already the global avoid more than 200 billion p 11 European markets are moving
branded leader, including leadership plastic bottles by 2030. key Pepsi-branded2 products to
100% rPET bottles by 2022. PepsiCo
estimates that shifting to a 100% rPET
bottle will lower GHG emissions by
approximately 30% per bottle.
14 airbestpractices.com
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About PepsiCo
PepsiCo products are enjoyed by consumers more
THAT’S THE TRUE MEANING OF RELIABILITY
than one billion times a day in more than 200
countries and territories around the world. PepsiCo
generated more than $70 billion in net revenue in
2020, driven by a complementary food and beverage
portfolio that includes Frito-Lay, Gatorade, Pepsi-Cola,
Quaker, Tropicana and SodaStream. PepsiCo’s product
portfolio includes a wide range of enjoyable foods and
beverages, including 23 brands that generate more
EXPLORE THE BROAD RANGE OF NEW SULLAIR COMPRESSORS AT SULLAIR.COM
than $1 billion each in estimated annual retail sales.
Guiding PepsiCo is our vision to Be the Global Leader
in Convenient Foods and Beverages by Winning with
Purpose. “Winning with Purpose” reflects our ambition
to win sustainably in the marketplace and embed
purpose into all aspects of our business strategy and
brands. For more information, visit www.pepsico.com.
1. Against 2020 baseline.
2. Includes Pepsi, Pepsi MAX, Pepsi MAX Lime, Pepsi MAX without caffeine, Pepsi
Light, Pepsi Light without caffeine.
airbestpractices.com 15
020526_Sullair_Brand Message Ad Concepts_2020_4.875x9.875.indd 1 10/5/20 12:00 PM
| 1 0 / 2 1 SUSTAINABILITY & ENERGY/WATER EFFICIENCY
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SUSTAINABILITY & ENERGY/WATER EFFICIENCY 1 0 / 2 1
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“Our view is always from the perspective of Sustainability has always been at the core
the value chain from the raw materials to the of how Tetra Pak operates its business. The
end product,” Wellendorph said. “How do we company began collecting data on energy use
work with our suppliers who supply us? How and Greenhouse Gas (GHG) emissions annually
do we look at our own manufacturing to avoid since 1999. At its own facilities, the company
waste? Then, how can our equipment minimize invested $22 million into energy efficiency since
the amount of energy or water it uses when 2011, which prevented energy use increasing
processing and packaging customers products? by 23% to date. In 2020, its use of renewable
It’s more than just focusing on ourselves.” electricity sources stood at 83%, up from
69% in 2019, and is expected to reach 100%
Doing the Right Thing before 2030. Its goal is to reach net zero GHG
With its headquarters in Lausanne, emissions at its operations by 2030, with the
Switzerland, Tetra Pak (www.tetrapak.com) ambition to achieve net zero GHG emissions
employs over 25,000 people in 160 countries. for the entire value chain by 2050.
Its processing and packaging solutions
are used in the production and delivery of “Using renewable resources and making sure
numerous products, including beverages, we run our operations in a sustainable way is Frederik Wellendorph, Vice President Liquid Food,
milk, ice cream, cheese, powder products, the right thing to do,” said Wellendorph. Tetra Pak.
To read about how our Distributors can benefit you Dependable by design.TM
https://www.sullivan-palatek.com/posts/SPI-Distributor-Advantage/
© 2021 Sullivan-Palatek, Inc.
Tetra Pak Solutions Conserve Water & Energy for Food & Beverage Sector
18 airbestpractices.com
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Companies that produce Juice, Nectar and Still Drink (JNSD) beverages can save water and energy with Tetra Pak’s new JNSD processing solution.
unrefrigerated without spoilage for as long as – Tetra Pak determined production efficiencies UHT Milk Production 2.0
nine months. By contrast, pasteurized milk were to be gained, Wellendorph said. Tetra Pak’s approach to conserving energy
common to North America and other areas of and water in UHT milk processing reduces the
the world requires refrigeration and offers a “Energy and water savings are extremely number of steps involved in production, which in
limited shelf life of approximately two weeks important to dairy operators,” he said. “They turn, reduces the resources and costs involved.
after processing. are always targeting OPEX costs. How can we
minimize the use of water, steam, chemicals, UHT milk processing involves heating raw
Given its experience with traditional UHT milk detergents? How can we improve the ratios?” milk to higher than 275˚F (135˚C) for
processing – and its goals in helping producers approximately one second, cooling it rapidly,
rogers-machinery.com
airbestpractices.com 19
| 1 0 / 2 1 SUSTAINABILITY & ENERGY/WATER EFFICIENCY
Tetra Pak Solutions Conserve Water & Energy for Food & Beverage Sector
and then aseptically packaging the milk into If a processor starts production of UHT milk
sterile containers. The continuous process is with powder versus raw milk, UHT 2.0 with
also used commonly used in processing fruit OneStep technology can be used to combine
juices and other liquids. concentrate mixing with in-line blending,
also without the need for pasteurization or
With traditional UHT milk processing, raw milk storage tanks. By adding different streams in
is typically preheated from 42˚F (5˚C) to 190˚F the blending steps, such as a chocolate slurry
(90˚C) using tubular or plate heat exchangers. or protein concentrate, processors can also
The next step involves homogenization (also produce a range of value-added products.
