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This article has been accepted for publication in a future issue of this journal, but has not been

fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2017.2779268, IEEE
Transactions on Transportation Electrification

Military-based Vehicle to Grid (V2G) and


Vehicle to Vehicle (V2V) Microgrid –
System Architecture and Implementation
M. Abul Masrur, Fellow, IEEE, Annette G. Skowronska, Janie Hancock, Steven W. Kolhoff,
Dean Z. McGrew, James Vandiver, Jim Gatherer

Abstract— A real life military application of Vehicle-to- be utilized for power generation, this will remove the necessity
Grid/Vehicle-to-Vehicle (V2G-V2V) based microgrid to carry separate standalone generators. However, to use all the
system is described in this paper. The system provides a vehicles together to produce power by forming a microgrid
plug-and-play, very fast forming, smart, aggregated, and poses some challenge, and how to address those is the basic
efficient power solution for a contingency military base that theme in this paper.
can be set up in less than 20 minutes and is ready to generate One of the research efforts at the US Army TACOM-
up to 240kW of 208Y/120VAC 3-phase (3Ø) power. The TARDEC involving V2G-V2V demonstrates the capability to
system uses vehicle Transmission-Integrated Generators assemble a vehicle based power supply for austere contingency
(TIGs) to produce 600VDC power for use by vehicle hotel- bases. This work* [1] describes efforts to achieve this
loads (i.e. electrification of non-propulsion and auxiliary by providing 240 kW of 208Y/120V 3Ø, 5-wire AC power in
loads) and off-board loads (tents/shelters, communications less than 20 minutes while achieving an estimated 20% or more
centers, or other electrical loads). This effort involves four fuel savings over conventional methods, which involve
tactical military vehicles - two M1152 HMMWV vehicles standalone fixed speed engine driven generators. Vehicles that
equipped with 30kW of On-Board Vehicle Power (OBVP) are not on a mission (i.e. not moving) can use the onboard
and two MaxxPro Dash MRAP vehicles equipped with vehicle power systems (i.e. engine driven generators and energy
120kW 3000 Transmission-Integrated Generators (3TIGs) storage units) to reduce the fuel consumption for generating
with V2G and V2V capability, four 60kW DC-to-3Ø AC power at contingency bases.
power converters with 600 VDC bus distribution systems It is important to mention here that currently more than 55%
and four 22.8 kWh Energy Storage Units (ESU). of the Army fuel consumption supports base electric power
Discussion of the methodology for power management for production. Vehicles can act as mobile power generation and
maximizing fuel economy is included at the end. The paper storage systems, and have the potential to lower logistical costs
also includes some test results of sub-systems and some by reducing petroleum consumption [2]. Optimization of such
results from modeling and simulation (M&S) of the system. vehicles themselves has been a topic of research [3]. Data
Our study demonstrates significant fuel economy benefits of shows that intelligent power distribution and management [4]
using V2V based system. systems with prioritized loads can reduce fuel consumption by
more than 20%. It should be noted that in military applications
Index Terms— Vehicle to grid (V2G), vehicle to vehicle vehicles are not on missions (i.e. on the move) 95% of the time,
(V2V), microgrid, power electronics, vehicle electrification, and such non-moving vehicles’ capability can be utilized for
military vehicles. stationary power generation with significant fuel economy
benefits. Although multisource microgrid systems are not new
I. INTRODUCTION and a significant amount of literature [5-13] exist in the area,
having multiple vehicular sources, along with batteries, and

T HE basic idea in this work, which will be described in


ore more detail later, is as follows. When the army goes to a
zone of action, it needs to create a base where soldiers and
managing those in a microgrid formation does create significant
challenges due to various vehicular engine speeds and ratings.
The authors did not find any significant literature that addressed
others reside. Regular utility level electric power is needed this issue. Optimizing the microgrid system for performance
there. To generate power, presently standalone generators and reliability considering many external loads and sources and
driven by internal combustion engines have to be carried to the maximizing the fuel economy is a challenging problem. The
field. This is costly. On the other hand, lots of support vehicles present work, which involves both research and engineering
are there in the base anyway which stand idle and are just development, is a step towards solving that problem and is the
parked. If the generators already existing in the vehicles could main contribution of this paper. The paper describes a good
__________________________________________________ number of both research and engineering challenges that are
*
This paper is based on various technical reports in the authors’ department, involved in making such a V2G-V2V system to function in a
and also includes parts of the authors’ earlier paper/work [1], with certain stable manner, and practical experience of the authors on how
modifications and additional materials as needed.
those are solved are also documented. The authors feel that
`

2332-7782 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2017.2779268, IEEE
Transactions on Transportation Electrification

such engineering experience in military environment will help Vehicle) equipped with 30kW of On-Board Vehicle Power
the overall industry, military and commercial alike, in (OBVP) and two MRAPs (Mine Resistant Ambush Protected)
implementing such V2G-V2V systems, which the authors did. equipped with 120kW Transmission-Integrated Generators
These documented real-life experiences in this paper are very (TIGs) with V2G and V2V capability, four 60kW AC to DC
valuable and hence can be considered as technical contribution power converters with 600 VDC bus distribution systems and
to the much broader industry efforts. Since the application is four 22.8 kWh Energy Storage Units (ESU) i.e. batteries. Each
for military purposes, many details of implementation of our vehicle is equipped with a Vehicle Communication Module
work are not open to public domain; however, the overall (VCM), which provides the appropriate information exchange
system description and results presented in this paper will easily needed to facilitate transfer of up to 100kW of power via J1772
indicate that significant amount of research and engineering Combo Connectors between vehicles (V2V) and/or for export
development work were involved, which the authors believe is power off-vehicle (V2G). Figure 1 shows the microgrid system
a definite contribution to the technology of microgrid and smart architecture. Two vehicles, MRAPs (80kW-capable, equipped
grids. with 120kW generators) and two HMMWVs (30kW-capable)
were used. The 3200MSG system in the MRAP, shown in
II. SYSTEM DESCRIPTION AND ARCHITECTURE Figure 2, consists of an Allison 3200SP transmission with an
integral 120kW Permanent Magnet Machine (PMM). A power
As noted earlier, the system involves four tactical vehicles; electronics assembly, the Generator Controller Bus Regulator
two HMMWVs (High Mobility Multipurpose Wheeled

