Air booster

F.R.L.
ABP Series
F.R.
F (Filtr)
JIS symbol
R (Reg) IN OUT
EXH
L (Lub)
Drain
Separ
Mech
Specifications 1 MPa ≈ 145.0 psi, 1 MPa = 10 bar
Press SW Functions Item ABP
Res press
exh valve ● Primary pressure flowing from IN Working fluid Compressed air
SlowStart passes through the check valve on the IN Max. working pressure MPa 0.99 (≈140 psi, 9.9 bar)
Anti-bac/Bac- Min. working pressure MPa 0.2 (≈29 psi, 2 bar)
remove Filt
side, and flows into the booster chambers
Set pressure MPa From a primary pressure of +0.1 MPa to twice the primary pressure (max. 0.99 MPa)
Film A and B. The primary pressure passes
Resist FR Proof pressure MPa 1.5 (≈220 psi, 15 bar)
through the pressure adjustment section
Oil-ProhR Flow rate m3/min(ANR) Refer to the flow characteristics in the graph on the right
and switching valve, and flows into the
Med Boosting ratio Max. twice (or equivalent)
Press FR driving chamber A. The piston moves to Ambient temperature °C 0 (32°F) to 50 (122°F) (no freezing)
No Cu/
PTFE FRL
the left due to the pressure of the driving Lubrication Not required (use turbine oil class 1 ISO VG32 if necessary for lubrication)
Outdrs FRL chamber A. Air in booster chamber A is Port size Rc1/2
Adapter compressed, passes through the check Weight kg 4.6
Joiner valve on the OUT side, and goes to the Durability 5 million (nominal)
Press
Gauge OUT side.
CompFRL ● When the piston reaches the stroke How to order
LgFRL end, the changeover switch will be
ABP 12 D G
pushed, causing compressed air to be
PrecsR
supplied to the switching valve pilot A OUT port position
VacF/R chamber and causing the switching valve Blank Same side as IN port
Clean FR to change over. Then the air in drive Air booster D Bottom (direct connection to air tank)
Note) Option G
chamber A is exhausted, and the air is L Back side of IN port
ElecPneuR (pressure gauge) is
delivered to drive chamber B. B Option installed onto air
AirBoost G Pressure gauge booster at shipment.
● Therefore, the piston moves to the right
B (foot bracket) and
Speed Ctrl and air in booster chamber B is S Silencer
S (silencer) are
B Foot bracket enclosed products.
Silncr compressed, passes through the check
CheckV/ valve at the OUT side and moves OUT.
other
● Boosting on the OUT side is
Fit/Tube ● Internal air circuit diagram Pressure adjustment section
compressed if the operations above are
Nozzle repeated. Feedback pressure is
IN (primary pressure)
Air Unit transmitted to the pressure adjustment
section due to the OUT side pressure, Switching valve
PrecsCompn
Electro and boosting is continued until the
Press SW pressure adjustment spring pressure is Fixed orifice
ContactSW balanced.
AirSens
PresSW
Cool
Air Flo
Booster chamber A

Sens/Ctrl
Drive chamber B

Booster Drive chamber A

WaterRtSens chamber B
TotAirSys
(Total Air) IN side check valve
TotAirSys
(Gamma)
Gas
generator
RefrDry Selection switch
DesicDry Piston Piston
HiPolymDry OUT side check valve

MainFiltr
Dischrg
etc
OUT side (secondary side pressure)
Ending
678
 ABP Series
Specifications
F.R.L.
F.R.
F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Flow characteristics (with AT-24 air tank, twice the pressure) Pressure characteristics (Setting: 0.69 MPa primary pressure, 0.97 MPa secondary pressure, 0.02 m3/min ANR flow rate) Mech
1.0 Press SW
Res press
0.9 exh valve
1.0 SlowStart
0.8 Anti-bac/Bac-
Secondary pressure (MPa)

Secondary pressure (MPa)