called separation) in order to separate the
fat in milk and increase the product’s storage Fewer Steps Saves Resources
stability. Depending on the system used, Although the potential energy and water savings
homogenization occurs before or after the – as well as operational costs – vary based on
pasteurization. In the pasteurization stage, the uniqueness of each UHT processing plant
the milk is heated using either direct or and its geographic location, the Tetra Pak
indirect heating systems to reach the targeted solution offers the opportunity for most to come
temperature of 275˚F (135˚C). With direct out ahead given the reduction in processing
heating, the product is put into direct contact steps, said Wellendorph.
with hot steam. Indirect heating is performed
with tubular or plate heat exchangers. “We found we can cut out the middle step,
which is from the point when raw milk is
After pasteurization, the milk is cooled to the received until it gets ultra-high treated.
original temperature of the raw milk. From We’ve eliminated the pasteurization step
there it enters the standardization process, and eliminated storage,” he said.
which adjusts the constituents of milk to reduce
butterfat content. It is then regeneratively Wellendorph said a processor’s decision to
cooled and held in storage in aseptic tanks install UHT 2.0 solution is typically driven by
until it is sent to an aseptic packer. the addition of an entirely new production
line, or replacement an old production line
Unlike the traditional process, Tetra Pak’s UHT due to the economies of scale. Regardless the
2.0 with its “OneStep” technology eliminates the reasons for installing the technology, he said
need for pasteurization, as well as storage. In a less processing and storage equates to more in
single, unbroken step, the raw milk is pre-heated, terms of energy and water savings.
separated, standardized, and homogenized,
before being sent to a UHT treatment unit where “Every time you have a vessel, and you
S-4 Series: the milk is heated to 275˚F (135˚C) and then have a pipe, and a pasteurizer, it needs to
Fixed & Variable Speed cooled. The milk is then transferred to aseptic be cleaned quite frequently. Cleaning also
Quiet · Direct Coupled · Efficient tanks as with the traditional UHT milk process. requires heating up and cooling down. That
Additionally, the solution includes a Tetra Pak® costs energy, that costs water, that is a waste
E3/Speed Hyper packaging equipment, which of raw materials. It’s unavoidable,” he said.
uses eBeam technology. Developed by Tetra Pak “With this technology, energy consumption
For more information on our complete in combination with partner company COMET, can be reduced by as much as a third and we
product offering please contact us:
eBeam technology sterilizes packaging material can more than halve the water usage when it
Phone +1 770-874-1570
using electronic beams, replacing the traditional comes to cleaning. That translates into a near
www.boge.com/us hydrogen peroxide sterilization process. 60% reduction in a plant’s carbon footprint.”
20 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER EFFICIENCY 1 0 / 2 1
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Saving Energy and Water in JNSD whether to use the Tetra Pak solution given the processing UHT milk, Wellendorph said the
Beverage Processing different processes and conditions involved. trend in the beverage processing industry is
While the UHT 2.0 portfolio gives UHT milk pointing strongly toward a future focused on
producers another method to minimize their “It can work on juice in general. As long as continued sustainability.
environmental impact and reduce operational it’s from concentrate, it’s possible, but you
costs, Tetra Pak has also introduced a similar really need to understand how to design a safe, “It’s about taking steps to find solutions. It’s a
solution for companies that produce Juice, hygienic plant, as well.” big decision to invest in technologies like these,
Nectar and Still Drink ( JNSD) beverages. but it will be the future. It will come.”
Whether it’s Tetra Pak’s new solution for
The solution meets the growing demand JNSD beverage processing, or a new option for All photos courtesy of Tetra Pak.
for sustainable methods of producing this
category of beverages, which are made from
concentrates. The beverage category consists To read similar Food Industry articles visit https://www.airbestpractices.com/industries/food
of juice, which is extracted from the pulp
of fruits; nectar, which is a non-carbonated
drink that contains some fruit juice and other
ingredients such as water and sweeteners; and Visit our Webinar Archives to listen to expert presentations on Compressed Air
Energy Conservation at https://www.airbestpractices.com/magazine/webinars
still drinks, which are non-alcoholic beverages
without carbonation.
airbestpractices.com 21
| 1 0 / 2 1 QUALITY, SAFETY & RELIABILITY
Preparing Reciprocating
Air Compressors for Winter
By the Compressed Air & Gas Institute
c Are you preparing for winter? Your your system is not in a temperature-controlled operation. A clog can lead to contamination
reciprocating air compressor needs indoor environment, your machine could and cause pressure drops. Ensure your oil is
to as well. sustain short-term and long-lasting damage. rated for ambient temperatures and consistently
The colder months are upon us, and your remains fluid
compressed air system maintenance routine Here is a list of best throughout
can be more complex in colder climates. practices for preventative
Freezing temperatures can have negative maintenance in cold
effects on your reciprocating air compressor, weather in order to
dryer, and many accessories. One of the maintain efficiency
best practices to adopt is keeping a detailed and ensure consistent
maintenance log. At the end of each season, operations:
take note of the condition your equipment
is in, and address it promptly using the 1. Change Filters
manufacturer’s instructions to keep it and Oil
operating smoothly and efficiently. Clear air filters are
essential to your system’s
Most reciprocating compressors are designed Most reciprocating compressors
to operate in temperatures above 40˚F (4˚C). If are designed to operate in
temperatures above 40˚F (4˚C).