Figure 1. Microgrid System Diagram

(a) (b)
Figure 2 (a). MaxxPro MRAP Equipped with DRS/ATI 3200MSG 120kW OBVP System
(b). M1152 HMMWV Equipped with DRS 30kW OBVP System

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Transactions on Transportation Electrification

(GCBR), uses a switching regulator to manage the PMM and to current. At rated current (determined by maximum current or
generate the highly regulated 600 VDC bus used as the current at maximum power depending upon the source), the
microgrid power source. Figures 2 (a) and 2 (b) show the actual agreed-upon droop voltage was reached. The value of the
vehicles used for the system with the inset diagrams showing virtual impedance was a function of engine speed, since power
the generator and the power conversion devices. output capability (and therefore rated current) of the sources
was also dependent on the torque/speed curve of the engine. For
III. MODIFIED DROOP CONTROL OF THE a given rated current:
MICROGRID SYSTEM
Rd = ∆V/Irate (2)
The microgrid system described in our paper involves
connecting multiple low-impedance DC sources to a common Typical values of Rd for individual sources in this
bus while avoiding the danger of large circulating currents demonstration system were on the order of 300 to 800
between sources. Since the sources were to be separated by milliohms, with the larger values for lower-power sources.
large distances (about 60 feet in the case of vehicles), only Four vehicles represented approximately 100 milliohms to the
locally-measured voltages and currents (i.e. not the information DC bus, neglecting wiring and contact resistances. The above
through some communication network) could be used to control values of 300 to 800 milliohms is based on the following
the sources and implement a degree of load sharing. In order to rationale. It should be noted here that the value of this Rd or the
allow parallel operation using only locally measured voltage virtual resistance or impedance is based on a few things,
and current, these vehicles included modified power conversion namely, the power transferred, the allowable voltage fluctuation
electronics to provide droop control [5-13] of the output voltage (or droop), and the minimum voltage acceptable at the load.
based upon local load current. The calculation of the droop impedance is based on standard
Droop control is a well-known scheme to control load sharing circuit theory, where a resistance is interposed in between the
between multiple sources. It can be implemented by monitoring two power sources. In that case the virtual resistance is easily
the local load current at each source and decreasing the source calculated to be
voltage as the local load current increases. By using the same
no load to full load voltage change for all sources, load sharing Rd = ∆V*Vmin/P (3)
is achieved in proportion to the power capability of each source.
Another way to look at droop control is that the voltage at each where ∆V is the voltage fluctuation (which in our case is 40
coupling point indicates the amount of power that each load or volts i.e. 620 - 580 volts), since we allow the grid voltage to
source will consume or supply. fluctuate between 580 to 620 volts, and Vmin = 580 volts. Hence
The droop control scheme and power electronics effectively for the MRAP vehicle, which has P = 80 kW rated power, the
inserted an impedance in series with each voltage source in the value of Rd will be = 0.29 ohms and for HMMWV which is
system - not a physical resistance, which would waste power, rated at 30 kW, the value of Rd will be = 0.773 ohms. Such
but a “virtual resistance” which caused the output voltage to values also allow appropriate power sharing from the sources,
“droop or fall” as load current increased. Due to differences in depending on the total power demand. It should also be noted
the design of the power electronics for the two vehicle types that the above are the ranges of the virtual resistance based on
(MRAP & HMMWV), the implementations were different in the maximum power rating of the generators (driven by IC
each case. The droop voltage delta, the change in set point engines). As the speed changes, the power output from the
voltage from no load to full load for all sources was 40V. The generator also changes. Hence the virtual droop resistance
droop voltage delta was established through consideration of a should be modified with speed. This, in our case, was done by
reasonable set point range for the vehicle sources and test using a look up table.
results from the power conversion electronics used in the ESUs In the case of the HMMWVs, the equipment included the
(energy storage units or batteries). Using this number and either addition of a DC-DC converter to boost the 400VDC nominal
rated current or power information for each source (including output of the OBVP Generator/System Controller to 600VDC
power capability variation versus engine speed), virtual microgrid bus voltage, plus a High Voltage System Control Box
impedances were calculated to implement droop control. By (HVSCB) to provide power, operator, and signal interfaces to
“standardizing” the droop voltage delta (∆V) across the system the VCM. The HVSCB handled the details of
sources, load sharing proportional to output power capability in connection/disconnection to/from the microgrid when
the steady-state sense was achieved. commanded to do so by the VCM. The droop control was
From the systems perspective, the above represented a implemented on the HMMWVs by programming the HVSCB
supervisory local control loop that adjusted the set point of each microcontroller to read the analog current sensor output current
source based on load: of the DC-DC converter and to reduce the analog voltage set
point of the converter as the load current increased. The virtual
V0 = Vref - Iout Rd (1) impedance (a scale factor internal to the microcontroller) was
set so that the output voltage (Vo) would decrease from the no-
This implies that the no-load set point (V0) was reduced by a load set point as the load current increased from zero to up to
value proportional to the load current (Iout), with virtual 50A, depending upon the engine speed, which determined the
impedance (Rd) determining the amount of droop per unit
`

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Transactions on Transportation Electrification

Figure 3. HMMWV Generator Control Block Diagram Figure 4. MRAP Generator Control Block Diagram