Primary pressure
remove Filt
0.5 MPa 0.98 Film
0.7 Resist FR
0.4 MPa
Oil-ProhR
0.6 0.96
Med
Press FR
0.5 0.3 MPa No Cu/
0.94 PTFE FRL
0.4 Outdrs FRL
Adapter
0.92 Joiner
0.3 Press
Gauge
0.2 0.90 CompFRL
0 0.5 1.0 1.5 0.4 0.5 0.6 0.7 0.8 0.9
Flow rate [m3/min (ANR)] Primary pressure [MPa] LgFRL
Flow characteristics show max. flow rate of air booster. Pressure characteristics show variation of set secondary PrecsR
If primary pressure is constant and secondary side flow rate is pressure according to primary pressure variation. If primary
increased, max. secondary pressure decreases. pressure decreases, secondary pressure decreases slightly.
VacF/R

Note) ‌Air booster needs approx. twice secondary side flow rate (max.) for primary side due to structure.
Clean FR
Confirm that the instantaneous flow rate is within the curve. ElecPneuR
Filling characteristics Pulsation AirBoost
0.10 Speed Ctrl
Silncr
0.4
0.08 CheckV/
other
Fit/Tube
Filling time factor (sec./ℓ)

Pulsation amplitude

0.3
0.06 Nozzle
Air Unit
0.2 0.04 PrecsCompn
Electro
Press SW
0.1 0.02 ContactSW
AT-24
AirSens
PresSW
0 Cool
1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 0 10 20 30 40 Air Flo
Boosting ratio (time) Tank capacity [ℓ] Sens/Ctrl
WaterRtSens
Filling characteristics show relations between boosting ratio Pulsation shows width of pulsation if air tank is installed onto TotAirSys
and filling time, if tank etc., filled with compressed air. secondary side of air booster. (Total Air)
TotAirSys
(Gamma)
The time required to fill the tank with air can be calculated as follows. With the Formula for air booster operational cycle Gas
N: Operational cycle generator
primary side pressure P0, inner tank pressure before filling P1, inner tank Q×103
pressure after filling P2, pre-filling ratio between primary side pressure and inner
N=
7.55P+0.76 Q: Required flow rate [m3/min (ANR)] RefrDry
P: Primary side pressure [MPa]
tank pressure k1, and post-filling ratio between primary side pressure and inner Formula for air booster service life
DesicDry
P1 P
tank pressure k2, the formula will be k1= ,k2= 2 . Calculate k1 and k2, find Nominal life of operational cycle is 5 million times HiPolymDry
P0 P0
the filling time factors t1 and t2 at the boosting ratio points k1 and k2 in the graph 5,000,000
T=
N×60
T: Service life (hours) MainFiltr
and substitute the values into t = (t2 - t1) A to obtain the filling time t of the tank Dischrg
capacity A (ℓ). etc

The characteristics above are typical examples, not guaranteed values. Ending
679
 ABP Series
F.R.L. Internal structure
F.R.
F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Mech
Press SW
Res press
exh valve 1 2 3 5 6 7 9 8 10 11 12 13 14 15 16 17 8 18
SlowStart 19
Anti-bac/Bac-
remove Filt 20
Film 77
Resist FR
30 E1 E2 35
Oil-ProhR E1
29 36
Med
Press FR 31 37
No Cu/
PTFE FRL 32 38

Outdrs FRL 33 39
Adapter
US
P

H T

34 71
Joiner
Press 72
79
Gauge
CompFRL
LgFRL 40 41 42 43 44

PrecsR A-A cross section

VacF/R
Clean FR 21 22 23 24 25 26 27 8 18 19 20 28

ElecPneuR
AirBoost
Speed Ctrl
Silncr
CheckV/ 55
other
Fit/Tube 56
66
57
Nozzle 70 67
58
Air Unit
45 46 47 48 68
59
PrecsCompn 69 73 74
Electro 60
A
Press SW
61
62
ContactSW
63
AirSens 78
PresSW 64
Cool
Air Flo 65
Sens/Ctrl
WaterRtSens 75
75

TotAirSys 76
76
(Total Air)
TotAirSys
A
(Gamma)
Gas
generator
RefrDry
DesicDry
45 53 54 48 47 46
HiPolymDry
MainFiltr
Dischrg
etc

Ending
680
 ABP Series
Parts list
Parts list F.R.L.