22 airbestpractices.com
QUALITY, SAFETY & RELIABILITY 1 0 / 2 1
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the season. Lubricant can thicken during colder weather can cause frozen moisture
weather, causing your reciprocating compressor to accumulate on or in your
to be less effective and overload the motor, reciprocating air compressor.
putting undue wear on the compressor. This freezing and thawing
of the moisture will cause
2. Clean the Exterior stress on the components
Keeping the outside of your reciprocating of the equipment. The stress
compressor clean can prevent corrosion and from freezing and thawing can
make it easier to spot oil leaks. It also allows compromise the equipment’s
you to examine all the air compressor’s structure and weaken it
components for safety concerns, as well as prematurely.
wear and tear. Along with the exterior, check
the feet and mounting of the reciprocating When you properly prepare
compressor. Worn or damaged feet can cause and maintain your compressed
unnecessary vibration, which could lead to
operational issues. Maintaining air compressor room
temperature around 45˚F (7˚C) will significantly
assist in keeping your system up and running.
3. Check Compressed Air Dryers, System
Drains, and Tanks for Moisture
In cold weather conditions, dryers and drains
must be closely monitored, as they cannot ONDEMAND • RELI
ABLE • EFFI
CIENT
properly operate below 32˚F (0˚C) without
proper freeze protection. The heat exchanger
Poi
nt-
Of-UseCompressedAirDryi
ngSoluti
ons
in a dryer can become damaged and blocked
when moisture is allowed to freeze. Freezing in ForMoist
ureSensit
iveAppli
cat
ions
a refrigeration dryer can also cause cracking Cl
ean,DryAirYouNeed-WhenYouNeedI t
and damage to components. In extremely cold
weather, drain valves can also freeze open or Desi
ccantAi
rDr
yer
s
closed, preventing proper operation. Freezing 0.
40-3000SCFM
in drain valves can also cause cracking in the
housing, requiring repair resulting in downtime. -40°F/
CPressur
e
Tanks can also collect condensation that is Dewpoi
ntSt
andard
susceptible to freezing, and therefore, it must be
checked regularly during the colder months. Mi
nimi
zeEner
gyConsumpti
on
&Wastef
ulPur
geAir
4. Weatherproof the Air Compressor Room
Consider providing ambient temperatures CompactDesignswi
th
around your compressed air system by Ver
sat
il
eInst
all
ati
onOptions
installing heaters or proper ventilation
methods. This space does not need to be heated
to the same levels required for human comfort.
However, maintaining the room temperature MadeI
nU.
S.A.
CAGI’s personnel certification program for compressed air the industry who design, service, sell, and install compressed air
system specialists provides a means of verifying the capabilities systems and compressed air systems equipment. The program has
of professionals in the compressed air systems industry. The been designed to comply with the ISO 17024 standard, Conformity
program will allow customers, utilities, employers, and others to Assessment – General Requirements for Bodies Operating
have confidence in the skills and abilities of the professionals in Certification of Persons.
*Compressed Air Challenge workshop only open to distributors, engineering firms/consultants and manufacturing personnel who are paid registrants of the full conference package. Not available to single-day registrants.
QUALITY, SAFETY & RELIABILITY 1 0 / 2 1
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Preparing Reciprocating Air Compressors for Winter
air system during the colder months, you and p Energy savings Remember, when performing maintenance on
your company will benefit from the following: equipment, always ensure your unit is off and
p Environmentally sound operation disconnected from the power source.
p Consistent production and limited
downtime Every manufacturer has a specific For more information, visit the CAGI website
maintenance schedule and safety requirements at www.cagi.org.
p Reduced operational or repair costs to do proper service. Always refer to the
original manufacturer’s operator manual All photos are courtesy of the Compressed Air
p Reduced moisture damage on products before performing service or repairs. and Gas Institute..
For expert presentations, visit our Webinar Archive Section dedicated to Air
Compressor Technology at https://www.airbestpractices.com/magazine/webinars
c When facilities look to improving In an effort to reduce costs, users often operational costs, an overlooked root cause of
sustainability, they tend to focus first on buy standard, all-purpose mineral oils for air compressor downtime or failure can be the
traditional energy utilities – natural gas, lubricants regardless of the air compressor choice of lubricants. Purchasing a high-quality
heating oil, electricity and water. As facilities application. While this practice initially lowers synthetic lubricant formulated specifically for
achieve greater sustainability through
efficiencies that reduce utility energy waste
and minimize the plant’s carbon footprint,
they begin to focus on other energy sources,
including compressed air, to enhance
sustainability efforts.
26 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER EFFICIENCY 1 0 / 2 1
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the air compressor application can ultimately and are more likely to evaporate and be used by poor compressor maintenance, but
reduce Total Cost of Ownership (TCO). up quickly. Standard mineral oils contain also by using mineral oils and synthetic
sulfur, nitrogen, and oxygen, which collectively products that are prone to oxidation.
The Role of Air Compressor Lubricants increase acid development, oxidation, and When inferior products are used in high
Air compressor lubricants have four key roles: buildup (sludge). The molecular composition heat applications, the oil and varnish
of standard oils tends to cause inconsistencies break down more quickly and require
1. Coating to inhibit corrosion in surface lubrication that increases friction more frequent changeouts that increase
2. Coolant to remove heat between air compressor parts. equipment downtime.
3. Lubrication to minimize friction
4. Sealant to prevent air leakage The Benefits of Synthetic Lubricants The oxidative stability of many synthetic
Optimized for Applications lubricants contributes to their high
Standard mineral compressor oils are suitable The benefits of synthetic lubricants chosen usage per hour, extending parts life and
for applications that don’t require continuous for specific commercial manufacturing and lowering the costs of parts over the life
use. However, their composition makes them industrial applications include the following. of the compressor. Selecting a high-
an inherently poor choice for industrial performance synthetic lubricant with
applications. Mineral oils have low transfer 1. Oxidation Resistance additives that minimize oxidation can
properties, which cause them to overheat. Sludge is a common problem in air increase uptime, save on parts cost and
They are volatile with low flash temperatures compressor use. It is caused not only thereby contribute to sustainability goals.