maximum available load power. Figure 3 presents the control closing contactors. This was done to reduce the unavoidable
block diagram. current transient (due to the capacitance at the outputs of the
For the MRAPs, a HVSCB was used to provide power, various system sources) that occurred when closing contactors.
operator, and signal interfaces to the VCM. The HVSCB Reference [1] suggested temporarily using the bus voltage as
handled the details of connection/disconnection to the DC the set point for a source about to be connected to the microgrid
microgrid. The droop control described so far is quite common in order to force the source output to accurately track the bus
in the literature and is well documented. However, for the voltage. For this work the bus voltage was approximately
purpose of this work, which involves generators driven by matched by the HVSCB using a fairly high sampling rate; based
several IC engines running at different speeds and also since the on testing done to date, this approach appeared to provide
speed of a particular generator could vary, the standard droop satisfactory operation without “nuisance trips” due to large
control mentioned above required some modification. transients during contact closure.
Accordingly, the virtual impedance was set so that the GCBR
output voltage would decrease from the no-load set point as the B. Hierarchical Control: Secondary
load current increased from zero up to a maximum determined Disconnection of a source from the microgrid presented a
by the available power, which was dependent upon the engine similar problem- specifically it was desirable to exit the
speed. The range of virtual impedances over the allowed engine microgrid without causing a large transient on the bus and
speed range was handled by a look-up table with an index without damage to contactors. If a disconnection was
representing 50 RPM increments from 800 to 2400 RPM. Due commanded, the HVSCB adjusted the voltage set point of the
to limitations of the engine speed control system, only two source in an attempt to reduce the current well below the rated
operating speeds were used for this demonstration: 800 RPM current of the contactors before opening. In this case, driving
(idle) providing up to 65 kW, and 1150 RPM providing up to the current to exactly zero before opening contactors was not
about 80 kW. This constraint of having only two engine speeds attempted nor was it necessary. In the case of the MRAPs,
is not a general situation and was due to limitations of the vehicle-specific loads (a local inverter and DC-DC converter)
particular engine controller that was used in this work. The prevented the load current from being reduced to zero before
control block diagram is shown in Figure 4. the contacts could be opened.

IV. HIERARCHICAL CONTROL C. Hierarchical Control: Tertiary


Tertiary hierarchical control of the microgrid was provided by
A. Hierarchical Control: Primary the VCMs and the associated communications network. That is,
Droop control [5] was implemented as the primary control the set points of the various sources could be adjusted (as a
to handle the steady-state load sharing of the vehicles based on group) to affect the overall bus voltage, or individually to “trim”
output power capability. Even if there is only one vehicle with the share of the total load handled by a given source.
one generator, it is still beneficial to have droop control since
there may be other sources like ESUs (batteries) and it may be V. SUBSYSTEMS IN THE V2G-V2V ARCHITECTURE
necessary to share loads with those entities from time to time.
This will be discussed further during the discussion on ESU A. TVGM (Tactical Vehicle to Grid Module) System Overview
management. The HVSCB on each vehicle was programmed The TVGM (Figure 5) is the DC bus backbone architecture
to handle the switching operations when commanded to connect for the V2G system. It is basically a power electronics system
or disconnect from the DC microgrid by the VCM. That is, if a interfacing between DC power coming from the vehicle
connection was commanded by the VCM, the HVSCB would generator (after rectification and regulation) and translating it
adjust the no-load voltage set point of the source until the output to 60Hz sinewave AC for delivering the AC loads, or to DC at
voltage approximately matched the microgrid voltage before
`

2332-7782 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2017.2779268, IEEE
Transactions on Transportation Electrification

a different voltage (if necessary) to interface with the batteries.


It also allows establishment of a common 600VDC bus (the
microgrid bus). The TVGMs can accept/deliver 100kW of
power at 600VDC to the vehicles. The power supplied to the
TVGM by the vehicles and/or ESU is inverted to 208Y/120V
3ØAC (three phases with neutral and ground), 60Hz output
power to serve the connected loads. The TVGM also
interconnects with other TVGMs to form a high voltage DC
ring bus. Power from one TVGM can then be transferred to one
or more connected TVGMs via the common 600VDC bus.
Figure 6 illustrates how multiple TVGMs interconnect with
each other, the vehicles and ESUs (batteries).

B. Inverter and System Efficiency


The TVGM employs a highly efficient DC to AC inverter to
convert the 600VDC power from the sources (vehicles and
ESUs) to the 208Y/120V 60Hz sinewave AC power required
by the AC loads. The inverter is approximately 96.5% efficient
when operating from within 50% to 70% of its nameplate
rating. Efficiency drops to its lowest at 90% when operating at Figure 6. Multiple TVGMs Interconnected by a Common 600VDC Bus
5% to 10% of the nameplate rating. The parasitic loads are all
C. Some Practical Considerations and Challenges
fed from one of two power supplies within the TVGM. One
supply is 1000 watts and the second is 500 watts for a total of The tactical microgrid for which the TVGM serves as the link
1500 watts. This load is dynamic and varies according to between unique power sources (vehicles and ESUs) and loads
operating conditions. At the full output of 60kW under is a complex power system that is significantly different from
operating conditions calling for maximum parasitic load of traditional tactical power systems and therefore comes with
1.5kW, the TVGM overall efficiency is 94% exceeding the 93% some unique challenges.
requirement (based on design specifications) for total system Two of the more unique challenges for the TVGM that
efficiency. became evident during integration testing were
grounding/ground fault detection and the use of SAE J1772
combo connectors for connecting sources to the TVGM and
connecting TVGMs to other TVGMs (i.e. those in different
vehicles).

D. Ground Fault Detection


TVGM employs a differential scheme for detecting ground
faults on the 600VDC bus. The differential scheme was seen as
the simplest way to implement sound protection without
interfering with the input power source’s (vehicle or ESU) own
ground fault detection schemes. However, during integration
testing, it has been seen that the 600VDC bus was not always
balanced at certain times, causing nuisance trips. These trips
frequently happen when certain sources are joining the TVGM
or when TVGMs are connecting with other TVGMs. Various
types of solutions had to be devised and implemented to
assuage these trips and allow the system to operate more
robustly.