No. Part name Material Quantity No. Part name Material Quantity F.R.
1 Valve bar (A) Stainless steel 1 41 Soft packing Urethane rubber 4 F (Filtr)
2 C type snap ring for hole Stainless steel 2 42 Spacer Aluminum alloy 4
R (Reg)
3 O-ring Nitrile rubber 5 43 Spacer Polyacetal resin 1
5 Body block assembly Aluminum alloy 1 44 Soft packing Urethane rubber 2
L (Lub)
Drain
6 Spring Stainless steel 2 45 C type snap ring for hole Stainless steel 4 Separ
7 O-ring Nitrile rubber 1 46 Spring seat Stainless steel 4 Mech
Press SW
8 O-ring Nitrile rubber 5 47 Spring Stainless steel 4 Res press
9 Spacer Aluminum alloy 1 48 Check valve Nitrile rubber 4 exh valve
10 Steel ball Steel 3 53 Valve seat Aluminum alloy 2 SlowStart
11 Packing Nitrile rubber 2 54 O-ring Nitrile rubber 1 Anti-bac/Bac-
remove Filt
12 Detection valve body Copper alloy 2 55 Slip ring Polyacetal resin 4 Film
13 Bar (B) Stainless steel 1 56 Adjusting assembly 1 Resist FR
14 Pipe Stainless steel 2 57 Cover PBT resin 1 Oil-ProhR
15 Tie rod Steel 2 58 Mounting nut Polyacetal resin 1 Med
Press FR
16 O-ring Nitrile rubber 4 59 Adjusting spring Steel 1 No Cu/
17 Hexagon socket head cap plug Steel 2 60 Diaphragm assembly 1 PTFE FRL
18 Plain washer Steel 4 61 O-ring Nitrile rubber 1 Outdrs FRL
19 Spring washer Steel 6 62 O-ring Nitrile rubber 1 Adapter
Joiner
20 Hexagon nut Steel 6 63 Valve seat Copper alloy 1 Press
21 MY packing Nitrile rubber 2 64 Bottom spring Stainless steel 1 Gauge
22 Rod metal Oil impregnated bearing alloy 3 65 Stud Polyacetal resin 1 CompFRL
23 O-ring Nitrile rubber 4 66 Knob Polyacetal resin 1 LgFRL
24 Cylinder tube Aluminum alloy 2 67 Valve assembly 1
PrecsR
25 Piston rod Steel 1 68 Regulator body assembly 1
26 Piston Aluminum alloy 2 69 O-ring Nitrile rubber 1 VacF/R
27 Piston packing Nitrile rubber 2 70 Cross-recessed tapping screw Steel 4 Clean FR
28 Head cover Aluminum alloy 2 71 Fixed orifice Copper alloy 1
ElecPneuR
29 Cap Aluminum alloy 2 72 O-ring Nitrile rubber 1
30 Gasket Nitrile rubber 2 73 Master valve gasket Nitrile rubber 1 AirBoost
31 Lip packing Nitrile rubber 1 74 Hexagon socket head cap screw Steel 2 Speed Ctrl
32 Piston Polyacetal resin 1 75 Cross-recessed pan head machine screw Steel 1
Silncr
33 Cylinder Aluminum alloy 1 76 Gasket Nitrile rubber 1
CheckV/
34 Hexagon socket head cap screw Steel 8 77 Valve body Aluminum alloy 1 other
35 O-ring Nitrile rubber 2 78 Plug Copper alloy 1 Fit/Tube
36 Cylinder Aluminum alloy 1 79 Spring washer Steel 8
Nozzle
37 Lip packing Nitrile rubber 1
38 Piston Polyacetal resin 1 Air Unit
39 Spool Aluminum alloy 1 PrecsCompn
40 Stopper Polyacetal resin 2 Electro
Press SW
Single unit repair parts and options list ContactSW
Part name Model No. Part No. Remarks AirSens
Changeover switch packing set ABP-K1 ● ● ● ● ● ● ●
1 ×1, 3 ×5, 6 × 2, 11 × 2, 12 × 2, 13 × 1, 7 × 1 PresSW
Cool
Cylinder packing set ABP-K2 ●
8 × 5,●16 × 4,●
21 × 2,●
23 × 4,●
27 × 2 Air Flo
Sens/Ctrl
Switching valve piston assembly ABP-K3 ●
31 × 1,●
32 × 1,●
37 × 1,●
38 × 1 WaterRtSens
Switching valve seal assembly ABP-K4 ●
40 × 2,●
41 × 4,●
42 × 4,●
43 × 1,●
44 × 2 TotAirSys
(Total Air)
Diaphragm assembly ABP-K6 ●
60 × 1 TotAirSys
(Gamma)
Pressure adjustment section valve assembly ABP-K7 ●
61 × 1,●
62 × 1,●
67 × 1,●
69 × 1 Gas
generator
Check valve assembly ABP-K8 ●
48 × 4,●
53 × 2,●
54 × 2 RefrDry
Bracket ABP-B Qty per unit DesicDry
Pressure gauge ABP-GAUGE Pressure gauge x 1 HiPolymDry
Silencer SLW-15A Silencer x 1 MainFiltr
Dischrg
etc