airbestpractices.com 27
| 1 0 / 2 1 SUSTAINABILITY & ENERGY/WATER EFFICIENCY
2. High Energy Efficiency and example, while the life of a mineral 3. Friction Reduction
Extended Drain Intervals oil used in a rotary screw compressor Unlike mineral oils, synthetic lubricants
Selecting a lubricant based on the air typically is about 2,000 hours, the life are formulated to minimize friction.
compressor’s operating conditions is key of a synthetic lubricant can range Reducing friction in air compressor
to achieving optimum energy efficiency anywhere from 8,000 to 12,000 hours operation results in longer parts life,
and extended drain intervals. In depending on operating conditions which lowers the cost of parts over the
commercial and industrial applications (e.g., discharge temperature, humidity, life of the compressor, and reduces
where an uninterrupted power source is cleanliness, and contaminants downtime for changeouts. This can
vital, the primary role of the lubricant is generated from air intake). result in significant cost savings for
to serve as a coolant so the compressor continuous use applications.
doesn’t overheat. Synthetic lubricants Because so there are so many variables
offer outstanding thermal stability versus to consider when choosing a synthetic 4. Optimal Viscosity
mineral oils. The additives in synthetic lubricant, it’s advisable to consult Lubricants must be thick enough to
lubricants enable air compressors to run with highly experienced lubricant reduce friction but not so thick that
at lower temperatures which results in manufacturers that offer a broad they slow air compressor operation.
increased energy efficiencies that lower product portfolio. One size does not Choosing the right lubricant viscosity
energy costs. fit all, and the ability to consult with is dependent on the design of the
technical experts who can discuss your compressor, the type of lubricant
Synthetic lubricants also last longer in sustainability goals may be crucial to required, and the discharge
many air compressor applications. For meeting them. temperature and pressure. Consulting
with the lubricant manufacturer can
help ensure optimal viscosity for a
given operation.
28 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER EFFICIENCY 1 0 / 2 1
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3. Less Waste
Using a long-life, 12,000-hour synthetic
lubricant reduces waste, which
promotes greater sustainability. Oil
carryover is reduced, which leads
to fewer compressor top offs. Lubricant selection can impact sustainability goals.
Economical
Install in minutes
Wireless
output available
airbestpractices.com 29
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4. Decreased Energy Costs 6. Improved Health & Safety performance biobased materials and
Synthetic lubricants have very low Synthetics have higher flash/fire/ also be environmentally considerate.
coefficients of friction and superior autoignition temperatures than mineral Biodegradability has many definitions.
heat transfer characteristics that lower oils and therefore are inherently safer Technically, all lubricants are
operating air compressor temperatures to both use and store. biodegradable, but only “readily
for greater energy savings. Switching biodegradable” lubricants will meet
from a higher viscosity mineral oil to Because synthetics lubricants reduce sustainability goals. The key is to select
a lower viscosity synthetic can result in maintenance requirements and a lubricant with low toxicity and non-
improved energy efficiency. minimize downtime, they help reduce bioaccumulative properties.1
stress and workload demands placed
5. Reduced CO2 Emissions on busy service and repair teams. The Importance of the Supplier
Increasing energy efficiency by Reduced changeouts are especially in Selecting Lubricants
using a lubricant with low friction important for applications that require Choosing a lubricant to achieve optimal air
coefficients and superior heat transfer intense physical effort in uncomfortable compressor performance can be challenging
properties also results in reduced CO2 working environments. because operating conditions and regulatory
emissions. Synthetics, especially low requirements vary widely by industry and
viscosity oils (LVOs), can help meet 7. Able to Meet Environmentally application. Significant sustainability gains can
sustainability goals. Considerate/Biodegradable Criteria be made by working with a lubricant supplier
Lubricants can be comprised of high- who meets these criteria.
30 airbestpractices.com
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Has Industry Knowledge and Experience downtime, lower parts and maintenance costs, business in the air compressor lubricant industry.
Suppliers who are familiar with environmental and reduced waste. Jasween joined Klüber Lubrication in 2013 and
operation conditions in your industry as well as has held a number of positions within the Klüber
regulations can be an invaluable in selecting To learn more about our complete product offerings, group. She is an accomplished sales manager
lubricants. Here are two examples of successes please visit www.klsummit.com with more than 12 years of technical product sales
in the industry: experience in the air & gas compressor industry.
About the Author Jasween received an M.B.A. from Northwood
Cement Processing – Cement plants are Jasween Jagjit-Webb is Market Manager for University and a B.S. in Chemical Engineering
notoriously dusty, dirty environments with Air Compressor Lubricants at Klüber Lubrication. from Michigan Technological University.
unique operational challenges. Dust is sucked In her role, she is responsible for developing new
into the compressor system along with
the intake air, which in combination with
elevated humidity levels and high ambient To read more Air Compressor Technology articles, visit
https://www.airbestpractices.com/technology/air-compressors
temperatures, can lead to machinery failure
and unexpected compressor downtime. One
recent study demonstrates how selecting specific
high-performance lubricants for cement For expert presentations, visit our Webinar Archive Section dedicated to Air
processing can improve the energy efficiency Compressor Technology at https://www.airbestpractices.com/magazine/webinars
of screw-type air compressors.2
Conclusion
Selecting a synthetic lubricant formulated
for a specific air compressor application can
promote sustainability. Significant gains can
be garnered by increasing energy efficiency
and improving equipment reliability. Key
benefits can include greater equipment
References
1. John Sander, Lubrication Engineers, “Can Lubricants Be Green,” Biomass
Magazine, October 2, 2020. http://biomassmagazine.com/articles/17390/can-
lubricants-be-green
2. Stefan Borrmann & Markus Burbach, Klüber Lubrication, “Maximise Air
Compressor Energy-Efficiency with High-Performance Lubricants,” Global
Cement Magazine, June, 2021.