E. SAE J1772 Combo Connectors


A requirement for connection for this particular military
application was the use of SAE J1772 Combo connectors to
connect input power sources and create the 600VDC bus
linking TVGM to TVGM (in different vehicles). While this
scheme allows for quick connect and disconnect of the 600VDC
bus as well as future compatibility with other vehicle power
sources, it does come with unique challenges for a tactical
power system. In addition to transmitting power, the J1772
Figure 5. Tactical Vehicle to Grid Module (TVGM) connections incorporate communications and control to sense

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2017.2779268, IEEE
Transactions on Transportation Electrification

when a connection is made and to lock that connection in place 600VDC power bus. The ESU also allows for the
whenever voltage is present. The most prevalent challenge supplementing of power in support of system functions such as
affecting the TVGM was the implementation of the locking pin minimizing the number of generators needed and the impact of
on the J1772 inlet. Once a connection to a TVGM inlet port is power transients due to the addition/removal of various power
made, the connector is locked in place to ensure the connection loads.
is safe from inadvertent disconnects once power begins to flow.
The first challenge involved an underpowered drive circuit for G. Development Lessons Learned / Data Obtained
the locking pin motor (used to actuate the locking pin). The droop control approach, which was mentioned earlier for
Increasing the motor drive power made for an easy remedy. the generators, can also be applied to ESUs. This feature
The second challenge involved a few locking pin motors that allowed the voltage to remain within the tight threshold limits
did not make contact with their internal status switch when the that were desired even when significant power loads such as the
locking pin was deployed. The result was that there was no various ECUs or the 30kW laundry dryer were utilized. In other
feedback signal for the locking pin. These motors had to be words, when the grid voltage had a tendency to increase, the
modified such that when the locking pin was deployed the ESUs (assuming the SOC was not too high and could allow
switching was made and the feedback signal sent back to the absorption of power) could absorb power and vice-versa when
controller indicating that the port was indeed locked and ready the grid voltage decreased. Moreover, the ESU control was also
for power transfer. modified through certain requirements, i.e. depending on the
amount of power demand, the ESUs and the generators were
F. Energy Storage Unit (ESU) controlled so that certain maximum and minimum voltage
The Energy Storage Unit (ESU) or battery is a major threshold constraints could be maintained. Consequently, the
component for the V2G system. Each of the four units has an droop control of the generators and ESUs were both modified
energy storage capacity of approximately 22.8kWh. The ESU compared to conventional linear droop control.
interfaces with one TVGM as part of a grid component family
which consists of one (1) OBVP, one (1) TVGM, and the ESU. H. Overview of the VCM “System Brain”
The 22.8 kWh serves as a bidirectional power source charging The hardware to run control system consists of 12 vehicle
from the grid power along with providing power allowing for communication modules (VCMs) that communicate with their
HV 600VDC power bus stability. It has the capability to serve respective components and with each other. The architecture
as an upper and/or lower “guardrail” to aid in the stability of the of the system is shown in Figure 7.

V2G V2G V2G V2G


Interface Interface Interface Interface

Figure 7. Overall layout of grid components

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I. Hardware and software VCM development difference in the function of the ESUs, specifically when they
have to act as “guard rails” on the grid. The term “guard rails”
The development of the Vehicle Control Module (VCM) implies some upper and lower bounds of voltage and when the
presented several challenges and required these features: voltage crosses those limits, either the batteries will be charged
 The computer board must provide sufficient computing or discharged, and within the boundary it can be in either mode
capacity in a relatively small volume that is subject to a or simply floating, based on the historical path the battery was
hostile environment related to temperature, vibration, in.
and moisture. Figure 8 shows the system response when there is a single 80
 The system needs to utilize power line carrier (PLC) to kW capable vehicle and a 20 kW capable battery. The vehicle
avoid running extra Ethernet cables and to avoid is operating in droop mode and the ESU is configured as a lower
potential signal corruption from wireless technologies. guard rail with a voltage setting of 585 V. The ESU is
 Each VCM has 4 PLC channels to determine which port configured for positive current (supplying the bus) and no
components are connected to. negative current (drawing from the bus). The vehicle supplies
 The VCM must route traffic between four channels to the entire load on the system from 0 to 70 kW. The bus voltage
provide a network for the computers to communicate goes down as the load increases due to the droop control
over. responding to the load change. When the system load increases
 The system has to communicate with different end above 70 kW, the ESU now regulates the bus voltage to the set
devices over the CAN-bus. point of 585 V and the bus voltage is constant until the ESU has
 Provide a graphic user interface (GUI) for the control been fully utilized. When the battery (ESU) reaches its
and observation of the system. This is provided via an maximum output of 20 kW, the ESU will output 20 kW constant
Ethernet connection to a web server hosted on the and the vehicle will control the bus voltage again until the
computer. vehicle reaches its maximum output of 80 kW.

VI. VEHICLE MANAGEMENT

Vehicles are just one of the energy sources that can be


connected to the TVGMs. The vehicle and the TVGM must be
configured to safely and reliably step though the connection
process, setting voltages and checking for faults inside
components. Control sequences are in place for connecting
both running and non-running vehicles to the grid, as well as (a)
connecting a powered vehicle to both a de-energized and an
energized TVGM.
There are also algorithms in place for dispatching a vehicle
that is currently off and connected to the grid. This is
automatically done as the loads increase and there is a need for
additional power sources. Similarly, a separate algorithm
handles the curtailing of vehicles when the loads are low to
reduce fuel usage.
Control sequences also had to be implemented to treat the
cases where a vehicle must be disconnected from the grid (as
would happen when it is required for normal transportation
purposes). Before disconnecting, the amount of power is
checked on the grid to prevent the voltage from collapsing
under too much load. Similar to the permutations for
connecting vehicles, the disconnect sequences consider (b)
disconnecting a running and non-running vehicle from an
energized and de-energized TVGM. All these control
sequences noted above are quite elaborate to describe within the
scope of this paper.

VII. ESU MANAGEMENT

As previously stated, droop control strategy is also


Figure 8. (a) Bus voltage and (b) ESU/vehicle power response
applicable to batteries (with some modifications and with ESU as lower guard rail.
coordinated accordingly with the vehicle generators). These
energy storage units are treated similarly to the vehicles when
connecting or disconnecting, however, there is a significant
`

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Transactions on Transportation Electrification

(a)
(a)

(b)
(b)