Ending
681
 ABP Series
F.R.L. Dimensions
F.R. ● ABP-12 52 2-Rc1/2
EXH
F (Filtr)
R (Reg)
L (Lub)

78
Drain
Separ

15
Mech

37
Press SW
Res press
exh valve
SlowStart
Rc1/8 30 Rc1/8
Anti-bac/Bac- IN gauge port OUT gauge port
remove Filt
Film 195
Resist FR
126
Oil-ProhR 61
Med
Press FR Rc1/2
No Cu/ IN
PTFE FRL
Outdrs FRL
Adapter
Joiner
(210)

Press
Gauge 2-M10 50
CompFRL Depth 15
50

133
115
107

LgFRL
56

PrecsR
31

26
VacF/R Rc1/2 OUT 112
245 75 Rc1/2 OUT (plug)
Clean FR
265 171
ElecPneuR
4-M8 depth 10 60 Rc1/2 OUT
AirBoost (OUT port position: D)

Speed Ctrl
30

Silncr
CheckV/ Optional dimensions
other
● When mounting the bracket (ABP-B)
Fit/Tube 195 Weight: 792 g (excluding ABP body and including bracket/bolt/spring washer)
Nozzle 126
61
Air Unit
Rc1/2 IN
PrecsCompn
Electro
Press SW
ContactSW
AirSens
(212)

L H
(198)

50
IN

PresSW
(147)
50

Cool
135
117
107

Air Flo 4-ø11

Sens/Ctrl
80
58

WaterRtSens
31

28

OUT

TotAirSys Rc1/2 OUT 105

(Total Air) 245 112
TotAirSys Rc1/2 (OUT port position: L)
265 75 OUT
(Gamma)
Gas 300 167
generator 325 171
RefrDry ● Pressure gauge (ABP-GAUGE) ● Silencer (SLW-15A)
DesicDry 17.2 15 72.5
R1/2
HiPolymDry 10
59
MainFiltr R1/8
Dischrg
etc 0.5 1.0
ø28
ø27

Ending 0
MPa
1.5
Weight: 32g Weight: 21g

682