airbestpractices.com 31
| 1 0 / 2 1 QUALITY, SAFETY & RELIABILITY
c Introduction make them an excellent choice for many liquid Thermoplastic Pipe Materials
Metal pipes have been used and installed in applications. Over the decades, users have There are two basic types of plastic materials
fluid and gas applications since the mid- learned that a plastic piping system, when – thermoplastic and thermoset. We’ll focus on
19th century. Metal pipes are strong, safe, properly selected and installed, will require very the thermoplastics, and discuss some of the
and provide excellent performance for many little maintenance and will offer many years materials therein. Thermoplastic materials are
demanding services. Plastic pipes are an of uniform service. Since thermoplastic piping melt-processible. Thermoplastic resins can be
alternative to metal pipes for many fluid is an ideal choice to transport fluids, how heat processed and either extruded into shapes,
applications. They do not have the same high- would plastic piping perform with compressed such as pipe, or molded into components, such
pressure ratings, but they are highly corrosion air? This article will focus on the suitability as fittings. Thermoplastic implies that the
resistant. They do not rust, scale, pit or corrode. of plastic pipe systems as well as joining material is processed and can be re-processed
They are lightweight and easy-to-install, which methodology in compressed air applications. by melting and forming, using heat. There are
32 airbestpractices.com
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three main groups of thermoplastic materials Polypropylene (PP) pipes can be unsafe in cold
used for piping applications: vinyls, olefins, conditions without an encasement, as they
and fluoropolymers. Vinyl materials include become more brittle as temperatures decrease.
polyvinyl chloride (PVC) and chlorinated ABS pipes, designed for compressed air, are
polyvinyl chloride (CPVC). Olefin materials available, but they are not compatible with
include polyethylene (PE) and polypropylene all compressor lubricants, and they may fail
(PP). There are several fluoropolymer materials due to use with a non-compatible lubricant.
such as Halar (ECTFE) and PVDF. Additionally, Fluoropolymer materials, such as PVDF and
there is acrylonitrile butadiene styrene (ABS), Halar, are cost prohibitive.
which is in its own class.
Polyethylene (PE) Material
Asahi/America’s Air-Pro® over-pressurized ductile failure
Plastic Pipes for Compressed Air Polyethylene can be engineered to handle in safe mode during burst test (pressure ≥ 800psi).
& OSHA Standards (weeding out compressed air applications. It has excellent
the options) physical and mechanical properties, with would simply balloon and tear, keeping the
Thermoplastic pipe options are limited for broad chemical resistance. The material pipe material intact.
compressed air. Primarily, this is due to the retains its ductile properties well below 0˚F
catastrophic failure mode of many plastics. This (< -40˚F). If it were to fail, it would fail in PE resin for compressed air applications
is the primary reason PVC and CPVC should a safe mode. This shatter resistant material must be specially formulated to handle the
not be used for compressed air systems. PVC
and CPVC pipes fail in an unsafe, catastrophic
manner. OSHA’s standards state that if
thermoplastic piping materials are to be used
for compressed air or gas applications “the
pipes must either be constructed of or encased Making the World Safer, Healthier & More Productive
in shatter resistant material.” (OSHA standard
interpretation dated February 28, 1991)
THE RELIABLE LEADER
IN CONDENSATE MANAGEMENT
airbestpractices.com 33
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Both Metal and Plastic Pipe Necessary for Compressed Air Applications
• Improved uptime
Heat fusion joining brings two melted surfaces
• Reduced operational costs together and allows them to cool under
• Lower compressor maintenance costs
pressure. This process produces one continuous
Space saving: piece, free of any foreign material or seams.
• Underground storage up to 600 PSI The weld joint is as strong as the pipe itself.
• Safer than above-ground
34 airbestpractices.com
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Asahi/America’s Air-Pro®, covered in chemical dust, Asahi/America’s Air-Pro® specially formulated PE piping system installed at a manufacturing facility.
safely operating at a fertilizer manufacturer.
airbestpractices.com 35
| 1 0 / 2 1 QUALITY, SAFETY & RELIABILITY
Both Metal and Plastic Pipe Necessary for Compressed Air Applications
and stainless steel materials. Welded Why does the compressed air industry shops and assemblers, as well as job-specific
joints also include the homogenous need both joining method options? printing houses all need to break down and
joints produced by socket and butt There are many facilities that require routine re-assemble portions of their compressed
fusion of polyolefins, and the “solvent adjustment and re-configuration of their air system. In these instances, a system that
cemented” joints of vinyls and ABS. operations. Micro-breweries, custom machine incorporates mechanical joints is necessary.
There are many high-quality aluminum piping
TABLE 1 systems on the market that provide the ability
SUITABILITY
to assemble, disassemble and reassemble the
system and maintain the system’s operating
APPLICATION METAL PE100
Pressure above 230psi YES NO
integrity while doing so.