Figure 10. (a) Bus voltage and (b) ESU/vehicle power (bottom)
Figure 9. (a) Bus voltage and (b) ESU/vehicle power response with battery configured for constant charge
with ECU as upper guard-rail.
just absorb a constant amount of power from the bus and
An example of an upper guard-rail is shown in Figure 9 with increase in charge. The bus voltage is determined only by the
the same vehicle and ESU as before, but now the ESU is vehicles in droop mode and the ESUs configured as guard-rails.
configured to operate in voltage mode with a set point of 615V. The voltage should be configured below the lowest guard-rail
The settings for the ESU would be configured for negative but above the maximum output of the vehicles. Therefore, if
current (drawing from the bus) and no positive current (supplied the system approaches maximum load, the charging battery will
into the bus). The vehicle supplies the entire load on the system reduce the amount of power absorbed to keep the bus energized.
from 10 to 80 kW. The bus voltage goes down as the load An example of this operation is shown in Figure 10 for an 80
increases due to the droop control responding to the load kW vehicle and a 20 kW ESU. Notice that below an inverter
change. When the system load goes below 10 kW, the ESU load of 50 kW, the ESU draws a constant 20 kW charge and the
regulates the bus voltage to the set point of 615 V and the bus voltage on the bus is regulated by the vehicle. When the bus
voltage is constant until the ESU has been fully utilized. When voltage reaches the ESU set point of 585 V, the ESU regulates
the battery reaches its maximum input of 20 kW, it remains the voltage and reduces the charging power from 20 to 0 kW.
constant at that value and the vehicle will control the bus After the ESU is no longer charging the bus voltage continues
voltage again until the vehicle reaches its minimum output of 0 to droop to the 80 kW maximum output of the vehicle.
kW. This configuration is used to protect the bus against surges When there are no vehicles present on the system (which can
when loads are turned off suddenly. When this happens, the happen in principle, i.e. the vehicles can leave the ESUs
brief excess power on the bus is absorbed by the ESU (batteries) in place and move away for a certain duration), the
configured as an upper guard-rail. modes of the batteries are still the same, although in the settings
In addition to the guard-rails, the ESUs is also configured in only the lower guard-rails are required and the highest lower
a mode to charge only and not regulate the bus voltage. In this guard-rail should be configured slightly different. The constant
mode, the voltage set point is set toward the lower end of the charging mode is not required as there are no other power
droop range (in this example 585V), and the power settings for sources to charge the batteries from (since there are no vehicles
the ESU are configured for negative current (drawing from the and hence no generators present to do the charging). There is
bus) and no positive current (supplying the bus). The bus still a need for upper guard rails to absorb power from inductive
voltage should always be above this set point, so the ESU will loads, however the highest lower guard can be configured to
provide the upper protection at the same time. When no

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vehicles are present, ESUs currently in upper guard-rails and be connecting to an established, powered grid. This
constant charge modes are reconfigured to be lower guard-rails. would be the case used when one TVGM has been
Similar to the vehicles, there are also a number of sequences powered and another TVGM is connected to expand the
defined to handle the connection and disconnection of ESUs grid. After this sequence, both TVGMs will be powered.
from the grid. Additionally, there are also algorithms in place 2. In the case where both TVGMs are powered and
to “rotate” the ESUs between lower and upper guard rail roles establishing a ring-bus configuration, there are multiple
as a function of their state of charge (SOC). This implies that TVGMs that will be forming a ring-bus configuration.
which particular ESU will be used for absorbing power from Electrically, the buses on both TVGMs are already joined
the grid when the voltage reaches the upper threshold limit, and through the other connections and the additional ring-bus
which particular ESU will be used for delivering power to the connection is creating a duplicate path.
grid when the voltage reaches the lower threshold limit, will be 3. In the case where both TVGMs are powered but not
changing dynamically, depending on ESU state of charge. establishing a ring-bus configuration, there are two
Outside these limit zones, the linear droop control of the ESUs completely isolated microgrids that need to be joined.
could be implemented. In other words, the ESUs and Since the voltages on the bus are not the same and cannot
generators both undergo droop control with constraints. be aligned before the connection, this type of joining is
The droop control discussed in this section was also prevented.
implemented in modeling and simulation work and has been
noted in section 9 in this paper. There the simulation results for IX. MODELING AND SIMULATION (M&S)
voltage and current have been shown clearly (in Figures 14(a)
and (b)) to illustrate the effect of droop control. The electric power system described in this work is an
enabling infrastructure supporting continuous operation of
VIII. TVGM MANAGEMENT different mission critical facilities, both at the component level
and the system level. For studying the system under different
The TVGMs (i.e. the smart power electronics system boxes) conditions, M&S of the system is required. To do this, an
are the major connection point between the various microgrid extensive library of V2G-V2V components was developed in
components. They serve as the junction between the vehicles, the simulation environment. This includes the development of
the batteries, and each other, and consequently are subject to a models for simulation of a variety of distributed generators and
number of unique control sequences. short-term storage, including the corresponding control and
Connecting two TVGMs together effectively combines two power electronics interface. A generic model is preferable to
mini-microgrids together into a single microgrid. There are enable the integration of various control strategies. In the M&S
several variations for this scenario: work described in this paper, MATLAB/Simulink was used to
model each of the components of the system and is able to
1. In the case where one of the TVGMs is powered and one describe both their steady-state and dynamic behaviors. The
is not, a new TVGM without any connected sources will transient responses are analyzed as well.

Figure 11. V2G-V2V Set-up

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10

Calculation block for total system power and


fuel consumption based on quantities from
all 4 vehicles.
HMMWV2
Model

HMMWV1
Model

MRAP1
Model

MRAP2
Figure 12(a). V2G-V2V top level system diagram for M&S Model

This orange colored block and the other


orange colored blocks indicated, are the
connectors between the various vehicles

Figure 12(b). V2G-V2V One corner of the top level system diagram for M&S shown here for better visibility.

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In order to study the four vehicle V2G-V2V system, the to form the microgrid based vehicle power system depicted in
architecture shown in Figure 11 was used and a MATLAB- Figure 1. In addition, there is a protocol which is observed, that
Simulink implementation was done. allows allocating one or more vehicles in the system depending
The top level diagram of the MATLAB-Simulink system is on the average power demand. Based on the experimental
shown in Figure 12 (a) where the top left and right corners are engine fuel economy information for the vehicles, a comparison
for HMMWVs and bottom left and right corners are for has been made between the vehicle-based micro-grid (V2G-
MRAPs. Figure 12 (b) shows just one corner of the diagram for V2V), against the TQG based system which is currently used.
better visibility since it is difficult to see clearly all 4 corners in This study clearly demonstrates the fuel economy benefits of
a single figure like Figure 12(a). using V2G-V2V based system. This is depicted in Figure 15,
A couple of graphs from the simulation run showing the which shows total fuel consumption in gallons/per hour. In
engine rpm and total power requirement are given in Figures Figure 15 the orange colored graph indicates the number of
13(a) and (b). The graphs are kept separate so that subtle TQGs used at each point shown by arrows, and this number
changes can be noticed with proper scales used. varies from 1 to 6 TQGs, corresponding to a capacity of 30 kW
Figures 13(a) and 13(b) show that engine speed varies with using only 1 TQG, to a capacity of 180 kW using 6 TQGs. In
load. So, as the load drops the engine speed reduces. Engine a similar manner, the blue colored graph shows the combination
speed varying to support load levels is done to improve system of HMMWVs (labeled as HMV) and MRAP vehicles with the
efficiency by aligning with the vehicle’s engine map. number of those vehicles used corresponding to each point in
Part of the M&S portion of this work involves a modeled the graph. In general it appears that V2G-V2V based system of
system of the V2G/V2V using the Simscape toolbox in the Figure 1 is significantly more (which can be 30% or even better
MATLAB/Simulink environment. The model is utilized to fuel economy in some cases, depending on load power)
understand the system performance and control based on three efficient in terms of fuel economy compared to TQG based
layered architecture control loops –current, impedance and system presently used in the military, except at very low power
voltage. For illustration, a couple of graphs showing the droop output demand of around 5kW. The benefits can be enhanced
control related to the top left corner of the M&S, i.e. the with complete throttle control, which allows for a wide
HMMWV vehicle, are shown below, Figure 14(a) showing the variation of speed in both HMMWV and MRAP.
voltage at the bus where the HMMWV is connected and Figure Finally, it might be beneficial to indicate here the mechanism
14(b) showing the current output coming out of the HMMWV of validation of the modeling and simulation. We have both
generator. It should be noted that this HMMWV power output field data and modeled data for these TQG’s (which are fixed
(corresponding to voltages and currents in Figures 14(a) and speed generators) and we also have field data and modeled data
(b)) is just its own power output, which contributes towards the for the vehicles at different speed and power levels. Vehicle
total power requirement shown in the earlier Figure 13(b). The based generator has the option to adjust speed, whereas TQG is
two figures (Figures 14(a) and (b)) show the inverse nature of a fixed speed device. So, for a given power demand, once we
their change, i.e. as voltage goes down the current goes up due chose the combination i.e. how many HMMWV and how many
to droop control implementation. The graphs are kept separate MRAPs are to be used, we can immediately calculate the fuel
so that subtle changes can be noticed with proper scales used. consumption for the TQG based system, versus the vehicle
based microgrid system and thus compare the both.
A. Objectives of M&S and Comparison with Baseline In addition to the above, having several vehicles in the V2G-
(Existing) System V2V system provides logistical benefits in terms of avoiding
One of the primary objectives of M&S of the system is to carrying extra equipment i.e. TQGs in the present military
evaluate, and analyze the energy efficiency and fuel systems. Another advantage of the V2G-V2V system is that
consumption for various scenarios in the system under different unlike the TQG based system, it will have batteries (ESU) as
power demand conditions. The results from the simulation will well. Since batteries have high efficiency, it is advisable to use
be compared to system performance supported by existing batteries at very low load power demand (if the battery SOC
Tactical Quiet Generators (TQG) [14] based system. It should permits that). It is in general also advisable to keep some
be noted that currently the military uses TQGs, which are reserve space in the batteries, so that generators can be run at
stationary standalone generators run by IC engines at a fixed higher power than the minimum --- in other words some
speed and generates ac voltage for the loads at a particular additional power, beyond that needed for the loads could be
voltage. These TQGs are separate units and have to be carried injected from the engine driven generator into the batteries and
to the field. Each TQG that is used for the purpose of this store it there if the battery SOC allows that. Later on, this
model is rated 30kW. Depending on the total load demand additional energy going into the battery could be utilized to
several TQGs can be used. However, in this TQG-based system deliver loads as needed. This helps realize better efficiency
there is no control in terms of engine map based fuel economy from the engines when load demand is low. Usage of the
to match the load demand with engine speed, and TQGs are not batteries notwithstanding, the real fuel economy will be mostly
interfaced in a microgrid system formation. due to the engine efficiency and correct allocation of the
Basically, the M&S work done for the V2G-V2V system vehicles, and operating those at the best possible point in the
includes a load profile for the microgrid. It also includes engine fuel map.
mathematical models for the vehicle engines (HMMWV and
MRAP), the batteries, converters and inverters, and connectors,
`

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2800 620

2700 618

2600 616

2500
614

2400
612

Output voltage in volts


Speed in RPM

2300

610
2200

608
2100

606
2000

0 604
0 100 200 300 400 500 600

Time in seconds.

Figure 13(a). Simulation run showing engine rpm. 602


0 100 200 300 400 500 600

Time in seconds.

120
Figure 14(a). Simulation showing HMMWV voltage during droop control.

25
118

116
20

114

112
15
Output current (amps)
Power in kWs

110

108
10

106

104
5

102

100
0 100 200 300 400 500 600 0
0 100 200 300 400 500 600
Time in seconds.
Time in seconds.
Figure 13(b). Simulation run showing the total power requirement.
Figure 14(b). Simulation showing HMMWV output current
during droop control.
`

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13

X. TESTING

A. Some Test Results


The system described in this paper has already been tested and
demonstrated in the field. Testing started out with running the
inverter through a series of load-steps from 5kW to the full
60kW. Test data revealed that inverter efficiency increased
with load. The next line of testing involved running the Inverter
at steady-state loads at different levels (5kW, 10kW etc.) for
six-hour periods. Peak inverter efficiency was measured at
95% at the full 60kW output.