Temperature above 120˚F YES Limited Life
Marine or Corrosive Limited Life YES
Of course, there are many installations that
Below Ground Mechanical Joints - NO YES are more permanent, and once installed, are
Above Ground YES YES designed to stay in place for a significant
Portability Mechanical Joints - YES Fusion Joining - NO amount of time. Manufacturing facilities
Typical Shop YES YES often have central utility areas, where
Typical Industrial Plant YES YES various services are fed throughout the plant.
Clean - Contaminant Free YES – (Aluminum/Copper) YES Compressed air is one of those. Here, a main
> 50 year life ? YES trunk line (or lines) is permanently installed
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Principal, Industrial Plant Engineering Practice Leader, Woodard & Curran p Sorting Through the Menu of Aeration Blower
p December 6: Measuring KPI’s for Efficiency: kW, Flow Technologies – Julie Gass, P. E., Lead Mechanical Process
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aeeworld.org
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Committee Chair, Compressed Demand vs. Actual Demand Bert J. Wesley, P.E., Sr. Principal, Meredith Englund, VP Water Partnerships, Ecolab
Air & Gas Institute Rob Kirts, Global Energy Manager, Industrial Plant Engineering & Aviran Yaacov, CEO, Ecoplant
Stanley Black & Decker Practice Leader, Woodard & Curran
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and Energy/Water/GHG Intelligence Drives Culture Key to Exceeding Compressed Air Systems
Reduction Strategy? Energy Conservation Sustainability Goals, John Bilsky, Facilities Specialist for
Rod Smith, Publisher, Best Practices to Save California Dairies Nancy McDonell, CEO, Compressed Air, Purified Water and N2
Magazines & EXPO Elhay Farkash, CEO, Zira Group Value of the Person Systems, Gentex Corporation
throughout the plant. This line is welded to necessary to handle the varied requirements Conclusion
serve as a fixed line. of compressed air applications. Compressed air consultants need to have both
mechanical and non-mechanical piping options
In many instances, there are buried compressed Table 1 illustrates that both metal and PE100 as well as metal and PE100 options to meet
air lines. Manufacturing campuses, military piping systems have some limitations, which the needs of their clients. Since PE100 can be
installations, heavy equipment manufacturers, are marked as “NO” or “limited life”. Yet both joined to metal systems by mechanical means,
rail and lumberyards, and theme parks options would probably handle the majority of a hybrid system with both metal piping and
are all examples of facilities with extensive real-world applications. For those applications, PE100 piping would be possible; indeed, some
underground installations, where leaks are cost of ownership, ease-of-use and system might call it, “the best of both worlds.”
an anathema. Here, a permanently joined, flexibility, elimination of leak points, and
corrosion resistant system, like a PE100 service life must be taken into consideration. For more information visit
homogenous fused system, would be ideal. https://www.asahi-america.com
CO-Guard
CO airline monitor
ProAir 2200
Four gas airline monitor
AFS-50
Air filtration system
AirGuard
Portable breathing air system
800-521-2978 www.enmet.com
Asahi/America’s Air-Pro® in a buried application
at a railroad station.
airbestpractices.com 39
| 1 0 / 2 1 QUALITY, SAFETY & RELIABILITY
c Pure gases are used frequently across a purity and contamination can be performed Nitrogen purity. Nitrogen is also used
range of industries: from food and beverage by a third-party, accredited laboratory. extensively in hospitals for cancer and
to hospitals, pharmaceutical, and medical lesion removal, the storage of cells and
device manufacturing. Depending on the Pure Gas Usage in Industry blood, and for the manufacturing of
usage of the pure gas, different quality Pure gases like nitrogen, oxygen, carbon medicines (CHT, 2020).
standards and acceptable purity limits may dioxide are versatile and becoming even more
apply. Whether the gas is used for purification, frequently used as technology advances. p Oxygen can be used for fermenting,
extraction, fermentation, or is administered to extending the shelf life of various foods,
patients, it is critical that the levels of purity p Nitrogen helps protect and preserve and as a shield for beef products. It can
and contamination are acceptable for that supplies from oxidation and helps also prevent the growth of anaerobic
particular use. Quality evaluations should be to keep products dry and sterile. bacteria (Inmatec, 2021). In hospital
performed at the point of use to understand “Blanketing with nitrogen” preserves settings, oxygen is used for treating
whether the system is impacting the gas in any the quality of many food and medical conditions such as respiratory
way and to ensure the gas is of appropriate pharmaceutical products. Oxygen arrest, resuscitation, and life support
purity for its use. Point of use testing for both sensitive products require appropriate (CHT, 2020).
40 airbestpractices.com
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p Carbon Dioxide plays an important purity. Proper tubing (to reduce permeation),
role in many food packaging and the appropriate regulator, and correctly
manufacturing processes. Particularly fitted joints can help prevent other gases
in beverages, CO2 is responsible for the from affecting the process (Kandl, 2005). LEAKSHOOTER V3+ PRO
flavor and freshness of soda, mineral An inappropriate level of purity can have
water, and alcoholic drinks. This gas disastrous effects on the products or harmful
prevents oxidation and slows down
fermentation (Rocky Mountain Air
Solutions, 2018).
effects on the consumer.