B. System Integration Testing


System Integration Testing of the complete system was
conducted at the US Army TARDEC (the Detroit Arsenal
Figure 15. Total Fuel Consumption Comparison: TQG vs V2V-V2G Systems facilities in Warren, MI). Testing began with HMMWV2 and
MRAP2 alternating as the power source. Both were connected
B. Observations Related to Reliability of the Microgrid System via J1772 cables to TVGM2 and ESU1 (i.e. battery # 1). The
In addition to optimizing against fuel consumption, and inverter in TVGM2 showed 95% efficiency, consistent with the
obtaining some logistical benefits noted earlier, the Army is data from TVGM1 tested at TARDEC. The ESU’s DC-DC
also interested in analyzing the system as a whole over time to converter, required for making the current-source battery to
optimize the reliability, availability and maintainability of the appear as a voltage source, ran at an incredible 99%, with
system. To do this, again M&S is required using MATLAB- 30.3kW input and exactly 30,000W out. It is important to note
Simulink in our case, or a similar tool. The microgrid model is here that 99% efficient is atypical, with averages efficiencies
treated as a repairable system since it is restored to proper between 90% and 96%.
operating condition over time as failures occur through
corrective maintenance. The system also goes through C. Bottom-Line Results
preventive maintenance actions. Therefore, reliability of the Preliminary data indicates that a typical baseline 30kW MEP-
system must be determined over time and is a function of the 805B TQG will produce ~7kWh for every gallon it consumes
maintenance actions. Proper metrics must be used to analyze (i.e. 7kWh/gal). Figure 15 can be immediately used to generate
the system since it is treated differently than a non-repairable the numbers in corresponding units. The Tactical V2G-V2V
system. We use metrics such as Mean Time To Failure Demo System developed by TARDEC averaged 10 kWh/gal
(MTTF), Mean Time To Repair (MTTR), Availability and for an equivalent resistive load, when considering the 0.8 pf
Renewal theory to properly analyze the system to determine (power factor) of 3Ø AC loads. This corresponds to 30% fuel
how much maintenance to provide, and to improve reliability saving compared to TQG based system (comparing 1/7 gallon
and availability, while still keeping costs down [15]. The idea per kWh for the TQG system versus 1/10 gallon per kWh for
of a minimal set of metrics helps to properly define the problem the V2G-V2V system). This result is somewhat more
for analysis. Through the use of the connectors described conservative than the one in Figure 15. It should be noted that
above, and properly controlled (droop control) loads and Figure 15 had the option to combine the vehicles at speeds
sources to avoid transients, different central control scheme which were considered best among the two available speeds of
designs can be analyzed for their performance against a the MRAP engines, and also it used a proper combination of the
minimal set of metrics. A microgrid model (first in MATLAB) vehicles based on load demand. The actual V2G-V2V field test
is run over time, typically to correspond to over a partial year was not optimized in that sense with the most optimum
(due to computational costs). The model is run with random combination of vehicles, and hence there are increased
loads, and sources are brought on and off-line to support those opportunities to have even better fuel economy using the V2G-
loads. The control scheme is modified each time in order to V2V through system optimization compared to TQG based
perform design optimization. A certain probabilistic rate of existing power system.
failure is assumed for microgrid components and a fixed
maintenance process is assumed. XI. FUTURE ACTIVITIES
Current research is to perform the same design optimization
using a full physics-based MATLAB-Simulink model of a TARDEC has already identified several opportunities for
microgrid to optimize the system under a minimal set of improvement of the overall system. TVGMs and ESUs were
metrics. Here computation costs will increase and the overweight (in terms of certain military-defined specifications)
simulated time will be reduced, but it is expected that failure for this exercise. The TVGMs’ weight and size can be reduced
and maintenance rates will be more realistic, along with the to about 1/3 their present values, to be more suited to the
dynamic effects of power on the grid given the nature of loads military ground-vehicle operating environment. The ESUs
and sources coming on and off the grid over time. were approximately 32% over their specified weight, and could
be reduced to about 1/2 to 1/3 their present size and weight,
`

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14

making them, along with the TVGMs, much more manageable


to move and maneuver. It is estimated that an additional 10
percent reduction in fuel consumption can be realized through
these, and other measures of system optimization.
Another important activity that can be incorporated into the
above is the enhancement of the control system based on overall
power management requirements and optimizing the same [16].
The process is described as follows, through a block diagram
and a flow diagram. This flow diagram is based on the system
architecture shown in Figure 16, which includes only one
vehicle (i.e. one engine), for the sake of simplicity. The flow
diagram is shown in Figure 17.

Figure 16. System architecture of a single vehicle power system

Although the flow diagram shown Figure 17 indicates the


complete algorithm which involves choosing of the engine
speed and battery power, and was based on an iterative process,
it is possible to write a set of equations involving various
variables and develop a cost function which can then be
minimized. This can be done as indicated in the equations (4)
to (16). It should be noted that this is just an example on how
to form the cost function and there are other variants, which Figure 17. Flow chart algorithm for the architecture shown in Fig. 16.
could be utilized as well.
The optimization problem can be posed as a minimization
Total load = Pload = given load demand at a given (4) problem to minimize f6 for some given bounds related to Pbat
voltage Vload-ac and engine speed. The equation f6 is a quite complex function
Vinv-ac-out = Vload-ac (5) based on the other equations involved in relating the various
Pinv-in-dc = f1(Pload, Vinv-ac) --- due to inverter loss (6) variables from equations (4) to (16). It can be done as an
Vinv-dc = Vdc-dc-out (7) iterative process as indicated in the flow chart above. It can also
Vdc-dc-out = f2(Pbat, SOC) --- battery characteristics, Pbat is (8) be done by writing the full nonlinear functional form equation
a chosen quantity for f6 and then minimizing it by some nonlinear or dynamic
Pdc-dc-out = Pinv-in-dc – Pbat (9) programing technique or using artificial intelligence methods,
Pdc-dc-in = f3(Pdc-dc-out, Vdc-dc-out) --- due to dc-dc (10) fuzzy logic etc. This can be quite involved, as shown in various
converter out literature [4, 16]. Another alternative approach can be to
Pdc-dc-in = Pgen-out (11) perform modeling and simulation and then create a look up
Pgen-in = f4(Pgen-out, gen-speed) --- generator characteristics (12) table, which provides a Pbat and engine speed corresponding to
Pgen-in = Pengn-out (13) a Pload and Vload so that the fuel rate f6 is minimum. Once the
engn-speed = Gear ratio*gen speed (14) best fuel rate at a particular engine speed is obtained, that will
---chosen quantity immediately correspond to a throttle position, which can be
Fuel rate = f5(Pengn-out, engn-speed) --- engine map (15) implemented by appropriate throttle control mechanism.
Fuel rate = f6(Pload, Vload, Pbat, engine speed) (16)

XII. CONCLUSIONS

The military application involving a V2G-V2V based


microgrid clearly shows that the overall fuel economy benefit
of this system is significantly (which can be around 30% or
`

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15

even more depending on load power demand) better than the [8] T. Vandoorn, B. Meersman, J. Kooning, and L. Vandevelde, "Analogy
Between Conventional Grid Control and Islanded Microgrid Control
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using supplementary droop control loop,” IEEE Trans. Power Syst., vol.
Authors would like to thank the TARDEC management for 25, no. 2, pp. 796–808, May 2010
[14] M. Padden, "Tactical Electric Power -Now and for the Future", 2009 Joint
its support and acknowledge those individuals that at one point Service Power Expo, May 2009, New Orleans, LA, USA.
or another participated in, and made up the Tactical V2G/V2V [15] V. Pandey, A.G. Skowronska, Z.P. Mourelatos, D. Gorsich, 2013,
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DRS – Scotty Hughes, Terry Stifflemire, and Mark Byron; TM3 of Metrics: Design and Maintenance of a Smart Charging Micorgrid.”,
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Systems – John Gregory, and Ali Al Rikabi; DCS – David August 2013, Portland, Oregon.
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Disclaimer: Reference herein to any specific commercial
company, product, process, or service by trade name, M. Abul Masrur (M’84-SM’93-F’12) received
trademark, manufacturer, or otherwise, does not necessarily the Ph.D. in Electrical Engineering from Texas A
constitute or imply its endorsement, recommendation or & M University, College Station, Texas, USA.
Since April 2001, he has been with the US Army-
favoring by the United States Government or the Department of TARDEC (R&D) working in areas related to
the Army (DoA). The opinions of the authors expressed herein hybrid electric vehicles, vehicular electric power
do not necessarily state or reflect those of the United States system architecture, electric power management,
Government or the DoA, and shall not be used for advertising and artificial intelligence based fault diagnostics
or product endorsement purposes. in electric drives. He was previously with the Scientific Research Labs., Ford
Motor Co. between 1984 to April 2001 and was involved in research and
development related to electric drives and power electronics, and advanced
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Droop Control Method for dc Microgrids with Simulink: Modelling and
Simulation", IEEE ICSET 2010, 6-9 Dec 2010.

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2017.2779268, IEEE
Transactions on Transportation Electrification

16

Annette G. Skowronska (M’13) is a Research Staff Electrical Engineer at DRS Land Electronics in Huntsville, Alabama
Scientist at the U.S. Army Tank Automotive where he designs power electronics for use on military vehicles.
Research, Development and Engineering Center
(TARDEC). She is the technical lead for the
Ground Vehicle Power and Mobility group in the
area of Microgrids. Her current research interests
are state-of-the-art alternative energy technologies,
energy infrastructure for military ground vehicle,
reliability-based design optimization, microgrid
infrastructure and vehicle to grid technologies.
She is heavily involved in technology assessments, industry partnerships and
military research and development that enables TARDEC to collaborate in
complex and emerging new mission areas. She received her M.S. in Mechanical
Engineering from Oakland University in 2009 and her B.S. in Mechanical
Engineering from Oakland University in 2008. Currently, she is pursuing a
Doctorate degree in Reliability and Optimal Operation of Repairable Systems
with Application to a Smart Charging Microgrid with Vehicle to Grid
Capability.

Janie Hancock Janie Hancock is a Mechanical Engineer for the Advanced


Propulsion Team for US-Army–TARDEC–Ground Vehicle Power and
Mobility. She led the Tactical Vehicle to Grid and Vehicle to Vehicle
Demonstration for the Sustainability Logistics Basing (SLB) Science
Technology Objective Demonstration (STO-D) at Fort Devens, MA in 2016.
Mrs. Hancock began her Engineering career at General Motors and successfully
held positions in Manufacturing and Product Engineering before pursuing a
career in the Government. Mrs. Hancock is an Army Acquisition Professional;
Level 3 Acquisition Certification – Systems Engineering and holds a B.S. in
Mechanical Engineering from Wayne State University.

Steven W. Kolhoff received his B.S.E.E. degree from Wayne State University,
Detroit, Michigan, USA, in 2000. He joined the US Army – Tank-Automotive
Armaments Command (TACOM) in Warren, Michigan, USA, in 1994. From
1994 to 2001, he served as a co-op student with the Design Directorate at the
Tank-Automotive Research Development and Engineering Center. From 2001
to 2012, he served as a Project Engineer at the US Army – TARDEC National
Automotive Center (NAC). From 2011 to present, he serves as a Project Lead
for the Integrated Starter-Generator effort for military ground platforms.
His main areas of focus are Management & distribution of high-voltage high
power systems, permanent magnet synchronous machines, and their control
systems.
Dean Z. McGrew is the Advanced Propulsion
Team Leader for US-Army–TARDEC– Ground
Vehicle Power and Mobility (GVPM). His
team is providing a 10x increase in electrical
power generation for combat/tactical vehicles
and development Vehicle-to-Grid and Vehicle-
to-Vehicle power management. Mr. McGrew
was VP of Business Development for Azure
Dynamics – a truck and bus leader in hybrid and
electric systems. Mr. McGrew was VP of
Manufacturing and Engineering for locomotive assembly for Super Steel. Mr.
McGrew had many roles at GE Transportation Systems - Engineering for
locomotive assembly for Super Steel. Mr. McGrew had many roles at GE
Transportation Systems - leading producer of locomotives. He is an Army
Acquisition Professional with Level 3 Acquisition Certification – Systems
Engineering. He received the M.S., Mechanical Engineering from Case
Western Reserve University and B.S. in Mechanical Engineering from the
Michigan Technological University.

James C. Vandiver (M’82) received the B.S.E.E.


degree in electrical engineering from Christian
Brothers College in Memphis, Tennessee, in 1981,
and the M.S.E.E. degree in electrical engineering
from the Georgia Institute of Technology in Atlanta,
Georgia in 1982. Mr. Vandiver held various positions
designing space science payload electronics and high
voltage power supplies before joining DRS
Technologies in 2005. Presently he serves as a

2332-7782 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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