Gaseous Contamination and Purity Contamination can also come from the
It’s important to understand the distribution system itself. Ideally, all systems
difference between gas purity and gaseous would be made of only stainless steel - the
contamination. Purity is the percentage of a best material to use to avoid contamination.
gas in the mixture. Gas purity refers to the Piping like black iron or mixed metals produce
proportion of gas present in a sample (Nigen, large amounts of rust that often cause failing
2021). For example, the usage may require particle tests. Additionally, metal shavings from
99% nitrogen, or 99% oxygen. Specifications maintenance or degradation of o-rings or hoses
like USP dictate acceptable amounts of other can all contaminate the pure gas. Condensation
gases present. Gas purity can be influenced or humid ambient air from an intake or leak 847-577-3980
or disrupted by leaks in the system, which can add undesirable amounts of moisture www.BergEng.com
can add ambient air to the mixture. It is to the gas which can cause microorganism www.synergys-technologies.com
also possible that the system could become growth. Depending on the type of system you BERG ENGINEERING
incapable of producing an appropriate level of have, further contamination can be introduced & SALES COMPANY, INC.
Your Complete Source for Testing Equipment Since 1969!
airbestpractices.com 41
| 1 0 / 2 1 QUALITY, SAFETY & RELIABILITY
from nearby vehicles, cleaning supplies, or sets purity limits for nitrogen gas used in food Point of use testing can be used as a
systemic oils themselves. Testing for particles, manufacturing, as does the FCC. CGA, EU 231, comparison tool as well. Taking samples at
water, oil, microbes, and gases in these systems NFPA 99, and USP all also have requirements the beginning of the distribution system,
is an essential part of ensuring the quality of for pure gases. the middle of the system, and the point of
your pure gas. use can help users understand if any part
Facilities employ filtration to further ensure of the distribution piping is contributing
Point of Use Testing the quality of their pure gases. Filtration must to contamination. This could point to any
Contamination can come from many locations be monitored, as an inadequate filter will issues with leaks, particulates, or residue.
and sources. In industries where quality and allow contamination to pass through, leaving Knowing purity at the beginning of the line
consistency are key, regular testing is the best the end product or patient vulnerable to is helpful for troubleshooting, but at the bare
way to monitor the purity of your gas over time. contamination. Testing before and after filter minimum, manufacturers and suppliers must
Pure gases used for critical end-products and changes provides data to understand whether demonstrate that the gas at the point of use
that are administered to patients must be of their filtration is working as expected. It is meets the users’ requirement.
appropriate quality. Point of use testing reliably recommended to change all filters based on the
demonstrates these quality levels where it is OEM’s requirements, but some facilities have The best way to know that the distribution
most important. Since gases are regulated as high levels of particulate matter which may system and pure gases are maintaining quality
“finished pharmaceuticals” by the FDA, they are require more frequent filtration changes. Point levels as expected and that maintenance
expected to meet GMP requirements. The Joint of use testing provides data on the efficacy of schedules are appropriate is to employ
Expert Committee on Food Additives ( JECFA) the filters and maintenance schedules. quarterly point of use testing to aid in trend
analysis. However, for many standards and
certifications, annual testing alone will meet
How to Test
One challenge that users sometimes face is
Interested in hosting the Fundamentals of Compressed how to complete a pure gas test cost-effectively
Air Systems (L1) training online? CAC instructors are now
able to provide the L1 training online! Contact us today
and efficiently. At Trace Analytics, we provide
to get your training scheduled! CAC will work with hosts AirCheck Kits designed to quickly take pure
to identify dates, times and available instructors. gas samples at the point of use, or other
Like the popular in-person class, the web-based points in your line. The AirCheck kits can
workshop is designed to teach facility engineers, test for purity and contaminants based on
operators, and maintenance staff how they can achieve your needs and specifications. Made mostly
15-25 percent cost savings through proper operation
of stainless steel parts, the AirCheck kits take
and controls, system maintenance, and appropriate uses
of compressed air. Both the in-person and web-based pure gas samples quickly and easily. The
classes utilize the same basic content and adhere to the sampling media (usually a filter, source bottle,
CAC’s principles of product-neutrality and a focus on the and detector tube) are then shipped back to
systems approach to managing compressed air.
the laboratory for analysis. For microbial
sampling, agar plates and an impaction
For more information, please contact CAC Executive Director,
sampler are shipped to the facility for testing
Tracey Kohler at tkohler@compressedairchallenge.org.
and immediately returned for incubation
and analysis. Calibration and validation
/CACKnowPressure documentation are available for some kits.
/company/compressed-air-challenge
Pure gas testing can help users meet standards
like JECFA, FCC, CGA, EU 231, NFPA 99, USP,
/CACKnowPressure
ISO 8573 and more.
42 airbestpractices.com
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Compressed Air
Treatment
Resources
Inmatec. (2021). Oxygen for the food industry. Inmatec. https://www.inmatec.de/en/oxygen-food-industry.html#:~:text=In%20the%20food%20industry%2C%20
oxygen,the%20growth%20of%20anaerobic%20microorganisms.
1302 Goshen Parkway
Kandl, F. (2005, September 23). Ten Steps to Maintaining Gas Stream Purity. American Laboratory. https://www.americanlaboratory.com/914-Application-Notes/19168- West Chester, PA 19380
Ten-Steps-to-Maintaining-Gas-Stream-Purity/.
Phone: 800-888-2323
Kandl, F., & Bartram, R. (2015). Maintaining Gas Stream Purity. CleanPeaks. https://www.airgas.com/resources/newsletters/cleanpeaks/2015/spring/gas-stream-purity.
Marco, J. D. (2020, July 30). 5 Common Medical Gases Used in Hospitals. CHT Healthcare. https://www.chthealthcare.com/blog/5-common-med-gas#:~:text=4.-
,Nitrogen%20(Medical%20Liquid%20Nitrogen),mixture%20for%20lung%20function%20tests. Sales And Service Through
NiGen. (2021, January 31). Nitrogen Gas Purity Grades for Different Industry Uses. NiGen. https://nigen.com/nitrogen-gas-purity-grade-specification-industrial-medical- Authorized Distributors Located
food/.
Across North America.
Rocky Mountain Air Solutions. (2018, January 11). How Atmospheric Gases Are Used in the Food and Beverage Industries. RMA. https://www.rockymountainair.com/
blog/atmospheric-gases-food-beverage-industries/.
www.zeks.com
airbestpractices.com 43
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Atlas Copco OGP+ On-site CAGI Conference Session at Best Practices EXPO
Oxygen Generator The Best Practices 2021 EXPO & Conference, the event devoted exclusively
With the introduction of the new to optimizing on-site utilities powering automation, announced the
8-model OGP+ Pressure Swing Compressed Air & Gas Institute will again conduct a two-hour conference
Adsorption oxygen generator series, Atlas session. CAGI is the Event Sponsor of the Best Practices 2021 EXPO &
Copco sets the bar even higher with a Conference hosted at the Renaissance Schaumburg Convention Center &
host of new user benefits and significant Hotel in Chicago from November 2-4, 2021. “We are pleased to have the
operational savings, by optimizing PSA Compressed Air & Gas Institute as the Event Sponsor of the Best Practices
technology, the OGP+ range consumes EXPO & Conference, as well as a very active participant. CAGI serves as
30% less feed air at full load to produce the same amount of oxygen the unbiased authority on technical and educational matters affecting
as a traditional generator. As a result, customers are able to enjoy the compressed air
double-digit reductions in the total cost per unit of oxygen. The OGP+ industry,” said Rod Smith,
also introduces additional energy savings at low load with its in-house Publisher, Best Practices
developed Variable Cycle Saver technology. VCS optimizes the PSA cycle Magazines & EXPO.
to reduce the air requirement to what is needed to generate a lower
volume of oxygen. By eliminating energy waste during lower demand, Best Practices EXPO, https://cabpexpo.com
VCS generates up to 70% extra energy savings.
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COMPRESSED AIR INDUSTRY & TECHNOLOGY NEWS
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COMPRESSED AIR INDUSTRY & TECHNOLOGY NEWS
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• ATLAS
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THE MARKETPLACE
TECHNOLOGY & JOBS
High Efficiency
Compressor Controllers
Control Rotary Screw,
Vane, Scroll or Recip
Compressors
Save Energy controlling
up to FOUR compressors
The Ultimate Air &
and qualify for Utility Gas Leak Detector
Rebates.
• Automatic Lead/Lag Control-up
to FOUR Compressors
• Accurate Pressure Control with
Pressure Transducers
• Compressors and Vacuum Pumps
from 1 to 250 hp
AccuTrak® VPX-WR
• Automatic Lead/Lag Control
for Chillers & Heat Exchangers Find Compressed Air Leaks Fast!
• Also any Gas, Refrigerant or Vacuum.
Standard Pneumatic Products, Inc. • Rugged Design for Harsh Environments
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CAGI Remarks
Chad Larrabee, Education
Committee Chair, Compressed
Air & Gas Institute
Innovations in Process
Cooling Design
Bert J. Wesley, P.E., Sr. Principal,
Industrial Plant Engineering
Practice Leader, Woodard & Curran
REGISTER NOW AND SAVE! Early Bird Rates End on October 18! cabpexpo.com
Best Practices Conference Agenda Tracks 1 and 2 Presenter and presentation titles may change without notice.
Tuesday, 11/2 & Wednesday, 11/3 – 3:00pm Thursday, 11/4 – 8:30am & 10:30am
CAGI’s personnel certification program for compressed air system specialists provides a means of
verifying the capabilities of professionals in the compressed air systems industry. The program will
allow customers, utilities, employers, and others to have confidence in the skills and abilities of REGISTER NOW AND SAVE!
the professionals in the industry who design, service, sell, and install compressed air systems and cabpexpo.com
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standard, Conformity Assessment – General Requirements for Bodies Operating Certification of Persons. Rates End on October 18!
Venue-Hotel-Travel
Conference Schedule
The modern Schaumburg Convention Center will host
the entire event. It is a convenient 12 minute drive from MONDAY, NOVEMBER 1, 2021
Chicago O’Hare International Airport. The EXPO Hall 6:00pm–8:00pm Welcome Reception
is connected to the modern Renaissance Convention
Center Hotel located in Schaumburg, Illinois. Hotel TUESDAY, NOVEMBER 2, 2021
rooms can be reserved for a group rate of $179.00 per night. To make your reservation visit 7:00am Registration Open
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& CAC Level 1
10:15am–12:00pm Opening Session
12:00pm–6:00pm EXPO FLOOR OPEN
The Daily EXPO $1,000 Energy Treasure Hunt RAFFLE! 1:00pm–5:30pm New Technology EXPO
Classroom
The Daily EXPO $1,000 Energy Treasure Hunt Raffle is designed to reward the people who make 2:30pm–4:30pm CAC Level 1
3:00pm CAGI CCASS Exam
Energy Treasure Hunts in manufacturing plants happen! We want to recognize equipment distributor 5:00pm–6:00pm Show Floor Reception
sales engineers and service technicians, auditors/consultants/engineers and 5:30pm Energy Treasure Hunt Raffle
manufacturing plant personnel who are eligible. BE THERE, on both November 2 7:00pm Opening Night
and 3, to WIN cash or cash equivalent prizes of: Networking Event